CN1537735A - High strength vitreous brick and its production method - Google Patents
High strength vitreous brick and its production method Download PDFInfo
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- CN1537735A CN1537735A CNA031121764A CN03112176A CN1537735A CN 1537735 A CN1537735 A CN 1537735A CN A031121764 A CNA031121764 A CN A031121764A CN 03112176 A CN03112176 A CN 03112176A CN 1537735 A CN1537735 A CN 1537735A
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Abstract
A high-strength vitreous brik is made up of the glass plate (7-8 mm in thickness) through printing pattern layer and color layer, and toughening. Its advantages are high strength and no radiation.
Description
Technical field: the invention belongs to building material technical field, relate to a kind of body of wall, flooring, ceiling ornamental high strength vitreous brick and production method thereof.
Background technology: at present, the ornament materials that building trade is used, mainly with wall body brick or porcelain watt, floor tile is mainly used in the flooring for external and internal wall, and ceiling is mainly used plasterboard.These adornments are generally pottery or gypsum material is made, and shelter has played certain positive role for improving environmental sanitation, beautifying.But low, the easy fragmentation of these adornment ubiquity intensity, and easy radiation when being used for outer body of wall.
Summary of the invention: the purpose of this invention is to provide a kind of shock-resistant, intensity is high, non-radiating, difficult broken high strength vitreous brick and production method thereof, to remedy the deficiencies in the prior art.
For achieving the above object, vitreous brick of the present invention has been taked following technical scheme: it comprises glass plate, is printed on the pattern layer on the glass plate, and printing color layer on the pattern layer forms through the tempering processing.
Described pattern layer, coat of colo(u)r are to be made by the pigment powder and the terpinol that are equal to character with glass plate.
The production method of vitreous brick of the present invention the steps include:
1, selects materials: select crystal former;
2, cutting: according to finished product standard pattern cutting, require the cut lengths deviation: overgauge is 0, and minus deviation is less than-0.3, no marking;
3, mill, cut edge: carry out limit portion with full-automatic straight flange machine and fall water chestnut, thickness of glass is less than 6mm, and stock removal is 1 * 45 °, and thickness of glass is greater than 6mm, and stock removal is 1.5-2.0 * 45 °, requires grinding smooth, no chip, no unfilled corner;
4, wash clean: the glass plate that mill is cut cleans, neatly, requires glass surface clean, no dirt;
5, printing is dry: carry out the pigment allotment before the printing earlier, the component of pigment and weight proportion are: pigment powder: terpinol is 1: 1-1.5, requirement pigment lovely luster, the concentration collocation rationally, again glass plate is placed printing automatically on the printing machine, printing can be carried out one-step print by the design pattern standard, also can repeatedly print, the glass plate that is about to after the one-step print drying is finished carries out second impression drying with the seal net of another kind of color again, so overlap operation repeatedly requires the printed patterns decorative pattern clear, even;
6, tempering: directly enter the tempering operation through the automatic dried glass plate that has patterned layer, coat of colo(u)r of printing, according to the thickness different mining of glass plate with different tempering design temperatures, heat time heating time and blast control range;
7, packing warehouse-in: product carries out holding paper through after the assay was approved, the packing warehouse-in.
Vitreous brick of the present invention; shock-resistant, intensity is high; getting thickness is the vitreous brick of 7-8mm; 227g steel ball 4m highly freely falls not have and damages; 1kg steel ball 3.6m highly freely falls not have and damages, and its intensity is 8-10 times of general floorings brick, along with the increase of vitreous brick thickness; its intensity and increasing, and be used for indoor and outdoor and decorate radiationless phenomenon.
The specific embodiment:
Embodiment 1: getting high-quality does not have damaged 4mm plate glass, presses pattern standard cutting, and overgauge is 0 after testing, and minus deviation is less than-0.3mm, no marking; Carry out limit portion with full-automatic straight flange machine and fall water chestnut, stock removal is 1 * 45 °; The glass plate of smooth, the no chip of grinding, no unfilled corner is cleaned, neatly; The glass plate of surface clean, no dirt is printed drying, get black pigment powder 1kg earlier, terpinol 1kg allocates, and the glass plate with cleaning places on the printing machine earlier with seal wire mark floral designs layer again, republish coat of colo(u)r after drying, carry out drying then; Clear, the uniform glass plate of printed patterns decorative pattern is sent into horizontal stove carry out the tempering processing, set the tempering temperature and remain between 695-705 ℃, be controlled at 140-160s heat time heating time, blast is controlled at 720-800Pa, turnover stove speed is 550mm/s, cold and hot slew rate 250mm/s; The finished product that is up to the standards is carried out holding paper, the packing warehouse-in.
Embodiment 2: according to embodiment 1, get high-quality and do not have damaged 5mm plate glass, set the tempering temperature and remain on 690-705 ℃, be controlled at 185-210s heat time heating time, blast is controlled at 550-650Pa.
Embodiment 3: according to embodiment 1, get high-quality and do not have damaged 7mm plate glass, carry out limit portion with full-automatic straight flange machine and fall water chestnut, stock removal is 2.0 * 45 °, set the tempering temperature and be controlled at 690-700 ℃, be controlled at 270-290s heat time heating time, blast is controlled at 400-450Pa, turnover stove speed 480mm/s, cold and hot slew rate 220mm/s.
Embodiment 4: according to embodiment 3, get high-quality and do not have damaged 8mm plate glass, set the tempering temperature and be controlled at 685-695 ℃, be controlled at 310-340s heat time heating time, blast is controlled at 350--400Pa.
Embodiment 5: according to embodiment 3, get high-quality and do not have damaged 10mm plate glass, set the tempering temperature and be controlled at 680-695 ℃, be controlled at 400-430s heat time heating time, blast is controlled at 350-400Pa.Turnover stove speed 450mm/s, cold and hot slew rate 200mm/s.
Embodiment 6: according to embodiment 3, get high-quality and do not have damaged 12mm plate glass, set the tempering temperature and be controlled at 680-695 ℃, be controlled at 500-550s heat time heating time, blast is controlled at 150-200Pa.Turnover stove speed 400mm/s, cold and hot slew rate 180mm/s.
Embodiment 7: according to embodiment 1,2,3,4,5 or 6, get viridine green 1kg, terpinol 1.5kg.
Embodiment 8: according to embodiment 7, and extracting waste pigment 1kg, terpinol 1.2kg.
Embodiment 9: according to embodiment 7, get red pigment 1kg.
Embodiment 10: according to embodiment 7, and extracting yellow pigment 1kg.
Embodiment 11: according to embodiment 7, get blue look pigment 1kg.
Embodiment 12: according to embodiment 8, get red pigment 1kg.
Embodiment 13: according to embodiment 8, and extracting yellow pigment 1kg.
Embodiment 14: according to embodiment 8, get blue look pigment 1kg.
The high strength vitreous brick of the present invention that embodiment 3,4 is produced, the shock resistance experiment, 227g steel ball 4m highly freely falls not damaged; 1kg steel ball 3.6m highly freely falls, and the high strength vitreous brick of the present invention that not damaged, the arbitrary embodiment of embodiment 1-14 are produced strengthens along with its intensity of increase of vitreous brick thickness through evidence.And be used for indoor and outdoor and decorate radiationless phenomenon.
Claims (10)
1, a kind of high strength vitreous brick is characterized in that it comprises glass plate, is printed on the pattern layer on the glass plate, and printing color layer on the pattern layer forms through explained hereafter such as tempering processing.
2, high strength vitreous brick according to claim 1 is characterized in that said pattern layer, coat of colo(u)r, is to be made by the pigment powder and the terpinol that are equal to character with glass plate.
3, high strength vitreous brick according to claim 1 is characterized in that the production method of said vitreous brick the steps include:
(1) selects materials: select crystal former;
(2) cutting: according to finished product standard pattern cutting, require the cut lengths deviation: overgauge is 0, and minus deviation is less than-0.3, no marking;
(3) mill, cut edge: carry out limit portion with full-automatic straight flange machine and fall water chestnut, thickness of glass is less than 6mm, and stock removal is 1 * 45 °, and thickness of glass is greater than 6mm, and stock removal is 1.5-2.0 * 45 °, requires grinding smooth, no chip, no unfilled corner;
(4) wash clean: the glass plate that mill is cut cleans, neatly, requires glass surface clean, no dirt;
(5) printing is dry: carry out the pigment allotment before the printing earlier, the component of pigment and weight proportion are: pigment powder: terpinol is 1: 1-1.5, requirement pigment lovely luster, the concentration collocation rationally, again glass plate is placed printing automatically on the printing machine, printing can be carried out one-step print by the design pattern standard, also can repeatedly print, the glass plate that is about to after the one-step print drying is finished carries out second impression drying with the seal net of another kind of color again, so overlap operation repeatedly requires the printed patterns decorative pattern clear, even;
(6) tempering: directly enter the tempering operation through the automatic dried glass plate that has patterned layer, coat of colo(u)r of printing, according to the thickness different mining of glass plate with different tempering design temperatures, heat time heating time and blast control range;
(7) packing warehouse-in: product carries out holding paper through after the assay was approved, the packing warehouse-in.
4, vitreous brick according to claim 1 and 2 is characterized in that said pattern layer, coat of colo(u)r can make with black, white, red, yellow, green, blue pigment of all kinds.
5, the production method of vitreous brick according to claim 3, when the thickness that it is characterized in that said step (6) glass plate was 4mm, setting the tempering temperature was 695-705 ℃, is controlled at 140-160s heat time heating time, blast is controlled at 720-800Pa.
6, the production method of vitreous brick according to claim 2, when the thickness that it is characterized in that said step (6) glass plate was 5mm, setting the tempering temperature was 690-705 ℃, is controlled at 185-210s heat time heating time, blast is controlled at 550-650Pa.
7, the production method of vitreous brick according to claim 3, when the thickness that it is characterized in that said step (6) glass plate was 7mm, setting the tempering temperature was 690-700 ℃, is controlled at 270-290s heat time heating time, blast is controlled at 400-450Pa.
8, the production method of vitreous brick according to claim 3, when the thickness that it is characterized in that said step (6) glass plate was 8mm, setting the tempering temperature was 685-695 ℃, is controlled at 310-340s heat time heating time, blast is controlled at 350-400Pa.
9, the production method of vitreous brick according to claim 3, when the thickness that it is characterized in that said step (6) glass plate was 10mm, setting the tempering temperature was 680-695 ℃, is controlled at 400-430s heat time heating time, blast is controlled at 300-350Pa.
10, the production method of vitreous brick according to claim 3, when the thickness that it is characterized in that said step (6) glass plate was 12mm, setting the tempering temperature was 680-690 ℃, is controlled at 500-550s heat time heating time, blast is controlled at 150-200Pa.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA031121764A CN1537735A (en) | 2003-04-18 | 2003-04-18 | High strength vitreous brick and its production method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA031121764A CN1537735A (en) | 2003-04-18 | 2003-04-18 | High strength vitreous brick and its production method |
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| Publication Number | Publication Date |
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| CN1537735A true CN1537735A (en) | 2004-10-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNA031121764A Pending CN1537735A (en) | 2003-04-18 | 2003-04-18 | High strength vitreous brick and its production method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102503099A (en) * | 2011-10-31 | 2012-06-20 | 中山市格兰特实业有限公司火炬分公司 | Method for tempering 4-6mm low-E (low emissivity) glass |
| CN101747019B (en) * | 2008-12-10 | 2013-03-27 | 上海斯米克建筑陶瓷股份有限公司 | Process for producing natural travertine-imitated vitrified brick |
-
2003
- 2003-04-18 CN CNA031121764A patent/CN1537735A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101747019B (en) * | 2008-12-10 | 2013-03-27 | 上海斯米克建筑陶瓷股份有限公司 | Process for producing natural travertine-imitated vitrified brick |
| CN102503099A (en) * | 2011-10-31 | 2012-06-20 | 中山市格兰特实业有限公司火炬分公司 | Method for tempering 4-6mm low-E (low emissivity) glass |
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