CN1886161A - Rotary blood pump - Google Patents
Rotary blood pump Download PDFInfo
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- CN1886161A CN1886161A CNA2004800340417A CN200480034041A CN1886161A CN 1886161 A CN1886161 A CN 1886161A CN A2004800340417 A CNA2004800340417 A CN A2004800340417A CN 200480034041 A CN200480034041 A CN 200480034041A CN 1886161 A CN1886161 A CN 1886161A
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M60/00—Blood pumps; Devices for mechanical circulatory actuation; Balloon pumps for circulatory assistance
- A61M60/20—Type thereof
- A61M60/205—Non-positive displacement blood pumps
- A61M60/216—Non-positive displacement blood pumps including a rotating member acting on the blood, e.g. impeller
- A61M60/226—Non-positive displacement blood pumps including a rotating member acting on the blood, e.g. impeller the blood flow through the rotating member having mainly radial components
- A61M60/232—Centrifugal pumps
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M60/00—Blood pumps; Devices for mechanical circulatory actuation; Balloon pumps for circulatory assistance
- A61M60/40—Details relating to driving
- A61M60/403—Details relating to driving for non-positive displacement blood pumps
- A61M60/419—Details relating to driving for non-positive displacement blood pumps the force acting on the blood contacting member being permanent magnetic, e.g. from a rotating magnetic coupling between driving and driven magnets
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M60/00—Blood pumps; Devices for mechanical circulatory actuation; Balloon pumps for circulatory assistance
- A61M60/40—Details relating to driving
- A61M60/403—Details relating to driving for non-positive displacement blood pumps
- A61M60/422—Details relating to driving for non-positive displacement blood pumps the force acting on the blood contacting member being electromagnetic, e.g. using canned motor pumps
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M60/00—Blood pumps; Devices for mechanical circulatory actuation; Balloon pumps for circulatory assistance
- A61M60/80—Constructional details other than related to driving
- A61M60/802—Constructional details other than related to driving of non-positive displacement blood pumps
- A61M60/81—Pump housings
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M60/00—Blood pumps; Devices for mechanical circulatory actuation; Balloon pumps for circulatory assistance
- A61M60/80—Constructional details other than related to driving
- A61M60/802—Constructional details other than related to driving of non-positive displacement blood pumps
- A61M60/818—Bearings
- A61M60/82—Magnetic bearings
- A61M60/822—Magnetic bearings specially adapted for being actively controlled
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M60/00—Blood pumps; Devices for mechanical circulatory actuation; Balloon pumps for circulatory assistance
- A61M60/80—Constructional details other than related to driving
- A61M60/802—Constructional details other than related to driving of non-positive displacement blood pumps
- A61M60/818—Bearings
- A61M60/824—Hydrodynamic or fluid film bearings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D13/00—Pumping installations or systems
- F04D13/02—Units comprising pumps and their driving means
- F04D13/06—Units comprising pumps and their driving means the pump being electrically driven
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D13/00—Pumping installations or systems
- F04D13/02—Units comprising pumps and their driving means
- F04D13/06—Units comprising pumps and their driving means the pump being electrically driven
- F04D13/0666—Units comprising pumps and their driving means the pump being electrically driven the motor being of the plane gap type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/04—Shafts or bearings, or assemblies thereof
- F04D29/041—Axial thrust balancing
- F04D29/0413—Axial thrust balancing hydrostatic; hydrodynamic thrust bearings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/04—Shafts or bearings, or assemblies thereof
- F04D29/046—Bearings
- F04D29/047—Bearings hydrostatic; hydrodynamic
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/04—Shafts or bearings, or assemblies thereof
- F04D29/046—Bearings
- F04D29/047—Bearings hydrostatic; hydrodynamic
- F04D29/0473—Bearings hydrostatic; hydrodynamic for radial pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/04—Shafts or bearings, or assemblies thereof
- F04D29/046—Bearings
- F04D29/048—Bearings magnetic; electromagnetic
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/60—Mounting; Assembling; Disassembling
- F04D29/62—Mounting; Assembling; Disassembling of radial or helico-centrifugal pumps
- F04D29/628—Mounting; Assembling; Disassembling of radial or helico-centrifugal pumps especially adapted for liquid pumps
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M60/00—Blood pumps; Devices for mechanical circulatory actuation; Balloon pumps for circulatory assistance
- A61M60/10—Location thereof with respect to the patient's body
- A61M60/122—Implantable pumps or pumping devices, i.e. the blood being pumped inside the patient's body
- A61M60/126—Implantable pumps or pumping devices, i.e. the blood being pumped inside the patient's body implantable via, into, inside, in line, branching on, or around a blood vessel
- A61M60/148—Implantable pumps or pumping devices, i.e. the blood being pumped inside the patient's body implantable via, into, inside, in line, branching on, or around a blood vessel in line with a blood vessel using resection or like techniques, e.g. permanent endovascular heart assist devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D1/00—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/04—Shafts or bearings, or assemblies thereof
- F04D29/043—Shafts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/18—Rotors
- F04D29/22—Rotors specially for centrifugal pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/426—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for liquid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2316/00—Apparatus in health or amusement
- F16C2316/10—Apparatus in health or amusement in medical appliances, e.g. in diagnosis, dentistry, instruments, prostheses, medical imaging appliances
- F16C2316/18—Pumps for pumping blood
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C32/00—Bearings not otherwise provided for
- F16C32/04—Bearings not otherwise provided for using magnetic or electric supporting means
- F16C32/0406—Magnetic bearings
- F16C32/044—Active magnetic bearings
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S415/00—Rotary kinetic fluid motors or pumps
- Y10S415/90—Rotary blood pump
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- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Heart & Thoracic Surgery (AREA)
- Mechanical Engineering (AREA)
- Cardiology (AREA)
- Public Health (AREA)
- General Health & Medical Sciences (AREA)
- Veterinary Medicine (AREA)
- Animal Behavior & Ethology (AREA)
- Anesthesiology (AREA)
- Biomedical Technology (AREA)
- Hematology (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Electromagnetism (AREA)
- Vascular Medicine (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- External Artificial Organs (AREA)
- Magnetic Bearings And Hydrostatic Bearings (AREA)
- Sliding-Contact Bearings (AREA)
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
Abstract
Description
发明领域field of invention
本发明涉及旋转式泵。特别涉及用于各种转子和叶轮结构的轴承。This invention relates to rotary pumps. In particular it relates to bearings for various rotor and impeller configurations.
发明背景Background of the invention
一般旋转式泵使用一叶轮,其中,该叶轮的运动用机械接触轴承在5个自由度(两个角自由度,三个平动自由度)上受到限制。某些工作流体会受到机械接触轴承的破坏。用具有接触轴承的泵抽运的血会发生血细胞溶解,即破坏血细胞。一般来说,某些场合需要使用能抽运需要小心处理的工作流体如血的高效液压且高功率的泵。Typical rotary pumps use an impeller where the motion of the impeller is constrained in five degrees of freedom (two angular, three translational) with mechanical contact bearings. Some working fluids can be damaged by mechanical contact bearings. Blood pumped by a pump with contact bearings undergoes hemolysis, the destruction of blood cells. In general, certain applications require the use of highly efficient hydraulic and high powered pumps capable of pumping delicately handled working fluids such as blood.
Wampler等人的美国专利No.6,234,772B1(“Wampler”)说明了一种有径向磁斥力轴承和轴向流体动力轴承的离心血泵。Woodard等人的美国专利No.6,250,880B1(“Woodard”)说明了一种其叶轮只受液体动力支撑的离心血泵。US Patent No. 6,234,772 B1 to Wampler et al. ("Wampler") describes a centrifugal blood pump having radial magnetic repulsion bearings and axial hydrodynamic bearings. US Patent No. 6,250,880 B1 to Woodard et al. ("Woodard") describes a centrifugal blood pump whose impeller is supported solely by hydrodynamic forces.
两血泵都是基于轴向磁通间隙电动机的设计。叶轮中携带电动机的驱动磁铁,从而用作电动机转子。在此两种情况中,驱动磁铁都位于叶轮的叶片中。驱动绕组的位置在泵室外但在用作电动机定子的泵壳体内。由于电动机与泵一体化,因此省略了驱动轴和泵的密封。该泵/电动机包括增强用于驱动叶轮的磁通的背铁。Both blood pumps are based on an axial flux gap motor design. The drive magnets of the motor are carried in the impeller, which acts as the motor rotor. In both cases, the drive magnets are located in the blades of the impeller. The location of the drive windings is outside the pump but inside the pump casing which acts as the motor stator. Since the motor is integrated with the pump, sealing of the drive shaft and pump is omitted. The pump/motor includes a back iron that enhances the magnetic flux used to drive the impeller.
两血泵的问题都是液力不足,其至少一部分的原因是将磁铁设置在叶轮叶片中要求大且非常规的叶片几何形状。The problem with both blood pumps is hydraulic inadequacy, at least in part due to the large and unconventional blade geometry required to place the magnets in the impeller blades.
该泵要有效工作必须克服叶片携带的磁铁与背铁之间很大的自然轴向吸力。尽管叶片与泵壳体之间不发生接触,但液力轴承会由于与液力轴承承载的负载有关的剪切力造成血细胞的破坏。因此只使用液力轴承可能对血有害。For the pump to work effectively, it must overcome the strong natural axial attraction between the magnets carried by the vanes and the back iron. Although no contact occurs between the vanes and the pump housing, hydrodynamic bearings can cause destruction of blood cells due to shear forces associated with the loads carried by the hydrodynamic bearings. So using only hydrodynamic bearings may be harmful to the blood.
本发明概述SUMMARY OF THE INVENTION
鉴于公知血泵和方法的不足,旋转式泵用各种“非接触”轴承机构取代机械接触轴承。用各种转子和壳体设计特征实现磁轴承和液力轴承。这些设计特征可组合在一起。由于不使用机械接触轴承,因此泵的使用寿命延长,对工作流体如血的破坏减小。In view of the deficiencies of known blood pumps and methods, rotary pumps have replaced mechanical contact bearings with various "non-contact" bearing mechanisms. Magnetic and hydrodynamic bearings are implemented with various rotor and housing design features. These design features can be combined. Since mechanical contact bearings are not used, the service life of the pump is extended and the damage to the working fluid such as blood is reduced.
在一实施例中,该泵包括一磁推力轴承。该泵包括界定泵室的泵壳体。该泵壳体有伸入该泵室中的心轴。该心轴设有包括第一和第二磁铁的心轴磁铁组件。该心轴磁铁组件的第一和第二磁铁的位置互相紧临,其磁向量相反。该泵包括有可围绕该心轴转动的叶轮的转子。该转子的非叶片部中设有包括第一和第二磁铁的转子磁铁组件。该转子磁铁组件的第一和第二磁铁的位置互相紧临,其磁向量相反。心轴和转子磁铁组件的相对方向选择成使得心轴和转子磁铁组件互相吸引。该转子可包括开槽孔。在各实施例中,含有的液力轴承用于径向支撑或轴向支撑或径向和轴向支撑。In one embodiment, the pump includes a magnetic thrust bearing. The pump includes a pump housing defining a pump chamber. The pump housing has a spindle extending into the pump chamber. The spindle is provided with a spindle magnet assembly including first and second magnets. The first and second magnets of the spindle magnet assembly are located adjacent to each other and have opposite magnetic vectors. The pump includes a rotor with an impeller rotatable about the spindle. A rotor magnet assembly including first and second magnets is disposed in the non-blade portion of the rotor. The first and second magnets of the rotor magnet assembly are positioned adjacent to each other and have opposite magnetic vectors. The relative orientation of the mandrel and rotor magnet assemblies is selected such that the mandrel and rotor magnet assemblies attract each other. The rotor may include a slotted bore. In various embodiments, hydrodynamic bearings are included for radial support or axial support or radial and axial support.
附图简要说明Brief description of the drawings
下面结合例示性附图举例说明本发明,在各附图中相同部件用同一标号表示,附图中:The present invention is illustrated below in conjunction with illustrative accompanying drawings, and in each accompanying drawing, identical parts are represented with identical reference numerals, and among accompanying drawings:
图1为一有一被动轴向磁轴承的泵的剖面图;Figure 1 is a sectional view of a pump with a passive axial magnetic bearing;
图2示出该被动轴向磁轴承一实施例;Figure 2 shows an embodiment of the passive axial magnetic bearing;
图3示出该被动轴向磁轴承的中央和偏心设置;Figure 3 shows the central and eccentric arrangement of the passive axial magnetic bearing;
图4示出一叶轮实施例;以及Figure 4 shows an impeller embodiment; and
图5示出该泵的一实施例用于医学中。Figure 5 shows an embodiment of the pump used in medicine.
详细说明Detailed description
图1示出一离心血泵的一个实施例。该泵包括界定在进口114和出口116之间的泵室112的壳体110。在该泵室中,转子120围绕从该泵壳体底部伸出的心轴130转动。该转子还包括界定提供流体流动面的叶轮的叶片部。该叶轮包括一个或多个在叶轮转动时推动流体的叶片121。Figure 1 shows an embodiment of a centrifugal blood pump. The pump includes a housing 110 defining a pump chamber 112 between an inlet 114 and an outlet 116 . In the pump chamber, a rotor 120 rotates about a spindle 130 protruding from the bottom of the pump housing. The rotor also includes a blade portion defining an impeller providing a fluid flow surface. The impeller includes one or more blades 121 that push fluid as the impeller rotates.
“转子”和“叶轮”在某些上下文中的意思相同。例如,转子转动时,转子的叶片部也转动,因此可以说转子转动,也可说叶轮转动。但需要时可用“转子的非叶片部”或“叶轮之外的转子”专指转子的在叶片之外的部分。转子的每一叶片都可称为叶轮,但叶轮一般指一个或多个叶片的集合。"Rotor" and "impeller" mean the same thing in some contexts. For example, when the rotor rotates, the blades of the rotor also rotate, so it can be said that the rotor rotates or the impeller rotates. However, "non-blade portion of the rotor" or "rotor other than the impeller" can be used to refer to the part of the rotor other than the blades when necessary. Each blade of the rotor can be called an impeller, but an impeller generally refers to a collection of one or more blades.
该泵建立在活动磁铁轴向磁通间隙电动机结构。在一实施例中,该电动机为一无刷DC电动机。转子中的磁铁122的磁向量与转子转动轴线190平行。在所示实施例中,驱动磁铁位于转子的非叶片部内。The pump is built on a moving magnet axial flux gap motor construction. In one embodiment, the motor is a brushless DC motor. The magnetic vectors of the magnets 122 in the rotor are parallel to the rotor axis of rotation 190 . In the illustrated embodiment, the drive magnets are located in the non-bladed portion of the rotor.
驱动绕组140位于泵壳体内。电力加到驱动绕组生成与驱动磁铁互相作用的随时间而变的电流,使得叶轮转动。一背铁150增强电动机转子磁铁产生的磁通。在一实施例中,转子底面124或下泵壳体的相对表面118具有这样的表面(如172):在转子与壳体之间间隙小于一预定阈值时能形成液力轴承。在一实施例中,该预定阈值为0.0002-0.003英寸。Drive windings 140 are located within the pump housing. Electricity is applied to the drive windings to generate a time-dependent current that interacts with the drive magnets, causing the impeller to rotate. A back iron 150 enhances the magnetic flux generated by the rotor magnets of the motor. In one embodiment, the rotor bottom surface 124 or the opposing surface 118 of the lower pump housing has a surface (such as 172) that forms a hydrodynamic bearing when the clearance between the rotor and the housing is less than a predetermined threshold. In one embodiment, the predetermined threshold is 0.0002-0.003 inches.
背铁150与转子承载的驱动磁铁122之间的自然吸引会在转子上生成很大的轴向载荷。该轴向载荷存在于诸如Wampler或Woodard的轴向磁通间隙电动机结构的离心泵中。Wampler和Woodard都靠液力推力轴承克服该轴向载荷力。尽管叶片与泵壳体之间不发生接触,但液力轴承会由于与该液力轴承承载的负载有关的剪切力造成血细胞的破坏。The natural attraction between the back iron 150 and the drive magnets 122 carried by the rotor generates significant axial loads on the rotor. This axial load is present in centrifugal pumps of axial flux gap motor construction such as Wampler or Woodard. Both Wampler and Woodard rely on hydrodynamic thrust bearings to overcome this axial load force. Although no contact occurs between the vanes and the pump housing, hydrodynamic bearings can cause destruction of blood cells due to shear forces associated with the loads carried by the hydrodynamic bearings.
Wampler的径向斥力磁轴承加重了驱动磁铁与背铁之间磁吸引生成的轴向力。尽管径向斥力磁轴承生成径向稳定性,但造成很大轴向不稳定性。该轴向不稳定性可进一步提高轴向载荷。不管使用什么样的轴向液力轴承,该额外的轴向力造成更大的剪切力,从而造成血细胞溶解。此外,维持液力轴承所需功率随着该载荷的增加而增加。因此高负载的液力轴承的功耗大。Wampler's Radial Repulsion Magnetic Bearings accentuate the axial force generated by the magnetic attraction between the drive magnet and the back iron. Although radially repulsive magnetic bearings generate radial stability, they cause significant axial instability. This axial instability can further increase the axial load. Regardless of the axial hydrodynamic bearing used, this additional axial force causes greater shear forces, resulting in blood cell lysis. Furthermore, the power required to maintain the hydrodynamic bearing increases with this load. Therefore, the power consumption of the hydrodynamic bearing with high load is large.
图1血泵包括用来减小或抵消由驱动磁铁与背铁之间的相互作用作用而施加在转子上的轴向载荷的轴向磁轴承。该轴向磁轴承由位于心轴内的心轴磁铁组件160与由转子携带的转子磁铁组件180之间的相互作用形成。在所示实施例中,转子磁铁组件180靠近叶轮,但转子磁铁组件的磁铁不位于叶片中。调节螺丝134通过在心轴的纵向轴线上移动心轴磁铁组件来纵向调节该轴向磁轴承的轴向位置。The blood pump of FIG. 1 includes an axial magnetic bearing to reduce or counteract the axial load on the rotor caused by the interaction between the drive magnet and the back iron. The axial magnetic bearing is formed by the interaction between a spindle magnet assembly 160 located within the spindle and a rotor magnet assembly 180 carried by the rotor. In the illustrated embodiment, the rotor magnet assembly 180 is adjacent to the impeller, but the magnets of the rotor magnet assembly are not located in the blades. Adjustment screw 134 adjusts the axial position of the axial magnetic bearing longitudinally by moving the spindle magnet assembly on the longitudinal axis of the spindle.
图2示出轴向磁轴承实施例。转子磁铁组件包括互相紧临的第一转子轴承磁铁282和第二转子轴承磁铁284。第一和第二转子轴承磁铁为永久磁铁。在一实施例中,它们之间有一极片286。极片或磁通集中件用来集中转子轴承磁铁282和284生成的磁通。在另一实施例中,部件286只是帮助第一和第二轴承磁铁282、284定位的间隔件而不用来集中磁通。在其他实施例中,部件286省略,因此转子磁铁组件不包括间隔件或极片部件。Figure 2 shows an axial magnetic bearing embodiment. The rotor magnet assembly includes a first rotor bearing magnet 282 and a second
在一实施例中,部件282和284为单块环形永久磁铁。轴承磁铁也可呈非单块组合物。例如,轴承磁铁也可呈由多个饼形、弧段形或其它形状的永久磁铁组成的环形永久磁铁结构。In one embodiment,
转子轴向轴承磁铁组件与转子的非叶片221部中的驱动磁铁222不同。在所示实施例中,驱动磁铁位于转子的非叶片部228中。The rotor axial bearing magnet assembly is distinct from the
心轴磁铁组件包括第一心轴轴承磁铁262和第二心轴轴承磁铁264。第一和第二转子轴承磁铁为永久磁铁。在一实施例中,它们之间有一极片266。极片266集中心轴轴承磁铁262和264生成的磁通。在另一实施例中,部件266只是用作第一和第二心轴轴承磁铁定位的间隔件而不用来集中磁通。在其他实施例中,部件266省略,因此心轴磁铁组件不包括间隔件或极片部件。The spindle magnet assembly includes a first
在所示实施例中,永久磁铁262和264呈圆柱形。在其它实施例中也可使用其它形状。环形转子磁铁与叶轮一起围绕由心轴轴承磁铁组件使用的心轴纵向轴线转动。In the illustrated embodiment, the
心轴和转子轴承组件的永久磁铁布置成使得中间极片两边上的磁铁的磁向量互相相反。The permanent magnets of the spindle and rotor bearing assembly are arranged such that the magnetic vectors of the magnets on either side of the center pole piece are opposite to each other.
一给定极片的两边与不同磁铁的相同极邻接。Both sides of a given pole piece abut the same pole of a different magnet.
因此,磁铁262和264的磁向量互相相反(例如N对N或S对S)。同样,磁铁282和284的磁向量互相相反。Therefore, the magnetic vectors of
各磁铁的方向选择成每当轴承在轴向上错位时建立轴向吸引。注意到,心轴和转子磁铁组件的相对方向选择成使得心轴和转子磁铁组件互相吸引(例如S对N,N对S)。为一组件的磁铁选定的磁向量方向决定着用于另一组件的磁铁的磁向量方向。表292示出第一和第二转子轴承磁铁(MR1,MR2)和第一和第二心轴轴承磁铁(MS1,MS2)的可接受的磁向量组合。使磁轴承组件发生轴向位移的背铁与驱动磁铁之间的磁吸引力至少部分地被轴向轴承之间恢复转子轴向位置的轴向磁吸引力抵消。The orientation of each magnet is chosen to create an axial attraction whenever the bearing is axially misaligned. Note that the relative orientation of the mandrel and rotor magnet assemblies is selected such that the mandrel and rotor magnet assemblies attract each other (eg, S to N, N to S). The magnetic vector direction chosen for the magnets of one assembly determines the magnetic vector direction for the magnets of the other assembly. Table 292 shows acceptable magnetic vector combinations for the first and second rotor bearing magnets (MR1, MR2) and the first and second spindle bearing magnets (MS1, MS2). Attractive magnetic forces between the back iron and the drive magnets that axially displace the magnetic bearing assembly are at least partially counteracted by axial magnetic forces between the axial bearings that restore the axial position of the rotor.
图2还示出在转子的非叶片部的一面(例如见图1底面124)与泵壳体背部之间的间隙小于一预定阈值时形成一液力轴承一部分的楔形面或斜面272。在各实施例中,该预定阈值为0.0002-0.003英寸。因此,在一实施例中,该泵包括一轴向液力轴承。提供该轴向液力轴承的表面几何形状可位于转子或壳体上。Figure 2 also shows a wedge or
尽管心轴磁铁组件用作轴向磁轴承,但心轴和转子磁铁组件之间的吸引力还有一径向分量。该径向分量可用来抵消由叶轮上的压力梯度对叶轮造成的径向负载。该径向分量还在开始转动时用作预加负载和在正常转动时用作偏置力防止转子围绕心轴偏心转动。偏心转动会造成不利于泵送作用的流体涡流或打旋。该偏置径向分量比方说在泵受到由移动或冲击造成的外力时有助于保持或恢复转子的径向位置和抽运作用。Although the spindle magnet assembly acts as an axial magnetic bearing, the attractive force between the spindle and rotor magnet assembly also has a radial component. This radial component can be used to counteract the radial load on the impeller caused by the pressure gradient across the impeller. This radial component also acts as a preload during initial rotation and as a biasing force against eccentric rotation of the rotor about the spindle during normal rotation. Eccentric rotation can cause fluid swirls or swirls that are detrimental to pumping action. This offset radial component helps to maintain or restore the radial position and pumping action of the rotor when the pump is subjected to external forces, eg, caused by movement or impact.
在其他实施例中也可不用与转子轴承磁铁组件互相作用的心轴磁铁组件形成该磁轴承而用铁磁材料取代a)心轴磁铁组件或b)转子轴承磁铁组件之一(但不同时取代心轴磁铁组件和转子轴承磁铁组件)。In other embodiments the magnetic bearing may be formed without a mandrel magnet assembly interacting with the rotor bearing magnet assembly and ferromagnetic material may be used instead of either a) the mandrel magnet assembly or b) the rotor bearing magnet assembly (but not both) spindle magnet assembly and rotor bearing magnet assembly).
该磁轴承仍由一心轴部和一转子部组成,但心轴部和转子部之一使用铁磁材料,而另一部分使用永久磁铁。The magnetic bearing still consists of a mandrel part and a rotor part, but one of the mandrel part and the rotor part uses ferromagnetic material and the other part uses permanent magnets.
铁磁材料与磁铁相互作用在转子与心轴之间形成磁吸引。铁磁材料的例子包括铁、镍和钴。The ferromagnetic material interacts with the magnets to create a magnetic attraction between the rotor and the spindle. Examples of ferromagnetic materials include iron, nickel and cobalt.
在一实施例中,铁磁材料为“软铁”。软铁的部分特征为矫顽磁性极低。因此不管其剩磁如何,软铁在外部磁场如该磁轴承系统的永久磁铁的磁场的作用下容易磁化(或再磁化)。In one embodiment, the ferromagnetic material is "soft iron". Soft iron is characterized in part by an extremely low coercivity. Soft iron is therefore easily magnetized (or remagnetized) under the action of an external magnetic field, such as that of the permanent magnets of the magnetic bearing system, regardless of its remanence.
图3示出该磁轴承心轴部的各种设置位置。在一实施例中,心轴磁铁组件360的轴向与心轴的纵向轴线390重合,因此心轴和心轴磁铁组件的纵向中心轴线相同。在另一实施例中,心轴磁铁组件在径向上偏移,从而心轴和心轴磁铁组件的中心轴线不同。特别是,心轴磁铁组件360的纵向轴线362与心轴的纵向轴线390偏移。需要时可用这后一种位置设置来形成某种径向偏置力。叶轮上的压力差会在径向上把叶轮推向泵壳体的一边。这一径向力至少可部分地由偏移该心轴磁铁组件加以抵消。FIG. 3 shows various installation positions of the magnetic bearing spindle portion. In one embodiment, the axial direction of the mandrel magnet assembly 360 coincides with the longitudinal axis 390 of the mandrel, so that the longitudinal center axes of the mandrel and the mandrel magnet assembly are the same. In another embodiment, the spindle magnet assemblies are radially offset such that the central axes of the spindle and spindle magnet assemblies are different. In particular, the longitudinal axis 362 of the mandrel magnet assembly 360 is offset from the longitudinal axis 390 of the mandrel. This latter position setting can be used to create some radial biasing force if desired. The pressure differential across the impeller pushes the impeller radially to one side of the pump casing. This radial force is at least partially counteracted by offsetting the mandrel magnet assembly.
尽管所示心轴和转子磁铁组件各包括2个磁元件,但磁铁组件也可各包括单块磁铁。每组件使用多个磁元件而不使用单块磁铁可提高弹簧比率。每组件使用两磁元件所生成的轴承比每组件使用单个磁元件可以更大弹簧比率矫正在轴向正反两个方向上离开稳定位置的位移(即稳定点之上和之下的位移)。Although the spindle and rotor magnet assemblies are shown each comprising 2 magnetic elements, the magnet assemblies could each comprise a single magnet. Using multiple magnetic elements per assembly instead of a single magnet increases the spring rate. Bearings produced using two magnetic elements per assembly can correct for displacement from a stable position (ie displacement above and below the point of stability) in both positive and negative axial directions with a greater spring rate than using a single magnetic element per assembly.
轴向磁轴承生成的磁力除了轴向分量还有径向分量。该径向分量会造成叶轮的不稳定。特别是,该径向分量会造成图1或2磁轴承径向位置不稳定。The magnetic force generated by axial magnetic bearings has a radial component in addition to the axial component. This radial component can cause instability of the impeller. In particular, this radial component can cause instability in the radial position of the Figure 1 or 2 magnetic bearing.
可使用径向液力轴承克服该径向不稳定。参见图1,该泵可设计成沿转子的孔在心轴130与转子之间有一径向液力轴承(即液力滑动轴承)。图1所示间隙夸大。液力滑动轴承需要间隙很小才能工作。在各实施例中,该液力滑动轴承间隙为0.0005-0.020英寸。This radial instability can be overcome using radial hydrodynamic bearings. Referring to Fig. 1, the pump can be designed with a radial hydrodynamic bearing (ie hydrodynamic sliding bearing) between the spindle 130 and the rotor along the rotor bore. The gap shown in Figure 1 is exaggerated. Hydrodynamic plain bearings require very small clearances to work. In various embodiments, the hydrodynamic journal bearing clearance is 0.0005-0.020 inches.
可用作轴向(推力)或径向(滑动)液力轴承的表面几何形状可位于转子上,也可位于壳体(或心轴)的有关部位上。在一实施例中,该表面几何形状包括特征如一个或多个垫(即一生成间隙突变的特征如一高度均匀的台阶)。在另一实施例中,该表面几何形状包括特征如一个或多个斜面。Surface geometries that can be used as axial (thrust) or radial (sliding) hydrodynamic bearings can be located on the rotor or on relevant parts of the housing (or mandrel). In one embodiment, the surface geometry includes features such as one or more pads (ie, a feature that creates a discontinuity in the gap such as a step of uniform height). In another embodiment, the surface geometry includes features such as one or more slopes.
图4示出包括一叶轮的转子的一实施例。该叶轮包括多个用来抽运工作流体如血的叶片420。转子包括一孔410。转子孔与泵壳体中的心轴同纵向轴线。驱动磁铁(未示出)位于转子的非叶片部430内(即位于转子内但不在转子叶轮部的任何叶片内)。因此电动机转子和叶轮一体化,从而无需驱动轴。没有驱动轴就不需要轴密封。Figure 4 shows an embodiment of a rotor comprising an impeller. The impeller includes a plurality of blades 420 for pumping a working fluid such as blood. The rotor includes a bore 410 . The rotor bore is coaxial with the longitudinal axis of the spindle in the pump housing. The drive magnets (not shown) are located within the non-blade portion 430 of the rotor (ie within the rotor but not within any blades of the rotor wheel portion). The motor rotor and impeller are therefore integrated, eliminating the need for a drive shaft. Without a drive shaft there is no need for a shaft seal.
在一实施例中,转子孔上开槽。特别是,该孔有一个或多个螺旋形槽。这些槽的轴向节距不为零。该槽在泵运转时与泵的工作流体连通。In one embodiment, the rotor hole is slotted. In particular, the hole has one or more helical grooves. The slots have a non-zero axial pitch. The groove communicates with the working fluid of the pump when the pump is in operation.
图5示出泵510运转时把工作流体540从一工作流体源520传送到一工作流体目的地530。第一工作流体导管522连接该源与泵进口514。第二工作流体导管532连接泵出口516与该目的地。泵把工作流体从该源传送到该目的地。在医疗中,该工作流体例如为血。在一实施例中,该源和该目的地为动脉,因此该泵把血从一动脉传送到另一动脉。FIG. 5 illustrates pump 510 operating to deliver working fluid 540 from a working fluid source 520 to a working fluid destination 530 . A first working fluid conduit 522 connects the source with the pump inlet 514 . A second working fluid conduit 532 connects the pump outlet 516 to the destination. A pump conveys working fluid from the source to the destination. In medicine, the working fluid is, for example, blood. In one embodiment, the source and the destination are arteries, so the pump transfers blood from one artery to the other.
以上说明了可替代旋转式泵的机械接触轴承的各种“非接触”轴承。特别用各种设计的转子、叶轮和壳体实现液力轴承或磁轴承。这种种设计需要时可组合使用。Various "non-contact" bearings that can replace the mechanical contact bearings of rotary pumps have been described above. In particular, hydrodynamic or magnetic bearings are realized with rotors, impellers and housings of various designs. These designs can be used in combination when needed.
以上结合具体例示性实施例详细说明了本发明。但可在由权利要求限定的本发明精神和范围内对之作出种种修正和改动。因此本说明书和附图应看出是例示性的而非限制性的。The present invention has been described in detail above in conjunction with specific exemplary embodiments. However, various modifications and changes can be made within the spirit and scope of the present invention as defined by the claims. Accordingly, the specification and drawings are to be regarded as illustrative rather than restrictive.
Claims (68)
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| US50423303P | 2003-09-18 | 2003-09-18 | |
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| PCT/US2004/029842 WO2005028000A1 (en) | 2003-09-18 | 2004-09-14 | Rotary blood pump |
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