CN1995690B - Fiber composite reinforced coupler - Google Patents
Fiber composite reinforced coupler Download PDFInfo
- Publication number
- CN1995690B CN1995690B CN2006101696190A CN200610169619A CN1995690B CN 1995690 B CN1995690 B CN 1995690B CN 2006101696190 A CN2006101696190 A CN 2006101696190A CN 200610169619 A CN200610169619 A CN 200610169619A CN 1995690 B CN1995690 B CN 1995690B
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- Prior art keywords
- fiber
- wear
- resin
- accumulation layer
- coupling
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- 239000000835 fiber Substances 0.000 title claims abstract description 47
- 239000002131 composite material Substances 0.000 title claims abstract description 26
- 229920005989 resin Polymers 0.000 claims abstract description 21
- 239000011347 resin Substances 0.000 claims abstract description 21
- 230000008878 coupling Effects 0.000 claims abstract description 6
- 238000010168 coupling process Methods 0.000 claims abstract description 6
- 238000005859 coupling reaction Methods 0.000 claims abstract description 6
- 238000009825 accumulation Methods 0.000 claims description 25
- 239000003822 epoxy resin Substances 0.000 claims description 10
- 229920000647 polyepoxide Polymers 0.000 claims description 10
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 claims description 5
- 229910045601 alloy Inorganic materials 0.000 abstract description 8
- 239000000956 alloy Substances 0.000 abstract description 8
- 229910000975 Carbon steel Inorganic materials 0.000 abstract description 4
- 239000010962 carbon steel Substances 0.000 abstract description 4
- 229920002302 Nylon 6,6 Polymers 0.000 abstract description 2
- 238000005299 abrasion Methods 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 abstract description 2
- 239000011248 coating agent Substances 0.000 abstract 1
- 238000000576 coating method Methods 0.000 abstract 1
- 238000005461 lubrication Methods 0.000 abstract 1
- 239000000523 sample Substances 0.000 description 14
- 239000000463 material Substances 0.000 description 10
- 238000012360 testing method Methods 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 238000005260 corrosion Methods 0.000 description 6
- 230000007797 corrosion Effects 0.000 description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000011160 research Methods 0.000 description 3
- 229920003002 synthetic resin Polymers 0.000 description 3
- 239000000057 synthetic resin Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000003628 erosive effect Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 208000016261 weight loss Diseases 0.000 description 2
- 230000004580 weight loss Effects 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 229920000271 Kevlar® Polymers 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229920006387 Vinylite Polymers 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- -1 general carbon steel Chemical class 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000004761 kevlar Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Laminated Bodies (AREA)
Abstract
The invention relates to an enhanced coupling for fiber composite material, belonging to oilfield equipment and technology area. The coupling comprises via hole with internal screw thread, square neck platform for wrench. Surface enhanced layer made of the composite material of fiber and abrasion proof resin is set on the surface of coupling. The surface enhanced layer comprises 60-70% by wt of fiber and 30-40% by wt of resin. The coupling is provided with good wear resistant and antifriction properties, outstanding anti-impact strength, wear resistance by several times compared with common carbon steel, wear resistance by more than 10 times compared with nylon 66, good self lubrication, very slow frictional coefficient. Compared with the wear to carbon steel the wear to oil tube is less by several hundred times and the wear to oil tube is less by several ten times compared the wear to oil tube by alloy coating. It can decrease the wear to oil tube obviously.
Description
Technical field
The present invention relates to a kind of fiber composite reinforced coupler, belong to the oil field equipment technical field.
Background technology
At present, rod collar has two kinds, a kind of is the common box cupling that any processing is not done on the surface, the common box cupling in use wearing and tearing of self and oil pipe is extremely serious, particularly oil field development has now entered high water-cut stage, the erosion corrosion aggravation of down-hole, annual because loss and field maintenance work that erosion corrosion causes are quite big.Another kind is the box cupling that there is alloy coat on the surface, and the alloy coat box cupling has obtained applying in the oil field in recent years, and the surface has the box cupling of alloy coat to have the minimum advantage of wearing and tearing of self, but its wearing and tearing to oil pipe are still bigger.Ground because the difficulty that needed repairing by mill of oil pipe is higher than spar structure, so the aspect, oil field presses for new box cupling, self wearing and tearing in use are not high, require lower to the wearing and tearing of oil pipe yet.
Summary of the invention
The purpose of this invention is to provide not high, the also extremely low fiber composite reinforced coupler of a kind of self wearing and tearing in use to the wearing and tearing of oil pipe.
For achieving the above object, the present invention takes following design scheme: a kind of fiber composite reinforced coupler, box cupling has internal thread through hole and spanner square neck platform, it is characterized in that, the box cupling external surface has the surface accumulation layer of being made by the composite material of fiber and wear resistant resin, and surface accumulation layer is that 60~70% fiber and 30~40% resin are formed by weight ratio.
The thickness of surface accumulation layer is 1~2mm.
Surface accumulation layer 2 is that 60% fiber and 40% resin are formed by weight ratio.
Surface accumulation layer 2 is that 65% fiber and 35% resin are formed by weight ratio.
Surface accumulation layer 2 is that 70% fiber and 30% resin are formed by weight ratio.
Described fiber is the T700 fiber, and described resin is a SE-51 epoxy resin.
Advantage of the present invention is: fiber composite reinforced coupler of the present invention, enhancement layer has wherein adopted fiber, wear resistant resin with many excellent mechanical, physics, chemical property to be made, have good wear resistant friction reducing performance and outstanding impact strength, than the wear-resisting several times of metals such as general carbon steel, more wear-resisting more than 10 times than nylon 66, self lubricity is good, friction factor is extremely low, be difficult for adhering to foreign matter, not embrittlement has good heat stability, highly corrosion resistant, outstanding weatherability, the ageing resistance of height, characteristics such as high tenacity, proportion are little, in light weight.
Description of drawings
Fig. 1 represents structural representation of the present invention
The specific embodiment
As shown in Figure 1, fiber composite reinforced coupler of the present invention, box cupling 4 has internal thread through hole 1 and spanner square neck platform 3, it is characterized in that, box cupling 4 external surfaces have the surface accumulation layer of being made by the composite material of fiber and wear resistant resin 2, and surface accumulation layer 2 is that 60~70% fiber and 30~40% resin are formed by weight ratio.
The material of this box cupling 4 adopts the material of conventional box cupling, can be 35CrMo or 20CrMo or 40CrMo or No. 45 steel.The fiber that the present invention uses can be selected abrasion resistance, corrosion resistance and toughness carbon fiber, kevlar fiber and quartz fibre preferably, and the resin that the present invention uses can be selected wear ring epoxy resins, resistant silicone and wear-resisting vinylite for use.
The thickness of surface accumulation layer is 1~2mm.
The preparation method of fiber composite reinforced coupler of the present invention is as follows:
1. processing box cupling blank pushes internal thread, phosphatization;
2. cleaning box cupling, oil removing dries up;
3. coupling surface sandblasting pretreatment;
4. be wrapped in box cupling blank surface after continuous fiber being soaked in resin, under 200~300 degree temperature, solidified 4~5 hours:
5. the box cupling external surface is carried out the sanding and polishing post processing.
Embodiment 1: prepare fiber composite reinforced coupler of the present invention according to the method described above, this box cupling 4 has internal thread through hole 1 and spanner square neck platform 3, these box cupling 4 external surfaces have the surface accumulation layer of being made by the composite material of fiber and wear ring epoxy resins 2, wherein surface accumulation layer 2 is that the SE-51 epoxy resin that the Shanghai synthetic resin research institute of the T700 fiber produced of 60% Japanese TORAY company and 40% produces is formed by weight ratio, and the thickness of surface accumulation layer is 1mm.
Embodiment 2: prepare fiber composite reinforced coupler of the present invention according to the method described above, this box cupling 4 has internal thread through hole 1 and spanner square neck platform 3, these box cupling 4 external surfaces have the surface accumulation layer of being made by the composite material of fiber and wear ring epoxy resins 2, wherein surface accumulation layer 2 is that the SE-51 epoxy resin that the Shanghai synthetic resin research institute of the T700 fiber produced of 65% Japanese TORAY company and 35% produces is formed by weight ratio, and the thickness of surface accumulation layer is 2mm.
Embodiment 3: prepare fiber composite reinforced coupler of the present invention according to the method described above, this box cupling 4 has internal thread through hole 1 and spanner square neck platform 3, these box cupling 4 external surfaces have the surface accumulation layer of being made by the composite material of fiber and wear ring epoxy resins 2, wherein surface accumulation layer 2 is that the SE-51 epoxy resin that the Shanghai synthetic resin research institute of the T700 fiber produced of 70% Japanese TORAY company and 30% produces is formed by weight ratio, and the thickness of surface accumulation layer is 1.5mm.
Embodiment 4: ring piece wear test
Under laboratory environment, do ring piece wear test, wherein encircling specimen surface is composite material enhancement layer, alloy coat and common iron 35CrMo, the piece sample is the simulated oil tube material, test load 400N, fretting wear time 20min, result of the test shows, this enhancement layer is under the not remarkable prerequisite that increases of self wearing and tearing,, littler tens times to the wearing and tearing of oil pipe to the wearing and tearing of oil pipe than alloy coat than the little hundred times of general carbon steel, can reduce wearing and tearing significantly to oil pipe.
Concrete result of the test is as follows:
The ring sample material | Fiber-resin content (%) | Ring sample wear extent (mg) | Piece sample wear extent (mg) |
Ring sample 1 | 60-40 | 6.8 | 1.0 |
Ring sample 2 | 65-35 | 5.3 | 0.5 |
Ring sample 3 | 70-30 | 6.2 | 0.8 |
The ring sample material | Fiber-resin content (%) | Ring sample wear extent (mg) | Piece sample wear extent (mg) |
The AOC alloy coat | - | 5.1 | 80.8 |
35CrMo | - | 5248.8 | 443.6 |
Annotate: the material of ring sample 1 is identical with the material of embodiment 1, and the material of ring sample 2 is identical with the material of embodiment 2, and the material of ring sample 3 is identical with the material of embodiment 3.
Embodiment 5: corrosion resistance test
In following test, we find that the decay resistance of the enhancement layer among the present invention is very good.We have done experiment to the enhancement layer among the embodiment 1,2,3, they are put into concentration is that 50% temperature is that 100 ℃ sulfuric acid solution kept 24 hours, surface and inherent quality no change, the NaOH solution of putting into concentration and be 60% temperature and be 100 ℃ kept 24 hours, surface and inherent quality no change, the hydrochloric acid solution of putting into concentration and be 100 ℃ of 36.8% temperature kept 24 hours, surface and inherent quality no change, at ambient temperature, soaked 48 hours with above-mentioned solution, surface and inherent quality do not have any variation.
Following experimental result proves that also the decay resistance of the enhancement layer among the present invention is better.Following table contrasts for enhancement layer of the present invention and other materials soak weight-loss ratio after one day (being corrosion weight loss and the ratio of original weight) in corresponding medium:
Sample material | 50% sulfuric acid | 60%NaOH | 37% hydrochloric acid |
The composite material enhancement layer | 0 | 0 | 0 |
The AOC alloy coat | 0 | 0 | 0 |
35CrMo | 70% | 10% | 80% |
Claims (5)
1. fiber composite reinforced coupler, box cupling has internal thread through hole and spanner square neck platform, it is characterized in that, coupling surface has the surface accumulation layer of being made by the composite material of fiber and wear ring epoxy resins, and surface accumulation layer is that the fiber of 60-70% and the resin of 30-40% are formed by weight ratio;
Described surface accumulation layer is continuous fiber to be soaked into be wrapped in box cupling blank surface later in resin;
The thickness of described surface accumulation layer is 1-2mm.
2. fiber composite reinforced coupler as claimed in claim 1 is characterized in that, surface accumulation layer (2) is that 60% fiber and 40% resin are formed by weight ratio.
3. fiber composite reinforced coupler as claimed in claim 1 is characterized in that, surface accumulation layer (2) is that 65% fiber and 35% resin are formed by weight ratio.
4. fiber composite reinforced coupler as claimed in claim 1 is characterized in that, surface accumulation layer (2) is that 70% fiber and 30% resin are formed by weight ratio.
5. as claim 1 or 2 or 3 or 4 or 5 described fiber composite reinforced couplers, it is characterized in that described fiber is the T700 fiber, described resin is a SE-51 epoxy resin.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2006101696190A CN1995690B (en) | 2006-12-25 | 2006-12-25 | Fiber composite reinforced coupler |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2006101696190A CN1995690B (en) | 2006-12-25 | 2006-12-25 | Fiber composite reinforced coupler |
Publications (2)
Publication Number | Publication Date |
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CN1995690A CN1995690A (en) | 2007-07-11 |
CN1995690B true CN1995690B (en) | 2010-06-09 |
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Family Applications (1)
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CN2006101696190A Active CN1995690B (en) | 2006-12-25 | 2006-12-25 | Fiber composite reinforced coupler |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2136119B2 (en) * | 2008-06-17 | 2018-09-12 | TI Automotive (Heidelberg) GmbH | Pipe connection device for attaching pipes |
CN104632094A (en) * | 2015-02-02 | 2015-05-20 | 中国石油天然气股份有限公司 | Carbon fiber winding type sucker rod coupling and manufacturing method thereof |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5351752A (en) * | 1992-06-30 | 1994-10-04 | Exoko, Incorporated (Wood) | Artificial lifting system |
CN1285456A (en) * | 1999-08-20 | 2001-02-28 | 山东工业大学 | Flexible continuous band type carbon fiber sucker rod and connector thereof |
CN1367303A (en) * | 2002-03-05 | 2002-09-04 | 胜利油田长龙橡塑有限责任公司 | Continuous glass fibre reinforced plastic pumping band for oil production and connector |
CN2544087Y (en) * | 2002-05-30 | 2003-04-09 | 北京安东奥尔工程技术有限责任公司 | Wearing-resistant sucker rod coupling |
CN2561911Y (en) * | 2002-03-05 | 2003-07-23 | 胜利油田长龙橡塑有限责任公司 | Continuous sucker belt and joint in oil well |
CN2698956Y (en) * | 2004-05-16 | 2005-05-11 | 滨州华闻机械有限责任公司 | Anti-wear and anti-corrosive coupling |
CN1796723A (en) * | 2004-12-27 | 2006-07-05 | 吴永春 | Hollow sucker rod prepared from composite material fiber |
CN2844393Y (en) * | 2005-03-23 | 2006-12-06 | 北京安东奥尔工程技术有限责任公司 | Two-way protective sucker-rod connected hoop |
-
2006
- 2006-12-25 CN CN2006101696190A patent/CN1995690B/en active Active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5351752A (en) * | 1992-06-30 | 1994-10-04 | Exoko, Incorporated (Wood) | Artificial lifting system |
CN1285456A (en) * | 1999-08-20 | 2001-02-28 | 山东工业大学 | Flexible continuous band type carbon fiber sucker rod and connector thereof |
CN1367303A (en) * | 2002-03-05 | 2002-09-04 | 胜利油田长龙橡塑有限责任公司 | Continuous glass fibre reinforced plastic pumping band for oil production and connector |
CN2561911Y (en) * | 2002-03-05 | 2003-07-23 | 胜利油田长龙橡塑有限责任公司 | Continuous sucker belt and joint in oil well |
CN2544087Y (en) * | 2002-05-30 | 2003-04-09 | 北京安东奥尔工程技术有限责任公司 | Wearing-resistant sucker rod coupling |
CN2698956Y (en) * | 2004-05-16 | 2005-05-11 | 滨州华闻机械有限责任公司 | Anti-wear and anti-corrosive coupling |
CN1796723A (en) * | 2004-12-27 | 2006-07-05 | 吴永春 | Hollow sucker rod prepared from composite material fiber |
CN2844393Y (en) * | 2005-03-23 | 2006-12-06 | 北京安东奥尔工程技术有限责任公司 | Two-way protective sucker-rod connected hoop |
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Publication number | Publication date |
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CN1995690A (en) | 2007-07-11 |
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