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CN201208691Y - Disassembly gripping apparatus special for forklift truck gearshift case - Google Patents

Disassembly gripping apparatus special for forklift truck gearshift case Download PDF

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Publication number
CN201208691Y
CN201208691Y CNU2008200126743U CN200820012674U CN201208691Y CN 201208691 Y CN201208691 Y CN 201208691Y CN U2008200126743 U CNU2008200126743 U CN U2008200126743U CN 200820012674 U CN200820012674 U CN 200820012674U CN 201208691 Y CN201208691 Y CN 201208691Y
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CN
China
Prior art keywords
fixed disk
rotary handle
forklift
positioning device
fixed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CNU2008200126743U
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Chinese (zh)
Inventor
巴连山
张传军
项士平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anshan Iron and Steel Group Co Ltd
Original Assignee
Anshan Iron and Steel Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to CNU2008200126743U priority Critical patent/CN201208691Y/en
Application granted granted Critical
Publication of CN201208691Y publication Critical patent/CN201208691Y/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model relates to a disassembly gripping tool special for a gear box of a forklift for disassembling three shafts of the gear box. The disassembly gripping tool is composed of a rotary handle, a positioning device and a pin, wherein the positioning device consists of a first fixing disk, a second fixing disk, a support and a third fixing disk; the third fixing disk is arranged on the outer side and has the same size as that of the shaft necks of the three shafts; the three fixing disks are welded through the pin; the rotary handle is connected with the pin; the pin is arranged at the center of the positioning device and can be rotated; and three-shaft fixing bolt holes are formed on the positioning device. The rotary handle is inserted in a rotary handle support tube which is vertically arranged on a pedestal; and a jack fixing bolt hole is formed on the pedestal. The gripping tool has the advantages that the tool can be used for directly maintaining the gear box on the forklift conveniently, and the maintenance time is shortened.

Description

铲车变速箱专用拆卸抓具 Special removal grab for forklift gearbox

技术领域 technical field

本实用新型涉及一种铲车变速箱一档、倒档齿轮故障检修时的用于拆卸变速箱的专用拆卸抓具。The utility model relates to a special dismantling gripper used for dismantling the gearbox when the first gear and the reverse gear of the forklift gearbox are overhauled.

背景技术 Background technique

目前,铲车变速箱、倒档齿轮故障是铲车的常见故障之一,在检修时需要先把发动机、变速箱抬到地面上才可以检修,检修也不方便,检修的时间也长,极大的影响铲车的出车率。At present, forklift gearboxes and reverse gear failures are one of the common faults of forklifts. During maintenance, the engine and gearbox need to be lifted to the ground before they can be repaired. The maintenance is not convenient, and the maintenance time is also long. Greatly affects the delivery rate of forklifts.

更换一、倒档齿轮必须抬下发动机、变速箱,主要原因是由于变速箱三轴难拆卸,阻碍了一、倒档齿轮的更换。如果把三轴在车上拆卸下来,一、倒档齿轮的更换问题就可以顺利解决。The engine and gearbox must be lifted to replace the first and reverse gears. The main reason is that the three shafts of the gearbox are difficult to disassemble, which hinders the replacement of the first and reverse gears. If the three-axle is disassembled on the car, the replacement problem of the first and reverse gears can be solved smoothly.

发明内容 Contents of the invention

本实用新型的目的是提供一种用来拆卸变速箱三轴的铲车变速箱专用拆卸抓具,该抓具可以在铲车上直接检修变速器,检修方便、缩短检修工期。The purpose of the utility model is to provide a special dismantling gripper for a forklift gearbox used for dismantling the three shafts of the gearbox. The gripper can directly overhaul the transmission on the forklift, which is convenient for overhaul and shortens the overhaul period.

为实现上述目的,本实用新型采用以下技术方案实现:In order to achieve the above object, the utility model adopts the following technical solutions:

铲车变速箱专用拆卸抓具,该装置由旋转手柄、定位装置、销轴组成,旋转手柄与销轴相连接,销轴位于定位装置中心并可旋转,在定位装置上设有三轴固定螺栓孔。Special dismantling grab for forklift gearboxes. The device is composed of a rotating handle, a positioning device, and a pin shaft. The rotating handle is connected to the pin shaft. The pin shaft is located in the center of the positioning device and can rotate. There are three-axis fixing bolt holes on the positioning device. .

所述的定位装置由固定盘一、固定盘二、支架、固定盘三组成,固定盘三位于外侧,与铲车变速箱三轴轴颈尺寸相同,在固定盘三的直径上圆心两侧对称设有两个方形三轴固定螺栓孔,在固定盘三上部设有固定盘二和固定盘一,通过销轴将三个固定盘焊接;固定盘三与固定盘二之间通过支架焊接在一起。The positioning device is composed of fixed plate 1, fixed plate 2, bracket, and fixed plate 3. The fixed plate 3 is located on the outside and has the same size as the three-axis journal of the forklift gearbox. The diameter of the fixed plate 3 is symmetrical on both sides of the center of the circle. There are two square three-axis fixing bolt holes, fixed plate 2 and fixed plate 1 are arranged on the upper part of fixed plate 3, and the three fixed plates are welded through pin shafts; fixed plate 3 and fixed plate 2 are welded together by brackets .

所述的旋转手柄插入旋转手柄支撑管内,旋转手柄支撑管垂直设置在底座上,在底座上设有千斤顶固定螺栓孔。The rotating handle is inserted into the supporting pipe of the rotating handle, and the supporting pipe of the rotating handle is vertically arranged on the base, and a jack fixing bolt hole is arranged on the base.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

可利用铲车变速箱专用拆卸抓具将变速箱三轴移出,在车上进行检修,缩短了检修工期,也解决了发动机、变速箱抬下后的更换一、倒档齿轮的繁重体力劳动和不安全隐患的问题,极大的提高了检修效率。Use the forklift gearbox special disassembly gripper to remove the three shafts of the gearbox, and carry out maintenance on the vehicle, which shortens the maintenance period and solves the heavy physical labor and labor of replacing the engine and gearbox after they are lifted down. The problem of unsafe hidden dangers has greatly improved the maintenance efficiency.

附图说明 Description of drawings

图1是铲车变速箱专用拆卸抓具的主视图。Fig. 1 is a front view of a special removal gripper for a forklift gearbox.

图2是铲车变速箱专用拆卸抓具的俯视图。Fig. 2 is a top view of the special removal gripper for the forklift gearbox.

图3是铲车变速箱专用拆卸抓具底座的主视图。Fig. 3 is a front view of the base of the special removal grabber for the forklift gearbox.

图4是铲车变速箱专用拆卸抓具底座的俯视图。Fig. 4 is a top view of the base of the special removal gripper for the forklift gearbox.

图中:1、旋转手柄 2、销轴 3、固定盘一 4、固定盘二 5、支架 6、固定盘三 7、三轴固定螺栓孔 8、底座 9、旋转手柄支撑管 10、千斤顶固定螺栓孔In the figure: 1, rotating handle 2, pin shaft 3, fixed plate 1 4, fixed plate 2 5, bracket 6, fixed plate 3 7, three-axis fixing bolt hole 8, base 9, rotating handle support tube 10, jack fixing bolt hole

具体实施方式 Detailed ways

见图1、图2,铲车变速箱专用拆卸抓具,由旋转手柄1、定位装置、销轴2组成,旋转手柄1与销轴2相连接,销轴2位于定位装置中心并可旋转,在定位装置上设有三轴固定螺栓孔7。定位装置由固定盘一3、固定盘二4、支架5、固定盘三6组成,固定盘三6位于外侧,与铲车变速箱三轴轴颈尺寸相同,在固定盘三6的直径上圆心两侧对称设有两个方形三轴固定螺栓孔7,在固定盘三6上部设有固定盘二4和固定盘一3,通过销轴2将三个固定盘焊接;固定盘三6与固定盘二4之间通过支架5焊接在一起。See Figure 1 and Figure 2, the special removal gripper for forklift gearboxes consists of a rotating handle 1, a positioning device, and a pin shaft 2. The rotating handle 1 is connected to the pin shaft 2, and the pin shaft 2 is located at the center of the positioning device and can rotate. A three-axis fixing bolt hole 7 is provided on the positioning device. The positioning device is composed of fixed plate 1 3, fixed plate 2 4, bracket 5, and fixed plate 3 6. The fixed plate 3 6 is located on the outside, which is the same size as the three-axis journal of the forklift gearbox. The center of the circle is on the diameter of the fixed plate 3 6. Both sides are symmetrically provided with two square three-axis fixing bolt holes 7, fixed disc two 4 and fixed disc one 3 are arranged on the upper part of the fixed disc three 6, and the three fixed discs are welded by the pin shaft 2; the fixed disc three 6 is connected with the fixed disc The plates two 4 are welded together by brackets 5 .

见图3、图4,旋转手柄1插入旋转手柄支撑管9内与之配合,旋转手柄支撑管9垂直设置在底座8上,在底座8上设有千斤顶固定螺栓孔10。See Fig. 3 and Fig. 4, the rotary handle 1 is inserted into the rotary handle support tube 9 to cooperate with it, the rotary handle support tube 9 is vertically arranged on the base 8, and a jack fixing bolt hole 10 is provided on the base 8.

使用时,将铲车变速箱专用拆卸抓具固定在四轮千斤顶上,铲车变速箱前盖打开后,推动四轮千斤顶使抓具移至铲车变速箱前盖下方,将四轮千斤顶架到合适高度,利用螺栓使抓具与铲车变速箱三轴固定。从铲车变速箱前盖下方移出四轮千斤顶,抓具带出铲车变速箱三轴,铲车变速箱三轴移出后,即可对铲车变速箱一、倒档齿轮、行星架进行更换组装,完成检修作业。When in use, fix the special removal gripper for the forklift gearbox on the four-wheel jack. After the front cover of the forklift gearbox is opened, push the four-wheel jack to move the gripper to the bottom of the front cover of the forklift gearbox. To the appropriate height, use bolts to fix the gripper and forklift gearbox in three axes. Remove the four-wheel jack from under the front cover of the forklift gearbox, and the gripper takes out the three-axis of the forklift gearbox. After the three-axis of the forklift gearbox is removed, the forklift gearbox one, reverse gear, and planet carrier can be replaced Assemble and complete the maintenance work.

Claims (3)

1, special dismounting grab handle of forklift gearbox, it is characterized in that, this device is made up of rotary handle (1), positioner, bearing pin (2), rotary handle (1) is connected with bearing pin (2), bearing pin (2) is positioned at positioner center and rotatable, is provided with three fixed bolt holes (7) on positioner.
2, special dismounting grab handle of forklift gearbox according to claim 1, it is characterized in that, described positioner is made up of fixed disk one (3), fixed disk two (4), support (5), fixed disk three (6), fixed disk three (6) is positioned at the outside, measure-alike with forklift gearbox three shaft necks, center of circle bilateral symmetry is provided with two square three fixed bolt holes (7) on the diameter of fixed disk three (6), be provided with fixed disk two (4) and fixed disk one (3) on fixed disk three (6) tops, three fixed disks welded by bearing pin (2); Weld together by support (5) between fixed disk three (6) and the fixed disk two (4).
3, special dismounting grab handle of forklift gearbox according to claim 1, it is characterized in that, described rotary handle (1) inserts in the rotary handle stay pipe (9), and rotary handle stay pipe (9) is vertically set on the base (8), is provided with jack fixed bolt hole (10) on base (8).
CNU2008200126743U 2008-05-13 2008-05-13 Disassembly gripping apparatus special for forklift truck gearshift case Expired - Lifetime CN201208691Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2008200126743U CN201208691Y (en) 2008-05-13 2008-05-13 Disassembly gripping apparatus special for forklift truck gearshift case

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2008200126743U CN201208691Y (en) 2008-05-13 2008-05-13 Disassembly gripping apparatus special for forklift truck gearshift case

Publications (1)

Publication Number Publication Date
CN201208691Y true CN201208691Y (en) 2009-03-18

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Family Applications (1)

Application Number Title Priority Date Filing Date
CNU2008200126743U Expired - Lifetime CN201208691Y (en) 2008-05-13 2008-05-13 Disassembly gripping apparatus special for forklift truck gearshift case

Country Status (1)

Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101579809B (en) * 2008-05-13 2012-02-01 鞍山钢铁集团公司 Special removal grab for forklift gearbox

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101579809B (en) * 2008-05-13 2012-02-01 鞍山钢铁集团公司 Special removal grab for forklift gearbox

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20090318

Effective date of abandoning: 20080513