CN201268112Y

CN201268112Y - Full-automatic full-hydraulic four-station compressor for feed and fuel

Info

Publication number: CN201268112Y
Application number: CNU2008200725773U
Authority: CN
Inventors: 陈福泽
Original assignee: Individual
Current assignee: Individual
Priority date: 2008-10-15
Filing date: 2008-10-15
Publication date: 2009-07-08
Anticipated expiration: 2018-10-15

Abstract

A fully-automatic and fully-hydraulic four-work-station feed and fuel compressor comprises a base, a feeding bin, a hopper, a feed pushing oil cylinder and a charging oil cylinder. An axle is arranged in the middle of a machine frame; a four-work-station rotating disc is mounted on the axle; four compressive chambers are arranged on the rotating disc; a chain is arranged on the four-working-position rotating disc and is connected with a chain wheel on a motor; four holes communicated with the four compressive chambers on the rotating disc are arranged on the machine frame; two feed blocking oil cylinders are arranged corresponding to the first work station and the second work station on the rotating disc in front of the machine frame; a high-pressure and pressure-hole double-oil cylinder is arranged corresponding to the second work station on the rotating disc behind the machine frame; the feed pushing oil cylinder is arranged corresponding to the fourth work station on the rotating disc; and a positioning oil cylinder is mounted at the rear part of the machine frame. By adopting the four-work-station compression method; the unity model divides pre-compressed charging, high pressure and hole pressing, and discharging into three working procedures to perform synchronously, thereby greatly shortening the compression time, improving the compression frequency per hour to above 600 times and achieving the purposes of less charging every time and high output.

Description

Full automatic hydraulic four station feed fuel compressors

Technical field

The utility model relates to a kind of compressor that not only can press producting stalk fodder but also can press biomass fuel, especially relates to a kind of full automatic hydraulic four station feed fuel compressors.

Background technology

At present, producing the compressor of biomass fuel, mainly is compressor converted for producing granular fuel by original production straw pellet, good because of the quality of producing granular fuel, density is high, fuel value is high.Change production fuel into by producing feed, output also increases.Pulverize very carefully and the raising that obtains but the raising of this output is the wearing or featuring stage armour straw.Straw is pulverized the very thin power that increases pulverizer.Per hour produce 400 kilograms of pellet compressors as former, the power of pulverizer is about 10KW, and changing the pulverizer power of producing granular fuel now into is 25-30KW, though output is brought up to per hour 600 kilograms, yet power consumption is still very high.Produce fuel now and compare with the feed of producing in the past, energy consumption does not reduce, and one ton of fuel power consumption of every production is 130-150 degree.

The patent No. is the full automatic hydraulic producting stalk fodder compressor of ZL200720093629.0, though the output height, power saving, compression frequency per hour reaches more than 240 time, it has following shortcoming: 1. and equipment is huge, control hydraulic system complexity, maintenance difficult; 2. can only press feed, be not suitable for pressurized fuel, because the shape of feed size thickness weight does not all require, as long as reached quality requirement.Yet compressed fuel just has requirement, block just must be pressed into the honeycomb briquette shape if be pressed into, and the size in thickness and pressure hole all has requirement, like this weight is just had requirement, thereby output will reduce.In order to keep original high yield, just necessarily require each reinforced will lacking, require compression frequency to want high.

The utility model content

Technical problem to be solved in the utility model provides that a kind of volume is little, simple in structure, easy to maintenance, output is high, quality good, power consumption is low, can press feed can press the full automatic hydraulic four station feed fuel compressors of biomass fuel again, solves the problem that background technology exists.

For solving the problems of the technologies described above, the utility model provides a kind of full automatic hydraulic four station feed fuel compressors, comprise base, add feed bin, hopper, the left end that adds feed bin is provided with the pusher oil cylinder, the piston rod of pusher oil cylinder connects pushing head, striker plate is housed on the pushing head, adding the feed bin front end links to each other with frame rear end, adding feed bin right-hand member rear side is provided with and adds material oil cylinder, it is characterized in that: frame is to connect into a door case type structure by two blocks of steel plates and by polylith connecting plate and base plate, in the middle of frame, be provided with axle, on the axle four station rotating disks are housed, rotating disk is provided with four discharge chambes, on the four station rotating disks chain is arranged, chain connects the sprocket wheel on the motor, on the frame with four station rotating disks on four corresponding positions of discharge chambe have four with rotating disk on four holes that discharge chambe communicates, I on the corresponding rotating disk in frame front, the II station is provided with two backgauge oil cylinders, the II station is provided with high pressure and presses the two oil cylinders in hole on the corresponding rotating disk in frame back, the IV station is provided with the pusher oil cylinder on the corresponding rotating disk, and positional cylinder is equipped with at the frame rear portion.

The utility model adopts four station compression methods, gives to press reinforced, high pressure and pressure hole, discharging to be divided into three process to carry out synchronously, so just shortened compression time greatly, thereby compression frequency is brought up to more than 600 times.Reach each reinforced few, the purpose that output is high, can design and manufacture and per hour produce 1-5 tons according to producing actual needs, because the pressure between each operation requires different, carry out the coupling of reasonable power, thereby saved energy consumption greatly, and the power consumption that hourly output is 1-2.5 tons is 25-28 degree, the power consumption that hourly output is 2.5-5 tons is 20-25 degree.

Description of drawings

Fig. 1 is a structural representation of the present utility model;

Fig. 2 is the cutaway view along Fig. 1 turntable longitudinal centre line;

Fig. 3 is the cutaway view along Fig. 1 turntable cross central line;

Fig. 4 is the cutaway view along A among Fig. 1-A line;

Fig. 5 is an Electric Machine Control disk operation schematic diagram;

Fig. 6 be feed in raw material, the pusher hydraulic system principle figure;

Fig. 7 is the high-pressure hydraulic schematic diagram.

The specific embodiment

With reference to Fig. 1,2,3,4,5,6,7, the utility model comprises base 10, add feed bin 4, hopper 5, the left end that adds feed bin is provided with pusher oil cylinder 1, the piston rod of pusher oil cylinder connects pushing head 3, striker plate 2 is housed on the pushing head, adding the feed bin front end links to each other with frame rear end, adding feed bin right-hand member rear side is provided with and adds material oil cylinder 31, frame is by two blocks of

steel plates

28,30 and connect into a door case type structure by polylith connecting plate 9 and base plate 29, in the middle of frame, be provided with

axle

24,25, on the axle four station rotating disks 7 are housed, rotating disk is provided with four discharge chambes 8 and four dowel holes 6 is set, on the four station rotating disks chain 13 is arranged, chain connects the sprocket wheel 12 on the motor 11, on the frame with four station rotating disks on four corresponding positions of discharge chambe have four with rotating disk on four holes that discharge chambe communicates, I on the corresponding rotating disk in frame front, the II station is provided with two backgauge oil cylinders 32,23, the II station is provided with high pressure by fixed support 16 and presses the two oil cylinders 14 in hole on the corresponding rotating disk in frame back, 15, the IV station is provided with pusher oil cylinder 26 on the corresponding rotating disk, the 27th, pusher oil cylinder pressure head, positional cylinder 33 is equipped with at the frame rear portion, the 21st, backgauge oil cylinder pressure head, the 22nd, support.

The I station is for reinforced on the rotating disk, and the II station is high pressure and pressure hole, and the III station is the room, and the IV station is a pusher.

During work, pulverized straw is sent in the hopper with wind by pipeline, drop into by deadweight and to add in the feed bin, at this moment travel switch J10 connects CT2, pusher oil cylinder 1 travels forward, when to terminal point, travel switch J2 connects CT3, and oil cylinder 31,32 travels forward, and oil cylinder 31 strokes are very short, the front end discharge chambe just shut stop, oil cylinder 32 is pushed into material in the I station discharge chambe 8, and CT4 connects when meeting travel switch J3, and oil cylinder 31,32 returns, CT1 connects when meeting travel switch J4 when returning, and whole reinforced process was finished when oil cylinder 1 turned back to terminal point.Connect CT6 when meeting travel switch J1 when oil cylinder 1 returns, at this moment oil cylinder 26 travels forward, and the feed fuel that compression is good is released in IV station discharge chambe.

In the time of stroke J10 switch connection CT2, also connect CT8, oil cylinder 23 travels forward and shuts the discharge chambe front end, the piston rod 18 of oil cylinder 14 is released the pressure vent needle by the pallet 19 of pressing vent needle 20 in high pressure pressure head 17 simultaneously, to feed fuel pressure hole, when oil cylinder 14 was met travel switch J8 connection CT9, oil cylinder 15 was with oil cylinder 14 compressed feed fuel, when pressure reaches 30MPA, pressure switch H1 connects CT7 and CT9,

oil cylinder

14,15 repositions simultaneously.When all oil cylinders all during reposition, motor 11 rotates, and drives rotating disk 7 by chain 13 and rotates, when rotation 90 is spent, travel switch J12 connects CT12, oil cylinder 33 travels forward, and when leaving travel switch J11, the motor outage stops operating, when oil cylinder 33 travels forward, latch 34 is inserted in the dowel hole 6 on the rotating disk, and at this moment travel switch J10 connects CT2 and CT8 simultaneously, and next working cycles begins.

Claims

1, a kind of full automatic hydraulic four station feed fuel compressors, comprise base, add feed bin, hopper, the left end that adds feed bin is provided with the pusher oil cylinder, the piston rod of pusher oil cylinder connects pushing head, striker plate is housed on the pushing head, adding the feed bin front end links to each other with frame rear end, adding feed bin right-hand member rear side is provided with and adds material oil cylinder, it is characterized in that: frame is to connect into a door case type structure by two blocks of steel plates and by polylith connecting plate and base plate, in the middle of frame, be provided with axle, on the axle four station rotating disks are housed, rotating disk is provided with four discharge chambes, on the four station rotating disks chain is arranged, chain connects the sprocket wheel on the motor, on the frame with four station rotating disks on four corresponding positions of discharge chambe have four with rotating disk on four holes that discharge chambe communicates, I on the corresponding rotating disk in frame front, the II station is provided with two backgauge oil cylinders, the II station is provided with high pressure and presses the two oil cylinders in hole on the corresponding rotating disk in frame back, and the IV station is provided with the pusher oil cylinder on the corresponding rotating disk, and positional cylinder is equipped with at the frame rear portion.