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CN113866033B - Device and method for making rigid structural surface with arbitrary filling thickness under stress environment - Google Patents

Device and method for making rigid structural surface with arbitrary filling thickness under stress environment Download PDF

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CN113866033B
CN113866033B CN202111125508.0A CN202111125508A CN113866033B CN 113866033 B CN113866033 B CN 113866033B CN 202111125508 A CN202111125508 A CN 202111125508A CN 113866033 B CN113866033 B CN 113866033B
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splint
test piece
structural surface
lower plate
filling layer
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CN113866033A (en
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郑志
罗操
苏国韶
江权
李邵军
潘鹏志
梅国雄
马少坤
刘弘
蒋剑青
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Guangxi University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/40Investigating hardness or rebound hardness
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/003Generation of the force
    • G01N2203/0042Pneumatic or hydraulic means
    • G01N2203/0048Hydraulic means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0058Kind of property studied
    • G01N2203/0076Hardness, compressibility or resistance to crushing

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Abstract

应力环境下任意充填厚度硬性结构面制作装置和制作方法,包括电液伺服控制器;所述电液伺服控制器固定于反力框架内部上侧,所述抗压垫块固定于反力框架内部下侧,抗压垫块上表面处设置有下盘固定夹持器,下盘固定夹持器上放置有下盘试件,下盘试件上放置有上盘试件,且上盘试件顶端通过上盘固定夹持器夹持固定,下盘试件与上盘试件的接缝处套装有填充层密封互扣夹板,填充层密封互扣夹板外侧套装有填充层周边施力环,所述上盘固定夹持器与下盘固定夹持器之间安装有对中杆和数显千分尺。本发明可以实现结构面填充厚度精准控制、保证上下盘试件的实时对中,以及模拟不同应力环境下硬性结构面的形成过程,对深部地下工程硬性结构面研究具有重大意义。

The device and method for making a rigid structural surface with arbitrary filling thickness under stress environment, including an electro-hydraulic servo controller; the electro-hydraulic servo controller is fixed on the upper side inside the reaction force frame, and the pressure-resistant pad is fixed inside the reaction force frame On the lower side, the upper surface of the compression pad is provided with a lower plate fixed holder, the lower plate fixed holder is placed on the lower plate test piece, the upper plate test piece is placed on the lower plate test piece, and the upper plate test piece The top end is clamped and fixed by the fixed holder of the upper plate, and the joint of the lower plate specimen and the upper plate test piece is fitted with a filling layer sealing interlocking splint, and the outer side of the filling layer sealing interlocking splint is set with a surrounding force ring of the filling layer. A centering rod and a digital display micrometer are installed between the upper disk fixed holder and the lower disk fixed holder. The invention can realize the precise control of the filling thickness of the structural surface, ensure the real-time centering of the upper and lower plate test pieces, and simulate the formation process of the hard structural surface under different stress environments, which is of great significance to the study of the hard structural surface of deep underground engineering.

Description

应力环境下任意充填厚度硬性结构面制作装置和制作方法Device and method for making rigid structural surface with arbitrary filling thickness under stress environment

技术领域technical field

本发明属于岩石工程技术领域,具体涉及应力环境下任意充填厚度硬性结构面制作装置和制作方法。The invention belongs to the technical field of rock engineering, and in particular relates to a manufacturing device and a manufacturing method of a rigid structural surface with arbitrary filling thickness in a stress environment.

背景技术Background technique

结构面对岩体稳定性起到控制性作用,尤其是含有填充物的结构面。根据结构面充填物的不同可将结构面分为软弱结构面和硬性结构面,软弱结构面填充物具有高压缩性、强度低等特征,边坡工程中常见的软弱结构面充填物主要有岩屑、泥屑、淤泥等。硬性结构面指充填物不含软弱松散物质的结构面,其主要出现在新鲜、微风化以及深部高应力等岩体中,由于自重和构造应力等使结构面处于应力环境中,其特征主要表现为填充厚度较薄、与原岩具有胶结作用、强度较高等。在深部地下工程中,由于开挖卸荷导致硬性结构面破坏,进而诱发的应力结构型塌方、结构面型岩爆等工程事故频发。因此,开展硬性结构面方面的研究具有重要的科学价值和迫切的工程需求。Structural planes play a controlling role in rock mass stability, especially structural planes containing fillers. According to the different structural surface filling materials, the structural surface can be divided into weak structural surface and hard structural surface. The filling materials of weak structural surface have the characteristics of high compressibility and low strength. Chips, mud, silt, etc. The hard structural surface refers to the structural surface whose filling does not contain soft and loose materials. It mainly appears in fresh, slightly weathered and deep high-stress rock masses. Due to its own weight and tectonic stress, the structural surface is in a stress environment, and its characteristics mainly show It is because the filling thickness is thinner, it has cementation effect with the original rock, and the strength is higher. In deep underground engineering, due to excavation and unloading, the hard structural surface is damaged, and engineering accidents such as stress structural collapse and structural surface rockburst are frequently induced. Therefore, research on rigid structural surfaces has important scientific value and urgent engineering needs.

获取含有填充物的岩体结构面通常有现场采样以及室内相似材料制作两种途径,相比于野外现场取样的成本高、风险大、难度大、周期长、离散性大、成样率低等不足,室内利用相似材料可以便捷、安全、经济的制作大量相同结构面试件。因此,室内制作是获取含有填充物结构面的重要方法。There are usually two ways to obtain rock mass structural surfaces containing fillings: on-site sampling and indoor similar material production. Compared with field sampling, it has high cost, high risk, high difficulty, long period, large discreteness, and low sampling rate. Insufficient, similar materials can be used indoors to make a large number of interview pieces with the same structure conveniently, safely and economically. Therefore, in-house fabrication is an important method to obtain structural surfaces containing fillers.

目前主要的结构面制作装置和方法主要集中在软弱结构面这一方面,对硬性结构面的制作装置和方法有较大发展空间。先前的软弱结构面制作装置和方法并不适用于硬性结构面,首先,软弱结构面制作装置和方法没有考虑到硬性结构面形成过程中始终处于一定应力环境中;其次,软弱结构面制作装置和方法对于充填物厚度的调控较粗糙,而薄层硬性结构面需要精准控制;第三,软弱结构面制作装置和方法完全不能胜任高应力环境下的硬性结构面制作;最后,实验室制备的硬性结构面填充材料明显区别于制作软弱结构面采用的淤泥、泥浆等流动性较强的材料,硬性结构面填充材料具有流动性较低的特点,所以在填充硬性结构面填料时传统直接浇筑的方式并不适用。因此,本发明公开了应力环境下任意充填厚度硬性结构面制作装置和制作方法,以解决现有技术无法制作硬性结构面的难题。At present, the main structural surface manufacturing devices and methods mainly focus on the weak structural surface, and there is a large development space for the rigid structural surface manufacturing device and method. The previous devices and methods for making weak structural surfaces are not suitable for hard structural surfaces. Firstly, the devices and methods for making weak structural surfaces do not take into account that the hard structural surfaces are always in a certain stress environment during the formation process; secondly, the weak structural surface manufacturing devices and The method is relatively rough in controlling the thickness of the filling, while the thin-layer hard structural surface needs precise control; third, the device and method for making the soft structural surface are completely incapable of making the hard structural surface in a high-stress environment; finally, the hard structural surface prepared in the laboratory The structural surface filling material is obviously different from the silt, mud and other fluid materials used to make the weak structural surface. The hard structural surface filling material has the characteristics of low fluidity, so when filling the hard structural surface filler, the traditional direct pouring method does not apply. Therefore, the present invention discloses a manufacturing device and a manufacturing method of a rigid structural surface with arbitrary filling thickness under a stress environment, so as to solve the problem that the prior art cannot manufacture a rigid structural surface.

发明内容Contents of the invention

本发明的目的在于提供应力环境下任意充填厚度硬性结构面制作装置和制作方法,实现了结构面形成过程中应力环境的模拟,通过电液伺服作动器持续的施压提供竖向压力,结构面填充层密封系统进行结构面填充层的多向侧限和施加围压,从而模拟结构面形成过程中的应力环境;本发明在以上基础上,通过加大作动器的量程,实现深部工程中超高应力环境硬性结构面形成过程的模拟。The object of the present invention is to provide a device and method for making a rigid structural surface with arbitrary filling thickness in a stress environment, which realizes the simulation of the stress environment during the formation of the structural surface, and provides vertical pressure through continuous pressure application of the electro-hydraulic servo actuator. The surface filling layer sealing system performs multi-directional confining of the structural surface filling layer and applies confining pressure, thereby simulating the stress environment during the formation of the structural surface; on the basis of the above, the present invention realizes super Simulation of formation process of hard structural plane in high stress environment.

为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

应力环境下任意充填厚度硬性结构面制作装置,包括反力框架、电液伺服作动器、抗压垫块、上盘固定夹持器、下盘固定夹持器、对中杆、数显千分尺、填充层密封互扣夹板、填充层周边施力环、上盘试件及下盘试件;所述电液伺服作动器固定于反力框架内部上侧,所述抗压垫块固定于反力框架内部下侧,抗压垫块上表面处设置有下盘固定夹持器,下盘固定夹持器上放置有下盘试件,下盘试件上放置有上盘试件,且上盘试件顶端通过上盘固定夹持器夹持固定,下盘试件与上盘试件的接缝处套装有填充层密封互扣夹板,填充层密封互扣夹板外侧套装有填充层周边施力环,所述上盘固定夹持器与下盘固定夹持器之间安装有对中杆和数显千分尺。Fabrication device for rigid structural surface with arbitrary filling thickness under stress environment, including reaction force frame, electro-hydraulic servo actuator, pressure-resistant pad, upper plate fixed holder, lower plate fixed holder, centering rod, digital display micrometer , the sealing interlocking splint of the filling layer, the force applying ring around the filling layer, the upper plate test piece and the lower plate test piece; the electro-hydraulic servo actuator is fixed on the inner upper side of the reaction force frame, and the pressure-resistant pad is fixed on the reaction force On the lower side of the frame, the upper surface of the anti-pressure pad is provided with a lower plate fixed holder, the lower plate fixed holder is placed on the lower plate test piece, the upper plate test piece is placed on the lower plate test piece, and the upper plate The top of the specimen is clamped and fixed by the fixed holder of the upper plate, the joint of the lower plate test piece and the upper plate test piece is set with a filling layer sealing interlocking splint, and the outer side of the filling layer sealing interlocking splint is set with a surrounding force ring of the filling layer. A centering rod and a digital display micrometer are installed between the fixed holder of the upper disk and the fixed holder of the lower disk.

所述上盘固定夹持器包括上压头、上侧夹板、上固定螺杆,所述上压头的侧壁上分别设置有上对中横杆和千分尺夹持端,上对中横杆和千分尺夹持端的尾端分别开设有圆孔,且在千分尺夹持端的圆孔处螺接有沿径向设置的螺丝,设置有上对中横杆且相互平行的两个侧壁上分别设置有上夹板安装座,且上夹板安装座位于上对中横杆下方,上夹板安装座与上侧夹板顶部的连接部对接并通过转轴转动安装,上侧夹板底部两侧伸长并开设有通孔,两个上侧夹板底部通过上固定螺杆及螺母固定安装。The fixed holder of the upper plate includes an upper pressing head, an upper splint, and an upper fixing screw rod. The upper centering cross bar and the clamping end of the micrometer are respectively arranged on the side wall of the upper pressing head, and the upper centering cross bar and the The tail end of the clamping end of the micrometer is respectively provided with round holes, and the round holes at the clamping end of the micrometer are screwed with screws arranged in the radial direction, and the upper centering cross bar is provided on the two side walls parallel to each other. The upper splint mounting seat, and the upper splint mounting seat is located under the upper centering cross bar. The upper splint mounting seat is docked with the connection part on the top of the upper splint and installed by rotating the shaft. The bottom of the upper splint is extended on both sides and has a through hole , the bottoms of the two upper splints are fixed and installed by upper fixing screws and nuts.

所述下盘固定夹持器包括下压头、下侧夹板、下固定螺杆,所述下压头的侧壁上分别设置有下对中横杆和千分尺测台,下对中横杆尾端分别开设有圆孔,设置有下对中横杆且相互平行的两个侧壁上分别设置有下夹板安装座,且下夹板安装座位于下对中横杆上方,下夹板安装座与下侧夹板底部的连接部对接并通过转轴转动安装,下侧夹板顶部两侧伸长并开设有通孔,两个下侧夹板底部通过下固定螺杆及螺母固定安装。The fixed holder of the lower plate includes a lower pressing head, a lower splint, and a lower fixing screw. There are round holes respectively, the lower centering cross bar is provided, and the lower splint mounting seat is respectively arranged on the two side walls parallel to each other, and the lower splint mounting seat is located above the lower centering cross bar, and the lower splint mounting seat and the lower side The connecting parts at the bottom of the splint are docked and installed by rotating the shaft. The top sides of the lower splint are elongated and have through holes. The bottoms of the two lower splints are fixed and installed by lower fixing screws and nuts.

所述填充层密封互扣夹板由四块活动夹板组成,所述活动夹板下部一端设有螺杆,另一端伸长且设有横缝,四块活动夹板通过其中一个活动夹板螺杆穿过另一个活动夹板的横缝的方式首尾相连组成互扣夹板,且螺杆的尾端螺接有蝶形螺帽。The sealing interlocking splint of the filling layer is composed of four movable splints, one end of the lower part of the movable splint is provided with a screw, and the other end is elongated and provided with a transverse seam, and the four movable splints pass through the other movable splint through the screw rod of one of the movable splints. The transverse slits of the splints are connected end to end to form interlocking splints, and the tail ends of the screw rods are screwed with butterfly nuts.

所述填充层周边施力环包括L型板,两个所述L型板一端通过销轴铰接,另一端通过可拆卸螺栓及螺帽连接,所述L型板的两支臂正中均螺接有蝶形螺丝,用于对结构面填充层施加围压。The surrounding force ring of the filling layer includes an L-shaped plate, one end of the two L-shaped plates is hinged by a pin, and the other end is connected by a detachable bolt and a nut, and a butterfly is screwed in the center of the two arms of the L-shaped plate. Shaped screws are used to apply confining pressure to the filling layer of the structural surface.

所述上侧夹板和下侧夹板的内侧面处均设有橡胶层,用于保护试件、增加摩擦力防止试件打滑;所述活动夹板内侧设有橡胶层,用于防止填充物漏浆。Both the upper side splint and the lower side splint are provided with a rubber layer on the inner side, which is used to protect the test piece, increase friction and prevent the test piece from slipping; the inner side of the movable splint is provided with a rubber layer, which is used to prevent the filler from leaking .

一种应力环境下任意充填厚度硬性结构面制作方法,包括以下步骤:A method for making a rigid structural surface with arbitrary filling thickness in a stress environment, comprising the following steps:

步骤1,选择现场取样的原岩结构面的上盘试件和下盘试件或实验室人工浇筑的结构面的上盘试件和下盘试件;Step 1, select the upper wall specimen and the lower wall specimen of the original rock structural surface sampled on site or the upper wall specimen and the lower wall specimen of the structural surface artificially poured in the laboratory;

步骤2,将下盘试件放入下盘固定夹持器的下压头上,将下固定螺杆穿过两个下侧夹板的通孔并拧紧螺母将下盘试件固定于下盘固定夹持器内,并将带有下盘试件的下盘固定夹持器置于反力框架的抗压垫块上;Step 2, put the lower plate test piece on the lower pressure head of the lower plate fixing holder, pass the lower fixing screw through the through holes of the two lower side splints and tighten the nuts to fix the lower plate test piece to the lower plate fixing clamp In the holder, place the lower plate fixed holder with the lower plate specimen on the compression pad of the reaction frame;

步骤3,将对中杆有螺纹一端穿过下固定夹持器的下对中横杆的通孔并通过上下设置的螺母固定;Step 3, pass the threaded end of the centering rod through the through hole of the lower centering bar of the lower fixed holder and fix it with the nuts set up and down;

步骤4,将上盘试件放入上盘固定夹持器的上压头上,将上固定螺杆穿过两个上侧夹板的通孔并拧紧螺母将上盘试件固定于上盘固定夹持器内,将带有上盘试件的上盘固定夹持器的上对中横杆穿过对中杆,并放置于带有下盘试件的下盘固定夹持器上,使上盘试件的结构面与下盘试件的结构面接触;Step 4, put the upper plate test piece on the upper pressure head of the upper plate fixing holder, pass the upper fixing screw through the through holes of the two upper side splints and tighten the nuts to fix the upper plate test piece on the upper plate fixing clamp In the holder, pass the upper centering bar of the upper plate fixed holder with the upper plate test piece through the centering rod, and place it on the lower plate fixed holder with the lower plate test piece, so that the upper plate The structural surface of the plate specimen is in contact with the structural surface of the lower plate specimen;

步骤5,将千分尺通过千分尺夹持端安装在上盘固定夹持器上,并调零千分尺;Step 5, install the micrometer on the fixed holder of the upper plate through the clamping end of the micrometer, and adjust the micrometer to zero;

步骤6,抬升上盘固定夹持器,将定量的结构面填充物原生材料或结构面填充物相似材料均匀涂抹在下盘试件结构面上,然后将抬升的上盘固定夹持器落下与下盘试件结构面上的填充物原生材料或结构面填充物相似材料接触,并记录数显千分尺此时的读数为d1Step 6: Lift the fixed holder of the upper plate, apply a certain amount of original material of the structural surface filler or similar material of the structural surface filler evenly on the structural surface of the lower plate specimen, and then drop the lifted fixed holder of the upper plate to the lower plate. The original material of the filler on the structural surface of the disc test piece or the similar material of the filler on the structural surface are in contact, and record the reading of the digital display micrometer at this time as d 1 ;

步骤7,调节电液伺服作动器,使作动器压头下降至与上盘固定夹持器的上压头接触,调节电液伺服作动器,使作动器压头下降位移为Δd=d1-d0停止,其中d0为目标填充厚度;Step 7. Adjust the electro-hydraulic servo actuator so that the pressure head of the actuator is lowered to contact with the upper pressure head of the fixed holder of the upper plate. Adjust the electro-hydraulic servo actuator so that the displacement of the pressure head of the actuator is Δd =d 1 -d 0 stop, where d 0 is the target filling thickness;

步骤8,待作动器停止下降后,将从上盘试件和下盘试件结构面间挤出的填充物原生材料或结构面填充物相似材料清理、并抹平处理;Step 8, after the actuator stops descending, clean and smooth the filler original material extruded from the structural surface of the upper plate test piece and the lower plate test piece or the material similar to the structural surface filler;

步骤9,将填充层密封互扣夹板扣置于上盘试件和下盘试件的结构面填充层处,并填充层密封互扣夹板上的蝶形螺帽,密封填充层四周;将填充层周边施力环套在填充层密封互扣夹板外侧,一边拧紧结构面填充层周边施力环四周的碟形螺丝,一边松开填充层密封互扣夹板的蝶形螺帽;Step 9, place the filling layer sealed interlocking splint buckle on the structural surface filling layer of the upper wall specimen and the lower wall specimen, and seal the butterfly nut on the interlocking splint with the filling layer to seal the surrounding of the filling layer; The force ring around the layer is placed on the outer side of the sealed interlocking splint of the filling layer, while the disc screws around the force ring around the filling layer on the structural surface are tightened, the butterfly nut of the sealing interlocking splint of the filling layer is loosened at the same time;

步骤10,再次启动电液伺服作动器,以指定的压力持续加压至填充层达到终凝;Step 10, start the electro-hydraulic servo actuator again, and continue to pressurize with the specified pressure until the filling layer reaches the final setting;

步骤11,拆模,指定填充厚度的硬性结构面试件制作完成。Step 11, demoulding, and the rigid structure interview piece with specified filling thickness is completed.

本发明的技术效果或优点主要表现在:Technical effect or advantage of the present invention are mainly manifested in:

1、本发明通过反力框架、电液伺服作动器和抗压垫块的组合持续的对结构面填充层提供竖向压力,填充层密封互扣夹板、填充层周边施力环进行结构面填充层的多向侧限和施加围压,从而实现了结构面形成过程中应力环境的模拟,同时调节电液伺服作动器以不同大小的压力对结构面填充层持续施压,可以完成不同应力环境下结构面形成过程的模拟,通过本发明装置可以重复制作含相同填充厚度结构面试件,还可以制作具有相同填充厚度且在不同应力环境下成岩的结构面试件。1. The present invention continuously provides vertical pressure to the filling layer of the structural surface through the combination of the reaction force frame, the electro-hydraulic servo actuator and the pressure-resistant pad. The multi-directional confinement and application of confining pressure realize the simulation of the stress environment during the formation of the structural surface. At the same time, the electro-hydraulic servo actuator is adjusted to continuously apply pressure to the filling layer of the structural surface with different pressures, which can complete different stress environments. For the simulation of the formation process of the lower structural surface, the device of the present invention can repeatedly produce structural test pieces with the same filling thickness, and can also fabricate structural test pieces with the same filling thickness and diagenesis under different stress environments.

2、本发明利用电液伺服作动器和数显千分尺相的结合的方式,数显千分尺对上下盘结构面接触间隙调零,并通过其测得填料后的填充厚度d1,再根据所需的填料厚度确定电液伺服作动器的作动位移,电液伺服作动器加载完毕后,此时千分尺的读数即为目标结构面填充层厚度,电液伺服作动器先通过位移控制的加载方式,待达到电液伺服作动器达到目标位移密封填充层后,再通过力控制加载,使结构面填充层厚度更易精确和稳定的控制,将结构面填充层厚度精度提高到0.01mm级,实现薄层填充厚度结构面试件的制作。2. The present invention uses the combination of the electro-hydraulic servo actuator and the digital display micrometer. The digital display micrometer zeros the contact gap between the upper and lower plate structural surfaces, and measures the filling thickness d1 after the filler through it, and then according to the required The filler thickness determines the actuating displacement of the electro-hydraulic servo actuator. After the electro-hydraulic servo actuator is loaded, the reading of the micrometer at this time is the thickness of the filling layer on the target structural surface. The electro-hydraulic servo actuator first passes the displacement control Loading method, after the electro-hydraulic servo actuator reaches the target displacement to seal the filling layer, then load through force control, so that the thickness of the filling layer on the structural surface can be controlled more accurately and stably, and the thickness accuracy of the filling layer on the structural surface can be increased to 0.01mm , to realize the production of thin-layer filling thickness structure interview pieces.

附图说明Description of drawings

图1为本发明的应力环境下任意充填厚度硬性结构面制作装置结构示意图;Fig. 1 is a schematic diagram of the structure of the device for making a rigid structural surface with arbitrary filling thickness under the stress environment of the present invention;

图2为本发明中上盘固定夹持器结构的上压头结构示意图;Fig. 2 is a schematic diagram of the structure of the upper pressure head of the fixed holder structure of the upper plate in the present invention;

图3为本发明中下盘固定夹持器结构的下压头结构示意图;Fig. 3 is a schematic diagram of the structure of the lower pressure head of the structure of the fixed clamper of the middle and lower plate of the present invention;

图4为本发明中上盘固定夹持器结构的侧夹板结构示意图;Fig. 4 is a schematic diagram of the structure of the side splint of the structure of the fixed holder of the upper plate in the present invention;

图5为本发明中下盘固定夹持器与上下盘试件安装示意图;Figure 5 is a schematic diagram of the installation of the middle and lower plate fixing holder and the upper and lower plate test pieces of the present invention;

图6为本发明中填充层密封互扣夹板结构示意图;Fig. 6 is a schematic diagram of the structure of the sealing interlocking plywood of the filling layer in the present invention;

图7为本发明中填充层密封互扣夹板的活动夹板结构示意图;Fig. 7 is a schematic structural diagram of the movable splint of the filling layer sealing interlocking splint in the present invention;

图8为本发明中填充层周边施力环结构示意图;Fig. 8 is a schematic diagram of the structure of the force applying ring around the filling layer in the present invention;

1-反力框架,2-电液伺服作动器,3-抗压垫块,4-上盘固定夹持器,401-上压头,402-上侧夹板,403-上固定螺杆,404-上对中横杆,405-千分尺夹持端,406-圆孔,407-螺丝,408-通孔,5-下盘固定夹持器,501-下压头,502-下侧夹板,503-下固定螺杆,504-下对中横杆,505-千分尺测台,6-对中杆,7-数显千分尺,8-填充层密封互扣夹板,801-橡胶层,802-横缝,803-螺杆,804-蝶形螺帽,9-填充层周边施力环,901-螺栓,902-蝶形螺丝,10-上盘试件,11-下盘试件。1-Reaction force frame, 2-Electro-hydraulic servo actuator, 3-Pressure pad, 4-Upper plate fixing clamp, 401-Upper pressure head, 402-Upper splint, 403-Upper fixing screw, 404 -Upper centering cross bar, 405-Micrometer clamping end, 406-Round hole, 407-Screw, 408-Through hole, 5-Lower plate fixed holder, 501-Lower pressure head, 502-Lower splint, 503 -Lower fixing screw, 504-Lower centering bar, 505-Micrometer measuring platform, 6-Centering rod, 7-Digital display micrometer, 8-Filled layer sealing interlocking splint, 801-Rubber layer, 802-Transverse seam, 803-screw, 804-wing nut, 9-applying ring around the filling layer, 901-bolt, 902-wing screw, 10-upper plate test piece, 11-lower plate test piece.

具体实施方式Detailed ways

下面结合附图和实施例对本发明作进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.

如图1和图5所示,应力环境下任意充填厚度硬性结构面制作装置,包括反力框架1、电液伺服作动器2、抗压垫块3、上盘固定夹持器4、下盘固定夹持器5、对中杆6、数显千分尺7、填充层密封互扣夹板8、填充层周边施力环9、上盘试件10及下盘试件11;所述电液伺服作动器2固定于反力框架1内部上侧,所述抗压垫块3固定于反力框架1内部下侧,抗压垫块3上表面处固定安装有下盘固定夹持器5,且保证两者同轴心设置,下盘固定夹持器5上夹持有下盘试件11,下盘试件11上放置有上盘试件10,下盘试件11的上表面和上盘试件10的下表面与要制得的试件的上下型面一致,且上盘试件10顶端通过上盘固定夹持器4夹持固定,下盘试件11与上盘试件10的接缝处套装有填充层密封互扣夹板8,填充层密封互扣夹板8外侧套装有填充层周边施力环9,所述上盘固定夹持器4与下盘固定夹持器5之间安装有对中杆6和数显千分尺7,所述对中杆6与下对中横杆504连接端设置有螺纹,且对中杆6通过上下设置的螺母固定在下对中横杆504上,所述数显千分尺7顶端穿过上盘固定夹持器4的千分尺夹持端405并通过螺丝407固定,底端的测头顶在千分尺测台505上表面处。As shown in Figure 1 and Figure 5, the device for making rigid structural surfaces with arbitrary filling thickness under stress environment includes reaction force frame 1, electro-hydraulic servo actuator 2, compression pad 3, upper plate fixing holder 4, lower plate Disk fixing clamper 5, centering rod 6, digital display micrometer 7, filling layer sealing and interlocking splint 8, surrounding force ring 9 of filling layer, upper disk specimen 10 and lower disk specimen 11; the electro-hydraulic servo actuation The device 2 is fixed on the inner upper side of the reaction force frame 1, and the anti-pressure cushion block 3 is fixed on the inner lower side of the reaction force frame 1, and the upper surface of the anti-pressure cushion block 3 is fixedly installed with a lower plate fixing clamper 5, and it is ensured that The two are coaxially arranged, the lower plate fixed holder 5 clamps the lower plate test piece 11, the upper plate test piece 10 is placed on the lower plate test piece 11, the upper surface of the lower plate test piece 11 and the upper plate test piece The lower surface of the test piece 10 is consistent with the upper and lower profiles of the test piece to be prepared, and the top of the upper plate test piece 10 is clamped and fixed by the upper plate fixed holder 4, and the connection between the lower plate test piece 11 and the upper plate test piece 10 Filling layer sealing interlocking splint 8 is set at the seam, and filling layer peripheral force application ring 9 is set on the outer side of filling layer sealing interlocking splint 8, and a pair of fixed clampers 4 and 5 are installed between the upper plate fixed clamper 5 and the lower plate fixed clamper 5. Centering rod 6 and digital display micrometer 7, described centering rod 6 and lower centering cross bar 504 connecting ends are provided with threads, and centering rod 6 is fixed on the lower centering cross bar 504 by nuts arranged up and down, the number The top of the micrometer 7 passes through the micrometer clamping end 405 of the upper plate fixed holder 4 and is fixed by a screw 407, and the measuring head at the bottom end is placed on the upper surface of the micrometer measuring platform 505.

如图2和图4所示,所述上盘固定夹持器4包括上压头401、上侧夹板402、上固定螺杆403,所述上压头401的侧壁上分别设置有上对中横杆404和千分尺夹持端405,其中上对中横杆404的数量为三个,千分尺夹持端405的数量为一个,上对中横杆404和千分尺夹持端405的尾端分别开设有圆孔406,且在千分尺夹持端405的圆孔406处螺接有沿径向设置的螺丝407,设置有上对中横杆404且相互平行的两个侧壁上分别设置有上夹板安装座,且上夹板安装座位于上对中横杆404下方,上夹板安装座与上侧夹板402顶部的连接部对接并通过转轴转动安装,上侧夹板402底部两侧伸长并开设有通孔408,两个上侧夹板402底部通过上固定螺杆403及螺母固定安装。As shown in Figures 2 and 4, the upper plate fixing holder 4 includes an upper pressing head 401, an upper clamping plate 402, and an upper fixing screw 403, and upper centering pins are respectively arranged on the side walls of the upper pressing head 401. The crossbar 404 and the micrometer clamping end 405, wherein the quantity of the upper centering crossbar 404 is three, the quantity of the micrometer clamping end 405 is one, and the tail ends of the upper centering crossbar 404 and the micrometer clamping end 405 are respectively opened There is a round hole 406, and a screw 407 arranged in the radial direction is screwed at the round hole 406 of the clamping end 405 of the micrometer, and an upper centering cross bar 404 is provided and an upper splint is respectively provided on the two side walls parallel to each other The mounting seat, and the upper splint mounting seat is located below the upper centering crossbar 404, the upper splint mounting seat is docked with the connection part on the top of the upper side splint 402 and is installed by rotating the shaft, and the two sides of the upper side splint 402 are elongated and opened. Holes 408, the bottoms of the two upper clamping plates 402 are fixed and installed by upper fixing screws 403 and nuts.

如图3所示,所述下盘固定夹持器5包括下压头501、下侧夹板502、下固定螺杆503,所述下压头501的侧壁上分别设置有下对中横杆504和千分尺测台505,其中下对中横杆504的数量为三个,千分尺测台505的数量为一个且与千分尺夹持端405对应设置,下对中横杆504尾端分别开设有圆孔,设置有下对中横杆504且相互平行的两个侧壁上分别设置有下夹板安装座,且下夹板安装座位于下对中横杆504上方,下夹板安装座与下侧夹板502底部的连接部对接并通过转轴转动安装,下侧夹板502顶部两侧伸长并开设有通孔,两个下侧夹板502底部通过下固定螺杆503及螺母固定安装。As shown in Figure 3, the lower plate fixing clamper 5 includes a lower pressing head 501, a lower clamping plate 502, and a lower fixing screw 503, and the side walls of the lower pressing head 501 are respectively provided with lower centering cross bars 504. And the micrometer measuring platform 505, wherein the number of the lower centering crossbar 504 is three, the number of the micrometer measuring platform 505 is one and is set correspondingly to the micrometer clamping end 405, and the tail ends of the lower centering crossbar 504 are respectively provided with round holes , the lower centering cross bar 504 is provided and the lower splint mounting seat is respectively provided on the two side walls parallel to each other, and the lower splint mounting seat is located above the lower centering cross bar 504, and the lower splint mounting seat and the bottom of the lower side splint 502 The connecting parts of the two lower side clamping plates 502 are fixed and installed by lower fixing screws 503 and nuts.

如图6和图7所示,所述填充层密封互扣夹板8由四块活动夹板组成,所述活动夹板下部一端设有螺杆803,另一端伸长且设有横缝802,四块活动夹板通过其中一个活动夹板螺杆803穿过另一个活动夹板的横缝802的方式首尾相连组成互扣夹板,且螺杆803的尾端螺接有蝶形螺帽804。As shown in Figure 6 and Figure 7, the sealing interlocking splint 8 of the filling layer is composed of four movable splints, one end of the lower part of the movable splint is provided with a screw 803, the other end is elongated and provided with a transverse seam 802, and the four movable splints The splints are connected end-to-end to form an interlocking splint by one movable splint screw 803 passing through the transverse slit 802 of the other movable splint, and a wing nut 804 is screwed to the tail end of the screw 803 .

如图8所示,所述填充层周边施力环9包括L型板,两个所述L型板一端通过销轴铰接,另一端通过可拆卸螺栓901及螺帽连接,所述L型板的两支臂正中均螺接有蝶形螺丝902,用于对结构面填充层施加围压。As shown in Figure 8, the surrounding force ring 9 of the filling layer includes an L-shaped plate, one end of the two L-shaped plates is hinged by a pin, and the other end is connected by a detachable bolt 901 and a nut. Thumb screws 902 are screwed in the middle of the support arms to apply confining pressure to the filling layer of the structural surface.

所述上侧夹板402和下侧夹板502的内侧面处均设有橡胶层801,用于保护试件、增加摩擦力防止试件打滑;所述活动夹板内侧设有橡胶层801,用于防止填充物漏浆。The inner sides of the upper splint 402 and the lower splint 502 are provided with a rubber layer 801 for protecting the test piece and increasing friction to prevent the test piece from slipping; the inside of the movable splint is provided with a rubber layer 801 for preventing The filling is leaking slurry.

本实施例中,以制作含有硬性结构面夹层的试件为例,选择以岩石相似材料浇筑而得的上盘试件10和下盘试件11,两者尺寸大小均为100mm×100mm×100mm;选择制作的硬性结构面夹层厚度为1mm、持续加压荷载为200KN;所得上盘试件10、下盘试件11和硬性结构面试件三者总尺寸为100mm×100mm×201mm。In this embodiment, taking the production of a test piece containing a hard structural surface interlayer as an example, the upper wall test piece 10 and the lower wall test piece 11 cast with rock-like materials are selected, and the size of both is 100mm×100mm×100mm ; The interlayer thickness of the hard structural surface chosen to be made is 1mm, and the continuous pressurized load is 200KN; the total size of the obtained upper wall specimen 10, lower wall specimen 11 and rigid structural interview specimen is 100mm×100mm×201mm.

一种应力环境下任意充填厚度硬性结构面制作方法,包括以下步骤:A method for making a rigid structural surface with arbitrary filling thickness in a stress environment, comprising the following steps:

步骤1,选择现场取样的原岩结构面的上盘试件10和下盘试件11;Step 1, select the upper wall specimen 10 and the lower wall specimen 11 of the original rock structural surface sampled on site;

步骤2,将下盘试件11放入下盘固定夹持器5的下压头501上,将下固定螺杆503穿过两个下侧夹板502的通孔并拧紧螺母将下盘试件11固定于下盘固定夹持器5内,并将带有下盘试件11的下盘固定夹持器5置于反力框架1的抗压垫块3上;Step 2, put the lower plate test piece 11 on the lower pressure head 501 of the lower plate fixing holder 5, pass the lower fixing screw 503 through the through holes of the two lower side splints 502 and tighten the nuts to place the lower plate test piece 11 Fix it in the lower plate fixed holder 5, and place the lower plate fixed holder 5 with the lower plate test piece 11 on the compression pad 3 of the reaction force frame 1;

步骤3,将对中杆6有螺纹一端穿过下盘固定夹持器5的下对中横杆504的通孔并通过上下设置的螺母固定;Step 3, pass the threaded end of the centering rod 6 through the through hole of the lower centering cross bar 504 of the lower plate fixing holder 5 and fix it by the nuts arranged up and down;

步骤4,将上盘试件10放入上盘固定夹持器4的上压头401上,将上固定螺杆403穿过两个上侧夹板402的通孔并拧紧螺母将上盘试件10固定于上盘固定夹持器4内,将带有上盘试件10的上盘固定夹持器4的上对中横杆404穿过对中杆6,并放置于带有下盘试件11的下盘固定夹持器5上,使上盘试件10的结构面与下盘试件11的结构面接触;Step 4, put the upper plate test piece 10 on the upper pressure head 401 of the upper plate fixing holder 4, pass the upper fixing screw 403 through the through holes of the two upper splints 402 and tighten the nuts to place the upper plate test piece 10 Fix it in the upper plate fixed holder 4, pass the upper centering cross bar 404 of the upper plate fixed holder 4 with the upper plate test piece 10 through the centering rod 6, and place it on the upper plate fixed holder 4 with the lower plate test piece 11, the lower plate is fixed on the holder 5, so that the structural surface of the upper plate test piece 10 is in contact with the structural surface of the lower plate test piece 11;

步骤5,将千分尺通过千分尺夹持端405安装在上盘固定夹持器4上,并调零千分尺;Step 5, install the micrometer on the upper plate fixing holder 4 through the micrometer clamping end 405, and adjust the micrometer to zero;

步骤6,抬升上盘固定夹持器4,将定量的结构面填充物原生材料或结构面填充物相似材料均匀涂抹在下盘试件11结构面上,然后将抬升的上盘固定夹持器4落下与下盘试件11结构面上的填充物原生材料或结构面填充物相似材料接触,并记录数显千分尺7此时的读数为d1Step 6: Lift the upper plate fixing holder 4, apply a certain amount of original material of the structural surface filler or similar material of the structural surface filler evenly on the structural surface of the lower plate test piece 11, and then fix the raised upper plate fixing holder 4 Drop it into contact with the original material of the filler on the structural surface of the lower wall test piece 11 or the similar material of the filler on the structural surface, and record the reading of the digital display micrometer 7 at this time as d1 ;

步骤7,调节电液伺服作动器2,使作动器压头下降至与上盘固定夹持器4的上压头401接触,调节电液伺服作动器2,使作动器压头下降位移为Δd=d1-d0停止,其中d0为目标填充厚度,本实施例目标填充厚度为d0=1mm;Step 7, adjust the electro-hydraulic servo actuator 2 so that the actuator pressure head is lowered to contact with the upper pressure head 401 of the upper plate fixed holder 4, and adjust the electro-hydraulic servo actuator 2 so that the actuator pressure head Stop when the descending displacement is Δd=d 1 -d 0 , where d 0 is the target filling thickness, and the target filling thickness in this embodiment is d 0 =1mm;

步骤8,待作动器停止下降后,将从上盘试件10和下盘试件11结构面间挤出的填充物原生材料或结构面填充物相似材料清理、并抹平处理;Step 8, after the actuator stops descending, clean and smooth the original filler material extruded from the structural surface of the upper plate test piece 10 and the lower plate test piece 11 or the similar material of the structural surface filler;

步骤9,将填充层密封互扣夹板8扣置于上盘试件10和下盘试件11的结构面填充层处,并填充层密封互扣夹板8上的蝶形螺帽804,密封填充层四周;将填充层周边施力环9套在填充层密封互扣夹板8外侧,一边拧紧结构面填充层周边施力环9四周的碟形螺丝,一边松开填充层密封互扣夹板8的蝶形螺帽804;Step 9, buckle the filling layer sealing interlocking splint 8 on the structural surface filling layer of the upper wall specimen 10 and the lower wall specimen 11, and seal the wing nut 804 on the filling layer sealing interlocking splint 8 to seal and fill Around the layer; set the surrounding force ring 9 of the filling layer on the outer side of the sealing interlocking splint 8 of the filling layer, while tightening the disc screws around the force ring 9 around the filling layer of the structural surface, loosen the butterfly nut of the sealing interlocking splint 8 of the filling layer 804;

步骤10,再次启动电液伺服作动器2,以指定的压力200KN持续加压至填充层达到终凝;Step 10, start the electro-hydraulic servo actuator 2 again, and continue to pressurize with the specified pressure of 200KN until the filling layer reaches the final setting;

步骤11,拆模,指定填充厚度为1mm的硬性结构面试件制作完成,上盘试件、下盘试件和硬性结构面试件三者总尺寸为100mm×100mm×201mm。Step 11, demoulding, and the rigid structure test piece with a specified filling thickness of 1 mm is completed. The total size of the upper plate test piece, the lower plate test piece and the rigid structure test piece is 100mm×100mm×201mm.

本发明在上下盘试件的选择上范围广、灵活,可以选择相似材料浇筑的上下盘试件,也可以选择天然原岩,甚至于普通混凝土试件也可以选择;其次本发明对夹层厚度的控制十分准确,特别是对于薄层厚度的精确把握,本发明通过定量定体积添加夹层材料、得到初始填料厚度,再通过伺服调节系统设置作动器下降位移,挤出多余填料,挤压的过程同时也是充填物密实的过程,得到目标的夹层填充厚度;本发明的另一大优点是实现了结构面形成过程中应力环境的模拟,通过伺服位移调节系统持续的施压提供竖向压力,结构面填充层密封系统进行结构面填充层的多向侧限和施加围压,从而模拟结构面形成过程中的应力环境;本发明在以上基础上,通过加大作动器的量程,实现深部工程中超高应力环境硬性结构面形成过程的模拟。The present invention has a wide range and flexibility in the selection of the upper and lower plate test pieces. The upper and lower plate test pieces of similar materials can be selected, and natural original rock can also be selected, and even ordinary concrete test pieces can be selected; The control is very accurate, especially for the precise grasp of the thickness of the thin layer. The present invention adds the interlayer material quantitatively and in a fixed volume to obtain the initial filler thickness, and then sets the downward displacement of the actuator through the servo adjustment system to squeeze out the excess filler. At the same time, it is also the process of compacting the filling, and the target interlayer filling thickness is obtained; another advantage of the present invention is that it realizes the simulation of the stress environment during the formation of the structural surface, and provides vertical pressure through the continuous pressure of the servo displacement adjustment system. The surface filling layer sealing system performs multi-directional confining of the structural surface filling layer and applies confining pressure, thereby simulating the stress environment during the formation of the structural surface; on the basis of the above, the present invention realizes super Simulation of formation process of hard structural plane in high stress environment.

Claims (4)

1.一种应力环境下任意充填厚度硬性结构面制作装置,其特征在于,包括反力框架、电液伺服控制器、抗压垫块、上盘固定夹持器、下盘固定夹持器、对中杆、数显千分尺、填充层密封互扣夹板、填充层周边施力环、上盘试件及下盘试件;所述电液伺服控制器固定于反力框架内部上侧,所述抗压垫块固定于反力框架内部下侧,抗压垫块上表面处设置有下盘固定夹持器,下盘固定夹持器上放置有下盘试件,下盘试件上放置有上盘试件,且上盘试件顶端通过上盘固定夹持器夹持固定,下盘试件与上盘试件的接缝处套装有填充层密封互扣夹板,填充层密封互扣夹板外侧套装有填充层周边施力环,所述上盘固定夹持器与下盘固定夹持器之间安装有对中杆和数显千分尺;1. A device for making a rigid structural surface with arbitrary filling thickness under a stress environment, which is characterized in that it includes a reaction force frame, an electro-hydraulic servo controller, a pressure-resistant pad, an upper plate fixed clamper, a lower plate fixed clamper, Centering rod, digital display micrometer, filling layer sealed interlocking splint, force ring around the filling layer, upper plate test piece and lower plate test piece; the electro-hydraulic servo controller is fixed on the upper side of the reaction force frame, and the compression resistance The spacer is fixed on the lower side inside the reaction force frame, the upper surface of the anti-pressure spacer is provided with a lower plate fixing holder, the lower plate fixing holder is placed on the lower plate test piece, and the upper plate is placed on the lower plate test piece test piece, and the top of the upper plate test piece is clamped and fixed by the upper plate fixed holder, the joint between the lower plate test piece and the upper plate test piece is set with a filled layer sealed interlocking splint, and the outer side of the filled layer sealed interlocking splint is set There is a force ring around the filling layer, and a centering rod and a digital display micrometer are installed between the fixed holder of the upper disk and the fixed holder of the lower disk; 所述填充层密封互扣夹板由四块活动夹板组成,所述活动夹板下部一端设有螺杆,另一端伸长且设有横缝,四块活动夹板通过其中一个活动夹板螺杆穿过另一个活动夹板的横缝的方式首尾相连组成互扣夹板,且螺杆的尾端螺接有蝶形螺帽,所述活动夹板内侧设有橡胶层,用于防止填充物漏浆;The sealing interlocking splint of the filling layer is composed of four movable splints, one end of the lower part of the movable splint is provided with a screw, and the other end is elongated and provided with a transverse seam, and the four movable splints pass through the other movable splint through the screw rod of one of the movable splints. The transverse joints of the splints are connected end to end to form an interlocking splint, and the tail end of the screw is screwed with a butterfly nut, and a rubber layer is provided on the inner side of the movable splint to prevent the filler from leaking; 所述填充层周边施力环包括L型板,两个所述L型板一端通过销轴铰接,另一端通过可拆卸螺栓及螺帽连接,所述L型板的两支臂正中均螺接有蝶形螺丝,用于对结构面填充层施加围压。The surrounding force ring of the filling layer includes an L-shaped plate, one end of the two L-shaped plates is hinged by a pin, and the other end is connected by a detachable bolt and a nut, and a butterfly is screwed in the center of the two arms of the L-shaped plate. Shaped screws are used to apply confining pressure to the filling layer of the structural surface. 2.根据权利要求1所述的一种应力环境下任意充填厚度硬性结构面制作装置,其特征在于:所述上盘固定夹持器包括上压头、上侧夹板、上固定螺杆,所述上压头的侧壁上分别设置有上对中横杆和千分尺夹持端,上对中横杆和千分尺夹持端的尾端分别开设有圆孔,且在千分尺夹持端的圆孔处螺接有沿径向设置的螺丝,设置有上对中横杆且相互平行的两个侧壁上分别设置有上夹板安装座,且上夹板安装座位于上对中横杆下方,上夹板安装座与上侧夹板顶部的连接部对接并通过转轴转动安装,上侧夹板底部两侧伸长并开设有通孔,两个上侧夹板底部通过上固定螺杆及螺母固定安装;所述上侧夹板的内侧面处均设有橡胶层,用于保护试件、增加摩擦力防止试件打滑。2. The device for making a rigid structural surface with arbitrary filling thickness under stress environment according to claim 1, characterized in that: the upper plate fixing clamper includes an upper pressing head, an upper splint, and an upper fixing screw, and the The side wall of the upper indenter is respectively provided with an upper centering cross bar and a micrometer clamping end, and the tail ends of the upper centering cross bar and the micrometer clamping end are respectively provided with round holes, and are screwed at the round holes of the micrometer clamping end. There are screws arranged in the radial direction, the upper centering cross bar is provided, and the upper splint mounting seat is respectively arranged on the two side walls parallel to each other, and the upper splint mounting seat is located under the upper centering cross bar, and the upper splint mounting seat and The connecting part at the top of the upper side splint is docked and installed by rotating the shaft, the bottom of the upper side splint is extended on both sides and has through holes, and the bottom of the two upper side splints are fixed and installed by upper fixing screws and nuts; the inner side of the upper side splint There are rubber layers on the sides to protect the test piece, increase friction and prevent the test piece from slipping. 3.根据权利要求2所述的一种应力环境下任意充填厚度硬性结构面制作装置,其特征在于:所述下盘固定夹持器包括下压头、下侧夹板、下固定螺杆,所述下压头的侧壁上分别设置有下对中横杆和千分尺测台,下对中横杆尾端分别开设有圆孔,设置有下对中横杆且相互平行的两个侧壁上分别设置有下夹板安装座,且下夹板安装座位于下对中横杆上方,下夹板安装座与下侧夹板底部的连接部对接并通过转轴转动安装,下侧夹板顶部两侧伸长并开设有通孔,两个下侧夹板底部通过下固定螺杆及螺母固定安装,所述下侧夹板的内侧面处均设有橡胶层,用于保护试件、增加摩擦力防止试件打滑。3. The device for making a rigid structural surface with arbitrary filling thickness under stress environment according to claim 2, characterized in that: the lower plate fixing clamper includes a lower pressing head, a lower splint, and a lower fixing screw, and the The side walls of the lower indenter are respectively provided with a lower centering crossbar and a micrometer measuring platform, and the tail ends of the lower centering crossbar are respectively provided with round holes, and the two side walls which are provided with the lower centering crossbar and are parallel to each other are respectively The lower splint mounting seat is provided, and the lower splint mounting seat is located above the lower centering cross bar. The lower splint mounting seat is docked with the connection part at the bottom of the lower splint and installed by rotating the shaft. The two sides of the top of the lower splint are extended and opened. Through holes, the bottoms of the two lower side splints are fixed and installed by lower fixing screws and nuts, and rubber layers are provided on the inner surfaces of the lower side splints to protect the test piece and increase friction to prevent the test piece from slipping. 4.采用权利要求3所述的一种应力环境下任意充填厚度硬性结构面制作装置,进行应力环境下任意充填厚度硬性结构面制作方法,其特征在于,包括以下步骤:4. Adopting the device for making a rigid structural surface of arbitrary filling thickness under a stress environment according to claim 3, the method for manufacturing a rigid structural surface of arbitrary filling thickness under a stress environment is characterized in that, comprising the following steps: 步骤1,选择现场取样的原岩结构面的上盘试件和下盘试件或实验室人工浇筑的结构面的上盘试件和下盘试件;Step 1, select the upper wall specimen and the lower wall specimen of the original rock structural surface sampled on site or the upper wall specimen and the lower wall specimen of the structural surface artificially poured in the laboratory; 步骤2,将下盘试件放入下盘固定夹持器的下压头上,将下固定螺杆穿过两个下侧夹板的通孔并拧紧螺母将下盘试件固定于下盘固定夹持器内,并将带有下盘试件的下盘固定夹持器置于反力框架的抗压垫块上;Step 2, put the lower plate test piece on the lower pressure head of the lower plate fixing holder, pass the lower fixing screw through the through holes of the two lower side splints and tighten the nuts to fix the lower plate test piece to the lower plate fixing clamp In the holder, place the lower plate fixed holder with the lower plate specimen on the compression pad of the reaction frame; 步骤3,将对中杆有螺纹一端穿过下固定夹持器的下对中横杆的通孔并通过上下设置的螺母固定;Step 3, pass the threaded end of the centering rod through the through hole of the lower centering bar of the lower fixed holder and fix it with the nuts set up and down; 步骤4,将上盘试件放入上盘固定夹持器的上压头上,将上固定螺杆穿过两个上侧夹板的通孔并拧紧螺母将上盘试件固定于上盘固定夹持器内,将带有上盘试件的上盘固定夹持器的上对中横杆穿过对中杆,并放置于带有下盘试件的下盘固定夹持器上,使上盘试件的结构面与下盘试件的结构面接触;Step 4, put the upper plate test piece on the upper pressure head of the upper plate fixing holder, pass the upper fixing screw through the through holes of the two upper side splints and tighten the nuts to fix the upper plate test piece on the upper plate fixing clamp In the holder, pass the upper centering bar of the upper plate fixed holder with the upper plate test piece through the centering rod, and place it on the lower plate fixed holder with the lower plate test piece, so that the upper plate The structural surface of the plate specimen is in contact with the structural surface of the lower plate specimen; 步骤5,将千分尺通过千分尺夹持端安装在上盘固定夹持器上,并调零千分尺;Step 5, install the micrometer on the fixed holder of the upper plate through the clamping end of the micrometer, and adjust the micrometer to zero; 步骤6,抬升上盘固定夹持器,将定量的结构面填充物原生材料或结构面填充物相似材料均匀涂抹在下盘试件结构面上,然后将抬升的上盘固定夹持器落下与下盘试件结构面上的填充物原生材料或结构面填充物相似材料接触,并记录数显千分尺此时的读数为d 1 Step 6: Lift the fixed holder of the upper plate, apply a certain amount of original material of the structural surface filler or similar material of the structural surface filler evenly on the structural surface of the lower plate specimen, and then drop the lifted fixed holder of the upper plate to the lower plate. The original material of the filler on the structural surface of the disc test piece or the similar material of the filler on the structural surface are in contact, and record the reading of the digital display micrometer at this time as d 1 ; 步骤7,调节电液伺服控制器,使作动器压头下降至与上盘固定夹持器的上压头接触,调节电液伺服控制器,使作动器压头下降位移为∆d=d 1 -d 0 停止,其中d 0 为目标填充厚度;Step 7. Adjust the electro-hydraulic servo controller so that the actuator pressure head is lowered to contact with the upper pressure head of the fixed holder on the upper disk. Adjust the electro-hydraulic servo controller so that the actuator pressure head descends with a displacement of ∆d= Stop at d 1 -d 0 , where d 0 is the target filling thickness; 步骤8,待作动器停止下降后,将从上盘试件和下盘试件结构面间挤出的填充物原生材料或结构面填充物相似材料清理、并抹平处理;Step 8, after the actuator stops descending, clean and smooth the filler original material extruded from the structural surface of the upper plate test piece and the lower plate test piece or the material similar to the structural surface filler; 步骤9,将填充层密封互扣夹板扣置于上盘试件和下盘试件的结构面填充层处,并填充层密封互扣夹板上的蝶形螺帽,密封填充层四周;将填充层周边施力环套在填充层密封互扣夹板外侧,一边拧紧结构面填充层周边施力环四周的碟形螺丝,一边松开填充层密封互扣夹板的蝶形螺帽;Step 9, place the filling layer sealed interlocking splint buckle on the structural surface filling layer of the upper wall specimen and the lower wall specimen, and seal the butterfly nut on the interlocking splint with the filling layer to seal the surrounding of the filling layer; The force ring around the layer is placed on the outer side of the sealed interlocking splint of the filling layer, while the disc screws around the force ring around the filling layer on the structural surface are tightened, the butterfly nut of the sealing interlocking splint of the filling layer is loosened at the same time; 步骤10,再次启动电液伺服控制器,以指定的压力持续加压至填充层达到终凝;Step 10, start the electro-hydraulic servo controller again, and continue to pressurize with the specified pressure until the filling layer reaches the final setting; 步骤11,拆模,指定填充厚度的硬性结构面试件制作完成。Step 11, demoulding, and the rigid structure interview piece with specified filling thickness is completed.
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