CN105086530A - Wear-proof and high-temperature-resistant ceramic coating - Google Patents
Wear-proof and high-temperature-resistant ceramic coating Download PDFInfo
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- CN105086530A CN105086530A CN201510625449.1A CN201510625449A CN105086530A CN 105086530 A CN105086530 A CN 105086530A CN 201510625449 A CN201510625449 A CN 201510625449A CN 105086530 A CN105086530 A CN 105086530A
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- 238000005524 ceramic coating Methods 0.000 title claims abstract description 17
- 239000011248 coating agent Substances 0.000 claims abstract description 19
- 238000000576 coating method Methods 0.000 claims abstract description 19
- 239000000919 ceramic Substances 0.000 claims abstract description 11
- 238000005272 metallurgy Methods 0.000 claims abstract description 4
- 229910052751 metal Inorganic materials 0.000 claims abstract description 3
- 239000002184 metal Substances 0.000 claims abstract description 3
- 239000002253 acid Substances 0.000 claims abstract 2
- 239000000463 material Substances 0.000 claims description 9
- 238000005516 engineering process Methods 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- 230000007547 defect Effects 0.000 claims description 2
- 230000000694 effects Effects 0.000 claims description 2
- 230000001681 protective effect Effects 0.000 claims description 2
- 230000003245 working effect Effects 0.000 claims description 2
- 230000007797 corrosion Effects 0.000 claims 2
- 238000005260 corrosion Methods 0.000 claims 2
- 238000005461 lubrication Methods 0.000 claims 2
- 150000007513 acids Chemical class 0.000 claims 1
- 230000003044 adaptive effect Effects 0.000 claims 1
- VAKIVKMUBMZANL-UHFFFAOYSA-N iron phosphide Chemical compound P.[Fe].[Fe].[Fe] VAKIVKMUBMZANL-UHFFFAOYSA-N 0.000 claims 1
- 230000007774 longterm Effects 0.000 claims 1
- 238000012423 maintenance Methods 0.000 claims 1
- 239000011159 matrix material Substances 0.000 claims 1
- 238000012986 modification Methods 0.000 claims 1
- 230000004048 modification Effects 0.000 claims 1
- 239000011343 solid material Substances 0.000 claims 1
- 229910001220 stainless steel Inorganic materials 0.000 claims 1
- 239000010935 stainless steel Substances 0.000 claims 1
- 239000000126 substance Substances 0.000 claims 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 abstract description 4
- 239000004568 cement Substances 0.000 abstract description 3
- 238000000605 extraction Methods 0.000 abstract description 2
- 239000000945 filler Substances 0.000 abstract description 2
- 239000003345 natural gas Substances 0.000 abstract description 2
- 239000006115 industrial coating Substances 0.000 abstract 1
- 230000035699 permeability Effects 0.000 abstract 1
- 150000003839 salts Chemical class 0.000 abstract 1
- 239000002351 wastewater Substances 0.000 abstract 1
- 239000003973 paint Substances 0.000 description 5
- 239000004927 clay Substances 0.000 description 4
- 238000010276 construction Methods 0.000 description 4
- 230000035939 shock Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 3
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 3
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 239000005995 Aluminium silicate Substances 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- 235000012211 aluminium silicate Nutrition 0.000 description 2
- 230000002421 anti-septic effect Effects 0.000 description 2
- 229960000892 attapulgite Drugs 0.000 description 2
- 239000000440 bentonite Substances 0.000 description 2
- 229910000278 bentonite Inorganic materials 0.000 description 2
- 238000004581 coalescence Methods 0.000 description 2
- 239000008367 deionised water Substances 0.000 description 2
- 229910021641 deionized water Inorganic materials 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 229910052625 palygorskite Inorganic materials 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- 235000019353 potassium silicate Nutrition 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical group [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 230000009102 absorption Effects 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- -1 ganophyllite Chemical compound 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000002086 nanomaterial Substances 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 230000019612 pigmentation Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
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- Paints Or Removers (AREA)
Abstract
A wear-proof and high-temperature-resistant ceramic coating is a high-temperature-resistant, wear-proof and energy-saving industrial coating used for metal and prepared from an inorganic modified solution and nano inorganic ceramic filler. The coating can provide a wear-proof, anti-impact, high-adhesion, anticorrosion and tough protecting coating for equipment, is good in compactness and high in permeability resistance, has the capability of working for a long time under severe conditions and can be used for a long time in oilfield wastewater and corrosive media such as acid, alkaline, salt and the like; meanwhile, the coating doesn't pollute the environment, is inorganic, green and environment-friendly and can be widely applied to the fields of metallurgy, petrochemical engineering, the cement industry, natural gas extraction and even aerospace aviation.
Description
Technical field
Wear-resistant, high-temperature resistant ceramic coating is that heatproof can reach 1200 DEG C, and intensity can reach 150Mpa, and antiseptic property is excellent, has the several functions such as abrasion-resistant and heat resistant and wear resistant protective system all over the body.
Background technology
In the production process of metallurgy, electric power, chemical engineering industry, under much equipment, pipeline are in severe working order for a long time, particularly the Working environment of the superheater tube of thermal power plant boiler, reheater tube, water cooling tube, economizer tube (being commonly called as " four pipes ") is very severe.Such as: in boiler, temperature is up to 1200 DEG C, accompany 8 ~ 16 object solid particulates of 30% in high-temperature gas, flow velocity is about 10m/s.For preventing the synergy of tube wall high temperature oxidation and wearing and tearing, the measure generally adopted at present is: outside tube wall, add a cover metal wearing-resistant tile or at metallic conduit external pasting wear resistant ceramic chip.The complicated construction technique of these methods, cost is high, and effect is not ideal again.If spread high temperature resistant, the anti abrasive ceramic coating of one deck in metallic surface, then the effective way addressed this problem of can yet be regarded as.
Summary of the invention
Wearable ceramic coat is a kind of nonmetal gelling material, and it is a kind of powdered ceramic material adopting acidproof and alkaline-resisting artificial-synthetic material to make through strict processing compound and advanced inorganic polymeric technology.At the construction field (site), special liquid inorganic glue water is added this material, artificial or mechanical system is adopted to spread upon equipment liner or surface, through a series of chemical reaction, bonding strength and the hardness of pottery is reached after 3 days, therefore named wearable ceramic coat under normal temperature air relative humidity is less than 60% situation.
The nano inorganic ceramic powder that heat resistant and wear resistant ceramic coating adopts the distinctive inorganic modified solution of will Sheng Weihua company different with particle diameter, precision work forms, and coating has the complex function such as anticorrosion, wear-resisting, high temperature resistant shock resistance and good snappiness.Coating filmogen is the backbone containing hydroxyl, is beneficial to the dispersion of pigment and solidification and coating after making solidification has good snappiness and shock resistance, and the inorganic fibre in coating can ensure the shock resistance of coating further.And the ceramic functional stuffing of will Sheng Hua prestige company heat-resisting antiwear paint various ingredients composition, mutually collaboratively impart that coating is wear-resisting, antiseptic property, and enhance coating adhesion, overcome the internal stress produced because of paint solidification volumetric shrinkage.Will Sheng Weihua scientific research personnel is according in the experiment of up to ten thousand times, find to add UV light absorber at paint filler, the weathering resistance of coating can be substantially increased, extend the work-ing life of coating, add ultra-violet radiation resisting material in high temperature abrasion material, as finish paint in atmospheric environment because nano material particle diameter is little, different absorptions, reflection, scattering process can be produced to the light of different wave length, significantly improve the ultraviolet-absorbing of coating, thus improve the weathering resistance of film.Can be used in the surfaces such as iron, steel, aluminium, pottery, in such as metallurgy, petrochemical complex, electric power, medicine, Natural gas extraction, the industrial circles such as aerospace are extensively suitable for.
Wear-resistant, high-temperature resistant ceramic coating feature is:
1. Wear-resistant, high-temperature resistant ceramic coating has high physical strength and rigidity: Ceramic abrasion-resistant paint is primarily of abrasive aggregates and coupling system composition, density is very large, without large macroscopic defects, intensity can reach 130Mpa, is that general concrete and refractory castable are incomparable.2. Wear-resistant, high-temperature resistant ceramic coating has excellent toughness and shock resistance: because ceramic wear-resisting material adopts omnidirectional firm fiber and the netted enhancement measures of orientation, toughness is improved further by being coupled, so fracture toughness property is strong, the breakage that can effectively prevent surging force from causing and peeling off.3. Wear-resistant, high-temperature resistant ceramic coating good integrity: because wearable ceramic coat takes dual reinforcement measure, what have even takes multiple reinforcement measure, effectively improves material property.And the coefficient of expansion etc. that stupalith is low, make its volume stability, can not crack be produced, thus good integrity, construction is integral construction in addition, occurs without seam, thus globality improves further, and heatproof can reach 1200 DEG C, and ultimate temperature can reach 1250 DEG C.4. Wear-resistant, high-temperature resistant ceramic coating Environmental compatibility is good: owing to have employed acidproof and alkaline-resisting artificial-synthetic material, can not react with slag, simultaneously because this material mostly is high―temperature nuclei raw material, crystal development is good, structural integrity, envrionment temperature can not cause large impact to it, belongs to environment inert material, thus poor to environmental sensitivity.5. Wear-resistant, high-temperature resistant ceramic coating non-environmental-pollution: mill ceramic coating is ceramic, major ingredient is silicate, close with earth's lithosphere composition, and soil property can not be caused to worsen and heavy-metal pollution, can not influence ecological environment, be a kind of product of environmental type.
Wear-resistant, high-temperature resistant ceramic coating performance is for shown in following table:
Accompanying drawing explanation
Fig. 1 is the proportioning raw materials of Wear-resistant, high-temperature resistant ceramic coating.
(1) bauxitic clay (2) lithium bentonite (3) attapulgite clay (4) high temperature resistant cement (5) talcum powder (6) kaolin (7) ganophyllite (8) potassium felspar sand (9) water glass (10) deionized water (11) dispersing auxiliary (12) film coalescence aid.
Embodiment
1, first bauxitic clay, lithium bentonite, attapulgite clay, high temperature resistant cement talcum powder, kaolin, ganophyllite, potassium felspar sand are stirred, place in high temperature rotating container, be heated to 1250 DEG C of calcinings, continue 2 hours, allow inorganic powder lattice turn to, impurity is rejected.
2, water glass, deionized water, dispersing auxiliary, film coalescence aid are poured into container for stirring evenly, without demixing phenomenon.
3, powder and liquid are brushed in the mixing of 1:1 ratio, this coating heatproof can reach 1200 DEG C, and hardness can reach 8H(and solidify rear completely).
Claims (5)
1. Wear-resistant, high-temperature resistant ceramic coating is Beijing will Sheng Weihua Chemical Co., Ltd. foundation market requirement and National Industrial practical situation, adopts the high-temperature wearable protective system that advanced nano ceramics technology is produced.
2. this coating is strong to metal adhesion, chemical resistance corrosion and oil-proofness good, particularly resistance to acids and bases is very good simultaneously; Coating is complete plays an important role to maintenance for the high hardness wear resistance of coating, and temperature tolerance is excellent especially simultaneously, can use, gloss and colour stable under long term high temperature; Strong adhesion good toughness, is adapted to the application of stainless steel, aluminium, iron phosphide, stupalith.
3. this coating is a kind of solid material with good lubrication condition and corresponding mechanicals efforts, it can make up the wear-out defect that two contact surfaces cause due to friction, two relative sport masks can be made again to have good lubrication anti-attrition effect, and the high temperature brought frictional heat in addition has very strong resistance to adaptive.
4. by coating, can to metallic surface, various refractory surface carries out top layer modification, to reach the use properties improving body material, saves the energy, improves the work-ing life more than 1-2 times of metallic matrix.
5. Wear-resistant, high-temperature resistant ceramic coating is extensively in industrial circles such as metallurgy, petrochemical complex, natural right exploitation, aerospace, is specially adapted to the pipeline of delivery system and the wear-and corrosion-resistant of equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510625449.1A CN105086530A (en) | 2015-09-28 | 2015-09-28 | Wear-proof and high-temperature-resistant ceramic coating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510625449.1A CN105086530A (en) | 2015-09-28 | 2015-09-28 | Wear-proof and high-temperature-resistant ceramic coating |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105086530A true CN105086530A (en) | 2015-11-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510625449.1A Pending CN105086530A (en) | 2015-09-28 | 2015-09-28 | Wear-proof and high-temperature-resistant ceramic coating |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105086530A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105731979A (en) * | 2016-02-29 | 2016-07-06 | 河南利刚王磨料磨具有限公司 | Coating material for sewage discharging pipeline and preparation method of coating material |
| CN105869710A (en) * | 2016-06-02 | 2016-08-17 | 昆山维开安电子科技有限公司 | New energy automobile busbar with insulating coating |
| CN105907132A (en) * | 2016-06-02 | 2016-08-31 | 昆山维开安电子科技有限公司 | Processing technology of new energy automobile busbar |
| CN112909855A (en) * | 2019-12-04 | 2021-06-04 | 天津市源庆钢管有限公司 | Concatenation formula single wall spiral pipe |
| CN114561844A (en) * | 2022-03-10 | 2022-05-31 | 赵永录 | Concrete pavement repairing agent formula and spraying equipment thereof |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5612130A (en) * | 1992-10-14 | 1997-03-18 | Herbert F. Boeckmann, II | Fire resistant multipurpose protective coating |
| CN103305035A (en) * | 2013-05-10 | 2013-09-18 | 苏州工业园区方圆金属制品有限公司 | Green and environment-friendly nano water ceramic silicate inorganic coating |
-
2015
- 2015-09-28 CN CN201510625449.1A patent/CN105086530A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5612130A (en) * | 1992-10-14 | 1997-03-18 | Herbert F. Boeckmann, II | Fire resistant multipurpose protective coating |
| CN103305035A (en) * | 2013-05-10 | 2013-09-18 | 苏州工业园区方圆金属制品有限公司 | Green and environment-friendly nano water ceramic silicate inorganic coating |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105731979A (en) * | 2016-02-29 | 2016-07-06 | 河南利刚王磨料磨具有限公司 | Coating material for sewage discharging pipeline and preparation method of coating material |
| CN105731979B (en) * | 2016-02-29 | 2018-01-19 | 河南利刚王磨料磨具有限公司 | A kind of blow-off line painting brush material and preparation method thereof |
| CN105869710A (en) * | 2016-06-02 | 2016-08-17 | 昆山维开安电子科技有限公司 | New energy automobile busbar with insulating coating |
| CN105907132A (en) * | 2016-06-02 | 2016-08-31 | 昆山维开安电子科技有限公司 | Processing technology of new energy automobile busbar |
| CN105869710B (en) * | 2016-06-02 | 2017-08-25 | 昆山维开安电子科技有限公司 | A kind of busbar with insulating coating for new-energy automobile |
| CN112909855A (en) * | 2019-12-04 | 2021-06-04 | 天津市源庆钢管有限公司 | Concatenation formula single wall spiral pipe |
| CN114561844A (en) * | 2022-03-10 | 2022-05-31 | 赵永录 | Concrete pavement repairing agent formula and spraying equipment thereof |
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Application publication date: 20151125 |
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