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CN1304830C - Process for making quartz sand epoxy resin cementitious non-homogeneous model - Google Patents

Process for making quartz sand epoxy resin cementitious non-homogeneous model Download PDF

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CN1304830C
CN1304830C CNB2005100636658A CN200510063665A CN1304830C CN 1304830 C CN1304830 C CN 1304830C CN B2005100636658 A CNB2005100636658 A CN B2005100636658A CN 200510063665 A CN200510063665 A CN 200510063665A CN 1304830 C CN1304830 C CN 1304830C
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model
epoxy resin
mold
quartz sand
pressure
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CN1664546A (en
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卢祥国
宋合龙
王景盛
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Northeast Petroleum University
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Abstract

The present invention relates to a manufacturing method of a heterogeneous model glued with quartz sand and epoxy resin, which mainly solves the problem in simulating the heterogeneity of strata by a heterogeneous model manufactured from a multilayer rock core. The manufacture of the model mainly comprises the following procedures: (1) assembling a mold, (2) proportioning, (3) mixing sand, (4) loading the sand, (5) processing by pressing, (6) solidifying by heating and (7) sealing. The pore structure characteristics, the surface properties and the heterogeneity of an actual oil reservoir can be reflected relatively truly by the heterogeneous model glued with the quartz sand and the epoxy resin, and the present invention can be used for the parameter optimization of the development of a water drive or a chemical drive, and the performance evaluation of chemical additives.

Description

石英砂环氧树脂胶结非均质模型制作方法Method for making heterogeneous model cemented by quartz sand and epoxy resin

技术领域:Technical field:

本发明涉及一种用于评价油田化学助剂性能及其注入参数的非均质模型,属于一种石英砂环氧树脂胶结非均质模型制作方法。The invention relates to a heterogeneous model used for evaluating the performance of oilfield chemical additives and its injection parameters, and belongs to a method for making a quartz sand epoxy resin cemented heterogeneous model.

背景技术:Background technique:

在非均质油藏注水开发过程中,由于高渗透层流动阻力小,吸水量大,原油采出程度高。与此相反,中低渗透层因流动阻力大、吸水量小而采出程度低。长期以来,如何减少高渗透吸水量、增加中低渗透吸水量即调整吸液剖面(简称调剖)是困扰油田开发的技术难题之一。目前,非均质油藏调剖的主要技术措施是封堵高渗透层。市场上具备某种调剖功能的化学助剂往往有许多,这就需要对其性能进行评价和产品优选。石英砂环氧树脂胶结非均质模型能够比较真实地模拟油藏非均质,可以替代实际油藏来评价化学助剂的性能。In the process of waterflooding development of heterogeneous reservoirs, due to the small flow resistance and large water absorption of high permeability layers, the degree of crude oil recovery is high. On the contrary, the medium and low permeability layer has low recovery degree due to its high flow resistance and low water absorption. For a long time, how to reduce the high-permeability water absorption and increase the medium-low permeation water absorption, that is, adjust the liquid absorption profile (referred to as profile control), has been one of the technical problems that plague oilfield development. At present, the main technical measure for profile control in heterogeneous reservoirs is to plug high-permeability layers. There are often many chemical additives with certain profile control functions on the market, which requires evaluation of their performance and product optimization. The quartz sand epoxy resin cemented heterogeneity model can more realistically simulate reservoir heterogeneity, and can replace the actual reservoir to evaluate the performance of chemical additives.

发明内容:Invention content:

本发明提供一种石英砂环氧树脂胶结非均质模型制作方法,石英砂环氧树脂胶结模型能够比较真实地反映实际油藏孔隙结构特征、表面性质和非均质性,可以用于水驱或化学驱开发参数优选和化学助剂性能评价。The invention provides a method for making a quartz sand epoxy resin cemented heterogeneous model. The quartz sand epoxy resin cemented model can more truly reflect the pore structure characteristics, surface properties and heterogeneity of the actual reservoir, and can be used for water flooding Or optimization of chemical flooding development parameters and performance evaluation of chemical additives.

本发明所采用的技术方案是:该石英砂环氧树脂胶结非均质模型制作方法,包括下列步骤:(1)模具:模具由侧板、端板、底板和压板组成;(2)配料:模型制作物料主要由石英砂85%~95%和胶结物5%~15%组成,物料按重量份配比,模型通常包括3个渗透层;(3)拌砂:按照模型设计层数,将各层所需石英砂和胶结物分别进行称量,混合、搅拌、过筛、备用;(4)装砂:按照模型各渗透层设计的上下关系,分别将对应含有胶结物的砂子依次装入模具,并手工压实;(5)加压成形:将模具置于压力试验机上,调整模具位置,使其保持在压力机承压板中心线上,然后缓慢升至14~83个标准大气压,稳压15min,卸压;(6)加温固化:将压制后的模型放入烘箱内,在85℃条件下恒温6~8h固化,关闭烘箱电源,自然冷却至室温;(7)密封处理:①切割利用切割机将板状模型切割成实验所需要的尺寸;②端盖粘接将1cm厚的电木板加工成与模型端面尺寸相同的一端盖,端盖的中部钻有一孔眼,一面加工出一小于端盖外缘的槽,将端盖带槽面的外缘部分抹上尚未固化的环氧树脂,并让其与模型端面连接;③防渗处理模型的其余表面均匀涂抹稠化后的环氧树脂,形成厚度约1mm的薄层;④浇铸将带有端盖和经过表面处理后的模型放入木制模具内,两端用橡皮泥密封,然后将环氧树脂倒入模具内,在室温放置24h即得该模型。⑤试压将固化后的模型从木制模具中取出,用0.8MPa气体对其进行试压,以确保不渗不漏;⑥气测渗透率将试压合格的模型进行气体渗透率测定,以确保实测值与设计值偏差小于10%。The technical solution adopted in the present invention is: the quartz sand epoxy resin cemented heterogeneous model manufacturing method comprises the following steps: (1) mould: the mold is made up of side plates, end plates, base plates and pressure plates; (2) ingredients: The materials for model making are mainly composed of 85%-95% of quartz sand and 5%-15% of cement. The materials are proportioned by weight. The model usually includes 3 permeable layers; The quartz sand and cement required for each layer are weighed, mixed, stirred, sieved, and set aside; (4) Sand loading: according to the upper and lower relationship designed for each permeable layer of the model, the corresponding sand containing cement is loaded in sequence (5) Pressure forming: place the mold on a pressure testing machine, adjust the position of the mold so that it remains on the center line of the pressure plate of the press, and then slowly rise to 14 to 83 standard atmospheres, Stabilize the pressure for 15 minutes, release the pressure; (6) Heating and curing: put the pressed model into the oven, and cure it at a constant temperature of 85°C for 6-8 hours, turn off the power of the oven, and cool naturally to room temperature; (7) Sealing treatment: ① Cutting Use a cutting machine to cut the plate-shaped model into the size required for the experiment; ② End cover bonding Process a 1cm thick Bakelite board into an end cover with the same size as the end face of the model. A hole is drilled in the middle of the end cover, and one side is processed. For a groove smaller than the outer edge of the end cover, apply uncured epoxy resin on the outer edge of the end cover with the groove, and let it connect with the end face of the model; Epoxy resin to form a thin layer with a thickness of about 1mm; ④ Casting Put the model with end caps and surface treatment into a wooden mold, seal both ends with plasticine, and then pour epoxy resin into the mold, The model was obtained by placing it at room temperature for 24 hours. ⑤Pressure test Take out the cured model from the wooden mold, and test it with 0.8MPa gas to ensure no leakage; Ensure that the deviation between the measured value and the design value is less than 10%.

上述的胶结物由环氧树脂和三种添加剂组成,环氧树脂和添加剂按重量份配比:环氧树脂0.5~1.5份、邻苯二甲酸二丁脂0.1~0.5份、乙二胺0.01~0.1份和丙酮0.1~1份;环氧树脂1份、邻苯二甲酸二丁脂0.2份、乙二胺0.08份和丙酮0.4份。The above-mentioned cement is composed of epoxy resin and three kinds of additives. The ratio of epoxy resin and additives is by weight: 0.5-1.5 parts of epoxy resin, 0.1-0.5 parts of dibutyl phthalate, 0.01-0.01 parts of ethylenediamine 0.1 part and 0.1 to 1 part of acetone; 1 part of epoxy resin, 0.2 part of dibutyl phthalate, 0.08 part of ethylenediamine and 0.4 part of acetone.

上述的石英砂分为B型和C型两种,其石英含量为99.9%,粒度分析见表1,BC型砂由B型和C型各一半混合而成。The above-mentioned quartz sand is divided into B type and C type, and its quartz content is 99.9%. The particle size analysis is shown in Table 1. The BC type sand is mixed with half of B type and half of C type.

            表1石英砂粒度组成百分数       Table 1 The composition percentage of quartz sand grain size

Figure C20051006366500051
Figure C20051006366500051

本发明的有益效果是:采用上述配比及方法制成的岩心在孔隙结构和表面性质等方面与天然岩心相比具有较好的相似性,通过调整化学组成和加压压力,可以制作出具有不同物性参数和表面性质的岩心,以满足不同实验目的对不同岩心参数的需求,同时该岩心具有良好的重复性,这为相同实验条件的建立奠定了物质基础。依据相似原理,实际油藏的非均质状况可以用非均质模型来模拟,而天然岩心无法做到这一点,它尤其适合于非均质油藏化学驱油剂和调剖剂的性能评价,同时制作岩心,其原材料来源广、价格低廉,可以进行大批量生产,单块岩心的费用要比天然岩心低许多。The beneficial effect of the present invention is: the rock core that adopts above-mentioned ratio and method to make has better similarity with natural rock core in terms of pore structure and surface properties etc., by adjusting chemical composition and pressurized pressure, can produce Cores with different physical parameters and surface properties can meet the requirements of different core parameters for different experimental purposes. At the same time, the cores have good repeatability, which lays a material foundation for the establishment of the same experimental conditions. According to the principle of similarity, the heterogeneity state of the actual reservoir can be simulated by the heterogeneity model, but the natural core cannot do this, it is especially suitable for the performance evaluation of chemical displacement agents and profile control agents in heterogeneous reservoirs , At the same time, the production of rock cores has a wide range of raw materials and low prices, and can be mass-produced. The cost of a single rock core is much lower than that of natural rock cores.

附图说明:Description of drawings:

图1是本发明的B型砂的渗透率与胶结物含量的关系曲线图;Fig. 1 is the relation curve figure of the permeability of B molding sand of the present invention and cement content;

图2是本发明的C型砂的渗透率与胶结物含量的关系曲线图;Fig. 2 is the relation graph of the permeability of the C mold sand of the present invention and cement content;

图3是本发明的B型砂的渗透率与压力的关系曲线图;Fig. 3 is the relation graph of the permeability and pressure of B molding sand of the present invention;

图4是本发明的C型砂的渗透率与压力关系曲线图;Fig. 4 is the permeability and pressure relation curve figure of C mold sand of the present invention;

图5是模具的结构示意图:Fig. 5 is the structural representation of mould:

图5中1-压板,2-端板,3-侧板,4-螺栓,5-底板。In Fig. 5, 1-pressure plate, 2-end plate, 3-side plate, 4-bolt, 5-bottom plate.

具体实施方式:Detailed ways:

下面将对本发明作进一步说明:该石英砂环氧树脂胶结非均质模型制作方法,包括下列步骤:(1)模具:模具由侧板3、端板2、底板5和压板1组成(见附图5),底板与压板为硬杂木,其余为碳钢,两侧板端面各有一组螺栓孔4,可用螺栓将两个侧板连接在一起;(2)配料:模型制作物料主要由石英砂85%~95%和胶结物5%~15%组成,物料按重量份配比,模型通常包括3个渗透层,模型各层渗透率不同,物料组成也不同;(3)拌砂:按照模型设计层数,将各层所需石英砂和胶结物分别进行称量,混合、搅拌、过筛、备用;(4)装砂:按照模型各渗透层设计的上下关系,分别将对应含有胶结物的砂子依次装入模具,并手工压实;(5)加压成形:将模具置于压力试验机上,调整模具位置,使其保持在压力机承压板中心线上,然后缓慢升至14~83个标准大气压,稳压15min,卸压;(6)加温固化:将压制后的模型放入烘箱内,在85℃条件下恒温6~8h固化。关闭烘箱电源,自然冷却至室温;(7)密封处理:①切割利用切割机将板状模型切割成实验所需尺寸;②端盖粘接将1cm厚的电木板加工成与模型端面尺寸相同的一端盖,端盖的中部钻有一孔眼,一面加工出一小于端盖外缘的槽,将端盖带槽面的外缘部分抹上尚未固化的环氧树脂,并让其与模型端面连接;③防渗处理模型表面均匀涂抹稠化后的环氧树脂,形成厚度约1mm的薄层,以避免浇铸时环氧树脂侵入模型内部;④浇铸将带有端盖和经过表面处理后的模型放入木制模具内,两端用橡皮泥密封,然后将环氧树脂倒入模具内,在室温放置24h即得该模型。⑤试压将固化后的模型取出模具,用0.8MPa气体对其进行试压,以确保不渗不漏;⑥气测渗透率将试压合格的模型进行气体渗透率测定,以确保实测值与设计值偏差不超过10%。The present invention will be further described below: this quartz sand epoxy resin bonding heterogeneous model manufacturing method comprises the following steps: (1) mould: mold is made up of side plate 3, end plate 2, bottom plate 5 and pressing plate 1 (see attached Fig. 5), the bottom plate and the pressing plate are hard miscellaneous woods, the rest are carbon steel, and a group of bolt holes 4 are respectively arranged on the end faces of the two side plates, and the two side plates can be connected together by bolts; (2) ingredients: the model making material is mainly made of quartz The composition of sand is 85%-95% and cement 5%-15%. The materials are proportioned by weight. The model usually includes 3 permeable layers. The permeability of each layer of the model is different, and the material composition is also different; (3) sand mixing: according to Design the number of layers of the model, weigh the quartz sand and cement required for each layer, mix, stir, sieve, and reserve; (4) Sand loading: according to the upper and lower relationships designed for each permeable layer of the model, the corresponding cemented (5) Pressure forming: place the mold on the pressure testing machine, adjust the position of the mold so that it remains on the center line of the pressure bearing plate of the press, and then slowly rise to 14 ~83 standard atmospheric pressure, stabilize the pressure for 15 minutes, and release the pressure; (6) Heating and curing: put the pressed model into an oven, and cure at a constant temperature of 85°C for 6 to 8 hours. Turn off the power of the oven and let it cool down to room temperature naturally; (7) Sealing treatment: ① Cut the plate-shaped model into the size required for the experiment with a cutting machine; One end cover, a hole is drilled in the middle of the end cover, and a groove smaller than the outer edge of the end cover is processed on one side, and the outer edge of the end cover with groove is smeared with uncured epoxy resin, and connected to the end surface of the model; ③The surface of the anti-seepage treatment model is uniformly coated with thickened epoxy resin to form a thin layer with a thickness of about 1mm, so as to prevent the epoxy resin from invading the interior of the model during casting; Put it into a wooden mold, seal both ends with plasticine, then pour epoxy resin into the mold, and leave it at room temperature for 24 hours to get the model. ⑤Pressure test Take the cured model out of the mold, and test it with 0.8MPa gas to ensure no leakage; Design value deviation is not more than 10%.

实施例1、(一)模具安装好后称量物料,该模型高、中和低3个渗透层的物料称量分别为:第一层:B型石英砂85克、环氧树脂7.5克、邻苯二甲酸二丁脂2克、乙二胺0.5克和丙酮5克,第二层:B型石英砂88克、环氧树脂6.0克、邻苯二甲酸二丁脂1.5克、乙二胺0.5克和丙酮4克,第三层:B型石英砂91.5克、环氧树脂5.5克、邻苯二甲酸二丁脂1克、乙二胺0.5克和丙酮1.5克,每层物料混合后搅拌、过筛、备用;将第一层、第二层和第三层物料依次装入模具,并手工压实;将模具置于压力试验机上,调整模具位置,使其保持在压力机承压板中心线上,然后缓慢升压至83个标准大气压,稳压15min,卸压;将压制后的模型放入烘箱内,在85℃条件下恒温6h固化,关闭烘箱电源,自然冷却至室温;(二)密封处理:利用切割机将板状模型切割成尺寸为长×宽×高=30×4.5×4.5cm;将1cm厚的电木板加工成长×宽=4.5×4.5cm正方形端盖,端盖的中部钻有M8的孔眼,一面用铣床加工出长×宽×深=4.0×4.0×0.3cm的槽,将端盖带槽面的外缘部分抹上尚未固化的环氧树脂,并让其与模型端面连接;模型的其余表面均匀涂抹稠化后的环氧树脂,形成厚度约1mm的薄层;将带有端盖和经过表面处理后的模型放入木制模具内,两端用橡皮泥密封,然后将环氧树脂倒入模具内,在室温放置24h即得该模型。Embodiment 1, (1) weigh material after the mold is installed, the material weighing of the high, medium and low 3 permeable layers of the model is respectively: the first layer: 85 grams of B-type quartz sand, 7.5 grams of epoxy resin, 2 grams of dibutyl phthalate, 0.5 grams of ethylenediamine and 5 grams of acetone, the second layer: 88 grams of B-type quartz sand, 6.0 grams of epoxy resin, 1.5 grams of dibutyl phthalate, ethylenediamine 0.5 grams and 4 grams of acetone, the third layer: 91.5 grams of B-type quartz sand, 5.5 grams of epoxy resin, 1 gram of dibutyl phthalate, 0.5 grams of ethylenediamine and 1.5 grams of acetone, mix each layer of materials and stir , sieve, and reserve; put the first layer, second layer and third layer of materials into the mold in turn, and manually compact; put the mold on the pressure testing machine, adjust the position of the mold so that it remains on the pressure plate of the press On the center line, then slowly increase the pressure to 83 standard atmospheric pressure, stabilize the pressure for 15 minutes, and release the pressure; put the pressed model into the oven, and cure it at a constant temperature of 85°C for 6 hours, turn off the power of the oven, and naturally cool to room temperature; ( 2) Sealing treatment: Use a cutting machine to cut the plate model into a size of length × width × height = 30 × 4.5 × 4.5cm; process a 1cm thick Bakelite board into a square end cover of length × width = 4.5 × 4.5cm, end cover There is an M8 hole drilled in the middle part, and a groove of length×width×depth=4.0×4.0×0.3cm is processed on one side with a milling machine, and the outer edge of the grooved surface of the end cover is coated with uncured epoxy resin, and let it Connect with the end face of the model; spread the thickened epoxy resin evenly on the remaining surface of the model to form a thin layer with a thickness of about 1mm; put the model with the end cap and the surface treatment into the wooden mold, and use rubber at both ends Seal it with mud, then pour epoxy resin into the mold, and leave it at room temperature for 24 hours to get the model.

实施例2、(一)模具安装好后称量物料,该模型高、中和低3个渗透层的物料称量分别为:第一层:C型石英砂90克、环氧树脂5.0克、邻苯二甲酸二丁脂1.2克、乙二胺0.5克和丙酮3.3克,第二层:C型石英砂88克、环氧树脂6.0克、邻苯二甲酸二丁脂1.5克、乙二胺0.5克和丙酮4克,第三层:C型石英砂92克、环氧树脂4.5克、邻苯二甲酸二丁脂1.3克、乙二胺0.5克和丙酮1.7克,每层物料混合后搅拌、过筛、备用;将第一层、第二层和第三层物料依次装入模具,并手工压实;将模具置于压力试验机上,调整模具位置,使其保持在压力机承压板中心线上,然后缓慢升压至50个标准大气压,稳压15min,卸压;将压制后的模型放入烘箱内,在85℃条件下恒温8h固化,关闭烘箱电源,自然冷却至室温;(二)密封处理:利用切割机将板状模型切割成尺寸为长×宽×高=30×30×4.5cm;将1cm厚的电木板加工成长×宽=30×4.5cm长方形端盖,端盖的中部钻有M8的孔眼,一面用铣床加工出长×宽×深=29×4.0×0.3cm的槽,将端盖带槽面的外缘部分抹上尚未固化的环氧树脂,并让其与模型端面连接;模型的其余表面均匀涂抹稠化后的环氧树脂,形成厚度约1mm的薄层;将带有端盖和经过表面处理后的模型放入木制模具内,两端用橡皮泥密封,然后将环氧树脂倒入模具内,在室温放置24h即得该模型。Embodiment 2, (1) weigh material after the mold is installed, the material weighing of the high, medium and low 3 permeable layers of the model is respectively: the first layer: 90 grams of C-type quartz sand, 5.0 grams of epoxy resin, 1.2 grams of dibutyl phthalate, 0.5 grams of ethylenediamine and 3.3 grams of acetone, the second layer: 88 grams of C-type quartz sand, 6.0 grams of epoxy resin, 1.5 grams of dibutyl phthalate, ethylenediamine 0.5 grams and 4 grams of acetone, the third layer: 92 grams of C-type quartz sand, 4.5 grams of epoxy resin, 1.3 grams of dibutyl phthalate, 0.5 grams of ethylenediamine and 1.7 grams of acetone, mix the materials in each layer and stir , sieve, and reserve; put the first layer, second layer and third layer of materials into the mold in turn, and manually compact; put the mold on the pressure testing machine, adjust the position of the mold so that it remains on the pressure plate of the press On the center line, then slowly increase the pressure to 50 standard atmospheric pressure, stabilize the pressure for 15 minutes, and release the pressure; put the pressed model into the oven, and cure it at a constant temperature of 85 ° C for 8 hours, turn off the power of the oven, and naturally cool to room temperature; ( 2) Sealing treatment: use a cutting machine to cut the plate-shaped model into a size of length × width × height = 30 × 30 × 4.5cm; process a 1cm thick bakelite board into a rectangular end cover of length × width = 30 × 4.5cm, the end cover There is an M8 hole drilled in the middle of the cover, and a groove of length × width × depth = 29 × 4.0 × 0.3cm is machined on one side with a milling machine, and the outer edge of the end cover with the groove is coated with uncured epoxy resin, and let it Connect with the end face of the model; spread the thickened epoxy resin evenly on the remaining surface of the model to form a thin layer with a thickness of about 1mm; put the model with the end cap and the surface treatment into the wooden mold, and use rubber at both ends Seal it with mud, then pour epoxy resin into the mold, and leave it at room temperature for 24 hours to get the model.

实施例3、(一)模具安装好后称量物料,该模型高、中和低3个渗透层的物料称量分别为:第一层:C型石英砂90克、环氧树脂5.0克、邻苯二甲酸二丁脂1.2克、乙二胺0.5克和丙酮3.3克,第二层:C型石英砂92克、环氧树脂4.5克、邻苯二甲酸二丁脂1.3克、乙二胺0.5克和丙酮1.7克,第三层:C型石英砂95克、环氧树脂3.0克、邻苯二甲酸二丁脂0.6克、乙二胺0.2克和丙酮1.2克,每层物料混合后搅拌、过筛、备用;将第一层、第二层和第三层物料依次装入模具,并手工压实;将模具置于压力试验机上,调整模具位置,使其保持在压力机承压板中心线上,然后缓慢升压至14个标准大气压,稳压15min,卸压;将压制后的模型放入烘箱内,在85℃条件下恒温7h固化,关闭烘箱电源,自然冷却至室温;(二)密封处理:利用切割机将板状模型切割成尺寸为长×宽×高=30×4.5×4.5cm;将1cm厚的电木板加工成长×宽=4.5×4.5cm正方形端盖,端盖的中部钻有M8的孔眼,一面用铣床加工出长×宽×深=4.0×4.0×0.3cm的槽,将端盖带槽面的外缘部分抹上尚未固化的环氧树脂,并让其与模型端面连接;模型的其余表面均匀涂抹稠化后的环氧树脂,形成厚度约1mm的薄层;将带有端盖和经过表面处理后的模型放入木制模具内,两端用橡皮泥密封,然后将环氧树脂倒入模具内,在室温放置24h即得该模型。Embodiment 3, (1) weighing material after mold is installed, the material weighing of this model high, middle and low 3 penetration layers is respectively: the first layer: C type quartz sand 90 grams, epoxy resin 5.0 grams, 1.2 grams of dibutyl phthalate, 0.5 grams of ethylenediamine and 3.3 grams of acetone, the second layer: 92 grams of C-type quartz sand, 4.5 grams of epoxy resin, 1.3 grams of dibutyl phthalate, ethylenediamine 0.5 grams and 1.7 grams of acetone, the third layer: 95 grams of C-type quartz sand, 3.0 grams of epoxy resin, 0.6 grams of dibutyl phthalate, 0.2 grams of ethylenediamine and 1.2 grams of acetone, mix the materials in each layer and stir , sieved, and set aside; put the first layer, second layer, and third layer of materials into the mold in turn, and compact them manually; put the mold on the pressure testing machine, adjust the position of the mold so that it remains on the pressure plate of the press On the center line, then slowly increase the pressure to 14 standard atmospheric pressure, stabilize the pressure for 15 minutes, and release the pressure; put the pressed model into the oven, and cure it at a constant temperature of 85°C for 7 hours, turn off the power of the oven, and naturally cool to room temperature; ( 2) Sealing treatment: Use a cutting machine to cut the plate model into a size of length × width × height = 30 × 4.5 × 4.5cm; process a 1cm thick bakelite board into a square end cover of length × width = 4.5 × 4.5cm, end cover There is an M8 hole drilled in the middle of the cover, and a groove of length × width × depth = 4.0 × 4.0 × 0.3cm is processed on one side with a milling machine, and the outer edge of the end cover with the groove is coated with uncured epoxy resin, and let it Connect with the end face of the model; spread the thickened epoxy resin evenly on the remaining surface of the model to form a thin layer with a thickness of about 1mm; put the model with the end cap and the surface treatment into the wooden mold, and use rubber at both ends Seal it with mud, then pour epoxy resin into the mold, and leave it at room temperature for 24 hours to get the model.

Claims (3)

1、一种石英砂环氧树脂胶结非均质模型制作方法,包括下列步骤:1. A method for making a quartz sand epoxy resin cemented heterogeneous model, comprising the following steps: (1)模具:模具由侧板、端板、底板和压板组成;(1) Mold: The mold is composed of side plates, end plates, bottom plates and pressure plates; (2)配料:模型制作物料主要由石英砂85%~95%和胶结物5%~15%组成,物料按重量份配比,模型通常包括3个渗透层;(2) Ingredients: Model making materials are mainly composed of 85% to 95% of quartz sand and 5% to 15% of cement, and the proportion of materials is by weight. The model usually includes 3 permeable layers; (3)拌砂:按照模型设计层数,将各层所需石英砂和胶结物分别进行称量,混合、搅拌、过筛、备用;(3) Sand mixing: According to the number of layers designed by the model, the quartz sand and cement required for each layer are weighed, mixed, stirred, sieved, and set aside; (4)装砂:按照模型各渗透层设计的上下关系,分别将对应含有胶结物的砂子依次装入模具,并手工压实;(4) Sand loading: according to the upper and lower relationship designed for each permeable layer of the model, respectively put the corresponding sand containing cement into the mold one by one, and manually compact it; (5)加压成形:将模具置于压力试验机上,调整模具位置,使其保持在压力机承压板中心线上,然后缓慢升至14~83个标准大气压,稳压15min,卸压;(5) Press forming: place the mold on the pressure testing machine, adjust the position of the mold so that it remains on the center line of the pressure plate of the press, then slowly rise to 14 to 83 standard atmospheric pressure, stabilize the pressure for 15 minutes, and release the pressure; (6)加温固化:将压制后的模型放入烘箱内,在85℃条件下恒温6~8h固化,关闭烘箱电源,自然冷却至室温;(6) Heating and curing: put the pressed model into an oven, and cure it at a constant temperature of 85°C for 6-8 hours, turn off the power of the oven, and naturally cool to room temperature; (7)密封处理:①切割利用切割机将板状模型切割成实验所需要的尺寸;(7) Sealing treatment: ① cutting Use a cutting machine to cut the plate model into the size required for the experiment; ②端盖粘接将1cm厚的电木板加工成与模型端面尺寸相同的一端盖,端盖的中部钻有一孔眼,一面加工出一小于端盖外缘的槽,将端盖带槽面的外缘部分抹上尚未固化的环氧树脂,并让其与模型端面连接;②End cover bonding Process a 1cm-thick Bakelite board into an end cover with the same size as the end face of the model. A hole is drilled in the middle of the end cover, and a groove smaller than the outer edge of the end cover is processed on one side. Apply uncured epoxy resin to the edge and let it connect with the end face of the model; ③防渗处理模型的其余表面均匀涂抹稠化后的环氧树脂,形成厚度约1mm的薄层;③Apply the thickened epoxy resin evenly on the remaining surface of the anti-seepage treatment model to form a thin layer with a thickness of about 1mm; ④浇铸将带有端盖和经过表面处理后的模型放入木制模具内,两端用橡皮泥密封,然后将环氧树脂倒入模具内,在室温放置24h即得该模型。④ Casting Put the model with end caps and surface treatment into a wooden mold, seal the two ends with plasticine, then pour epoxy resin into the mold, and leave it at room temperature for 24 hours to get the model. 2、根据权利要求1所述的石英砂环氧树脂胶结非均质模型制作方法,其特征在于:其中胶结物由环氧树脂和三种添加剂组成,环氧树脂和添加剂按重量份配比:环氧树脂0.5~1.5份、邻苯二甲酸二丁脂0.1~0.5份、乙二胺0.01~0.1份和丙酮0.1~1份。2. The method for making heterogeneous models cemented with quartz sand and epoxy resin according to claim 1, wherein the cement is composed of epoxy resin and three kinds of additives, and the ratio of epoxy resin and additives is by weight: 0.5-1.5 parts of epoxy resin, 0.1-0.5 parts of dibutyl phthalate, 0.01-0.1 parts of ethylenediamine and 0.1-1 part of acetone. 3、根据权利要求2所述的石英砂环氧树脂胶结非均质模型制作方法,其特征在于:环氧树脂1份、邻苯二甲酸二丁脂0.2份、乙二胺0.08份和丙酮0.4份。3. The method for making heterogeneous models cemented with quartz sand epoxy resin according to claim 2, characterized in that: 1 part of epoxy resin, 0.2 part of dibutyl phthalate, 0.08 part of ethylenediamine and 0.4 part of acetone share.
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