The preparation production technique that contains the denier medicine
Technical field
The invention belongs to technical field of medicine.Be specifically related to contain the preparation production technique of denier medicine.
Background technology
Granulating process principal agent in tablet manufacturing exists wet granulation and dry granulation dual mode at present, and is comparatively extensive with the wet granulation range of application especially.Wherein wet granulation can be divided into: sieve granulation, fluidized-bed spray granulation, rotation granulation and wet-mixed of soft material granulated.Fluidized-bed spray granulation method wherein, the powder of the raw material that is about to be used to granulate places in the fluidising chamber, and the outside air heating enters fluidising chamber through the bottom screen cloth of fluidising chamber makes the pastille powder be in fluidized state.Binder solution is imported fluidising chamber and be sprayed into little droplet, powder is wetted and be agglomerated into granule, and continuing fluidized drying has suitable water content in granule, promptly.
For effective ingredient in the product is the part of principal agent, and pharmacopeia is limited its labelled amount, and especially the product for drug content≤10mg has also increased uniformity item, to guarantee the monolithic content of dispersion of low dose of product.And when the drug content of monolithic only is 0.005mg; belong to the denier product; because the drug content of this product is the 0.005mg/ sheet; with respect to a sheet heavily for its shared percentage ratio the tablet of 0.06g only be ten thousand/; the weight of supposing 1 dust is greatly about about 0.01mg; the weight of a hair of male is greatly about about 0.5mg; just require every weight that contains principal agent to differ the hair weight that is about 1/10 dust or 1/500, evenly more there is certain degree of difficulty in the content that reach every tablet of medicine.
Existing manufacturing technique is example with the ethinylestradiol:
1. form:
1,800,000 of inventorys |
The name of an article | Inventory (kg) | Purposes |
Ethinylestradiol | 0.009 | Principal agent |
Icing Sugar | 14.40 | In add |
Starch | 6.00 | Mix and beat |
Starch | 55.80 | In add adjuvant |
Starch | 1.98 | Dash the slurry adjuvant |
Icing Sugar | 21.60 | Dash the slurry adjuvant |
Dextrin | 1.98 | Dash the slurry adjuvant |
Magnesium stearate | 1.26 | Add adjuvant |
Gross weight | 103.029 | |
2. production technology
(1) starch and dextrin are all crossed 80 orders, and Saccharum Sinensis Roxb. 60 mesh sieves are beaten powder;
(2) ethinylestradiol 0.009Kg adds starch 1Kg, after beating with WF-180 (120 order) is mixed, adds 5Kg starch again and beats with WF-180 (120 order) is mixed;
(3) with starch 2.9Kg, white dextrin 6.3Kg, Icing Sugar 19.6Kg drops into successively and joins the slurry bucket, adds the mixing slurry of 100 ℃ of purified water (stirring of limit edged) to 49.5Kg, uses when being cooled to room temperature;
(4) by technology preparation pregelatinized Starch 17Kg, raw material are mixed beat powder 6.0225Kg, Icing Sugar 14Kg, starch 41Kg drops into truck successively, then truck is pushed a body;
(5) mixing of material, preheating under the situation of setting 50-75 ℃ of air intake, mixed 3 minutes and make the temperature of charge preheating in the time of 30-38 ℃, carried out spray granulation;
(6) do uniform particles ground and add magnesium stearate 1Kg after, through pelletizing machine 4# sieve plate granulate.
(7) amount control: ethinylestradiol 90-110%
See Fig. 1.
3. technological parameter
Sequence number | Project | Parameter |
1 | The spray gun type | One rifle three beams |
2 | Atomisation pressure | ≥3.8bar |
3 | Spouting velocity | 0.8-1kg/min |
4 | Slurry temperature | Room temperature |
5 | The whitewashing amount | 49.5kg/ pot |
6 | Inlet temperature | 50-75℃ |
7 | Temperature of charge | 30-38℃ |
8 | Leaving air temp | ≤40℃ |
9 | The shake number of times | 8-12 time |
10 | Shake at interval | 2-3 minute |
4. finished product content analysis result
| Content | Content | Content |
1 | 104.95% | 98.10% | 90.90% |
2 | 91.74% | 87.10% | 107.10% |
3 | 87.73% | 99.10% | 97.30% |
4 | 104.33% | 105.10% | 104.30% |
5 | 106.08% | 109.30% | 111.00% |
6 | 92.50% | 104.10% | 95.92% |
7 | 88.28% | 90.10% | 105.67% |
8 | 103.51% | 97.90% | 92.90% |
9 | 102.47% | 104.60% | 93.20% |
10 | 107.32% | 93.90% | 91.67% |
On average | 98.89% | 98.93% | 99.00% |
S | 7.83 | 7.07 | 7.34 |
A | 1.11 | 1.07 | 1.00 |
A+1.8S | 15.21 | 13.79 | 14.21 |
Though this production technology can reach the expection requirement, still, its result is in a kind of critical state, belongs to labile state, especially for the requirement of the Chinese Pharmacopoeia uniformity≤15%, still has a certain distance.
Summary of the invention
Technical problem to be solved by this invention is to overcome above-mentioned weak point, and research design can make and contain the production technology that the denier medicine is uniformly distributed in tablet.
Denier of the present invention is meant that drug content is 2.000~0.005mg/ sheet.
Design principle of the present invention is for adopting fluidized-bed spray granulation technology, principal agent is dissolved in advance in the medicinal solvent of 100 times of amounts, make the principal agent raw material be converted into free molecularity (state of tinyization) by original crystalline state, it is that to be the granules of accessories of fluidized state in the container adsorbed that principal agent solution is made tiny drips of solution with spray pattern, and then fully mix with relevant auxiliary materials, ethanol then volatilizees because of heating and can be used after reclaiming again, when the alcoholic solution that contains principal agent has sprayed, principal agent is even attitude with the most tiny particle diameter and is distributed among the adjuvant, spray into binding agent with conventional method at last and fixed, make it formation and contain the medicine homogeneous granules.Thereby reach the requirement of uniformity of dosage units.
The invention provides a kind of preparation production technique that contains the denier medicine, this technology comprises the following steps:
1. form
Inventory (ten thousand numbers) | 1,800,000 |
The name of an article | Inventory (kg) | Purposes |
Ethinylestradiol | 0.009 | Principal agent |
Alcohol 95 % | 12.00 | Solvent |
Distilled water | 4.00 | Solvent |
Pregelatinized Starch | 16.00 | In add adjuvant |
Icing Sugar | 13.00 | In add adjuvant |
Starch | 43.20 | In add adjuvant |
Starch | 2.70 | Dash the slurry adjuvant |
Dextrin | 5.40 | Dash the slurry adjuvant |
Icing Sugar | 18.00 | Dash the slurry adjuvant |
Magnesium stearate | 0.90 | Add adjuvant |
Gross weight | 99.21 | |
2. production technology
(1) starch and dextrin use after all crossing the 70-90 mesh sieve, and Icing Sugar is crossed 60 orders after beating powder with dusting cover;
(2) with raw material ethinylestradiol 0.01kg, be dissolved in 13.33kg ethanol after, add the 4.44kg distilled water again, be one group;
(3) with starch 3Kg, dextrin 6Kg, Icing Sugar 20Kg drops into successively and joins in the slurry bucket, adds 100 ℃ of pure water, and the limit edged is stirred to the mixing slurry binding agent of 55Kg, uses when being cooled to room temperature;
(4) with amylum pregelatinisatum 17.77Kg, Icing Sugar 14.223Kg, starch 48Kg drops into truck successively, then truck is pushed a body;
(5) mixing of material setting preheating under 50-75 ℃ of situation of inlet temperature, mixed 3 minutes, when making the temperature of charge preheating at 30-38 ℃, carry out spray granulation, spray the alcoholic solution of ethinylestradiol during operation earlier, and then whitewashing, starch temperature control during whitewashing in room temperature, and filter with 100 mesh sieves;
(6) do uniform particles ground and add magnesium stearate 1Kg after, through Fast granulate machine with No. 4 sieve plate granulate;
(7) the dried granule behind the granulate sucks mixer, mixes 10 minutes.
See Fig. 2.
3. technological parameter
Sequence number | Project | Parameter | Remarks |
1 | The spray gun type | One rifle three beams | / |
2 | The spray gun height | High | / |
3 | Atomisation pressure | ≥3.8bar | / |
4 | Spouting velocity | 0.8-1kg/min | / |
5 | Slurry temperature | Room temperature | / |
6 | The whitewashing amount | The 55kg/ pot | / |
7 | Inlet temperature | 50-75℃ | / |
8 | Temperature of charge | 30-38℃ | |
9 |
Leaving air temp |
≤40℃ |
/ |
10 |
The shake number of times |
8-12 time |
/ |
11 |
Shake at interval |
2-3 minute |
/ |
12 |
Drop temperature |
40-44℃ |
/ |
4. finished product content analysis result
Sampling | Content | Content | Content |
1 | 103.95% | 100.10% | 100.90% |
2 | 98.74% | 97.30% | 97.10% |
3 | 96.73% | 99.90% | 99.10% |
4 | 104.33% | 103.10% | 104.30% |
5 | 103.08% | 99.30% | 101.00% |
6 | 95.50% | 104.10% | 99.92% |
7 | 94.28% | 97.10% | 95.67% |
8 | 104.51% | 98.90% | 94.90% |
9 | 102.47% | 102.20% | 100.00% |
10 | 101.32% | 96.90% | 93.67% |
On average | 100.49% | 99.89% | 98.66% |
S | 3.87 | 2.54 | 3.27 |
A | 0.49 | 0.11 | 1.34 |
A+1.8S | 7.46 | 4.69 | 7.23 |
Annotate: this method of inspection is with reference to the high-efficient liquid phase technique under 24 editions Related product items of British Pharmacopoeia.
Production technology of the present invention can make the particle diameter of principal agent be controlled at minimum limiting the quantity of, and makes under the situation of principal agent denier 0.005mg/ sheet and distribute equably, has promoted the quality of medicine greatly.Production technology of the present invention can be used to prepare the preparation that contains the denier medicine, is particularly useful for the hormones preparation.
Description of drawings
The technological process of production figure of Fig. 1 prior art
Fig. 2 technological process of production figure of the present invention
The specific embodiment
Embodiment 1.
1. form
Inventory (ten thousand numbers) | 1,800,000 |
The name of an article | Inventory (kg) | Purposes |
Ethinylestradiol | 0.009 | Principal agent |
Alcohol 95 % | 12.00 | Solvent |
Distilled water | 4.00 | Solvent |
Pregelatinized Starch | 16.00 | In add adjuvant |
Icing Sugar | 13.00 | In add adjuvant |
Starch | 43.20 | In add adjuvant |
Starch | 2.70 | Dash the slurry adjuvant |
Dextrin | 5.40 | Dash the slurry adjuvant |
Icing Sugar | 18.00 | Dash the slurry adjuvant |
Magnesium stearate | 0.90 | Add adjuvant |
Gross weight | 99.21 | |
2. production technology
(1) starch and dextrin use after all crossing the 70-90 mesh sieve, and Icing Sugar is crossed 60 orders after beating powder with dusting cover;
(2) with raw material ethinylestradiol 0.01kg, be dissolved in 13.33kg ethanol after, add the 4.44kg distilled water again, be one group;
(3) with starch 3Kg, dextrin 6Kg, Icing Sugar 20Kg drops into successively and joins in the slurry bucket, adds 100 ℃ of pure water, and the limit edged is stirred to the mixing slurry binding agent of 55Kg, uses when being cooled to room temperature;
(4) with amylum pregelatinisatum 17.77Kg, Icing Sugar 14.223Kg, starch 48Kg drops into truck successively, then truck is pushed a body;
(5) mixing of material setting preheating under 50-75 ℃ of situation of inlet temperature, mixed 3 minutes, when making the temperature of charge preheating at 30-38 ℃, carry out spray granulation, spray the alcoholic solution of ethinylestradiol during operation earlier, and then whitewashing, starch temperature control during whitewashing in room temperature, and filter with 100 mesh sieves;
(6) do uniform particles ground and add magnesium stearate 1Kg after, through Fast granulate machine with No. 4 sieve plate granulate;
(7) the dried granule behind the granulate sucks mixer, mixes 10 minutes.
See Fig. 2.
3. technological parameter
Sequence number | Project | Parameter | Remarks |
1 | The spray gun type | One rifle three beams | / |
2 | The spray gun height | High | / |
3 | Atomisation pressure | ≥3.8bar | / |
4 | Spouting velocity | 0.8-1kg/min | / |
5 | Slurry temperature | Room temperature | / |
6 | The whitewashing amount | The 55kg/ pot | / |
7 | Inlet temperature | 50-75℃ | / |
8 | Temperature of charge | 30-38℃ | |
9 | Leaving air temp | ≤40℃ | / |
10 | The shake number of times | 8-12 time | / |
11 | Shake at interval | 2-3 minute | / |
12 | Drop temperature | 40-44℃ | / |
4. finished product content analysis result
Sampling | Content | Content | Content |
1 | 103.95% | 100.10% | 100.90% |
2 | 98.74% | 97.30% | 97.10% |
3 | 96.73% | 99.90% | 99.10% |
4 | 104.33% | 103.10% | 104.30% |
5 | 103.08% | 99.30% | 101.00% |
6 | 95.50% | 104.10% | 99.92% |
7 | 94.28% | 97.10% | 95.67% |
8 | 104.51% | 98.90% | 94.90% |
9 | 102.47% | 102.20% | 100.00% |
10 | 101.32% | 96.90% | 93.67% |
On average | 100.49% | 99.89% | 98.66% |
S | 3.87 | 2.54 | 3.27 |
A | 0.49 | 0.11 | 1.34 |
A+1.8S | 7.46 | 4.69 | 7.23 |
Embodiment 2.
1, forms
Ten thousand numbers | 2,000,000 |
The name of an article | Inventory | Purposes |
Ethinylestradiol | 0.010 | Principal agent |
Cyproterone | 4.000 | Principal agent |
Alcohol 95 % | 13.000 | Solvent |
Distilled water | 4.000 | Solvent |
Pregelatinized Starch | 18.000 | In add adjuvant |
Icing Sugar |
14.000 |
In add adjuvant |
Starch |
48.000 |
In add adjuvant |
Starch |
3.000 |
Dash the slurry adjuvant |
Dextrin |
6.000 |
Dash the slurry adjuvant |
Icing Sugar |
20.000 |
Dash the slurry adjuvant |
Magnesium stearate |
1.000 |
Add |
Gross weight |
110.010 |
|
2,1. process implementing carries out according to embodiment.
3, finished product content analysis result
Sampling | Content | Content | Content |
1 | 101.50% | 99.10% | 100.10% |
2 | 99.74% | 99.30% | 99.10% |
3 | 96.73% | 97.90% | 99.80% |
4 | 102.33% | 102.10% | 102.30% |
5 | 101.07% | 100.30% | 103.00% |
6 | 98.50% | 101.10% | 101.92% |
7 | 97.28% | 99.10% | 98.67% |
8 | 103.51% | 98.90% | 98.90% |
9 | 105.47% | 103.20% | 99.00% |
10 | 100.32% | 95.90% | 97.67% |
On average | 100.65% | 99.69% | 100.05% |
S | 2.74 | 2.10 | 1.77 |
A | 0.65 | 0.31 | 0.05 |
A+1.8S | 5.57 | 4.08 | 3.23 |