CN201760940U

CN201760940U - Forming machine for novel board core of foamed steel mesh wall

Info

Publication number: CN201760940U
Application number: CN201020508579XU
Authority: CN
Inventors: 杨世录
Original assignee: Individual
Current assignee: Individual
Priority date: 2010-08-30
Filing date: 2010-08-30
Publication date: 2011-03-16
Anticipated expiration: 2020-08-30

Abstract

The utility model provides a forming machine for a novel board core of a foamed steel mesh wall, which comprises a support. A lower fixed template is fixed on the support; a guide post is vertically fixed on the lower fixed template; an upper fixed template is fixed at the top end of the guide post; a moving template is sleeved on the guide post and positioned between the upper fixed template and the lower fixed template; a lifting cylinder is fixed on the upper fixed template; a piston rod of the lifting cylinder penetrates through the upper fixed template and is connected with the moving template, so as to ensure that the moving template longitudinally moves along the guide post; a fixed die is fixed on the upper end surface of the lower fixed template; and a moving die is fixed on the lower end surface of the moving template and positioned right above the fixed die. The forming machine solves the problem of industrialized mass production of novel board cores of the foamed steel mesh wall, and has the advantages that the structure is simple, the forming machine is convenient to operate, the production efficiency is high, and the novel board cores can be manually, semi-automatically or full-automatically produced.

Description

Blister steel net wall new type of plate core make-up machine

Technical field

The utility model belongs to energy saving building walling manufacturing technology field, is specifically related to a kind of blister steel net wall new type of plate core make-up machine.

Background technology

" steel wire net rack polystyrene battenboard " is a kind of high heat-preserving energy-saving wall material inner core that China's building trade adopts, and is called for short " Taibai panel ".The smooth no pit of " Taibai panel " smooth surface is difficult for sticking deposited slurry protective layer, and does not have inner via hole, and the circuit of household electrical appliance, telephone line, catv line etc. will penetrate within the walls relatively difficulty.The EPS plate core of making " Taibai panel " needs three kinds of machineries just can finish, i.e. EPS sheet-forming machine, EPS sheet cutting machine and EPS cutting groove on sheet machine.It is big to take the workshop area, and production turnover program is many, and raw material, power, labour consume greatly.The applicant has " blister steel net wall new type of plate core " utility model patent (ZL200620079704.3)." this plate core " increased inner via hole; the circuit of household electrical appliance, telephone line, catv line etc. can both penetrate inner via hole within the walls at any position of metope; and the plate wicking surface is shaped on many pits; be easy to the sticking slurry protective layer that applies; increase the bonding dynamics; the two should not leafing to make slurry protective layer and plate body, prolongs the service life of body of wall." this plate core " increased the triangular form line of rabbet joint that is inserted into Z font steel wire bar; can easily the Z font steel wire bar that makes be inserted in this seam; the knuckle head that Z font steel wire bar is exposed becomes one with the steel fabric sheet spot welding on two sides one by one; wall guard layers such as two sides apposition mortar promptly become the blister steel net wall.

The utility model content

The technical problem that the utility model solves: a kind of blister steel net wall new type of plate core make-up machine is provided, has solved the difficult problem of " blister steel net wall new type of plate core " industrialized mass, and simple in structure, easy to operate, the production efficiency height.Can manual, semi or fully automaticly produce.

The technical solution adopted in the utility model: blister steel net wall new type of plate core make-up machine, has bearing, be fixed with down quiet template on the described bearing, vertical fixing has guide pillar on the quiet template down, the top of guide pillar is fixed with quiet template, moving platen be sleeved on the guide pillar and quiet template down and between the quiet template, hoist cylinder is fixed on the quiet template and its piston rod passes quiet template and is connected with moving platen, and moving platen is moved up and down along guide pillar; The upper surface of described down quiet template is fixed with quiet mould, and described moving platen lower surface is fixed with moving mold, and moving mold be positioned at quiet mould directly over.

Described quiet mould is made of rectangular recess inwall and rectangular recess outer wall, and the rectangular recess inwall is fixed in the rectangular recess outer wall by pillar I, makes and forms cavity I between the two; The uniform through hole in the two side of rectangular recess inwall and rectangular recess outer wall, front end be shaped on successively with cavity I connect advance steam hole I, vacuumize hole I, drainage exhaust hole, air intake opening I and advance steam hole II, charging hole I and charging hole II that the die cavity that forms with the rectangular recess inwall connects; Be shaped on the aperture I that connects with cavity I on the rectangular recess inwall, the vertical uniform convex cylinder I in its bottom surface; Tube core I inserts in the quiet mould along the left end through hole, and tube core II inserts in the quiet mould along the right-hand member through hole, and the front end of tube core II is inserted into the leading section of tube core I; Described moving mold matches with quiet mould, is made of downward opening rectangular recess loam cake and base plate, and base plate is fixed on the lower surface of rectangular recess loam cake, and is connected and fixed by pillar II between base plate and the rectangular recess loam cake, makes and forms cavity II between the two; Vertical uniform metal insert of the lower surface of base plate and convex cylinder II, and be shaped on the aperture II that connects with cavity II, and metal insert behind matched moulds with tube core I and the interlaced arrangement of tube core II; Rectangular recess loam cake front end is shaped on cavity II connects to advance steam hole III, inlet opening I, vacuumize hole II, air intake opening II, inlet opening II and advance steam hole IV successively.

The two ends of described quiet mould are equipped with the tube core push-pull device at fixed, and the tube core push-pull device at fixed is connected with the tail end of tube core I, tube core II respectively.

Described tube core push-pull device at fixed comprises sport car, push cylinder and motor, described sport car is positioned on the guide rail, and its upper end is equipped with power transmission shaft, described motor places on the sport car, fixing belt pulley is connected by the belt pulley of fixing on belt and the power transmission shaft on the electric machine main shaft, be fixed with driving gear on the power transmission shaft, the tail end of tube core I and tube core II is fixed with driven gear and is connected with the sport car upper end, and driving gear is meshed with driven gear, described push cylinder level places the bottom of bearing, and its piston rod is connected with sport car.

Described tube core I and tube core II all have withdrawing pattern tip degree.

The utility model has solved " blister steel net wall new type of plate core " industrialized mass difficult problem, and simple in structure, easy to operate, the production efficiency height.Can manual, semi or fully automaticly produce.

Description of drawings

Fig. 1 is the front view of this practical structure;

Fig. 2 is the vertical view of the utility model structure;

Fig. 3 is the structural representation of the utility model moving mold;

Fig. 4 is the structural representation of the quiet mould of the utility model;

The EPS plate cored structure schematic diagram that Fig. 5 makes for the utility model;

Fig. 6 is a moving mold structure cutaway view of the present utility model;

Fig. 7 is a quiet mould structure cutaway view of the present utility model;

Fig. 8 is " blister steel net wall new type of plate core " user mode schematic diagram.

The specific embodiment

Below in conjunction with accompanying

drawing

1,2,3,4,5,6 a kind of embodiment of the present utility model is described.

Blister steel net wall new type of plate core make-up machine, be fixed with down quiet template 2 on its bearing 1, vertical fixing has guide pillar 6 on the quiet template 2 down, the top of guide pillar 6 is fixed with quiet template 4, moving platen 3 be sleeved on the guide pillar 6 and quiet template 2 down and between the quiet template 4, hoist cylinder 5 is fixed on the quiet template 4 and its piston rod 9 passes quiet template 4 and is connected with moving platen 3, and moving platen 3 is moved up and down along guide pillar 6; The upper surface of described down quiet template 2 is fixed with quiet mould 7, and described moving platen 3 lower surfaces are fixed with moving mold 8, and moving mold 8 be positioned at quiet mould 7 directly over.

Above-mentioned quiet mould 7 is made of rectangular recess inwall 45 and rectangular recess outer wall 46, and rectangular recess inwall 45 is fixed in the rectangular recess outer wall 46 by pillar I51, makes and forms cavity I47 between the two; The uniform through hole 10 in the two side of rectangular recess inwall 45 and rectangular recess outer wall 46, front end be shaped on successively with cavity I47 connect advance steam hole I16, vacuumize hole I18, drainage exhaust hole 19, air intake opening I20 and advance steam hole II22, charging hole I17 and charging hole II21 that the die cavity 53 that forms with rectangular recess inwall 45 connects; Be shaped on the aperture I54 that connects with cavity I47 on the rectangular recess inwall 45, the vertical uniform convex cylinder I37 in its bottom surface; Tube core I11 inserts in the quiet mould 7 along left end through hole 10, and tube core II12 inserts in the quiet mould 7 along right-hand member through hole 10, and the front end of tube core II12 is inserted into the leading section of tube core I11; Described moving mold 8 matches with quiet mould 7, moving mold 8 is made of downward opening rectangular recess loam cake 48 and base plate 49, base plate 49 is fixed on the lower surface of rectangular recess loam cake 48, and be connected and fixed by pillar II52 between base plate 49 and the rectangular recess loam cake 48, make and form cavity II50 between the two; Vertical uniform metal insert 13 of the lower surface of base plate 49 and convex cylinder II14, and be shaped on the aperture II55 that connects with cavity II50, and metal insert 13 behind matched moulds with tube core I11 and the interlaced arrangement of tube core II12; Rectangular recess loam cake 48 front ends are shaped on cavity II50 connects to advance steam hole III23, inlet opening I24, vacuumize hole II25, air intake opening II26, inlet opening II27 and advance steam hole IV28 successively.Above-mentioned tube core I11 and tube core II12 all have withdrawing pattern tip degree.

The two ends of above-mentioned quiet mould 7 are equipped with tube core push-pull device at fixed 15, and tube core push-pull device at fixed 15 is connected with the tail end of tube core I11, tube core II12 respectively.Tube core push-pull device at fixed 15 comprises sport car 29, push cylinder 30 and motor 31, described sport car 29 is positioned on the guide rail 36, and its upper end is equipped with power transmission shaft 32, motor 31 places on the sport car 29, fixing belt pulley is connected by the belt pulley of fixing on belt and the power transmission shaft 32 on motor 31 main shafts, be fixed with driving gear 33 on the power transmission shaft 32, the tail end of tube core I11 and tube core II12 is fixed with driven gear 34 and is connected with sport car 29 upper ends, and driving gear 33 is meshed with driven gear 34, push cylinder 30 levels place the bottom of bearing 1, and its piston rod 35 is connected with sport car 29.

Make blister steel net wall new type of plate core operation principle:

The first step: with moving mold 8 and quiet mould 7 matched moulds, to quiet mould 7 motions, make tube core I11 and tube core II12 insert quiet mould 7 by push cylinder 30 pulling sport cars 29 by hoist cylinder 5; By the hole II25 that vacuumizes that vacuumizes on hole I18 and the moving mold 8 on the quiet mould 7 dies cavity is vacuumized, the EPS raw material is pressed in the mould by the charging hole I17 on the quiet mould 7, charging hole II21.By advancing steam hole I16, enter advancing steam hole III23, advance steam hole IV28 steam is sent in the mould on steam hole II22 and the moving mold 8 on the quiet mould 7, make EPS raw material in the mould meet the moulding that is condensated as a whole after the thermal expansion.

Second step: by the inlet opening I24 on the moving mold 8, inlet opening II27 water at low temperature is pressed in the mould, makes in type EPS plate core cooling, cooling, contraction be beneficial to the smooth demoulding, 19 discharges from the drainage exhaust hole then.

The 3rd step: the sport car 29 that promotes quiet mould 7 two ends by push cylinder 30 leaves quiet mould 7, meanwhile motor 31 drives power transmission shaft 32 rotations by belt, power transmission shaft 32 rotates tube core I11 and tube core II12 by gear drive, the tube core I11 and the tube core II12 of band withdrawing pattern tip degree are released from quiet mould 7, make EPS plate in-core form inner via hole 37.

The 4th step: by hoist cylinder 5 moving mold 8 is separated with quiet mould 7, meanwhile, by the air intake opening I20 on the quiet mould 7, the air intake opening II26 on the moving mold 8 injects compressed air in the mould, in type EPS plate core is ejected mould realize the demoulding.Because quiet mould 7 bottom surfaces uniform convex cylinder I37, uniform triangle metal sheet 13 of moving mold 8 lower surfaces and convex cylinder II14, and triangle metal sheet 13 other end behind matched moulds contacts with quiet mould 7 bottom surfaces, therefore, just formed the triangle line of rabbet joint 38 vertical after the demoulding, and the triangular form line of rabbet joint 38 is between inner via hole 37 with EPS plate core.Many pits 39 have just been formed on the top and bottom of EPS plate core.

The blister steel net wall is made:

The first step: make Z font steel wire bar 40 and steel fabric sheet 41;

Second step: the Z font steel wire bar 40 that makes is inserted in the triangular form line of rabbet joint 38 according to the order of sequence;

The 3rd step: with the be laid in two sides of EPS plate core 42 of steel fabric sheet 41, the knuckle head that Z font steel wire bar is exposed becomes one with steel fabric sheet spot welding one by one then;

The 4th step: the sticking slurry protective layer 43 that applies on the two sides of EPS plate core 42, bonding EPS plate thermal insulation layer 44 on inboard slurry protective layer 43 promptly becomes the outer body of wall of blister steel net at last.The EPS plate need not bond on the foam steel mesh interior wall body.

Claims

1. blister steel net wall new type of plate core make-up machine, has bearing (1), it is characterized in that: be fixed with down quiet template (2) on the described bearing (1), quiet template (2) goes up vertical fixing down guide pillar (6), the top of guide pillar (6) is fixed with quiet template (4), moving platen (3) is sleeved on the guide pillar (6) and is positioned between following quiet template (2) and the last quiet template (4), the quiet template (4) that is fixed on hoist cylinder (5) goes up and its piston rod (9) passes quiet template (4) and is connected with moving platen (3), and moving platen (3) is moved up and down along guide pillar (6); The upper surface of described down quiet template (2) is fixed with quiet mould (7), and described moving platen (3) lower surface is fixed with moving mold (8), and moving mold (8) be positioned at quiet mould (7) directly over.

2. blister steel net wall new type of plate core make-up machine according to claim 1, it is characterized in that: described quiet mould (7) is made of rectangular recess inwall (45) and rectangular recess outer wall (46), rectangular recess inwall (45) is fixed in the rectangular recess outer wall (46) by pillar I (51), makes and forms cavity I (47) between the two; The uniform through hole in two side (10) of rectangular recess inwall (45) and rectangular recess outer wall (46), front end be shaped on successively with cavity I (47) connect advance steam hole I (16), vacuumize hole I (18), drainage exhaust hole (19), air intake opening I (20) and advance steam hole II (22), the charging hole I (17) and the charging hole II (21) of die cavity (53) perforation that forms with rectangular recess inwall (45); Be shaped on the aperture I (54) that connects with cavity I (47) on the rectangular recess inwall (45), the vertical uniform convex cylinder I in its bottom surface (37); Tube core I (11) inserts in the quiet mould (7) along left end through hole (10), and tube core II (12) inserts in the quiet mould (7) along right-hand member through hole (10), and the front end of tube core II (12) is inserted into the leading section of tube core I (11); Described moving mold (8) matches with quiet mould (7), moving mold (8) is made of downward opening rectangular recess loam cake (48) and base plate (49), base plate (49) is fixed on the lower surface of rectangular recess loam cake (48), and be connected and fixed by pillar II (52) between base plate (49) and the rectangular recess loam cake (48), make and form cavity II (50) between the two; Vertical uniform metal insert of the lower surface of base plate (49) (13) and convex cylinder II (14), and be shaped on the aperture II (55) that connects with cavity II (50), and metal insert (13) behind matched moulds with tube core I (11) and the interlaced arrangement of tube core II (12); Rectangular recess loam cake (48) front end is shaped on cavity II (50) connects to advance steam hole III (23), inlet opening I (24), vacuumize hole II (25), air intake opening II (26), inlet opening II (27) and advance steam hole IV (28) successively.

3. blister steel net wall new type of plate core make-up machine according to claim 2, it is characterized in that: the two ends of described quiet mould (7) are equipped with tube core push-pull device at fixed (15), and tube core push-pull device at fixed (15) is connected with the tail end of tube core I (11), tube core II (12) respectively.

4. blister steel net wall new type of plate core make-up machine according to claim 3, it is characterized in that: described tube core push-pull device at fixed (15) comprises sport car (29), push cylinder (30) and motor (31), described sport car (29) is positioned on the guide rail (36), and its upper end is equipped with power transmission shaft (32), described motor (31) places on the sport car (29), the belt pulley that fixing belt pulley is upward fixed by belt and power transmission shaft (32) on motor (31) main shaft is connected, be fixed with driving gear (33) on the power transmission shaft (32), the tail end of tube core I (11) and tube core II (12) is fixed with driven gear (34) and is connected with sport car (29) upper end, and driving gear (33) is meshed with driven gear (34), described push cylinder (30) level places the bottom of bearing (1), and its piston rod (35) is connected with sport car (29).

5. according to claim 2 or 3 or 4 described blister steel net wall new type of plate core make-up machines, it is characterized in that: described tube core I (11) and tube core II (12) all have withdrawing pattern tip degree.