CN119175593A - Lathe cleaning method, system, storage medium and lathe - Google Patents
Lathe cleaning method, system, storage medium and lathe Download PDFInfo
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- CN119175593A CN119175593A CN202411687758.7A CN202411687758A CN119175593A CN 119175593 A CN119175593 A CN 119175593A CN 202411687758 A CN202411687758 A CN 202411687758A CN 119175593 A CN119175593 A CN 119175593A
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- 238000004140 cleaning Methods 0.000 title claims abstract description 124
- 238000000034 method Methods 0.000 title claims abstract description 68
- 238000003860 storage Methods 0.000 title claims abstract description 10
- 239000002699 waste material Substances 0.000 claims abstract description 185
- 238000012545 processing Methods 0.000 claims abstract description 148
- 238000003754 machining Methods 0.000 claims abstract description 35
- 238000004458 analytical method Methods 0.000 claims abstract description 22
- 238000004364 calculation method Methods 0.000 claims abstract description 10
- 239000002826 coolant Substances 0.000 claims description 67
- 238000004590 computer program Methods 0.000 claims description 6
- 230000000694 effects Effects 0.000 abstract description 2
- 239000000110 cooling liquid Substances 0.000 description 162
- 230000008569 process Effects 0.000 description 11
- 238000002474 experimental method Methods 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 238000001816 cooling Methods 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/005—Devices for removing chips by blowing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/20—Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
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Abstract
The invention relates to a lathe cleaning method, a system, a storage medium and a lathe, and relates to the technical field of lathe cleaning, wherein the method comprises the steps of acquiring real-time machining quantity and single machining specification information; the method comprises the steps of retrieving single processing position points and corresponding processing size information, performing volume calculation based on the processing size information to form single processing waste generation amount, calculating a product value between real-time processing amount and the single processing waste generation amount to be used as the real-time processing waste generation amount, determining a waste prediction concentrated area according to the single processing position points and the processing size information analysis if and only if the real-time processing waste generation amount is larger than a preset waste tolerance amount, determining air suction cleaning parameter information according to the real-time processing waste generation amount, determining air suction cleaning control information according to the air suction cleaning parameter information and the waste prediction concentrated area analysis, and outputting the air suction cleaning control information to an air suction cleaning device preset on a lathe to clean waste on the lathe. The invention has the effect of improving the overall processing efficiency.
Description
Technical Field
The invention relates to the technical field of lathe cleaning, in particular to a lathe cleaning method, a lathe cleaning system, a storage medium and a lathe.
Background
A lathe is a metal cutting machine, and is mainly used for machining various rotating surfaces and spiral surfaces. Lathes, which can perform a variety of machining operations such as turning, drilling, reaming, tapping, and knurling with various tools and accessories, are among the most commonly used machine tools in machine construction, and are known as machine tools.
The lathe comprises a main body, a chuck for clamping a workpiece, a tool rest for processing the workpiece and a cooling device for cooling, wherein the chuck, the tool rest and the cooling device are all arranged on the main body. In the process of machining a workpiece by adopting a lathe, the workpiece is clamped and fixed by controlling a chuck on the lathe and then rotated to drive the workpiece to rotate, and the workpiece is machined by controlling the movement of a tool rest, so that the workpiece is cooled in real time by controlling a cooling device to work. Because the lathe belongs to the material reduction manufacturing, a large amount of chips can be generated after the workpiece is machined, and the generated chips are generally cleaned uniformly by manpower at present.
At present, generated chips are generally cleaned in a unified way by manpower, and when manual cleaning is adopted, a lathe power supply is required to be turned off to ensure the safety of cleaning work, so that the whole processing task process is influenced, and the whole processing efficiency is reduced.
Disclosure of Invention
In order to improve the overall machining efficiency, the invention provides a lathe cleaning method, a lathe cleaning system, a storage medium and a lathe.
In a first aspect, the invention provides a lathe cleaning method, which adopts the following technical scheme:
A lathe cleaning method comprising:
acquiring real-time processing amount and single processing specification information;
calling a single processing position point and corresponding processing size information based on the single processing specification information;
performing a volumetric calculation based on the process dimension information to form a single process waste generation amount;
Calculating a product value between the real-time processing amount and the single processing waste generation amount and taking the product value as the real-time processing waste generation amount;
If and only if the real-time processing waste generation amount is larger than the preset waste tolerance amount, determining a waste prediction concentration area according to single processing position point and processing size information analysis;
Determining the induced draft clearing parameter information corresponding to the real-time processing waste generation amount according to the corresponding relation between the real-time processing waste generation amount and the preset induced draft clearing parameter information;
And determining air suction cleaning control information according to the air suction cleaning parameter information and the waste prediction concentrated area analysis, and outputting the air suction cleaning control information to an air suction cleaning device preset on the lathe so as to clean the waste on the lathe.
Optionally, the method for determining the waste prediction centralization area includes:
Determining a processing parameter drop estimated distance value corresponding to the processing size information according to the corresponding relation between the processing size information and a preset processing parameter drop estimated distance value;
Acquiring current cooling liquid output information;
retrieving the output quantity of the cooling liquid in unit time and the information of the output direction of the cooling liquid based on the current cooling liquid output information;
determining a direction output influence angle value corresponding to the output quantity of the cooling liquid in unit time according to the corresponding relation between the output quantity of the cooling liquid in unit time and the preset direction output influence angle value;
adjusting the coolant output direction information based on the direction output influence angle value to form coolant contact direction information;
determining a cooling liquid drop influence value according to cooling liquid contact direction information and cooling liquid output quantity analysis in unit time;
calculating a product value between the estimated falling distance value of the machining parameter and the influence value of the cooling liquid falling, and taking the product value as an estimated falling distance value of the waste;
And determining the range based on the estimated waste drop distance value and the single processing position point to form an estimated waste drop area, and taking the estimated waste drop area as an estimated waste concentration area.
Optionally, the method for determining the influence value of the dropping of the cooling liquid includes:
determining contact drop allowable direction information corresponding to the coolant contact direction information according to the corresponding relation between the coolant contact direction information and preset contact drop allowable direction information;
analyzing the deviation angle between the contact drop allowable direction information and the preset drop reference direction information and taking the deviation angle as a contact drop deviation angle value;
Determining a contact drop initial influence value corresponding to the contact drop deviation angle value according to the corresponding relation between the contact drop deviation angle value and a preset contact drop initial influence value;
Determining a cooling liquid contact estimated force value corresponding to the cooling liquid output quantity in unit time according to the corresponding relation between the cooling liquid output quantity in unit time and a preset cooling liquid contact estimated force value;
determining a cooling liquid output influence value corresponding to the cooling liquid contact estimated dynamics value according to the corresponding relation between the cooling liquid contact estimated dynamics value and a preset cooling liquid output influence value;
And calculating a product value between the initial influence value of the contact drop and the output influence value of the cooling liquid to be used as a comprehensive influence value of the contact drop, and taking the comprehensive influence value of the contact drop as the influence value of the cooling liquid drop.
Optionally, the method further comprises the step of taking the waste dropping estimated area as a waste estimated concentrated area, which is specifically as follows:
judging whether the waste material estimated concentration area is only one;
if yes, continuing to output the waste prediction centralized area;
if not, invoking the area value of the concentrated area based on the waste pre-estimated concentrated area;
Sorting from large to small based on the concentrated area values, taking the waste material estimated concentrated area corresponding to the concentrated area value with the first sorted concentrated area value as a selected concentrated area, and taking the waste material estimated concentrated area except the selected concentrated area as a residual concentrated area;
retrieving a central position point of the selected area based on the selected concentrated area, and retrieving a central position point of the residual area based on the residual concentrated area;
Forming residual region deviation information based on the analysis of the region center position point and the residual region center position point;
Analyzing and determining baffle adjustment information according to the residual area deviation information, and outputting the baffle adjustment information to a baffle preset on a lathe to control the baffle to adjust the dropping area of the waste;
According to the corresponding relation between the baffle plate adjusting information and the preset residual adjusting area, the residual adjusting area corresponding to the baffle plate adjusting information is determined, the residual adjusting area is combined with the selected concentrated area to form a comprehensive adjusting area, and the comprehensive adjusting area is used as a waste pre-estimated concentrated area.
Optionally, the method for determining the baffle adjustment information includes:
retrieving a residual area deviation distance value and residual area deviation direction information based on residual area deviation information;
Determining a distance deviation influence value corresponding to the residual area deviation distance value according to the corresponding relation between the residual area deviation distance value and the preset distance deviation influence value;
determining a direction deviation influence value corresponding to the residual area deviation direction information according to the corresponding relation between the residual area deviation direction information and the preset direction deviation influence value;
Calculating a sum value between the distance deviation influence value and the direction deviation influence value and taking the sum value as a deviation comprehensive influence value;
Judging whether the deviation comprehensive influence value is smaller than a preset deviation reference influence value or not;
If so, determining baffle direction adjustment information corresponding to the residual area deviation direction information according to the corresponding relation between the residual area deviation direction information and preset baffle direction adjustment information;
Determining baffle position adjustment information corresponding to the residual area deviation distance value according to the corresponding relation between the residual area deviation distance value and preset baffle position adjustment information;
combining the baffle direction adjustment information and the baffle position adjustment information to form baffle comprehensive adjustment information, and taking the baffle comprehensive adjustment information as baffle adjustment information;
If not, outputting preset baffle maximum adjustment information and taking the baffle maximum adjustment information as baffle adjustment information.
Optionally, the method for determining the air suction cleaning control information includes:
retrieving a central position point of the concentrated area based on the waste pre-estimated concentrated area;
judging whether a preset air suction reference range can contain a waste material estimated concentration area or not;
if so, determining central position movement control information corresponding to the central position point of the concentrated area according to the corresponding relation between the central position point of the concentrated area and the preset central position movement control information;
combining the central position movement control information with the induced draft clearing parameter information to form central position clearing control information, and taking the central position clearing control information as induced draft clearing control information;
If not, analyzing the deviation condition between the induced draft reference range and the waste material estimated concentration area and taking the deviation condition as deviation area information;
retrieving a deviation area center position point based on the deviation area information;
And forming movement clearing control information based on the central position point of the concentrated area and the central position point of the deviation area, and taking the movement clearing control information as induced draft clearing control information.
Optionally, the method further comprises the step of taking the movement cleaning control information as the air suction cleaning control information, which is specifically as follows:
Judging whether the output quantity of the cooling liquid in unit time is smaller than a preset cooling liquid discharge reference quantity or not;
if yes, continuing to output the air suction cleaning control information;
if not, calculating the difference between the output quantity of the cooling liquid in unit time and the reference quantity of the cooling liquid discharged and taking the difference as the residual quantity of the cooling liquid in unit time;
Invoking a single machining time value based on the single machining specification information;
calculating a product value between a single processing time value and real-time processing quantity and taking the product value as a processing comprehensive time value;
calculating a product value between the machining comprehensive time value and the residual quantity of the cooling liquid in unit time and taking the product value as the comprehensive residual quantity of the cooling liquid;
Determining a coolant flow distance influence value corresponding to the comprehensive residual quantity of the coolant according to the corresponding relation between the comprehensive residual quantity of the coolant and a preset coolant flow distance influence value;
and combining the influence value of the cooling liquid flowing distance with preset cooling liquid flowing direction information to form induced draft cooling liquid flowing adjustment information, and adding the induced draft cooling liquid flowing adjustment information to induced draft clearing control information to form new induced draft clearing control information.
In a second aspect, the invention provides a lathe cleaning system, which adopts the following technical scheme:
A lathe cleaning system comprising:
the acquisition module is used for acquiring real-time processing quantity, single processing specification information and current cooling liquid output information;
a memory for storing a program of the lathe cleaning method according to the first aspect;
a processor loading the program in the execution memory and implementing the lathe cleaning method as described in the first aspect.
In a third aspect, the present invention provides a computer storage medium capable of storing a corresponding program, which has the characteristic of being convenient for realizing improvement of overall processing efficiency, and adopts the following technical scheme:
A computer readable storage medium storing a computer program capable of being loaded by a processor and executing the lathe cleaning method according to the first aspect.
In a fourth aspect, the invention provides a lathe, which adopts the following technical scheme:
A lathe comprising a memory and a processor, the memory having stored thereon a computer program capable of being loaded by the processor and performing the lathe cleaning method according to the first aspect.
In summary, the present invention includes at least one of the following beneficial technical effects:
1. Acquiring real-time machining quantity and single machining specification information, acquiring single machining position points and corresponding machining size information, calculating to obtain real-time machining waste production quantity, analyzing the single machining position points and the machining size information to determine waste prediction concentration areas and determining air suction cleaning parameter information through real-time machining waste production quantity inquiry, analyzing the air suction cleaning parameter information and the waste prediction concentration areas to determine air suction cleaning control information and outputting the air suction cleaning control information to an air suction cleaning device preset on a lathe to clean waste on the lathe, and controlling the air suction cleaning device to clean the generated waste according to the machining quantity and the single machining specification in the machining process of workpieces, so that the cleaning can be performed without suspension, and the overall machining efficiency is improved;
2. Determining a drop estimated distance value of a processing parameter through processing size information inquiry, acquiring current cooling liquid output information, acquiring cooling liquid output quantity per unit time and cooling liquid output direction information, determining a direction output influence angle value through cooling liquid output quantity per unit time inquiry and adjusting the cooling liquid output direction information to form cooling liquid contact direction information, analyzing the cooling liquid contact direction information and the cooling liquid output quantity per unit time to determine a cooling liquid drop influence value, calculating a waste drop estimated distance value, and determining a waste drop estimated area and taking the waste drop estimated area as a waste estimated concentrated area through combining the waste drop estimated distance value and single processing position point analysis, thereby improving the accuracy of the acquired waste estimated concentrated area;
3. The method comprises the steps of determining contact drop allowable direction information through coolant contact direction information inquiry, analyzing to obtain a contact drop deviation angle value, inquiring to determine a contact drop initial influence value, determining a coolant contact estimated force value through coolant unit time output quantity inquiry, determining a coolant output influence value through coolant contact estimated force value inquiry, and calculating a contact drop comprehensive influence value to serve as a coolant drop influence value, so that accuracy of the obtained coolant drop influence value is improved.
Drawings
FIG. 1 is a flow chart of a method of lathe cleaning in accordance with an embodiment of the present application;
FIG. 2 is a method flow diagram of a method for determining a scrap pre-estimated concentration area according to an embodiment of the present application;
FIG. 3 is a flow chart of a method for determining a coolant drop impact value according to an embodiment of the present application;
FIG. 4 is a flowchart of a method of steps following a waste drop prediction area as a waste prediction convergence area in accordance with an embodiment of the present application;
FIG. 5 is a method flow chart of a method of determining baffle adjustment information according to an embodiment of the present application;
Fig. 6 is a method flowchart of a method for determining suction cleaning control information according to an embodiment of the present application.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples.
According to the lathe cleaning method, real-time machining quantity, single machining specification information and current cooling liquid output information are analyzed, an air suction cleaning device is controlled according to the machining generated waste quantity so as to clean waste in a waste pre-estimated and concentrated area on a lathe, the waste pre-estimated and concentrated area and air suction cleaning parameter information are adjusted according to the output condition of the cooling liquid, so that the waste cleaning precision is improved, the waste can be cleaned without stopping machining, and the overall machining efficiency is improved.
The embodiment of the invention discloses a lathe cleaning method. Referring to fig. 1, a lathe cleaning method includes:
and step 100, acquiring real-time processing amount and single processing specification information.
The real-time processing amount refers to the processing number of the workpiece processed by the lathe at the current time, and the real-time processing amount is counted and then is fetched by the lathe when the lathe operates. The single machining specification information refers to specification information corresponding to a single workpiece when the lathe performs machining, and the single machining specification information is pre-input into the lathe by an operator and is called.
Step 200, calling a single processing position point and corresponding processing size information based on the single processing specification information.
The single processing specification information comprises a single processing position point and corresponding processing size information, wherein the single processing position point refers to a position point which is required to be processed in a single workpiece, the processing size information refers to size information which is required to be processed in the single workpiece, and the single processing position point and the corresponding processing size information are retrieved through the single processing specification information, so that the subsequent use is convenient.
And step S300, performing volume calculation based on the processing size information to form a single processing waste generation amount.
The single processing waste generation amount refers to a waste volume value generated when processing is performed in a single workpiece, and the processing size information is analyzed to obtain the size of the single workpiece before and after cutting processing and calculate the size, so that the volume corresponding to the cutting processing is obtained and is used as the single processing waste generation amount, and the subsequent use is convenient.
And step S400, calculating a product value between the real-time processing amount and the single processing waste generation amount and taking the product value as the real-time processing waste generation amount.
The real-time processing waste generation amount refers to the total volume value of the waste generated by processing in the current time, and the product value between the real-time processing amount and the single processing waste generation amount is calculated and used as the real-time processing waste generation amount, so that the subsequent use is convenient.
And S500, analyzing and determining a waste prediction concentrated area according to single processing position points and processing size information if and only if the real-time processing waste generation amount is larger than the preset waste tolerance amount.
The waste allowance is the minimum waste volume value corresponding to the waste in the lathe when the waste needs to be cleaned, and is obtained after being input in advance by an operator. The waste material estimated concentration area refers to an area where waste materials generated in the processing process are concentrated, and if and only if the real-time processing waste material generation amount is larger than the preset waste material tolerance amount, the waste materials in the lathe are required to be cleaned at the moment, so that the waste material estimated concentration area is determined by analyzing single processing position points and processing size information, and the subsequent use is convenient.
Step S600, according to the corresponding relation between the real-time processing waste generation amount and the preset induced draft cleaning parameter information, the induced draft cleaning parameter information corresponding to the real-time processing waste generation amount is determined.
The induced draft clearing parameter information is power parameter information used for controlling an induced draft clearing device preset on a lathe to run, the induced draft clearing parameter information is obtained by inquiring a database storing real-time processing waste generation amount and induced draft clearing parameter information, and the database is obtained and stored after passing a test. The air suction cleaning device is a device for cleaning waste materials in a lathe and comprises an air suction port capable of moving, a collecting box for collecting the waste materials and a fan for providing air suction, and the specific structure of the air suction cleaning device can be adjusted according to the specific structure of the lathe and is not described in detail herein.
And the induced draft clearing parameter information is determined by inquiring the generation amount of the real-time processing waste, so that the subsequent use is convenient.
And S700, determining air suction cleaning control information according to the air suction cleaning parameter information and the waste prediction centralized area analysis, and outputting the air suction cleaning control information to an air suction cleaning device preset on the lathe so as to clean the waste on the lathe.
The air suction cleaning control information is control information for controlling an air suction cleaning device preset on a lathe to move to a designated position and run, and through analysis of air suction cleaning parameter information and a waste material estimated concentration area, air suction cleaning control information is determined and output to the air suction cleaning device preset on the lathe to clean waste materials on the lathe, so that the air suction cleaning device is controlled to clean generated waste materials according to the processing amount and the single processing specification in the processing process of a workpiece, cleaning can be performed without suspension, and the overall processing efficiency is improved.
In step S500 shown in fig. 1, in order to further ensure the rationality of the estimated and concentrated waste material area, further separate analysis and calculation of the estimated and concentrated waste material area is required, specifically, the detailed description will be given by the steps shown in fig. 2.
Referring to fig. 2, the method for determining the estimated concentration area of the scrap material includes the steps of:
Step S510, determining a processing parameter drop estimated distance value corresponding to the processing size information according to the corresponding relation between the processing size information and the preset processing parameter drop estimated distance value.
The estimated distance value of the dropping of the processing parameter refers to a distance value corresponding to the estimated dropping distance of the waste according to the processing parameter of the workpiece, and the estimated distance value of the dropping of the processing parameter is obtained by inquiring from a database storing the processing size information and the estimated distance value of the dropping of the processing parameter. And the drop estimated distance value of the processing parameter is determined through the processing size information query, so that the follow-up use is convenient.
And S520, acquiring current cooling liquid output information.
The current cooling liquid output information refers to output information corresponding to cooling liquid output by workpiece processing at the current time, and is obtained after inquiring the opening degree of a cooling liquid output device preset on a lathe.
Step S530, retrieving the output quantity of the cooling liquid in unit time and the cooling liquid output direction information based on the current cooling liquid output information.
The current cooling liquid output information comprises cooling liquid output quantity per unit time and cooling liquid output direction information, the cooling liquid output quantity per unit time refers to a volume value of cooling liquid output in unit time, the cooling liquid output direction information refers to direction information corresponding to the cooling liquid when the cooling liquid is output, and the cooling liquid output quantity per unit time and the cooling liquid output direction information are adjusted through the current cooling liquid output information, so that follow-up use is facilitated.
Step S540, according to the corresponding relation between the output quantity of the cooling liquid in unit time and the preset direction output influence angle value, the direction output influence angle value corresponding to the output quantity of the cooling liquid in unit time is determined.
The direction output influence angle value refers to a corresponding angle value of influence of the output volume of the cooling liquid in unit time on the output direction of the cooling liquid, the direction output influence angle value is obtained by inquiring a database storing the output quantity of the cooling liquid in unit time and the direction output influence angle value, and the database is obtained and stored through experiments. The influence angle value of the direction output is determined through the output quantity inquiry of the cooling liquid in unit time, so that the subsequent use is convenient.
Step S550, the influence angle value is outputted based on the direction to adjust the cooling liquid output direction information so as to form cooling liquid contact direction information.
The cooling liquid contact direction information is corresponding direction information when the cooling liquid is in contact with the waste, and the cooling liquid output direction information is adjusted through the direction output influence angle value, so that the cooling liquid contact direction information is formed, and the subsequent use is convenient.
And step S560, determining the influence value of the dropping of the cooling liquid according to the cooling liquid contact direction information and the output quantity analysis of the cooling liquid in unit time.
The cooling liquid falling influence value is an influence degree value which influences the falling condition when the cooling liquid is in contact with the waste, and the cooling liquid falling influence value is determined by analyzing cooling liquid contact direction information and cooling liquid output quantity in unit time, so that the subsequent use is convenient.
Step S570, calculating the product value between the estimated distance value of the machining parameter drop and the influence value of the cooling liquid drop and taking the product value as the estimated distance value of the waste drop.
The estimated waste falling distance value refers to a distance value estimated to be generated when the waste falls, and the product value between the estimated waste falling distance value and the influence value of the cooling liquid falling of the processing parameter is calculated and used as the estimated waste falling distance value, so that the subsequent use is facilitated.
In step S580, a waste drop estimated area is formed by determining the range based on the waste drop estimated distance value and the single processing position point, and the waste drop estimated area is used as a waste estimated concentration area.
The waste drop estimated area is an estimated area obtained by estimating an area corresponding to the waste drop, and the estimated waste drop area is obtained by calculating the estimated waste drop distance value and each single processing position point on the workpiece, and is used as a waste estimated concentration area, so that the accuracy of the obtained waste estimated concentration area is improved.
In step S560 shown in fig. 2, in order to further secure the rationality of the coolant drop influence value, further individual analysis calculation of the coolant drop influence value is required, specifically, the detailed description will be given by the steps shown in fig. 3.
Referring to fig. 3, the method for determining the influence value of the drop of the coolant includes the steps of:
Step S561, according to the corresponding relation between the cooling liquid contact direction information and the preset contact drop allowable direction information, the contact drop allowable direction information corresponding to the cooling liquid contact direction information is determined.
The contact drop allowable direction information is direction information that allows the scrap to drop when the coolant contacts the scrap, and is obtained by searching a database storing the coolant contact direction information and the contact drop allowable direction information, and the database is obtained and stored through a test. And the contact drop allowable direction information is determined through the inquiry of the cooling liquid contact direction information, so that the subsequent use is convenient.
Step S562, analyzing the deviation angle between the contact drop allowable direction information and the preset drop reference direction information and taking the deviation angle as the contact drop deviation angle value.
The falling reference direction information refers to reference direction information corresponding to the waste when the waste normally falls, and the falling reference direction information is obtained after being input in advance by an operator. The contact drop deviation angle value refers to a deviation angle value when the drop direction is deviated after the waste is contacted with the cooling liquid, and the deviation angle between the contact drop allowable direction information and the preset drop reference direction information is analyzed and used as the contact drop deviation angle value, so that the follow-up use is convenient.
Step S563, determining the initial influence value of the contact drop corresponding to the deviation angle value of the contact drop according to the corresponding relation between the deviation angle value of the contact drop and the initial influence value of the contact drop.
The initial influence value of the contact drop is an initial influence degree value generated by the contact drop of the waste material and the cooling liquid, the initial influence value of the contact drop is obtained by inquiring a database storing the deviation angle value of the contact drop and the initial influence value of the contact drop, and the database is obtained and stored through a test. And the initial influence value of the contact drop is determined through inquiring the contact drop deviation angle value, so that the subsequent use is convenient.
Step S564, determining the estimated cooling liquid contact force value corresponding to the output quantity of the cooling liquid in unit time according to the corresponding relation between the output quantity of the cooling liquid in unit time and the preset estimated cooling liquid contact force value.
The estimated strength value of the cooling liquid contact refers to the estimated strength value received when the waste material is contacted with the cooling liquid, the estimated strength value of the cooling liquid contact is obtained by inquiring a database storing the estimated strength value of the cooling liquid contact and the output quantity of the cooling liquid in unit time, and the database is obtained and stored through a test. And the estimated strength value of the cooling liquid contact is determined through the inquiry of the output quantity of the cooling liquid in unit time, so that the subsequent use is convenient.
Step S565, determining the cooling liquid output influence value corresponding to the cooling liquid contact estimated force value according to the corresponding relation between the cooling liquid contact estimated force value and the preset cooling liquid output influence value.
The cooling liquid output influence value refers to an influence degree value generated by the output quantity of the cooling liquid in unit time, the cooling liquid output influence value is obtained by inquiring a database storing the cooling liquid contact estimated dynamics value and the cooling liquid output influence value, and the database is obtained and stored through a test. And the influence value of the cooling liquid output is determined through inquiring the pre-estimated cooling liquid contact force value, so that the subsequent use is convenient.
Step S566, calculating a product value between the initial influence value of the contact drop and the output influence value of the cooling liquid as a comprehensive influence value of the contact drop, and taking the comprehensive influence value of the contact drop as the influence value of the cooling liquid drop.
The cooling liquid falling influence value is a comprehensive influence degree value generated by the contact of the cooling liquid and the waste to the falling of the waste, and is calculated and used as a contact falling comprehensive influence value by a product value between the contact falling initial influence value and the cooling liquid output influence value, and the contact falling comprehensive influence value is used as a cooling liquid falling influence value, so that the accuracy of the acquired cooling liquid falling influence value is improved.
In step S580 shown in fig. 2, in order to further ensure the rationality of the estimated and concentrated region of waste, further separate analysis and calculation of the estimated and concentrated region of waste is required, specifically, the detailed description will be given by the steps shown in fig. 4.
Referring to fig. 4, the steps after the waste drop prediction area is taken as the waste prediction concentration area include the following steps:
in step S581, it is determined whether the estimated concentration area of the scrap is only one. If yes, step S582 is executed, and if no, step S583 is executed.
And judging whether the waste material estimated concentration area is only one, so as to judge whether the area can be directly subjected to air suction cleaning.
And S582, continuing to output the waste prediction centralizing area.
When the estimated and concentrated waste material area is only one, the method can directly perform air suction cleaning on the area, so that the estimated and concentrated waste material area is continuously output.
Step S583, retrieving the concentrated area value based on the waste pre-estimated concentrated area.
The waste material estimated concentration area comprises concentration area values, wherein the concentration area values refer to area values corresponding to all concentration areas, and when the number of the waste material estimated concentration areas is not only one, the waste material estimated concentration areas cannot be directly subjected to air suction cleaning at the moment, so that the concentration area values are adjusted through the waste material estimated concentration areas, and the subsequent use is convenient.
Step S584, sorting from large to small based on the concentrated area values, taking the waste material estimated concentrated area corresponding to the concentrated area value with the first sorted concentrated area value as a selected concentrated area, and taking the waste material estimated concentrated areas except the selected concentrated area as the residual concentrated area.
The area values of the concentrated areas are sorted from large to small, so that the selected concentrated areas and the rest concentrated areas are defined according to sorting results, and subsequent use is facilitated.
Step S585, retrieving the central position point of the selected region based on the selected concentrated region, and retrieving the central position point of the remaining region based on the remaining concentrated region.
The central position points of the selected area refer to the position points corresponding to the central positions of the selected area, the central position points of the residual area refer to the position points corresponding to the central positions of the residual area, the central position points of the selected area are obtained by calling and calculating the outline positions through the selected concentrated area, and the central position points of the residual area are obtained by calling and calculating the outline positions through the residual concentrated area, so that the subsequent use is convenient.
And step S586, forming residual region deviation information based on the analysis of the region center position point and the residual region center position point.
The residual area deviation information refers to deviation information when deviation exists between the residual area and the selected area, and the residual area deviation information is formed by analyzing the center position point of the area and the center position point of the residual area, so that the subsequent use is convenient.
And S587, analyzing and determining baffle adjustment information according to the residual area deviation information, and outputting the baffle adjustment information to a baffle preset on the lathe to control the baffle to adjust the falling area of the waste.
The baffle adjusting information is used for controlling adjustment of a baffle preset on the lathe, the baffle is a plate for shielding waste generated by machining on the lathe, and the baffle is preset on the lathe and can be adjusted in angle and height. Through analyzing the residual area deviation information, baffle adjustment information is determined and output to a baffle preset on the lathe to control the baffle to adjust the falling area of the waste, so that the waste is cleaned conveniently in the subsequent cleaning process.
In step S588, according to the corresponding relation between the baffle adjustment information and the preset residual adjustment area, the residual adjustment area corresponding to the baffle adjustment information is determined, the residual adjustment area is combined with the selected concentrated area to form a comprehensive adjustment area, and the comprehensive adjustment area is used as a waste pre-estimated concentrated area.
The residual adjustment area is an area corresponding to the adjusted residual area, the residual adjustment area is obtained by inquiring a database storing baffle adjustment information and the residual adjustment area, and the database is obtained and stored through experiments. The remaining adjustment area is determined through baffle adjustment information inquiry, the remaining adjustment area is combined with the selected concentrated area to form a comprehensive adjustment area, and the comprehensive adjustment area is used as a waste material estimated concentrated area, so that the cleaning accuracy is improved when the subsequent cleaning is facilitated.
In step S587 shown in fig. 4, in order to further secure the rationality of the shutter adjustment information, further individual analysis calculation of the shutter adjustment information is required, and specifically, the detailed description will be given by the steps shown in fig. 5.
Referring to fig. 5, the method of determining shutter adjustment information includes the steps of:
Step S5871, retrieving the residual area deviation distance value and the residual area deviation direction information based on the residual area deviation information.
The residual area deviation information comprises a residual area deviation distance value and residual area deviation direction information, wherein the residual area deviation distance value refers to a distance value corresponding to the situation that the residual area is deviated from the selected area, the residual area deviation direction information refers to direction information of a relatively selected area corresponding to the situation that the residual area is deviated from the selected area, and the residual area deviation distance value and the residual area deviation direction information are called through the residual area deviation information, so that the subsequent use is convenient.
Step S5872, determining a distance deviation influence value corresponding to the residual area deviation distance value according to the corresponding relation between the residual area deviation distance value and the preset distance deviation influence value.
The distance deviation influence value refers to an influence value generated by deviation of the distance, the distance deviation influence value is obtained by inquiring a database storing the distance value of the residual area deviation and the distance deviation influence value, and the database is obtained and stored through experiments. And the distance deviation influence value is determined through the inquiry of the residual area deviation distance value, so that the subsequent use is convenient.
Step S5873, determining a direction deviation influence value corresponding to the residual area deviation direction information according to the corresponding relation between the residual area deviation direction information and the preset direction deviation influence value.
The direction deviation influence value refers to an influence value generated by deviation of the direction, the direction deviation influence value is obtained by inquiring from a database storing the residual area deviation direction information and the direction deviation influence value, and the database is obtained and stored through experiments. And the direction deviation influence value is determined through the inquiry of the residual area deviation direction information, so that the subsequent use is convenient.
Step S5874, calculating the sum value between the distance deviation influence value and the direction deviation influence value and taking the sum value as a deviation comprehensive influence value.
The deviation comprehensive influence value is a comprehensive influence value generated when the residual area and the selected area deviate, and the sum value between the distance deviation influence value and the direction deviation influence value is calculated and used as the deviation comprehensive influence value, so that the follow-up use is convenient.
Step S5875, judging whether the deviation comprehensive influence value is smaller than a preset deviation reference influence value. If yes, step S5876 is executed, and if no, step S5879 is executed.
The deviation reference influence value is the maximum influence value corresponding to the fact that the baffle plate can adjust the generated deviation, and the deviation reference influence value is obtained after being input in advance by an operator. Whether the deviation comprehensive influence value is smaller than a preset deviation reference influence value or not is judged, so that whether the waste falling area can be adjusted through the baffle plate or not is judged.
Step S5876, determining baffle direction adjustment information corresponding to the residual area deviation direction information according to the corresponding relation between the residual area deviation direction information and the preset baffle direction adjustment information.
The baffle direction adjustment information is adjustment information for adjusting the direction of the baffle, the baffle direction adjustment information is obtained by inquiring a database storing the deviation direction information of the residual area and the baffle direction adjustment information, and the database is obtained and stored through experiments. When the deviation comprehensive influence value is smaller than a preset deviation reference influence value, the condition that the waste falling area can be adjusted through the baffle at the moment is indicated, so that baffle direction adjustment information is determined through the inquiry of the residual area deviation direction information, and the follow-up use is convenient.
Step S5877, determining baffle position adjustment information corresponding to the residual area deviation distance value according to the corresponding relation between the residual area deviation distance value and the preset baffle position adjustment information.
The baffle position adjustment information is adjustment information for adjusting the height position of the baffle, the baffle position adjustment information is obtained by inquiring a database storing the deviation distance value of the residual area and the baffle position adjustment information, and the database is obtained and stored through experiments. And the baffle position adjustment information is determined through inquiring the deviation distance value of the residual area, so that the subsequent use is convenient.
And step S5878, combining the baffle direction adjustment information and the baffle position adjustment information to form baffle comprehensive adjustment information, and taking the baffle comprehensive adjustment information as baffle adjustment information.
The baffle comprehensive adjustment information is comprehensive adjustment information for adjusting the baffle, and the baffle direction adjustment information and the baffle position adjustment information are combined to form the baffle comprehensive adjustment information which is used as the baffle adjustment information, so that the accuracy of the acquired baffle adjustment information is improved.
And S5879, outputting preset baffle maximum adjustment information as baffle adjustment information.
The baffle maximum adjustment information refers to maximum adjustment information corresponding to the baffle capable of being adjusted, and the baffle maximum adjustment information is obtained through pre-input of an operator. When the deviation comprehensive influence value is not smaller than the preset deviation reference influence value, the condition that the waste falling area cannot be adjusted through the baffle is indicated, and preset baffle maximum adjustment information is output and used as baffle adjustment information, so that errors caused by the acquired baffle adjustment information are reduced as much as possible.
In step S700 shown in fig. 1, in order to further ensure the rationality of the suction cleaning control information, further separate analysis calculation of the suction cleaning control information is required, specifically, the detailed description will be given by the steps shown in fig. 6.
Referring to fig. 6, the method for determining the suction cleaning control information includes the steps of:
Step S710, retrieving a central position point of the concentrated area based on the waste pre-estimated concentrated area.
The central position point of the centralized area refers to a central position point corresponding to the central position of the centralized area, and profile position points are called by the waste material estimated centralized area and calculated to obtain the central position point of the centralized area, so that the centralized area is convenient to use subsequently.
Step 720, judging whether the preset air suction reference range can contain the waste material estimated concentration area. If yes, step S730 is executed, and if no, step S750 is executed.
The air suction reference range refers to a cleaning reference range corresponding to air suction cleaning, and the air suction reference range is obtained after the specification corresponding to the air suction cleaning device is adjusted. Judging whether the preset air suction reference range can contain the waste material estimated concentration area or not, so as to judge whether the waste material estimated concentration area can be directly subjected to air suction cleaning or not.
Step S730, determining central position movement control information corresponding to the central position point of the centralized area according to the corresponding relation between the central position point of the centralized area and the preset central position movement control information.
The central position movement control information refers to control information for controlling movement to a central position point of a centralized area, the central position movement control information is obtained by inquiring a database storing the central position point of the centralized area and the central position movement control information, and the database is stored after corresponding and presetting the central position point and the central position movement control information by an operator.
When the preset air suction reference range can contain the waste material estimated concentration area, the waste material estimated concentration area can be directly sucked and cleared, so that the central position movement control information is determined through the central position point inquiry of the concentration area, and the follow-up use is convenient.
Step S740, combining the central position movement control information with the air suction cleaning parameter information to form central position cleaning control information, and using the central position cleaning control information as the air suction cleaning control information.
The central position clearing control information is control information for controlling the air suction clearing device to move to a central position point of the concentrated area and conduct air suction clearing, and the central position moving control information is combined with the air suction clearing parameter information, so that central position clearing control information is formed and used as air suction clearing control information, and accuracy of the acquired air suction clearing control information is improved.
And S750, analyzing deviation conditions between the induced draft reference range and the waste material estimated concentration area and taking the deviation conditions as deviation area information.
The deviation area information refers to area information when the waste material estimated concentration area has deviation, and when the preset air suction reference range cannot contain the waste material estimated concentration area, the air suction cleaning of the waste material estimated concentration area cannot be directly performed at the moment, so that the deviation condition between the air suction reference range and the waste material estimated concentration area is analyzed and used as the deviation area information, and the follow-up use is convenient.
Step S760, retrieving the deviation area center position point based on the deviation area information.
The deviation area center position point is a position point corresponding to the area center position when the waste material estimated concentration area has deviation, and the profile position is retrieved through the deviation area information and calculated to obtain the deviation area center position point, so that the waste material estimated concentration area is convenient to use subsequently.
Step S770, forming movement cleaning control information based on the central position point of the concentrated area and the central position point of the deviation area, and using the movement cleaning control information as suction cleaning control information.
The mobile cleaning control information is control information for controlling the air suction cleaning device to move to a central position point of the concentrated area and a central position point of the deviation area and performing air suction cleaning, a moving path is obtained through analysis through the central position point of the concentrated area and the central position point of the deviation area, and the moving path is combined with air suction cleaning parameter information, so that mobile cleaning control information is formed and used as air suction cleaning control information, and accuracy of the acquired air suction cleaning control information is improved.
In step S770 shown in fig. 6, in order to further secure the rationality of the suction cleaning control information, further separate analysis calculation of the suction cleaning control information is required, specifically, the following steps are described in detail.
The step of taking the movement cleaning control information as the suction cleaning control information comprises the following steps:
Step S771, judging whether the output quantity of the cooling liquid per unit time is smaller than a preset reference quantity of cooling liquid discharge. If yes, go to step S772, and if no, go to step S773.
The cooling liquid discharge reference quantity is a volume value of the lathe for discharging cooling liquid in unit time, is obtained after being input in advance by an operator, and judges whether the output quantity of the cooling liquid in unit time is smaller than a preset cooling liquid discharge reference quantity or not, so that whether the cooling liquid can influence air suction cleaning or not is judged.
Step S772, the air suction cleaning control information is continuously output.
When the output quantity of the cooling liquid in unit time is smaller than the preset cooling liquid discharge reference quantity, the cooling liquid is not influenced on the air suction cleaning at the moment, so that the air suction cleaning control information is continuously output.
Step S773, calculating the difference between the output quantity of the cooling liquid per unit time and the reference quantity of the cooling liquid discharged as the remaining quantity of the cooling liquid per unit time.
The residual quantity of the cooling liquid in unit time refers to a volume value of the cooling liquid which is not discharged in unit time and remains in the lathe, and when the output quantity of the cooling liquid in unit time is not smaller than a preset cooling liquid discharge reference quantity, the cooling liquid can influence air suction cleaning at the moment, so that the difference value between the output quantity of the cooling liquid in unit time and the cooling liquid discharge reference quantity is calculated and used as the residual quantity of the cooling liquid in unit time, and the follow-up use is convenient.
Step S774, retrieving a single process time value based on the single process specification information.
The single processing specification information comprises a single processing time value, wherein the single processing time value refers to a time value required by processing a single workpiece, and the single processing time value is called through the single processing specification information, so that the subsequent use is convenient.
And step S775, calculating the product value between the single processing time value and the real-time processing quantity and taking the product value as a processing comprehensive time value.
The processing comprehensive time value is a time value used for processing the current workpiece together, and the product value between the single processing time value and the real-time processing amount is calculated and used as the processing comprehensive time value, so that the subsequent use is convenient.
And step S776, calculating the product value between the machining comprehensive time value and the residual quantity of the cooling liquid in unit time and taking the product value as the comprehensive residual quantity of the cooling liquid.
The comprehensive residual quantity of the cooling liquid is the volume value of the residual cooling liquid in the lathe at the current time, and the product value between the processing comprehensive time value and the residual quantity of the cooling liquid in unit time is calculated and used as the comprehensive residual quantity of the cooling liquid, so that the subsequent use is convenient.
Step 777, determining the influence value of the cooling liquid flowing distance corresponding to the comprehensive residual quantity of the cooling liquid according to the corresponding relation between the comprehensive residual quantity of the cooling liquid and the preset influence value of the cooling liquid flowing distance.
The coolant flowing distance influence value refers to an influence value generated by pushing waste to move when the coolant flows, the coolant flowing distance influence value is obtained by inquiring a database storing the comprehensive residual quantity of the coolant and the coolant flowing distance influence value, and the database is obtained and stored through an operator test. And the influence value of the flowing distance of the cooling liquid is determined through the comprehensive residual quantity inquiry of the cooling liquid, so that the follow-up use is convenient.
Step 778, combining the influence value of the cooling liquid flowing distance with the preset cooling liquid flowing direction information to form induced draft cooling liquid flowing adjustment information, and adding the induced draft cooling liquid flowing adjustment information to the induced draft clearing control information to form new induced draft clearing control information.
The cooling liquid flowing direction information refers to direction information corresponding to the cooling liquid flowing, and the cooling liquid flowing direction information is obtained after the lathe is inquired. The influence value of the cooling liquid flowing distance is combined with the preset cooling liquid flowing direction information, so that induced draft cooling liquid flowing adjustment information is formed and added to induced draft clearing control information to form new induced draft clearing control information, and the accuracy of the obtained induced draft clearing control information is improved.
Based on the same inventive concept, an embodiment of the present invention provides a lathe cleaning system, including:
the acquisition module is used for acquiring real-time processing quantity, single processing specification information and current cooling liquid output information;
a memory for storing a program of the lathe cleaning method as described in any one of fig. 1 to 6;
A processor, loading and executing the program in the memory and implementing the lathe cleaning method as described in any one of fig. 1 to 6.
Based on the same inventive concept, an embodiment of the present invention provides a lathe, including a memory and a processor, on which a computer program capable of being loaded by the processor and executing a lathe cleaning method as described in any one of fig. 1 to 6 is stored.
It will be apparent to those skilled in the art that, for convenience and brevity of description, only the above-described division of the functional modules is illustrated, and in practical application, the above-described functional allocation may be performed by different functional modules according to needs, i.e. the internal structure of the apparatus is divided into different functional modules to perform all or part of the functions described above. The specific working processes of the above-described systems, devices and units may refer to the corresponding processes in the foregoing method embodiments, which are not described herein.
An embodiment of the present invention provides a computer-readable storage medium storing a computer program capable of being loaded by a processor and executing a lathe cleaning method as described in any one of fig. 1 to 6.
The computer storage medium includes, for example, a U disk, a removable hard disk, a Read-Only Memory (ROM), a random access Memory (Random Access Memory, RAM), a magnetic disk, or an optical disk, etc., which can store program codes.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above examples, and all technical solutions belonging to the concept of the present invention belong to the protection scope of the present invention. It should be noted that modifications and adaptations to the present invention may occur to one skilled in the art without departing from the principles of the present invention and are intended to be within the scope of the present invention.
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