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CN104210137A - Discharging mechanism of pasture briquetting machine - Google Patents

Discharging mechanism of pasture briquetting machine Download PDF

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Publication number
CN104210137A
CN104210137A CN201410448996.2A CN201410448996A CN104210137A CN 104210137 A CN104210137 A CN 104210137A CN 201410448996 A CN201410448996 A CN 201410448996A CN 104210137 A CN104210137 A CN 104210137A
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turntable
pasture
collection
briquetting machine
plate
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CN104210137B (en
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王光辉
赵漫菲
王德成
余永
张晓明
沈鸿翔
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China Agricultural University
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China Agricultural University
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Abstract

The invention belongs to the technical field of prataculture machinery in the field of agricultural machinery and discloses a discharging mechanism of a pasture briquetting machine. The discharging mechanism comprises a material collecting barrel (1), a material collecting turntable (2), a discharge hopper (3), a material baffle (7), a material baffling column (8), a mold tray (9) and a rack (12), wherein the material collecting turntable (2) is arranged at the bottom of the material collecting barrel (1) and is fixedly connected with a main shaft (11); the outer side of the bottom of the material collecting turntable (2) is provided with a chain (4); the chain (4) is meshed with a chain wheel (5) arranged on a motor (6) and is used for driving the material collecting turntable (2) to rotate around the main shaft (11); the material collecting barrel (1) on the material collecting turntable (2) is internally provided with the material baffling column (8); the material collecting barrel (1) is connected with the mold tray (9) by virtue of a multi-joint rib plate (10); one side of the material collecting barrel (1) is provided with an opening which is connected with the discharge hopper (3); one side of the discharge hopper (3) is connected with the material baffle (7). The pasture briquetting machine can be used for greatly lowering the equipment cost and improving the safety and reliability in operation and is high in working efficiency, simple in structure and convenient in detachment and maintenance.

Description

一种牧草压块机的排料机构Discharging mechanism of pasture briquetting machine

技术领域technical field

本发明属于农业机械领域中的草业机械技术领域,具体涉及一种牧草压块机的排料机构,可适用于立式牧草压块机的高效排料需要。The invention belongs to the technical field of grass machinery in the field of agricultural machinery, and in particular relates to a discharge mechanism of a pasture briquetting machine, which is applicable to the high-efficiency discharge requirement of a vertical pasture briquetting machine.

背景技术Background technique

目前,以农作物秸秆为主的农业废弃物和以竹屑、锯末、树皮等木材加工下脚料为主的林业废弃物构成了生物质能源的主要原料来源;而以禾本科牧草和豆科牧草为主的各类牧草,构成牛羊的动物饲草来源。贮运是其进一步利用和加工的必要环节,压制成草块是贮运技术中的重要组成工艺之一。草块密度高,贮运成本低;而且易于饲喂,是牧草的利用方式之一。At present, agricultural waste mainly composed of crop stalks and forestry waste mainly composed of bamboo chips, sawdust, bark and other wood processing wastes constitute the main source of raw materials for biomass energy; All kinds of forage mainly constitute the source of animal forage for cattle and sheep. Storage and transportation is a necessary part of its further utilization and processing, and pressing into grass blocks is one of the important components of the storage and transportation technology. The density of grass blocks is high, the cost of storage and transportation is low; and it is easy to feed, which is one of the utilization methods of pasture.

压块机是生产草块的核心设备,根据主轴的布置方式,分为卧式和立式压块机,即主轴呈水平布置为卧式,呈垂直布置为立式。对于立式压块机,草块出料沿模盘法向方向向外挤出,合理的排料机构是压块设备正常高效工作的保证。The briquetting machine is the core equipment for the production of grass blocks. According to the arrangement of the main shaft, it is divided into horizontal and vertical briquetting machines, that is, the main shaft is horizontally arranged as horizontal, and vertically arranged as vertical. For the vertical briquetting machine, the grass block is extruded outward along the normal direction of the mold plate, and a reasonable discharge mechanism is the guarantee for the normal and efficient operation of the briquetting equipment.

发明内容Contents of the invention

本发明的目的是提供一种牧草压块机的排料机构,适用于立式牧草压块机的高效排料需要,使沿圆周法向排出的草块有效汇集并高效排出。The purpose of the present invention is to provide a discharge mechanism of a pasture briquetting machine, which is suitable for the high-efficiency discharge requirement of a vertical pasture briquetting machine, so that the grass blocks discharged along the normal direction of the circumference can be effectively collected and efficiently discharged.

为实现上述目的,本发明的技术方案如下:To achieve the above object, the technical scheme of the present invention is as follows:

一种牧草压块机的排料机构,包括电机6、主轴11和机架12,该排料机构还包括集料筒1、集料转盘2、出料斗3、挡料板7、挡料柱8和模盘9,其中,A discharge mechanism of a pasture briquetting machine, including a motor 6, a main shaft 11 and a frame 12, the discharge mechanism also includes a collection cylinder 1, a collection turntable 2, a discharge hopper 3, a material retaining plate 7, and a material retaining column 8 and mold plate 9, wherein,

集料筒1和模盘9与主轴11同心;模盘9位于集料筒1的内部,与集料筒1通过多根连接筋板10固定连接;集料筒1、模盘9与机架12固定连接;The collecting cylinder 1 and the mold plate 9 are concentric with the main shaft 11; the mold plate 9 is located inside the material collecting cylinder 1, and is fixedly connected with the material collecting cylinder 1 through a plurality of connecting ribs 10; the material collecting cylinder 1, the mold plate 9 and the frame 12 fixed connections;

集料转盘2安装在集料筒1的底部,与主轴11固定连接;集料转盘2的底部外侧安装有链条4,所述链条4与电机6上安装的链轮5啮合,驱动集料转盘2围绕主轴11转动;The collection turntable 2 is installed on the bottom of the collection barrel 1 and is fixedly connected with the main shaft 11; the outside of the bottom of the collection turntable 2 is equipped with a chain 4, and the chain 4 meshes with the sprocket 5 installed on the motor 6 to drive the collection turntable 2 rotate around the main shaft 11;

集料转盘2上、集料筒1内安装有垂直的沿主轴11对称布置的挡料柱8;On the collection turntable 2 and in the collection cylinder 1, vertical retaining columns 8 symmetrically arranged along the main shaft 11 are installed;

集料筒1一侧设有开口,开口处固定连接有出料斗3;An opening is provided on one side of the collecting barrel 1, and a discharge hopper 3 is fixedly connected to the opening;

位于出料斗3沿集料转盘2的旋转方向的远端侧板处、集料筒1和模盘9之间固定连接有挡料板7,所述挡料板7上开有沟槽。A material baffle plate 7 is fixedly connected between the material collection cylinder 1 and the mold plate 9 at the far end side plate of the discharge hopper 3 along the rotation direction of the material collection turntable 2 , and a groove is opened on the material baffle plate 7 .

所述集料筒1外径与集料转盘2直径相等,集料转盘2与集料筒1、模盘9之间均有2-4mm的间隙。The outer diameter of the collection barrel 1 is equal to the diameter of the collection turntable 2, and there is a gap of 2-4mm between the collection turntable 2, the collection barrel 1, and the die plate 9.

所述集料转盘2与挡料柱8以固定连接或者螺纹连接的方式连接。The material collecting turntable 2 is fixedly connected or threadedly connected with the retaining column 8 .

所述挡料柱8的高度与模盘9高度一致,根据集料转盘2的转速布置2-4根。The height of the retaining column 8 is consistent with the height of the mold plate 9, and 2-4 are arranged according to the rotating speed of the collecting turntable 2.

所述集料筒1的高度比模盘9高5厘米以上。The height of the collection tube 1 is more than 5 centimeters higher than the mold plate 9.

所述出料斗3包括一个向下倾斜与水平面成45-60°的底板和两个平行侧板。The discharge hopper 3 includes a bottom plate inclined downward at 45-60° to the horizontal plane and two parallel side plates.

所述挡料板7与水平面呈45-60°,该挡板7的上边缘指向主轴11的方向。The baffle plate 7 is at an angle of 45-60° to the horizontal plane, and the upper edge of the baffle plate 7 points to the direction of the main shaft 11 .

所述沟槽的宽度、高度与位置能够使挡料柱8通过而不产生干涉。The width, height and position of the groove can allow the retaining post 8 to pass through without interference.

本发明的有益效果在于:The beneficial effects of the present invention are:

采用本发明的排料结构,牧草压块机压制出的草块沿水平方向呈辐射状排出后,能够有效的收集并定向排出,相比传统的马鞍形固定式双侧接料斗,不会造成草块堆积,而且不再额外需要接料皮带输送机二次排出物料,大大降低了设备成本,提高了工作的安全可靠,工作效率高,结构简单,拆卸维护方便。With the discharge structure of the present invention, the grass blocks pressed by the pasture briquetting machine can be effectively collected and discharged in a direction after they are discharged radially in the horizontal direction. Compared with the traditional saddle-shaped fixed double-side receiving hopper, it will not cause Grass is piled up, and there is no need for a secondary discharge of materials by the receiving belt conveyor, which greatly reduces the equipment cost, improves the safety and reliability of the work, high work efficiency, simple structure, and convenient disassembly and maintenance.

附图说明Description of drawings

图1为本发明的牧草压块机的排料机构的结构示意图。Fig. 1 is a schematic structural view of the discharge mechanism of the pasture briquetting machine of the present invention.

附图标记reference sign

1   集料筒  2   集料转盘1 collection barrel 2 collection turntable

3   出料斗  4   链条3 hopper 4 chain

5   链轮    6   电机5 sprocket 6 motor

7   挡料板  8   挡料柱7 baffle plate 8 baffle column

9   模盘    10  连接筋板9 Formwork 10 Connecting ribs

11  主轴    12  机架11 Spindle 12 Frame

具体实施方式Detailed ways

下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.

如图1所示,本发明所述的牧草压块机的排料机构,包括集料筒1、集料转盘2、出料斗3、电机6、挡料板7、挡料柱8、模盘9、主轴11和机架12。As shown in Figure 1, the discharge mechanism of the herbage briquetting machine according to the present invention includes a collection cylinder 1, a collection turntable 2, a discharge hopper 3, a motor 6, a material retaining plate 7, a material retaining column 8, and a mold plate 9. Main shaft 11 and frame 12.

其中,集料转盘2安装在集料筒1的底部,与主轴11固定连接,集料筒1的外径与集料转盘2直径相等,集料转盘2与集料筒1、模盘9之间均有2-4mm的间隙,这样既能保证双方没有运动干涉,同时防止草块从间隙落出。Among them, the collection turntable 2 is installed at the bottom of the collection barrel 1, and is fixedly connected with the main shaft 11. The outer diameter of the collection barrel 1 is equal to the diameter of the collection turntable 2. There is a gap of 2-4mm between them, which can not only ensure that there is no movement interference between the two sides, but also prevent the grass from falling out of the gap.

集料转盘2底部外侧安装有链条4,该链条4与电机6上安装的链轮5啮合,驱动集料转盘2围绕主轴11转动,完成接料和排料的过程。A chain 4 is installed outside the bottom of the collection turntable 2, and the chain 4 meshes with the sprocket 5 installed on the motor 6 to drive the collection turntable 2 to rotate around the main shaft 11 to complete the process of receiving and discharging materials.

集料转盘2上、集料筒1内安装有垂直的沿主轴11对称布置的挡料柱8,集料转盘2与挡料柱8以固定连接或者螺纹连接的方式连接,挡料柱8的高度与模盘9的高度一致,根据集料转盘2的转速布置2-4根。挡料柱8随集料转盘2一起转动,当草块从模盘9挤压出来后,由于物料自身特性,有时会不易断开,挡料柱8能够主动拨断草块,防止草块过长,影响装袋等贮藏环节和后期的加工利用,便于汇集和装袋等。On the collection turntable 2 and in the collection barrel 1, vertical retaining columns 8 symmetrically arranged along the main shaft 11 are installed. The height is consistent with the height of the mold plate 9, and 2-4 pieces are arranged according to the rotating speed of the collection turntable 2. The retaining column 8 rotates together with the collection turntable 2. When the grass block is extruded from the mold plate 9, due to the characteristics of the material itself, it is sometimes difficult to disconnect. The material retaining column 8 can actively break the grass block to prevent the grass block from being over Long, affecting storage links such as bagging and later processing and utilization, it is convenient for collection and bagging.

集料筒1和模盘9与主轴11同心;模盘9位于集料筒1的内部,与集料筒1通过多根连接筋板10以固定连接或者螺纹连接的方式连接,使集料筒1与模盘9固连;集料筒1、模盘9与机架12固定连接。集料筒1的高度比模盘9高5厘米以上,确保挤压出的草块落入集料转盘2内。集料筒1一侧设有开口,开口处固定连接有出料斗3,该出料斗3包括一个向下倾斜与水平面成45-60°的底板和两个平行侧板;位于出料斗3沿集料转盘2的旋转方向的远端侧板处、集料筒1和模盘9之间固定连接有与水平面呈45-60°的挡料板7,可将集料转盘2上汇集的草块挡入出料斗3内,该挡板7的上边缘指向主轴11的方向。挡料板7上开有沟槽,沟槽的宽度、高度与位置能够使挡料柱8通过而不产生干涉。The material collection cylinder 1 and the mold plate 9 are concentric with the main shaft 11; the mold plate 9 is located inside the material collection cylinder 1, and is connected with the material collection cylinder 1 through a plurality of connecting ribs 10 in a fixed connection or a threaded connection, so that the material collection cylinder 1 is fixedly connected with the mold plate 9; The height of material collecting cylinder 1 is more than 5 centimeters higher than die plate 9, guarantees that the grass block that extrudes falls in the collecting material rotating disk 2. There is an opening on one side of the collecting barrel 1, and a discharge hopper 3 is fixedly connected to the opening. The discharge hopper 3 includes a bottom plate inclined downward at 45-60° to the horizontal plane and two parallel side plates; The far-end side plate of the rotation direction of the material turntable 2, between the material collection cylinder 1 and the mold plate 9 is fixedly connected with a baffle plate 7 that is 45-60° to the horizontal plane, and the grass pieces collected on the material collection turntable 2 can be collected. Blocking into and out of the hopper 3, the upper edge of the baffle plate 7 points to the direction of the main shaft 11. There is a groove on the material blocking plate 7, and the width, height and position of the groove can make the material blocking column 8 pass through without interference.

工作开始时,启动电机6,电机6驱动链轮5旋转工作,链轮5带动链条4,从而带动集料转盘2与挡料柱8转动;集料筒1、挡料板7、模盘9、连接筋板10和出料斗3保持静止不动,当草块从模盘9挤压出来后,掉落在集料转盘2上,若有些草块不易掉落,则草块挤出的长度到达挡料柱8后被挡料柱8打断,掉落在集料转盘2上,同时掉落的草块集中在集料筒1内,旋转的集料转盘2带动草块沿着集料转盘2的旋转方向转动,在挡料板7的拦挡和引导下,草块在出料斗3处排出。When the work starts, start the motor 6, and the motor 6 drives the sprocket 5 to rotate, and the sprocket 5 drives the chain 4, thereby driving the collection turntable 2 and the retaining column 8 to rotate; 1. Connect the rib plate 10 and the discharge hopper 3 to keep still. When the grass block is extruded from the mold plate 9, it will fall on the collection turntable 2. If some grass blocks are not easy to fall, the length of the grass block extrusion After reaching the retaining column 8, it is interrupted by the retaining column 8 and falls on the collection turntable 2. At the same time, the fallen grass pieces are concentrated in the collection barrel 1, and the rotating collection turntable 2 drives the grass pieces along the aggregate. The direction of rotation of the turntable 2 rotates, and under the blocking and guidance of the baffle plate 7, the grass block is discharged at the discharge hopper 3.

Claims (8)

1.一种牧草压块机的排料机构,包括电机(6)、主轴(11)和机架(12),其特征在于:1. a discharge mechanism of pasture briquetting machine, comprising motor (6), main shaft (11) and frame (12), is characterized in that: 该排料机构还包括集料筒(1)、集料转盘(2)、出料斗(3)、挡料板(7)、挡料柱(8)和模盘(9),其中,The discharge mechanism also includes a collection barrel (1), a collection turntable (2), a discharge hopper (3), a baffle plate (7), a baffle column (8) and a mold plate (9), wherein, 集料筒(1)和模盘(9)与主轴(11)同心;模盘(9)位于集料筒(1)的内部,与集料筒(1)通过多根连接筋板(10)固定连接;集料筒(1)、模盘(9)与机架(12)固定连接;The collecting barrel (1) and the mold plate (9) are concentric with the main shaft (11); the mold plate (9) is located inside the collecting barrel (1), and is connected to the collecting barrel (1) through a plurality of ribs (10) fixedly connected; the collecting barrel (1), the die plate (9) and the frame (12) are fixedly connected; 集料转盘(2)安装在集料筒(1)的底部,与主轴(11)固定连接;集料转盘(2)的底部外侧安装有链条(4),所述链条(4)与电机(6)上安装的链轮(5)啮合,驱动集料转盘(2)围绕主轴(11)转动;The collection turntable (2) is installed on the bottom of the collection barrel (1), and is fixedly connected with the main shaft (11); the outside of the bottom of the collection turntable (2) is equipped with a chain (4), and the chain (4) is connected to the motor ( 6) The sprocket (5) installed on the top meshes to drive the collection turntable (2) to rotate around the main shaft (11); 集料转盘(2)上、集料筒(1)内安装有垂直的沿主轴(11)对称布置的挡料柱(8);On the material collecting turntable (2) and in the material collecting cylinder (1), there are vertical material blocking columns (8) arranged symmetrically along the main shaft (11); 集料筒(1)一侧设有开口,开口处固定连接有出料斗(3);One side of the collecting barrel (1) is provided with an opening, and the opening is fixedly connected with a discharge hopper (3); 位于出料斗(3)沿集料转盘(2)的旋转方向的远端侧板处、集料筒(1)和模盘(9)之间固定连接有挡料板(7),所述挡料板(7)上开有沟槽。A baffle plate (7) is fixedly connected between the material collection cylinder (1) and the mold plate (9) at the far end side plate of the discharge hopper (3) along the direction of rotation of the material collection turntable (2). Grooves are arranged on the material plate (7). 2.如权利要求1所述的牧草压块机的排料机构,其特征在于:2. the discharge mechanism of pasture briquetting machine as claimed in claim 1, is characterized in that: 所述集料筒(1)外径与集料转盘(2)直径相等,集料转盘(2)与集料筒(1)、模盘(9)之间均有2-4mm的间隙。The outer diameter of the collecting barrel (1) is equal to the diameter of the collecting turntable (2), and there is a gap of 2-4mm between the collecting turntable (2) and the collecting barrel (1) and the die plate (9). 3.如权利要求1所述的牧草压块机的排料机构,其特征在于:3. The discharge mechanism of pasture briquetting machine as claimed in claim 1, is characterized in that: 所述集料转盘(2)与挡料柱(8)以固定连接或者螺纹连接的方式连接。The material collecting turntable (2) is fixedly connected or threadedly connected with the material retaining column (8). 4.如权利要求1所述的牧草压块机的排料机构,其特征在于:4. The discharge mechanism of pasture briquetting machine as claimed in claim 1, is characterized in that: 所述挡料柱(8)的高度与模盘(9)高度一致,根据集料转盘(2)的转速布置2-4根。The height of the retaining column (8) is consistent with the height of the mold plate (9), and 2-4 pieces are arranged according to the rotating speed of the collecting turntable (2). 5.如权利要求1所述的牧草压块机的排料机构,其特征在于:5. The discharge mechanism of pasture briquetting machine as claimed in claim 1, is characterized in that: 所述集料筒(1)的高度比模盘(9)高5厘米以上。The height of the material collection cylinder (1) is more than 5 centimeters higher than the die plate (9). 6.如权利要求1所述的牧草压块机的排料机构,其特征在于:6. The discharge mechanism of pasture briquetting machine as claimed in claim 1, is characterized in that: 所述出料斗(3)包括一个向下倾斜与水平面成45-60°的底板和两个平行侧板。The discharge hopper (3) includes a bottom plate inclined downward at 45-60° to the horizontal plane and two parallel side plates. 7.如权利要求1所述的牧草压块机的排料机构,其特征在于:7. The discharge mechanism of pasture briquetting machine as claimed in claim 1, is characterized in that: 所述挡料板(7)与水平面呈45-60°,该挡板(7)的上边缘指向主轴(11)的方向。The baffle plate (7) is 45-60° to the horizontal plane, and the upper edge of the baffle plate (7) points to the direction of the main shaft (11). 8.如权利要求1所述的牧草压块机的排料机构,其特征在于:8. The discharge mechanism of pasture briquetting machine as claimed in claim 1, is characterized in that: 所述沟槽的宽度、高度与位置能够使挡料柱(8)通过而不产生干涉。The width, height and position of the groove can allow the retaining post (8) to pass through without interference.
CN201410448996.2A 2014-09-04 2014-09-04 A kind of discharge mechanism of hay pelleter Expired - Fee Related CN104210137B (en)

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