CN201185574Y - Self-propelled cotton stalk combine-harvester - Google Patents
Self-propelled cotton stalk combine-harvester Download PDFInfo
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Abstract
Description
技术领域 technical field
本实用新型涉及一种农业收获机械,尤其涉及一种自走式棉杆联合收割机,主要用于收获棉杆等茎秆类植物。The utility model relates to an agricultural harvesting machine, in particular to a self-propelled cotton stalk combine harvester, which is mainly used for harvesting stalk plants such as cotton stalks.
背景技术 Background technique
目前,国内用于棉杆收获的有拔棉杆机和棉杆收割机。拔棉杆机有悬挂、牵引式和自走式3种。前2种机型将拔起的棉杆条放或堆放在田间,不具备切碎棉杆的功能,自走式拔棉杆机虽然具有切碎棉杆的功能,但拔净效果与土壤条件有关,土壤坚硬或地表板结拔净率低,因而没有得到推广。有的机型还需要对行收获,行距适应性差,使用范围受到限制。棉杆收割机主要有悬挂和牵引式2种,这2种机型将棉杆割倒,条放或堆放在田间,不具备切碎棉杆的功能。At present, there are cotton stalk pullers and cotton stalk harvesters that are used for cotton stalk harvesting in China. There are three types of cotton pulling machines: suspension, traction and self-propelled. The first two models place or stack the pulled cotton stalks in the field, and do not have the function of cutting cotton stalks. Although the self-propelled cotton stalk pulling machine has the function of chopping cotton stalks, the effect of pulling the cotton stalks depends on the soil conditions. Related, the soil is hard or the surface compaction rate is low, so it has not been promoted. Some models also need to harvest in rows, the adaptability of row spacing is poor, and the scope of use is limited. Cotton stalk harvesters mainly include suspension and traction types. These two models cut down the cotton stalks and place or stack them in the field, without the function of cutting cotton stalks.
目前,我国大多使用的是牵引式2行拔棉杆机,拔净效果与土壤条件有关,土壤坚硬或地表板结严重的地块,拔净率仅能达到70%,如果用于电厂燃料,则后续运输、切碎等工作的劳动强度大,综合经济效益低At present, most of our country uses traction-type 2-row cotton stalk pulling machines. The pulling effect is related to the soil conditions. In the land with hard soil or serious surface compaction, the pulling rate can only reach 70%. If it is used as fuel for power plants, then Subsequent transportation, shredding and other work are labor-intensive, and the comprehensive economic benefits are low
发明内容 Contents of the invention
本实用新型所要解决的技术问题是提供一种自走式棉杆联合收割机,在田间可以一次完成收割、输送、切碎、抛送、装箱卸料,并能克服上述棉杆收获机械存在的缺点The technical problem to be solved by the utility model is to provide a self-propelled cotton stalk combine harvester, which can complete harvesting, conveying, chopping, throwing, packing and unloading at one time in the field, and can overcome the existence of the above-mentioned cotton stalk harvesting machinery. Shortcomings
为了实现上述目的,本实用新型提供一种自走式棉杆联合收割机,其特征在于,包括安装在自走底盘上的发动机、收割台、输送过桥、喂入装置、切碎装置、抛送器、棉杆箱,所述收割台经所述输送过桥连接所述喂入装置,所述喂入装置的出口连接所述切碎装置的入口,所述切碎装置的出口通过所述抛送器连接所述棉杆箱,所述棉杆箱箱体上安装有液压翻转装置,所述发动机分别与所述收割台、所述输送过桥、所述喂入装置、所述切碎装置、所述抛送器和所述液压翻转装置动力连接。In order to achieve the above purpose, the utility model provides a self-propelled cotton stalk combine harvester, which is characterized in that it includes an engine installed on the self-propelled chassis, a header, a conveying bridge, a feeding device, a chopping device, a throwing feeder, cotton stalk box, the harvesting platform is connected to the feeding device through the conveying bridge, the outlet of the feeding device is connected to the inlet of the cutting device, and the outlet of the cutting device passes through the The ejector is connected to the cotton stalk box, and a hydraulic overturning device is installed on the cotton stalk box body, and the engine is connected with the harvesting platform, the conveying bridge, the feeding device, and the shredder respectively. The device, the ejector and the hydraulic overturning device are power-connected.
上述的自走式棉杆联合收割机,其中,所述收割台包括:收割台架、依次安装在所述收割台架上的分禾器、拨禾轮、往复式切割器、割台搅龙。The above-mentioned self-propelled cotton stalk combine harvester, wherein the harvesting platform includes: a harvesting platform, a grain divider installed on the harvesting platform in sequence, a reel, a reciprocating cutter, a header auger .
上述的自走式棉杆联合收割机,其中,所述切碎装置为滚筒式切碎装置,包括壳体、安装在壳体上的定刀组件、设置在壳体内的滚筒和安装在滚筒上的动刀。The above-mentioned self-propelled cotton stalk combine harvester, wherein the chopping device is a drum-type chopping device, comprising a housing, a fixed knife assembly installed on the housing, a drum arranged in the housing, and a drum mounted on the drum. The moving knife.
上述的自走式棉杆联合收割机,其中,所述动刀设置为两组且交错安装在所述滚筒上。In the aforementioned self-propelled cotton stalk combine harvester, the movable knives are arranged in two groups and are staggeredly mounted on the drum.
上述的自走式棉杆联合收割机,其中,所述定刀组件为轴向安装,所述动刀与轴向倾斜安装。In the aforementioned self-propelled cotton stalk combine harvester, the fixed knife assembly is installed axially, and the movable knife is installed obliquely to the axial direction.
上述的自走式棉杆联合收割机,其中,所述喂入装置包括两个向内旋转的动力辊。In the aforementioned self-propelled cotton stalk combine harvester, the feeding device includes two power rollers rotating inwards.
上述的自走式棉杆联合收割机,其中,所述输送过桥为链耙式输送装置。In the aforementioned self-propelled cotton stalk combine harvester, the conveying bridge is a chain rake conveying device.
上述的自走式棉杆联合收割机,其中,所述棉杆箱的顶部铰设有透气上盖。The above self-propelled cotton stalk combine harvester, wherein, the top hinge of the cotton stalk box is provided with a ventilating upper cover.
上述的自走式棉杆联合收割机,其中,所述抛送器为下口大、上口小的柱体。In the aforementioned self-propelled cotton stalk combine harvester, the thrower is a cylinder with a large lower opening and a small upper opening.
上述的自走式棉杆联合收割机,其中,所述收割台上还设有液压升降装置,所述液压升降装置与所述发动机动力连接。In the self-propelled cotton stalk combine harvester mentioned above, a hydraulic lifting device is further provided on the harvesting platform, and the hydraulic lifting device is connected with the power of the engine.
本实用新型的功效在于:采用T型布置,结构紧凑,可一次完成收割、输送、切碎、抛送、装箱卸料,收获效率高,经济效益明显;实现不分行收获,对棉杆行距适应性广,满足不同地区棉杆收获的需要,也可用于其它茎秆类植物的收获;滚筒式切碎装置的动刀分左右两列,均匀交错对称安装在滚筒体上,对定刀的冲击载荷小,刃口向内倾斜一角度,保证以滑切方式将棉杆切碎,消耗功率小,切碎质量好;抛送器利用切碎滚筒旋转产生的初速度及风压,以及自身进出口面积的变化,完成切碎棉杆的输送,结构简单,成本低;棉杆箱容积大,装有透气上盖,碎棉杆基本充满棉杆箱,容积利用率高,棉杆箱由液压装置驱动,棉杆箱上盖翻转时可自动开合,卸料速度快而净,增加了作业时间,提高了经济效益。The efficacy of the utility model lies in: adopting T-shaped arrangement, compact structure, harvesting, conveying, chopping, throwing, packing and unloading can be completed at one time, the harvesting efficiency is high, and the economic benefit is obvious; the harvesting without branching is realized, and the row spacing of the cotton stalks is improved. It has wide adaptability, meets the needs of cotton stalk harvesting in different regions, and can also be used for harvesting other stalk plants; the moving knives of the drum-type chopping device are divided into two rows on the left and right, and are evenly staggered and symmetrically installed on the drum body. The impact load is small, and the cutting edge is inclined inward to ensure that the cotton stalks are shredded by sliding cutting, with low power consumption and good shredding quality; The change of the import and export area completes the transportation of chopped cotton stalks, with simple structure and low cost; the cotton stalk box has a large volume and is equipped with a ventilated upper cover, and the broken cotton stalks are basically filled with the cotton stalk box, and the volume utilization rate is high. Driven by a hydraulic device, the top cover of the cotton stalk box can be opened and closed automatically when it is turned over, and the unloading speed is fast and clean, which increases the working time and improves the economic benefits.
以下结合附图和具体实施例对本实用新型进行详细描述,但不作为对本实用新型的限定。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments, but not as a limitation of the utility model.
附图说明 Description of drawings
图1本实用新型自走式棉杆联合收割机结构示意图;Fig. 1 structural representation of the utility model self-propelled cotton stalk combine harvester;
图2棉杆箱结构示意图;Fig. 2 cotton stalk box structure schematic diagram;
图3滚筒式切碎装置动刀安装示意图;Figure 3 is a schematic diagram of the installation of the moving knife of the drum-type shredding device;
图4滚筒式切碎装置定刀安装示意图;Figure 4 is a schematic diagram of the installation of the fixed knife of the drum-type shredding device;
图4a、图4b滚筒式切碎装置定刀组件结构图。Figure 4a and Figure 4b are structural diagrams of the fixed knife assembly of the drum-type shredding device.
其中,附图标记Among them, reference signs
1 收割台 2 轮式自走底盘1
3 滚筒式切碎装置 4 抛送器3 Drum
5 发动机 6 棉杆箱5
61 透气上盖 62 液压翻转装置61 Breathable
7 分禾器 8 拨禾轮7 Grain divider 8 Reel
9 复式切割器 10 割台搅龙9
11 输送过桥 12 驾驶室11
13 喂入装置 14 定刀组件13
15 动刀 16 滚筒15 Moving Knife 16 Roller
17 偏心螺母 18 定刀17
19 定刀座19 fixed knife seat
具体实施方式 Detailed ways
下面结合附图对本实用新型的结构原理和工作原理作具体的描述:Below in conjunction with accompanying drawing, structural principle and working principle of the present utility model are specifically described:
请参阅图1本实用新型自走式棉杆联合收割机结构示意图。Please refer to Fig. 1 structural diagram of the utility model self-propelled cotton stalk combine harvester.
本实用新型自走式棉杆联合收割机,包括安装在自走底盘2上的发动机5、收割台1、输送过桥11、喂入装置13、切碎装置3、抛送器4、棉杆箱6,收割台1经输送过桥11连接喂入装置13,喂入装置13的出口连接切碎装置3的入口,切碎装置3的出口通过抛送器4连接棉杆箱6,棉杆箱6箱体上安装有液压翻转装置62,发动机5分别与收割台1、输送过桥11、喂入装置13、切碎装置3、抛送器4和液压翻转装置62动力连接。The self-propelled cotton stalk combine harvester of the utility model comprises an
本实用新型收割台1包括:依次安装在收割台架上的分禾器7、拨禾轮8、往复式切割器9、割台搅龙10。The
本实用新型喂入装置13包括两个向内旋转的动力辊。The utility
本实用新型输送过桥11为链耙式输送装置。The utility model transports the
请参阅图3滚筒式切碎装置动刀安装示意图及图4a、图4b滚筒式切碎装置定刀组件结构图。Please refer to Figure 3, a schematic diagram of the installation of the moving knife of the drum-type shredding device, and Figures 4a and 4b, the structural diagrams of the fixed-knife assembly of the drum-type shredding device.
本实用新型切碎装置3为滚筒式切碎装置,包括壳体、安装在壳体上的定刀组件14、设置在壳体内的滚筒16和安装在滚筒上的动刀15。定刀组件14为轴向安装,动刀15设置为两组且交错安装在滚筒16上并与轴向倾斜安装。The
请参阅图2棉杆箱结构示意图。Please refer to Fig. 2 for a structural schematic diagram of the cotton stalk box.
本实用新型棉杆箱的顶部铰设有透气上盖。The top hinge of the cotton rod box of the utility model is provided with a ventilating upper cover.
本发明的自走式棉杆联合收割机,由轮式自走底盘2上的发动机5经中间传动机构将动力传递给收割台1,棉杆被左右分禾器7分为收获区和未割区,收获区内的棉杆在拨禾轮8的作用下,拨向割台搅龙10,经往复式切割器9切割,进入割台搅龙10,由割台搅龙10输送到输送过桥11,由输送过桥11的链耙输送到喂入装置13。In the self-propelled cotton stalk combine harvester of the present invention, the
收割台上还设有液压升降装置,与发动机动力连接,收割台1的收割高度由位于轮式自走底盘2上的驾驶室12内的液压操纵手柄控制,以满足农户对棉杆割茬的要求,拨禾轮8除具有将棉杆拨向割台搅龙的作用外,还具有对倒伏棉杆的扶起作用。There is also a hydraulic lifting device on the harvesting platform, which is connected with the engine power. The harvesting height of the
喂入装置13继续将输送过桥11输送来的棉杆边压紧,边送给滚筒式切碎装置3。喂入装置13由上下两个喂入辊组成,上喂入辊为光辊机构,固定在机架上,只能转动,不能移动。The
请参阅图4滚筒式切碎装置定刀安装示意图;图4a、图4b滚筒式切碎装置定刀组件结构图。滚筒式切碎装置3在动刀15与定刀18的配合下切碎物料,并将切碎物向后上方抛送给抛送器4。滚筒式切碎装置3的定刀18通过定刀座19安装在壳体上,动刀15分两组排列,均匀交错对称安装在滚筒16上,对定刀18的冲击载荷小,刃口向内倾斜一角度,保证以滑切方式将棉杆切碎,消耗功率少,切碎质量好;定刀组件14上的定刀18在偏心螺母17的作用下,如图4a、图4b所示,可以前后移动,以保证动刀15和定刀18之间的间隙,间隙一般为0.5mm~1.0mm。Please refer to Figure 4 for a schematic diagram of the installation of the fixed knife of the drum-type shredding device; Figure 4a and Figure 4b for the structural diagram of the fixed-knife assembly of the drum-type shredding device. The drum
抛送器4根据气流输送的特点,采取变截面设计,下口大,上口小,将切碎后的物料抛入到棉杆箱6中。Throwing
棉杆箱6装有透气上盖61,将抛送器4送来的切碎物收存并将空气排出。切碎物基本充满棉杆箱后,操纵喂入轮式自走底盘2上的驾驶室12内的液压操纵手柄,驱动棉杆箱6上的液压翻转装置翻转棉杆箱6,同时铰接的透气上盖61翻转,如图2所示,棉杆箱6到达卸料位置后,将切碎物快而净卸至运输车上或场地上。作业时,棉杆箱6处于水平位置,透气上盖处于闭合状态。
轮式自走底盘2的行走速度采用机械和液压相结合,行走速度实现无级变速。采用机械副变速,在每档上采用液压无级调速。The walking speed of the wheeled self-propelled
本实用新型自走式棉杆联合收割机具有如下优点:The utility model self-propelled cotton stalk combine harvester has the following advantages:
1、本机作业时能自行开道,并能根据棉田状况,无级调节作业速度,可以一次完成收割、输送、切碎、抛送、装箱卸料,收获效率高,经济效益明显;1. When the machine is working, it can clear the way by itself, and can steplessly adjust the working speed according to the condition of the cotton field. It can complete harvesting, conveying, chopping, throwing, packing and unloading at one time, with high harvesting efficiency and obvious economic benefits;
2、本机采用往复切割器,实现不分行收获,对棉杆行距适应性广,满足不同地区棉杆的收获,也可用于其它茎秆类植物的收获;2. This machine adopts a reciprocating cutter to achieve no-row harvesting. It has wide adaptability to the row spacing of cotton stalks, which can meet the harvest of cotton stalks in different regions, and can also be used for harvesting other stalk plants;
3、滚筒式切碎装置的动刀分左右两列,均匀交错对称安装在滚筒体上,对定刀的冲击载荷小,刃口向内倾斜一角度,保证以滑切方式将棉杆切碎,消耗功率少,切碎质量好;3. The moving knives of the drum-type shredding device are divided into two rows on the left and right, and are evenly staggered and symmetrically installed on the drum body. The impact load on the fixed knives is small, and the cutting edge is inclined inward at an angle to ensure that the cotton stalks are chopped in a sliding cutting manner. , less power consumption, good chopping quality;
4、抛送器利用切碎滚筒旋转产生的初速度及风压,以及自身进出口面积的变化,完成切碎棉杆的输送,结构简单,成本低;4. The thrower uses the initial velocity and wind pressure generated by the rotation of the chopping drum, as well as the change of its own import and export area, to complete the transportation of chopped cotton stalks, with a simple structure and low cost;
5、棉杆箱容积大,装有透气上盖,碎棉杆基本充满棉杆箱,容积利用率高,棉杆箱由液压装置驱动,棉杆箱上盖翻转时可自动开合,卸料速度快而净,增加了作业时间,提高了经济效益。5. The cotton stalk box has a large volume and is equipped with a breathable upper cover. The broken cotton stalks are basically filled with the cotton stalk box, and the volume utilization rate is high. The cotton stalk box is driven by a hydraulic device. The speed is fast and clean, which increases the working time and improves the economic benefits.
当然,本实用新型还可有其他多种实施例,在不背离本实用新型精神及其实质的情况下,熟悉本领域的技术人员当可根据本实用新型作出各种相应的改变和变形,但这些相应的改变和变形都应属于本实用新型所附的权利要求的保护范围。Of course, the utility model can also have other various embodiments, and those skilled in the art can make various corresponding changes and deformations according to the utility model without departing from the spirit and essence of the utility model, but These corresponding changes and deformations should all belong to the protection scope of the appended claims of the present utility model.
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CN (1) | CN201185574Y (en) |
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102334410A (en) * | 2010-07-22 | 2012-02-01 | 中国农业机械化科学研究院 | Straw harvesting method and straw harvesting machine |
CN102334408A (en) * | 2010-07-19 | 2012-02-01 | 中国农业机械化科学研究院 | Gap bridge transportation device and straw harvesting machine comprising same |
CN103250484A (en) * | 2013-04-11 | 2013-08-21 | 朱洪建 | Agricultural power chassis |
CN103766070A (en) * | 2013-12-19 | 2014-05-07 | 山东理工大学 | Row-alignment-free cotton stalk pulling device |
CN104641747A (en) * | 2015-03-04 | 2015-05-27 | 朱洪建 | Back steering type agriculture power chassis |
CN105830654A (en) * | 2015-12-16 | 2016-08-10 | 星光农机股份有限公司 | Gap bridge transmission system and press baler pickup system |
CN107223400A (en) * | 2017-07-31 | 2017-10-03 | 甘肃华岭农业科技开发有限责任公司 | A kind of Multifunctional pasture harvester |
CN107306587A (en) * | 2017-07-31 | 2017-11-03 | 甘肃华岭农业科技开发有限责任公司 | A kind of grass harvester |
CN108702881A (en) * | 2018-06-26 | 2018-10-26 | 泰州常发农业装备有限公司 | A kind of caterpillar band self-propelled straw field pickup crushes and rotary tillage all-in-one machine |
CN109392428A (en) * | 2018-12-29 | 2019-03-01 | 湖南省农友农业装备股份有限公司 | A kind of grass harvester |
CN111269049A (en) * | 2020-03-06 | 2020-06-12 | 郭光星 | Organic fertilizer processed by agricultural wastes and processing device and processing method thereof |
CN111418337A (en) * | 2020-05-15 | 2020-07-17 | 中国农业机械化科学研究院 | A crawler-type shrub harvesting and baling integrated machine |
CN112567970A (en) * | 2019-09-28 | 2021-03-30 | 辽宁双麟农业机械有限公司 | Novel agricultural machine |
CN112586176A (en) * | 2021-01-13 | 2021-04-02 | 杭州境威智能科技有限公司 | Harvester equipment for preventing wheat ear particles from falling and stacking |
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2008
- 2008-02-02 CN CNU2008200789258U patent/CN201185574Y/en not_active Expired - Lifetime
Cited By (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102334408A (en) * | 2010-07-19 | 2012-02-01 | 中国农业机械化科学研究院 | Gap bridge transportation device and straw harvesting machine comprising same |
CN102334408B (en) * | 2010-07-19 | 2013-05-01 | 中国农业机械化科学研究院 | Gap bridge transportation device and straw harvesting machine comprising same |
CN102334410B (en) * | 2010-07-22 | 2013-05-01 | 中国农业机械化科学研究院 | Straw harvesting method and straw harvesting machine |
CN102334410A (en) * | 2010-07-22 | 2012-02-01 | 中国农业机械化科学研究院 | Straw harvesting method and straw harvesting machine |
CN103250484A (en) * | 2013-04-11 | 2013-08-21 | 朱洪建 | Agricultural power chassis |
CN103766070B (en) * | 2013-12-19 | 2017-11-21 | 山东理工大学 | It is a kind of cotton stalk device not to be pulled out to row |
CN103766070A (en) * | 2013-12-19 | 2014-05-07 | 山东理工大学 | Row-alignment-free cotton stalk pulling device |
CN104641747A (en) * | 2015-03-04 | 2015-05-27 | 朱洪建 | Back steering type agriculture power chassis |
CN105830654A (en) * | 2015-12-16 | 2016-08-10 | 星光农机股份有限公司 | Gap bridge transmission system and press baler pickup system |
CN107223400A (en) * | 2017-07-31 | 2017-10-03 | 甘肃华岭农业科技开发有限责任公司 | A kind of Multifunctional pasture harvester |
CN107306587A (en) * | 2017-07-31 | 2017-11-03 | 甘肃华岭农业科技开发有限责任公司 | A kind of grass harvester |
CN108702881A (en) * | 2018-06-26 | 2018-10-26 | 泰州常发农业装备有限公司 | A kind of caterpillar band self-propelled straw field pickup crushes and rotary tillage all-in-one machine |
CN109392428A (en) * | 2018-12-29 | 2019-03-01 | 湖南省农友农业装备股份有限公司 | A kind of grass harvester |
CN112567970A (en) * | 2019-09-28 | 2021-03-30 | 辽宁双麟农业机械有限公司 | Novel agricultural machine |
CN111269049A (en) * | 2020-03-06 | 2020-06-12 | 郭光星 | Organic fertilizer processed by agricultural wastes and processing device and processing method thereof |
CN111418337A (en) * | 2020-05-15 | 2020-07-17 | 中国农业机械化科学研究院 | A crawler-type shrub harvesting and baling integrated machine |
CN112586176A (en) * | 2021-01-13 | 2021-04-02 | 杭州境威智能科技有限公司 | Harvester equipment for preventing wheat ear particles from falling and stacking |
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