Disclosure of Invention
The invention mainly aims to provide a device and a method for reducing the damage rate of skylight sequencing personnel, which are used for solving the problems of human body damage and low efficiency caused by manual transportation in the prior art.
In order to achieve the above object, according to one aspect of the present invention, there is provided an apparatus for reducing a damage rate of a sunroof sequencer person. The device comprises a hoisting part, a clamp part, a control part and a control part, wherein the clamp part is connected with the hoisting part and is provided with a limiting piece matched with an opening groove of an appliance to be operated, the control part is electrically connected with the hoisting part and at least part of the clamp part and is used for controlling clamping and releasing of the clamp part, and the control part is used for controlling the hoisting part to drive the clamp part to move the appliance to be operated to a target position.
The clamping device comprises a supporting mechanism, a plurality of clamping mechanisms and a clamping mechanism, wherein the supporting mechanism is connected with the hoisting part, the clamping mechanisms are arranged at the bottom of the supporting mechanism and symmetrically arranged along the central axis of the supporting mechanism, each clamping mechanism comprises a limiting piece, each clamping mechanism is provided with a clamping position for clamping an appliance to be operated, and each clamping mechanism is provided with a releasing position for releasing the appliance to be operated.
Further, each clamping mechanism comprises a fixing assembly and a cylinder clamping assembly, wherein the fixing assembly is connected with the bottom of the supporting mechanism, one end of the cylinder clamping assembly is connected with a limiting piece, the cylinder clamping assembly is provided with a clamping position for driving the limiting piece to move towards the supporting mechanism, and the cylinder clamping assembly is provided with a release position for driving the limiting piece to be far away from the supporting mechanism.
Further, each clamping mechanism further comprises a movable component, wherein the movable component is rotatably connected with the fixed component, the movable component is arranged on one side of the limiting piece, and the movable component is operated to rotate so as to be in butt joint with the side walls of the to-be-transported appliances with different sizes.
Further, the supporting mechanism comprises a supporting frame, a plurality of hanging rings are arranged at the top of the supporting frame and used for allowing the hanging parts to pass through, a first locating plate is connected to the bottom of each clamping mechanism corresponding to the supporting frame, a lifting lug is arranged on one side of the first locating plate, and a through hole is formed in the lifting lug.
The fixing assembly further comprises a fixing block, a second fixing plate and a positioning pin, wherein the fixing block is connected with the bottom of the first positioning plate, at least part of the top of the second fixing plate is connected with the fixing block, and the positioning pin penetrates through the through hole and is connected with the second fixing plate.
The cylinder clamping assembly comprises a first fixing plate, a second fixing plate, a cylinder pushing head, a limiting piece and a control part, wherein the first fixing plate is connected with the first fixing plate, the second fixing plate is connected with the cylinder pushing head, the cylinder pushing head is connected with the limiting piece, the cylinder is electrically connected with the control part, and the control part controls the cylinder to drive the cylinder pushing head to enable the limiting piece to move towards the supporting mechanism so as to clamp an opening groove of an appliance to be operated.
The movable assembly further comprises a rotating rod which is rotationally connected with the second fixed plate, and a rotating block which is provided with a limiting groove is arranged at the bottom of the second fixed plate and is connected with the rotating rod, and the rotating rod is operated to rotate along the circumferential direction of part of the second fixed plate so as to drive the limiting groove of the rotating block to match with the to-be-transported appliances of different sizes.
Further, the limiting piece is in an L-shaped structure.
According to another aspect of the invention, a method for reducing the damage rate of skylight sequencing personnel is provided, and the method is performed by adopting the device for reducing the damage rate of skylight sequencing personnel, wherein the method comprises the steps of arranging open grooves on two symmetrical sides of an appliance to be transported, controlling limiting pieces of a clamp part to move into the open grooves, and controlling a hoisting part to move the appliance to be transported to a target position.
By the technical scheme, the limiting piece of the clamp part is matched with the open slot of the foam appliance, and the control part is connected with the hoisting part and the clamp part, so that the device can automatically complete the carrying task, the carrying speed and the carrying precision are improved, the damage possibly caused by manual operation is avoided, the whole logistics efficiency is improved, the foam appliance can be quickly placed at the target position through the lifting and moving control of the hoisting part, the manual frequent posture or position adjustment is not needed, the working time is saved, the labor damage can be remarkably reduced, and the working efficiency is improved.
Detailed Description
It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be combined with each other. The application will be described in detail below with reference to the drawings in connection with embodiments.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of exemplary embodiments according to the present application. As used herein, the singular is also intended to include the plural unless the context clearly indicates otherwise, and furthermore, it is to be understood that the terms "comprises" and/or "comprising" when used in this specification are taken to specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof.
It should be noted that the terms "first," "second," and the like in the description and the claims of the present application and the above figures are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. It is to be understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments of the application described herein are, for example, capable of operation in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
Exemplary embodiments according to the present application will now be described in more detail with reference to the accompanying drawings. These exemplary embodiments may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. It should be understood that these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of these exemplary embodiments to those skilled in the art, that in the drawings, it is possible to enlarge the thicknesses of layers and regions for clarity, and that identical reference numerals are used to designate identical devices, and thus descriptions thereof will be omitted.
In the automobile logistics industry, the sunroof sorting refers to a processing process of specific parts of the automobile sunroof. In automotive manufacturers, skylights are often required to be removed from a warehouse and placed in a rack or bin beside the production line in a certain order and position for assembly workers to use during the automotive assembly process. This process is called sequencing, and the purpose of this process is to ensure that the sunroof can be correctly fed according to the type of vehicle on the production line and the assembly requirements, thereby improving the assembly efficiency and the smoothness of the production line.
Specific operations of skylight sequencing include:
identification and classification firstly, different types of skylights need to be identified, and classified according to the characteristics of the sizes, colors, models and the like of the skylights.
Handling and storage, namely handling the sorted skylights to a specific storage area, and usually using logistics equipment such as a forklift, a handling robot or manual handling.
Sequencing, namely placing the skylights into a material rack or a material box according to the assembly sequence on a production line, and ensuring that assembly workers can take out the correct skylights in sequence for installation according to the requirement of the production flow.
And after the sorting is finished, the material rack or the material box with the skylight is distributed to a designated position on a production line to wait for assembly and use.
The skylight sequencing process may require the operator to frequently bend over, lift and handle the skylight, especially in the case of manual operations, which may result in damage to the musculoskeletal system, such as lumbago, wrist joint damage, and the like. Therefore, the device and the method for reducing the damage rate of the skylight sequencing personnel are significant in improving the logistics efficiency, guaranteeing the health of operators and reducing the labor cost. By using automated or semi-automated equipment, such as a lifting portion with a clamp, the number of manual handling can be significantly reduced, and the labor intensity of operators can be reduced, thereby reducing labor damage.
Referring to fig. 1 to 3, an apparatus for reducing the damage rate of people sorting in a sunroof according to an embodiment of the present invention is provided.
Specifically, as shown in fig. 1, the device for reducing the damage rate of skylight sequencing personnel comprises a hoisting part, a clamp part 20, a control part, a clamping part 20 and a clamping part, wherein the clamp part 20 is connected with the hoisting part, the clamp part 20 is provided with a limiting piece 223 matched with an opening groove of an appliance to be operated, the control part is electrically connected with the hoisting part and at least part of the clamp part 20, the control part is used for controlling clamping and releasing of the clamp part 20, and the control part is used for controlling the hoisting part to drive the clamp part 20 to move the appliance to be operated to a target position.
In this embodiment, through the cooperation of the locating part 223 of anchor clamps portion 20 and the foam utensil open slot, the control portion is connected with hoist and mount portion, anchor clamps portion 20, the device that makes can accomplish the transport task automatically, transport speed and precision have been improved, damage that probably leads to when having avoided manual operation has promoted holistic logistics efficiency, through hoist and mount portion's lift and removal control, can place the foam utensil in the target position fast, need not artifical frequent adjustment gesture or position, save operating time, can show reduction work damage, improve the operating efficiency.
Further, the clamp part 20 includes a supporting mechanism 21, the supporting mechanism 21 being connected to the hanging part, a plurality of clamping mechanisms 22, the plurality of clamping mechanisms 22 being provided at the bottom of the supporting mechanism 21, and the plurality of clamping mechanisms 22 being symmetrically provided along a central axis of the supporting mechanism 21, each clamping mechanism 22 including a stopper 223, each clamping mechanism 22 having a clamping position for clamping an implement to be operated, and the clamping mechanism 22 having a releasing position for releasing the implement to be operated.
The plurality of clamping mechanisms 22 are symmetrically distributed along the central axis of the supporting mechanism 21, so that balanced stress of the to-be-operated appliance in the carrying process is ensured, and inclination or damage caused by uneven local stress is avoided. This balanced distribution helps to improve stability during handling and reduces the risk of appliances falling during handling. Each gripping mechanism 22 is provided with stop members 223, which stop members 223 cooperate with open slots of the tool to be operated to accurately position and fix the tool. The design of locating part makes snatch the process more accurate, has improved the security of transport. The clamp part design can rapidly and accurately complete clamping and releasing actions, reduces waiting time and adjusting time in the carrying process, and improves carrying efficiency. Meanwhile, the device can continuously operate, is not influenced by fatigue of a human body, and further improves the overall speed of logistics operation.
Further, each clamping mechanism 22 comprises a fixing component 221, a cylinder clamping component 222 and a limiting piece 223, wherein the fixing component 221 is connected with the bottom of the supporting mechanism 21, the cylinder clamping component 222 is connected with the fixing component 221, one end of the cylinder clamping component 222 is connected with the limiting piece 223, the cylinder clamping component 222 has a clamping position for driving the limiting piece 223 to move towards the supporting mechanism 21, and the cylinder clamping component 222 has a releasing position for driving the limiting piece 223 to be far away from the supporting mechanism 21.
By controlling the movement of the stopper 223 by the cylinder clamping assembly 222, accurate clamping and release of the tool to be handled can be achieved. The cylinder driving mode can provide stable pushing force and pulling force, and reliability of clamping action is ensured. This design improves the operational flexibility of the overall device and the adaptability to different sized appliances. The automatic clamping and release function of the cylinder clamping assembly 222 reduces the need for manual handling and adjustment, avoids the damage to the waist, wrist and other parts that personnel may suffer during handling, and significantly improves the labor conditions of the operators. The cylinder driving mode has high response speed, can rapidly complete clamping and releasing actions, and remarkably improves the carrying efficiency compared with the pure mechanical or manual operation. Meanwhile, the use of the air cylinder reduces mechanical faults in the carrying process, and ensures the continuity and efficiency of logistics operation.
Further, each clamping mechanism 22 further comprises a movable component 224, wherein the movable component 224 is rotatably connected with the fixed component 221, the movable component 224 is arranged on one side of the limiting piece 223, and the movable component 224 is operated to rotate so as to enable the movable component 224 to be abutted against the side walls of the to-be-transported appliances with different sizes.
The rotatable connection of the movable assembly 224 with the fixed assembly 221 allows for its adaptive adjustment according to the shape and size of the side wall of the implement to be transported. The design enables the device to adapt to skylight foam appliances with different sizes and shapes, and improves the universality and the operation range of the carrying device.
As shown in fig. 2, the supporting mechanism 21 includes a supporting frame 211, a plurality of hanging rings 2111 are provided on the top of the supporting frame 211, the hanging rings 2111 are provided for the hanging parts to pass through, the bottom of the supporting frame 211 corresponding to each clamping mechanism 22 is connected with a first positioning plate 212, one side of the first positioning plate 212 is provided with a lifting lug 213, and the lifting lug 213 is provided with a through hole.
The multiple suspension loops 2111 at the top of the support frame 211 allow the hoist to be secured from multiple points, which not only spreads the load, but also improves the stability of the overall hoist, reducing wobble or tilt that may be caused by single point hoisting. The first positioning plate 212 is connected with the bottom of the clamping mechanism 22, so that the accurate position of the clamping mechanism 22 in the process of carrying the tool can be ensured, and clamping failure or damage caused by inaccurate position is avoided.
Further, the fixing assembly 221 includes a fixing block 2211, the fixing block 2211 is connected with the bottom of the first positioning plate 212, a second fixing plate 2212, at least part of the top of the second fixing plate 2212 is connected with the fixing block 2211, and a positioning pin 2213, the positioning pin 2213 is connected with the second fixing plate 2212 through a through hole.
The fixed block 2211 is connected with the bottom of the first positioning plate 212, so that stable connection between the clamping mechanism 22 and the supporting mechanism 21 is ensured, and the structural stability of the whole carrying device is improved. The connecting mode can bear dynamic load in the clamping and carrying processes, and the risk of loosening or damaging the connecting part is reduced. The positioning pin 2213 is connected to the second fixing plate 2212 through a through hole in the lifting lug 213, and this design provides accurate positioning, ensures accurate position of the clamping mechanism 22 during operation, and avoids unstable clamping or other operation errors caused by relative position deviation. The cooperation of the second fixing plate 2212 with the fixing block 2211 and the connection manner of the positioning pin 2213 allow the position of the fixing assembly 221 to be adjusted according to operation requirements, so that the adaptability and flexibility of the device are improved, and the device can be better adapted to different carrying scenes and appliance sizes.
As shown in fig. 3, the cylinder clamping assembly 222 includes a third fixing plate 2221, the third fixing plate 2221 is connected with a second fixing plate 2212, the third fixing plate 2221 is vertically arranged with the second fixing plate 2212, a cylinder 2222, one end of the cylinder 2222 is connected with the third fixing plate 2221, the other end of the cylinder 2222 is connected with a cylinder pushing head 2223, the cylinder pushing head 2223 is connected with a limiting piece 223, the cylinder 2222 is electrically connected with a control part, and the control part controls the cylinder 2222 to drive the cylinder pushing head 2223 so that the limiting piece 223 moves towards the supporting mechanism 21 to clamp an open slot of an appliance to be operated.
The cylinder 2222 is electrically connected to the control portion, and allows the movement of the cylinder push head 2223 to be precisely controlled by the control portion, so as to control the clamping force and the position of the limiting member 223. This dynamic control capability ensures that proper clamping force is provided when handling different sized and weight skylight foam appliances, avoiding damage or falling off due to excessive or insufficient clamping force. The use of the cylinder 2222 can precisely control the position of the stopper 223, realizing precise clamping and release of the opening groove of the tool to be handled. The linear motion characteristic of the cylinder push head 2223 enables the stopper 223 to smoothly move to a desired position, reduces impact and vibration during clamping, and improves the stability and safety of the handling process.
Further, the movable assembly 224 comprises a rotating rod 2241, wherein the rotating rod 2241 is rotationally connected with the second fixed plate 2212, the rotating block 2242 is provided with a limiting groove, the rotating block 2242 is arranged at the bottom of the second fixed plate 2212, the rotating block 2242 is connected with the rotating rod 2241, and the rotating rod 2241 is operated to rotate along the circumferential direction of part of the second fixed plate 2212 so as to drive the limiting groove of the rotating block 2242 to match with to-be-transported appliances with different sizes.
Through the circumferential rotation of the rotating rod 2241, the limiting grooves of the rotating block 2242 can be matched with the to-be-transported appliances of different sizes, which means that the movable assembly 224 can adapt to the clamping of various foam appliances, so that the universality and the flexibility of the carrying device are enhanced, and the requirement on the special fixture is reduced.
Further, the stopper 223 has an L-shaped structure.
One end of the limiting member 223 can be matched with an open slot of an appliance to be operated, the L-shaped limiting member can be better adapted to a foam appliance with a right angle or a corner, and even if the appliance is not in a completely regular shape, the L-shaped limiting member can provide enough clamping area to ensure the safety of the appliance in the process of carrying.
According to another aspect of the invention, a method for reducing the damage rate of skylight sequencing personnel is provided, and the method is performed by adopting the device for reducing the damage rate of skylight sequencing personnel, wherein the method comprises the steps of arranging open grooves on two symmetrical sides of an appliance to be transported, controlling limiting pieces of a clamp part to move into the open grooves, and controlling a hoisting part to move the appliance to be transported to a target position.
The device for reducing the damage rate of the skylight sequencing personnel comprises a hoisting part, a clamp part 20, a control part, a clamping part 20, a limiting piece 223, a clamping part 20 and a clamping part, wherein the clamp part 20 is connected with the hoisting part, the clamp part 20 is provided with the limiting piece 223 matched with an opening groove of an appliance to be operated, the control part is electrically connected with the hoisting part and at least part of the clamp part 20, the control part is used for controlling the clamping and releasing of the clamp part 20, and the control part is used for controlling the hoisting part to drive the clamp part 20 to move the appliance to be operated to a target position.
Through the cooperation of locating part 223 and the foam utensil open slot of anchor clamps portion 20, the control portion is connected with hoist and mount portion, anchor clamps portion 20, the device that makes can accomplish transport task automatically, transport speed and precision have been improved, damage that probably leads to when having avoided manual operation has promoted holistic logistics efficiency, lift and the removal control through hoist and mount portion, can place the foam utensil in target position fast, need not artifical frequent adjustment gesture or position, saved operating time, can show the reduction damage of labour, improvement operating efficiency.
In some alternative embodiments, robotic arms may also be used to carry, or magnetic attraction devices may be used to carry, metal parts. However, these alternatives may face problems of higher cost, requiring significant modification to existing production lines, etc., while the device design of the present invention is relatively low in cost and difficulty of modification, and is more suitable for modification of existing logistics environments.
The operator withdraws or pulls the steel structure supporting beam sliding electric hoist to reach the position above the goods to be lifted, the electric equipment is operated to pneumatically drive the 4 clamping jaws to simultaneously descend to the proper position, the clamping jaws are calibrated at the positions of the foam grooves, clamping is implemented, the pneumatic driving lifting clamping device is operated to lift, the clamping jaws are pushed or pulled to the appointed position to descend and release the clamping jaws, and the goods are put down.
From the above description, it can be seen that the above embodiments of the present invention achieve the following technical effects:
(1) And the combination of the hoisting part and the clamp part realizes the automatic transportation of the appliance by connecting the hoisting part and the clamp part, reduces the times of manual transportation, reduces the personnel injury and fatigue caused by repeated labor, and improves the efficiency and the safety of logistics operation.
(2) The dynamic control of the cylinder clamping assembly, namely the cylinder clamping assembly can accurately control the clamping and releasing of the limiting piece through the electric connection of the control part, the dynamic control capability ensures the adaptive clamping of appliances with different sizes and shapes, the damage in the clamping process is reduced, and the clamping precision and efficiency are improved.
(3) The adjustable movable assembly is matched with the rotating rod and the rotating block, so that the adjustable movable assembly can flexibly adapt to appliances with different sizes, the universality and the adaptability of the device are enhanced, the need of replacing the clamp is reduced, the carrying efficiency is improved, and the operation cost is reduced.
(4) The structure of the support frame is optimized, a plurality of hanging rings at the top of the support frame provide stable connection points for the hoisting part, stability and safety of the whole structure are improved, and the first locating plate at the bottom is connected with the fixing assembly through the through holes on the lifting lugs, so that accurate location of the clamp part is ensured, and damage caused by position deviation is avoided.
(5) The fixing block is connected with the bottom of the first locating plate, the second fixing plate is connected with the fixing block through the locating pin, a stable installation foundation is provided, meanwhile, the locating accuracy between the clamping mechanism and the supporting frame is enhanced through the use of the locating pin, and shaking and damage in the carrying process are reduced.
(6) The third fixed plate is vertically connected with the second fixed plate, so that the verticality of the cylinder pushing head when driving the limiting piece to move is ensured, the design improves the stability and precision of clamping, and particularly, when the opening groove of the device to be transported is clamped, the accurate control of the cylinder reduces the damage to the device.
(7) The matching capability of the movable component is that the matching design of the rotating rod and the rotating block allows an operator to match appliances with different sizes through simple rotating operation without complex adjusting programs, so that the simplicity of operation and the flexibility of carrying are improved, the time required for adjusting the clamp is reduced, and the working efficiency is improved.
(8) The L-shaped limiting piece is designed into an L-shaped structure, so that two-direction support can be provided, the stability of clamping the appliance is enhanced, damage caused by shaking or falling of the appliance in the carrying process is reduced, meanwhile, the local pressure on the appliance during clamping is reduced due to the L-shaped design, and damage to the appliance is avoided.
Spatially relative terms, such as "above," "upper" and "upper surface," "above" and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "above" or "over" other devices or structures would then be oriented "below" or "beneath" the other devices or structures. Thus, the process is carried out, the exemplary term "above" may be included. Upper and lower. Two orientations below. The device may also be positioned in other different ways (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
In addition to the foregoing, references in the specification to "one embodiment," "another embodiment," "an embodiment," etc., indicate that the particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the application, as generally described. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with any embodiment, it is intended that such feature, structure, or characteristic be implemented within the scope of the application.
In the foregoing embodiments, the descriptions of the embodiments are emphasized, and for parts of one embodiment that are not described in detail, reference may be made to related descriptions of other embodiments.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.