CN218658776U - Auxiliary tool convenient to flying shear is dismantled and is installed - Google Patents
Auxiliary tool convenient to flying shear is dismantled and is installed Download PDFInfo
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- CN218658776U CN218658776U CN202222609545.5U CN202222609545U CN218658776U CN 218658776 U CN218658776 U CN 218658776U CN 202222609545 U CN202222609545 U CN 202222609545U CN 218658776 U CN218658776 U CN 218658776U
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Abstract
Description
技术领域technical field
本实用新型涉及飞剪拆卸技术领域,更具体涉及一种便于飞剪拆卸和安装的辅助工装。The utility model relates to the technical field of dismantling of flying shears, in particular to an auxiliary tooling for convenient disassembly and installation of flying shears.
背景技术Background technique
热卷板车间飞剪修理每次需临时制作龙门架,且制作需进行大量焊接作业,耽误飞剪修理进度。简易工装因自身结构限制,难以承受转鼓自重力且无法对表面进行相关精加工工艺处理,不能保证表面平行度,影响飞剪拆、装质量与效率。简易工装并不是一体式结构,在作业过程中容易位移,存在安全隐患。Flying shear repairs in the hot coil workshop need to make temporary gantry frames every time, and a large number of welding operations are required for the production, which delays the progress of flying shear repairs. Due to its own structural limitations, the simple tooling is difficult to bear the self-gravity of the drum and cannot perform relevant finishing processes on the surface, and cannot guarantee the parallelism of the surface, which affects the quality and efficiency of flying shear disassembly and assembly. The simple tooling is not a one-piece structure, and it is easy to shift during the operation, posing safety hazards.
有鉴于此,有必要对现有技术中的龙门架予以改进,以解决上述问题。In view of this, it is necessary to improve the gantry in the prior art to solve the above problems.
实用新型内容Utility model content
本实用新型的目的在于公开一种便于飞剪拆卸和安装的辅助工装,解决了现有龙门架临时龙门架制作费时费力,以及在对飞剪拆、装作业过程中容易发生位移,具有很大安全隐患的问题。The purpose of the utility model is to disclose an auxiliary tooling that is convenient for the disassembly and installation of the flying shears, which solves the time-consuming and labor-intensive manufacture of the temporary gantry frames of the existing gantry frames, and the easy displacement during the disassembly and assembly of the flying shears, which has great advantages. safety hazard issues.
为实现上述目的,本实用新型提供了一种便于飞剪拆卸和安装的辅助工装,包括龙门架,其包括:In order to achieve the above purpose, the utility model provides a kind of auxiliary tooling that is convenient for disassembly and installation of flying shears, including a gantry, which includes:
两个立柱,并列布置于所述飞剪的两侧;Two columns are arranged side by side on both sides of the flying shear;
连接梁,连接在两个所述立柱的顶端;A connecting beam connected to the tops of the two columns;
所述龙门架还包括:The gantry also includes:
定位底座,包括两组,分别固设于每个所述立柱的下方且沿平行于飞剪转鼓的轴向布置,为所述飞剪提供支撑;The positioning base includes two groups, which are respectively fixed under each of the uprights and arranged along the axial direction parallel to the flying shears drum to provide support for the flying shears;
所述辅助工装还包括:The auxiliary tooling also includes:
两个调节挡座,并列固设于两组所述定位底座上方且位于传动侧牌坊的前侧或后侧;Two adjustment blocks are fixed side by side above the positioning bases of the two groups and are located at the front or rear of the transmission side archway;
两组第一转鼓调节机构,对向布置于两个所述立柱相对的一侧,每组所述第一转鼓调节机构包括:Two sets of first drum adjustment mechanisms are oppositely arranged on the opposite sides of the two columns, and each set of first drum adjustment mechanisms includes:
第一支座,固设于所述立柱上;the first support is fixed on the column;
第一顶升机构,固定布置于所述第一支座背离所述龙门架的一侧,且伸缩端朝向上转鼓布置,用以水平调节所述上转鼓的轴心位置;The first jacking mechanism is fixedly arranged on the side of the first support away from the gantry frame, and the telescopic end is arranged facing the upper drum, so as to horizontally adjust the axis position of the upper drum;
第二顶升机构,固定布置于所述第一支座的上方,所述飞剪的上横梁与上转鼓之间布置有第一垫板,两个所述第二顶升机构能够顶升在所述第一垫板的底部两端,用以调节所述上转鼓的轴心高度,并支撑所述上横梁;The second jacking mechanism is fixedly arranged above the first support, a first backing plate is arranged between the upper beam of the flying shear and the upper drum, and the two second jacking mechanisms can lift Both ends of the bottom of the first backing plate are used to adjust the height of the axis of the upper drum and support the upper beam;
两组第二转鼓调节机构,对向布置于两个所述立柱相对的一侧,且位于所述第一转鼓调节机构的正下方,每组所述第二转鼓调节机构包括:Two sets of second drum adjustment mechanisms are arranged opposite to each other on the opposite side of the two columns, and are located directly below the first drum adjustment mechanism, and each set of second drum adjustment mechanisms includes:
第二支座,固设于所述立柱上;The second support is fixed on the column;
第三顶升机构,固定布置于所述第二支座背离所述龙门架的一侧,且伸缩端朝向下转鼓布置,用以水平调节所述下转鼓的轴心位置;The third jacking mechanism is fixedly arranged on the side of the second support away from the gantry, and the telescopic end is arranged toward the lower drum, so as to horizontally adjust the axis position of the lower drum;
以及第四顶升机构,固定布置于所述第二支座的上方,所述飞剪上转鼓与下转鼓之间布置有第二垫板,两个所述第四顶升机构能够顶升在所述第二垫板的底部两端,用以调节上转鼓与下转鼓之间的间隙高度,并支撑所述上转鼓。And the fourth jacking mechanism, which is fixedly arranged above the second support, and a second backing plate is arranged between the upper drum and the lower drum of the flying shears, and the two fourth jacking mechanisms can lift It is raised on both ends of the bottom of the second backing plate to adjust the height of the gap between the upper drum and the lower drum and to support the upper drum.
作为本实用新型的进一步改进,所述定位底座上沿所述飞剪转鼓的轴向开设有若干定位螺栓孔,所述龙门架与所述调节支座通过专用螺栓与定位螺栓孔配合固定在所述定位底座上。As a further improvement of the utility model, several positioning bolt holes are opened on the positioning base along the axial direction of the flying shear drum, and the gantry and the adjusting support are fixed on the on the positioning base.
作为本实用新型的进一步改进,所述第一顶升机构、第二顶升机构、第三顶升机构以及第四顶升机构为液压千斤顶或螺旋千斤顶。As a further improvement of the utility model, the first jacking mechanism, the second jacking mechanism, the third jacking mechanism and the fourth jacking mechanism are hydraulic jacks or screw jacks.
作为本实用新型的进一步改进,所述辅助工装用于飞剪拆卸时,所述调节挡座布置于所述立柱与所述传动侧牌坊之间;As a further improvement of the present utility model, when the auxiliary tooling is used for flying shear disassembly, the adjusting block is arranged between the column and the transmission side archway;
所述辅助工装用于飞剪安装时,所述调节挡座布置于所述传动侧牌坊背离所述立柱的一侧。When the auxiliary tooling is used for installation of flying shears, the adjustment block is arranged on the side of the transmission side arch away from the column.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
(1)一种便于飞剪拆卸和安装的辅助工装,可以完成从联轴器、同步齿、转鼓、到牌坊整体拆、装的全部工序,极大地缩短了修理时间,提高了工效;(1) An auxiliary tool that is convenient for disassembly and installation of flying shears, which can complete the entire process of disassembly and assembly from the coupling, synchronous gear, drum, and archway, greatly shortening the repair time and improving work efficiency;
(2)该辅助工装便于对飞剪牌坊拆卸与安装,通过第一顶升机构、第二顶升机构、第三顶升机构以及第四顶升机构布置,保证了转鼓在安装于拆卸过程中的两端同心度,确保装配作业时的效率与质量,专用装置是一体式结构,可以确保在飞剪拆、装作业过程中不发生位移,消除安全隐患;该装置可以反复使用,长期有效的提高飞剪修理质量与效率,确保修理过程的安全性。(2) The auxiliary tooling is convenient for the disassembly and installation of the flying shears archway. Through the arrangement of the first jacking mechanism, the second jacking mechanism, the third jacking mechanism and the fourth jacking mechanism, it ensures that the drum is installed and disassembled. The concentricity of both ends in the middle ensures the efficiency and quality of assembly operations. The special device is an integrated structure, which can ensure that no displacement occurs during the disassembly and assembly of flying shears, and eliminate potential safety hazards; the device can be used repeatedly and is effective for a long time. Improve the quality and efficiency of flying shear repair and ensure the safety of the repair process.
附图说明Description of drawings
图1为本实用新型一种便于飞剪拆卸和安装的辅助工装的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of a kind of auxiliary frock that is convenient to dismounting and installation of flying shears of the utility model;
图2为飞剪结构示意图;Fig. 2 is the structural schematic diagram of flying shear;
图3为本实用新型一种便于飞剪拆卸和安装的辅助工装与飞剪配合的结构示意图;Fig. 3 is a schematic diagram of the structure of an auxiliary tooling that facilitates the disassembly and installation of the flying shears and the flying shears of the utility model;
图4为图3的半剖示意图,且剖视方向为平行于飞剪牌坊的水平方向。Fig. 4 is a half-section schematic diagram of Fig. 3, and the section direction is parallel to the horizontal direction of the flying shears archway.
图中:2、飞剪;11、立柱;12、连接梁;13、定位底座;14、调节挡座;15、第一转鼓调节机构;16、第二转鼓调节机构;21、传动侧牌坊;22、操作侧牌坊;23、上转鼓;24、下转鼓;25、上横梁;26、下横梁;31、第一垫板;32、第二垫板;33、第三垫板;34、第五顶升机构;151、第一支座;152、第一顶升机构;153、第二顶升机构;161、第二支座;162、第三顶升机构;163、第四顶升机构。In the figure: 2. Flying shear; 11. Column; 12. Connecting beam; 13. Positioning base; 14. Adjusting stop; 15. The first drum adjustment mechanism; 16. The second drum adjustment mechanism; Archway; 22. Operation side archway; 23. Upper drum; 24. Lower drum; 25. Upper beam; 26. Lower beam; 31. First backing plate; 32. Second backing plate; 33. Third backing plate ; 34, the fifth jacking mechanism; 151, the first support; 152, the first jacking mechanism; 153, the second jacking mechanism; 161, the second support; 162, the third jacking mechanism; 163, the first Four jacking mechanisms.
具体实施方式Detailed ways
下面结合附图所示的各实施方式对本实用新型进行详细说明,但应当说明的是,这些实施方式并非对本实用新型的限制,本领域普通技术人员根据这些实施方式所作的功能、方法、或者结构上的等效变换或替代,均属于本实用新型的保护范围之内。The utility model will be described in detail below in conjunction with the implementations shown in the drawings, but it should be noted that these implementations are not limitations of the utility model, and those of ordinary skill in the art can perform functions, methods, or structures based on these implementations. The above equivalent transformation or replacement all belong to the protection scope of the present utility model.
请参图1至图4所示出的本实用新型一种便于飞剪拆卸和安装的辅助工装的一种具体实施方式。Please refer to Fig. 1 to Fig. 4 for a specific embodiment of an auxiliary tooling that facilitates disassembly and installation of flying shears of the present utility model.
需要理解的是,飞剪的结构示意图请参图2所示。It should be understood that, please refer to FIG. 2 for a schematic structural diagram of the flying shear.
参图1与图4所示,一种便于飞剪2拆卸和安装的辅助工装,包括龙门架,其包括:两个立柱11,并列布置于飞剪2的两侧;连接梁12,连接在两个立柱11的顶端;龙门架还包括:定位底座13,包括两组,分别固设于每个立柱11的下方且沿平行于飞剪2转鼓的轴向布置,为飞剪2提供支撑;辅助工装还包括:两个调节挡座14,并列固设于两组定位底座13上方且位于传动侧牌坊21的前侧或后侧;两组第一转鼓调节机构15,对向布置于两个立柱11相对的一侧,每组第一转鼓调节机构15包括:第一支座151,固设于立柱11上;第一顶升机构152,固定布置于第一支座151背离龙门架的一侧,且伸缩端朝向上转鼓23布置,用以水平调节上转鼓23的轴心位置;第二顶升机构153,固定布置于第一支座151的上方,飞剪2的上横梁25与上转鼓23之间布置有第一垫板31,两个第二顶升机构153能够顶升在第一垫板31的底部两端,用以调节上转鼓23的轴心高度,并支撑上横梁25;两组第二转鼓调节机构16,对向布置于两个立柱11相对的一侧,且位于第一转鼓调节机构15的正下方,每组第二转鼓调节机构16包括:第二支座161,固设于立柱11上;第三顶升机构162,固定布置于第二支座161背离龙门架的一侧,且伸缩端朝向下转鼓24布置,用以水平调节下转鼓24的轴心位置;以及第四顶升机构163,固定布置于第二支座161的上方,飞剪2上转鼓23与下转鼓24之间布置有第二垫板32,两个第四顶升机构163能够顶升在第二垫板32的底部两端,用以调节上转鼓23与下转鼓24之间的间隙高度,并支撑上转鼓23。Referring to Fig. 1 and Fig. 4, an auxiliary tooling convenient for the disassembly and installation of the
第一顶升机构152、第二顶升机构153、第三顶升机构162以及第四顶升机构163为液压千斤顶或螺旋千斤顶。定位底座13上沿飞剪2转鼓的轴向开设有若干定位螺栓孔,龙门架与调节支座通过专用螺栓与定位螺栓孔配合固定在定位底座13上。辅助工装用于飞剪2拆卸时,调节挡座14布置于立柱11与传动侧牌坊21之间;辅助工装用于飞剪2安装时,调节挡座14布置于传动侧牌坊21背离立柱11的一侧。The
拆卸工作方法:将待修飞剪2设备放置在定位底座13上,通过定位螺栓孔与专用螺栓将传动侧牌坊21固定在定位底座13上,待飞剪2固定在底座上后,在飞剪2的两个牌坊中间的定位底座13上安装立柱11,安装连接梁12,完成龙门架的制作;在两个立柱11相对的一侧布置第一支座151与第二支座161,在第一支座151与第二支座161相对的一侧布置千斤顶,顶住上转鼓23与下转鼓24,防止其左右窜动,在飞剪2的上横梁25与上转鼓23之间的缝隙、上转鼓23与下转鼓24之间的缝隙以及下转鼓24与下横梁26之间的缝隙分别对应布置第一垫板31、第二垫板32以及第三垫板33;在第一支座151与第二支座161的上方分别布置千斤顶,顶住第一垫板31、第二垫板32的底部两端,防止传动侧牌坊21拆卸时造成转鼓移动,起到防护作用。Disassembly work method: place the flying
待上述准备工作完成后,进行拆卸:拆卸顺序为联轴器、传动侧与操作侧的防护罩,两侧同步齿,上下横梁26与飞剪2传动侧牌坊21螺栓拆除,将传动侧牌坊21与定位底座13之间的专用螺栓拆除,通过在立柱11与传动侧牌坊21之间布置调节挡座14,为千斤顶提供支撑点,两个操作人员共同使用千斤顶将传动侧牌坊21顶出,完成飞剪2传动侧牌坊21的拆除;拆除上横梁25,用行车将上转鼓23定位,保持上转鼓23平衡,通过千斤顶将上下转鼓24顶出飞剪2操作侧牌坊22,拆除上下横梁26,完成飞剪2的整套拆除。After the above preparatory work is completed, disassemble: the disassembly sequence is the coupling, the protective cover on the transmission side and the operation side, the synchronous teeth on both sides, the upper and
安装工作方法:将飞剪2操作侧牌坊22先放置在定位底座13上,并使用专用螺栓进行固定;安装上下横梁26,使用螺栓使得上下横梁26与操作侧牌坊22固定牢靠;将操作侧轴承在上下转鼓24上安装好,使用行车吊运安装,使得上下转鼓24与操作侧牌坊22安装到位;将立柱11固定在定位底座13上;在两个立柱11相对的一侧布置第一支座151与第二支座161,在第一支座151与第二支座161相对的一侧布置千斤顶,顶住上转鼓23与下转鼓24,防止其左右窜动,在第一支座151与第二支座161顶部布置千斤顶,通过在上横梁25与上转鼓23之间布置第一垫板31,在上转鼓23与下转鼓24之间布置第二垫板32,在下横梁26与下转鼓24之间布置第三垫板33,在下转鼓24的另一端底部布置第五顶升机构34,第五顶升机构34同样采用千斤顶,通过不同位置的千斤顶顶住第一垫板31、第二垫板32以及下转鼓24的一端,使得上下转鼓24以及上横梁25保持水平度;实用行车将传动侧牌坊21运至定位底座13上,用测量仪检测传动侧牌坊21中心孔与上下转鼓24中心的偏差,通过千斤顶对上下转鼓24左右调节,待调整完成后,再利用下转鼓24底部布置的千斤顶以及第一支座151与第二支座161上布置的千斤顶,通过自下往上的顺序依次调节下转鼓24与上转鼓23的轴心,在定位底座13上布置调节挡座14,参图3所示,将传动侧牌坊21与上下转鼓24进行对接,最后对传动侧牌坊21与上下横梁26进行固定。Installation and working method: place the flying
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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