CN201181354Y - Optical Glass Lens Group - Google Patents
Optical Glass Lens Group Download PDFInfo
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- CN201181354Y CN201181354Y CNU2008201047151U CN200820104715U CN201181354Y CN 201181354 Y CN201181354 Y CN 201181354Y CN U2008201047151 U CNU2008201047151 U CN U2008201047151U CN 200820104715 U CN200820104715 U CN 200820104715U CN 201181354 Y CN201181354 Y CN 201181354Y
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- 238000010438 heat treatment Methods 0.000 abstract description 9
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- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000010137 moulding (plastic) Methods 0.000 description 3
- 229920001169 thermoplastic Polymers 0.000 description 3
- 239000004416 thermosoftening plastic Substances 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
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Abstract
Description
技术领域 technical field
本实用新型是有关一种光学玻璃镜片组,其是应用于光学玻璃镜片与夹持环之间的组装,尤其适合小型镜头、手机镜头使用。The utility model relates to an optical glass lens group, which is applied to the assembly between the optical glass lens and a clamping ring, and is especially suitable for small lenses and mobile phone lenses.
背景技术 Background technique
光学镜片(optical lens)为相机或照像手机镜头的最小光学元件,使用时可由一个或以上的光学镜片(optical lens)组成;光学镜片20a一般是以光学塑胶或光学玻璃材质制成,包含:具有光学作用面的光学面(opticalsurface)21a其一般为圆形面;及在光学面21a外围的非光学作用面之外肩部(outer periphery)22a其可为圆形或方形如图1所示。一般而言,为使光学镜片能固定封装于一镜头(lens)内,光学镜片是先固定于一夹持环(holdingring)10a上以构成一光学镜片组(optical lens set)1a,该夹持环可为金属或塑胶材料制成,通过夹持环以定位及固定光学镜片,使其能对准镜头的中心轴(光轴),甚至可通过致动机构(actuator)使夹持环能在镜头内移动以达到变焦的目的;如美国专利US7,312,933、US7,095,572、US2007/0024989及日本专利JP3650594等。Optical lens (optical lens) is the smallest optical element of camera or mobile phone lens, and can be composed of one or more optical lenses (optical lens) when used;
现有的塑胶或玻璃材质的光学镜片与夹持环(可为金属或塑胶材料制成)的固定方法如图1所示,尤其以玻璃材质制成的光学玻璃镜片的固定方法,是先依据光学镜片20a之外肩部22a形状(如圆形或方形)设计适合的夹持环10a(夹持环之外形不限制如圆形或方形),再将光学镜片20a置入夹持环10a预设的凹槽内定位,再以粘胶固定;该粘胶常为UV固化胶,一般需再经过固化程序如利用UV固化炉予以照射固化;由于光学镜片很小,使用自动机械或人工涂胶以定位固定时,常造成光学面21a刮伤或滴沾上粘胶(即溢胶),造成工序费时且不良率高;尤其对于玻璃材质的光学玻璃镜片与塑胶材质的夹持环进行定位固定时UV固化胶操作更不容易,不良率高且UV固化炉耗时,致成本一直无法降低,如日本专利JP3791615、JP06258562及美国专利US7224542、US2007/0047109。The fixing method of the existing plastic or glass optical lens and the clamping ring (which can be made of metal or plastic material) is shown in Figure 1, especially the fixing method of the optical glass lens made of glass material is first based on
又一种将嵌件先埋入模穴中再进行射出成型,可称为埋入式射出成型方法(insert injection molding method),其是将一嵌件(一般为金属件)先置入预设模具的模穴(模腔)中,再注入熔融的塑胶(橡胶)料以填满模穴中一预设的成型区域(空间)并包覆嵌件的一部分或全部,经冷却固化后自模具中取出成品;此制造方法已大量使用于电子零件、连接器、机械件、LED中,如美国专利US5,923,805、台湾专利TWM313317、日本专利JP07120610等。又通过此成型方法在制造一具有塑胶镜片之外罩时,是以外罩的壳体为嵌件先置入模穴中再以塑胶料射出成型一塑胶镜片以与壳体结合为一体,而完成一具有塑胶镜片的一体成型之外罩;或以塑胶镜片为嵌件再以塑胶料射出外罩的壳体以结合为一体成型的具有塑胶镜片之外罩,如台湾专利TW0528279、美国专利US6,825,503;或以玻璃板为嵌件而在玻璃板周围包覆塑胶材料以形成窗户玻璃等各种运用如日本专利JP62251113。或如美国专利US6,710,945,其利用二个塑胶料注入孔以分次射出成型镜片及镜筒,或将红外线玻璃片为嵌件,再射出成型一托座(mount)包覆的。又如美国专利US7,332,110等,将眼镜框架为嵌件先置入模具的模穴中,利用模压(press molding)方法,将塑胶镜片的预形体(preform)加热至软化,并利用模具的加热及加压将模穴的预设形状转印于软化的预形体上,以使预形体成型为镜片并同时与眼镜框架(嵌件)结合成一体而形成一眼镜。然而此模压(press molding)方法无法适用于玻璃材质的光学玻璃镜片与塑胶材质的夹持环结合成一体的制程,因为若使用塑胶夹持环为嵌件,光学玻璃的软化点温度约在500℃,远高于塑胶夹持环的塑胶材料的变形温度如80℃,当模具达光学玻璃的软化点温度时,塑胶夹持环已变形而无法成型;因此,虽然模压方法也可用于大量生产,但以塑胶材质的夹持环为嵌件、玻璃材料为模压的材料,则技术上难以实现。Another method is to embed the insert in the mold cavity first and then carry out injection molding, which can be called the insert injection molding method (insert injection molding method), which is to place an insert (usually a metal part) In the mold cavity (cavity) of the mold, inject molten plastic (rubber) material to fill a preset molding area (space) in the mold cavity and cover part or all of the insert. After cooling and solidification, it is released from the mold Take out the finished product; this manufacturing method has been widely used in electronic parts, connectors, mechanical parts, LEDs, such as US patent US5,923,805, Taiwan patent TWM313317, Japanese patent JP07120610, etc. When manufacturing an outer cover with a plastic lens through this molding method, the housing of the outer cover is used as an insert to be inserted into the mold cavity first, and then a plastic lens is injection-molded with plastic material to be integrated with the housing to complete a An integrally formed outer cover with a plastic lens; or an outer cover with a plastic lens that is integrally formed with a plastic lens as an insert and injected into the housing of the outer cover, such as Taiwan Patent TW0528279, US Patent US6,825,503; or The glass plate is an insert and the plastic material is coated around the glass plate to form various applications such as window glass, such as Japanese patent JP62251113. Or as US Pat. No. 6,710,945, it utilizes two injection holes of plastic material to injection mold the lens and the lens barrel in stages, or uses the infrared glass sheet as an insert, and then injects and molds a bracket (mount) to cover it. Another example is U.S. Patent No. 7,332,110, etc., the spectacle frame is inserted into the mold cavity of the mold first, and the preform of the plastic lens is heated to soften by using the press molding method, and the heating of the mold is used to soften the plastic lens. And pressurize to transfer the preset shape of the mold cavity to the softened preform, so that the preform is shaped into a lens and simultaneously integrated with the spectacle frame (insert) to form a pair of glasses. However, this press molding method cannot be applied to the process of combining the optical glass lens made of glass with the clamping ring made of plastic, because if the plastic clamping ring is used as the insert, the softening point temperature of the optical glass is about 500 ℃, much higher than the deformation temperature of the plastic material of the plastic clamping ring, such as 80 ℃, when the mold reaches the softening point temperature of optical glass, the plastic clamping ring has been deformed and cannot be formed; therefore, although the molding method can also be used for mass production , but it is technically difficult to realize that the clamping ring made of plastic material is used as the insert and the glass material is used as the molded material.
由于镜头用的光学玻璃镜片组,其要求精度高,光学玻璃镜片与夹持环的定位精度将影响镜头的成像;为能发展新技术,尤其运用于光学玻璃镜片与夹持环的组合,以解决使用粘胶的不良率高、工序长的制造方法,而能量产化生产定位精度良好的光学玻璃镜片组,将为迫切所需。Because the optical glass lens group used in the lens requires high precision, the positioning accuracy of the optical glass lens and the clamping ring will affect the imaging of the lens; in order to develop new technologies, it is especially used in the combination of the optical glass lens and the clamping ring. It will be urgently needed to solve the high defect rate and long-process manufacturing method of using viscose, and to mass-produce optical glass lens sets with good positioning accuracy.
发明内容 Contents of the invention
本实用新型的主要目的是提供一种光学玻璃镜片组,以克服现有技术的上述缺点,从而能量产化生产定位精度良好的光学玻璃镜片组。The main purpose of the utility model is to provide an optical glass lens group to overcome the above-mentioned shortcomings of the prior art, so that the optical glass lens group with good positioning accuracy can be produced energy-efficiently.
为此,本法明提供的光学玻璃镜片组,其是以光学玻璃镜片为埋入嵌件(molded insert),先置入一模具的模穴中并藉定位装置而定位,再利用射出成型(injection molding)工艺、或利用模压成型(press molding)工艺,以塑胶射出成型或塑胶模压成型一镜片夹持环,并使该镜片夹持环同时密接包覆在光学玻璃镜片的肩部上,以形成一具有夹持环的一体成型的光学玻璃镜片组,藉以简化工序、提高良率、降低成本,且所制成的光学玻璃镜片组更容易封装于镜头中,尤其适合小型镜头、手机镜头使用。For this reason, the optical glass lens group provided by the present method uses the optical glass lens as a molded insert, which is first placed in a mold cavity of a mold and positioned by a positioning device, and then injection molding ( Injection molding) technology, or the use of molding (press molding) technology, plastic injection molding or plastic molding a lens clamping ring, and the lens clamping ring is tightly wrapped on the shoulder of the optical glass lens at the same time, so as to Form an integrally formed optical glass lens group with a clamping ring to simplify the process, improve yield, and reduce costs, and the optical glass lens group is easier to package in the lens, especially suitable for small lenses and mobile phone lenses .
本实用新型的光学玻璃镜片组,其进一步可利用与光学玻璃镜片对应形状的遮光环片,使其贴附并遮蔽在光学玻璃镜片的肩部上,该遮光环片是以不具透光性的材料制成,可与光学玻璃镜片一起置入一射出或模压成型工艺的模具的模穴中并藉定位装置而定位,使利用射出成型工艺或模压成型工艺所成型的夹持环能密接包覆在光学玻璃镜片的肩部的遮光环片上,以形成一具有夹持环及遮光环片的一体成型的光学玻璃镜片组,并使该等遮光环片可对夹持环上因设置定位装置而相对形成的通孔产生遮蔽作用,藉以保持夹持环的完整遮光效果,避免经过光学作用面的成像光线由通孔外漏致影响成像效率。The optical glass lens set of the present utility model can further use a light-shielding ring piece corresponding to the shape of the optical glass lens to attach and cover the shoulder of the optical glass lens. The light-shielding ring piece is made of non-transparent It can be placed together with the optical glass lens into the mold cavity of an injection or compression molding process and positioned by a positioning device, so that the clamping ring formed by the injection molding process or compression molding process can be tightly covered On the light-shielding ring piece on the shoulder of the optical glass lens, an integrally formed optical glass lens group with a clamping ring and a light-shielding ring piece is formed, and the light-shielding ring pieces can be positioned on the clamping ring due to the positioning device. The relatively formed through hole produces a shielding effect, so as to maintain the complete light shielding effect of the clamping ring, and prevent the imaging light passing through the optical active surface from leaking out of the through hole to affect the imaging efficiency.
本实用新型的光学玻璃镜片组,当应用二片或二片以上的光学玻璃镜片的时候,在二片光学玻璃镜片之间设有一间隔片,以固定二片光学玻璃镜片之间距,可与光学玻璃镜片置入一射出或模压成型工艺的模具的模穴中并藉定位装置而定位,使利用射出成型工艺或模压成型工艺所成型的夹持环能密接包覆在光学玻璃镜片上,使所形成的光学玻璃镜片组具有一夹持环及二片或二片以上且固定间距的光学玻璃镜片,藉以保持光学玻璃镜片之间距,以避免影响成像品质。The optical glass lens group of the utility model, when using two or more optical glass lenses, is provided with a spacer between the two optical glass lenses to fix the distance between the two optical glass lenses, which can be connected with the optical glass lens. The glass lens is placed in the mold cavity of an injection or compression molding process and positioned by a positioning device, so that the clamping ring formed by the injection molding process or compression molding process can be tightly coated on the optical glass lens, so that all The formed optical glass lens group has a clamping ring and two or more than two optical glass lenses with a fixed distance, so as to keep the distance between the optical glass lenses and avoid affecting the imaging quality.
本实用新型的光学玻璃镜片组1至少具有下列优点:The optical
<1>、本实用新型光学玻璃镜片组1的制造方法可改进现有光学玻璃镜片组的制造方法,简化工序,提高良率,降低成本,及提高光学玻璃镜片组量产化的可能性。<1>, the manufacturing method of the optical
<2>、本实用新型的光学玻璃镜片组1可更容易封装于镜头中,尤其适合小型镜头、手机镜头使用,可有效提升镜头量产化的可能性。<2>. The optical
附图说明Description of drawings
图1是本实用新型一先前技术的示意图;Fig. 1 is the schematic diagram of a prior art of the utility model;
图2是本实用新型光学玻璃镜片组第一实施例的立体(俯视角)示意图;Fig. 2 is the three-dimensional (plan view) schematic diagram of the first embodiment of the optical glass lens group of the present invention;
图3是图2光学玻璃镜片组实施例的另一视角(仰视角)立体示意图;Fig. 3 is another perspective view (view from above) perspective view of the embodiment of the optical glass lens group in Fig. 2;
图4是图2光学玻璃镜片组实施例的俯视图;Fig. 4 is the top view of Fig. 2 optical glass lens group embodiment;
图5是图2光学玻璃镜片组实施例的仰视图;Fig. 5 is the bottom view of Fig. 2 optical glass lens group embodiment;
图6是图3中剖面线6-6的剖面示意图;Fig. 6 is a schematic cross-sectional view of section line 6-6 in Fig. 3;
图7是图3中剖面线7-7的剖面示意图;Fig. 7 is a schematic cross-sectional view of section line 7-7 in Fig. 3;
图8是本实用新型光学玻璃镜片组第二实施例(与第一实施例雷同)的制造方法中光学玻璃镜片组各构件依序放置在模具中的说明图;Fig. 8 is an explanatory diagram of placing each component of the optical glass lens set in the mold in sequence in the manufacturing method of the second embodiment (similar to the first embodiment) of the optical glass lens set of the present invention;
图9是图8中光学玻璃镜片组各构件已放置在模具中的说明图;Fig. 9 is an explanatory diagram showing that each component of the optical glass lens group in Fig. 8 has been placed in the mold;
图10是图9的光学玻璃镜片组成型后模具打开的说明图;Fig. 10 is an explanatory diagram of mold opening after the optical glass lens of Fig. 9 is formed;
图11是图10的光学玻璃镜片组成型后模具移除的说明图;Fig. 11 is an explanatory view of mold removal after the optical glass lens of Fig. 10 is formed;
图12A~E是本实用新型的制造方法第二实施例的各步骤说明图;12A-E are explanatory diagrams of steps of the second embodiment of the manufacturing method of the present invention;
图13是图12模具中己放置光学玻璃镜片组各构件的示意图;Fig. 13 is a schematic diagram of the components of the optical glass lens group placed in the mold of Fig. 12;
图14是本实用新型第三实施例所提供的成型模具示意图;Fig. 14 is a schematic diagram of a molding die provided by the third embodiment of the present invention;
图15是本实用新型第三实施例所提供的成型模具另一示意图;Fig. 15 is another schematic diagram of the molding die provided by the third embodiment of the present invention;
图16是本实用新型第五实施例所提供的成型模具示意图;Fig. 16 is a schematic diagram of a molding die provided by the fifth embodiment of the present invention;
图17是本实用新型第五实施例所提供的成型模具另一示意图;Fig. 17 is another schematic diagram of the molding die provided by the fifth embodiment of the present invention;
图18A~E是本实用新型第四实施例的制造方法各步骤说明图。18A-E are explanatory views of each step of the manufacturing method of the fourth embodiment of the present invention.
附图标记说明:Explanation of reference signs:
1、1a-光学玻璃镜片组;10、10a-夹持环;11-开口;12-通孔;13-导轨;20、20a、201、202-光学玻璃镜片;21、21a-光学面;22、22a-外肩部;3-成型模具;30-遮光环片;31-上模;32-下模;33-定位装置;34-(夹持环成型用)预设区域(浇料区);35-注料口;36-加热导线;40-间隔片;50-塑胶材料。1, 1a-optical glass lens group; 10, 10a-clamping ring; 11-opening; 12-through hole; 13-guide rail; 20, 20a, 201, 202-optical glass lens; 21, 21a-optical surface; 22 , 22a-outer shoulder; 3-molding mold; 30-shading ring; 31-upper mold; 32-lower mold; 33-positioning device; ; 35-injection port; 36-heating wire; 40-spacer; 50-plastic material.
具体实施方式 Detailed ways
为使本实用新型更加明确详实,兹列举较佳实施例并配合下列附图,将本实用新型的结构、方法及其技术特征详述如后:In order to make the utility model more definite and detailed, hereby enumerate preferred embodiment and coordinate following accompanying drawing, the structure of the utility model, method and technical characteristic thereof are described in detail as follows:
参考图2到图8所示,本实用新型的光学玻璃镜片组1主要包含至少一光学玻璃镜片20,及一用以固定光学玻璃镜片的夹持环10所构成;其中,该光学玻璃镜片20是以光学玻璃制成,其具有光学面21及在光学面21外围非光学作用面之外肩部22(相当于图1的光学面21a及外肩部22a),光学玻璃镜片20的光学面21及外肩部22的形状不限制。Referring to Fig. 2 to Fig. 8, the optical glass lens set 1 of the present utility model mainly comprises at least one
本实用新型进一步可在光学玻璃镜片20上设置一遮光环片30以避免光线漏出或避免相机内LED等光线进入光学镜片,该遮光环片30是以不具透光性的黑色塑胶材料制成,又遮光环片30可利用一片以遮蔽光学玻璃镜片20的一面或利用两片以遮蔽光学玻璃镜片20的二面;该光学玻璃镜片20及遮光环片30是为埋入模具内的嵌件,再利用塑胶射出成型或模压成型方法以制成一夹持环10并包覆该嵌件而形成一光学玻璃镜片组1,其中,夹持环10的形状、各部尺寸如厚度(高度)或宽度(外径)等不限制,可随一镜头(图未示)的组装需要而变化设计。The utility model can further arrange a shading
本实用新型的光学玻璃镜片组1,其中光学玻璃镜片20可由二片或多片组成,如相机镜头或取像镜头(imaging lens)常利用二片或多片光学玻璃镜片所组成,其镜片形状常有双凸型、双凹型、新月型等,且多片光学玻璃镜片之间是设具一定的距离间隔以构成光学成像效果;如图6、7所示,光学玻璃镜片20可增厚外肩部22(图未示)或进一步增加间隔片40,以使二片光学玻璃镜片20之间维持固定之间距;由此,该光学玻璃镜片20、间隔片40及上述的遮光环片30是为埋入模具内的嵌件,再使用塑胶射出成型或模压成型方法制成一夹持环10以包覆该嵌件而形成光学玻璃镜片组1。The optical
本实用新型的光学玻璃镜片组1可利用塑胶射出成型制造方法制成如图8所示,包含步骤如下:The optical glass lens set 1 of the present invention can be made by plastic injection molding manufacturing method as shown in Figure 8, and the steps are as follows:
提供至少一具有光学面21及非光学面之外肩部22的光学玻璃镜片20;本图例包含二片光学玻璃镜片201、202;Provide at least one
提供一射出成型用的成型模具3,包含上模31及下模32,该模具中设有一用以成型夹持环的预设区域34;且该模具设有至少一个注料口35;A forming mold 3 for injection molding is provided, comprising an
将光学玻璃镜片20(201、202)、间隔片40及遮光环片30作为埋入的嵌件,依预定程序置入成型模具3的上模31与下模32所构成的模穴空间中;The optical glass lens 20 (201, 202), the
加热塑胶材料至预定的温度,经由注料口35射入(注入)成型模具3的上模31与下模32所构成的空间中的成型用预设区域34;Heating the plastic material to a predetermined temperature, injecting (injecting) into the
待塑胶材料冷却固化定型后,分开成型模具3的上模31与下模32取出光学玻璃镜片组1。After the plastic material is cooled and solidified, the
又,本实用新型的光学玻璃镜片组1亦可利用塑胶模压成型制造方法制成如图18所示,包含步骤如下:In addition, the optical glass lens set 1 of the present invention can also be made by plastic molding as shown in Figure 18, and the steps are as follows:
提供至少一具有光学面21及非光学面之外肩部22的光学玻璃镜片20;本图例包含二片光学玻璃镜片201、202;Provide at least one
准备一模压成型用的成型模具3,包含上模31及下模32,该模具中设有一用以成型夹持环的预设区域34;Prepare a forming mold 3 for compression molding, including an
将光学玻璃镜片20、间隔片40及遮光环片30为埋入的嵌件,依预定程序置入成型模具3的上模31与下模32所构成的空间中;The
置入预定重量的塑胶材料于上模31与下模32所构成的空间中的成型用预设区域34内;Put plastic material of predetermined weight in the molding preset
加热模具以使塑胶材料至预定的温度而软化,再对成型模具3的上模31与下模32加压,使软化的塑胶材料流入成型模具3的上模31与下模32所构成的空间的成型用预设区域中;Heat the mold to soften the plastic material to a predetermined temperature, and then pressurize the
冷却模具并降低模具压力,待塑胶材料冷却并固化定型后,分开成型模具3的上模31与下模32取出光学玻璃镜片组1。Cool the mold and reduce the mold pressure. After the plastic material is cooled and solidified, the
本实用新型光学玻璃镜片组1的制造方法中所提供的成型模具3,为使光学镜片20能正确定位,于成型模具3包含定位装置33,该定位装置33的设置位置或定位方式并不限制;使用的光学玻璃镜片20的形状也不限,如可以使用方型光学玻璃镜片20或圆形光学玻璃镜片20;又成型模具3的模穴形状也不限制,可依需要而成型为一方型的夹持环10(即方型的光学玻璃镜片组1),或圆形的夹持环10(即圆形的光学玻璃镜片组1)。The forming mold 3 provided in the manufacturing method of the optical glass lens set 1 of the present invention includes a
兹分别说明本实用新型的较佳实施例如下:The preferred embodiments of the present utility model are described respectively as follows:
<第一实施例><First embodiment>
本实施例是一具单一光学玻璃镜片的光学玻璃镜片组1,其是利用射出成型制造方法制成。如图2、3所示,光学玻璃镜片组1是包含一光学玻璃镜片20及一用以固定光学玻璃镜片的夹持环10所构成,其中,该光学玻璃镜片20是以光学玻璃制成,其具有光学面21及在光学面21外围非光学作用面之外肩部22;又光学玻璃镜片20的光学面21及外肩部22的形状不限制;本实施例的光学镜片20是可利用玻璃精密模压制造(precision glass molding)方法所制成(如台湾专利TWM295755),其外肩部22为方形,光学面21为双凸型。该夹持环10是利用射出成型(injection molding)工艺在光学玻璃镜片20之外肩部22之外围面上成型,并使其在相对于光学玻璃镜片20的光学面21的中央区处各形成一开口11,供成像光线通过该开口11以进行成像;又该夹持环10是在成型同时密接包覆在光学玻璃镜片20之外肩部22上,以形成一具有夹持环10的一体成型的光学玻璃镜片组1。在本实施例中,夹持环10是一方形夹持环;又夹持环10之外环面上依组装需要可设置导轨13,如在相对二侧面各成型一导轨13,供组装在镜头模组内时可引导光学玻璃镜片组1在光轴上轴向移位运动以达到变焦的目的。This embodiment is an optical glass lens set 1 with a single optical glass lens, which is manufactured by injection molding. As shown in Figures 2 and 3, the optical glass lens set 1 is composed of an
在本实施例中,光学玻璃镜片组1进一步设有与光学玻璃镜片20对应形状的二片遮光环片30,使该遮光环片30贴附并完整遮蔽在光学玻璃镜片20之外肩部22上的二面如图4、5所示,该遮光环片30是以不具透光性的黑色塑胶材料制成,其是在利用射出成型(injection molding)工艺以成型该夹持环10的前先贴附在光学玻璃镜片20之外肩部22上(容后述),使成型后的该夹持环10的一部分能同时密接包覆在光学玻璃镜片20之外肩部22的遮光环片30上,以形成一同时具有夹持环10及遮光环片30的一体成型的光学玻璃镜片组1;该遮光环片30的主要作用是用以防止或避免经过光学作用面的成像光线由夹持环10上的任何孔洞如图3、4所示的通孔12向外漏光,该等通孔12是因在射出成型(injection molding)工艺的模具中设置供光学玻璃镜片20可在模具中定位的定位装置33(如图8所示)致在夹持环10上相对形成的穿孔,可藉遮光环片30以保持夹持环10的完整遮光效果,避免经过光学作用面21的成像光线由夹持环10上的通孔12外漏而影响成像效果;又该遮光环片30在光学玻璃镜片20之外肩部20上的遮蔽范围进一步可涵盖整面外肩部20,也就是只让光学面21向外露出(参考图2-7所示),藉以对光学玻璃镜片20相对产生聚光作用而具有孔径光阑(aperture stop)功能。In this embodiment, the optical glass lens set 1 is further provided with two light-shielding rings 30 corresponding to the shape of the
再参考图8-12(本实施例与第二实施例的制程相同,故本实施例的制程图示以第二实施例具有二片光学玻璃镜片为例说明),本实用新型光学玻璃镜片组1的制造方法,包含以下步骤:Referring again to Figures 8-12 (the manufacturing process of this embodiment is the same as that of the second embodiment, so the manufacturing process diagram of this embodiment is illustrated by taking the second embodiment with two optical glass lenses as an example), the optical glass lens set of the
首先,提供至少一具有光学作用面21及外肩部22的光学玻璃镜片20;本实施例图中光学玻璃镜片20包含二片光学玻璃镜片201、202;First, provide at least one
针对上述光学玻璃镜片20提供一射出成型工艺的成型模具3;该成型模具3一般包含一上模31及一下模32,如图12A所示;Provide an injection molding mold 3 for the above-mentioned
以上述的光学玻璃镜片20及上、下各一片遮光环片30作为嵌件,将其依序置入上述的射出成型工艺的模具3内并定位如图12B所示;本实施例中,该光学玻璃镜片20与遮光环片30(埋入的嵌件)可藉下模32上的定位装置33而定位,而定位装置33主要在使光学玻璃镜片20的光学作用面21的光轴(中心轴)能与一体成型的光学玻璃镜片组1的光轴(中心轴)对合;Using the above-mentioned
再将上模31与下模32闭合;如图12C所示,当上模31与下模32闭合后,模具3中用以成型夹持环10的浇料区,即夹持环10的预设区域34可被界定,模具3上并设有注料口35;至于预设区域34的形状(即夹持环10的形状)或注料口35的位置及数目是依射出成型工艺而设计,本实施例的注料口35为一个;由于该模具3的设计并非本实用新型的主要特征,且利用已知有关射出成型工艺可达成,故于此不再赘述;Then the
再利用加热至具一定温度(粘度)的塑胶材料50,将塑胶材料50经由注料口35射入浇料区34内,并使塑胶材料50流至并填满夹持环10的浇料区34如图12(D)所示;本实施例使用的塑胶材料50为利用热塑型LCP树脂,而LCP树脂加热至300℃、模具3加热至50℃后,再进行射出成型作业;Then use the
待塑胶材料50冷却固化定型后,再分开模具3、移除上模具31,取出光学玻璃镜片组1如图12E所示,即完成一由一夹持环10、一光学玻璃镜片20(或包含二片光学玻璃镜片201、202)及遮光环片30结合而成的一体成型的光学玻璃镜片组1。After the
其中,遮光环片30的作用,请参考图8-12的模具3的结构及所成型的光学玻璃镜片组1结构,由于模具3中的定位用定位装置33因脱模设计需要,致在射出成型后会在夹持环10上相对形成对应数目的通孔12,因此可在光学玻璃镜片20置入模具3时,分别在光学玻璃镜片20之外肩部22上所贴附的一遮光环片30如图8、12(B)所示,也就是先在定位装置33处置入一遮光环片30,再将光学玻璃镜片20对应迭放在遮光环片30上面,再置入另一遮光环片30对应迭放在光学玻璃镜片20上面;该遮光环片30是以不具透光性(如黑色)的材料如塑胶或铝箔制成,可使成型后的夹持环10的一部分或涵盖光学玻璃镜片20的整个外肩部22都由遮光环片30所遮蔽,藉以对光学玻璃镜片20相对产生聚光作用而具有孔径光阑功能。Among them, the function of the light-shielding
<第二实施例><Second Embodiment>
本实施例是一具二片式光学玻璃镜片的光学玻璃镜片组,其是利用射出成型制造方法制成。如图4、5所示,本实施例的光学玻璃镜片组1主要包含:二片光学玻璃镜片20其包含一双凸型光学玻璃镜片201及一新月型光学玻璃镜片202、一用以使二片光学镜片210、202之间以一定间隔固定分开之间隔片40、及一用以固定光学玻璃镜片的夹持环10所构成;其中,该光学玻璃镜片20是以光学玻璃制成,外肩部22为方形,相同于第一实施例由玻璃精密模压制造方法所制成,光学玻璃镜片201及光学玻璃镜片202以一定间距相隔,以构成光学成像效果;该间隔片40置于光学玻璃镜片201及光学玻璃镜片202之间,间隔片40厚度相当于光学玻璃镜片201及光学玻璃镜片202的特定间距,使二光学玻璃镜片以一定间距相隔并固定。This embodiment is an optical glass lens set with two optical glass lenses, which is made by injection molding. As shown in Figures 4 and 5, the optical glass lens set 1 of the present embodiment mainly includes: two
该遮光环片30是贴附于光学玻璃镜片20的二面之外肩部22,该遮光环片30是以不具透光性的材料如塑胶或铝箔所制成;其主要作用是用以防止或避免经过光学作用面的成像光线由夹持环10上的任何孔洞如图3、5、7所示的通孔12向外漏光,并具有孔径光阑功能。The
该夹持环10是利用射出成型工艺,将一遮光环片30、光学玻璃镜片201、一间隔片40、光学玻璃镜片202及另一遮光环片30为埋入的嵌件,经射出成型,使夹持环10包覆在二光学玻璃镜片20之外肩部22上,以形成一具有夹持环10的一体成型的光学玻璃镜片组1。The clamping
再参考图8-12,本实施例的光学玻璃镜片组1的制造方法,包含以下步骤:Referring again to FIGS. 8-12 , the manufacturing method of the optical glass lens set 1 of the present embodiment includes the following steps:
首先,提供遮光环片30、光学玻璃镜片201、间隔片40及光学玻璃镜片202为埋入嵌件;一射出成型工艺的成型模具3,该成型模具3一般包含一上模31及一下模32如图12A所示;First, provide the
以上述的遮光环片30、光学玻璃镜片201、间隔片40及光学玻璃镜片202为埋入嵌件,依序置入上述的射出成型工艺的模具3内并定位如图12B所示;本实施例中,该光学玻璃镜片20、间隔片40与遮光环片30可藉下模32上的定位装置33而定位;With the above-mentioned
再将上模31与下模32闭合;如图图12C所示,当上模31与下模32闭合后,模具3中用以成型夹持环10的浇料区,即夹持环10的成型预设区域34即可界定,模具3上并设有注料口35;至于预设区域34的形状或注料口35的位置及数目是依射出成型工艺而设计,本实施例的注料口35为一个;在本实施例于上模31与下模32闭合时,同时进行抽真空,以排除空气残留于成型预设区域34而影响射出成型;Then the
再利用加热至具一定粘度的塑胶材料50,本实施例使用的塑胶材料50为热塑型LCP树脂,LCP树脂加热至300℃、模具3加热至50℃后,将塑胶材料50经由注料口35射入预设区域(浇料区)34内,并使塑胶材料50流至并填满夹持环10的预设区域(浇料区)34如图12D所示;Then use the
待塑胶材料50冷却固化定型后,再分开模具3、移除上模具31,取出光学玻璃镜片组1如图12E所示,即完成一由一夹持环10、二片式光学玻璃镜片20以间隔片40所固定的特定间距所分开、及遮光环片30结合而成的一体成型的光学玻璃镜片组1。After the
<第三实施例><Third embodiment>
本实施例是一具方形光学玻璃镜片的光学玻璃镜片组。如图13、14及15,为本实施例方形光学玻璃镜片组1的射出成型模具3,其是应用于方形的光学玻璃镜片20,包含上模31、下模32、注料口35、定位装置33及加热导线36;其中,定位装置33是由四个定位点所构成,其二组对面二个定位点的距离及位置可将方形光学玻璃学镜片20置于中心;其中,上模31、下模32及埋入嵌件构成浇料区,即供塑胶料成型的夹持环10预设区域34;其中注料口35是经模流设计(molding flow design),其位置与孔径大小可将300℃的塑胶液体在一定时间内流入预设区域(浇料区)34;加热导线36是可连接于塑胶射出成型设备的温度控制器,用以控制上模31与下模32的温度。This embodiment is an optical glass lens set with a square optical glass lens. As shown in Figures 13, 14 and 15, it is the injection molding mold 3 of the square optical
制造光学玻璃镜片组1时,先将上模31与下模32加热至预定温度(本实施例为50℃),将埋入嵌件置入定位装置33中,于闭合上模31与下模32的同时,由塑胶射出成型设备进行抽真空;当塑胶材料50温度达可射出的温度(本实施例为300℃)时,可由注料口35将塑胶材料50射入预设区域(浇料区)34,进而形成方形的光学玻璃镜片组1。When manufacturing the optical glass lens set 1, the
<第四实施例><Fourth Embodiment>
本实施例是一具单一片式光学玻璃镜片的光学玻璃镜片组,其是利用模压成型制造方法制成。参考如图2、3,本实施例的光学玻璃镜片组1是包含一光学玻璃镜片20及一用以固定光学玻璃镜片的夹持环10,其中,该光学玻璃镜片20是以光学玻璃制成;本实施例的光学镜片20是可先利用玻璃精密模压制造方法所制成,而该光学镜片20的光学面21为双凸型。该夹持环10是利用模压成型工艺在光学玻璃镜片20之外肩部22之外围面上成型,并使相对于光学玻璃镜片20的光学面21的中央区形成一开口11,供成像光线通过该开口11以进行成像;又该夹持环10是在成型同时密接包覆在光学玻璃镜片20之外肩部22上,以形成一具有夹持环10的一体成型的光学玻璃镜片组1。This embodiment is an optical glass lens set with a single piece of optical glass lens, which is made by molding method. 2 and 3, the optical glass lens set 1 of the present embodiment comprises an
在本实施例中,光学玻璃镜片组1进一步设有与光学玻璃镜片20对应形状的二片遮光环片30,使该遮光环片30贴附并完整遮蔽在光学玻璃镜片20之外肩部22上的二面,其是在利用模压成型前先贴附在光学玻璃镜片20之外肩部22上,以形成一同时具有夹持环10及遮光环片30的一体成型的光学玻璃镜片组1。In this embodiment, the optical glass lens set 1 is further provided with two light-shielding rings 30 corresponding to the shape of the
再参考图18,本实施例光学玻璃镜片组1的模压成型制造方法包含以下步骤:Referring to FIG. 18 again, the compression molding manufacturing method of the optical glass lens set 1 of the present embodiment includes the following steps:
首先,提供至少一具有光学作用面21及外肩部22的光学玻璃镜片20;First, at least one
针对上述光学玻璃镜片20提供一模压成型工艺的成型模具3;该成型模具3一般包含一上模31及一下模32如图18A所示;Provide a forming mold 3 of a molding process for the above-mentioned
以上述的光学玻璃镜片20、上下各一片遮光环片30作为埋入的嵌件,将其依序置入上述的模压成型的模具3内并定位如图18B所示;定位方式如图16、17,该光学玻璃镜片20与遮光环片30(嵌件)可通过下模32上的定位装置33而定位;Using the above-mentioned
再将一定量的塑胶材料50,本实施例使用的塑胶材料50为热塑型LCP树脂预形体,置于上述嵌件上如图18C;Then a certain amount of
再将上模31与下模32闭合,并对上模31及下模32加热;在本实施例于上模31与下模32闭合加热时,同时进行抽真空,以排除空气残留于成型用预设区域而影响模压成型;而将模具3加热至65℃后,将上模31与下模32加压,并同时继续加温模具至85℃,此时上模31与下模32的压力达预定的200psi,模具3内的塑胶材料50温度则达约120℃-150℃,此时塑胶材料50已流入浇料区即成型预设区域34,并通过上模31与下模32的模穴形状而塑形,如图18D;Then the
当塑胶材料50塑形完成后,此时开始对上模31与下模32降压及降温;当达常压及温度降至50℃-60℃时,分开上模31与下模32取出完成的光学玻璃镜片组1,如图18E;完成一由一夹持环10、一光学玻璃镜片20及遮光环片30结合而成的一体成型的光学玻璃镜片组1。After the
<第五实施例><Fifth Embodiment>
本实施例是一具圆形光学玻璃镜片的光学玻璃镜片组,其是利用模压成型方法制成。如图16、17,为本实施例圆形光学玻璃镜片的模压制造成型模具3,是应用于圆形的光学玻璃镜片20,包含上模31、下模32、定位装置33及加热导线36;其中,定位装置33是包含四个定位点所构成(也可为三个定位点),定位点所构成的距离及位置可将圆形光学玻璃学镜片20置于中心;其中,上模31、下模32及模压嵌件构成浇料区,即供塑胶料成型夹持环10的预设区域34,加热导线36是可连接于塑胶射出成型设备的温度控制器,用以控制上模31与下模32的温度。This embodiment is an optical glass lens set with a circular optical glass lens, which is made by compression molding. As shown in Figures 16 and 17, the molding die 3 for molding the circular optical glass lens of this embodiment is applied to the circular
制造光学玻璃镜片组1时,先将模压埋入嵌件置入定位装置33中,将塑胶材料50(图未示),通常为粉料状或预形体,置入夹持环10的成型用区域(预设空间)34中,将上模31与下模32加热至预定温度(如85℃),于闭合上模31与下模32的同时,由模压制造成型设备进行抽真空;对上模31及下模32施以压力,当预定的模压时间完成后,分开上模31及下模32可取出圆形光学镜片20的光学玻璃镜片组1。When manufacturing the optical
本实用新型的光学玻璃镜片组1至少具有下列优点:The optical
<1>、本实用新型光学玻璃镜片组1的制造方法可改进现有光学玻璃镜片组的制造方法,简化工序,提高良率,降低成本,及提高光学玻璃镜片组量产化的可能性。<1>, the manufacturing method of the optical
<2>、本实用新型的光学玻璃镜片组1可更容易封装于镜头中,尤其适合小型镜头、手机镜头使用,可有效提升镜头量产化的可能性。<2>. The optical
以上所述仅为本新型的较佳实施例,对本新型而言仅是说明性的,而非限制性的;本专业技术人员理解,在本新型权利要求所限定的精神和范围内可对其进行许多改变,修改,甚至等效变更,但都将落入本新型的保护范围内。The above descriptions are only preferred embodiments of the present invention, and are only illustrative of the present invention, rather than restrictive; those skilled in the art understand that they can be used within the spirit and scope of the claims of the present invention. Many changes, modifications, and even equivalent changes are made, but all will fall within the protection scope of the present invention.
Claims (14)
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CN109581784A (en) * | 2017-09-29 | 2019-04-05 | 广州立景创新科技有限公司 | Camera and its filtration module |
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