CN1727189A - Ink cartridge for inkjet recording device - Google Patents
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- CN1727189A CN1727189A CN 200510092148 CN200510092148A CN1727189A CN 1727189 A CN1727189 A CN 1727189A CN 200510092148 CN200510092148 CN 200510092148 CN 200510092148 A CN200510092148 A CN 200510092148A CN 1727189 A CN1727189 A CN 1727189A
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- 239000000976 ink Substances 0.000 claims description 439
- 238000004891 communication Methods 0.000 claims description 99
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- 239000012528 membrane Substances 0.000 claims description 9
- 239000000049 pigment Substances 0.000 claims description 8
- 238000003860 storage Methods 0.000 abstract description 89
- 238000005192 partition Methods 0.000 description 39
- 238000007639 printing Methods 0.000 description 18
- 230000001105 regulatory effect Effects 0.000 description 10
- 239000010408 film Substances 0.000 description 6
- 238000011144 upstream manufacturing Methods 0.000 description 5
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- 238000007906 compression Methods 0.000 description 3
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- 238000003825 pressing Methods 0.000 description 3
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- 238000004140 cleaning Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
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Abstract
Description
本申请为于2002年5月17日提交的中国专利申请号02130394.0、名称为“墨盒以及采用该墨盒的喷墨记录设备”的分案申请。This application is a divisional application of Chinese Patent Application No. 02130394.0 filed on May 17, 2002, entitled "Ink Cartridge and Inkjet Recording Device Using the Ink Cartridge".
技术领域technical field
本发明涉及用于将墨水提供给记录头的墨盒以及采用该墨盒的喷墨记录设备。The present invention relates to an ink cartridge for supplying ink to a recording head and an inkjet recording apparatus using the same.
背景技术Background technique
喷墨记录设备通常包括安装在滑架上并且沿着记录纸宽度方向运动的记录头以及用于使记录纸沿着与记录头的运动方向垂直的方向相对地运动的输纸装置。An inkjet recording apparatus generally includes a recording head mounted on a carriage and moving in a recording paper width direction, and a paper conveying device for relatively moving the recording paper in a direction perpendicular to the moving direction of the recording head.
这种喷墨记录设备通过根据打印数据从记录头中喷射墨滴来在记录纸张上进行打印。Such an inkjet recording apparatus performs printing on recording paper by ejecting ink droplets from a recording head according to printing data.
例如能够喷射黑色墨水、黄色墨水、青色墨水和品红色墨水的记录头安装在滑架上,并且除了以黑色墨水进行文本打印之外,可以通过改变墨水喷射百分比来实现彩色打印。For example, a recording head capable of ejecting black ink, yellow ink, cyan ink, and magenta ink is mounted on a carriage, and in addition to text printing in black ink, color printing can be realized by changing the ink ejection percentage.
因此,用于将黑色墨水、黄色墨水、青色墨水和品红色墨水提供给记录头的墨盒安放在设备的主体部件中。Therefore, ink cartridges for supplying black ink, yellow ink, cyan ink, and magenta ink to the recording head are accommodated in the main body part of the apparatus.
在普通的喷墨记录设备中,用于提供黑色墨水、黄色墨水、青色墨水和品红色墨水的墨盒安装在滑架上并且与该滑架一起移动。In a general inkjet recording apparatus, ink cartridges for supplying black ink, yellow ink, cyan ink, and magenta ink are mounted on a carriage and move together with the carriage.
另一方面,例如在这种用于办公或商业的记录设备中,为了处理相对大的打印量,存储有每种墨水的大容量墨盒不是安装在滑架上而是安装在设备的主体部件中。On the other hand, in such a recording device for office or business use, for example, in order to handle a relatively large amount of printing, a large-capacity ink cartridge storing each ink is mounted not on the carriage but in the main body part of the device .
还有这样一种记录设备,其中作为墨盒的主容器安装在设备主体部分(墨盒支架)中,而子容器安装在其上安装有记录头的墨盒上。利用供墨管从主容器将墨水分别提供给子容器,并且进一步从子容器将墨水输送给记录头。There is also a recording apparatus in which a main container as an ink cartridge is mounted in an apparatus main body portion (ink cartridge holder), and a sub-tank is mounted on an ink container on which a recording head is mounted. Ink is respectively supplied from the main tank to the sub tanks using ink supply tubes, and ink is further supplied from the sub tanks to the recording head.
在这种记录头中,为了改善产出率,需要这样一种功能,即在进行打印时在从子容器稳定地将墨水输送给记录头之后能够补充从主容器到子容器的墨水。In such a recording head, in order to improve the yield, there is required a function of replenishing the ink from the main tank to the sub tank after the ink is stably supplied from the sub tank to the recording head when printing is performed.
顺便说一下,当前随着对高精度打印质量要求的不断提高,例如存在使用含有颜料(颜料墨水)的墨水作为打印墨水。By the way, currently, with increasing demands for high-precision printing quality, for example, there is the use of inks containing pigments (pigment inks) as printing inks.
这种颜料墨水与含有染料的墨水(染料墨水)相比其颜色材料的分子直径较大,并且颜料容易集中并聚集在墨盒(墨水存储腔室)的底部中,因此在墨盒中的墨水中容易出现聚集分布(浓度的不均匀性)。Compared with the ink containing dye (dye ink), this pigment ink has a larger molecular diameter of the color material, and the pigment is easy to concentrate and accumulate in the bottom of the ink cartridge (ink storage chamber), so it is easy to be absorbed in the ink in the ink cartridge. Aggregate distribution (inhomogeneity in concentration) occurs.
因此,出现这样一个技术问题,即墨盒中的墨水在使用时没有充分混合并且不能获得均匀的打印密度和质量。Therefore, there arises a technical problem that the ink in the ink cartridge is not sufficiently mixed during use and uniform printing density and quality cannot be obtained.
因此本发明的目的在于提供一种在使用时能够充分混合墨盒中的墨水并因此能够具有均匀的打印密度和质量的墨盒。本发明的另一个目的在于提供一种使用该墨盒的喷墨记录设备。It is therefore an object of the present invention to provide an ink cartridge which is capable of sufficiently mixing the inks in the cartridge when in use and thus having uniform print density and quality. Another object of the present invention is to provide an ink jet recording apparatus using the ink cartridge.
发明内容Contents of the invention
为此,根据本发明,提供一种可拆卸地连接在记录设备的记录头上的墨盒,该墨盒包括多个用于容纳产生浓度梯度的墨水的墨水存储腔室以及使墨水存储腔室彼此相通的墨水流动通道。在该墨盒中。墨水流动通道是这样一种墨水流动通道,即在将墨水提供给记录设备的记录头时能够使得在形成在墨水存储腔室中的下面区域中的高浓度墨水层中的墨水和在形成在墨水存储腔室中的上面区域中的低浓度墨水层中的墨水流动并相互合并在一起。To this end, according to the present invention, there is provided an ink cartridge detachably connected to a recording head of a recording device, the ink cartridge comprising a plurality of ink storage chambers for containing inks producing concentration gradients and communicating the ink storage chambers with each other. ink flow channels. in the cartridge. The ink flow channel is an ink flow channel capable of making the ink in the high-concentration ink layer formed in the lower area in the ink storage chamber The inks in the low-concentration ink layer in the upper region in the storage chamber flow and merge with each other.
由于墨盒是这样构成的,所以当将墨水提供给记录设备的记录头时,在墨水存储腔室中的高浓度墨水层中的墨水和在墨水存储腔室中的低浓度墨水层中的墨水在墨水流动通道中流动并合并在一起。Since the ink cartridge is thus constituted, when the ink is supplied to the recording head of the recording apparatus, the ink in the high-concentration ink layer in the ink storage chamber and the ink in the low-concentration ink layer in the ink storage chamber are The ink flows in the flow channels and merges together.
因此,在高浓度墨水层中的墨水和在低浓度墨水层中的墨水混合以便提供给记录设备的记录头,从而可以获得均匀的打印密度和质量。Therefore, the ink in the high-concentration ink layer and the ink in the low-concentration ink layer are mixed to be supplied to the recording head of the recording apparatus, so that uniform printing density and quality can be obtained.
这里,墨水存储腔室最好包括多个带有能够与记录设备记录头相连的记录头连接墨水存储腔室的上墨水存储腔室以及通向处于与记录设备记录头连接状态中的大气的大气打开下墨水存储腔室。Here, the ink storage chamber preferably includes a plurality of upper ink storage chambers with a recording head connection ink storage chamber capable of being connected to the recording head of the recording device and an atmosphere leading to the atmosphere in a state of being connected to the recording head of the recording device. Open the lower ink storage chamber.
由于该墨盒是这样构成的,所以通过使得墨水从下墨水存储腔室流到上墨水存储腔室来将墨水提供给记录设备的记录头。Since the ink cartridge is so constituted, ink is supplied to the recording head of the recording apparatus by causing the ink to flow from the lower ink storage chamber to the upper ink storage chamber.
该墨水流动通道最好形成有通向高浓度墨水层内部的第二连通口以及通向低浓度墨水层内部的第一连通口。The ink flow channel is preferably formed with a second communication port leading to the interior of the high-concentration ink layer and a first communication port leading to the interior of the low-concentration ink layer.
由于墨盒是这样构成的,所以当将墨水提供给记录设备记录头时,在高浓度墨水层中的墨水通过第二连通口流进墨水流动通道,在低浓度墨水层中的墨水通过第一连通口流进墨水流动通道,并且在高浓度墨水层中的墨水和在低浓度墨水层中的墨水在墨水流动通道中合并。Since the ink cartridge is constructed in this way, when ink is supplied to the recording head of the recording device, the ink in the high-concentration ink layer flows into the ink flow channel through the second communication port, and the ink in the low-concentration ink layer flows into the ink flow channel through the first communication port. The ports flow into the ink flow channel, and the ink in the high-concentration ink layer and the ink in the low-concentration ink layer merge in the ink flow channel.
另外,第二连通口最好沿着重力方向设置在墨水存储腔室中的最下面位置处。In addition, the second communication port is preferably provided at the lowermost position in the ink storage chamber along the direction of gravity.
由于墨盒是这样构成的,所以沿着重力方向位于墨水存储腔室中的最下面位置处的墨水通过第二连通口流进墨水流动通道。Since the ink cartridge is thus constituted, the ink at the lowermost position in the ink storage chamber in the direction of gravity flows into the ink flow path through the second communication port.
另外,通过第二连通口的墨水流量a和通过第一连通口的墨水流量b之间的流量比a∶b被设定在1∶1至1∶3的范围内。In addition, the flow rate ratio a:b between the ink flow rate a through the second communication port and the ink flow rate b through the first communication port is set within a range of 1:1 to 1:3.
由于墨盒是这样构成的,所以可以避免出现这样的情况,即第二连通口的流过阻力与第一连通口的流过阻力相比太大(流过阻力比值变得不够),并且流过第二连通口的流量减小。Since the ink cartridge is constructed in this way, it is possible to avoid a situation where the flow resistance of the second communication port is too large compared with the flow resistance of the first communication port (the flow resistance ratio becomes insufficient), and the flow through The flow rate of the second communication port decreases.
在上墨水存储腔室中设有带有这两个连通口的隔壁。A partition with the two communicating ports is provided in the upper ink storage chamber.
由于墨盒是这样构成的,所以在上墨水存储腔室中,当将墨水输送给记录设备的记录头时,在高浓度墨水层中的墨水通过第二连通口流进墨水流动通道,在低浓度墨水层中的墨水通过第一连通口流进墨水流动通道,并且在高浓度墨水层中的墨水和在低浓度墨水层中的墨水在墨水流动通道中合并。Since the ink cartridge is constructed in this way, in the upper ink storage chamber, when the ink is supplied to the recording head of the recording device, the ink in the high-concentration ink layer flows into the ink flow channel through the second communication port, and the ink in the low-concentration ink layer The ink in the ink layer flows into the ink flow channel through the first communication port, and the ink in the high-concentration ink layer and the ink in the low-concentration ink layer are combined in the ink flow channel.
在上墨水存储腔室中还可以设有用来在供墨状态中使墨水从存储腔室上面部分流到存储腔室下面部分中的墨水导向通道。An ink guide passage for allowing ink to flow from an upper portion of the storage chamber to a lower portion of the storage chamber in an ink supply state may also be provided in the upper ink storage chamber.
由于墨盒是这样构成的,所以在上墨水存储腔室中,当将墨水输送给记录设备的记录头时,当墨水流进墨水导向通道时,该墨水从存储腔室下面部分流到存储腔室上面部分同时使之混合。Since the ink cartridge is constructed in this way, in the upper ink storage chamber, when the ink is supplied to the recording head of the recording device, when the ink flows into the ink guide passage, the ink flows from the lower part of the storage chamber to the storage chamber. The top part is mixed at the same time.
另一方面,根据本发明,提供一种使用了上述墨盒中的任一种的喷墨记录设备,它包括用于安装记录头的滑架,该滑架可以在打印区域和非打印区域之间来回运动。On the other hand, according to the present invention, there is provided an inkjet recording apparatus using any one of the above-mentioned ink cartridges, which includes a carriage for mounting a recording head, which can be positioned between a printing area and a non-printing area back and forth motion.
根据这个结构,当将墨水输送给记录设备的记录头时,在墨水存储腔室中的高浓度墨水层中的墨水和在低浓度墨水层中的墨水在墨水流动通道中流动并合并在一起。According to this structure, when the ink is supplied to the recording head of the recording apparatus, the ink in the high-concentration ink layer and the ink in the low-concentration ink layer in the ink storage chamber flow in the ink flow channel and merge together.
因此,在高浓度墨水层中的墨水和在低浓度墨水层中的墨水混合以便提供给记录设备的记录头,从而可以提供一种能够具有均匀的打印密度和质量的喷墨记录设备。Therefore, the ink in the high-concentration ink layer and the ink in the low-concentration ink layer are mixed to be supplied to the recording head of the recording device, so that an inkjet recording device capable of uniform printing density and quality can be provided.
具体地,本发明提出一种用于记录设备的墨盒,包括一个容器,该容器具有多个彼此相邻的墨水腔室、以及用于使所述墨水腔室彼此相通的墨水流动通道,其特征在于:Specifically, the present invention proposes an ink cartridge for a recording device, comprising a container having a plurality of ink chambers adjacent to each other, and an ink flow channel for communicating the ink chambers with each other, characterized in in:
墨水流动通道具有这样的墨水流动通道,从而使得在多个墨水腔室中的一个的下面区域中的墨水和在多个墨水腔室中的一个的上面区域中的墨水能够流动并且相互合并在一起。The ink flow channel has an ink flow channel such that ink in a lower region of one of the plurality of ink chambers and ink in an upper region of one of the plurality of ink chambers can flow and merge with each other .
还包括:一个供墨口;一个沿着墨水流动方向相对于供墨口位于上游侧中的过滤器;一个隔壁,使相邻墨水腔室彼此分开,并且沿着墨水流动方向相对于过滤器位于上游侧中;该墨水流动通道具有穿过该隔壁形成的第一和第二连通口,第一和第二连通口在墨盒安装在记录设备上时沿着重力方向分别位于上、下位置处。Also includes: an ink supply port; a filter located in the upstream side with respect to the ink supply port in the ink flow direction; a partition wall separating adjacent ink chambers from each other and located in the ink flow direction with respect to the filter In the upstream side; the ink flow channel has first and second communication ports formed through the partition wall, the first and second communication ports are respectively located at upper and lower positions in the direction of gravity when the ink cartridge is mounted on the recording apparatus.
该容器具有彼此相通的上墨水存储腔室、和通过一个连通流动口与所述上墨水存储腔室中的一个相通的一个下墨水存储腔室;其中该墨水腔室与该上墨水存储腔室相对应。The container has upper ink storage chambers communicating with each other, and a lower ink storage chamber communicating with one of the upper ink storage chambers through a communication flow port; wherein the ink chamber is connected to the upper ink storage chamber Corresponding.
所述容器具有一个上墨水存储腔室以及一个通过一个连通流动通道与该上墨水存储腔室相通的下墨水存储腔室,所述隔壁将下墨水存储腔室分成第一和第二墨水腔室,其中该连通流动通道开口设在该第一墨水腔室中,该第二墨水腔室通过该第一和第二连通口以及该第一墨水腔室与连通流动通道相通。The container has an upper ink storage chamber and a lower ink storage chamber communicating with the upper ink storage chamber through a communicating flow passage, the partition dividing the lower ink storage chamber into first and second ink chambers , wherein the communication flow channel opening is provided in the first ink chamber, and the second ink chamber communicates with the communication flow channel through the first and second communication ports and the first ink chamber.
本发明也提出一种用于记录设备的墨盒,包括:具有彼此相邻的墨水腔室和供墨口的容器;沿着墨水流动方向相对于供墨口位于上游侧中的过滤器;隔壁,使相邻墨水容器彼此分开,并且沿着墨水流动方向相对于过滤器位于上游侧中;穿过隔壁形成的第一和第二连通口,它们在墨盒安装在记录设备上时沿着重力方向分别位于上、下位置处,该相邻的墨水腔室均分别通过第一和第二连通口相通。The present invention also proposes an ink cartridge for a recording device, comprising: a container having an ink chamber and an ink supply port adjacent to each other; a filter located in the upstream side with respect to the ink supply port along the ink flow direction; a partition wall, The adjacent ink tanks are separated from each other and located in the upstream side with respect to the filter in the ink flow direction; first and second communication ports formed through the partition wall, which are respectively in the direction of gravity when the ink cartridge is mounted on the recording apparatus Located at the upper and lower positions, the adjacent ink chambers communicate through the first and second communication ports respectively.
还提出一种用于记录设备的墨盒,包括:一个供墨口;一个内含有颜料墨水的腔室,该腔室至少部分地由一个薄膜件限定;一个流动通道,在腔室中含有的该颜料墨水经由该流动通道流进该供墨口;一个刚性部件,所述薄膜件连接到刚性部件,所述刚性部件具有使所述腔室从所述流动通道分隔开的刚性壁,该刚性壁具有一个第一通孔和一个第二通孔,第一和第二通孔穿过所述刚性壁,并且在墨盒安装在记录设备上时沿着重力方向分别位于上、下位置处,第一和第二通孔的每个用作颜料墨水从所述腔室到该流动通道的入口。Also propose a kind of ink cartridge that is used for recording equipment, comprising: an ink supply port; A chamber that contains pigment ink in a, this chamber is at least partly defined by a film member; A flow channel, the said ink contained in the chamber pigmented ink flows into the ink supply port via the flow channel; a rigid member, the membrane member is connected to the rigid member, the rigid member has a rigid wall separating the chamber from the flow channel, the rigid The wall has a first through hole and a second through hole, the first and second through holes pass through the rigid wall and are respectively located at upper and lower positions along the direction of gravity when the ink cartridge is mounted on the recording device, the second through hole Each of the first and second through-holes serves as an inlet for pigmented ink from the chamber to the flow channel.
本发明也提出一种用于记录设备的墨盒,包括:一个供墨口;一个内含有颜料墨水的腔室;一个流动通道,用于腔室与该供墨口的连通;个刚性部件,所述薄膜件连接到刚性部件,所述刚性部件具有刚性壁;其中该流动通道具有第一和第二连通口,第一和第二连通口均穿过所述刚性壁,以使在所述腔室中的下面区域中的墨水和在相同所述腔室中的上面区域中的墨水能够流动并且相互合并在一起。The present invention also proposes an ink cartridge for a recording device, comprising: an ink supply port; a chamber containing pigmented ink; a flow channel for communication between the chamber and the ink supply port; a rigid member, the The thin film member is connected to a rigid part, and the rigid part has a rigid wall; wherein the flow channel has first and second communication ports, and the first and second communication ports pass through the rigid wall, so that in the cavity Ink in the lower area of the chamber and ink in the upper area in the same said chamber can flow and merge with each other.
还包括:所述刚性壁使腔室与流动通道分隔开;在墨盒安装在记录设备上时,所述第一和第二连通口沿着重力方向分别位于上、下位置处。。It also includes: the rigid wall separates the chamber from the flow channel; when the ink cartridge is mounted on the recording device, the first and second communication ports are respectively located at upper and lower positions along the direction of gravity. .
本发明涉及在日本专利申请Nos.2001-148296(2001年5月17日申请)和2001-205163(2001年7月5日申请)中所包含的主题,这些文献在这里被引用作为参考。The present invention relates to the subject matter contained in Japanese Patent Application Nos. 2001-148296 (filed May 17, 2001) and 2001-205163 (filed July 5, 2001), which are incorporated herein by reference.
附图说明Description of drawings
在附图中:In the attached picture:
图1为根据本发明实施例的喷墨记录设备的基本结构的轮廓的透视图;1 is a perspective view showing the outline of a basic structure of an inkjet recording apparatus according to an embodiment of the present invention;
图2(a)和2(b)为根据本发明第一实施例的墨盒的外观的透视图;2(a) and 2(b) are perspective views of the appearance of an ink cartridge according to a first embodiment of the present invention;
图3为沿着倾斜方向从上方看根据本发明第一实施例的墨盒的内部结构的透视图;3 is a perspective view of the internal structure of the ink cartridge according to the first embodiment of the present invention viewed from above in an oblique direction;
图4为沿着倾斜方向从下面看根据本发明第一实施例的墨盒的内部结构的透视图;4 is a perspective view of the internal structure of the ink cartridge according to the first embodiment of the present invention viewed from below along an oblique direction;
图5为根据本发明第一实施例的墨盒的内部结构的前视图;5 is a front view of the internal structure of the ink cartridge according to the first embodiment of the present invention;
图6为根据本发明第一实施例的墨盒的内部结构的后视图;6 is a rear view of the internal structure of the ink cartridge according to the first embodiment of the present invention;
图7为根据本发明第一实施例的墨盒的负压产生系统存储腔室的放大的剖视图;7 is an enlarged sectional view of a storage chamber of a negative pressure generating system of an ink cartridge according to a first embodiment of the present invention;
图8为根据本发明第一实施例的墨盒的阀存储腔室的放大剖视图;8 is an enlarged cross-sectional view of a valve storage chamber of an ink cartridge according to a first embodiment of the present invention;
图9为根据本发明第一实施例的墨盒在墨盒支架上的连接状态的前视图;9 is a front view of the connection state of the ink cartridge on the ink cartridge holder according to the first embodiment of the present invention;
图10(a)和10(b)为根据本发明第一实施例的墨盒的内部结构的剖视图,用来说明在墨盒中的墨水流动通道;10 (a) and 10 (b) are cross-sectional views of the internal structure of the ink cartridge according to the first embodiment of the present invention, used to illustrate the ink flow path in the ink cartridge;
图11为剖视图,大致地显示出根据本发明第二实施例的墨盒的内部结构;Fig. 11 is a sectional view roughly showing the internal structure of the ink cartridge according to the second embodiment of the present invention;
图12为剖视图,大致地显示出根据本发明第三实施例的墨盒的内部结构;Fig. 12 is a cross-sectional view roughly showing the internal structure of an ink cartridge according to a third embodiment of the present invention;
图13为剖视图,大致地显示出根据本发明第四实施例的墨盒的内部结构。Fig. 13 is a sectional view roughly showing the internal structure of an ink cartridge according to a fourth embodiment of the present invention.
具体实施方式Detailed ways
现在参照附图,将对墨盒以及使用结合了本发明的墨盒的喷墨记录设备的优选实施例进行说明。Referring now to the drawings, preferred embodiments of an ink cartridge and an ink jet recording apparatus using the ink cartridge incorporating the present invention will be described.
首先,将参照图1对喷墨记录设备进行说明。图1为根据本发明实施例的喷墨记录设备的总体结构的轮廓。First, an inkjet recording apparatus will be described with reference to FIG. 1 . FIG. 1 is an outline of the overall structure of an inkjet recording apparatus according to an embodiment of the present invention.
在图1中,由标号101所示的滑架可以在通过导向部件104借助于由滑架马达102驱动的同步皮带103引导时沿着压纸辊105的轴向方向方向来回运动。In FIG. 1 , a carriage indicated by
导向部件104支撑在两个彼此相对的左右框架131和132上。框架131和132由后板133和底板134连接。The
喷墨记录头112安装在滑架101的下表面部分上,从而它与记录纸106相对。用于将墨水提供给记录头112的黑色墨盒107和彩色墨盒108可拆卸地固定在滑架101的上表面部分上。The
具有盖子部件109a的盖帽系统109在滑架101的可动区域中设置在非打印区域(原始位置)中。当记录头112正好移动到盖帽系统109上方时,盖帽系统109可以上移,从而密封住记录头112的喷嘴形成表面。作为用来向盖帽部件109a的内部空间施加负压的泵送单元的管泵110设置在盖帽系统109的下面。A
盖帽系统109其功能在于用作用来防止记录头112的喷嘴开口在喷墨记录设备的不工作期间变干的盖子。该系统还有一个功能在于,用作在将不涉及打印的驱动信号提供给记录头112以便无用地喷射墨滴的冲洗操作期间的墨水接收器,并且用作用来使来自管泵110的负压作用在记录头112上以便吸取墨水的清洗系统。The
包括橡胶弹性板等的刮墨系统111设置在盖帽系统109的打印区域侧面附近中,从而它可以沿着水平方向前进和后退。当墨盒101在盖帽系统109侧面上来回移动时,刮墨系统111可以前进到记录头112的移动通道中。A
接下来,将参照图2至10对供上述喷墨记录设备使用的墨盒进行说明。图2(a)和2(b)为根据本发明第一实施例的墨盒外观的透视图。图3和4沿着倾斜方向从上方和下面看根据本发明第一实施例的墨盒的内部结构的透视图。图5和6为根据本发明第一实施例的墨盒的内部结构的前视图和后视图。图7和8为根据本发明第一实施例的墨盒的负压产生系统存储腔室和阀存储腔室的放大剖视图。图9为根据本发明第一实施例的墨盒在墨盒支架上的连接状态的前视图。图10(a)和10(b)为根据本发明第一实施例的墨盒的内部结构的剖视图,用来说明在墨盒中的墨水流动通道。Next, an ink cartridge for use with the above-described inkjet recording apparatus will be described with reference to FIGS. 2 to 10 . 2(a) and 2(b) are perspective views of the appearance of the ink cartridge according to the first embodiment of the present invention. 3 and 4 are perspective views of the internal structure of the ink cartridge according to the first embodiment of the present invention viewed from above and below in oblique directions. 5 and 6 are front and rear views of the internal structure of the ink cartridge according to the first embodiment of the present invention. 7 and 8 are enlarged sectional views of the negative pressure generating system storage chamber and the valve storage chamber of the ink cartridge according to the first embodiment of the present invention. Fig. 9 is a front view of the connection state of the ink cartridge on the ink cartridge holder according to the first embodiment of the present invention. 10(a) and 10(b) are cross-sectional views of the internal structure of the ink cartridge according to the first embodiment of the present invention, for illustrating ink flow passages in the ink cartridge.
在图2(a)和2(b)中所示的墨盒1(在图1中的黑色墨盒107、彩色墨盒108)具有在平面视图中几乎为扁平状矩形的容器主体2,该主体通向一侧并且还具有用来密封容器主体2的开口的盖子本体3。Ink cartridge 1 (
容器主体2在下面部分中形成有供墨口4,该供墨口可以与记录头112的供墨针72相连(这两个都显示在图9中)。在容器主体2的上侧上一体地设有可以连接在滑架支架上并且从中拆卸下来的固定部件5和6。记忆装置7设置在一个固定部件5下面,并且阀存储腔室8设置在另一个固定部件6下面。The container
供墨口4在其中存放有阀体未示出),该阀体在供墨针插入并移走时打开和关闭。The
如图8中所示,阀门存储腔室8具有通向滑架插入侧(下侧)的内部空间,从而在记录设备上与墨盒1相配的识别件73(在图9中显示出)和阀门操纵杆70可以在内部空间中前进和后退。内部空间的上面部分包含有随着阀门操纵杆70前进和后退而转动的操纵臂66,并且在内部空间的下面部分中形成有用来确定墨盒是否与给定的记录设备匹配的识别突起部68。识别突起部68设置在这样的位置处,从而在使供墨针72与供墨口4相通之前(在后面所述的大气打开阀打开之前)完成由通过墨盒支架71(在图9中显示出)的阀门操纵杆79(识别件73)进行的确认。As shown in FIG. 8, the
如图8中所示,在阀存储腔室8的腔室壁8a中形成有由大气打开阀601的打开和关闭操作打开和关闭的通孔60。操纵臂66设置在通孔60的一个打开侧上,并且大气打开阀601设置在通孔60的另一个开口侧上。操纵臂66具有用来挤压加压部件61的操纵部分66b,并且设置成沿着向上倾斜方向伸进阀操纵杆70的入口通道中,并且通过转动支承点66a固定在容器主体2上。As shown in FIG. 8 , in the
加压部件61连接在腔室壁8a上以便关闭通孔60,并且整个加压部件61由橡胶等弹性部件形成。形成在加压部件61和通孔60的打开周围区域之间的内部空间通向与第一墨水存储腔室11相通的通孔67(这两个都显示在图5中)。A pressing
如图8中所示大气打开阀601具有被不断压在通孔60的打开周围区域上的阀体65。该阀体65具有弹性部件62,其运动使通过突起部64来调节,弹性部件62通过突起部63在下端部处固定在容器主体2上。The
接下来,将对容器主体2的内部空间(墨盒的内部)进行说明。墨盒的内部主要由墨水流动通道系统和气流通道系统构成,因此将对墨水流动通道系统和气流通道系统单独进行说明。本发明的主要部分涉及具有复杂结构的墨水流动通道,在该墨水流动通道中在高浓度墨水层中的墨水和在低浓度墨水层中的墨水流动并合并(其中墨水在墨盒中流动的通道),因此将单独对墨水流动通道系统进行详细说明。下面将在“墨水流动操作”和“墨水流动通道的结构”方面对墨水流动通道进行说明。Next, the internal space of the container main body 2 (inside of the ink cartridge) will be described. The interior of the ink cartridge is mainly composed of the ink flow channel system and the air flow channel system, so the ink flow channel system and the air flow channel system will be described separately. The main part of the present invention relates to an ink flow channel having a complicated structure in which ink in a high-concentration ink layer and ink in a low-concentration ink layer flows and merges (a channel in which ink flows in an ink cartridge) , so the ink flow channel system will be described in detail separately. The ink flow channel will be described below in terms of "ink flow operation" and "structure of ink flow channel".
[墨水流动通道系统][Ink flow channel system]
[墨水流动操作][Ink flow operation]
当开始将墨水提供给记录头112(在图1和9中所示)时,在第一墨水存储腔室11中的高浓度墨水层a中的墨水从连通口19a通过连通口18a(在图5中所示)流进连通流动通道18(连接第一存储腔室11和第二墨水存储腔室16的流动通道)。另一方面,在第一墨水存储腔室11中的低浓度墨水层b中的墨水从连通口19b通过连通口18a流进连通流动通道18。流进流通流动通道18中的位于高浓度墨水层a中的墨水和位于低浓度墨水层b中的墨水合并并且在流通流动通道18中进一步向上移动从而向第二墨水存储腔室16流动。When the ink was started to be supplied to the recording head 112 (shown in FIGS. 1 and 9), the ink in the high-concentration ink layer a in the first
在该情况中,连通口19a和18a设置在相同的高度位置处,从而在第一墨水存储腔室11中的墨水沿着连通流动通道18被导入第二墨水存储腔室16而没有剩下。In this case, the
在图10至13中(图11显示出第二实施例,图12显示出第三实施例,并且图13显示出第四实施例),没有显示出连通口18a。In FIGS. 10 to 13 (FIG. 11 shows the second embodiment, FIG. 12 shows the third embodiment, and FIG. 13 shows the fourth embodiment), the
接下来,如由图10(a)中的箭头所示,从第一墨水存储腔室11借助于连通流动通道18流进第二墨水存储腔室16的墨水与在第二墨水存储腔室16中的高浓度墨水层a中的墨水合并,并且还流过垂直壁15的连通口15a,流进第三墨水存储腔室17并且流过隔壁26的连通口26a。如由图10(a)中的箭头所示流过隔壁26的连通口26a的墨水流过隔壁27的连通口27a,并且在墨水流动通道28中进一步向上移动,并且通过连通口24a流进过滤腔室34中。Next, as shown by the arrows in FIG. The ink in the high-concentration ink layer a is merged and also flows through the
之后,墨水流过隔壁25的通孔25a并且流进差压调节阀存储腔室33中,并且当差压调节阀(在图7中所示的薄膜52)打开时,墨水流过通孔52c并且通过凹槽部分35到达供墨口4,如在图10(b)中所示。After that, the ink flows through the through
[墨水流动通道的结构][Structure of Ink Flow Channel]
墨盒1通过将盖子本体3连接在容器主体2并且还将空气屏蔽薄膜连接在容器主体2的尾部上从而形成有内部空间。内部空间由朝着与记录头112相对的供墨口侧向下稍微延伸的隔壁10分成上下部分,如图3至5中所示。内部空间的下面区域提供在与记录头112连接的状态中会通向大气的第一墨水存储腔室11。另一方面,内部空间的上面区域由具有隔壁10作为底部的框架14限定。框架14的内部空间由具有连通口15a的垂直壁15分成左右部分。内部空间所分成的其中一个区域形成第二墨水存储腔室16,并且另一个区域形成第三存储腔室17。The
与第一存储腔室11相通的连通流动通道18与第二墨水存储腔室16连接。连通流动通道18在上下位置处具有连通口18a和18b,并且由通向容器主体2的尾部的垂直延伸的凹槽部分18c(在图6中显示出)和用于关闭和密封凹槽部分18c的开口的气体屏蔽薄膜限定。具有与第一墨水存储腔室11的内部相通的上下连通口19a和19b的隔壁19设置在流通流动通道18的上游。连通口(第二连通口)19a设置在通向形成在第一墨水存储腔室11中的下面区域中的高浓度墨水层a(在图10(a)中所示)的内侧的位置处。连通口(第一连通口)19b设置在通向形成在第一墨水存储腔室11中的上面区域中的低浓度墨水层b(在图10(a)中所示)的内侧的位置处。因此,形成这样一种墨水流动通道(腔室),其中从第一墨水存储腔室11流过连通口19a和19b的墨水流进连通口18a和18b的下连通口18a中。The
另一方面,第三墨水存储腔室17通过横向延伸的隔壁22和环状隔壁24形成有用来存放差压调节阀52(薄膜阀)的差压调节阀存储腔室33(在图6中所示)和用来存放过滤器55(在图7中显示出)的过滤器腔室34(在图5中所示)。隔壁25形成有用来从过滤器腔室34中将流过过滤器55的墨水(颜料)导入差压调节阀存储腔室33中的通孔25a。On the other hand, the third
隔壁24在下面部分处形成有具有在隔壁24和隔壁10之间的连通口26a的隔壁26,并且形成在具有在隔壁24和框架1 4之间的连通口27a的隔壁27的一侧上。与连通口27a相通并且沿着上下方向延伸的连通通道28设在隔壁27和框架14之间。通过连通口24a和区域31与过滤器腔室34相通的通孔29被限定成持续到连通通道28的上面部分。The
通孔29由与隔壁27相接的隔壁(环状壁)30形成。The through
区域31由隔壁24和30以及隔壁30a(在图6中显示出)形成。区域在容器主体2(与通孔29相通的部分)处形成得较深而在相对的端部(与过滤腔室34相通的部分)形成得较浅。
如图7中所示,差压调节阀存储腔室33存放着实施成为一种螺旋压缩弹簧的弹簧50以及作为差压调节阀的薄膜阀52,该薄膜阀52可以是可弹性变形的例如弹性体并且具有通孔52c。薄膜阀52具有通过环状厚部52a固定在容器主体2上的外周围区域。弹簧50在一个端部处由薄膜阀52的弹簧托架部分52b支撑,并且在相对的端部处由盖子本体53的弹簧托架部分53a支撑。As shown in FIG. 7, the differential pressure regulating
标号54表示与薄膜阀52的厚部52a一体形成的框架。标号56和57表示设置在容器主体2的前面和后面上的气体屏蔽薄膜。
如在图7中所示,用于使墨水能够通过并俘获灰尘等的过滤器55设置在过滤器腔室34中。过滤器腔室34和差压调节阀存储腔室33的开口由液体(墨水,气体)屏蔽薄膜56密封。因此,当供墨口4中的压力降低时,薄膜阀52在螺旋压缩弹簧50的推动力的作用下与阀座部分25b分开。因此,流过过滤器55的墨水流过通孔52c并且通过由凹槽部分35形成的流动通道流进供墨口4。当供墨口4中的墨水压力上升到预定数值时,薄膜阀52在螺旋压缩弹簧50的推动力的作用下坐在阀座部分25b上,从而切断墨流。重复这种操作,从而在保持恒定负压的同时将墨水提供给供墨口4。As shown in FIG. 7 , a
[气流通道系统][Airflow channel system]
如图6中所示,容器主体2形成在尾部上,该尾部具有用来提高流动通道阻力的弯曲槽36、通向大气的宽凹槽37以及在平面上看几乎为矩形的凹槽部分38(空间部分),该凹槽部分通过隔壁602与第二墨水存储腔室16相邻。凹槽部分38具有框架39和肋条40,透气薄膜84铺设并固定在上面,从而形成通气腔室。在凹槽部分38的底部(壁部)中形成有通孔41,该通孔与由第二墨水存储腔室16的隔壁42(在图5中所示)所限定的细长区域43相通。该区域43具有通孔44并且通过由分隔壁603限定的连通凹槽45以及通向连通凹槽45的通孔46与大气打开腔室501(在图8中所示)相通。As shown in FIG. 6, the container
根据这个结构,当如图9中所示墨盒1安装在墨盒支架71上时,墨盒支架71的阀门操纵杆70邻接图8中所示的操纵臂66以便使凸起部分66b(加压薄膜61)移动到阀体侧。因此,阀体65与通孔60的打开周围区域分开,从而图5中所示的第一墨水存储腔室11通过通孔67、60和46、凹槽45、通孔44、区域43、通孔41等通向图6中所示的凹槽部分38(大气)。通过插入供墨针72来打开在供墨口4中的阀体(未示出)。According to this structure, when the
当供墨口4中的阀体打开并且记录头112消耗墨水(颜料墨水)时,供墨口4的压力下降到规定数值以下。因此,在图7中所示的差压调节阀存储腔室33中的薄膜阀52打开(如果供墨口4的压力上升到规定数值以上,则薄膜阀52关闭),在上墨水存储腔室的差压调节阀存储腔室33中的墨水通过供墨口4流进记录头112。When the valve body in the
另外,随着记录头112继续消耗墨水,在第一墨水存储腔室11即下墨水存储腔室中的墨水通过图5中所示的流通流动通道18流进第二墨水存储腔室16中。In addition, as the
在该情况中在设置在第一墨水存储腔室11的下面区域中的高浓度墨水层a(在图10(a)中所示)中墨水通过连通口19a(在图5中显示出)流进连通流动通道18(在图6中显示出),在设置在第一墨水存储腔室11的上面区域中的低浓度墨水层b(在图10(a)中所示)中墨水通过连通口19b流进连通流动通道18,从而在高浓度墨水层a中的墨水和在低浓度墨水层b中的墨水在连通流动通道18中合并。In this case, ink flows through the
另一方面,在消耗墨水时,空气通过与大气相通的通孔67(在图5中所示)流进,并且在第一墨水存储腔室11中的墨水液面下降。随着墨水进一步被消耗,该墨水液面到达连通口19a,来自第一墨水存储腔室11(在供墨时刻通过通孔67通向大气)的墨水通过连通流动通道18与空气一起流进缓冲腔室16。由于气泡在浮力的作用下向上移动,所以只有墨水通过在垂直壁15的下面部分中的连通口15a流进第三存储腔室17中,从第三存储腔室17流过分隔壁26的连通口26a,在连通通道28中向上移动,并且通过区域31和流通口24a从连通通道28流进过滤器腔室34的上面部分中。On the other hand, when the ink is consumed, air flows in through the atmosphere-communicating through hole 67 (shown in FIG. 5 ), and the ink level in the first
之后,在过滤器腔室34中的墨水流过图7中所示的过滤器55,从通孔25a中流进差压调节阀存储腔室33,还流过与阀座部分25b分开的薄膜阀52的通孔52c,然后在图6中所示的凹槽部分35中向下移动并且流进供墨口4中。After that, the ink in the
因此就从墨盒中将墨水提供给记录头。Ink is thus supplied from the ink cartridge to the recording head.
因此,在该实施例中,在高浓度墨水层a中的墨水和在低浓度墨水层b中的墨水混合以便提供给记录头112,从而可以抑制墨水浓度出现变化,并且可以具有均匀的打印密度和质量。Therefore, in this embodiment, the ink in the high-concentration ink layer a and the ink in the low-concentration ink layer b are mixed to be supplied to the
如果在墨盒支架71中安装有不同种类的墨盒1的话,则在供墨口4达到供墨针72处之前,识别凸起部分68(显示在图8中)邻接墨盒支架71的识别件73(显示在图9中),从而阻挡住阀门操纵杆70的进入。因此,可以防止出现安放了不同种类的墨盒的问题。在该状态中,阀门操纵杆70不会到达操纵臂66任一个处并且因此阀体65保持在关闭的阀状态中,从而防止墨水存储腔室11中的墨水溶剂在它不用时蒸发。If different kinds of
另一方面,如果从墨盒支架71中的安装位置拆卸下墨盒1的话,则操纵臂66弹性地恢复,因为它不再被操纵杆70支撑,并且因此阀体65弹性地恢复,从而封闭住通孔60,从而切断了凹槽部分38和第一墨水存储腔室11之间的连通。On the other hand, if the
在该实施例中的墨水流动通道已经被描述成这样一种墨水流动通道,其中在第一墨水腔室11中在高浓度墨水层a中的墨水和在低浓度墨水层b中的墨水在供墨时刻流动并且在连通流动通道18中合并,但是本发明并不限于此。墨水流动通道可以使在图11中所示的那种(第二实施例)或在图12中所示的那种(第三实施例)。在该情况中,在高浓度墨水层中的墨水和在低浓度墨水层中的墨水可以混合几次并且墨水混合百分比可以与混合次数的增加相对应地增加。The ink flow channel in this embodiment has been described as an ink flow channel in which the ink in the high-concentration ink layer a and the ink in the low-concentration ink layer b in the
第二实施例second embodiment
如图11中所示,在第三墨水存储腔室17中,垂直壁15形成有通向高浓度墨水层a内部的(第二)连通口15a和通向低浓度墨水层b内部的(第一)连通口15b(开口面积大约为连通口15a的三倍)。连通口15a沿着重力方向设置在第二墨水存储腔室16中的最下面部分处。As shown in FIG. 11, in the third
因此,当将墨水提供给记录头112时,如在图11中的箭头所示,从第一墨水存储腔室11中流进第二墨水存储腔室16的墨水与在第二墨水存储腔室16中的高浓度墨水层a中的墨水合并在一起从而流过连通口15a,并且还与在低浓度墨水层b中的墨水合并在一起从而流过连通口15b。流过连通口15a和15b的墨水在第三墨水存储腔室17(高浓度墨水层a)的下面区域中合并从而朝着隔壁26的连通口26a流动。Therefore, when ink is supplied to the
在该实施例中,已经描述了流过连通口15a的墨水流量a和流过连通口15b的墨水流量b之间的流量比值被设定为1∶3(连通口15b的面积大约为连通口15a面积的三倍)的情况,但是本发明并不限于此并且流量比率a∶b可以被设定在1∶1至1∶3的范围内。在该情况中,如果流量比值a∶b设定在1∶1至1∶3的范围之外的话,则连通口15a的流过阻力于连通口15b的阻力相比变得太大(流过阻力比值变得不够),并且流过连通口15a的墨水流量减小。In this embodiment, it has been described that the flow rate ratio between the ink flow rate a flowing through the
第三实施例third embodiment
如图12中所示,在第三墨水存储腔室17中,在隔壁24和27之间设有具有通向高浓度墨水层a的内侧的连通口51a和通向低浓度墨水层b的内侧的连通口51b的隔壁51。As shown in FIG. 12, in the third
因此,在第三墨水存储腔室17的下面区域(高浓度墨水层a)中流过隔壁26的连通口26a的墨水与在隔壁26的左边上的高浓度墨水层a中墨水合并以便流过连通口51a,并且还与在隔壁24的左边上的低浓度墨水层b中的墨水合并以便流过连通口51b,如由在图12中的箭头所示。流过连通口51a和51b的墨水在隔壁27和51之间的下面区域中合并以流向隔壁27的连通口27a。Therefore, the ink flowing through the
因此,在第一至第三实施例的每一个中,已经描述了隔壁形成有连通口以混合墨水的情况,但是本发明并不限于此,在过滤腔室34中可以设置如图13中所示的墨水导向通道161(第四实施例)以混合墨水。Therefore, in each of the first to third embodiments, the case where the partition wall is formed with a communication port to mix ink has been described, but the present invention is not limited thereto, and in the
如图13中所示,墨水导向通道161如此形成,它沿着隔壁24的内圆周表面延伸并且通向区域31(在图5中所示)和过滤腔室34的内侧。在过滤腔室34中,当提供墨水时,使来自区域31(连通口24a)的墨水从上面部分流到下面部分。As shown in FIG. 13 , the
因此,当将墨水提供给记录头112时,流过区域31的墨水沿着墨水导向通道161被引导到过滤腔室的下面部分并且从过滤腔室的下面部分流到通孔25a(在过滤腔室的上面部分中制出的通孔)同时使该墨水混合,如由图13中的箭头所示。Therefore, when ink is supplied to the
从上面的说明书中可以看出,根据墨盒以及使用根据本发明的墨盒的喷墨记录设备,在墨盒中的墨水在使用时可以充分混合,从而可以获得均匀的打印密度和质量。As can be seen from the above description, according to the ink cartridge and the inkjet recording apparatus using the ink cartridge according to the present invention, the ink in the ink cartridge can be sufficiently mixed during use, so that uniform printing density and quality can be obtained.
Claims (3)
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105936187A (en) * | 2015-03-03 | 2016-09-14 | 精工爱普生株式会社 | Liquid storing body |
CN107215101A (en) * | 2016-03-22 | 2017-09-29 | 海德堡印刷机械股份公司 | Equipment for supplying ink in a looping fashion at least one print head |
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2002
- 2002-05-17 CN CN 200510092148 patent/CN1727189A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105936187A (en) * | 2015-03-03 | 2016-09-14 | 精工爱普生株式会社 | Liquid storing body |
CN107215101A (en) * | 2016-03-22 | 2017-09-29 | 海德堡印刷机械股份公司 | Equipment for supplying ink in a looping fashion at least one print head |
CN107215101B (en) * | 2016-03-22 | 2020-01-07 | 海德堡印刷机械股份公司 | Device for cyclically supplying at least one printing head with ink |
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