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CN1446251A - 具有改进的防锈和耐磨损性能的润滑脂组合物 - Google Patents

具有改进的防锈和耐磨损性能的润滑脂组合物 Download PDF

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Publication number
CN1446251A
CN1446251A CN01813908A CN01813908A CN1446251A CN 1446251 A CN1446251 A CN 1446251A CN 01813908 A CN01813908 A CN 01813908A CN 01813908 A CN01813908 A CN 01813908A CN 1446251 A CN1446251 A CN 1446251A
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Prior art keywords
grease composition
benzotriazole
grease
additives
composition according
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CN01813908A
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CN1191341C (zh
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尾崎幸洋
筱田宪明
中沢贡一
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Shell Internationale Research Maatschappij BV
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Shell Internationale Research Maatschappij BV
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Abstract

一种含有基础油和增稠剂的润滑脂组合物,以整个润滑脂组合物为基准,该润滑脂中附加含有0.05wt%-30wt%的硫代硫酸钠和至少0.1wt%的一种或多种选自水杨酸钙、水杨酸镁、苯酚钙和/或磺酸钙的添加剂(A);使用所述润滑脂组合物以改进防锈和抗磨损性,以及制备所述润滑脂组合物的方法。

Description

具有改进的防锈和耐磨损性能的润滑脂组合物
本发明涉及具有改进的防锈和耐磨损性能的润滑脂组合物。
极限压力润滑脂具有许多用途,因为其具有良好的耐磨损性以及抗负荷能力,例如用于汽车的轴承和齿轮、钢铁、轨道和各种其它工业机械设备上。
一般来说,典型的极限压力润滑脂组合物包括各种类型的润滑脂、添加剂例如硫化烯烃、硫化油脂、硫-磷基极限压力剂、油制品、二硫化钼、有机钼化合物、铅化合物和二硫代磷酸锌。
近来的技术已经公开了含有硫代硫酸钠的润滑脂组合物,其具有良好的极限压力性能:在日本公开专利3-131690、日本公开专利11-35965和美国专利4,923,625中已经公开。
但是,在这些现有技术文献中,耐磨损性不能令人满意,并且更进一步存在生锈的可能,这是因为硫代硫酸钠具有吸湿性能。具体来说,由于在含有大量水的条件下,使钢设备和粮食机器的轴承和齿轮润滑,这样会促进产品生锈而且容易产生与润滑相关的问题。
所以,非常需要提供一种润滑脂组合物,其中含有硫代硫酸钠的润滑脂组合物的极限压力性能保持良好,同时能抑制铁锈的产生并且也改进抗磨损性。
本发明提供一种含有基础油和增稠剂的润滑脂组合物,以整个润滑脂组合物为基准,该润滑脂中附加含有0.05wt%-30wt%的硫代硫酸钠和至少0.1wt%的一种或多种选自水杨酸钙、水杨酸镁、苯酚钙和/或磺酸钙的添加剂(A)。
在优选的具体实施方式中,以整个润滑脂组合物为基准,本发明的润滑脂组合物更进一步含有至少0.1wt%的苯并三唑化合物(B)。
在根据本发明的润滑脂组合物中,增稠剂可以是如尿素化合物、锂皂、锂复合皂和铝复合皂的试剂,其可以单独或混合使用。除了具有尿素键的化合物之外,尿素化合物本质上可以是含有尿素键和尿烷键的化合物。可以便利地使用双脲、三脲和/或四脲增稠剂。也可以便利地使用脲亚氨化合物作为增稠剂。
在本发明的优选具体实施方案中,以整个润滑脂组合物为基准,使用2-35wt%的增稠剂。
根据本发明使用的基础油可以是植物油、矿物油和合成油例如酯油、醚油和烃油。
根据本发明使用的硫代硫酸钠可以是Na2S2O3(无水的)或者Na2S2O3·5H2O(五水合物),或其混合物。也可以使用含有硫代硫酸钠的商业添加剂(例如Desilube 88,Desilube Technology Incorporated,USA)。
以整个润滑脂组合物为基准,优选添加硫代硫酸钠用量的范围是0.2wt%-20wt%,更优选的范围是0.2wt%-10wt%,更优选的范围是0.2wt%-8wt%和最优选的范围是0.5wt%-6wt%。
以整个润滑脂组合物为基准,优选地,选自水杨酸钙、水杨酸镁、苯酚钙和/或磺酸钙的一种或多种添加剂(A),每种用量的范围是0.1wt%-5wt%,更优选范围是0.2wt%-3wt%。
以整个润滑脂组合物为基准,优选苯并三唑(B)用量的范围是0.1wt%-5wt%,更优选的范围是0.2wt%-3wt%。
当上述添加剂(A)的量少于0.1wt%时,防锈作用不够,当上述添加剂(B)的量少于0.1wt%时,抗磨损性促进作用不够。
当任何一种添加剂的量多于5%时,在其效果方面具有局限性或没有更进一步的增加。
上述苯并三唑(B)的实施例包括1,2,3-苯并三唑,2-(2’-羟基-5’-甲基苯基)苯并三唑,2-[2’-羟基-3’-(3″,4″,5″,6″-四氢邻苯二甲酰亚氨基甲基)-5’-甲基苯基]苯并三唑,2-(2’-羟基-3’,5’-二叔丁基苯基)苯并三唑,2-(2’-羟基-5’-叔辛基苯基)苯并三唑,2-(2’-羟基-3’,5’-二叔戊基苯基)苯并三唑,2-[2-羟基-3,5-双(α,α-二甲基苄基)苯基]-2H-苯并三唑和2-(2’-羟基-3’-十一烷基-5’-甲基苯基)苯并三唑。
本发明的润滑脂组合物可以更进一步含有附加添加剂,例如抗氧化剂如胺和苯酚;极限压力添加剂如硫化烯烃和硫化油脂;抗极限压力/磨损剂如亚磷酸盐和磷酸盐;增稠剂如聚丁烯和聚甲基丙烯酸酯;固体润滑剂如氮化硼和二硫化钼;和各种其它添加剂。
根据本发明的润滑脂组合物可以通过预先混合硫代硫酸钠,选自水杨酸钙、水杨酸镁、苯酚钙和/或磺酸钙的一种或多种添加剂(A),和任何其它要加入到基础油中的添加剂,然后将混合物加入到含有基础油和增稠剂的基础润滑脂中来制备;或者通过将每种添加剂都单独加入到基础润滑脂中来制备。这些可以通过热混合或冷混合得到,随后通过均质化以确保添加剂组分的均匀分散。
根据本发明的润滑脂组合物可以方便地应用在轴承、齿轮和接头处如等速接头。
用下面的相关实施例描述本发明,但是无论如何,这些实施例不限制本发明的保护范围。
实施例 润滑脂组合物的制备
实施例和对比实施例的润滑脂是根据表1-9所给的配方得到的,将相应于上述(A)和(B)的添加剂或其他添加剂加入到基础润滑脂中,用三辊磨(three-roll mil1)处理这些物质。基础润滑脂组合物如下所示。I.尿素基础润滑脂
在纯化的矿物油(在100℃下,运动粘度大约为15毫米2/秒;5400克)中,二苯基甲烷-4,4’-二异氰酸酯(295.2克)和辛胺(304.8克)反应;将得到的尿素化合物均匀分散,由此得到稠度为289(在25℃下,60W)和滴点为263℃的尿素基础润滑脂。尿素化合物的含量为10wt%。II.锂皂基础润滑脂
将12-羟基硬脂酸锂(600克)溶解和均匀分散在纯化的矿物油中(在100℃下,运动粘度大约为15毫米2/秒;5400克),得到稠度为268(在25℃下,60W)和滴点为199℃的锂皂基础润滑脂。锂皂的含量为10wt%。III.锂复合皂基础润滑脂
在纯化的矿物油(在100℃下,运动粘度大约为11毫米2/秒;4165克)中,12-羟基硬脂酸(350克)和氢氧化锂(50.5克)反应,然后,通过壬二酸(120.65克)和氢氧化锂(59.0克)的反应和均匀分散处理,得到稠度为281(在25℃下,60W)和滴点为259℃的复合锂皂基础润滑脂。锂复合皂的含量为10.4wt%。IV.铝复合皂基础润滑脂
将苯甲酸(158.22克)和硬脂酸(334.8克)溶解在纯化的矿物油(在100℃下,运动粘度大约为11毫米2/秒;4272克)中,然后,通过添加商业上的环状氧化铝丙醇盐(cyclic aluminium oxide propylate)润滑液[商品名:Arugoma(Algomer),Sengen Fain Kemikaru(Sengen Fine Chemicals)K.K.生产]进行反应,得到稠度为279(在25℃下,60W)和滴点为258℃的复合铝皂基础润滑脂;处理所生产的皂以使其均匀分散。锂复合皂的含量为11wt%。苯甲酸(BA)和硬脂酸(FA)的摩尔比表示为BA/FA=1.1∶1,苯甲酸加上硬脂酸与铝的摩尔比表示为(BA+FA)/Al=1.9∶1。
通过进行防锈测试(湿度测试)和四球(four-ball)测试(EP测试和抗磨损测试)可以确定防锈性能、极限压力和磨损性能。湿度测试
根据JIS(日本工业标准)K2220 5.17湿度测试,将润滑脂样品均匀涂布在测试片的整个表面上,用这样的方法,涂布到测试片表面上的润滑脂的量为0.30克±0.05克。将涂布有润滑脂的钢板悬挂在49℃温度下和相对湿度至少为95%的潮湿橱柜中,2个星期之后,用生锈程度表示JIS K2246等级。
    等级     %产生的锈
    等级A     0
    等级B     1-10
    等级C     11-25
    等级D     26-50
    等级E     51-100
EP测试
根据ASTM(美国材料测试学会)D2596,通过四球试验测定膨胀负载(N)。
测试条件:  旋转速率:1770±60转数/分
                温度:27±8℃
                时间:10±0.2秒抗磨损性测试
根据ASTM D2266测定在四球试验中所使用球上面的磨损标记的直径。
测试条件:  旋转速率:    1200±50转数/分
                温度:    75±1.7℃
                负载:    40±2千克力(392±2牛顿)
                时间:    60±1分钟添加剂
在下表中,如*1-*10所示:
Desilube 88,*1是Desilube Technology Incorporated的含硫代硫酸钠的无机S-P添加剂的商品名。
下面是根据本发明相应于上述添加剂(A)的产品。
SAP001,*2,是Infineum Limited的水杨酸钙的商品名。
SAP007,*3,是Infineum Limited的水杨酸镁的商品名。
OLOA219,*4,是Oronaito Japan(K.K)的苯酚钙的商品名。
NA-SUL 729,*5,是King Industries Incorporated的磺酸钙的商品名。
下面是根据本发明相应于上述添加剂(B)的产品。
BT-120,*6,是Shirokita Kagaku(Shirokita Chemicals)(K.K.)的1,2,3-苯并三唑的商品名。
下面是除了(A)和(B)之外的添加剂。
NA-SUL ZS,*7,是King Industries Incorporated的磺酸锌的商品名。
Dailube Z-500,*8,是Dainippon Inki Kagaku Kogyo(Dainippon Inkand Chemicals)(K.K)的稀释在矿物油(5%锌金属)中的环烷酸锌的商品名。
NA-SUL SS,*9,是King Industries Incorporated的磺酸钠的商品名。
NA-SUL 707,*10,是King Industries Incorporated的磺酸锂的商品名。
                                                           表1
实施例 1  2  3  4  5  6  7  8  9  10
组合物wt%  基础润滑脂  尿素润滑脂  95.0  95.0  95.0  95.0  95.0  95.0  95.0  95.0  95.0  95.0
添加剂  Na2S2O3  3.0  3.0  3.0  3.0
 Na2S2O3·5H2O  3.0  3.0  3.0  3.0
 Desilube 88  *1  3.0  3.0
 SAP001       *2  2.0  2.0  2.0
 SAP007       *3  2.0  2.0  2.0
 OLOA219      *4  2.0  2.0
 NA-SUL 729   *5  2.0  2.0
 BT-120       *6
  总计  100  100  100  100  100  100  100  100  100  100
测试结果   防锈测试  湿度测试  A  A  A  A  A  A  A  A  A  A
  四球测试  膨胀负载,牛顿磨损标记直径,毫米  78450.71  78450.71  78450.63  78450.71  60800.71  60800.71  60800.58  60800.68  78450.70  78450.69
                                                       表2
实施例 11  12  13  14  15  16  17  18  19  20
组合物wt% 基础润滑脂  尿素润滑脂 95.0  95.0  93.0  93.0  94.5  94.5  94.5  92.5  93.0  93.0
添加剂  Na2S2O3  3.0  3.0  3.0  2.0
 Na2S2O3·5H2O  1.0  3.0  1.0  2.0
 Desilube 88    *1  3.0  3.0  2.0  3.0  1.0
 SAP001    *2  2.0  2.0  2.0  2.0  1.0
 SAP007    *3  2.0  1.0  1.0  1.0
 OLOA219   *4  2.0  1.0  0.5  1.0
 NA-SUL 729    *5  2.0  2.0  2.0
 BT-120        *6  0.5  0.5  2.0  0.5  2.0  2.0
总计  100  100  100  100  100  100  100  100  100  100
测试结果 防锈测试  湿度测试  A  A  A  A  A  A  A  A  A  A
四球测试  膨胀负载,牛顿磨损标记直径,毫米  78450.55  78450.68  78450.69  78450.67  78450.46  60800.43  78450.45  78450.39  78450.39  78450.45
                                                       表3
实施例  21  22  23  24  25  26  27  28  29  30
组合物wt% 基础润滑脂 锂皂润滑脂  95.0  95.0  93.0  93.0  94.5  93.0  93.0  93.0  93.0  93.0
添加剂  Na2S2O3  2.0  2.0  3.0  2.0  2.0
 Na2S2O3·5H2O  1.0  2.0  1.0  1.0  2.0
 Desilube 88    *1  3.0  1.0  1.0  3.0  3.0  1.0
 SAP001    *2  1.0  1.0
 SAP007    *3  2.0  2.0  2.0  1.0
 0LOA219   *4  2.0  2.0  2.0  0.5  1.0  1.0  1.0  2.0
 NA-SUL 729    *5  2.0  2.0
 BT-120        *6  2.0  2.0  2.0  2.0  2.0
总计 100  100  100  100  100  100  100  100  100  100
测试结果 防锈测试  湿度测试  A  A  A  A  A  A  A  A  A  A
四球测试  膨胀负载,牛顿磨损标记直径,毫米  60800.72  60800.72  60800.71  60800.68  60800.72  60800.47  60800.49  60800.39  60800.49  60800.50
                                                       表4
实施例 31  32  33  34  35  36  37  38  39  40
组合物wt% 基础润滑脂  锂复合皂润滑脂 95.0  95.0  95.0  94.0  95.0  93.0  93.0  93.0  94.0  94.0
添加剂  Na2S2O3  3.0  3.0
 Na2S2O3·5H2O  3.0  3.0  1.0  3.0  3.0  1.0
 Desilube 88    *1  3.0  2.0  3.0  2.0
 SAP001    *2  2.0  2.0  1.0
 SAP007    *3  2.0  2.0
 OLOA219   *4 2.0  1.0  1.0  2.0  1.0  1.0
 NA-SUL 729    *5  2.0  1.0
 BT-120    *6  2.0  2.0  2.0  2.0  1.0
总计  100  100  100  100  100  100  100  100  100  100
测试结果 防锈测试  湿度测试  A  A  A  A  A  A  A  A  A  A
四球测试  膨胀负载,牛顿磨损标记直径,毫米  60800.60  49030.79  60800.78  49030.78  60800.77  60800.47  49030.48  60800.54  49030.56  60800.51
                                                            表5
实施例 41  42  43  44  45  46  47  48  49  50
组合物wt% 基础润滑脂  铝复合皂润滑脂  93.0  93.0  93.0  93.0  93.0  93.0  93.0  93.0  93.0  93.0
添加剂  Na2S2O3  3.0  3.0  1.0  2.0
 Na2S2O3·5H2O  3.0  3.0  3.0  2.0
 Desilube 88  *1  3.0  3.0  2.0  1.0  1.0
 SAP001       *2  2.0  2.0  1.0
 SAP007       *3  2.0  1.0  2.0  1.0
 OLOA219      *4  2.0  1.0  1.0  1.0
 NA-SUL 729   *5  2.0  1.0  1.0
 BT-120       *6  2.0  2.0  2.0  2.0  2.0  2.0  2.0  2.0  2.0  2.0
总计  100  100  100  100  100  100  100  100  100  100
测试 防锈测试  湿度测试  A  A  A  A  A  A  A  A  A  A
四球测试  膨胀负载,牛顿磨损标记直径,毫米  39220.73  39220.71  30890.72  30890.68  39220.70  39220.73  30890.70  39220.67  39220.72  39220.71
                                                        表6
对比实施例     1     2     3     4     5     6     7     8     9     10
组合物wt% 基础润滑脂  尿素润滑脂    100.0     97.0     97.0     94.0     93.0     93.0     93.0     93.0     93.0     93.0
添加剂  Na2S2O3     3.0     3.0     2.0     3.0
 Na2S2O3·5H2O     3.0     1.0     3.0     2.0
 Desilube 88    *1     3.0     3.0     1.0
 SAP001    *7     4.0
 Dailube Z-500  *8   4.0   2.0
 NA-SUL SS    *9   4.0   2.0     2.0
 NA-SUL 707    *10     4.0     2.0
 总计     100     100     100     100     100     100     100     100     100     100
测试结果 防锈测试  湿度测试     A     E     E     E     E     E     E     E     E     E
四球测试  膨胀负载,牛顿磨损标记直径,毫米     15700.88     78450.68     60800.72     78450.68     78450.72     78450.78     78450.89     60800.84     78450.81     78450.87
                                                             表7
对比实施例 11  12  13  14  15  16  17  18  19  20
组合物wt% 基础润滑脂  锂皂润滑脂 100.0  97.0  97.0  97.0  93.0  93.0  93.0  93.0  93.0  93.0
添加剂  Na2S2O3  3.0  3.0  2.0  3.0
 Na2S2O3·5H2O  3.0  1.0  3.0  2.0
 Desilube 88    *1  3.0  3.0  1.0
 SAP001    *7  4.0
 Dailube  Z-500    *8  4.0  2.0
 NA-SUL SS    *9  4.0  2.0  2.0
 NA-SUL 707    *10  4.0  2.0
 Na2S2O3  100  100  100  100  100  100  100  100  100  100
测试结果 防锈测试  湿度测试  A  E  E  E  E  E  E  E  E  E
四球测试  膨胀负载,牛顿磨损标记直径,毫米  12360.93  60800.74  49030.72  60800.69  60800.71  60800.70  60800.69  49030.68  60800.74  60800.66
                                                               表8
对比实施例 21  22  23  24  25  26  27  28  29  30
组合物wt% 基础润滑脂  锂皂润滑脂  100.0  97.0  97.0  97.0  93.0  93.0  93.0  93.0  93.0  93.0
添加剂  Na2S2O3  3.0  3.0  2.0  3.0
 Na2S2O3·5H2O  3.0  1.0  3.0  2.0
 Desilube 88    *1  3.0  3.0  1.0
 SAP001    *7  4.0
 Dailube Z-500    *8  4.0  2.0
 NA-SUL SS    *9  4.0  2.0  2.0
 NA-SUL 707    *10  4.0  2.0
 Na2S2O3  100  100  100  100  100  100  100  100  100  100
测试结果 防锈测试  湿度测试  A  E  E  E  E  E  E  E  E  E
四球测试  膨胀负载,牛顿磨损标记直径,毫米  15700.79  60800.78  60800.77  60800.76  60800.78  60800.76  60800.65  60800.79  60800.71  60800.69
                                                           表9
对比实施例 31  32  33  34  35  36  37  38  39  40
组合物wt% 基础润滑脂  铝复合皂润滑脂  100.0  97.0  97.0  97.0  93.0  93.0  93.0  93.0  93.0  93.0
添加剂  Na2S2O3  3.0  3.0  2.0  3.0
 Na2S2O3·5H2O  3.0  1.0  3.0  2.0
 Desilube 88    *1  3.0  3.0  1.0
 SAP001    *7  4.0
 Dailube Z-500    *8  4.0  2.0
 NA-SUL SS    *9  4.0  2.0  2.0
 NA-SUL 707  *10  4.0  2.0
 Na2S2O3  100  100  100  100  100  100  100  100  100  100
测试结果 防锈测试  湿度测试  A  E  E  E  E  E  E  E  E  E
四球测试  膨胀负载,牛顿磨损标记直径,毫米  15700.98  30890.71  30890.70  39220.69  39220.72  39220.72  39220.76  30890.81  39220.70  39220.84
发明效果
从表1-5的实施例和表6-9的对比实施例可以清楚地看出,根据本发明的润滑脂组合物,其中将上述添加剂(A)加入到润滑脂组合物中并且将硫代硫酸钠复合在其中,具有良好的极限压力性能并且显著增加其防锈性能。润滑脂组合物,其中将上述添加剂(A)和上述苯并三唑化合物(B)加入到润滑脂中并且将硫代硫酸钠复合在其中,也具有良好的极限压力和防锈性能并且附加地具有抗磨损性。在尿素润滑脂、锂皂润滑脂和锂复合皂润滑脂中,抗磨损性明显增加。很长时间,硫代硫酸钠被认作食品添加剂,也被称作解毒剂,它是一种不仅对人体而且对全球环境温和的添加剂。所以,根据本发明的组合物是与环境不矛盾的良好润滑脂。

Claims (10)

1.一种含有基础油和增稠剂的润滑脂组合物,以整个润滑脂组合物为基准,该润滑脂中附加含有0.05wt%-30wt%的硫代硫酸钠和至少0.1wt%的一种或多种选自水杨酸钙、水杨酸镁、苯酚钙和/或磺酸钙的添加剂(A)。
2.根据权利要求1的润滑脂组合物,以整个润滑脂组合物为基准,其中所述一种或多种添加剂(A)中的每种用量的范围是0.1wt%-5wt%。
3.根据权利要求1或2的润滑脂组合物,以整个润滑脂组合物为基准,其中所述一种或多种添加剂(A)中的每种用量的范围是0.2wt%-3wt%。
4.根据权利要求1-3之任一项的润滑脂组合物,以整个润滑脂组合物为基准,其中所述组合物更进一步含有至少0.1wt%的苯并三唑化合物(B)。
5.根据权利要求4的润滑脂组合物,以整个润滑脂组合物为基准,其中所述苯并三唑化合物(B)的用量范围是0.1wt%-5wt%。
6.根据权利要求4或5的润滑脂组合物,以整个润滑脂组合物为基准,其中所述苯并三唑化合物(B)的用量范围是0.2wt%-3wt%。
7.根据权利要求4-6之任一项的润滑脂组合物,其中所述苯并三唑化合物(B)选自1,2,3-苯并三唑,2-(2’-羟基-5’-甲基苯基)苯并三唑,2-[2’-羟基-3’-(3″,4″,5″,6″-四氢邻苯二甲酰亚氨基甲基)-5’-甲基苯基]苯并三唑,2-(2’-羟基-3’,5’-二叔丁基苯基)苯并三唑,2-(2’-羟基-5’-叔辛基苯基)苯并三唑,2-(2’-羟基-3’,5’-二叔戊基苯基)苯并三唑,2-[2-羟基-3,5-双(α,α-二甲基苄基)苯基]-2H-苯并三唑和2(2’-羟基-3’-十一烷基-5’-甲基苯基)苯并三唑。
8.根据权利要求1-7之任一项的润滑脂组合物,其中增稠剂是一种或多种尿素化合物,一种或多种锂皂和/或锂复合皂,或一种或多种铝复合皂。
9.根据权利要求1-8之任一项的润滑脂组合物的应用,可以改进防锈和抗磨损性。
10.根据权利要求1-8之任一项的润滑脂组合物的制备方法,其中预先混合硫代硫酸钠和选自水杨酸钙、水杨酸镁、苯酚钙和/或磺酸钙的一种或多种添加剂(A),将混合物加入到含有基础油和增稠剂的基础润滑脂中,或者其中将硫代硫酸钠和所述一种或多种添加剂(A)单独加入到基础润滑脂中。
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BR0113118B1 (pt) 2011-07-12
HUP0302687A3 (en) 2005-11-28
CN1191341C (zh) 2005-03-02
WO2002012418A3 (en) 2002-04-25
DE60121341T2 (de) 2007-07-26
WO2002012418A2 (en) 2002-02-14
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AU7981501A (en) 2002-02-18
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CA2418850A1 (en) 2002-02-14
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