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CN1253070C - Electric working machine - Google Patents

Electric working machine Download PDF

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Publication number
CN1253070C
CN1253070C CNB021228922A CN02122892A CN1253070C CN 1253070 C CN1253070 C CN 1253070C CN B021228922 A CNB021228922 A CN B021228922A CN 02122892 A CN02122892 A CN 02122892A CN 1253070 C CN1253070 C CN 1253070C
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China
Prior art keywords
electric
key
battery
power
motor
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Expired - Fee Related
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CNB021228922A
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Chinese (zh)
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CN1402961A (en
Inventor
岛田健三
小林隆夫
饭田哲生
泷泽敏明
广濑好寿
山本康则
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Honda Motor Co Ltd
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Honda Motor Co Ltd
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Publication date
Priority claimed from JP2001252039A external-priority patent/JP2003061438A/en
Priority claimed from JP2001252045A external-priority patent/JP3776771B2/en
Application filed by Honda Motor Co Ltd filed Critical Honda Motor Co Ltd
Publication of CN1402961A publication Critical patent/CN1402961A/en
Application granted granted Critical
Publication of CN1253070C publication Critical patent/CN1253070C/en
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D34/00Mowers; Mowing apparatus of harvesters
    • A01D34/01Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus
    • A01D34/412Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having rotating cutters
    • A01D34/63Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having rotating cutters having cutters rotating about a vertical axis
    • A01D34/76Driving mechanisms for the cutters
    • A01D34/78Driving mechanisms for the cutters electric
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D69/00Driving mechanisms or parts thereof for harvesters or mowers
    • A01D69/02Driving mechanisms or parts thereof for harvesters or mowers electric
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D34/00Mowers; Mowing apparatus of harvesters
    • A01D34/01Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus
    • A01D34/412Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having rotating cutters
    • A01D34/63Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having rotating cutters having cutters rotating about a vertical axis
    • A01D34/67Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having rotating cutters having cutters rotating about a vertical axis hand-guided by a walking operator
    • A01D34/68Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having rotating cutters having cutters rotating about a vertical axis hand-guided by a walking operator with motor driven cutters or wheels
    • A01D34/6806Driving mechanisms
    • A01D34/6812Braking or clutching mechanisms
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D34/00Mowers; Mowing apparatus of harvesters
    • A01D34/01Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus
    • A01D34/412Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having rotating cutters
    • A01D34/63Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having rotating cutters having cutters rotating about a vertical axis
    • A01D34/82Other details
    • A01D34/828Safety devices

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  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Harvester Elements (AREA)

Abstract

In an electric working machine, a scroll portion (31) is provided at one of left and right sides of a machine body (11), and a relay member (42) functioning as a power switch in which a power on/off key (41) is removably inserted is provided at the other side of the machine body (11). The relay member (42) is provided between a motor-driving battery (26) and a control section (24; 64) so that the battery (26) and control section (24; 64) can be electrically connected with each other by insertion, in the relay member (42), of the power on/off key (41) and disconnected from each other by removal, from the relay member (42), of the power on/off key (41).

Description

电动割草机electric lawn mower

技术领域technical field

本发明涉及一种电动割草机,其中通过将电源开/关键插入或脱离机体来打开或关闭电马达,切割机壳体内的刀片由电马达转动以切割草,所割下的草通过所述的切割机壳体内的卷轴部分传送到机体的后面,这样割下的草最终收集在草袋中。The invention relates to an electric lawn mower, wherein the electric motor is turned on or off by inserting or disengaging the power switch/key from the machine body, the blades in the cutter housing are rotated by the electric motor to cut grass, and the cut grass passes through the The reel part inside the cutting machine housing is conveyed to the rear of the machine body, so that the cut grass is finally collected in the grass bag.

本发明也涉及一种电动工作机,其中电马达在控制部分的控制下由电池带动转动,从而使机体能运行和完成操作人员要求的各种操作。The present invention also relates to an electric working machine, wherein the electric motor is driven by the battery to rotate under the control of the control part, so that the body can run and complete various operations required by the operator.

背景技术Background technique

现有技术中公知有许多种电动割草机和其他类型的电动工作机,其中日本专利No.2,837,960公开了一种由电池带动的割草机,和日本专利申请早期公开特开平10-191750公开了一种电动工作机和日本专利早期公开特开平9-65752公开了一种电池带动的电动工作机。Many kinds of electric lawn mowers and other types of electric working machines are known in the prior art, among which Japanese Patent No. 2,837,960 discloses a lawn mower powered by a battery, and Japanese Patent Application Laid-open Publication No. Hei 10-191750 discloses A kind of electric working machine and Japanese Patent Laid-Open No. Hei 9-65752 disclose a kind of battery driven electric working machine.

No.2,837,960中公开的电池带动的割草机包括电马达,该电马达安装在机体底盘上且被壳体覆盖,和安装在壳体中的电池组,其中电源开/关键可移动的插入壳体的上部电池组的后面。特开平10-191750公开的电动工作机包括设置在切割机壳体后端部分的马达开关,其中通过旋转插入该开关的电源开/关键来控制该马达开关。The battery powered lawn mower disclosed in No. 2,837,960 includes an electric motor mounted on the chassis of the body and covered by a housing, and a battery pack installed in the housing, wherein the power on/off key is movably inserted into the housing body behind the upper battery pack. The electric working machine disclosed in JP-A-10-191750 includes a motor switch provided at the rear end portion of the cutter housing, wherein the motor switch is controlled by rotating a power on/off key inserted into the switch.

一般的,在这种电动割草机中,即割下的草通过卷轴部分传送到机体的后部并最后收集到草袋中,需要时常清洁卷轴部分因为割下的草容易粘在卷轴的表面。为清洁上述的电池带动的割草机的卷轴部分,其中电源开/关键设在该割草机的后端上部,操作人员需要移动到机体的后部以将该电源开/关键拉出所述的壳体,然后移动到机体的一侧将机体向侧面放倒以抵达所示的卷轴部分。同理,为清洁上述电动工作机中的卷轴部分,其中所述的马达开关设在所述切割机壳体盖子的后端部分,需要操作人员移动到机体的后部将电源开/关键从所述马达开关拉出,然后移动到机体的一侧将机体横向放倒以拿取所示的卷轴部分。即,对于这两种公知的电池带动的割草机和电动工作机,希望该电源开/关键插入割草机或工作机的位置允许操作人员能容易的清洁卷轴部分。Generally, in this kind of electric lawn mower, the cut grass is conveyed to the rear of the body through the reel part and finally collected into the grass bag, and the reel part needs to be cleaned frequently because the cut grass is easy to stick to the surface of the reel . In order to clean the reel portion of the aforementioned battery powered lawn mower, where the power on/off key is located at the upper rear end of the lawn mower, the operator needs to move to the rear of the body to pull the power on/off key out of the , then move to the side of the body and lay the body sideways to access the reel section shown. Similarly, in order to clean the reel part of the above-mentioned electric working machine, wherein the motor switch is arranged at the rear end part of the casing cover of the cutting machine, the operator needs to move to the rear of the body to switch the power on/off from the Pull out the motor switch described above, then move to the side of the body and lay the body sideways to access the portion of the reel shown. That is, for both known battery powered lawn mowers and electric working machines, it is desirable that the power on/off key be inserted into the mower or working machine at a location that allows the operator to easily clean the reel section.

另外,在特开平10-191750公开的电动工作机中,所述的马达开关设置在支撑板上,该支撑板上装有充电插头,且这些马达开关和充电插头是外露的,这样通过在壳体盖子中形成的开口就可以接触到所述的开关和插头。这样,当通过旋转插入马达开关的电源开/关键启动工作机时,所述电源开/关键的操纵部分与所述的充电插头重叠或将其覆盖以防止在工作机的工作期间将充电器误连接到工作机。还有,在特开平9-65752公开的电池带动的电动工作机中,在充电操作板上设有用于打开/关闭电源电路的充电插座和联锁开关,和在该充电操作板上也设有遮盖元件用于在所述的插座和联锁开关之间滑动。这里,所述的遮盖元件具有一凸起,使所述的联锁开关在遮盖元件覆盖所述的插座时打开,而在所述的遮盖元件不覆盖所述的插座时则关闭。In addition, in the electric working machine disclosed in Japanese Patent Laid-Open No. 10-191750, the motor switch is arranged on a support plate, and the support plate is equipped with charging plugs, and these motor switches and charging plugs are exposed, so that through the An opening formed in the cover provides access to said switch and plug. In this way, when the working machine is started by rotating the power on/off key inserted into the motor switch, the manipulating part of the power on/off key overlaps with the charging plug or covers it to prevent the charger from being misplaced during the operation of the working machine. Connect to a work machine. In addition, in the battery-driven electric working machine disclosed in Japanese Patent Laid-Open No. 9-65752, a charging socket and an interlock switch for opening/closing the power circuit are provided on the charging operation panel, and a charging socket is also provided on the charging operation panel. The cover element is used to slide between the socket and the interlock switch. Here, the cover element has a protrusion, so that the interlock switch is opened when the cover element covers the socket, and closed when the cover element does not cover the socket.

然而,虽然在特开平10-191750中公开的电动工作机不仅具有由马达开关和电源开/关键执行的主要的安全性能,还具有防止充电器在工作机的工作期间错误的与工作机连接的额外的功能,但是其不能利用单一的一种简单结构来实现这两种安全性能;即,主要的安全性能和防止充电器误连接的额外功能不得不由各自不同的元件执行。另外,在特开平9-65752公开的由电池带动的电动工作机中,由于所述的凸起是整体形成在所述的遮盖元件上的,所以工作机只通过键开关机构致动同时牺牲了部分必要的安全性能;即不能同时实现键开关机构的安全性能和关于与充电器连接的安全性能,因此从安全的角度考虑所公开的电动工作机是不能令人满意的。However, although the electric working machine disclosed in Japanese Patent Application Laid-Open No. 10-191750 not only has the main safety function performed by the motor switch and the power on/off key, but also has the function of preventing the charger from being wrongly connected to the working machine during its operation. additional functions, but it cannot realize both safety functions with a single simple structure; that is, the main safety function and the additional function of preventing wrong connection of the charger have to be performed by respective different components. In addition, in the electric working machine driven by the battery disclosed in Japanese Patent Laid-Open No. 9-65752, since the protrusion is integrally formed on the cover element, the working machine is only actuated by the key switch mechanism while sacrificing Partially necessary safety performance; that is, the safety performance of the key switch mechanism and the safety performance regarding the connection with the charger cannot be realized at the same time, so the disclosed electric working machine is unsatisfactory from a safety point of view.

发明内容Contents of the invention

考虑到上述的现有技术中存在的问题,本发明的目的是提供一种便于清洁卷轴(scroll)部分的改进的电动割草机。In view of the above-mentioned problems of the prior art, it is an object of the present invention to provide an improved electric lawnmower which facilitates cleaning of the scroll section.

本发明的另一个目的是提供一种改进的电动工作机,其能通过单一的一种简单结构实现键开关机构的安全性能和关于与充电器连接的安全性能。Another object of the present invention is to provide an improved electric working machine capable of realizing the safety performance of the key switch mechanism and the safety performance regarding the connection with the charger through a single simple structure.

根据本发明的一方面提供一种电动割草机,其具有:机体,具有切割机壳体;继电部件,设置在所述的机体内;电马达,安装在所述的机体中,用于通过将电源开/关键插入所述的继电部件中而打开和通过将电源开/关键从所述的继电部件中去除而关闭;刀片,设置在所述的切割机壳体内,并由所述的电马达带动旋转以切割草;和卷轴部分,设置在所述的切割机壳体中,从而将由所述的刀片割下的草传送到可装卸地安装在所述机体后部的草袋中,所述的卷轴部分设置在所述机体的左横向侧和右横向侧中的一侧附近,其中,所述继电部件包括一单个连接器,所述电源开/关键或电池充电器连接器交替地可装卸地插入其中,并且该单个连接器设置在所述机体的左横向侧和右横向侧中的另一侧。According to one aspect of the present invention, there is provided an electric lawn mower, which has: a body with a cutting machine housing; a relay component arranged in the body; an electric motor installed in the body for It is turned on by inserting the power on/off key into the relay part and closed by removing the power on/off key from the relay part; the blade is arranged in the cutter housing and is controlled by the The above-mentioned electric motor is driven to rotate to cut grass; and the reel part is arranged in the casing of the cutter, so as to transfer the grass cut by the blade to the grass bag detachably installed at the rear of the body In the above, the reel part is arranged near one of the left lateral side and the right lateral side of the body, wherein the relay part includes a single connector, and the power switch/key or battery charger connection connectors are alternately detachably inserted therein, and the single connector is provided on the other side of the left and right lateral sides of the body.

如上文所述,在这种电动割草机中,即割下的草通过卷轴部分传送到机体的后部并最后收集到草袋中,由于割下的草容易粘在卷轴的表面,因此需要时常清洁卷轴部分。因此,强烈需要一种改进的电动割草机,操作人员能更容易的清洁其卷轴。本发明的电动割草机能完全满足这个要求,本发明的特征在于,所述卷轴部分设在机体的左和右侧中的一侧而电源开/关键可移动插入的凹(female)连接(即电源开关)被设置在机体的左或右侧的另一侧。因此,用户能在机体的同一侧将电源开/关键拉出机体中的凹连接并将机体侧向放置。即允许用户完成所述的两个需要的操作:插入和拔出电源开/关键;和侧向放置机体而不用改变他或她的操作位置。这样,大大提高了卷轴清洁的效率和便利性。而且,通过设置与马达控制的控制部分整体接合的凹的机器侧面的连接,本发明允许高效装配电动割草机。As mentioned above, in this kind of electric lawn mower, the cut grass is sent to the rear of the body through the reel part and finally collected into the grass bag. Since the cut grass is easy to stick to the surface of the reel, it is necessary to Clean the reel section from time to time. Therefore, there is a strong need for an improved electric lawn mower whose reel is more easily cleaned by the operator. The electric lawn mower of the present invention can fully meet this requirement. The feature of the present invention is that the reel part is arranged on one side of the left and right sides of the body and the power on/off key can be moved into a concave (female) connection (female) Power switch) is arranged on the other side of the left or right side of the body. Thus, the user can pull the power on/off key out of the female connection in the body on the same side of the body and place the body sideways. That is to allow the user to complete the two desired operations described: inserting and pulling out the power on/off key; and placing the body sideways without changing his or her operating position. In this way, the efficiency and convenience of reel cleaning are greatly improved. Furthermore, the present invention allows efficient assembly of an electric lawnmower by providing a female machine side connection integrally engaged with the motor controlled control section.

根据本发明的另一方面提供一种电动工作机,具有:机体;安装在机体的充电电池;由电池带动旋转的电马达;控制部分,用于控制电马达以允许机体运行和实现各种功能;和主要用作电源开关的继电部件,其设置在电池和控制部分之间用于其间的电连接。这里,电池和控制部分能通过预定的连接部件,诸如电源开/关键插入继电部件相互之间电连接,和通过预定的连接部件从继电部件中拔出而断开相互之间的电连接。According to another aspect of the present invention, there is provided an electric working machine, which has: a body; a rechargeable battery installed in the body; an electric motor driven by the battery to rotate; a control part for controlling the electric motor to allow the body to operate and realize various functions ; and a relay part mainly used as a power switch, which is provided between the battery and the control part for electrical connection therebetween. Here, the battery and the control part can be electrically connected to each other through a predetermined connection part, such as a power on/off key inserted into the relay part, and disconnected from each other by pulling out the predetermined connection part from the relay part. .

通过这种结构,电池和控制部分通过预定的连接部件从继电部件中撤出就能完全断开相互之间的电连接,就可能使电池在电动工作机的非工作或静止的时期中的不需要的放电最小化,并防止在工作机的长时间存放过程中过放电。这样,能延长电池的工作寿命。With this structure, the battery and the control part can be completely disconnected from each other by withdrawing from the relay part through the predetermined connection part, and it is possible to make the battery in the non-operation or static period of the electric working machine. Unwanted discharges are minimized and over-discharges are prevented during prolonged storage of working machines. In this way, the working life of the battery can be extended.

在本发明的具体实施例中,所述的继电部件包括设置在其上的机体侧面的连接部分用来连接充电器对电池进行充电,这样同一个继电部件就能根据需要选择地连接预定的连接部件,诸如电源开/关键,或充电器。即,当电动工作机工作以完成其主要功能时,诸如割草功能,预定的连接部件,诸如电源开/关键能插入或与继电部件连接,而当电池充电时充电器能插入继电部件或与继电部件连接。这样,大大提高了电动工作机在电池的放电(即在割草的过程中)或充电期间的工作效率和便利性,同时可靠避免发生预定连接部件或充电器的误插的情况。In a specific embodiment of the present invention, the relay part includes a connection part arranged on the side of the body to connect the charger to charge the battery, so that the same relay part can be selectively connected to a predetermined connected parts, such as a power on/off key, or a charger. That is, when the electric working machine is working to perform its main function, such as the mowing function, a predetermined connecting part, such as a power on/off key can be inserted or connected with the relay part, and the charger can be inserted into the relay part when the battery is charged Or connect with relay components. In this way, the working efficiency and convenience of the electric working machine during battery discharge (that is, during mowing) or charging are greatly improved, and at the same time, misplugging of predetermined connecting parts or chargers is reliably avoided.

本发明中采用的电池优选为镍基或锂基的电池。众所周知镍基或锂基的电池在充电过程中的温度控制相对容易。因此,本发明中采用的镍基或锂基的电池能大大提高充电的效率。另外,控制部分具有监测和控制电池温度的功能,从而提高电池充电的可靠性。因此电池能具有更长的工作寿命。The batteries used in the present invention are preferably nickel-based or lithium-based batteries. It is well known that the temperature control of nickel-based or lithium-based batteries during charging is relatively easy. Therefore, the nickel-based or lithium-based batteries adopted in the present invention can greatly improve the charging efficiency. In addition, the control part has the function of monitoring and controlling the temperature of the battery, thereby improving the reliability of battery charging. Therefore, the battery can have a longer working life.

还有,在所述的电动工作机中,继电部件包括与电池正极连接的正极端子,且所述的继电部件的正极端子也作为充电正极端子,用来连接充电器和电池的正极。该结构能简化控制部分和继电部件的结构。从而能将电动工作机必要的整体成本降低到合理的程度。Also, in the above-mentioned electric working machine, the relay component includes a positive terminal connected to the positive pole of the battery, and the positive terminal of the relay component is also used as a charging positive terminal for connecting the charger and the positive pole of the battery. This structure can simplify the structure of the control part and the relay part. Thereby, the necessary overall cost of the electric working machine can be reduced to a reasonable level.

附图说明Description of drawings

下面将只以实施方案的方式参照附图来对本发明的某些优选实施方案进行详细说明,其中:Certain preferred embodiments of the present invention will be described in detail below, by way of embodiment only, with reference to the accompanying drawings, in which:

图1为根据本发明的实施方案的电动割草机的透视图;1 is a perspective view of an electric lawnmower according to an embodiment of the present invention;

图2为沿着图1的箭头“2”的方向看的电动割草机的侧视图;Fig. 2 is the side view of the electric lawnmower seen along the direction of arrow "2" of Fig. 1;

图3为沿着图1的箭头“3”的方向看的电动割草机的平面图;Fig. 3 is the plan view of the electric lawn mower seen along the direction of the arrow "3" of Fig. 1;

图4为图1的电动割草机的分解透视图;Fig. 4 is an exploded perspective view of the electric lawn mower of Fig. 1;

图5为沿着图1的直线5-5剖开的电动割草机的侧面剖视图;Fig. 5 is a side sectional view of the electric lawnmower cut along the line 5-5 of Fig. 1;

图6为沿着图1的直线6-6剖开的电动割草机的剖视图;Fig. 6 is a sectional view of the electric lawnmower cut along the line 6-6 of Fig. 1;

图7为显示图1的电动割草机的控制系统的硬件方框图;Fig. 7 is a hardware block diagram showing the control system of the electric lawnmower of Fig. 1;

图8为图1的电动割草机中所采用的电池元件的工作寿命特性的曲线说明;Fig. 8 is a curve illustration of the working life characteristic of the battery element adopted in the electric lawnmower of Fig. 1;

图9为电动割草机中的电池元件的记忆效应的曲线说明;Fig. 9 is a curve illustration of the memory effect of the battery element in the electric lawn mower;

图10A和10B为电动割草机的性能的图面说明;10A and 10B are graphical illustrations of the performance of an electric lawn mower;

图11为电动割草机中采用的继电部件的平面视图;Fig. 11 is a plan view of a relay component used in an electric lawnmower;

图12为该继电部件的前视图;Fig. 12 is the front view of this relay component;

图13为电动割草机采用的电源开/关键的平面图;Figure 13 is a plan view of the power on/off key adopted by the electric lawn mower;

图14为电源开/关键的前视图;Figure 14 is a front view of the power on/off key;

图15为电动割草机中采用的充电器的充电插头的平面图;Fig. 15 is a plan view of the charging plug of the charger used in the electric lawn mower;

图16为充电器的充电插头的前视图;Fig. 16 is the front view of the charging plug of the charger;

图17为电动割草机的改进的透视图,尤其示出了改进的马达控制的控制部分和继电部件。Figure 17 is a modified perspective view of the electric lawnmower, particularly showing the control section and relay components of the modified motor control.

具体实施方式Detailed ways

虽然下文主要以电动割草机的形式来描述本发明,但是应明白本发明也可以实施为其他类型的电动工作机。Although the invention will be described below primarily in the form of an electric lawn mower, it should be understood that the invention may also be implemented in other types of electric working machines.

在下面说明书中,术语“前面”、“后面”、“左边”、“右边”、“上面”和“下面”等表示从电动割草机或电动工作机的操作人员看的方向。在这些附图中,“Fr”表示“前面”,“Rr”表示后面,“L”表示左边,而“R”表示右边。In the following description, the terms "front", "rear", "left", "right", "above" and "below" etc. denote directions seen from an operator of the electric lawnmower or electric working machine. In these drawings, "Fr" means "front", "Rr" means rear, "L" means left, and "R" means right.

图1为根据本发明的实施方案的电动割草机的透视图。电动割草机10包括机体11、前轮12、后轮13、草袋14、排放口盖15、手柄16、切割机壳体21、遮盖元件27以及开关操作机构28。该电动割草机10还包括电源开/关键(主电键)41,它用作连接部件或用来可装卸的插入到用作机器侧面(machine-side)的凹插座或电源开关的继电部件42的凸插头,以便打开或关闭割草机10。FIG. 1 is a perspective view of an electric lawnmower according to an embodiment of the present invention. The electric lawnmower 10 includes a body 11 , a front wheel 12 , a rear wheel 13 , a grass bag 14 , a discharge port cover 15 , a handle 16 , a cutter housing 21 , a cover element 27 and a switch operating mechanism 28 . The electric lawn mower 10 also includes a power on/off key (main key) 41, which is used as a connecting part or as a relay part for detachable insertion into a recessed socket or a power switch on the machine side (machine-side). 42 male plug to turn the mower 10 on or off.

结合图1和图4可知,开关操作机构28包括:用来执行电马达22的开关控制的非接触簧片开关36;大体上为扇形的致动部件72,它可转动地安装在手柄16上用来设定簧片开关36的开关状态;操纵杆73,用来使致动部件72转动;以及离合器机构74。1 and 4, the switch operating mechanism 28 includes: a non-contact reed switch 36 for performing switch control of the electric motor 22; a generally fan-shaped actuating member 72, which is rotatably mounted on the handle 16 Used to set the switching state of the reed switch 36 ; the operating lever 73 used to rotate the actuating member 72 ; and the clutch mechanism 74 .

重要的是,本发明的电动割草机通过在机体11的左或右侧设有卷轴部分和在机体11的另一侧设置电源开/关键41可装卸的插入其中的机器侧面的凹插座或电源开关(即继电部件)42,从而使其卷轴部分的清洁的效率和便利性得到很大的改善。另外,在电动割草机10中,马达驱动的电池元件26和控制部分24通过电源开/关键41插入继电部件42使相互之间能够电连接,和通过从继电部件42中撤出电源开/关键41能断开所述的电连接。这些重要的特征将在后面加以更清楚的说明。The important thing is that the electric lawn mower of the present invention is provided with a reel part on the left or right side of the body 11 and is provided with a power switch/key 41 on the other side of the body 11. The power switch (ie the relay part) 42, thereby greatly improving the cleaning efficiency and convenience of the reel part. In addition, in the electric lawn mower 10, the battery element 26 driven by the motor and the control part 24 are inserted into the relay part 42 through the power supply on/off key 41 so that they can be electrically connected to each other, and by withdrawing the power from the relay part 42 The on/off key 41 can break said electrical connection. These important features will be explained more clearly later.

图2为沿着图1中箭头“2”的方向看的电动割草机10的侧视图。电动割草机10构成为所谓的后排放型割草机。即,通过使电源开/关键41插入到或离开设在机器主体部分11中的继电部件(或机器侧面的电源开关)42来打开或关闭电马达22。切割机壳体21内的刀片23在电马达的作用下转动以切割草,并且通过切割机壳体21内的卷轴部分31将所割到的草输送给机器主体部分11的后面部分,从而将所割下的草收集到草袋14中。FIG. 2 is a side view of the electric lawnmower 10 viewed along the direction of arrow "2" in FIG. 1 . The electric lawnmower 10 is configured as a so-called rear discharge type lawnmower. That is, the electric motor 22 is turned on or off by inserting or disengaging the power on/off key 41 from a relay part (or a power switch on the side of the machine) 42 provided in the main body portion 11 of the machine. The blade 23 in the cutter housing 21 rotates to cut the grass under the action of the electric motor, and the cut grass is delivered to the rear part of the machine body part 11 by the reel part 31 in the cutter housing 21, thereby the The cut grass is collected in the grass bag 14 .

图3为沿着图1中箭头“3”的方向看的电动割草机10的侧视图。将电源开/关键41插入继电部件42和操作如图1所示的开关操作机构28,就能打开电马达22,这样启动的马达22使刀片23沿着由箭头“a”所示的方向轮流转动以切割草。如由箭头“b”所示,所割下的草通过由刀片23转动产生出的涡流的驱动,穿过切割机壳体21的卷轴部分31进入草袋14。即,在这种后排放型电动割草机10中,卷轴部分31设置在机体11的左边或右边区域的其中之一,而电源开/关键41可移动地插入的继电部件42设置在机体左边或右边区域的另一个中。FIG. 3 is a side view of the electric lawnmower 10 viewed along the direction of arrow "3" in FIG. 1 . Insert the power on/off key 41 into the relay part 42 and operate the switch operating mechanism 28 shown in Figure 1 to turn on the electric motor 22, so that the motor 22 activated makes the blade 23 along the direction shown by the arrow "a" Take turns turning to cut grass. As shown by arrow "b", the cut grass is driven through the reel portion 31 of the cutter housing 21 into the grass bag 14 by the eddy current created by the rotation of the blade 23 . That is, in this rear discharge type electric lawnmower 10, the reel part 31 is arranged on one of the left or right regions of the body 11, and the relay part 42 into which the power on/off key 41 is movably inserted is arranged on the body. the other in the left or right area.

一般来说,在通过卷轴部分将割下的草输送给机体的后面部分以最终收集进草袋中的后排放型电动割草机中,需要时常清洁卷轴部分,因为割下的草容易附着到卷轴部分的表面上;因此,优选的是构成的电动割草机应利于卷轴部分的清洁。In general, in a rear discharge type electric lawn mower in which the cut grass is delivered to the rear part of the body through the reel part to be finally collected into the grass bag, it is necessary to clean the reel part from time to time because the cut grass is easy to adhere to on the surface of the reel portion; therefore, it is preferred that the electric mower be constructed to facilitate cleaning of the reel portion.

这就是为什么在所述实施方案中的卷轴部分31设置在机体11的左边或右边区域中的一个内同时继电部件42通过安装托架29设置在左边或右边区域的另一个中的原因。通过这种布置,操作人员在首先从本体部分11的另一侧上的继电部件42将电源开/关键41拖出之后就容易拿取和清洁卷轴部分31,然后侧向地放置机器主体部分12使其一侧(卷轴部分的一侧)面向上。也就是说,操作人员可以专心拆卸电源开/关键41并且在相同的操作位置横向放置机体12,从而提高清洁操作的效率。This is why the reel portion 31 in the embodiment is provided in one of the left or right regions of the body 11 while the relay part 42 is provided in the other of the left or right regions via the mounting bracket 29 . With this arrangement, the operator can easily take and clean the reel portion 31 after first pulling out the power on/off key 41 from the relay part 42 on the other side of the body portion 11, and then place the machine body portion laterally 12Leave one side (the side of the reel part) facing up. That is to say, the operator can concentrate on disassembling the power switch 41 and place the machine body 12 laterally at the same operating position, thereby improving the efficiency of the cleaning operation.

以下曲线图详细地说明本发明的后排放型电动割草机10的结构。The following graphs illustrate in detail the structure of the rear discharge electric lawnmower 10 of the present invention.

图4为电动割草机10的分解透视图,该视图显示出割草机10的主要部件。如图所示,电马达22安装在切割机壳体21上,刀片23与马达22的转动轴22a连接,并且控制部分24设置在马达22上方。电动割草机10还包括从马达22和控制部分24的上方安装在切割机壳体21上的电池托架25,并且电池组26支撑在电池托架25上。遮盖元件27盖着电马达22、控制部分24、电池托架25和电池组26,并且电马达22的开/关控制是由开关操作机构28完成的。优选的是,电池托架25在将马达22固定在切割机壳体21上的同时被固定在切割机壳体21上。FIG. 4 is an exploded perspective view of the electric lawn mower 10 showing the main components of the lawn mower 10 . As shown in the figure, an electric motor 22 is mounted on a cutter housing 21 , a blade 23 is connected to a rotating shaft 22 a of the motor 22 , and a control part 24 is disposed above the motor 22 . The electric lawnmower 10 also includes a battery bracket 25 installed on the cutter housing 21 from above the motor 22 and the control part 24 , and a battery pack 26 is supported on the battery bracket 25 . The cover member 27 covers the electric motor 22 , the control part 24 , the battery holder 25 and the battery pack 26 , and on/off control of the electric motor 22 is performed by a switch operating mechanism 28 . Preferably, the battery bracket 25 is fixed to the cutter housing 21 at the same time as the motor 22 is fixed to the cutter housing 21 .

切割机壳体21具有在其中容纳马达22的底部的相对较大的向上开口21b以及多个用来将马达22安装在切割机壳体21的本体21a上的螺丝套(bosses)21c。壳体本体21a具有在其中形成的卷轴部分31,用来将割下的草输送给后面的草袋14同时允许刀片23转动。通过用切割机壳体螺丝套21c安装电马达22,从而形成在切割机壳体21的内部和外部之间相通的通孔32(在图4中只显示出其中一个)。The cutter housing 21 has a relatively large upward opening 21 b at the bottom in which the motor 22 is accommodated and a plurality of bosses 21 c for mounting the motor 22 on the body 21 a of the cutter housing 21 . The housing body 21a has a reel portion 31 formed therein for conveying the cut grass to the following grass bag 14 while allowing the blades 23 to rotate. Through holes 32 (only one of which is shown in FIG. 4 ) communicating between the inside and outside of the cutter housing 21 are formed by installing the electric motor 22 with the cutter housing screw sleeve 21c.

控制部分24包括盒子35和装在盒子34中的控制板35。控制板35与构成开关操作机构28的重要部分的非接触簧片开关36连接用来控制马达22。控制板35还连接有:显示灯37,用来正常发光以通知操作人员电动割草机10正处于工作状态;以及蜂鸣器38,用来在机体11正在运行或执行任意操作期间保持发出声音。控制部分24还包括上述电源开/关键41以及继电部件42用来共同给割草机10供电。要注意的是,如下所述继电部件42还用作充电连接器用来使电池组26充电。The control section 24 includes a case 35 and a control board 35 housed in the case 34 . The control board 35 is connected to a non-contact reed switch 36 forming an essential part of the switch operating mechanism 28 for controlling the motor 22 . The control board 35 is also connected with: a display lamp 37, which is used for normally emitting light to inform the operator that the electric lawn mower 10 is in a working state; . The control part 24 also includes the above-mentioned power on/off key 41 and a relay component 42 for jointly supplying power to the lawnmower 10 . It is to be noted that the relay unit 42 also serves as a charging connector for charging the battery pack 26 as described below.

优选由金属材料制成的电池托架25包括:盖着电马达22的侧面和顶部的本体部分25a;从本体部分25a向前水平延伸的向前延伸部分25b;以及固定继电部件42的安装托架29。如上所述,电池托架25与马达22一起固定在切割机壳体21上。本体部分25a具有气孔25c和25d,并且向前延伸部分25b具有气孔25e。The battery bracket 25 preferably made of metal material includes: a body portion 25a covering the sides and top of the electric motor 22; a forward extending portion 25b extending horizontally forward from the body portion 25a; Bracket 29. As mentioned above, the battery bracket 25 is fixed to the cutter housing 21 together with the motor 22 . The body portion 25a has air holes 25c and 25d, and the forwardly extending portion 25b has an air hole 25e.

如上所述,本发明的电动割草机10具有一起安装在切割机壳体21上的电池托架25和电马达22。从而就可能更有效率地装配电动割草机10。As described above, the electric lawnmower 10 of the present invention has the battery bracket 25 and the electric motor 22 mounted together on the cutter housing 21 . It is thereby possible to more efficiently assemble the electric lawnmower 10 .

安装在切割机壳体21的上面部分且优选为一种镍镉电池组的电池组26包括前面电池43以及第一和第二上面电池44和45。前面电池43包括一组电池46,每个电池的额定电压为1.2V,并且该前面电池43安装在电池托架25的向前延伸部分25b上,其每个电池处于竖直的位置中。第一和第二上面电池44和45都包括一组电池46,与前面电池43一样每个电池的额定电压为1.2V,并且这些上面电池44和45安装在电池托架25的本体部分25a上,其每个电池处于水平的位置中。A battery pack 26 mounted on the upper portion of the cutter housing 21 and preferably a nickel-cadmium battery pack includes a front battery 43 and first and second upper batteries 44 and 45 . The front battery 43 includes a set of batteries 46 each rated at 1.2V, and is mounted on the forwardly extending portion 25b of the battery tray 25 with each battery in a vertical position. The first and second upper batteries 44 and 45 all include a set of batteries 46 each rated at 1.2 V like the front battery 43, and these upper batteries 44 and 45 are mounted on the body portion 25a of the battery holder 25 , with each cell in a horizontal position.

电池组26可以包括除镍镉电池之外的其它高性能电池,例如镍基的其它类型或锂基电池。众所周知在充电操作期间相对容易控制镍基或锂基电池的温度。因此,在当前的实施例中能显著提高包括这种镍基或锂基电池的电池组26的充电效率。The battery pack 26 may include other high-performance batteries other than nickel-cadmium batteries, such as other types of nickel-based or lithium-based batteries. It is well known that it is relatively easy to control the temperature of nickel- or lithium-based batteries during charging operations. Therefore, the charging efficiency of the battery pack 26 including such nickel-based or lithium-based cells can be significantly improved in the present embodiment.

优选由树脂制成的遮盖元件27包括设在其前下部分上并且具有用于气流进出遮盖元件27内部的开口47a的气窗47。遮盖元件27还具有形成在其后端部分中形成的气孔27a以及在其左侧有用来使继电部件42能够向外侧打开的凹槽27b。The cover member 27 , preferably made of resin, includes a louver 47 provided on its front lower portion and having an opening 47 a for airflow to and from the inside of the cover member 27 . The cover member 27 also has an air hole 27a formed in its rear end portion and a groove 27b on its left side for enabling the relay member 42 to open outward.

图5为沿着图1的直线5-5剖开的电动割草机10的侧面剖视图。图5清楚地显示出,在刀片23装在切割机壳体21中的电动割草机10中,电马达22安装在切割机壳体21的上面部分上,并且马达22由充电电池组26驱动,电池组26包括设置在马达22上方的第一和第二上面电池44和45以及设置在马达22前面的前面电池43。通过设置在马达22上方的电池44和45以及设置在马达22前面的电池43,就可能实现电动割草机的相应的重量平衡,从而能大大改善电动割草机10的可操作性。FIG. 5 is a side cross-sectional view of electric lawnmower 10 taken along line 5 - 5 of FIG. 1 . FIG. 5 clearly shows that in an electric lawnmower 10 in which the blade 23 is housed in the cutter housing 21, the electric motor 22 is mounted on the upper part of the cutter housing 21 and the motor 22 is driven by a rechargeable battery pack 26. , the battery pack 26 includes first and second upper batteries 44 and 45 disposed above the motor 22 and a front battery 43 disposed in front of the motor 22 . By means of the batteries 44 and 45 arranged above the motor 22 and the battery 43 arranged in front of the motor 22, it is possible to achieve a corresponding weight balance of the electric lawnmower, so that the operability of the electric lawnmower 10 can be greatly improved.

另外,在电动割草机10中,其中可充电电池组26安装在机体11中用来驱动电马达22使刀片23在切割机壳体21内转动,马达22和电池组26一起被遮盖元件27盖着,遮盖元件27的形状为沿着机体11的前面至后面的方向向上逐渐倾斜、在其前端的下面部分形成气窗开口47a以及在其后端的上面部分形成气孔27a。因此,可以由通过前面气窗开口47a进入到遮盖元件27中并通过后面气孔27a排出遮盖元件27的外部冷空气来有效冷却电池组26和马达22。这种布置可以有效地防止电池组26和马达22过热,从而允许该电动割草机10能够经受长时间的连续工作或使用。In addition, in the electric lawn mower 10, wherein the rechargeable battery pack 26 is installed in the body 11 to drive the electric motor 22 to rotate the blade 23 in the cutter housing 21, the motor 22 and the battery pack 26 are covered by the cover member 27 together. Covering member 27 is shaped to gradually incline upward along the front to rear direction of body 11, forming louver opening 47a at the lower portion of its front end and air hole 27a at the upper portion of its rear end. Therefore, the battery pack 26 and the motor 22 can be effectively cooled by the cold outside air entering into the cover member 27 through the front louver opening 47a and exhausted from the cover member 27 through the rear air hole 27a. This arrangement can effectively prevent the battery pack 26 and the motor 22 from overheating, thereby allowing the electric lawn mower 10 to withstand long periods of continuous work or use.

图6为沿着图1的线6-6剖开的电动机10的剖视图,为清楚起见该图显示出拆掉了遮盖元件27(参见图5)的割草机10。该图面清楚地显示出,切割机壳体21在其上已经安装有电池托架25,该托架包括覆盖电马达22侧面和顶部的主体部分25a和从主体部分25a向前延伸的向前延伸部分25b,并且第一和第二上面电池44和45以及前面电池43以分散的方式分别安装在主体部分25a和延伸部分25b。电池43、44和45的这种分散布置使得冷却空气容易在电池43、44和45以及电马达22之中流动,从而促进电池43、44和45以及电马达22的热辐射。Figure 6 is a cross-sectional view of the motor 10 taken along line 6-6 of Figure 1, showing the mower 10 with the cover member 27 (see Figure 5) removed for clarity. This view clearly shows that the cutter housing 21 has mounted thereon a battery bracket 25 comprising a main body portion 25a covering the sides and top of the electric motor 22 and a forward extending forwardly from the main body portion 25a. The extension part 25b, and the first and second upper batteries 44 and 45 and the front battery 43 are installed in the main body part 25a and the extension part 25b in a dispersed manner, respectively. This dispersed arrangement of the batteries 43 , 44 and 45 makes it easy for cooling air to flow among the batteries 43 , 44 and 45 and the electric motor 22 , thereby promoting heat radiation of the batteries 43 , 44 and 45 and the electric motor 22 .

另外,因为电池托架25是由金属材料制成的并且具有在安装电池43、44和45的位置处形成的气孔25c、25d和25e,所以甚至可能进一步促进电池43、44和45以及电马达22的热辐射。要注意的是,标号49a、49b和49c代表弹性带,这些弹性带将前面和侧面电池43、44和45紧固在电池托架25。In addition, since the battery bracket 25 is made of a metal material and has the air holes 25c, 25d, and 25e formed at positions where the batteries 43, 44, and 45 are installed, it is possible to further facilitate the batteries 43, 44, and 45 and the electric motor even further. 22 thermal radiation. It is to be noted that reference numerals 49 a , 49 b and 49 c denote elastic straps which fasten the front and side batteries 43 , 44 and 45 to the battery holder 25 .

图7的方框图显示出与图1-6相关的上述电动割草机10的控制系统。控制系统50大体上包括上述用于控制电马达22的控制部分24和用于使电池组26充电的充电器51。FIG. 7 is a block diagram showing the control system of the electric lawnmower 10 described above in relation to FIGS. 1-6. The control system 50 generally includes the control section 24 described above for controlling the electric motor 22 and the charger 51 for charging the battery pack 26 .

如图7中所示,控制部分24包括用来断开过电流的过电流断开电路55、用于控制电动割草机10的行为的控制块56、用来在充电期间监测电池组26的温度的电热调节器57以及用于根据来自电热调节器57的输出信号来终止充电的热断路器58。控制部分24还包括上述继电部件42,可以在必要时将充电器51的电源开/关键41或插头插进该继电部件中。As shown in FIG. 7, the control section 24 includes an overcurrent disconnection circuit 55 for disconnecting an overcurrent, a control block 56 for controlling the behavior of the electric lawnmower 10, and a control block 56 for monitoring the battery pack 26 during charging. A thermistor 57 for temperature and a thermal cutout 58 for terminating charging based on an output signal from the thermistor 57 . The control part 24 also includes the above-mentioned relay part 42, and the power on/off key 41 or plug of the charger 51 can be inserted into the relay part when necessary.

控制部分24通过电热调节器57来持续地监测电池组26在充电期间的温度;即,控制部分24具有监测和控制电池组26的温度的功能。通过具有这种电池温度控制功能的控制部分24,就能够以更高的可靠性来对电池组26进行充电,因此电池组26可以具有更长时间的工作寿命。The control section 24 continuously monitors the temperature of the battery pack 26 during charging through the thermistor 57 ; that is, the control section 24 has a function of monitoring and controlling the temperature of the battery pack 26 . With the control section 24 having such a battery temperature control function, the battery pack 26 can be charged with higher reliability, so the battery pack 26 can have a longer working life.

控制块56包括用来控制电马达22的操作的马达控制电路61、用来点亮优选以发光二极管(LED)形式的上述显示灯37的照明电路以及用来驱动蜂鸣器38的蜂鸣器驱动电路63。在马达驱动电路61上连接有用来打开和关闭电马达22的开关操作机构28(图4)的非接触簧片开关36。只要电池组26的电压电平比将在后面描述的记忆效应感应电压电平之上的预定电压电平高,照明电路62就保持点亮显示灯37,但是一旦电池组26的电压低于预定的电压电平则熄灭(关闭)显示灯37。具体地说,除了在电池组26的电压低于例如0.97/电池的预定电压电平时,照明电路62保持点亮显示灯37。The control block 56 includes a motor control circuit 61 for controlling the operation of the electric motor 22, a lighting circuit for lighting the above-mentioned display light 37, preferably in the form of a light emitting diode (LED), and a buzzer for driving the buzzer 38. drive circuit 63 . Connected to the motor drive circuit 61 is the non-contact reed switch 36 for turning on and off the switch operating mechanism 28 ( FIG. 4 ) of the electric motor 22 . As long as the voltage level of the battery pack 26 is higher than a predetermined voltage level above the memory effect induced voltage level to be described later, the lighting circuit 62 keeps lighting the display lamp 37, but once the voltage of the battery pack 26 is lower than the predetermined voltage level, If the voltage level is lower, the display lamp 37 is extinguished (turned off). Specifically, the lighting circuit 62 keeps the indicator light 37 on except when the voltage of the battery pack 26 is lower than a predetermined voltage level, eg, 0.97/battery.

当电池组26的电压超过刚刚在记忆效应感应电压电平之上的预定电压电平时使显示灯37保持被点亮,通过这种显示灯的设置,操作人员就可以在显示灯37被点亮的期间安全的继续割草并且一旦显示灯37关闭则停止割草。即,显示灯37可以告知操作人员电池组26充电的正确时间。因此,就可能防止电池组26的工作寿命不正常地缩短。When the voltage of the battery pack 26 exceeds a predetermined voltage level just above the memory effect induced voltage level, the display lamp 37 is kept lit. It is safe to continue mowing during the period and stop mowing once the indicator light 37 turns off. That is, the display light 37 can inform the operator of the correct time to charge the battery pack 26 . Therefore, it is possible to prevent the operating life of the battery pack 26 from being abnormally shortened.

蜂鸣器驱动电路63使得蜂鸣器38在电马达22转动期间保持发声,但一旦电池组26的电压低于预定电压电平则停止发声。也就是说,本发明的电动割草机10包括安装在机体11中的可充电电池组26,并且采用作为马达22的驱动源的电池组26使得机体11能够运动并且执行任意其它操作,蜂鸣器38能够告知操作人员电动割草机10当前正处于实际操作状态。The buzzer driving circuit 63 makes the buzzer 38 keep sounding during the rotation of the electric motor 22, but stops sounding once the voltage of the battery pack 26 is lower than a predetermined voltage level. That is, the electric lawn mower 10 of the present invention includes a rechargeable battery pack 26 installed in the body 11, and employing the battery pack 26 as a driving source of the motor 22 enables the body 11 to move and perform any other operations, buzzing The device 38 can inform the operator that the electric lawn mower 10 is currently in an actual operating state.

一般来说,马达驱动的电动割草机其工作时的噪音可以比发动机驱动的割草机低得多。因此,在这种电动割草机用在噪音大得环境中的情况下,操作人员不容易通过其听力来判断电动割草机当前是否处于实际操作状态。因此,通过设置蜂鸣器38,其在电马达22转动以使机体11运动或执行任意其它操作期间保持发声从而告知操作人员该电动割草机10当前正处于实际操作状态,从而可以改善割草机10的工作效率和可操作性。Generally speaking, motor-driven electric lawn mowers can operate with much lower noise than engine-driven lawn mowers. Therefore, when such an electric lawn mower is used in a noisy environment, it is not easy for the operator to judge whether the electric lawn mower is currently in an actual operating state through his hearing. Therefore, by providing the buzzer 38, which keeps sounding during the rotation of the electric motor 22 to move the machine body 11 or perform any other operation to inform the operator that the electric lawn mower 10 is currently in an actual operating state, mowing can be improved. Machine 10 work efficiency and operability.

另外,因为当电池组26的电压低于预定电压电平时,本实施例中的蜂鸣器38自动地停止,所以就可以避免电池组26的能源浪费。In addition, since the buzzer 38 in this embodiment is automatically stopped when the voltage of the battery pack 26 is lower than a predetermined voltage level, energy waste of the battery pack 26 can be avoided.

上述的继电部件42是一种具有六个连接终端C1-C6(由于空间有限所以简单地表示为“1”-“6”)的连接器,其中用作正极端子的第一连接终端C1通过过电流短开电路55与电池组26的正极相连,第二连接终端C2与电池组26的负极和控制块56的两个输出终端中的一个相连,第三连接终端C3与控制块56的另一个输出终端相连,第四连接终端C4与热断路器58的一端相连,第五连接终端C5与电热调节器57的一端相连,并且第六连接终端C6与热断路器58和电热调节器57的其他端相连。The above-mentioned relay part 42 is a connector having six connection terminals C1-C6 (simply indicated as "1"-"6" due to limited space), wherein the first connection terminal C1 serving as a positive terminal is passed through The overcurrent short circuit 55 is connected with the positive pole of the battery pack 26, the second connection terminal C2 is connected with the negative pole of the battery pack 26 and one of the two output terminals of the control block 56, and the third connection terminal C3 is connected with the other terminal of the control block 56. One output terminal is connected, the fourth connection terminal C4 is connected with one end of the thermal circuit breaker 58, the fifth connection terminal C5 is connected with one end of the thermistor 57, and the sixth connection terminal C6 is connected with the thermal circuit breaker 58 and the thermistor 57. The other ends are connected.

电源开/关键41或主键的形式为具有一对电连接管脚P1和P3(由于空间有限在图中简单地表示为“1”和“3”)的插头,该插头插入继电部件42并分别和继电部件42的第一和第三连接终端C1和C3相连,从而短接在终端C1和C3之间。The power on/off key 41 or the main key are in the form of a plug with a pair of electrical connection pins P1 and P3 (simply indicated as "1" and "3" in the figure due to limited space), the plug is inserted into the relay unit 42 and are respectively connected to the first and third connection terminals C1 and C3 of the relay part 42, thereby being short-circuited between the terminals C1 and C3.

充电器51包括用于与继电部件42相连的充电插头52和用来与AC线相连的电源插头53。用来给电池组26充电的电源插头53具有管脚R1、R2、R3、R4、R5和R6(由于空间有限所以简单地表示为“1”、“2”“3”、“4”、“5”和“6”),用来分别与继电部件42的第一、第二、第三、第四、第五和第六连接终端C1、C2、C3、C4、C5和C6相连。The charger 51 includes a charging plug 52 for connecting to the relay unit 42 and a power plug 53 for connecting to an AC line. The power plug 53 that is used for charging battery pack 26 has pin R1, R2, R3, R4, R5 and R6 (because space is limited so simply represent " 1 ", " 2 " " 3 ", " 4 ", " 5" and "6") for connecting with the first, second, third, fourth, fifth and sixth connection terminals C1, C2, C3, C4, C5 and C6 of the relay unit 42, respectively.

从上面应该明白,如果需要的话,继电部件42是与电源开/关键41或充电器51的充电插头52选择性相连的连接器。换句话说,在本发明的电动割草机10中的同一个继电部件42适合与用于充电电池组26的充电器51连接,也能与电源开/关键41连接;即所述的同一个继电部件42其上具有两个独立的连接部分,一个用于与电源开/关键41的连接,另一个用于与充电器51的连接。因此,当电动割草机10操作用来进行割草时电源开/关键41可以插进继电部件42并与之连接,而当电池组26要进行充电时可以将充电器51插进继电部件42并与之相连。因此,就可能避免电源开/关键41和充电插头52的错误插入和错误连接。这样,电动割草机10可以在电池组26放电(即割草操作)或充电的期间更方便更有效地进行工作。It should be understood from the above that the relay unit 42 is a connector selectively connected to the power on/off key 41 or the charging plug 52 of the charger 51 if necessary. In other words, the same relay part 42 in the electric lawnmower 10 of the present invention is suitable for being connected with the charger 51 for charging the battery pack 26, and can also be connected with the power on/off key 41; A relay component 42 has two independent connecting parts on it, one is used for connecting with the power on/off key 41 , and the other is used for connecting with the charger 51 . Therefore, the power on/off key 41 can be plugged into and connected to the relay unit 42 when the electric lawn mower 10 is operating for mowing, and the charger 51 can be plugged into the relay unit 42 when the battery pack 26 is to be charged. 42 and connected thereto. Therefore, it is possible to avoid erroneous insertion and erroneous connection of the power on/off key 41 and the charging plug 52 . In this way, electric lawn mower 10 can be operated more conveniently and efficiently while battery pack 26 is discharging (ie, mowing operations) or charging.

更具体地说,在电动割草机10中,与电池组26的正极直接连接的继电部件42的正极连接终端C1还用作连接充电器51与电池组26的正极的充电正极端子。通过继电部件42的正极连接终端C1也用作充电正极端子用于连接电池组26的正极,就可能简化控制部分24和继电部件42的结构。因此,可以将电动割草机10的必要整体成本降低到合理的程度。More specifically, in the electric lawn mower 10 , the positive connection terminal C1 of the relay member 42 directly connected to the positive pole of the battery pack 26 is also used as a charging positive terminal for connecting the charger 51 and the positive pole of the battery pack 26 . By also serving as the charging positive terminal C1 of the relay unit 42 for connecting the positive terminal of the battery pack 26, it is possible to simplify the structures of the control portion 24 and the relay unit 42. Therefore, the necessary overall cost of the electric lawnmower 10 can be reduced to a reasonable degree.

另外,在本发明的电动割草机10中,该割草机包括安装在机体11中的可充电电池组26并且采用电池组26作为驱动源来使机体11运动并执行任意其它操作,设有继电部分42用来可操作地连接在控制部分24和电池组26之间,并且连接部件(电源开/关键)41插入到继电部件42中以可操作地连接控制部分24和电池组26。另外,从继电部件42中除去连接部件(电源开/关键)41可以完全使控制部件24与电池组26断开。这种布置可以使电池组26在电动割草机10的非工作或静止时期的不必要的放电最小化,并且防止在电动割草机10的长时间存放期间过放电。因此,电池组26可以具有更长的工作寿命。In addition, in the electric lawnmower 10 of the present invention, which includes a rechargeable battery pack 26 installed in the body 11 and uses the battery pack 26 as a driving source to move the body 11 and perform any other operations, there is The relay part 42 is used to be operatively connected between the control part 24 and the battery pack 26, and a connection part (power on/off key) 41 is inserted into the relay part 42 to operatively connect the control part 24 and the battery pack 26 . In addition, removing the connection part (power on/off key) 41 from the relay part 42 completely disconnects the control part 24 from the battery pack 26 . This arrangement can minimize unnecessary discharge of the battery pack 26 during periods of non-operation or rest of the electric lawn mower 10 and prevent over-discharge during periods of extended storage of the electric lawn mower 10 . Therefore, the battery pack 26 can have a longer operating life.

图8为在本发明的电动割草机10中采用的电池组26的工作寿命特性的曲线图说明,其中水平轴线代表放电程度(%)上的变化而垂直轴线代表充电/放电循环次数方面的变化。这里,“放电程度”表示电池组26的放电程度并且由百分比来表示;假定当容量为“100%”(假定值)的电池组26完全放电时放电程度表示为“100%”。“充电/放电循环次数”表示电池组26可以充电和放电的总次数。如本领域所公知的一样,即使在完全放电之后镍镉电池也可以恢复该容量,因此比铅基或其它类型电池更能容忍过放电。但是,重复地进行完全放电会导致电池工作寿命的缩短。例如,如图8所示,如果重复进行完全放电,则充电/放电循环次数限于500-800的范围内,而如果反复进行50%的放电,则充电/放电循环次数可以增加到1700-1800的范围。8 is a graphical illustration of the operating life characteristics of the battery pack 26 employed in the electric lawn mower 10 of the present invention, wherein the horizontal axis represents the change in the degree of discharge (%) and the vertical axis represents the change in the number of charge/discharge cycles. Variety. Here, the "degree of discharge" indicates the degree of discharge of the battery pack 26 and is represented by a percentage; it is assumed that the degree of discharge is expressed as "100%" when the battery pack 26 having a capacity of "100%" (assumed value) is fully discharged. "Number of charge/discharge cycles" indicates the total number of times the battery pack 26 can be charged and discharged. As is known in the art, nickel cadmium cells can recover this capacity even after being fully discharged and are therefore more tolerant of overdischarge than lead based or other types of cells. However, repeated full discharges result in shortened battery operating life. For example, as shown in Figure 8, if a full discharge is repeated, the number of charge/discharge cycles is limited to the range of 500-800, while if a 50% discharge is repeatedly performed, the number of charge/discharge cycles can be increased to 1700-1800 scope.

图9为在本发明的电动割草机10中所采用的电池组26的记忆效应的曲线图说明,其中水平轴线代表充电时间(分钟)上的变化而垂直轴线表示电池电压(V)的变化。如本领域所公知的一样,如果在重复进行浅度放电之后进行深放电的话,则镍镉电池将在深度放电期间出现两阶段电压降,并且这种现象被称为记忆效应。在图示的实施例中,电池电压从放电开始的第一个60分钟时期内从1.3V缓慢地降低到1.1V。但是,在该第一个60分钟时期过后,电池电压迅速的下降。9 is a graphical illustration of the memory effect of the battery pack 26 employed in the electric lawn mower 10 of the present invention, wherein the horizontal axis represents the change in charge time (minutes) and the vertical axis represents the change in battery voltage (V) . As is known in the art, if a deep discharge is performed after repeated shallow discharges, a NiCd battery will experience a two-stage voltage drop during the deep discharge, and this phenomenon is known as the memory effect. In the illustrated embodiment, the battery voltage slowly decreases from 1.3V to 1.1V over the first 60 minute period from the start of discharge. However, after this first 60 minute period, the battery voltage dropped rapidly.

从图8和9的曲线图中可以看出,必须注意:1)不要反复进行完全放电;以及2)不要只是反复进行浅放电,这会引起记忆效应。即希望所完成的充电和放电具有适当的深度。通过试验估算出,在额电池组的定电压为1.2V的情况中记忆效应感应电压电平为1.1V/电池,本发明的电动割草机设有显示灯37(图5),考虑到将记忆效应感应电压电平设定为小于1.1V/电池,所以该显示灯一直保持明亮直到电池电压下降到9.7V/电池。As can be seen from the graphs of Figures 8 and 9, care must be taken: 1) not to repeatedly perform full discharges; and 2) not to repeatedly perform shallow discharges, which will cause memory effects. That is, it is desirable to perform charging and discharging with an appropriate depth. Estimate by test, the memory effect induced voltage level is 1.1V/battery in the situation that the constant voltage of frontal battery pack is 1.2V, electric lawnmower of the present invention is provided with display lamp 37 (Fig. 5), considering will The memory effect induction voltage level is set to be less than 1.1V/battery, so the indicator light remains bright until the battery voltage drops to 9.7V/battery.

即,电动割草机10设有这样一种显示灯37,只要电池组26的电压刚刚超过在记忆效应感应电压电平之上的预定电压电平该灯就保持明亮。采用这样工作的显示灯37,从而就可以在需要对电池组26进行充电时给操作人员以正确指示,从而防止由于不正确的充电而导致电池组26的工作寿命缩短。That is, the electric lawn mower 10 is provided with an indicator light 37 that remains illuminated as long as the voltage of the battery pack 26 just exceeds a predetermined voltage level above the memory effect induced voltage level. By adopting the display lamp 37 working in this way, it is possible to give the correct indication to the operator when the battery pack 26 needs to be charged, thereby preventing the shortening of the working life of the battery pack 26 due to incorrect charging.

以下段落说明了在上述电动割草机10中所采用的热辐射机构的实施例。The following paragraphs describe embodiments of the heat radiation mechanism employed in the electric lawnmower 10 described above.

图10A和10B为电动割草机10的行为的视图说明,其中图10A显示出在割草机10工作期间通过割草机10的空气的流动,而图10B显示出割草机10的操作刚刚停止之后通过割草机10的空气的流动。当如图10A所示割草机10工作时,转动刀片23在切割机壳体21内部产生出负压。因此如由箭头①所示,外部空气通过气窗开口47a(图4)被抽进,沿着前面电池43的侧面通过并通过行程在马达22下面的通孔32(图4)流进切割机壳体21。同时,如由箭头②和箭头③所示,外部空气通过遮盖元件27的气孔27a被抽进,沿着第一和第二上面电池44和45的侧面通过并通过通孔32流进切割机壳体21。由箭头①-③所示空气流可以强制地冷却前面电池43、第一和第二上面电池44和45以及电马达22。10A and 10B are diagram illustrations of the behavior of the electric lawnmower 10, wherein FIG. 10A shows the flow of air through the lawnmower 10 during operation of the lawnmower 10, and FIG. 10B shows the operation of the lawnmower 10 just after The flow of air through the mower 10 after stopping. When the mower 10 is in operation as shown in FIG. 10A , the rotating blade 23 generates a negative pressure inside the cutter housing 21 . Thus, as indicated by arrow ①, outside air is drawn in through the louver opening 47a (FIG. 4), passes along the side of the front battery 43 and flows into the cutting enclosure through the through hole 32 (FIG. 4) that travels below the motor 22. Body 21. Simultaneously, as indicated by arrows ② and ③, the outside air is sucked in through the air hole 27a of the cover member 27, passes along the sides of the first and second upper batteries 44 and 45 and flows into the cutting machine case through the through hole 32 Body 21. The air flow shown by arrows ①-③ can forcibly cool the front battery 43 , the first and second upper batteries 44 and 45 and the electric motor 22 .

当如图10B所示刚刚停止电动割草机10时,前面电池43、第一和第二上面电池44和45以及电马达22处于显著被加热的状态下。通过穿过通孔32引入并且如由箭头④-⑥所示在电池43、44和45以及马达22周围通过的空气的自然对流,从而热量可以从电池43、44和45以及马达22中辐射出。这些空气流可以使其它外部空气穿过气窗开口47a被吸入(图4),通过电池43、44和45以及马达22周围并且所示经过遮盖元件27的气孔27a排出,如箭头⑦,从而可以进一步提高电池43、44和45以及马达22的热辐射。When the electric lawn mower 10 is just stopped as shown in FIG. 10B, the front battery 43, the first and second upper batteries 44 and 45, and the electric motor 22 are in a state of being significantly heated. Heat can be radiated from the batteries 43, 44 and 45 and the motor 22 by natural convection of the air introduced through the through holes 32 and passed around the batteries 43, 44 and 45 and the motor 22 as shown by arrows ④-⑥. . These air streams can cause other outside air to be sucked in ( FIG. 4 ) through the louver opening 47 a, to be discharged through the batteries 43, 44 and 45 and around the motor 22 and shown through the air hole 27 a of the cover element 27, as arrow ⑦, thereby further The heat radiation of the batteries 43 , 44 and 45 and the motor 22 is increased.

即在电动割草机10中,其中在切割机壳体21具有与由遮盖元件27所限定的内部空间相通的通孔32,转动刀片23产生从气窗开口47a和气孔27a进入切割机壳体21的空气流。另一方面,当刀片23不转动时,由于前面和上面的电池43、44和45和马达22的发热产生从切割机壳体21内部到气孔27a的反向空气流。That is, in the electric lawn mower 10, wherein the cutter housing 21 has a through hole 32 communicated with the inner space defined by the cover member 27, the rotating blade 23 produces a flow from the louver opening 47a and the air hole 27a into the cutter housing 21. air flow. On the other hand, when the blade 23 is not rotating, a reverse air flow from the inside of the cutter housing 21 to the air hole 27a is generated due to heat generation of the front and upper batteries 43, 44 and 45 and the motor 22.

下面将详细描述电源开/关键41、继电部件42和充电插头52。The power on/off key 41, the relay part 42 and the charging plug 52 will be described in detail below.

图11是本发明的电动割草机中采用的继电部件42的平面图,和图12是该继电部件42的前视图。该继电部件42包括壳体42a,上述的六个设置在所述壳体42a内的连接终端C1至C6,和从终端C1至C6伸出的导线43c。如图12所示,所述的终端C1至C6在图中的右上部位置开始按照递增的终端号码顺序逆时针排列。这些终端C1至C6通过导线42c连接到控制部分24的控制板35,如上文参照图7所述。FIG. 11 is a plan view of the relay unit 42 employed in the electric lawnmower of the present invention, and FIG. 12 is a front view of the relay unit 42. Referring to FIG. The relay unit 42 includes a housing 42a, the above-mentioned six connection terminals C1 to C6 disposed in the housing 42a, and wires 43c protruding from the terminals C1 to C6. As shown in FIG. 12 , the terminals C1 to C6 are arranged counterclockwise in the order of increasing terminal numbers starting from the upper right position in the figure. These terminals C1 to C6 are connected to the control board 35 of the control section 24 by wires 42c, as described above with reference to FIG. 7 .

图13是本发明的电动割草机中采用的电源开/关键41的平面图,和图14是该电源开/关键41的前视图。所述的电源开/关键41包括壳体41a,和四个连接管脚P1,P3,P4和P6设置在壳体41a内用来分别和继电部件42的连接终端C1,C2,C3和C4连接。如图14所示,管脚P1,P3,P4和P6在图中的右下部位置开始按照递增的管脚号码顺序顺时针排列。对应于继电部件42(见图12)的终端C2和C5的电源开/关键41的位置N2和N5都是缺少这种连接管脚的空位置。还有,第一和第三连接管脚P1和P3在壳体41a内是短路的,和第四和第六连接管脚P4和P6是虚拟管脚。FIG. 13 is a plan view of the power on/off key 41 employed in the electric lawnmower of the present invention, and FIG. 14 is a front view of the power on/off key 41. Referring to FIG. The power on/off key 41 includes a housing 41a, and four connection pins P1, P3, P4 and P6 are arranged in the housing 41a to be connected to the connection terminals C1, C2, C3 and C4 of the relay component 42 respectively. connect. As shown in FIG. 14 , the pins P1 , P3 , P4 and P6 are arranged clockwise in the order of increasing pin numbers starting from the lower right position in the figure. The positions N2 and N5 of the power on/off key 41 corresponding to the terminals C2 and C5 of the relay unit 42 (see FIG. 12 ) are vacant positions lacking such connection pins. Also, the first and third connection pins P1 and P3 are short-circuited inside the housing 41a, and the fourth and sixth connection pins P4 and P6 are dummy pins.

图15是本发明的电动割草机中采用的充电插头52的平面图,和图16是该充电插头52的前视图。该充电插头52包括壳体52a,五个连接管脚R1,R2,R4,R5和R6,设置在壳体52a内用来分别和继电部件42的连接终端C1,C2,C4,C5和C6连接,和导线52c从连接管脚R1,R2,R4,R5和R6伸出。如图16所示,管脚R1,R2,R4,R5和R6在图中的右下部位置开始按照递增的管脚号码顺序顺时针排列。对应于继电部件42(见图12)的终端C3的充电插头52的位置N3是缺少这种连接管脚的空位置。FIG. 15 is a plan view of a charging plug 52 employed in the electric lawn mower of the present invention, and FIG. 16 is a front view of the charging plug 52 . The charging plug 52 includes a housing 52a, five connection pins R1, R2, R4, R5 and R6, which are arranged in the housing 52a to be connected to the connection terminals C1, C2, C4, C5 and C6 of the relay component 42 respectively. Connections, and leads 52c extend from connection pins R1, R2, R4, R5 and R6. As shown in FIG. 16 , the pins R1 , R2 , R4 , R5 , and R6 are arranged clockwise in the order of increasing pin numbers starting from the lower right position in the figure. The position N3 of the charging plug 52 corresponding to the terminal C3 of the relay unit 42 (see FIG. 12 ) is a vacant position lacking such connection pins.

图17是改进的电动割草机10的透视图,其具体显示了改进的控制部分(即,上述控制部分24的改进)64和改进的继电部件(即,上述的继电部件42的改进)61。所述的控制部分64包括控制盒65,装在控制盒65内的控制板66,和装在控制板66上的继电部件67,其用作机器侧边的凹插座用来去除电源开/关键41中的连接。在该改进的实施例中,显示灯37和蜂鸣器38也与控制板64连接。Fig. 17 is a perspective view of an improved electric lawnmower 10, which specifically shows an improved control part (that is, an improvement of the above-mentioned control part 24) 64 and an improved relay part (that is, a modification of the above-mentioned relay part 42). )61. The control part 64 includes a control box 65, a control board 66 installed in the control box 65, and a relay component 67 installed on the control board 66, which is used as a concave socket on the side of the machine to remove the power on/off key 41 connections. In this modified embodiment, the display lamp 37 and the buzzer 38 are also connected to the control board 64 .

即,图17的改进的特征在于继电部件67与控制部分64整体设置用来控制电马达33(图5)。这种整体设置能消除对单独的导线或类似继电部件67与控制部分64的内连接的需要并允许电动割草机10的更有效的装配。That is, the improvement of FIG. 17 is characterized in that a relay member 67 is provided integrally with the control portion 64 for controlling the electric motor 33 (FIG. 5). This integral arrangement can eliminate the need for separate wires or similar relay components 67 interconnected with the control portion 64 and allows for a more efficient assembly of the electric lawn mower 10 .

虽然已经描述了本发明的实施例,具有在机体11左边的卷轴部分31和在机体11的右边的机器侧边的凹连接(继电部件42或67),卷轴部分31与机器侧边的凹连接42或67的左右位置可以颠倒;即卷轴部分31可以设在机体11的右边和凹连接42或67可以设在机体11的左边。Although the embodiment of the present invention has been described with the reel part 31 on the left side of the body 11 and the female connection (relay part 42 or 67) on the machine side on the right side of the body 11, the reel part 31 is connected to the female side of the machine side. The left-right position of the connection 42 or 67 can be reversed;

还有,虽然本发明的实施例是参照电源开/关键41是可移动的插入机器侧边凹连接(继电部件42或67)的情况描述的,但是可以用任何其他类型的连接元件来代替电源开/关见41来可移动的插入机器侧边凹连接42或67,用来打开或关闭电动割草机或电动工作机。Also, although the embodiment of the present invention has been described with reference to the case where the power on/off key 41 is movably inserted into a machine undercut connection (relay component 42 or 67), any other type of connection element may be used instead. The power on/off see 41 is removably inserted into the undercut connection 42 or 67 of the machine, and is used to turn on or off the electric lawn mower or electric working machine.

总之,本发明的电动工作机的特征在于卷轴部分设在机体的左侧和右侧中的一侧,而电源开/关键可移动地插入其中的凹连接(继电部件或机器侧边电源开关)设置在机体的左和右侧中的另一侧。因此用户能将电源开/关键从机体中的凹连接拉出来并在机体的同一侧将机体侧向放置;即允许用户完成两个操作:插入或拔出电源开/关键;和横向放置机体,而不用改变他或她的操作位置。这样能大大提高卷轴清洗的效率。In summary, the electric working machine of the present invention is characterized in that the reel portion is provided on one of the left and right sides of the machine body, and the power switch/key is movably inserted into the concave connection (relay part or machine side power switch) ) is set on the other side of the left and right sides of the body. Thus the user can pull the power on/off key out of the concave connection in the body and place the body sideways on the same side of the body; that is, allow the user to complete two operations: insert or pull out the power on/off key; and place the body sideways, without changing his or her operating position. This can greatly improve the efficiency of reel cleaning.

而且,本发明的电动工作机的特征在于继电部件设置在马达驱动的电池元件和控制部分之间,这样电池元件和控制部分通过将电源开/关键插入继电部件中使相互之间能电连接和将电源开/关键从继电部件中撤出使相互之间能断开电连接。这种结构能使电池元件在电动工作机的静止时期中的不必要的放电减少到最小,和防止在工作机长时间的存放期间的过放电。因此,电池元件能具有更长的工作寿命。Moreover, the electric working machine of the present invention is characterized in that the relay part is provided between the battery element driven by the motor and the control part, so that the battery element and the control part can be electrically connected to each other by inserting the power on/off key into the relay part. Connecting and withdrawing the power on/off key from the relay unit enables mutual electrical disconnection. This structure can minimize unnecessary discharge of the battery element during the quiescent period of the electric working machine, and prevent over-discharging during long-term storage of the working machine. Therefore, the battery element can have a longer working life.

Claims (2)

1. power-operated mower has:
Body (11) has cutting machine housing (21);
Relay parts (42) are arranged in the described body (11);
Electric notor (22) is installed in the described body (11), is used for opening and passing through electric power on/off key (41) removed from described relay parts (42) and close by electric power on/off key (41) being inserted described relay parts;
Blade (23) is arranged in the described cutting machine housing (21), and by described electric notor (22) driven rotary to cut grass; With
Spool part (31), be arranged in the described cutting machine housing (21), be used for to be sent to the straw bag (14) that releasably is installed in described body (11) rear portion by the grass that cut off described blade (23), described spool part (31) is arranged near the left cross side and the side in the right cross side of described body (11), it is characterized in that
Described relay parts comprise a single connector (42), described electric power on/off key (41) or battery charger connector (52) alternately releasably insert wherein, and described single connector (42) is arranged on the left cross side of described body (11) and the opposite side in the right cross side.
2. the power-operated mower described in claim 1 is characterized in that, comprises that also one is used to control the control section (64) of described electric notor (22), and the described single connector (42) of wherein said body (11) is provided with this control section (64) is whole.
CNB021228922A 2001-08-22 2002-06-17 Electric working machine Expired - Fee Related CN1253070C (en)

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JP2001252039A JP2003061438A (en) 2001-08-22 2001-08-22 Electric lawn mower
JP2001252045A JP3776771B2 (en) 2001-08-22 2001-08-22 Electric working machine

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US20030037523A1 (en) 2003-02-27
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US7540132B2 (en) 2009-06-02
CN1402961A (en) 2003-03-19

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