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CN201618948U - Fixed section press-in device - Google Patents

Fixed section press-in device Download PDF

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Publication number
CN201618948U
CN201618948U CN 201020103126 CN201020103126U CN201618948U CN 201618948 U CN201618948 U CN 201618948U CN 201020103126 CN201020103126 CN 201020103126 CN 201020103126 U CN201020103126 U CN 201020103126U CN 201618948 U CN201618948 U CN 201618948U
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fixed
press
fixed knot
cylinder
plate
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方黎明
林学锋
孙刚
李正刚
孟海祥
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XINSONG ROBOT AUTOMATION CO Ltd SHANGHAI
Shanghai GKN Huayu Driveline Systems Co Ltd
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XINSONG ROBOT AUTOMATION CO Ltd SHANGHAI
Shanghai GKN Huayu Driveline Systems Co Ltd
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Abstract

The utility model discloses a fixed knot press-in device, which comprises a shaft rotation preventive mechanism, a fixed knot positioning mechanism, an automatic spline matching mechanism, a press-in mechanism, a control mechanism and a pull pressure sensor. During usage, the fixed knot press-in device can be used to fix a solid shaft via the shaft rotation preventive mechanism, to fix a fixed knot via the fixed knot positioning mechanism, to be driven by the press-in mechanism so as to approach the solid shaft and lead the fixed knot and the solid shaft to realize automatically matching splines via the automatic spline matching mechanism, and then to press in the fixed knot. The fixed knot press-in device adopting the automatic spline matching mechanism can effectively increase production efficiency, lower labor intensity of operators and protect the operators better. By adopting the pull pressure sensor, the fixed knot press-in device can detect pressed pressure at real time, effectively improve product quality and track product quality via stored data.

Description

固定节压入装置 Fixed section press-in device

技术领域technical field

本实用新型涉及一种传动轴装配设备,特别涉及一种传动轴的固定节压入装置。The utility model relates to a transmission shaft assembly device, in particular to a fixed joint pressing device of a transmission shaft.

背景技术Background technique

在汽车零部件自动化装备制造中,其传动轴的主要装配工作就是要将固定节、移动节与实轴进行压入装配,实轴与固定节、移动节是通过配对的花键齿来进行啮合实现配合的。在原有用于固定节压入的装备中,使实轴与固定节的花键相对的对花键动作是靠手工来完成的,该动作完全靠手工来完成不仅会提高操作者劳动强度高,而且花键连接的可靠度较低。再有在操作者完成对完花键后,压机将轴压入到固定节的压入过程中,由于不能对压入力与压入位置不进行监控保存,有可能会出现压入力过大压断卡丝,压入位置超出或不到位的问题,致使产品的质量不合格,稳定性差,效率不高。还有现有的固定节压入装置没有安全防护设施,对操作者不能提供很好的保护。因此,目前迫切需要对现有的固定节压入设备进行改进,使其产品的质量提高、稳定,提高生产效率,降低操作者的劳动强度,并对操作者有较好的保护。In the manufacture of auto parts automation equipment, the main assembly work of the transmission shaft is to press the fixed joint, the movable joint and the real shaft into assembly, and the real shaft and the fixed joint and the mobile joint are meshed through the paired spline teeth achieve cooperation. In the original equipment for pressing in the fixed section, the spline alignment action of making the real shaft and the spline of the fixed section relative is done manually. This action is completely done by hand, which will not only increase the labor intensity of the operator, but also Splined connections are less reliable. In addition, after the operator finishes aligning the splines, the press presses the shaft into the fixed joint during the press-in process. Since the press-in force and the press-in position cannot be monitored and saved, excessive press-in force may occur. Broken wires, excessive or insufficient pressing position, resulting in unqualified product quality, poor stability, and low efficiency. Also there is no safety protection facility in the existing fixing joint press-in device, which cannot provide good protection to the operator. Therefore, there is an urgent need to improve the existing fixed joint press-in equipment so that the quality of its products can be improved and stabilized, the production efficiency can be improved, the labor intensity of the operator can be reduced, and the operator can be better protected.

实用新型内容Utility model content

针对上述现有技术的不足,本实用新型要解决的技术问题带有自动对花键功能的固定节压入装置,可有效提高对花键的可靠度,并降低操作者的劳动强度。Aiming at the deficiencies of the above-mentioned prior art, the technical problem to be solved by the utility model is a fixed joint press-in device with an automatic spline function, which can effectively improve the reliability of the spline and reduce the labor intensity of the operator.

为解决上述技术问题,本实用新型采用如下技术方案:In order to solve the above technical problems, the utility model adopts the following technical solutions:

一种固定节压入装置,用于将固定节与实轴进行压入配合,使两者的花键啮合,其特征在于,其包括:一机架;一用来固定实轴防止实轴转动的轴防转机构,所述轴防转机构固定在所述机架上;一固定节定位机构,位于所述轴防转机构的下方,所述固定节定位机构具有一底板和一固定节座,所述底板与所述机架滑动连接,所述固定节座与所述底板连接;一可带动所述固定节座转动的自动对花键机构,所述自动对花键机构与所述底板连接;一可驱动所述底板上下滑动的压入机构;一检测所述压入机构输出压力的拉压力传感器;一用来检测是否完成对花键动作的位移传感器;一用来控制所述轴防转机构、自动对花键机构、压入机构工作的控制机构,所述拉压力传感器、位移传感器与所述控制机构连接。A fixing joint press-in device, which is used to press fit the fixed joint and the real shaft, so that the splines of the two engage, and is characterized in that it includes: a frame; a frame for fixing the real shaft to prevent the real shaft from rotating A shaft anti-rotation mechanism, the shaft anti-rotation mechanism is fixed on the frame; a fixed joint positioning mechanism is located below the shaft anti-rotation mechanism, and the fixed joint positioning mechanism has a bottom plate and a fixed joint seat , the bottom plate is slidingly connected with the frame, the fixed joint seat is connected with the bottom plate; an automatic spline alignment mechanism that can drive the fixed joint seat to rotate, and the automatic spline alignment mechanism is connected to the bottom plate connection; a press-in mechanism that can drive the bottom plate to slide up and down; a pull-pressure sensor that detects the output pressure of the press-in mechanism; a displacement sensor that detects whether the action of the spline is completed; one that is used to control the shaft The anti-rotation mechanism, the control mechanism that automatically works on the spline mechanism and the press-in mechanism, the tension pressure sensor and the displacement sensor are connected with the control mechanism.

优选的,所述轴防转机构包括第一气缸、衬套、导杆、上固定板、顶针固定板、浮动顶针、三销节定位座及压件,所述上固定板、顶针固定板固定在所述机架上,所述顶针固定板位于所述上固定板下方,所述浮动顶针针尖朝下固定在所述顶针固定板上,所述第一气缸穿过所述上固定板与所述浮动顶针连接,所述导杆固定在所述顶针固定板上并穿过固定在所述上固定板上的所述衬套,所述三销节定位座位于所述浮动顶针下方,所述压件位于所述三销节定位座下方,所述三销节定位座、压件与所述机架固定连接。Preferably, the shaft anti-rotation mechanism includes a first cylinder, a bush, a guide rod, an upper fixing plate, a thimble fixing plate, a floating thimble, a three-pin positioning seat and a pressing piece, and the upper fixing plate and the thimble fixing plate are fixed On the frame, the thimble fixing plate is located below the upper fixing plate, and the floating thimble is fixed on the thimble fixing plate with the tip facing down, and the first cylinder passes through the upper fixing plate and the upper fixing plate. The floating thimble is connected, the guide rod is fixed on the thimble fixing plate and passes through the bush fixed on the upper fixing plate, the three-pin joint positioning seat is located under the floating thimble, the The pressing piece is located below the three-pin joint positioning seat, and the three-pin joint positioning seat and the pressing piece are fixedly connected with the frame.

优选的,所述轴防转机构还包括防倒插销、插销座和第二气缸,所述插销座固定在所述机架上,所述防倒插销位于所述插销座中,所述防倒插销与所述三销节定位座位置相对应,所述第二气缸固定在所述机架上并与所述防倒插销连接。Preferably, the shaft anti-rotation mechanism further includes an anti-fall bolt, a bolt seat and a second cylinder, the bolt seat is fixed on the frame, the anti-fall bolt is located in the bolt seat, and the anti-fall The position of the bolt corresponds to the position of the three-pin joint positioning seat, and the second cylinder is fixed on the frame and connected with the anti-falling bolt.

优选的,所述位移传感器固定在所述上固定板上。Preferably, the displacement sensor is fixed on the upper fixing plate.

优选的,所述固定节定位机构还包括夹具主体套、锥轴承、轴套和夹具主体,所述夹具主体套固定在所述底板上,所述锥轴承与所述轴套相配合并与所述夹具主体连接,所述锥轴承、轴套和夹具主体位于所述夹具主体套中,所述固定节座固定在所述夹具主体上,所述夹具主体与所述自动对花键机构连接。Preferably, the fixed joint positioning mechanism also includes a clamp main body sleeve, a taper bearing, a shaft sleeve and a clamp main body, the clamp main body sleeve is fixed on the bottom plate, the taper bearing is matched with the shaft sleeve and the The fixture main body is connected, the taper bearing, the shaft sleeve and the fixture main body are located in the fixture main body sleeve, the fixing joint seat is fixed on the fixture main body, and the fixture main body is connected with the automatic spline alignment mechanism.

优选的,所述自动对花键机构包括齿轮、齿条导轨、直齿条和第三气缸,所述第三气缸与所述底板连接并驱动所述直齿条,所述直齿条与所述齿轮啮合,所述齿轮与所述固定节定位机构连接。Preferably, the automatic spline alignment mechanism includes a gear, a rack guide rail, a spur rack and a third cylinder, the third cylinder is connected to the bottom plate and drives the spur rack, and the spur rack is connected to the The gear is meshed, and the gear is connected with the fixed joint positioning mechanism.

优选的,所述压入机构包括电子压机和电子压机连接角耳,所述电子压机固定在所述机架上,所述电子压机通过所述电子压机角耳与所述底板连接。Preferably, the press-in mechanism includes an electronic press and an electronic press connecting horn, the electronic press is fixed on the frame, and the electronic press is connected to the bottom plate through the electronic press horn connect.

优选的,还包括一抱卡簧机构,所述抱卡簧机构位于所述轴防转机构和所述固定节定位机构之间,所述抱卡簧机构包括一中滑板、左夹钳、右夹钳,所述中滑板与所述机架滑动连接,所述左夹钳、右夹钳相对设置并与所述中滑板滑动连接,所述左夹钳、右夹钳上分别与左气缸、右气缸连接,所述左夹钳、右夹钳上各设有一卡簧夹头。Preferably, it also includes a circlip mechanism, the circlip mechanism is located between the shaft anti-rotation mechanism and the fixed joint positioning mechanism, and the circlip mechanism includes a middle slide plate, a left clamp, a right Clamps, the middle slide plate is slidingly connected with the frame, the left clamp and the right clamp are arranged oppositely and are slidingly connected with the middle slide plate, the left clamp and the right clamp are respectively connected with the left cylinder, The right cylinder is connected, and the left clamp and the right clamp are respectively provided with a snap ring collet.

优选的,所述抱卡簧机构还包括一中限位板,所述中限位板位于所述左夹钳、右夹钳之间。Preferably, the retaining spring mechanism further includes a middle limiting plate, and the middle limiting plate is located between the left clamp and the right clamp.

优选的,还包括一反拉机构,所述反拉机构位于所述抱卡簧机构和固定节定位机构之间,所述反拉机构包括下拉板、反拉角耳、插销、插销套和插销气缸,所述反拉角耳和插销套固定在所述中滑板上,所述插销位于所述插销套中,所述插销气缸与所述插销连接,所述下拉板固定在所述底板上。Preferably, it also includes an anti-pull mechanism, the anti-pull mechanism is located between the clasp spring mechanism and the fixed joint positioning mechanism, and the anti-pull mechanism includes a pull-down plate, anti-pull angle ears, latches, latch sleeves and latches The cylinder, the anti-pull angle ear and the pin sleeve are fixed on the middle slide plate, the pin is located in the pin sleeve, the pin cylinder is connected with the pin, and the pull-down plate is fixed on the bottom plate.

上述技术方案具有如下有益效果:该固定节压入装置在使用时通过轴防转机构固定实轴,通过固定节定位机构固定固定节,通过压入机构驱动固定节靠近实轴并通过自动对花键机构实现固定节与实轴的自动对花键,再进行固定节的压入。在压入的整个过程中通过拉压力传感器对力与位移进行检测并反馈给控制机构,实现闭环控制。该装置采用自动对花键机构有效的提高了生产效率,降低了操作者的劳动强度,并对操作者形成了较好的保护。采用拉压力传感器可以实时检测压入时的压力,有效的提高了产品的质量,并可通过保存的数据对产品进行质量跟踪。该固定节压入装置可通过更换相应的固定节定位机构,在一台机床上实现多种型号的固定节压入装备,更换快速、方便使用、便于维护。The above technical solution has the following beneficial effects: when the fixed joint press-in device is in use, the real shaft is fixed by the shaft anti-rotation mechanism, the fixed joint is fixed by the fixed joint positioning mechanism, the fixed joint is driven close to the real shaft by the press-in mechanism and automatically aligned The key mechanism realizes the automatic spline alignment between the fixed joint and the real shaft, and then presses the fixed joint. During the whole process of pressing, the force and displacement are detected by the tension and pressure sensor and fed back to the control mechanism to realize closed-loop control. The device adopts the automatic spline mechanism, which effectively improves the production efficiency, reduces the labor intensity of the operator, and forms a better protection for the operator. The tension pressure sensor can detect the pressure during pressing in real time, which effectively improves the quality of the product, and can track the quality of the product through the saved data. The fixed joint press-in device can realize various types of fixed joint press-in equipment on one machine tool by replacing the corresponding fixed joint positioning mechanism, which is quick to replace, convenient to use and easy to maintain.

附图说明Description of drawings

图1为本实用新型实施例的机构示意图。Fig. 1 is a schematic diagram of the mechanism of the embodiment of the utility model.

图2为本实用新型实施例中轴防转机构的结构示意图。Fig. 2 is a structural schematic diagram of the shaft anti-rotation mechanism in the embodiment of the present invention.

图3为本实用新型实施例中固定节定位机构和自动对花键机构的结构示意图。Fig. 3 is a structural schematic diagram of the fixed joint positioning mechanism and the automatic spline alignment mechanism in the embodiment of the utility model.

图4为本实用新型实施例中压入机构的结构示意图。Fig. 4 is a structural schematic diagram of the press-in mechanism in the embodiment of the utility model.

图5为本实用新型实施例中抱卡簧机构的结构示意图。Fig. 5 is a schematic structural view of the retaining spring mechanism in the embodiment of the utility model.

图6为本实用新型实施例中倒拉机构的结构示意图。Fig. 6 is a structural schematic diagram of the pulling mechanism in the embodiment of the present invention.

具体实施方式Detailed ways

下面结合附图,对本实用新型的优选实施例进行详细的介绍。Below in conjunction with accompanying drawing, the preferred embodiment of the utility model is introduced in detail.

如图1所示,该固定节压入装置包括机架1,在机架1上从上至下依次设有轴防转机构3、抱卡簧机构6、反拉机构7、固定节定位机构4、自动对花键机构2和压入机构5。轴防转机构3用于固定实轴13,以防止实轴13在对花键的过程中发生转动,抱卡簧机构6用于压紧实轴13上的卡簧,以使卡簧可以压入固定节内,反拉机构7用于测试实轴与固定节的连接是否牢固。固定节定位机构4用于固定要装配的固定节,自动对花键结构2用于使实轴13的外花键卡入固定节的内花键中,以方便实轴13压入固定节,压入机构5用于推动固定节定位机构4移动,为实轴13的花键压入固定节14的花键内提供压力,实现固定节的压入。该固定节压入装置还包括一控制机构(图中未显示),该控制机构控制上述轴防转机构3、抱卡簧机构6、反拉机构7、固定节定位机构4、自动对花键机构2和压入机构5动作。As shown in Figure 1, the fixed joint press-in device includes a frame 1, on which a shaft anti-rotation mechanism 3, a retaining spring mechanism 6, a reverse pull mechanism 7, and a fixed joint positioning mechanism are sequentially arranged on the frame 1 from top to bottom. 4. Automatic alignment of spline mechanism 2 and press-in mechanism 5. The shaft anti-rotation mechanism 3 is used to fix the real shaft 13, so as to prevent the real shaft 13 from rotating during the process of aligning the splines. Into the fixed section, the anti-pull mechanism 7 is used to test whether the connection between the real shaft and the fixed section is firm. The fixed joint positioning mechanism 4 is used to fix the fixed joint to be assembled, and the automatic spline structure 2 is used to make the outer spline of the real shaft 13 snap into the inner spline of the fixed joint, so that the real shaft 13 can be pressed into the fixed joint, The press-in mechanism 5 is used to push the fixed joint positioning mechanism 4 to move, and provides pressure for the spline of the real shaft 13 to be pressed into the spline of the fixed joint 14 to realize the press-in of the fixed joint. The fixed joint press-in device also includes a control mechanism (not shown in the figure), which controls the above-mentioned shaft anti-rotation mechanism 3, circlip mechanism 6, reverse pull mechanism 7, fixed joint positioning mechanism 4, automatic spline alignment Mechanism 2 and press-in mechanism 5 act.

如图2所示,轴防转机构3包括第一气缸31、衬套32、导杆33、上固定板35、顶针固定板36、浮动顶针37、三销节定位座38及压件39。上固定板35固定在机架1上,顶针固定板36位于上固定板35下方,第一气缸31安装在气缸座81内,气缸座81位于上固定板35上方,第一气缸31的气缸浮动头穿过上固定板35与顶针固定板36连接,浮动顶针37通过螺钉固定在顶针固定板36上。导杆33与顶针固定板36连接,衬套32穿过上固定板35,导杆33穿过衬套32并可沿着衬套32做直线运动。三销节定位座38位于浮动顶针37下方并固定在机架1上,压件39位于三销节定位座38下方并与机架1连接。As shown in FIG. 2 , the shaft anti-rotation mechanism 3 includes a first cylinder 31 , a bushing 32 , a guide rod 33 , an upper fixing plate 35 , a thimble fixing plate 36 , a floating thimble 37 , a three-pin positioning seat 38 and a pressing piece 39 . The upper fixed plate 35 is fixed on the frame 1, the thimble fixed plate 36 is located below the upper fixed plate 35, the first cylinder 31 is installed in the cylinder block 81, the cylinder block 81 is located above the upper fixed plate 35, and the cylinder of the first air cylinder 31 floats The head passes through the upper fixing plate 35 and is connected with the thimble fixing plate 36, and the floating thimble 37 is fixed on the thimble fixing plate 36 by screws. The guide rod 33 is connected with the thimble fixing plate 36 , the bush 32 passes through the upper fixing plate 35 , the guide rod 33 passes through the bush 32 and can move linearly along the bush 32 . The three-pin positioning seat 38 is located below the floating thimble 37 and is fixed on the frame 1 , and the pressing piece 39 is located below the three-pin positioning seat 38 and is connected to the frame 1 .

轴防转机构3还包括防倒插销11、插销座和第二气缸12,插销座固定在机架1上,防倒插销11位于插销座中,第二气缸12固定在机架1上并与防倒插销11连接,第二气缸12可驱动防倒插销11横向向左或者向右伸出。在上固定板35上还设有一位移传感器34,位移传感器34与控制机构连接。第一气缸31、第二气缸12与控制机构连接,由控制机构控制该第一气缸31、第二气缸12动作。The shaft anti-rotation mechanism 3 also includes an anti-fall bolt 11, a bolt seat and a second cylinder 12, the bolt seat is fixed on the frame 1, the anti-fall bolt 11 is located in the bolt seat, and the second cylinder 12 is fixed on the frame 1 and is connected with the frame 1. The anti-fall bolt 11 is connected, and the second cylinder 12 can drive the anti-fall bolt 11 to extend laterally to the left or right. A displacement sensor 34 is also arranged on the upper fixing plate 35, and the displacement sensor 34 is connected with the control mechanism. The first air cylinder 31 and the second air cylinder 12 are connected with the control mechanism, and the control mechanism controls the actions of the first air cylinder 31 and the second air cylinder 12 .

该轴防转机构3在动作时,首先将实轴13通过轴端的三销节挂在压件39上,第一气缸31竖直向下带着顶针固定板36沿着导杆33做轴向运动,浮动顶针37下压顶在实轴13的中心轴线上,并通过三销节定座38防止实轴13的轴向转动。为保证浮动顶针37在下压时尽量靠近实轴13轴线位置,当浮动顶针37下压同时,第二气缸12动作,防倒插销11伸出以防止实轴13在后面的动作过程受力向外倾倒。当自动对花键成功后,导杆33会下沉,位移传感器34会检测到该信号,并将该信号反馈给控制机构,使控制机构控制该装置进行下一步动作。When the shaft anti-rotation mechanism 3 is in action, firstly the real shaft 13 is hung on the pressure member 39 through the three-pin joint at the shaft end, and the first cylinder 31 vertically downwards with the thimble fixing plate 36 to move axially along the guide rod 33. Movement, the floating thimble 37 presses down on the central axis of the real shaft 13, and prevents the axial rotation of the real shaft 13 through the three-pin joint seat 38. In order to ensure that the floating thimble 37 is as close as possible to the axial position of the real shaft 13 when it is pressed down, when the floating thimble 37 is pressed down, the second cylinder 12 moves, and the anti-reverse pin 11 is extended to prevent the real shaft 13 from being forced outward during the subsequent action process. dump. After the automatic alignment of the splines is successful, the guide rod 33 will sink, and the displacement sensor 34 will detect the signal, and feed the signal back to the control mechanism, so that the control mechanism controls the device to carry out the next step.

如图3所示,固定节定位机构4包括一底板42和一夹具主体套43,底板42通过机架导轨可移动的连接在机架1上,夹具主体套43固定在底板42上,夹具主体套43内设有相互配合的锥轴承和轴套,轴套与夹具主体44连接,夹具主体44上设有固定节座45,夹具主体44与自动对花键机构2连接。底板42还安装有感应传感器41,感应传感器41与固定节座45配合设置用于检测固定节座45上是否安装有固定节。该机构在使用时,固定节14放到固定节座45中并固定,自动对花键机构2通过夹具主体44带动固定节座45转动,固定节14可随着固定节座45一起转动。As shown in Figure 3, the fixed joint positioning mechanism 4 includes a base plate 42 and a clamp body cover 43, the base plate 42 is movably connected to the frame 1 through the frame guide rail, the clamp body cover 43 is fixed on the base plate 42, and the clamp body The sleeve 43 is provided with a tapered bearing and an axle sleeve that cooperate with each other, and the axle sleeve is connected with the fixture main body 44. The fixture main body 44 is provided with a fixed node seat 45, and the fixture main body 44 is connected with the automatic alignment spline mechanism 2. The bottom plate 42 is also equipped with an inductive sensor 41 , and the inductive sensor 41 is arranged in cooperation with the fixed node base 45 to detect whether a fixed node is installed on the fixed node base 45 . When this mechanism is in use, the fixed joint 14 is put into the fixed joint seat 45 and fixed, and the spline mechanism 2 drives the fixed joint seat 45 to rotate through the clamp body 44 automatically, and the fixed joint 14 can rotate together with the fixed joint seat 45 .

再如图3所示,自动对花键机构2包括齿轮21、齿条导轨、直齿条22、和第三气缸23,第三气缸23和齿条导轨固定在侧板24上,侧边24与底板42固定连接,齿轮21套接固定在夹具主体44上。直齿条22位于齿条导轨内并与第三气缸23连接,直齿条22与齿轮21啮合,齿轮21套接固定在夹具主体44上。第三气缸23与控制机构连接,由控制机构控制其动作。As shown in Figure 3 again, the automatic alignment spline mechanism 2 comprises a gear 21, a rack guide rail, a spur rack 22, and a third cylinder 23, and the third cylinder 23 and the rack guide rail are fixed on the side plate 24, and the side 24 It is fixedly connected with the bottom plate 42 , and the gear 21 is sleeved and fixed on the fixture main body 44 . The spur rack 22 is located in the rack guide rail and connected to the third cylinder 23 , the spur rack 22 meshes with the gear 21 , and the gear 21 is sleeved and fixed on the fixture main body 44 . The third air cylinder 23 is connected with the control mechanism, and its action is controlled by the control mechanism.

该自动对花键机构2动作时,直齿条22可以随着第三气缸23的运动沿着齿条导轨做直线运动,从而带动齿轮21转动,将第三气缸23的直线运动转换为圆周运动,夹具主体44在齿轮21的带动下带着固定节座45、固定节14也同样作往返圆周运动,当固定节14与实轴13的花键对上时,实轴13花键端的倒角会卡入到固定节14中的花键中,实现自动对花键功能。When the automatic spline mechanism 2 acts, the spur rack 22 can move linearly along the rack guide rail with the movement of the third cylinder 23, thereby driving the gear 21 to rotate, and converting the linear motion of the third cylinder 23 into circular motion , the fixture main body 44 is driven by the gear 21 with the fixed joint seat 45, and the fixed joint 14 also makes a circular motion back and forth. Can snap into the spline in the fixed joint 14, realize automatic spline alignment function.

如图4所示,压入机构5包括一电子压机52,电子压机52固定在机架1上,电子压机52的电子压机连接角耳51与下底板25固定连接,下底板25与侧板24固定连接,又由于侧板24与底板42固定连接,这样电子压机52就可带动固定节定位机构4上下移动,当移动到预定对花键位置时(根据实轴和固定节的型号在系统中设定好的位置)开始自动对花键,自动对花键成功后,固定节定位机构4继续向上移动使实轴压入固定节内。电子压机52由控制机构控制其上下移动。As shown in Figure 4, the press-in mechanism 5 includes an electronic press 52, and the electronic press 52 is fixed on the frame 1, and the electronic press connecting horn 51 of the electronic press 52 is fixedly connected with the lower base plate 25, and the lower base plate 25 Fixedly connected with the side plate 24, and because the side plate 24 is fixedly connected with the base plate 42, the electronic press 52 can drive the fixed joint positioning mechanism 4 to move up and down like this, when moving to the predetermined pair of spline positions (according to the real shaft and the fixed joint The position of the model set in the system) starts to automatically align the splines. After the automatic alignment of the splines is successful, the fixed joint positioning mechanism 4 continues to move upwards to press the real shaft into the fixed joint. The electronic press 52 is controlled by the control mechanism to move up and down.

在该压入机构中电子压机52采用在机床底部安装方式,有效行程为150MM,在全行程中速度为10-1000MM/分,双向可调(不同行程段内均可进行设定),最大拉压力为30000N。由于电子压机52尺寸较长,可采用Z型传导结构将电子压机压装操位置降低以便于操作。In this press-in mechanism, the electronic press 52 is installed at the bottom of the machine tool, the effective stroke is 150MM, the speed in the whole stroke is 10-1000MM/min, and the two-way is adjustable (can be set in different stroke sections), the maximum The pulling pressure is 30000N. Since the size of the electronic press 52 is relatively long, a Z-shaped conduction structure can be used to lower the position of the press assembly operation of the electronic press for easy operation.

如图5所示,抱卡簧机构6包括中滑板61、左夹钳62、右夹钳63、一对抱卡簧夹头64、65、中滑板61与机架1滑动连接,一对抱卡簧夹头64、65分别固定在左右夹钳62、63上且相对设置,左、右夹钳62、63与中滑板61滑动连接。左夹钳62与左气缸66连接,右夹钳63与右气缸67连接,左、右气缸66、67可驱动左、右夹钳62、63在中滑板61上左右移动实现夹钳62、63的抱卡簧动作。在左夹钳62和右夹钳63之间还设有一中限位板69,中限位板69通过加强板68固定在中滑板61上。左气缸66、右气缸67均与控制机构连接。As shown in Figure 5, the retaining spring mechanism 6 includes a middle slide plate 61, a left clamp 62, a right clamp 63, a pair of clamp spring chucks 64, 65, and the middle slide plate 61 is slidably connected with the frame 1. Circlip collets 64, 65 are respectively fixed on the left and right clamps 62, 63 and arranged oppositely, and the left and right clamps 62, 63 are slidably connected with the middle slide plate 61. The left clamp 62 is connected with the left cylinder 66, the right clamp 63 is connected with the right cylinder 67, and the left and right cylinders 66, 67 can drive the left and right clamps 62, 63 to move left and right on the middle slide plate 61 to realize the clamps 62, 63 The action of holding the circlip. A middle limiting plate 69 is also arranged between the left clamp 62 and the right clamp 63 , and the middle limiting plate 69 is fixed on the middle sliding plate 61 through the reinforcing plate 68 . Left cylinder 66, right cylinder 67 are all connected with control mechanism.

该抱卡簧机构6主要用于实轴上设有卡簧的固定节的压入,当设有卡簧的实轴需要压入固定节时,控制机构驱动左、右气缸66、67带动左、右夹钳62、63相对移动,使抱卡簧夹头64、65夹紧卡簧使卡簧能够进入固定节内,中限位板69位于左夹钳62和右夹钳63之间可防止两个夹钳压力过大压坏卡簧。This circlip mechanism 6 is mainly used for pressing in the fixed section provided with the circlip on the real shaft. When the real shaft provided with the circlip needs to be pressed into the fixed section, the control mechanism drives the left and right cylinders 66, 67 to drive the left 1. The right clamps 62, 63 move relatively, so that the clamping clamps 64, 65 clamp the clamps so that the clamps can enter the fixed section, and the middle limit plate 69 is located between the left clamp 62 and the right clamp 63. Prevent the excessive pressure of the two clamps from crushing the snap ring.

如图6所示,反拉机构7包括下拉板71、反拉角耳72、插销73、插销套74和插销气缸75,反拉角耳72和插销套74固定在中滑板61上,插销73位于插销套74中,下拉板71固定在底板42上,插销73与插销气缸75连接,插销73用于连接下拉板71和反拉角耳72。As shown in Figure 6, the anti-pull mechanism 7 includes a pull-down plate 71, an anti-pull angle ear 72, a latch 73, a latch sleeve 74 and a latch cylinder 75, and the anti-pull angle ear 72 and the latch sleeve 74 are fixed on the middle slide plate 61, and the latch 73 Located in the pin sleeve 74 , the pull-down plate 71 is fixed on the bottom plate 42 , the pin 73 is connected with the pin cylinder 75 , and the pin 73 is used to connect the pull-down plate 71 and the anti-pull angle ear 72 .

如图5、6所示,当固定节压入成功后,插销气缸75的活塞杆运动,驱动插销73将下拉板71与反拉角耳72连接;此时电子压机52下降,同时带动固定节定位机构4和抱卡簧机构6下降,抱卡簧机构6的一对抱卡簧夹头64和65将抵住固定节,电子压机52的反拉力通过抱卡簧夹头64和65作用于固定节上,从而实现对固定节的反拉。As shown in Figures 5 and 6, when the fixed joint is successfully pressed in, the piston rod of the pin cylinder 75 moves, and the pin 73 is driven to connect the pull-down plate 71 with the reverse pull angle ear 72; The section positioning mechanism 4 and the circlip mechanism 6 descend, and a pair of circlip collets 64 and 65 of the circlip mechanism 6 will push against the fixed joint, and the reverse pulling force of the electronic press 52 passes through the circlip chucks 64 and 65. It acts on the fixed joint, so as to realize the reverse pull on the fixed joint.

再如图1所示,为了能够对固定节压入时的压力及反拉时的拉压力进行实时的检测,该装置上还设有一拉压力传感器8,拉压力传感器8位于气缸座81上方并与气缸座81固定连接,气缸座81通过一外壳板82与压件39连接。这样在实轴与固定节的压入过程中,电子压机提供的压力将通过固定节14、实轴13、压件39、外壳板82和气缸座81传递给拉压力传感器8,拉压力传感器8将测得的压力值反馈给控制机构。在反拉过程中,反拉拉力将通过固定节14、实轴13、压件39、外壳板82和气缸座81传递给拉压力传感器8,拉压力传感器8将测得的反拉拉力值反馈给控制机构。显然,上述拉压力传感器8也可以设置在实轴与固定节作用力路线的其他位置上。As shown in Figure 1 again, in order to be able to detect in real time the pressure when the fixed joint is pressed in and the pulling pressure when pulling back, the device is also provided with a pulling pressure sensor 8, which is positioned above the cylinder block 81 and It is fixedly connected with the cylinder base 81 , and the cylinder base 81 is connected with the pressure piece 39 through a shell plate 82 . In this way, during the press-in process of the real shaft and the fixed joint, the pressure provided by the electronic press will be transmitted to the pull pressure sensor 8 through the fixed joint 14, the real shaft 13, the pressing piece 39, the shell plate 82 and the cylinder seat 81, and the pull pressure sensor 8 Feedback the measured pressure value to the control mechanism. In the reverse pull process, the reverse pull force will be transmitted to the pull pressure sensor 8 through the fixed joint 14, the real shaft 13, the pressure piece 39, the shell plate 82 and the cylinder seat 81, and the pull pressure sensor 8 will feed back the measured reverse pull force value to the control agency. Apparently, the above-mentioned tension-pressure sensor 8 can also be arranged at other positions along the force route between the real axis and the fixed joint.

在该固定节压入装置中,控制机构采用PLC和触摸屏控制和显示工作站的工作状态,配备拉压力传感器,能对整个压力及反拉过程实施拉力进行监控,使测得的值能在触摸屏上即时显示,同时也可与位移信号组成力与位移之间的关系曲线图。在对力进行检测监控的过程中,一但超出设定的相关参数,机床将自动报警,需人工根据报警信息消除报警后机床方能动作。根据工艺要求,压力的上下限能在操作屏上进行设定,对压入及反拉的行程可以进行多级设定。每组设定均可单独保留,根据实际需要进行调用,系统可以保存多组设定信息。In the fixed joint pressing device, the control mechanism adopts PLC and touch screen to control and display the working status of the workstation, and is equipped with a tension pressure sensor, which can monitor the entire pressure and pull force during the reverse pull process, so that the measured value can be displayed on the touch screen. Real-time display, and at the same time, it can also form a graph of the relationship between force and displacement with the displacement signal. In the process of force detection and monitoring, once the relevant parameters set are exceeded, the machine tool will automatically alarm, and the machine tool can only move after the alarm information is eliminated manually. According to the process requirements, the upper and lower limits of pressure can be set on the operation panel, and the stroke of pressing and pulling can be set in multiple levels. Each set of settings can be reserved separately and called according to actual needs, and the system can save multiple sets of setting information.

本固定节压入装置的主要功能是实现固定节压入,具有各种不同形式固定节压入和反拉功能。在压入过程中对某些不需要抱紧卡簧的传动轴,也可以不使用该功能,该装置同样能自动工作。但所有组装完的轴一般必须接受拉力实验,所有的位置,力及其输出给伺服机构的限值都将被储存,以便于检测是否在生产过程中出现不合格品。另外该装置还设有安全保护设施,以便于对操作者提供可靠的安全保护。The main function of the fixing joint pressing device is to realize the pressing of the fixing joint, and it has the functions of pressing in and pulling back the fixing joints in various forms. In the pressing-in process, this function may not be used for some transmission shafts that do not need to hold the circlip tightly, and the device can also work automatically. However, all assembled shafts must generally undergo a tensile test, and all positions, forces, and limits output to the servo mechanism will be stored in order to detect whether there are defective products during the production process. In addition, the device is also equipped with safety protection facilities to provide reliable safety protection for the operator.

该新型固定节压入装置可以实现自动对花键、固定节压入与反拉,采用闭环伺服数字控制系统,可以对过程中的输出力矩与位移进行精确的控制并实时监控并反馈,数据采集系统记录保存力矩信息。该可以通过更换相应的定位工装,在一台机床上实现多种型号的固定节压入,所有工装都具有快换功能,方便使用与维护的特点。综上,本实用新型的固定节压入装置可以实现自动对花键、固定节压入、反拉过程中的力与位移监测与反馈记录保存,在降低了操作者的劳动强度的同时,也提高了对花键的可靠度,提高和稳定了产品的质量,并可通过保存的数据对产品进行质量跟踪,提升产品质量。The new fixed joint press-in device can realize automatic press-in and reverse pull of splines and fixed joints. It adopts a closed-loop servo digital control system, which can accurately control the output torque and displacement in the process and monitor and feed back in real time. Data acquisition The system records and saves the torque information. By replacing the corresponding positioning tool, various types of fixing joints can be pressed in on one machine tool. All tooling has a quick change function, which is convenient for use and maintenance. In summary, the fixed joint pressing device of the present utility model can realize automatic force and displacement monitoring and feedback record preservation in the process of spline, fixed joint pressing and back pulling, which reduces the labor intensity of the operator and also The reliability of the spline is improved, the quality of the product is improved and stabilized, and the quality of the product can be tracked through the saved data to improve the quality of the product.

以上对本实用新型实施例所提供的固定节压入装置进行了详细介绍,对于本领域的一般技术人员,依据本实用新型实施例的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本实用新型的限制,凡依本实用新型设计思想所做的任何改变都在本实用新型的保护范围之内。The fixing joint press-in device provided by the embodiment of the utility model has been introduced in detail above. For those of ordinary skill in the art, according to the idea of the embodiment of the utility model, there will be changes in the specific implementation and application range , In summary, the content of this specification should not be construed as a limitation to the utility model, and any changes made according to the design idea of the utility model are within the protection scope of the utility model.

Claims (10)

1. fixed knot press-in device is used for fixed knot is pressed into real axis and cooperates, and makes both spline engagement, it is characterized in that it comprises:
One frame;
One is used for fixing the axle rotation-preventing mechanism that real axis prevents that real axis from rotating, and described axle rotation-preventing mechanism is fixed on the described frame;
One fixed knot detent mechanism is positioned at the below of described axle rotation-preventing mechanism, and described fixed knot detent mechanism has a base plate and a fixed knot seat, and described base plate and described frame are slidingly connected, and described fixed knot seat is connected with described base plate;
One can drive the automatic design register key mechanism that described fixed knot seat rotates, and described automatic design register key mechanism is connected with described base plate;
One can drive the pressing mechanism that described base plate slides up and down;
One detects the pull pressure sensor of described pressing mechanism output pressure;
One is used for detecting the displacement transducer of whether finishing the spline action;
One is used for controlling the controlling organization of described axle rotation-preventing mechanism, automatic design register key mechanism, pressing mechanism work, and described pull pressure sensor, displacement transducer are connected with described controlling organization.
2. fixed knot press-in device according to claim 1, it is characterized in that: described axle rotation-preventing mechanism comprises first cylinder, lining, guide rod, upper mounted plate, the thimble fixed head, thimble floats, three pin joint positioning seat and casting dies, described upper mounted plate, the thimble fixed head is fixed on the described frame, described thimble fixed head is positioned at described upper mounted plate below, described unsteady thimble needle point is fixed on the described thimble fixed head down, described first cylinder passes described upper mounted plate and is connected with described unsteady thimble, described guide rod is fixed on the described thimble fixed head and passes the described lining that is fixed on the described upper mounted plate, described three pin joint positioning seats are positioned at described unsteady thimble below, described casting die is positioned at described three pin joint positioning seat belows, described three pin joint positioning seats, casting die is fixedlyed connected with described frame.
3. fixed knot press-in device according to claim 2, it is characterized in that: described axle rotation-preventing mechanism also comprises anti-down latch, plug housing and second cylinder, described plug housing is fixed on the described frame, described anti-down latch is arranged in described plug housing, described anti-down latch is corresponding with described three pin joint positioning seat positions, and described second cylinder is fixed on the described frame and with described anti-down latch and is connected.
4. fixed knot press-in device according to claim 2 is characterized in that: described displacement transducer is fixed on the described upper mounted plate.
5. fixed knot press-in device according to claim 1, it is characterized in that: described fixed knot detent mechanism also comprises jig main body cover, cone bearing, axle sleeve and jig main body, described jig main body cover is fixed on the described base plate, described cone bearing matches to merge with described axle sleeve and is connected with described jig main body, described cone bearing, axle sleeve and jig main body are arranged in described jig main body cover, described fixed knot seat is fixed on the described jig main body, and described jig main body is connected with described automatic design register key mechanism.
6. fixed knot press-in device according to claim 1, it is characterized in that: described automatic design register key mechanism comprises gear, tooth bar guide rail, spur rack and the 3rd cylinder, described the 3rd cylinder is connected with described base plate and drives described spur rack, described spur rack and described gears engaged, described gear is connected with described fixed knot detent mechanism.
7. fixed knot press-in device according to claim 1, it is characterized in that: described pressing mechanism comprises electronics press and electronics press joint angle ear, described electronics press is fixed on the described frame, and described electronics press is connected with described base plate by described electronics press angle ear.
8. fixed knot press-in device according to claim 1, it is characterized in that: also comprise one armful of jump ring mechanism, described armful of jump ring mechanism is between described axle rotation-preventing mechanism and described fixed knot detent mechanism, described armful of jump ring mechanism comprises a middle slide plate, left clamp, right clamp, described middle slide plate and described frame are slidingly connected, described left clamp, right clamp are oppositely arranged and are slidingly connected with described middle slide plate, be connected with left cylinder, right cylinder respectively on described left clamp, the right clamp, respectively be provided with a jump ring chuck on described left clamp, the right clamp.
9. fixed knot press-in device according to claim 8 is characterized in that: described armful of jump ring mechanism also comprises limiting plate in, and described middle limiting plate is between described left clamp, right clamp.
10. fixed knot press-in device according to claim 8, it is characterized in that: also comprise an anti-machine drawing structure, described anti-machine drawing structure is between described armful of jump ring mechanism and fixed knot detent mechanism, described anti-machine drawing structure comprises lower pulling plate, anti-angle ear, latch, pin bushing and the latch cylinder of drawing, described anti-angle ear and the pin bushing of drawing is fixed on the described middle slide plate, described latch is arranged in described pin bushing, and described latch cylinder is connected with described latch, and described lower pulling plate is fixed on the described base plate.
CN 201020103126 2010-01-28 2010-01-28 Fixed section press-in device Expired - Lifetime CN201618948U (en)

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102814641A (en) * 2012-09-13 2012-12-12 莱芜钢铁集团有限公司 Assembling device and assembling method of reduction gear and working shaft
CN103406747A (en) * 2013-06-28 2013-11-27 雄华机械(苏州)有限公司 Limit mechanism used on bush press-in machine
CN103934684A (en) * 2014-05-02 2014-07-23 苏州博众精工科技有限公司 Automatic bearing and bushing pressing mechanism
CN104741895A (en) * 2014-11-27 2015-07-01 浙江吉利罗佑发动机有限公司 Differential bearing press-mounting base universal for two-wheel drive differential mechanism and four-wheel drive differential mechanism
CN105151677A (en) * 2015-07-10 2015-12-16 安徽巨一自动化装备有限公司 Automatic feeding device for bearing block press mounting machine
CN106553053A (en) * 2016-12-02 2017-04-05 洛阳郑大物联科技有限公司 A kind of slip yoke and spline mandrel automatic pressing device
CN107150220A (en) * 2017-06-06 2017-09-12 杭州新松机器人自动化有限公司 A kind of constant velocity driving shaft movable joint assembly machine
CN108890364A (en) * 2018-06-19 2018-11-27 杭州三奥智能科技有限公司 One discharge plate class is to spline device
CN109551194A (en) * 2017-09-27 2019-04-02 宁波方太厨具有限公司 A kind of assembly tooling of burner for gas kitchen range thermocouple
CN110605563A (en) * 2019-08-19 2019-12-24 珞石(北京)科技有限公司 A shaft sleeve automatic pressing machine
CN110886790A (en) * 2019-12-06 2020-03-17 大连海事大学 Automatic feeding device for automobile hub bearing retainer
CN113523761A (en) * 2021-07-29 2021-10-22 上海纳铁福传动系统有限公司 Automatic spline aligning device for transmission shaft fixed joint
WO2024222445A1 (en) * 2023-04-27 2024-10-31 上海精智实业股份有限公司 Press control method and detection device for cv axle reverse pulling detection

Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102814641B (en) * 2012-09-13 2015-04-15 莱芜钢铁集团有限公司 Assembling device and assembling method of reduction gear and working shaft
CN102814641A (en) * 2012-09-13 2012-12-12 莱芜钢铁集团有限公司 Assembling device and assembling method of reduction gear and working shaft
CN103406747A (en) * 2013-06-28 2013-11-27 雄华机械(苏州)有限公司 Limit mechanism used on bush press-in machine
CN103934684B (en) * 2014-05-02 2016-05-04 苏州博众精工科技有限公司 A kind of automatic pressing bearing and lining mechanism
CN103934684A (en) * 2014-05-02 2014-07-23 苏州博众精工科技有限公司 Automatic bearing and bushing pressing mechanism
CN104741895A (en) * 2014-11-27 2015-07-01 浙江吉利罗佑发动机有限公司 Differential bearing press-mounting base universal for two-wheel drive differential mechanism and four-wheel drive differential mechanism
CN104741895B (en) * 2014-11-27 2017-02-22 湖南吉盛国际动力传动系统有限公司 Differential bearing press-mounting base universal for two-wheel drive differential mechanism and four-wheel drive differential mechanism
CN105151677A (en) * 2015-07-10 2015-12-16 安徽巨一自动化装备有限公司 Automatic feeding device for bearing block press mounting machine
CN106553053A (en) * 2016-12-02 2017-04-05 洛阳郑大物联科技有限公司 A kind of slip yoke and spline mandrel automatic pressing device
CN106553053B (en) * 2016-12-02 2019-01-25 洛阳郑大物联科技有限公司 A kind of slip yoke and spline mandrel automatic pressing device
CN107150220A (en) * 2017-06-06 2017-09-12 杭州新松机器人自动化有限公司 A kind of constant velocity driving shaft movable joint assembly machine
CN107150220B (en) * 2017-06-06 2019-04-19 杭州新松机器人自动化有限公司 A kind of constant velocity driving shaft movable joint assembly machine
CN109551194B (en) * 2017-09-27 2021-01-19 宁波方太厨具有限公司 Assembly fixture of combustor thermocouple for gas stove
CN109551194A (en) * 2017-09-27 2019-04-02 宁波方太厨具有限公司 A kind of assembly tooling of burner for gas kitchen range thermocouple
CN108890364A (en) * 2018-06-19 2018-11-27 杭州三奥智能科技有限公司 One discharge plate class is to spline device
CN110605563A (en) * 2019-08-19 2019-12-24 珞石(北京)科技有限公司 A shaft sleeve automatic pressing machine
CN110605563B (en) * 2019-08-19 2021-01-26 珞石(北京)科技有限公司 A shaft sleeve automatic press-in machine
CN110886790A (en) * 2019-12-06 2020-03-17 大连海事大学 Automatic feeding device for automobile hub bearing retainer
CN113523761A (en) * 2021-07-29 2021-10-22 上海纳铁福传动系统有限公司 Automatic spline aligning device for transmission shaft fixed joint
WO2024222445A1 (en) * 2023-04-27 2024-10-31 上海精智实业股份有限公司 Press control method and detection device for cv axle reverse pulling detection

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C56 Change in the name or address of the patentee

Owner name: SHANGHAI GKN HUAYU DRIVELINE SYSTEMS CO., LTD.

Free format text: FORMER NAME: NATIEFU DRIVE SHAFTS CO., LTD., SHANGHAI

CP01 Change in the name or title of a patent holder

Address after: 201315 Cambridge Road 950, Cambridge industry zone, Shanghai, Pudong

Patentee after: Shanghai GKN Huayu Driveline Systems Co., Ltd.

Patentee after: Xinsong Robot Automation Co., Ltd., Shanghai

Address before: 201315 Cambridge Road 950, Cambridge industry zone, Shanghai, Pudong

Patentee before: Natiefu Drive Shafts Co., Ltd., Shanghai

Patentee before: Xinsong Robot Automation Co., Ltd., Shanghai

CX01 Expiry of patent term

Granted publication date: 20101103

CX01 Expiry of patent term