CN1840582A - Electrolyte for fuel cell, membrane electrode assembly, and method for producing electrolyte for fuel cell - Google Patents
Electrolyte for fuel cell, membrane electrode assembly, and method for producing electrolyte for fuel cell Download PDFInfo
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- CN1840582A CN1840582A CNA200610067633XA CN200610067633A CN1840582A CN 1840582 A CN1840582 A CN 1840582A CN A200610067633X A CNA200610067633X A CN A200610067633XA CN 200610067633 A CN200610067633 A CN 200610067633A CN 1840582 A CN1840582 A CN 1840582A
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- fuel cell
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- cell electrolyte
- organic phosphonic
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- 239000000446 fuel Substances 0.000 title claims abstract description 151
- 239000003792 electrolyte Substances 0.000 title claims abstract description 130
- 239000012528 membrane Substances 0.000 title claims description 50
- 238000004519 manufacturing process Methods 0.000 title claims description 20
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical compound OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 claims abstract description 61
- 229920000642 polymer Polymers 0.000 claims abstract description 52
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 10
- 125000002252 acyl group Chemical group 0.000 claims abstract description 7
- 125000003277 amino group Chemical group 0.000 claims abstract description 7
- 125000003118 aryl group Chemical group 0.000 claims abstract description 7
- 125000000524 functional group Chemical group 0.000 claims abstract description 7
- 125000001476 phosphono group Chemical group [H]OP(*)(=O)O[H] 0.000 claims abstract description 7
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 72
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 44
- 229920002480 polybenzimidazole Polymers 0.000 claims description 30
- -1 poly(pyridines) Polymers 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 22
- GATNOFPXSDHULC-UHFFFAOYSA-N ethylphosphonic acid Chemical compound CCP(O)(O)=O GATNOFPXSDHULC-UHFFFAOYSA-N 0.000 claims description 21
- 239000000126 substance Substances 0.000 claims description 9
- XJKCIKMIYBWISX-UHFFFAOYSA-N CCCCCCCCOP(O)=O Chemical compound CCCCCCCCOP(O)=O XJKCIKMIYBWISX-UHFFFAOYSA-N 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 7
- CAAULPUQFIIOTL-UHFFFAOYSA-N methyl dihydrogen phosphate Chemical compound COP(O)(O)=O CAAULPUQFIIOTL-UHFFFAOYSA-N 0.000 claims description 6
- 230000008602 contraction Effects 0.000 claims description 5
- ZJXZSIYSNXKHEA-UHFFFAOYSA-L ethyl phosphate(2-) Chemical compound CCOP([O-])([O-])=O ZJXZSIYSNXKHEA-UHFFFAOYSA-L 0.000 claims description 5
- 239000007864 aqueous solution Substances 0.000 claims description 4
- DPZVOQSREQBFML-UHFFFAOYSA-N 3h-pyrrolo[3,4-c]pyridine Chemical compound C1=NC=C2CN=CC2=C1 DPZVOQSREQBFML-UHFFFAOYSA-N 0.000 claims description 3
- JYFHYPJRHGVZDY-UHFFFAOYSA-N Dibutyl phosphate Chemical compound CCCCOP(O)(=O)OCCCC JYFHYPJRHGVZDY-UHFFFAOYSA-N 0.000 claims description 3
- 229920000292 Polyquinoline Polymers 0.000 claims description 3
- MEESPVWIOBCLJW-KTKRTIGZSA-N [(z)-octadec-9-enyl] dihydrogen phosphate Chemical compound CCCCCCCC\C=C/CCCCCCCCOP(O)(O)=O MEESPVWIOBCLJW-KTKRTIGZSA-N 0.000 claims description 3
- 125000004183 alkoxy alkyl group Chemical group 0.000 claims description 3
- BNMJSBUIDQYHIN-UHFFFAOYSA-N butyl dihydrogen phosphate Chemical compound CCCCOP(O)(O)=O BNMJSBUIDQYHIN-UHFFFAOYSA-N 0.000 claims description 3
- ZJXZSIYSNXKHEA-UHFFFAOYSA-N ethyl dihydrogen phosphate Chemical compound CCOP(O)(O)=O ZJXZSIYSNXKHEA-UHFFFAOYSA-N 0.000 claims description 3
- WRKCIHRWQZQBOL-UHFFFAOYSA-N octyl dihydrogen phosphate Chemical compound CCCCCCCCOP(O)(O)=O WRKCIHRWQZQBOL-UHFFFAOYSA-N 0.000 claims description 3
- 229920002577 polybenzoxazole Polymers 0.000 claims description 3
- 229920002717 polyvinylpyridine Polymers 0.000 claims description 3
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 claims description 3
- 229920002006 poly(N-vinylimidazole) polymer Polymers 0.000 claims description 2
- YACKEPLHDIMKIO-UHFFFAOYSA-L methylphosphonate(2-) Chemical compound CP([O-])([O-])=O YACKEPLHDIMKIO-UHFFFAOYSA-L 0.000 claims 3
- 150000001875 compounds Chemical class 0.000 claims 2
- 150000003016 phosphoric acids Chemical class 0.000 claims 2
- 230000037303 wrinkles Effects 0.000 abstract description 9
- 239000002253 acid Substances 0.000 abstract description 6
- 239000004693 Polybenzimidazole Substances 0.000 description 26
- 230000000052 comparative effect Effects 0.000 description 22
- 238000001035 drying Methods 0.000 description 14
- 239000007789 gas Substances 0.000 description 10
- 238000005259 measurement Methods 0.000 description 10
- DBVJJBKOTRCVKF-UHFFFAOYSA-N Etidronic acid Chemical compound OP(=O)(O)C(O)(C)P(O)(O)=O DBVJJBKOTRCVKF-UHFFFAOYSA-N 0.000 description 8
- 239000005518 polymer electrolyte Substances 0.000 description 8
- 239000000523 sample Substances 0.000 description 8
- 238000011156 evaluation Methods 0.000 description 7
- 239000007787 solid Substances 0.000 description 7
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 230000007423 decrease Effects 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 238000002411 thermogravimetry Methods 0.000 description 6
- 238000010521 absorption reaction Methods 0.000 description 5
- 239000003431 cross linking reagent Substances 0.000 description 5
- 239000001257 hydrogen Substances 0.000 description 5
- 229910052739 hydrogen Inorganic materials 0.000 description 5
- YACKEPLHDIMKIO-UHFFFAOYSA-N methylphosphonic acid Chemical compound CP(O)(O)=O YACKEPLHDIMKIO-UHFFFAOYSA-N 0.000 description 5
- 229920006254 polymer film Polymers 0.000 description 5
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 4
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 3
- 238000004132 cross linking Methods 0.000 description 3
- 239000007800 oxidant agent Substances 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- KWGKDLIKAYFUFQ-UHFFFAOYSA-M lithium chloride Chemical compound [Li+].[Cl-] KWGKDLIKAYFUFQ-UHFFFAOYSA-M 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 229920005597 polymer membrane Polymers 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- MEKOFIRRDATTAG-UHFFFAOYSA-N 2,2,5,8-tetramethyl-3,4-dihydrochromen-6-ol Chemical compound C1CC(C)(C)OC2=C1C(C)=C(O)C=C2C MEKOFIRRDATTAG-UHFFFAOYSA-N 0.000 description 1
- TVAJJUOMNRUGQA-UHFFFAOYSA-N 2-butoxyethyl dihydrogen phosphate Chemical compound CCCCOCCOP(O)(O)=O TVAJJUOMNRUGQA-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 1
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical class C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000002322 conducting polymer Substances 0.000 description 1
- 229920001940 conductive polymer Polymers 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 229960004585 etidronic acid Drugs 0.000 description 1
- 229920002313 fluoropolymer Polymers 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 150000002460 imidazoles Chemical class 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 150000003009 phosphonic acids Chemical class 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000012495 reaction gas Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 125000000542 sulfonic acid group Chemical group 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 230000000930 thermomechanical effect Effects 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M8/1016—Fuel cells with solid electrolytes characterised by the electrolyte material
- H01M8/1018—Polymeric electrolyte materials
- H01M8/1041—Polymer electrolyte composites, mixtures or blends
- H01M8/1046—Mixtures of at least one polymer and at least one additive
- H01M8/1048—Ion-conducting additives, e.g. ion-conducting particles, heteropolyacids, metal phosphate or polybenzimidazole with phosphoric acid
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/20—Manufacture of shaped structures of ion-exchange resins
- C08J5/22—Films, membranes or diaphragms
- C08J5/2206—Films, membranes or diaphragms based on organic and/or inorganic macromolecular compounds
- C08J5/2218—Synthetic macromolecular compounds
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- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M8/1004—Fuel cells with solid electrolytes characterised by membrane-electrode assemblies [MEA]
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M8/1016—Fuel cells with solid electrolytes characterised by the electrolyte material
- H01M8/1018—Polymeric electrolyte materials
- H01M8/102—Polymeric electrolyte materials characterised by the chemical structure of the main chain of the ion-conducting polymer
- H01M8/1027—Polymeric electrolyte materials characterised by the chemical structure of the main chain of the ion-conducting polymer having carbon, oxygen and other atoms, e.g. sulfonated polyethersulfones [S-PES]
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M8/1016—Fuel cells with solid electrolytes characterised by the electrolyte material
- H01M8/1018—Polymeric electrolyte materials
- H01M8/102—Polymeric electrolyte materials characterised by the chemical structure of the main chain of the ion-conducting polymer
- H01M8/103—Polymeric electrolyte materials characterised by the chemical structure of the main chain of the ion-conducting polymer having nitrogen, e.g. sulfonated polybenzimidazoles [S-PBI], polybenzimidazoles with phosphoric acid, sulfonated polyamides [S-PA] or sulfonated polyphosphazenes [S-PPh]
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- H01M8/10—Fuel cells with solid electrolytes
- H01M8/1016—Fuel cells with solid electrolytes characterised by the electrolyte material
- H01M8/1018—Polymeric electrolyte materials
- H01M8/1069—Polymeric electrolyte materials characterised by the manufacturing processes
- H01M8/1072—Polymeric electrolyte materials characterised by the manufacturing processes by chemical reactions, e.g. in situ polymerisation or in situ crosslinking
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- H01M8/1081—Polymeric electrolyte materials characterised by the manufacturing processes starting from solutions, dispersions or slurries exclusively of polymers
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Abstract
本发明提供一种燃料电池用电解质,其特征在于,该燃料电池用电解质含有碱性聚合物和通式(1)表示的有机膦酸,该含有碱性聚合物的燃料电池用电解质可以抑制酸添加前后的尺寸变化,减少折皱等的发生。式中,R表示烷基、芳基、酰基、氨基、膦酰基或者这些官能团的衍生物,n为1或2。The invention provides an electrolyte for a fuel cell, which is characterized in that the electrolyte for a fuel cell contains a basic polymer and an organic phosphonic acid represented by general formula (1), and the electrolyte for a fuel cell containing a basic polymer can suppress acid Dimensional changes before and after addition reduce the occurrence of wrinkles, etc. In the formula, R represents an alkyl group, an aryl group, an acyl group, an amino group, a phosphono group or a derivative of these functional groups, and n is 1 or 2.
Description
技术领域technical field
本发明涉及燃料电池,特别是涉及可以使用于能够在非加湿状态下工作的燃料电池的燃料电池用电解质膜以及膜电极接合体。The present invention relates to a fuel cell, and in particular, to an electrolyte membrane for a fuel cell and a membrane-electrode assembly that can be used in a fuel cell that can operate in a non-humidified state.
背景技术Background technique
已知将固体高分子膜使用于电解质的固体高分子型燃料电池。固体高分子型燃料电池使用质子传导性高分子电解质膜作为电解质,通常含有阳极(燃料电极)、阴极(氧化剂电极)、以及设置在阳极和阴极之间的高分子电解质膜。在固体高分子型燃料电池的阳极设置用于促进燃料氧化的催化剂层,在固体高分子型燃料电池的阴极设置用于促进氧化剂还原的催化剂层。A solid polymer fuel cell using a solid polymer membrane as an electrolyte is known. A solid polymer fuel cell uses a proton-conducting polymer electrolyte membrane as an electrolyte, and generally includes an anode (fuel electrode), a cathode (oxidant electrode), and a polymer electrolyte membrane disposed between the anode and the cathode. A catalyst layer for promoting oxidation of fuel is provided on the anode of the solid polymer fuel cell, and a catalyst layer for promoting reduction of an oxidizing agent is provided at the cathode of the solid polymer fuel cell.
作为供给固体高分子型燃料电池的阳极的燃料,通常可以使用氢、含氢气体、甲醇和水的混合蒸汽、甲醇水溶液等。作为供给固体高分子型燃料电池的阴极的氧化剂,通常可以使用氧、含氧气体或空气。As the fuel supplied to the anode of the solid polymer fuel cell, hydrogen, hydrogen-containing gas, mixed vapor of methanol and water, methanol aqueous solution, and the like are generally used. As the oxidizing agent supplied to the cathode of the solid polymer fuel cell, oxygen, oxygen-containing gas, or air can generally be used.
作为高分子电解质膜的材料,通常可以使用磺酸酯高氟化聚合物,该磺酸酯高氟化聚合物具有由氟化烯属烃构成的主链,和末端含有磺酸基的氟化乙烯基醚构成的侧链。这种高分子电解质膜通过含浸适量的水,在发电时发挥充分的离子传导性。As a material for the polymer electrolyte membrane, a sulfonate perfluorinated polymer having a main chain composed of a fluorinated olefin and a fluorinated fluorinated polymer containing a sulfonic acid group at the end can generally be used. Side chains made of vinyl ethers. Such a polymer electrolyte membrane exhibits sufficient ion conductivity when generating electricity by impregnating an appropriate amount of water.
因此,在现有的固体高分子型燃料电池中,必须进行高分子电解质膜的水分管理,导致燃料电池系统的复杂化和大型化。Therefore, in the conventional polymer electrolyte fuel cell, it is necessary to manage the water content of the polymer electrolyte membrane, leading to the complexity and size of the fuel cell system.
为避免起因于高分子电解质膜的水分管理的问题,作为代替以往的高分子电解质膜的方法,开发了在非加湿状态下可以传导质子的非加湿电解质膜。In order to avoid the problem of moisture management caused by the polymer electrolyte membrane, as a method to replace the conventional polymer electrolyte membrane, a non-humidification electrolyte membrane that can conduct protons in a non-humidification state has been developed.
例如,专利文献1公开了掺入磷酸的聚苯并咪唑等材料作为非加湿高分子电解质膜。For example,
[专利文献1]特开平11-503262号公报[Patent Document 1] JP-A-11-503262
发明内容Contents of the invention
发明要解决的课题The problem to be solved by the invention
将磷酸掺入聚苯并咪唑等碱性聚合物膜中时,碱性聚合物膜由于磷酸的吸湿性而引起尺寸变化。另外,由于磷酸吸湿,使磷酸从碱性聚合物膜中散发。其结果,成为碱性聚合物膜收缩、碱性聚合物膜产生折皱的主要原因。因此,制作的碱性聚合物膜的保管、膜电极接合体或者堆叠(スタツク)装配用途上,需要干燥室等特殊环境设备,产生制造的困难化或制造成本的增加等课题。When phosphoric acid is incorporated into a basic polymer film such as polybenzimidazole, the basic polymer film causes dimensional changes due to the hygroscopicity of phosphoric acid. In addition, phosphoric acid is emitted from the basic polymer film due to its hygroscopicity. As a result, the shrinkage of the basic polymer film and the wrinkling of the basic polymer film are caused. Therefore, special environmental equipment such as a drying room is required for storage of the produced basic polymer membrane, membrane-electrode assembly, or stack assembly, resulting in problems such as difficulty in production and increase in production cost.
发明概要Summary of the invention
本发明是鉴于这样的课题而作成的,其目的在于,提供可以抑制添加酸前后的尺寸变化,产生折皱等少的含有碱性聚合物的燃料电池用电解质。本发明的另一目的在于,提供改善了气体扩散性的膜电极接合体,该膜电极接合体是使用含有碱性聚合物的燃料电池用电解质的膜电极接合体。The present invention has been made in view of such problems, and an object of the present invention is to provide an electrolyte for fuel cells containing an alkaline polymer that can suppress dimensional changes before and after addition of acid, and can cause less wrinkles. Another object of the present invention is to provide a membrane electrode assembly having improved gas diffusibility, the membrane electrode assembly using a fuel cell electrolyte containing a basic polymer.
解决课题的手段means of solving problems
本发明的一种方案是燃料电池用电解质。该燃料电池用电解质的特征在于,含有碱性聚合物和下述通式(1)表示的有机膦酸。One aspect of the present invention is an electrolyte for a fuel cell. The fuel cell electrolyte is characterized by containing a basic polymer and an organic phosphonic acid represented by the following general formula (1).
[化学式1][chemical formula 1]
式中,R表示烷基、芳基、酰基、氨基、膦酰基或者这些官能团的衍生物,n为1或2。In the formula, R represents an alkyl group, an aryl group, an acyl group, an amino group, a phosphono group or a derivative of these functional groups, and n is 1 or 2.
由此,可以得到质子传导度与以往的燃料电池用电解质为同等水平,并且可以抑制尺寸变化或产生折皱等的燃料电池用电解质。Accordingly, it is possible to obtain a fuel cell electrolyte having a proton conductivity equivalent to that of conventional fuel cell electrolytes and suppressing dimensional changes and wrinkles.
在上述方案的燃料电池用电解质中,碱性聚合物优选从聚苯并咪唑类、聚(吡啶类)、聚(嘧啶类)、聚咪唑类、聚苯并噻唑类、聚苯并唑类、聚二唑类、聚喹啉类、聚喹喔啉类、聚噻二唑类、聚(四氮芘类)、聚唑类、聚噻唑类、聚乙烯基吡啶类以及聚乙烯基咪唑类中选择。另外,在上述方案的燃料电池用电解质中,碱性聚合物还可以含有聚2,5-苯并咪唑。In the fuel cell electrolyte of the above scheme, the basic polymer is preferably selected from polybenzimidazoles, poly(pyridines), poly(pyrimidines), polyimidazoles, polybenzothiazoles, polybenzoxazoles , polyoxadiazoles, polyquinolines, polyquinoxalines, polythiadiazoles, poly(tetrazopyrenes), polyoxazoles, polythiazoles, polyvinylpyridines and polyvinyl Choose from imidazoles. In addition, in the fuel cell electrolyte of the above aspect, the basic polymer may further contain poly-2,5-benzimidazole.
在上述方案的燃料电池用电解质中,碱性聚合物还可以进行交联。由此,碱性聚合物的强度增加,燃料电池用电解质不易收缩。In the fuel cell electrolyte of the above aspect, the basic polymer may also be cross-linked. Thereby, the strength of the basic polymer increases, and the fuel cell electrolyte is less likely to shrink.
在上述方案的燃料电池用电解质中,上述有机膦酸优选从膦酸乙酯、膦酸甲酯、膦酸辛酯中选择。另外,有机膦酸也可以是用下述通式(2)表示的有机膦酸。In the fuel cell electrolyte of the above aspect, the organic phosphonic acid is preferably selected from ethyl phosphonate, methyl phosphonate, and octyl phosphonate. In addition, the organic phosphonic acid may be an organic phosphonic acid represented by the following general formula (2).
[化学式2][chemical formula 2]
式中,R’表示烷基、芳基、酰基、氨基、膦酰基或者这些官能团的衍生物,m为1或2。In the formula, R' represents an alkyl group, an aryl group, an acyl group, an amino group, a phosphono group or a derivative of these functional groups, and m is 1 or 2.
在上述方案的燃料电池用电解质中,以上述碱性聚合物为基准,可以再添加800摩尔%或800摩尔%以下,优选200摩尔%或200摩尔%以下的磷酸。由此,可以抑制磷酸引起的吸湿,并提高单元电池电压的升高速度。In the fuel cell electrolyte of the above aspect, phosphoric acid may be added in an amount of 800 mol% or less, preferably 200 mol% or less, based on the above-mentioned basic polymer. Thereby, moisture absorption by phosphoric acid can be suppressed, and the rate of rise of the unit cell voltage can be increased.
上述方案的燃料电池用电解质的含水率可以为20%或20%以下。另外,对于含水率的定义将在后面阐述。此外,上述燃料电池用电解质的伸缩率可以为20%或20%以下。另外,对于伸缩率的定义将在后面阐述。The water content of the fuel cell electrolyte of the above aspect may be 20% or less. In addition, the definition of moisture content will be described later. In addition, the expansion and contraction ratio of the electrolyte for the above-mentioned fuel cell may be 20% or less. In addition, the definition of the scaling ratio will be explained later.
本发明的另一方案为膜电极接合体。该膜电极接合体的特征在于,具有上述的任意一种的燃料电池用电解质、接合在上述燃料电池用电解质的一个面上的阳极、接合在上述燃料电池用电解质的另一个面上的阴极,并且,阳极以及阴极的至少一个含有上述通式(1)表示的有机膦酸。Another aspect of the present invention is a membrane electrode assembly. This membrane electrode assembly is characterized in that it has any one of the above fuel cell electrolytes, an anode bonded to one surface of the fuel cell electrolyte, and a cathode bonded to the other surface of the fuel cell electrolyte, In addition, at least one of the anode and the cathode contains the organic phosphonic acid represented by the above general formula (1).
由此,通过使用质子传导度与以往的燃料电池用电解质为同等水平,并且可以抑制尺寸变化或产生折皱等的燃料电池用电解质,由于不必为了制造膜电极接合体而必需干燥室等特别的设备,因此可以降低制造成本。另外,通过在阳极以及阴极的至少一个中添加有机膦酸,可以降低电极(阳极和/或阴极)和燃料电池用电解质的界面电阻,提高气体扩散性。Therefore, by using an electrolyte for a fuel cell whose proton conductivity is at the same level as that of a conventional fuel cell electrolyte and which can suppress dimensional changes or wrinkles, special facilities such as a drying room are not required for manufacturing a membrane-electrode assembly. , so the manufacturing cost can be reduced. In addition, by adding an organic phosphonic acid to at least one of the anode and the cathode, the interface resistance between the electrode (anode and/or cathode) and the fuel cell electrolyte can be reduced, and gas diffusivity can be improved.
在该膜电极接合体中,阳极以及阴极的至少一个可以含有选自膦酸乙酯、膦酸甲酯、膦酸辛酯中的有机膦酸。In this membrane electrode assembly, at least one of the anode and the cathode may contain an organic phosphonic acid selected from ethyl phosphonate, methyl phosphonate, and octyl phosphonate.
在该膜电极接合体中,燃料电池用电解质中含有的有机膦酸的量、阳极中含有的有机膦酸的量以及阴极中含有的有机膦酸的量的总量可以是以碱性聚合物为基准的100~800摩尔%。In this membrane electrode assembly, the total amount of the organic phosphonic acid contained in the fuel cell electrolyte, the organic phosphonic acid contained in the anode, and the organic phosphonic acid contained in the cathode may be based on the
本发明的另一方案为膜电极接合体。该膜电极接合体的特征在于,具有上述的任意一种的燃料电池用电解质、接合在燃料电池用电解质的一个面上的阳极、接合在燃料电池用电解质的另一个面上的阴极,并且,阳极以及阴极的至少一个含有下述通式(3)表示的水解性磷酸化合物。Another aspect of the present invention is a membrane electrode assembly. The membrane electrode assembly is characterized by comprising any one of the fuel cell electrolytes described above, an anode bonded to one face of the fuel cell electrolyte, and a cathode bonded to the other face of the fuel cell electrolyte, and, At least one of the anode and the cathode contains a hydrolyzable phosphoric acid compound represented by the following general formula (3).
[化学式3][chemical formula 3]
式中,R表示烷基或烷氧烷基,n为1或2。In the formula, R represents an alkyl or alkoxyalkyl group, and n is 1 or 2.
由此,通过使用质子传导度与以往的燃料电池用电解质为同等水平,并且可以抑制尺寸变化或产生折皱等的燃料电池用电解质,由于不必为了制造膜电极接合体而必需干燥室等特别的设备,因此可以降低制造成本。另外,通过在阳极以及阴极的至少一个中添加磷酸化合物,可以降低电极(阳极和/或阴极)和燃料电池用电解质的界面电阻,提高气体扩散性。Therefore, by using an electrolyte for a fuel cell whose proton conductivity is at the same level as that of a conventional fuel cell electrolyte and which can suppress dimensional changes or wrinkles, special facilities such as a drying room are not required for manufacturing a membrane-electrode assembly. , so the manufacturing cost can be reduced. In addition, by adding a phosphoric acid compound to at least one of the anode and the cathode, the interface resistance between the electrode (anode and/or cathode) and the fuel cell electrolyte can be reduced, and gas diffusivity can be improved.
在该膜电极接合体中,阳极以及阴极的至少一个可以含有选自磷酸乙酯、磷酸甲酯、磷酸丁酯、磷酸油烯酯、磷酸二丁酯中的磷酸化合物。In this membrane electrode assembly, at least one of the anode and the cathode may contain a phosphoric acid compound selected from ethyl phosphate, methyl phosphate, butyl phosphate, oleyl phosphate, and dibutyl phosphate.
另外,在该膜电极接合体中,阳极以及阴极的至少一个可以含有选自磷酸单乙酯、磷酸单甲酯、磷酸单正丁酯、磷酸单正辛酯中的磷酸化合物。In addition, in the membrane electrode assembly, at least one of the anode and the cathode may contain a phosphoric acid compound selected from monoethyl phosphate, monomethyl phosphate, mono-n-butyl phosphate, and mono-n-octyl phosphate.
另外,在该膜电极接合体中,燃料电池用电解质中含有的有机膦酸的量、阳极中含有的磷酸化合物的量以及阴极中含有的磷酸化合物的量的总量可以是以碱性聚合物为基准的5~800摩尔%。In addition, in this membrane electrode assembly, the total amount of the organic phosphonic acid contained in the fuel cell electrolyte, the phosphoric acid compound contained in the anode, and the phosphoric acid compound contained in the cathode may be based on the
本发明的再一个方案为燃料电池用电解质的制造方法。该燃料电池用电解质的制造方法的特征在于,具有将碱性聚合物成膜的工序、和将碱性聚合物含浸在溶解了通式(3)表示的有机膦酸的水溶液中的工序。Still another aspect of the present invention is a method for producing an electrolyte for a fuel cell. The method for producing an electrolyte for a fuel cell is characterized by comprising a step of forming a film of a basic polymer and a step of impregnating the basic polymer in an aqueous solution in which an organic phosphonic acid represented by the general formula (3) is dissolved.
在该燃料电池用电解质的制造方法中,有机膦酸可以从膦酸乙酯、膦酸甲酯、膦酸辛酯中选择。In the method for producing an electrolyte for a fuel cell, the organic phosphonic acid can be selected from ethyl phosphonate, methyl phosphonate, and octyl phosphonate.
附图说明Description of drawings
图1是模式地示出用于计算含水率的TG图表的图。FIG. 1 is a diagram schematically showing a TG graph used for calculating a water content.
图2是示出通过上述含水率评价方法对添加酸后在22℃、62%RH下保存的实施例1以及比较例1测定的含水率的时间变化的曲线图。Fig. 2 is a graph showing time changes in water content measured in Example 1 and Comparative Example 1 stored at 22° C. and 62% RH after adding an acid by the above water content evaluation method.
图3是示出在150℃、非加湿条件下对实施例2的燃料电池用电解质测定开环电压、单元电池电阻随时间的变化的结果的曲线图。FIG. 3 is a graph showing the results of measuring the open-loop voltage and the change in unit cell resistance with time for the fuel cell electrolyte of Example 2 at 150° C. under non-humidified conditions.
图4是示出实施例2和比较例2的电流-电压特性的曲线图。FIG. 4 is a graph showing current-voltage characteristics of Example 2 and Comparative Example 2. FIG.
图5是示出实施例3和比较例2的电流-电压特性的曲线图。FIG. 5 is a graph showing current-voltage characteristics of Example 3 and Comparative Example 2. FIG.
图6是示出通过对实施例1和实施例4的燃料电池电解质进行TMA测定得到的收缩特性的曲线图。6 is a graph showing shrinkage characteristics obtained by TMA measurement of the fuel cell electrolytes of Example 1 and Example 4. FIG.
图7是示出使用了实施例1和实施例5的燃料电池电解质的燃料电池单元的单元电池电压的升高特性的测定结果的曲线图。7 is a graph showing measurement results of cell voltage rise characteristics of fuel cells using the fuel cell electrolytes of Examples 1 and 5. FIG.
具体实施方式Detailed ways
(实施方案1)(implementation 1)
本实施方案涉及的燃料电池用电解质含有碱性聚合物和用下述通式(4)表示的有机膦酸。The fuel cell electrolyte according to this embodiment contains a basic polymer and an organic phosphonic acid represented by the following general formula (4).
[化学式4][chemical formula 4]
式中,R表示烷基、芳基、酰基、氨基、膦酰基或者这些官能团的衍生物,n为1或2。In the formula, R represents an alkyl group, an aryl group, an acyl group, an amino group, a phosphono group or a derivative of these functional groups, and n is 1 or 2.
(碱性聚合物)(basic polymer)
碱性聚合物优选从聚苯并咪唑类、聚(吡啶类)、聚(嘧啶类)、聚咪唑类、聚苯并噻唑类、聚苯并唑类、聚二唑类、聚喹啉类、聚喹喔啉类、聚噻二唑类、聚(四氮芘类)、聚唑类、聚噻唑类、聚乙烯基吡啶类以及聚乙烯基咪唑类中选择。作为聚苯并咪唑类,可以使用例如聚2,5-苯并咪唑。The basic polymer is preferably selected from polybenzimidazoles, poly(pyridines), poly(pyrimidines), polyimidazoles, polybenzothiazoles, polybenzoxazoles, polyoxadiazoles, polyquinolines Classes, polyquinoxalines, polythiadiazoles, poly(tetrazopyrenes), polyoxazoles, polythiazoles, polyvinylpyridines and polyvinylimidazoles. As the polybenzimidazoles, for example, poly-2,5-benzimidazole can be used.
碱性聚合物优选通过交联剂进行交联。碱性聚合物通过进行交联,可以增加燃料电池用电解质的强度,抑制收缩。交联剂只要适合上述碱性聚合物的交联反应即可,没有特别的限制。作为交联剂的例子,可以举出氨基甲酸酯交联剂。The basic polymer is preferably crosslinked by a crosslinking agent. Basic polymers can be cross-linked to increase the strength of electrolytes for fuel cells and suppress shrinkage. The crosslinking agent is not particularly limited as long as it is suitable for the above-mentioned crosslinking reaction of the basic polymer. As an example of a crosslinking agent, a urethane crosslinking agent is mentioned.
(有机膦酸)(organic phosphonic acid)
有机膦酸优选从膦酸乙酯、膦酸甲酯、膦酸辛酯中选择。含浸在燃料电池用电解质中的有机膦酸优选以碱性聚合物为基准为100摩尔%或100摩尔%以上。有机膦酸的添加量以碱性聚合物为基准不足100摩尔%时,燃料电池用电解质中的质子传导性等功能降低。The organic phosphonic acid is preferably selected from ethyl phosphonate, methyl phosphonate, octyl phosphonate. The organic phosphonic acid impregnated in the fuel cell electrolyte is preferably 100 mol % or more based on the basic polymer. When the added amount of the organic phosphonic acid is less than 100 mol % based on the basic polymer, functions such as proton conductivity in the electrolyte for a fuel cell will decrease.
另外,作为有机膦酸,可以使用下述通式(5)表示的有机膦酸。In addition, as the organic phosphonic acid, an organic phosphonic acid represented by the following general formula (5) can be used.
[化学式5][chemical formula 5]
式中,R’表示烷基、芳基、酰基、氨基、膦酰基或者这些官能团的衍生物,m为1或2。In the formula, R' represents an alkyl group, an aryl group, an acyl group, an amino group, a phosphono group or a derivative of these functional groups, and m is 1 or 2.
例如,下述化合物(6)表示在上述通式(5)中m=1、R’=CH3时的HEDP(羟基乙烷二膦酸)。HEDP可以从日本化学工业(株)的商品名为デフロツクEH06(HEDP的60%水溶液)获得。For example, the following compound (6) represents HEDP (hydroxyethane diphosphonic acid) when m=1 and R′=CH 3 in the above general formula (5). HEDP is available from Nippon Chemical Industry Co., Ltd. under the trade name Defrock EH06 (60% aqueous solution of HEDP).
[化学式6][chemical formula 6]
另外,本实施方案涉及的燃料电池用电解质的以后述的伸缩率评价方法求得的伸缩率被抑制在20%或20%以下,优选10%或10%以下。In addition, the fuel cell electrolyte according to the present embodiment has a stretch rate determined by a stretch rate evaluation method described later to be 20% or less, preferably 10% or less.
本实施方案涉及的燃料电池用电解质由于使用缺乏吸水性的有机膦酸作为添加到碱性聚合物中的酸,因此具有在添加有机膦酸前后,尺寸变化少,不易产生折皱的特性。The electrolyte for a fuel cell according to this embodiment uses an organic phosphonic acid that lacks water absorption as the acid added to the basic polymer, so it has the characteristics of little dimensional change before and after the addition of the organic phosphonic acid, and is less prone to wrinkling.
另外,本实施方案涉及的燃料电池用电解质通过将碱性聚合物含浸在有机膦酸水溶液中而得到。因此,有机膦酸的含水率在含浸后、干燥工序、向燃料电池中装配的工序、作为产品使用的阶段,随时间推移会缓慢减少。装配在燃料电池中成为产品后,在通常的条件,例如150℃、非加湿下运转时,燃料电池用电解质的含水率最终几乎为0。In addition, the fuel cell electrolyte according to the present embodiment is obtained by impregnating a basic polymer in an aqueous organic phosphonic acid solution. Therefore, the moisture content of the organic phosphonic acid gradually decreases over time after impregnation, in the drying process, in the process of assembling it into a fuel cell, and in the process of using it as a product. After being assembled in a fuel cell as a product, the water content of the electrolyte for fuel cells is almost zero in the end when it is operated under normal conditions such as 150°C and non-humidification.
(含水率评价方法)(Moisture content evaluation method)
燃料电池用电解质的含水率说明如下。The water content of the fuel cell electrolyte is explained below.
首先,对添加到碱性聚合物中的有机膦酸本身进行热重量测定(TG),并掌握有机膦酸由于分解或脱水而引起质量急剧减少的温度T1。如果温度T1约为150℃或150℃以上,则对于要测定含水率的试料,可以确认,直到100℃附近的质量减少与有机膦酸无关,而起因于试料中含有的水分的蒸发。另外,对于上述各有机膦酸,确认直到160℃,质量不会急剧减少。First, thermogravimetry (TG) is performed on the organic phosphonic acid itself added to the basic polymer, and the temperature T1 at which the mass of the organic phosphonic acid rapidly decreases due to decomposition or dehydration is grasped. If the temperature T1 is about 150°C or higher, it can be confirmed that the mass loss up to around 100°C is not related to the organic phosphonic acid, but is caused by the evaporation of water contained in the sample for the sample whose water content is to be measured. In addition, it was confirmed that the mass of each of the above-mentioned organic phosphonic acids does not decrease sharply up to 160°C.
接着,对含水率测定对象的试料进行TG测定。图1模式地示出用于计算含水率的TG图表。在图1中,温度100℃左右的质量变化与有机膦酸无关,而是起因于试料中含有的水分的蒸发。温度T1左右的质量变化起因于有机膦酸的分解或脱水。分别测定对应于温度T1左右的质量变化的拐点S1、S2处的质量W1、W2。含水率通过含水率=(W1-W2)/W1*100的计算式求出。Next, the TG measurement is performed on the sample to be measured for the moisture content. Fig. 1 schematically shows a TG diagram for calculating the water cut. In FIG. 1 , the mass change at a temperature of about 100° C. is not related to organic phosphonic acid, but is caused by evaporation of water contained in the sample. The mass change around temperature T1 is caused by decomposition or dehydration of organic phosphonic acid. The masses W1, W2 at the inflection points S1, S2 corresponding to the mass change around the temperature T1 are measured, respectively. The moisture content is calculated|required by the calculation formula of moisture content=(W1-W2)/W1*100.
另外,分别对应于拐点S1、S2的温度优选由微分热重量法(DTG)求出。在DTG中,由于拐点S1、S2的位置作为峰出现,因此可以由DTG的峰位置确定拐点S1、S2处的质量。In addition, the temperatures corresponding to the inflection points S1 and S2 are preferably determined by differential thermogravimetry (DTG). In DTG, since the positions of the inflection points S1, S2 appear as peaks, the mass at the inflection points S1, S2 can be determined from the peak positions of the DTG.
(伸缩率评价方法)(Evaluation method of stretch rate)
燃料电池用电解质的伸缩率S的计算方法说明如下。伸缩率S可以通过S=(Y-X)/X*100(%)的计算式求出。这里,X表示将有机膦酸添加到碱性聚合物中之前的燃料电池用电解质的规定的边的长度,Y表示将有机膦酸添加到碱性聚合物中之后,在任意时刻的燃料电池用电解质的规定的边的长度。The calculation method of the stretching ratio S of the fuel cell electrolyte is explained below. The stretch rate S can be obtained by the formula of S=(Y-X)/X*100(%). Here, X represents the length of a predetermined side of the fuel cell electrolyte before the organic phosphonic acid is added to the basic polymer, and Y represents the fuel cell electrolyte at any time after the organic phosphonic acid is added to the basic polymer. The specified side length of the electrolyte.
另外,可以向实施方案1的燃料电池用电解质中添加各种添加剂。例如,在实施方案1的燃料电池用电解质中,可以再添加以碱性聚合物为基准的800摩尔%或800摩尔%以下、更加优选200摩尔%或200摩尔%以下的磷酸。通过将磷酸的添加量设定为以碱性聚合物为基准的800摩尔%或800摩尔%以下,可以抑制磷酸引起的吸湿,并提高单元电池电压的升高速度。再有,通过将磷酸的添加量设定为以碱性聚合物为基准的200摩尔%或200摩尔%以下,可以进一步抑制磷酸引起的吸湿,并提高单元电池电压的升高速度。与此相反,磷酸的添加量以碱性聚合物为基准超过800摩尔%时,由于添加有机膦酸而产生的吸湿抑制作用降低,燃料电池用电解质的尺寸变化变得显著。In addition, various additives may be added to the fuel cell electrolyte of
(实施方案2)(implementation 2)
本实施方案的膜电极接合体是通过将阳极接合在上述燃料电池用电解质的一个面上,并将阴极接合在燃料电池用电解质另一个面上而得到的。The membrane electrode assembly of the present embodiment is obtained by bonding an anode to one surface of the fuel cell electrolyte and bonding a cathode to the other surface of the fuel cell electrolyte.
本实施方案的膜电极接合体的特征是,阳极或阴极的至少一个含有上述通式(4)表示的有机膦酸。在本实施方案的膜电极接合体中,由于使用质子传导度与以往的燃料电池用电解质为同等水平,并且可以抑制尺寸变化或产生折皱等的燃料电池用电解质,由于不必为了制造膜电极接合体而必需干燥室等特别的设备,因此可以降低制造成本。通过在阳极以及阴极的至少一个中添加有机膦酸,可以降低电极和燃料电池用电解质的界面电阻,提高气体扩散性。The membrane-electrode assembly of this embodiment is characterized in that at least one of the anode and the cathode contains the organic phosphonic acid represented by the above general formula (4). In the membrane electrode assembly of the present embodiment, since the proton conductivity is at the same level as that of conventional fuel cell electrolytes, and the fuel cell electrolyte that can suppress dimensional changes and wrinkles, etc. is used, it is not necessary to manufacture the membrane electrode assembly. On the other hand, special equipment such as a drying room is required, so that the manufacturing cost can be reduced. By adding an organic phosphonic acid to at least one of the anode and the cathode, the interface resistance between the electrode and the fuel cell electrolyte can be reduced and the gas diffusivity can be improved.
添加了有机膦酸的阳极或阴极可以通过将有机膦酸涂布在阳极或阴极之后,在80℃下干燥120分钟而得到。另外,干燥温度和干燥时间可以适当改变。The anode or cathode to which the organic phosphonic acid is added can be obtained by drying at 80° C. for 120 minutes after coating the organic phosphonic acid on the anode or cathode. In addition, the drying temperature and drying time can be appropriately changed.
阳极以及阴极的至少一个中含有的有机膦酸优选从膦酸乙酯、膦酸甲酯、膦酸辛酯中选择。The organic phosphonic acid contained in at least one of the anode and the cathode is preferably selected from ethyl phosphonate, methyl phosphonate, and octyl phosphonate.
在本实施方案的膜电极接合体中,燃料电池用电解质中含有的有机膦酸的量、上述阳极中含有的有机膦酸的量以及上述阴极中含有的有机膦酸的量的总量优选上述碱性聚合物的100~800摩尔%。In the membrane electrode assembly of the present embodiment, the total amount of the organic phosphonic acid contained in the fuel cell electrolyte, the organic phosphonic acid contained in the anode, and the organic phosphonic acid contained in the cathode is preferably the above-mentioned 100-800 mol% of the basic polymer.
有机膦酸的总量在上述碱性聚合物的100~800摩尔%的范围时,可以在发电条件下得到充分的质子传导度,因此有机膦酸的必要量少即可。因此,可以降低膜电极接合体的制造成本。When the total amount of organic phosphonic acid is in the range of 100 to 800 mol% of the basic polymer, sufficient proton conductivity can be obtained under power generation conditions, so the necessary amount of organic phosphonic acid may be small. Therefore, the manufacturing cost of the membrane electrode assembly can be reduced.
在阳极以及阴极二者中添加有机膦酸时,优选阳极添加的有机膦酸的量比阴极添加的有机膦酸的量多。When organic phosphonic acid is added to both the anode and the cathode, it is preferable that the amount of organic phosphonic acid added to the anode is larger than the amount of organic phosphonic acid added to the cathode.
由此,可以更为降低电极和燃料电池用电解质的界面电阻,可以进一步改善气体扩散性。Thereby, the interface resistance between the electrode and the fuel cell electrolyte can be further reduced, and the gas diffusivity can be further improved.
(实施方案3)(Embodiment 3)
本实施方案的膜电极接合体是通过将阳极接合在上述燃料电池用电解质的一个面上,并将阴极接合在燃料电池用电解质另一个面上而得到的。The membrane electrode assembly of the present embodiment is obtained by bonding an anode to one surface of the fuel cell electrolyte and bonding a cathode to the other surface of the fuel cell electrolyte.
本实施方案的膜电极接合体的特征是,阳极或阴极的至少一个含有下述通式(7)表示的磷酸化合物。在本实施方案的膜电极接合体中,由于使用质子传导度与以往的燃料电池用电解质为同等水平,并且可以抑制尺寸变化或产生折皱等的燃料电池用电解质,由于不必为了制造膜电极接合体而必需干燥室等特别的设备,因此可以降低制造成本。通过在阳极以及阴极的至少一个中添加磷酸化合物,可以降低电极和燃料电池用电解质的界面电阻,提高气体扩散性。The membrane electrode assembly of this embodiment is characterized in that at least one of the anode and the cathode contains a phosphoric acid compound represented by the following general formula (7). In the membrane electrode assembly of the present embodiment, since the proton conductivity is at the same level as that of conventional fuel cell electrolytes, and the fuel cell electrolyte that can suppress dimensional changes and wrinkles, etc. is used, it is not necessary to manufacture the membrane electrode assembly. On the other hand, special equipment such as a drying room is required, so that the manufacturing cost can be reduced. By adding a phosphoric acid compound to at least one of the anode and the cathode, the interface resistance between the electrode and the fuel cell electrolyte can be reduced and gas diffusivity can be improved.
[化学式7][chemical formula 7]
式中,R表示烷基或烷氧烷基,n为1或2。In the formula, R represents an alkyl or alkoxyalkyl group, and n is 1 or 2.
添加了磷酸化合物的阳极或阴极可以通过将磷酸化合物涂布在阳极或阴极之后,在80℃下干燥120分钟而得到。另外,干燥温度和干燥时间可以适当改变。The anode or cathode to which the phosphoric acid compound is added can be obtained by drying at 80° C. for 120 minutes after coating the phosphoric acid compound on the anode or cathode. In addition, the drying temperature and drying time can be appropriately changed.
阳极以及阴极的至少一个中含有的磷酸化合物优选从磷酸乙酯、磷酸甲酯、磷酸丁酯、磷酸油烯酯、磷酸二丁酯中选择。The phosphoric acid compound contained in at least one of the anode and the cathode is preferably selected from ethyl phosphate, methyl phosphate, butyl phosphate, oleyl phosphate, and dibutyl phosphate.
另外,阳极以及阴极的至少一个中含有的磷酸化合物优选从磷酸单乙酯、磷酸单甲酯、磷酸单正丁酯、磷酸单正辛酯中选择。In addition, the phosphoric acid compound contained in at least one of the anode and the cathode is preferably selected from monoethyl phosphate, monomethyl phosphate, mono-n-butyl phosphate, and mono-n-octyl phosphate.
此外,阳极以及阴极的至少一个中含有的磷酸化合物优选磷酸丁氧基乙酯。In addition, the phosphoric acid compound contained in at least one of the anode and the cathode is preferably butoxyethyl phosphate.
在本实施方案涉及的膜电极接合体中,上述燃料电池用电解质中含有的有机膦酸的量、上述阳极中含有的有机膦酸的量以及上述阴极中含有的有机膦酸的量的总量优选碱性聚合物的5~800摩尔%。In the membrane electrode assembly according to the present embodiment, the total amount of the organic phosphonic acid contained in the fuel cell electrolyte, the organic phosphonic acid contained in the anode, and the organic phosphonic acid contained in the
实施例Example
(实施例1)(Example 1)
下面,对作为本发明的典型的燃料电池用电解质,使用聚苯并咪唑(PBI)作为碱性聚合物,使用磷酸单乙酯作为有机膦酸时的制造方法进行说明。Next, a production method in the case of using polybenzimidazole (PBI) as the basic polymer and monoethyl phosphate as the organic phosphonic acid as a typical fuel cell electrolyte of the present invention will be described.
首先,在含有LiCl(2%)的二甲基乙酰胺中溶解PBI(20%)。将PBI溶液浇注在玻璃板上,制作PBI膜。First, PBI (20%) was dissolved in dimethylacetamide containing LiCl (2%). The PBI solution was poured on a glass plate to make a PBI film.
接着,在烧杯中,在室温下将PBI膜0.13g(0.00042摩尔)浸渍在40%的膦酸乙酯溶液(溶剂:水)中2小时。膦酸乙酯溶液用热水浴维持在60℃。然后,取出PBI膜,通过用拭布擦拭除去附着的剩余溶剂,制成燃料电池用电解质。浸渍后的质量为0.22g。如后面所述,由于本实施例的燃料电池用电解质的含水率几乎为0,因此添加的膦酸乙酯的质量近似0.09g(0.00081摩尔)。从该结果可知,膦酸乙酯的掺杂率(ド一プ率)以PBI为基准为192摩尔%。Next, in a beaker, 0.13 g (0.00042 mol) of the PBI film was immersed in a 40% ethyl phosphonate solution (solvent: water) at room temperature for 2 hours. The ethyl phosphonate solution was maintained at 60°C with a hot water bath. Then, the PBI film was taken out, and the remaining solvent adhering was removed by wiping with a cloth to prepare an electrolyte for a fuel cell. The mass after dipping was 0.22 g. As will be described later, since the water content of the fuel cell electrolyte of this example is almost 0, the mass of ethyl phosphonate added is approximately 0.09 g (0.00081 mol). From this result, it was found that the doping rate (dup rate) of ethyl phosphonate was 192 mol% based on PBI.
(比较例1)(comparative example 1)
为了与实施例1比较,准备将磷酸添加到PBI中得到的燃料电池用电解质。For comparison with Example 1, an electrolyte for a fuel cell obtained by adding phosphoric acid to PBI was prepared.
与实施例1同样地制作PBI膜后,在烧杯中,在室温下将PBI膜0.15g(0.00049摩尔)浸渍在85%的磷酸溶液中24小时。然后,取出PBI膜,通过用拭布擦拭除去附着的剩余溶剂,制成燃料电池用电解质。浸渍后的质量为0.58g。从该结果可知,磷酸的掺杂率以PBI为基准为900摩尔%。After producing a PBI film in the same manner as in Example 1, 0.15 g (0.00049 mol) of the PBI film was immersed in an 85% phosphoric acid solution in a beaker at room temperature for 24 hours. Then, the PBI film was taken out, and the remaining solvent adhering was removed by wiping with a cloth to prepare an electrolyte for a fuel cell. The mass after dipping was 0.58 g. From this result, it can be seen that the doping rate of phosphoric acid is 900 mol% based on PBI.
(含水率的评价结果)(Evaluation result of moisture content)
图2是示出通过上述含水率评价方法对添加酸后在22℃、62%RH保存的实施例1以及比较例1测定的含水率的时间变化的曲线图。Fig. 2 is a graph showing time changes in water content measured in Example 1 and Comparative Example 1 stored at 22° C. and 62% RH after adding an acid by the above water content evaluation method.
可知比较例1的燃料电池用电解质由于磷酸的吸湿性,含水率随时间推移而增加。在比较例1中,添加磷酸9小时的含水率达到25%。另外,在比较例1中,大气中的水分被燃料电池用电解质吸收,结果燃料电池用电解质的体积膨胀,同时确认到磷酸溢出到燃料电池用电解质之外的现象。由此可以推断,比较例1的燃料电池用电解质随时间推移的同时磷酸和PBI的总质量减少。It can be seen that the fuel cell electrolyte of Comparative Example 1 has an increase in water content over time due to the hygroscopicity of phosphoric acid. In Comparative Example 1, the water content reached 25% after adding phosphoric acid for 9 hours. In addition, in Comparative Example 1, moisture in the air was absorbed by the fuel cell electrolyte, resulting in volume expansion of the fuel cell electrolyte, and a phenomenon in which phosphoric acid overflowed out of the fuel cell electrolyte was confirmed. From this, it can be inferred that the total mass of phosphoric acid and PBI decreased with the passage of time in the fuel cell electrolyte of Comparative Example 1.
另一方面,在实施例1中,即使放置在大气中,也几乎没有重量变化,因此确认上述问题被解决。On the other hand, in Example 1, there was almost no change in weight even if left in the atmosphere, so it was confirmed that the above-mentioned problems were solved.
(伸缩率的评价结果)(Evaluation result of expansion ratio)
表1示出对实施例1和比较例1的燃料电池用电解质分别添加磷酸单乙酯、磷酸前后的伸缩率。添加酸之后的条件为在22℃、62%RH下放置9小时。可知在比较例1的情况下,伸缩率大至25%,容易发生折皱,为了装配膜电极接合体或堆叠体,必须采取使用干燥室等特别的对策。另一方面,在实施例1中,伸缩率抑制在6%,并且没有发现尺寸变化、折皱的发生。Table 1 shows the expansion and contraction ratios before and after adding monoethyl phosphate and phosphoric acid to the fuel cell electrolytes of Example 1 and Comparative Example 1, respectively. The conditions after adding the acid were to stand at 22° C. and 62% RH for 9 hours. It can be seen that in the case of Comparative Example 1, the expansion and contraction rate was as high as 25%, and wrinkles were likely to occur. In order to assemble the membrane electrode assembly or stack, special measures such as the use of a drying room were required. On the other hand, in Example 1, the expansion and contraction rate was suppressed to 6%, and no dimensional change or occurrence of wrinkles was found.
表1
(实施例2)(Example 2)
通过在实施例1中得到的燃料电池用电解质的一个面上接合阳极,在另一个面上接合阴极来制作膜电极接合体。阳极、阴极使用E-TEK公司制造的HT140E-W。为了减少电解质膜和电极之间的界面电阻,在阳极和阴极的表面添加膦酸乙酯。阳极和阴极中添加的膦酸乙酯的量以PBI为基准为200摩尔%。A membrane electrode assembly was produced by bonding an anode to one surface of the fuel cell electrolyte obtained in Example 1, and bonding a cathode to the other surface. HT140E-W manufactured by E-TEK Co., Ltd. was used for the anode and the cathode. In order to reduce the interfacial resistance between the electrolyte membrane and the electrodes, ethyl phosphonate was added on the surface of the anode and cathode. The amount of ethyl phosphonate added to the anode and cathode was 200 mol % based on PBI.
(比较例2)(comparative example 2)
通过在实施例1中得到的燃料电池用电解质的一个面上接合阳极,在另一个面上接合阴极来制作膜电极接合体。阳极、阴极使用E-TEK公司制造的HT140E-W。为了减少电解质膜和电极之间的界面电阻,在阳极和阴极的表面添加105重量%的磷酸。阳极和阴极中添加的磷酸的添加量以PBI为基准为800摩尔%。A membrane electrode assembly was produced by bonding an anode to one surface of the fuel cell electrolyte obtained in Example 1, and bonding a cathode to the other surface. HT140E-W manufactured by E-TEK Co., Ltd. was used for the anode and the cathode. In order to reduce the interfacial resistance between the electrolyte membrane and the electrodes, 105% by weight phosphoric acid was added to the surface of the anode and cathode. The amount of phosphoric acid added to the anode and cathode was 800 mol% based on PBI.
(质子传导度的测定结果)(Measurement result of proton conductivity)
将实施例2和比较例2得到的燃料电池用电解质分别装配在燃料电池单元中,测定质子传导度。质子传导度测定时的燃料电池单元的温度为150℃,氢的流量、空气的流量分别为100(NCCM)、200(NCCM)。另外,燃料电池用电极面积为7.8cm2。The electrolytes for fuel cells obtained in Example 2 and Comparative Example 2 were respectively assembled in fuel cell cells, and the proton conductivity was measured. The temperature of the fuel cell during proton conductivity measurement was 150° C., and the flow rates of hydrogen and air were 100 (NCCM) and 200 (NCCM), respectively. In addition, the area of the electrode for the fuel cell was 7.8 cm 2 .
其结果,比较例2的质子传导度为7×10-2S/cm,与此相对,实施例2的质子传导度为6×10-2S/cm,确认到实施例2的质子传导度在与比较例2同等的水平上。As a result, the proton conductivity of Comparative Example 2 was 7×10 -2 S/cm, whereas the proton conductivity of Example 2 was 6×10 -2 S/cm, and the proton conductivity of Example 2 was confirmed. On the same level as Comparative Example 2.
(开环电压、单元电池电阻随时间的变化)(open-loop voltage, cell resistance versus time)
图3是示出在150℃、非加湿条件下对实施例2的膜电极接合体测定开环电压、单元电池电阻随时间的变化的结果的曲线图。在实施例2的燃料电池用电解质中,经过2000小时或2000小时以上时,确认到没有产生开环电压的降低、单元电池电阻的上升这样的良好的结果。Fig. 3 is a graph showing the results of measuring the open-loop voltage and cell resistance over time for the membrane electrode assembly of Example 2 at 150°C under non-humidified conditions. In the fuel cell electrolyte of Example 2, good results were confirmed, such as no decrease in open-loop voltage or increase in cell resistance, when 2000 hours or more passed.
(电流-电压特性的测定结果)(Measurement results of current-voltage characteristics)
将实施例2和比较例2得到的膜电极接合体分别装配在燃料电池单元中,在非加湿的条件下,测定电流-电压特性。电流-电压特性测定时的燃料电池单元的温度为150℃,氢的流量、空气的流量分别为100(NCCM)、200(NCCM)。另外,燃料电池用电极面积为7.8cm2。The membrane electrode assemblies obtained in Example 2 and Comparative Example 2 were respectively assembled in fuel cells, and the current-voltage characteristics were measured under non-humidified conditions. The temperature of the fuel cell during the measurement of the current-voltage characteristics was 150° C., and the flow rates of hydrogen and air were 100 (NCCM) and 200 (NCCM), respectively. In addition, the area of the electrode for the fuel cell was 7.8 cm 2 .
图4是示出实施例2和比较例2的电流-电压特性的曲线图。可以产生0.3(V)或0.3(V)以上的单元电池电压的负荷,在比较例2中为0.8A/cm2,与此相对,在实施例2中,增加到1.0A/cm2,可知在实施例2中,气体扩散性被改善。FIG. 4 is a graph showing current-voltage characteristics of Example 2 and Comparative Example 2. FIG. The load capable of generating a cell voltage of 0.3 (V) or more was 0.8 A/cm 2 in Comparative Example 2, whereas it was increased to 1.0 A/cm 2 in Example 2. It can be seen that In Example 2, gas diffusivity was improved.
推测其原因是,磷酸是完全的液体,因此移动性大,由于润湿的进行,难以维持由催化剂、反应气体、电解液形成的三相界面,与此相反,膦酸乙酯移动性小,容易维持三相界面。It is presumed that the reason is that phosphoric acid is a complete liquid, so it has high mobility, and it is difficult to maintain the three-phase interface formed by the catalyst, reaction gas, and electrolyte due to the progress of wetting. On the contrary, ethyl phosphonate has low mobility, The three-phase interface is easily maintained.
(实施例3)(Example 3)
实施例3的膜电极接合体可以通过使用HEDP来代替膦酸乙酯以与实施例1同样的顺序制作的燃料电池用电解质接合在使用HEDP代替膦酸乙酯以与实施例1同样的顺序制作的阳极和阴极之间而得到。其中,燃料电池用电解质中的HEDP的掺杂率以PBI位基准为240摩尔%。另外,阳极、阴极中的HEDP的掺杂率分别是150摩尔%、90摩尔%。The membrane electrode assembly of Example 3 can be produced by using HEDP instead of ethyl phosphonate in the same procedure as in Example 1. The fuel cell electrolyte junction can be produced in the same procedure as in Example 1 by using HEDP instead of ethyl phosphonate. obtained between the anode and cathode. Among them, the doping rate of HEDP in the fuel cell electrolyte was 240 mol % based on the PBI position. In addition, the doping ratios of HEDP in the anode and the cathode were 150 mol % and 90 mol %, respectively.
对实施例3的膜电极接合体以与实施例2的膜电极接合体同样的测定条件测定电流-电压特性。图5是示出实施例3和比较例2的电流-电压特性的曲线图。对于实施例3的膜电极接合体,与实施例2同样地,能够产生规定的单元电池电压的负荷比比较例2大。即,实施例3的膜电极接合体与比较例2相比,显示出良好的气体扩散性。The current-voltage characteristics of the membrane electrode assembly of Example 3 were measured under the same measurement conditions as those of the membrane electrode assembly of Example 2. FIG. 5 is a graph showing current-voltage characteristics of Example 3 and Comparative Example 2. FIG. In the membrane electrode assembly of Example 3, similarly to Example 2, the load capable of generating a predetermined cell voltage was greater than that of Comparative Example 2. That is, the membrane electrode assembly of Example 3 exhibited better gas diffusibility than that of Comparative Example 2.
(燃料电池用电解质的收缩试验结果)(Shrinkage test results of electrolytes for fuel cells)
使用热机械分析装置(TMA)试验由碱性聚合物有无交联引起的燃料电池电解质的收缩特性。具体地,将试料加热到150℃之后,以18kgfcm-2/hr的速度用探测器给予试料压缩负重,压缩负重达到18kgfcm-2之后,将压缩负重控制为一定。开始给予负重后,通过测量探测器的位置变化,得到试料的收缩特性。作为试料,使用上述实施例1和后述的实施例4的燃料电池电解质。The shrinkage characteristics of fuel cell electrolytes caused by the presence or absence of crosslinking of basic polymers were tested using a thermomechanical analysis apparatus (TMA). Specifically, after the sample was heated to 150°C, a compressive load was applied to the sample at a rate of 18kgfcm -2 /hr, and the compressive load was controlled to be constant after the compressive load reached 18kgfcm -2 . After the load is applied, the shrinkage characteristics of the sample are obtained by measuring the position change of the probe. As samples, the fuel cell electrolytes of Example 1 described above and Example 4 described later were used.
(实施例4)(Example 4)
实施例4的燃料电池电解质在交联的PBI中添加膦酸乙酯。The fuel cell electrolyte of Example 4 has ethyl phosphonate added to cross-linked PBI.
实施例4的燃料电池电解质的制作方法除使用用交联剂交联的PBI以外,与实施例1相同。The fuel cell electrolyte of Example 4 was prepared in the same manner as in Example 1 except that PBI crosslinked with a crosslinking agent was used.
图6是示出通过对实施例1和实施例4的燃料电池电解质进行TMA测定得到的收缩特性的曲线图。可知PBI为未交联的燃料电池电解质(实施例1)时,随着压缩负重的增加,收缩急剧进行,压缩负重达到一定后,仍然缓慢收缩。与此相反,可知PBI为交联的燃料电池电解质(实施例4)时,随着压缩负重的增加,与实施例1相比收缩缓慢进行,但压缩负重达到一定后,收缩的进行几乎停止。即,通过将PBI进行交联,燃料电池电解质的收缩降低。6 is a graph showing shrinkage characteristics obtained by TMA measurement of the fuel cell electrolytes of Example 1 and Example 4. FIG. It can be seen that when the PBI is an uncrosslinked fuel cell electrolyte (Example 1), as the compression load increases, the shrinkage proceeds rapidly, and after the compression load reaches a certain value, it still shrinks slowly. On the contrary, when the PBI is a cross-linked fuel cell electrolyte (Example 4), it can be seen that as the compression load increases, the shrinkage proceeds more slowly than in Example 1, but when the compression load reaches a certain value, the shrinkage progresses almost stop. That is, by crosslinking PBI, the shrinkage of the fuel cell electrolyte is reduced.
(单元电池电压的升高特性的测定结果)(Measurement results of the rise characteristics of the cell voltage)
将实施例1和后述的实施例5的燃料电池电解质分别装配到燃料电池单元中,在非加湿条件下,以将电流密度保持为一定(0.3A/cm2)的状态,测定输出电压随时间的变化。测定输出电压时的燃料电池单元的温度为150℃,氢的流量、空气的流量分别为100(NCCM)、200(NCCM)。另外,燃料电池用电极面积为7.8cm2。The fuel cell electrolytes of Example 1 and Example 5 described later were respectively assembled into fuel cell units, and under non-humidification conditions, the output voltage was measured with the current density kept constant (0.3A/cm 2 ). time changes. The temperature of the fuel cell when the output voltage was measured was 150° C., and the flow rates of hydrogen and air were 100 (NCCM) and 200 (NCCM), respectively. In addition, the area of the electrode for the fuel cell was 7.8 cm 2 .
另外,作为接合在实施例1和实施例5的燃料电池电解质膜上的阳极、阴极,使用E-TEK公司制造的HT140E-W。In addition, HT140E-W manufactured by E-TEK Co., Ltd. was used as the anode and cathode bonded to the fuel cell electrolyte membranes of Examples 1 and 5.
(实施例5)(Example 5)
实施例5的燃料电池电解质在向含有PBI和膦酸乙酯的燃料电池电解质中添加磷酸这点上与实施例1不同。实施例5的燃料电池电解质中的膦酸乙酯、磷酸掺杂率以PBI为基准,均为100摩尔%。实施例5的燃料电池电解质在实施例1所示的燃料电池电解质的制作顺序中的膦酸乙酯的添加顺序之后,分散85%的磷酸溶液,掺杂100摩尔%的磷酸后,在120℃下干燥2小时得到。The fuel cell electrolyte of Example 5 differs from Example 1 in that phosphoric acid is added to the fuel cell electrolyte containing PBI and ethyl phosphonate. The doping ratios of ethyl phosphonate and phosphoric acid in the fuel cell electrolyte of Example 5 are based on PBI, and both are 100 mol%. In the fuel cell electrolyte of Example 5, after the addition sequence of ethyl phosphonate in the preparation sequence of the fuel cell electrolyte shown in Example 1, 85% phosphoric acid solution was dispersed, and after doping with 100 mol% phosphoric acid, it was heated at 120° C. obtained by drying for 2 hours.
图7是示出使用了实施例1和实施例5的燃料电池电解质的燃料电池单元的单元电池电压的升高特性的测定结果的曲线图。可知使用了实施例5的燃料电池电解质的燃料电池单元与实施例1相比,不仅同一时间内的单元电池电压提高,而且,单元电池电压达到一定时的升高时间缩短。由此,可以使燃料电池更早出厂,制造燃料电池所需要的时间缩短,由此也可以降低制造成本。7 is a graph showing measurement results of cell voltage rise characteristics of fuel cells using the fuel cell electrolytes of Examples 1 and 5. FIG. It can be seen that the fuel cell using the fuel cell electrolyte of Example 5 not only increases the unit cell voltage at the same time as compared with Example 1, but also shortens the rise time when the unit cell voltage reaches a certain value. As a result, the fuel cell can be shipped earlier, and the time required to manufacture the fuel cell can be shortened, thereby reducing the manufacturing cost.
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