CN201278635Y - Active circular knife type zero-tillage anti-blocking unit - Google Patents
Active circular knife type zero-tillage anti-blocking unit Download PDFInfo
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- CN201278635Y CN201278635Y CNU2008201227309U CN200820122730U CN201278635Y CN 201278635 Y CN201278635 Y CN 201278635Y CN U2008201227309 U CNU2008201227309 U CN U2008201227309U CN 200820122730 U CN200820122730 U CN 200820122730U CN 201278635 Y CN201278635 Y CN 201278635Y
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- 238000003971 tillage Methods 0.000 title claims abstract description 29
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 239000010902 straw Substances 0.000 abstract description 8
- 238000009331 sowing Methods 0.000 abstract description 3
- 230000000712 assembly Effects 0.000 abstract description 2
- 238000000429 assembly Methods 0.000 abstract description 2
- 239000002994 raw material Substances 0.000 abstract description 2
- 230000000903 blocking effect Effects 0.000 abstract 1
- 241000209140 Triticum Species 0.000 description 5
- 235000021307 Triticum Nutrition 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 239000002689 soil Substances 0.000 description 4
- 240000008042 Zea mays Species 0.000 description 3
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 3
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 3
- 235000005822 corn Nutrition 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009355 double cropping Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 230000035558 fertility Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000010899 nucleation Methods 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/20—Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
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Abstract
Description
技术领域 technical field
本实用新型涉及一种应用于播种机上的主动圆盘刀式免耕防堵单元体,属农业机械技术领域。The utility model relates to an active disc knife type no-tillage anti-blocking unit body applied to a seeder, which belongs to the technical field of agricultural machinery.
技术背景 technical background
保护性耕作技术是农机与农艺相结合的一次农业革命,国内已在山西、河北、内蒙古等10省区开展示范推广与应用。实践证明,保护性耕作具有保墒、增加土壤肥力、减少水蚀和风蚀、抑制沙尘暴、减少作业工序、降低作业成本和增加农民收入等显著的经济、社会与生态效益。玉米免耕播种机在国内已基本成熟,而小麦免耕播种机,特别是在一年两熟地区,播种小麦的前茬是玉米,解决秸秆量大、防堵塞、破茬入土等一直是众多学者潜心研究的问题。由此可见在一年两熟地区推行与应用保护性耕作技术的核心是小麦免耕播种机,而小麦免耕播种机的防堵、玉米秸秆根茬切断是它的关键技术。Conservation tillage technology is an agricultural revolution combining agricultural machinery and agronomy. It has been demonstrated and applied in 10 provinces including Shanxi, Hebei, and Inner Mongolia. Practice has proved that conservation tillage has significant economic, social and ecological benefits such as preserving moisture, increasing soil fertility, reducing water and wind erosion, suppressing sandstorms, reducing operating procedures, reducing operating costs, and increasing farmers' income. Corn no-tillage planters have basically matured in China, while wheat no-tillage planters, especially in areas with two crops a year, sow wheat before the stubble is corn, and it has been a lot of problems to solve the problem of large amount of straw, anti-blocking, breaking stubble into the soil, etc. The problem that scholars concentrate on researching. It can be seen that the core of the implementation and application of conservation tillage technology in the double-cropping area is the wheat no-tillage planter, and the anti-blocking of the wheat no-tillage planter and the cutting of corn stalks are its key technologies.
目前国内外对免耕播种机具防堵技术的研究主要集中在被动式防堵装置和动力驱动式防堵装置。各种被动式防堵装置虽结构简单,成本低,但对秸秆覆盖量的适应性差,仍难以解决秸秆覆盖量大时的堵塞问题。如锄铲式破茬器,仅适用于麦地硬茬播种;双圆盘式切茬器,切草效果差,长秸秆易挂在破茬松土器上,引起堵塞,只适宜在秸秆量不大或秸秆经粉碎的地块作业。目前研究的主动式防堵装置一般采用高速旋转的甩刀或锤爪式切割器,其平稳性差,消耗功率大,转速高,有的甚至更高,由于是高速旋转,作业过程中的安全、粉尘问题日益突出。At present, the research on anti-blocking technology of no-tillage seeding equipment at home and abroad mainly focuses on passive anti-blocking devices and power-driven anti-blocking devices. Although various passive anti-blocking devices are simple in structure and low in cost, they have poor adaptability to the amount of straw coverage, and it is still difficult to solve the problem of blockage when the amount of straw coverage is large. For example, the shovel-type stubble breaker is only suitable for sowing hard stubble in wheat fields; the double-disc stubble cutter has poor grass cutting effect, and long straws are easy to hang on the stubble breaker and ripper, causing blockage. Large or crushed straw land operations. The active anti-blocking devices currently researched generally use high-speed rotating knife or hammer claw cutters, which have poor stability, high power consumption, high speed, and some even higher speeds. Due to high-speed rotation, safety and security during operation The problem of dust is becoming more and more prominent.
发明内容 Contents of the invention
本实用新型的目的是提供一种主动圆盘刀式免耕防堵单元体,使用该单元体配置的免耕播种机通过主动圆盘刀切断秸秆、根茬,从而防止开沟器堵塞;切开表土,从而减少开沟器免耕作业的动土量。The purpose of this utility model is to provide an active disc knife type no-tillage anti-blocking unit body. The no-tillage seeder configured with this unit body cuts off straw and root stubble through the active disc knife, thereby preventing the ditch opener from being blocked; Opens up topsoil, thereby reducing the amount of soil broken for opener no-till operations.
为了达到这一目的所采取的技术方案包括:机架4,与机架4相连接的开沟器组合体1、圆盘刀组合体2和平行四杆机构3,其特征在于,所述的圆盘刀组合体2有一个逆向高速旋转的主动式圆盘刀5。The technical scheme adopted in order to achieve this purpose includes:
上述的主动圆盘刀式免耕防堵单元体中,所述的圆盘刀5嵌入开沟器组合体1之间。In the above-mentioned active disc knife type no-tillage anti-blocking unit body, the
上述的主动圆盘刀式免耕防堵单元体中,所述的平行四杆机构3包括连接圆盘刀5的连杆9,固定连杆9的固定螺栓10,长螺栓11、以及套在其上的压缩弹簧12和调节螺母13。根据圆盘刀5工作地表的情况,圆盘刀5可以绕固定螺栓10上下浮动,通过调节螺母10确定压缩弹簧12的尺寸,实现圆盘刀5与地面间隙可调。In the above-mentioned active disc knife type no-tillage anti-blocking unit body, the parallel four-
上述的主动圆盘刀式免耕防堵单元体中,所述的开沟器组合体1包括左开沟铲尖15、右开沟器铲尖18,其通过小螺栓16固定在开沟器座17上。为便于左开沟器铲尖15、右开沟器铲尖18与圆盘刀5间隙调节,开沟座17上设有滑槽14,从而实现圆盘刀5和开沟铲尖之间的间隙可调。In the above-mentioned active disc knife type no-tillage anti-blocking unit body, the opener assembly 1 includes a
上述的主动圆盘刀式免耕防堵单元体中,所述的圆盘刀组合体2包括方轴6,安装在方轴6上的圆盘刀5,轴承7和轴承座8,动力通过方轴6输入,从而实现圆盘刀的连续逆向高速旋转。In the above-mentioned active disc knife type no-tillage anti-blocking unit body, the
本实用新型具有以下优点:The utility model has the following advantages:
1.圆盘刀嵌入开沟器左右开沟铲尖之间,从而有效地防止了开沟堵塞。1. The disc knife is embedded between the left and right ditching blade tips of the ditching opener, thus effectively preventing ditching from clogging.
2.平行四杆机构不但可以控制圆盘刀的离地间隙,通过调整压缩弹簧,可以有效增加圆盘刀的入土性。2. The parallel four-bar mechanism can not only control the ground clearance of the disc cutter, but also can effectively increase the penetration of the disc cutter by adjusting the compression spring.
3.开沟器铲尖采用左右组合滑动式,不但利于和圆盘刀定位,而且利于拆换。3. The shovel tip of the opener adopts a left and right combined sliding type, which is not only conducive to positioning with the disc cutter, but also facilitates replacement.
4.采用动力驱动式防堵,通过调整转速,防堵效果更加明显。4. Power-driven anti-blocking is adopted, and the anti-blocking effect is more obvious by adjusting the speed.
5.单元体之间方轴轴通过联轴器连接,可以实现播种行距可调,适用于不同地区作业。5. The square shafts between the unit bodies are connected by couplings, which can realize the adjustable sowing row spacing and are suitable for operations in different regions.
6.节约了原材料,降低了成本;利于推动保护性耕作的进一步推广。6. Saving raw materials and reducing costs; it is beneficial to promote the further promotion of conservation tillage.
附图说明 Description of drawings
图1为本实用新型一种主动圆盘刀式免耕防堵单元体的主视图;Fig. 1 is a front view of an active disc knife type no-tillage anti-blocking unit body of the present invention;
图2为图1的A-A剖视图;Fig. 2 is A-A sectional view of Fig. 1;
图3为本实用新型一种主动圆盘刀式免耕防堵单元体的左视图;Fig. 3 is a left view of an active disc knife type no-tillage anti-blocking unit body of the utility model;
图4为图1中I的局部放大图;Fig. 4 is the partial enlarged view of I among Fig. 1;
图5为图3中II的局部放大图。FIG. 5 is a partially enlarged view of II in FIG. 3 .
图中:1、开沟器组合体,2、圆盘刀组合体,3、平行四杆机构,4、机架,5、圆盘刀,6、方轴,7、轴承,8、轴承座,9、连杆,10、固定螺栓,11 长螺栓,12、压缩弹簧,13、调节螺母,14、滑槽,15、左开沟铲尖,16、小螺栓,17、开沟器座,18、右开沟铲尖。In the figure: 1. Ditch opener assembly, 2. Disc cutter assembly, 3. Parallel four-bar mechanism, 4. Rack, 5. Disc cutter, 6. Square shaft, 7. Bearing, 8. Bearing seat , 9, connecting rod, 10, fixing bolt, 11 long bolt, 12, compression spring, 13, adjusting nut, 14, chute, 15, left ditching tip, 16, small bolt, 17, opener seat, 18. Right ditching shovel tip.
具体实施方式 Detailed ways
下面结合附图对本实用新型的具体结构进行描述:The concrete structure of the present utility model is described below in conjunction with accompanying drawing:
如图1、图2、图3所示,主动圆盘刀式免耕防堵单元体主要由开沟器组合体1、圆盘刀组合体2、平行四杆机构3和机架4等组成。圆盘刀组合体主要由圆盘刀5、方轴6、轴承7、轴承座8等组成;平行四杆机构主要由连杆9、固定螺栓10、长螺栓11、压缩弹簧12、调节螺母13等组成。As shown in Figure 1, Figure 2, and Figure 3, the active disc knife type no-tillage anti-blocking unit is mainly composed of a ditch opener assembly 1, a
其中圆盘刀组合体2中圆盘刀5、轴承7、轴承座8等装配在动力输入方轴6上;Among them, the
通过调整平行四杆机构3的调节螺母13,改变压缩弹簧12的长度,从而实现圆盘刀5与地面的间隙可调。By adjusting the adjusting
图4、图5所示为主动圆盘刀式免耕防堵单元体的开沟器组合体1的结构示意图,开沟器组合体1主要由滑槽14、左开沟铲尖15、右开沟铲尖18、小螺栓16和开沟器座17等组成;Fig. 4 and Fig. 5 show the structure schematic diagram of the ditch opener assembly 1 of the active disc knife type no-tillage anti-blocking unit body. Ditching
其中开沟器组合体1中左开沟铲尖15和右开沟铲尖18通过小螺栓16固定在开沟器座17上;Wherein the left ditching
其中开沟器组合体1中开沟器座上设有滑槽14,左开沟铲尖15和右开沟铲尖18可以在滑槽14中左右滑移固定。Wherein the opener seat in the opener assembly 1 is provided with a
作业时,通过万向节将动力传给变速箱,通过变速箱侧边的一对大链轮将动力传递给方轴,方轴带动圆盘刀逆向高速运转,配合开沟器组合体,从而有效清除开沟器开沟时前侧的壅土、碎秸秆和杂草,起到防堵的作用。During operation, the power is transmitted to the gearbox through the universal joint, and the power is transmitted to the square shaft through a pair of large sprockets on the side of the gearbox. Effectively remove the choked soil, broken straw and weeds on the front side of the opener when opening the ditch, and play a role in preventing blockage.
最后应说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的精神和范围,其均应涵盖在本实用新型的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the utility model can be Modification or equivalent replacement of the technical solutions without departing from the spirit and scope of the technical solutions of the present utility model, all of which shall be covered by the scope of the claims of the present utility model.
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Cited By (7)
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RU2419273C1 (en) * | 2010-02-24 | 2011-05-27 | ГОСУДАРСТВЕННОЕ НАУЧНОЕ УЧРЕЖДЕНИЕ СИБИРСКИЙ НАУЧНО-ИССЛЕДОВАТЕЛЬСКИЙ ИНСТИТУТ МЕХАНИЗАЦИИ И ЭЛЕКТРИФИКАЦИИ СЕЛЬСКОГО ХОЗЯЙСТВА СИБИРСКОГО ОТДЕЛЕНИЯ РОССЕЛЬХОЗАКАДЕМИИ (ГНУ СибИМЭ СО Россельхозакадемии) | Sowing machine |
CN102106205A (en) * | 2011-01-11 | 2011-06-29 | 滁州学院 | Anti-blocking device for small-sized seeder |
RU2424646C1 (en) * | 2010-03-23 | 2011-07-27 | Федеральное государственное образовательное учреждение высшего профессионального образования "Башкирский государственный аграрный университет" | Disk furrow opener with drum guide |
CN102144440A (en) * | 2010-02-10 | 2011-08-10 | 青岛农业大学 | Dual-disk power crop root cutting and breaking anti-blocking device of no-tillage planter |
RU2520680C1 (en) * | 2013-01-09 | 2014-06-27 | Государственное научное учреждение Сибирский научно-исследовательский институт механизации и электрификации сельского хозяйства Российской академии сельскохозяйственных наук (ГНУ СибИМЭ Россельхозакадемии) | Band-widespread method of sowing grass seeds and device for its implementation |
CN104041228A (en) * | 2013-03-14 | 2014-09-17 | 张化运 | Anti-winding multifunctional seeder leg |
CN104221534A (en) * | 2014-08-14 | 2014-12-24 | 孙茂真 | Accurate wheat disc-trenching widewidth and sowing depth controller |
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2008
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CN102144440A (en) * | 2010-02-10 | 2011-08-10 | 青岛农业大学 | Dual-disk power crop root cutting and breaking anti-blocking device of no-tillage planter |
CN102144440B (en) * | 2010-02-10 | 2014-12-31 | 青岛农业大学 | Dual-disk power crop root cutting and breaking anti-blocking device of no-tillage planter |
RU2419273C1 (en) * | 2010-02-24 | 2011-05-27 | ГОСУДАРСТВЕННОЕ НАУЧНОЕ УЧРЕЖДЕНИЕ СИБИРСКИЙ НАУЧНО-ИССЛЕДОВАТЕЛЬСКИЙ ИНСТИТУТ МЕХАНИЗАЦИИ И ЭЛЕКТРИФИКАЦИИ СЕЛЬСКОГО ХОЗЯЙСТВА СИБИРСКОГО ОТДЕЛЕНИЯ РОССЕЛЬХОЗАКАДЕМИИ (ГНУ СибИМЭ СО Россельхозакадемии) | Sowing machine |
RU2424646C1 (en) * | 2010-03-23 | 2011-07-27 | Федеральное государственное образовательное учреждение высшего профессионального образования "Башкирский государственный аграрный университет" | Disk furrow opener with drum guide |
CN102106205A (en) * | 2011-01-11 | 2011-06-29 | 滁州学院 | Anti-blocking device for small-sized seeder |
CN102106205B (en) * | 2011-01-11 | 2012-07-18 | 滁州学院 | Anti-blocking device for small-sized seeder |
RU2520680C1 (en) * | 2013-01-09 | 2014-06-27 | Государственное научное учреждение Сибирский научно-исследовательский институт механизации и электрификации сельского хозяйства Российской академии сельскохозяйственных наук (ГНУ СибИМЭ Россельхозакадемии) | Band-widespread method of sowing grass seeds and device for its implementation |
CN104041228A (en) * | 2013-03-14 | 2014-09-17 | 张化运 | Anti-winding multifunctional seeder leg |
CN104221534A (en) * | 2014-08-14 | 2014-12-24 | 孙茂真 | Accurate wheat disc-trenching widewidth and sowing depth controller |
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