CN118893721A - Anti-edge chipping ultrasonic wafer cutting system and wafer cutting method - Google Patents
Anti-edge chipping ultrasonic wafer cutting system and wafer cutting method Download PDFInfo
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Abstract
Description
技术领域Technical Field
本发明涉及晶圆切割技术领域,具体涉及一种防崩边超声波晶圆切割系统及晶圆切割方法。The present invention relates to the technical field of wafer cutting, and in particular to an anti-edge collapse ultrasonic wafer cutting system and a wafer cutting method.
背景技术Background Art
在半导体芯片制造过程中,集成电路在晶圆上制作完成后,需要按照预定的路径将晶圆切割成多个晶圆die;目前,晶圆切割机主要通过刀片旋转,利用刀片上的金刚石磨粒对晶圆进行切削。In the semiconductor chip manufacturing process, after the integrated circuit is produced on the wafer, it is necessary to cut the wafer into multiple wafer dies according to a predetermined path; currently, the wafer cutting machine mainly cuts the wafer by rotating the blade and using the diamond abrasives on the blade.
由于刀片持续与晶圆接触,金刚石磨粒周围容易因切屑包裹而发生磨粒钝化,导致切割效率下降;另外金刚石磨粒与切割道之间的挤压应力较大,在切割过程中容易使晶圆切割道侧壁上出现裂纹甚至崩边;并且为了保证切割质量,不得不降低切割速度,这限制了晶圆切割质量和效率的提升。Since the blade is in continuous contact with the wafer, the diamond abrasives are easily blunted due to the chips wrapping around them, resulting in a decrease in cutting efficiency. In addition, the extrusion stress between the diamond abrasives and the cutting path is large, which can easily cause cracks or even edge collapse on the side walls of the wafer cutting path during the cutting process. In order to ensure the cutting quality, the cutting speed has to be reduced, which limits the improvement of wafer cutting quality and efficiency.
发明内容Summary of the invention
本发明的目的是针对现有技术中的上述不足,提供了一种防崩边超声波晶圆切割系统及晶圆切割方法。The purpose of the present invention is to provide an anti-chipping ultrasonic wafer cutting system and a wafer cutting method in view of the above-mentioned deficiencies in the prior art.
本发明的目的通过以下技术方案实现:一种防崩边超声波晶圆切割系统,包括基座;所述基座沿Y轴方向设有Y轴滑台;所述Y轴滑台的输出端设有X轴滑台;所述X轴滑台的输出端设有底座;所述底座沿Z轴方向升降活动设有滑动座与振动座;所述滑动座设有切割组件;所述振动座设有用于驱动滑动座在Z轴方向进行振动的第一振动组件;The object of the present invention is achieved through the following technical solutions: an anti-chipping ultrasonic wafer cutting system, comprising a base; the base is provided with a Y-axis slide along the Y-axis direction; the output end of the Y-axis slide is provided with an X-axis slide; the output end of the X-axis slide is provided with a base; the base is provided with a sliding seat and a vibration seat for lifting and lowering along the Z-axis direction; the sliding seat is provided with a cutting component; the vibration seat is provided with a first vibration component for driving the sliding seat to vibrate in the Z-axis direction;
所述基座设有固定台;所述固定台的顶部转动设有吸盘;所述固定台内设有用于驱动吸盘在Y轴方向进行振动的第二振动组件。The base is provided with a fixed platform; a suction cup is rotatably provided on the top of the fixed platform; a second vibration component for driving the suction cup to vibrate in the Y-axis direction is provided inside the fixed platform.
本发明进一步设置为,所述底座沿Z轴方向转动设有螺杆;所述底座沿Z轴方向设有滑轨与滑槽;所述底座设有电机;所述电机的输出端与螺杆连接;所述滑动座滑动设于滑轨;所述振动座滑动设于滑槽;所述振动座设有与螺杆螺纹连接的螺母。The present invention is further configured as follows: the base is provided with a screw that rotates along the Z-axis direction; the base is provided with a slide rail and a slide groove along the Z-axis direction; the base is provided with a motor; the output end of the motor is connected to the screw; the sliding seat is slidably arranged on the slide rail; the vibration seat is slidably arranged on the slide groove; the vibration seat is provided with a nut threadedly connected to the screw.
本发明进一步设置为,所述第一振动组件包括第一压电致动器以及设于第一压电致动器顶部的第一驱动块;所述第一压电致动器的输出端与第一驱动块连接,第一压电致动器用于驱动第一驱动块进行升降活动;The present invention is further configured such that the first vibration component includes a first piezoelectric actuator and a first driving block disposed on the top of the first piezoelectric actuator; the output end of the first piezoelectric actuator is connected to the first driving block, and the first piezoelectric actuator is used to drive the first driving block to perform lifting activities;
所述第一压电致动器设于振动座内;所述振动座在第一驱动块的顶部贯穿设有通道;所述滑动座的顶部设有传导件;所述传导件搭设于通道的顶部。The first piezoelectric actuator is arranged in the vibration seat; a channel is provided through the top of the first driving block of the vibration seat; a conductive member is provided on the top of the sliding seat; and the conductive member is mounted on the top of the channel.
本发明进一步设置为,所述振动座内沿Y轴方向活动设有滑动块;所述第一驱动块设有第一斜面;所述滑动块的一端设有与第一斜面配合的第二斜面;所述滑动块的另一端贯穿振动座后设有用于与底座抵靠的弹性摩擦块;所述滑动块与振动座之间设有抵靠弹簧;所述抵靠弹簧用于驱动第二斜面与第一斜面抵靠。The present invention is further configured as follows: a sliding block is provided inside the vibration seat and is movable along the Y-axis direction; the first driving block is provided with a first inclined surface; one end of the sliding block is provided with a second inclined surface that cooperates with the first inclined surface; the other end of the sliding block passes through the vibration seat and is provided with an elastic friction block for abutting against the base; a supporting spring is provided between the sliding block and the vibration seat; the supporting spring is used to drive the second inclined surface to abut against the first inclined surface.
本发明进一步设置为,所述固定台的中部开设有空腔;所述第二振动组件包括设于空腔的支架、设于支架顶部的第二压电致动器以及设于第二压电致动器输出端的第二驱动块;所述第二压电致动器用于驱动第二驱动块沿Y轴方向进行活动;所述吸盘的中部与第二驱动块转动连接。The present invention is further configured such that a cavity is opened in the middle of the fixed platform; the second vibration component includes a bracket arranged in the cavity, a second piezoelectric actuator arranged on the top of the bracket, and a second driving block arranged at the output end of the second piezoelectric actuator; the second piezoelectric actuator is used to drive the second driving block to move along the Y-axis direction; and the middle part of the suction cup is rotatably connected to the second driving block.
本发明进一步设置为,所述固定台转动设有转盘;所述吸盘搭设于转盘的顶部。The present invention is further configured such that the fixed platform is rotatably provided with a turntable; and the suction cup is arranged on the top of the turntable.
本发明进一步设置为,所述固定台设有凸轮环;所述凸轮环设有第一凸起部与第二凸起部;所述第一凸起部、第二凸起部、第二压电致动器以及第二驱动块均设于沿Y轴方向设置的同一直线上;所述转盘的顶部围绕圆心沿周向等角度分布有四个条形导向块;所述吸盘的底部围绕圆心沿周向等角度分布有四个与条形导向块配合的条形导向槽;The present invention is further configured such that the fixed platform is provided with a cam ring; the cam ring is provided with a first protrusion and a second protrusion; the first protrusion, the second protrusion, the second piezoelectric actuator and the second driving block are all arranged on the same straight line arranged along the Y-axis direction; the top of the turntable is provided with four strip guide blocks distributed at equal angles along the circumferential direction around the center of the circle; the bottom of the suction cup is provided with four strip guide grooves matched with the strip guide blocks distributed at equal angles along the circumferential direction around the center of the circle;
所述条形导向块与吸盘的底部之间设有复位弹簧;所述条形导向块贯穿转盘后设有驱动轴;所述驱动轴活动设于凸轮环的顶部。A return spring is arranged between the strip guide block and the bottom of the suction cup; a driving shaft is arranged after the strip guide block passes through the rotating disk; and the driving shaft is movably arranged on the top of the cam ring.
本发明进一步设置为,所述切割组件包括设于滑动座的主轴以及与主轴连接的刀片;所述刀片的轴线以及主轴的轴线均沿Y轴方向设置。The present invention is further configured such that the cutting assembly comprises a main shaft arranged on a sliding seat and a blade connected to the main shaft; the axis of the blade and the axis of the main shaft are both arranged along the Y-axis direction.
本发明进一步设置为,所述Y轴滑台与X轴滑台均为直线电机;所述底座在切割组件的顶部设有检测相机。The present invention is further configured such that the Y-axis slide and the X-axis slide are both linear motors; and the base is provided with a detection camera at the top of the cutting assembly.
一种晶圆切割方法,包括以下步骤:A wafer cutting method comprises the following steps:
步骤S1、将晶圆固定放置于吸盘的中心位置;Step S1, fixing the wafer at the center of the suction cup;
步骤S2、将切割组件移动至第一高度位置;Step S2, moving the cutting assembly to a first height position;
步骤S3、启动第一振动组件,使得切割组件在Z轴方向进行上下振动,然后启动X轴滑台,对晶圆进行第一次切割;Step S3, starting the first vibration component to make the cutting component vibrate up and down in the Z-axis direction, and then starting the X-axis slide to perform the first cutting on the wafer;
步骤S4、停止第一振动组件,启动第二振动组件,使得吸盘在Y轴方向进行前后振动,然后启动X轴滑台,对晶圆进行第二次切割;Step S4, stop the first vibration component, start the second vibration component, so that the suction cup vibrates back and forth in the Y-axis direction, and then start the X-axis slide to perform a second cut on the wafer;
步骤S5、停止第一振动组件以及第二振动组件,将切割组件下降至第二高度位置,然后启动X轴滑台,对晶圆进行第三次切割;Step S5, stop the first vibration assembly and the second vibration assembly, lower the cutting assembly to a second height position, and then start the X-axis slide to perform a third cutting on the wafer;
步骤S6、启动Y轴滑台,带动切割组件在Y轴方向进行移动,然后重复步骤S2-步骤S5,直至所有晶圆完成切割;Step S6, start the Y-axis slide to drive the cutting assembly to move in the Y-axis direction, and then repeat steps S2 to S5 until all wafers are cut;
步骤S7、将吸盘旋转90度;Step S7, rotating the suction cup 90 degrees;
步骤S8、重复步骤S2-步骤S6,直至所有晶圆完成X轴方向的切割以及Y轴方向的切割。Step S8, repeating steps S2 to S6 until all wafers have completed cutting in the X-axis direction and the Y-axis direction.
本发明的有益效果:本发明通过在底座与切割组件之间设置第一振动组件,驱动刀片在切割过程中沿Z轴方向进行微振动;在固定台与吸盘之间设置第二振动组件,能够驱动晶圆在切割过程中沿Y轴方向进行微振动;通过两个方向的微振动,实现刀片在沿晶圆切割道深度方向和宽度方向的微振动切割,以降低切割过程中刀片对晶圆产生的应力,防止晶圆切割过程中产生崩边和开裂。Beneficial effects of the present invention: The present invention sets a first vibration component between the base and the cutting component to drive the blade to perform micro-vibration along the Z-axis direction during the cutting process; sets a second vibration component between the fixed table and the suction cup to drive the wafer to perform micro-vibration along the Y-axis direction during the cutting process; through micro-vibration in two directions, micro-vibration cutting of the blade along the depth direction and width direction of the wafer cutting road is achieved, so as to reduce the stress generated by the blade on the wafer during the cutting process and prevent edge collapse and cracking during the wafer cutting process.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
利用附图对发明作进一步说明,但附图中的实施例不构成对本发明的任何限制,对于本领域的普通技术人员,在不付出创造性劳动的前提下,还可以根据以下附图获得其它的附图。The invention is further described using the accompanying drawings, but the embodiments in the accompanying drawings do not constitute any limitation to the invention. A person skilled in the art can obtain other drawings based on the following drawings without creative work.
图1是本发明的结构示意图;Fig. 1 is a schematic structural diagram of the present invention;
图2是本发明的截面图;Fig. 2 is a cross-sectional view of the present invention;
图3是图2中A部位的局部放大图;FIG3 is a partial enlarged view of the portion A in FIG2 ;
图4是图2中B部位的局部放大图;FIG4 is a partial enlarged view of the portion B in FIG2 ;
图5是本发明底座、切割组件以及第一振动组件配合的结构示意图;FIG5 is a schematic diagram of the structure of the base, the cutting assembly and the first vibration assembly of the present invention;
图6是本发明第一振动组件的截面图;FIG6 is a cross-sectional view of a first vibration assembly of the present invention;
图7是本发明固定台、转盘以及吸盘配合的结构示意图;7 is a schematic diagram of the structure of the fixed table, the turntable and the suction cup of the present invention;
图8是本发明固定台、转盘以及吸盘配合的结构分解图;FIG8 is an exploded view of the structure of the fixed table, the turntable and the suction cup of the present invention;
图9是本发明固定台、转盘以及吸盘配合另一视角的结构分解图;FIG9 is an exploded view of the fixing table, the turntable and the suction cup according to the present invention from another perspective;
其中:1、基座;11、Y轴滑台;12、X轴滑台;2、底座;21、螺杆;22、滑轨;23、滑槽;24、电机;25、螺母;26、检测相机;3、滑动座;31、传导件;32、主轴;33、刀片;4、振动座;41、第一压电致动器;42、第一驱动块;43、第一斜面;44、通道;5、滑动块;51、第二斜面;52、弹性摩擦块;53、抵靠弹簧;6、固定台;61、空腔;62、支架;63、第二压电致动器;64、第二驱动块;7、吸盘;71、条形导向槽;8、转盘;81、条形导向块;82、复位弹簧;83、驱动轴;9、凸轮环;91、第一凸起部;92、第二凸起部。Among them: 1. base; 11. Y-axis slide; 12. X-axis slide; 2. base; 21. screw; 22. slide rail; 23. slide groove; 24. motor; 25. nut; 26. detection camera; 3. sliding seat; 31. conductive part; 32. main shaft; 33. blade; 4. vibration seat; 41. first piezoelectric actuator; 42. first drive block; 43. first inclined surface; 44. channel; 5. sliding block; 51. second inclined surface; 52. elastic friction block; 53. abutting spring; 6. fixed table; 61. cavity; 62. bracket; 63. second piezoelectric actuator; 64. second drive block; 7. suction cup; 71. strip guide groove; 8. turntable; 81. strip guide block; 82. reset spring; 83. drive shaft; 9. cam ring; 91. first protrusion; 92. second protrusion.
具体实施方式DETAILED DESCRIPTION
结合以下实施例对本发明作进一步描述。The present invention is further described in conjunction with the following examples.
由图1至图9可知,本实施例所述的一种防崩边超声波晶圆切割系统,包括基座1;所述基座1沿Y轴方向设有Y轴滑台11;所述Y轴滑台11的输出端设有X轴滑台12;所述X轴滑台12的输出端设有底座2;所述底座2沿Z轴方向升降活动设有滑动座3与振动座4;所述滑动座3设有切割组件;所述振动座4设有用于驱动滑动座3在Z轴方向进行振动的第一振动组件;所述基座1设有固定台6;所述固定台6的顶部转动设有吸盘7;所述固定台6内设有用于驱动吸盘7在Y轴方向进行振动的第二振动组件。本实施例所述的一种防崩边超声波晶圆切割系统,所述切割组件包括设于滑动座3的主轴32以及与主轴32连接的刀片33;所述刀片33的轴线以及主轴32的轴线均沿Y轴方向设置。本实施例所述的一种防崩边超声波晶圆切割系统,所述Y轴滑台11与X轴滑台12均为直线电机24;所述底座2在切割组件的顶部设有检测相机26。As shown in Figures 1 to 9, the chipping-proof ultrasonic wafer cutting system described in this embodiment includes a base 1; the base 1 is provided with a Y-axis slide 11 along the Y-axis direction; the output end of the Y-axis slide 11 is provided with an X-axis slide 12; the output end of the X-axis slide 12 is provided with a base 2; the base 2 is provided with a sliding seat 3 and a vibration seat 4 for lifting and lowering along the Z-axis direction; the sliding seat 3 is provided with a cutting assembly; the vibration seat 4 is provided with a first vibration assembly for driving the sliding seat 3 to vibrate in the Z-axis direction; the base 1 is provided with a fixed table 6; the top of the fixed table 6 is provided with a suction cup 7 for rotation; the fixed table 6 is provided with a second vibration assembly for driving the suction cup 7 to vibrate in the Y-axis direction. The chipping-proof ultrasonic wafer cutting system described in this embodiment, the cutting assembly includes a main shaft 32 provided on the sliding seat 3 and a blade 33 connected to the main shaft 32; the axis of the blade 33 and the axis of the main shaft 32 are both provided along the Y-axis direction. In the anti-chipping ultrasonic wafer cutting system described in this embodiment, the Y-axis slide 11 and the X-axis slide 12 are both linear motors 24; the base 2 is provided with a detection camera 26 on the top of the cutting component.
具体地,本实施例所述的防崩边超声波晶圆切割系统,在使用的时候,首先将待切割晶圆固定放置于吸盘7的中心位置,完成后Y轴滑台11以及X轴滑台12将检测相机26移动至待切割晶圆的上方,检测待切割晶圆放置位置及方向是否准确,以及检测晶圆表面是否有划痕;若晶圆放置位置错误,则通过人工进行调整;若晶圆表面有划痕则通知人工进行更换。Specifically, when using the anti-collapse ultrasonic wafer cutting system described in this embodiment, the wafer to be cut is first fixedly placed at the center position of the suction cup 7. After completion, the Y-axis slide 11 and the X-axis slide 12 move the detection camera 26 to the top of the wafer to be cut to detect whether the placement position and direction of the wafer to be cut are accurate, and whether there are scratches on the surface of the wafer; if the wafer is placed in the wrong position, it is adjusted manually; if there are scratches on the surface of the wafer, it is notified to replace it manually.
然后将刀片33移动至第一高度位置,刀片33在第一高度位置的时候,无法将晶圆完全切透,然后启动第一振动组件,使得刀片33在Z轴方向进行上下振动,然后启动X轴滑台12,对切割晶圆进行第一次切割,并且可以通过控制第一振动组件的脉冲输入电压,从而可以控制刀片33的振幅,第一次切割完成后,能够使刀片33在Z轴方向振动的状态下沿预定轨迹对晶圆进行第一次切割,使得切割道底部为微波浪形;在该切割过程中,刀片33沿Z轴方向的往复振动,一方面可以减小刀片33对切割道在Z轴方向的挤压,另一方面也可以通过微振动将附着于刀片33上的切屑与刀片33分离,减轻磨粒钝化,防止晶圆崩边,提高刀片33寿命;Then the blade 33 is moved to a first height position. When the blade 33 is at the first height position, it is unable to completely cut through the wafer. Then the first vibration component is started to make the blade 33 vibrate up and down in the Z-axis direction. Then the X-axis slide 12 is started to make the first cut on the cut wafer. The amplitude of the blade 33 can be controlled by controlling the pulse input voltage of the first vibration component. After the first cut is completed, the blade 33 can make the first cut on the wafer along a predetermined trajectory while vibrating in the Z-axis direction, so that the bottom of the cutting path is slightly wavy. During the cutting process, the reciprocating vibration of the blade 33 in the Z-axis direction can reduce the extrusion of the blade 33 on the cutting path in the Z-axis direction on the one hand, and can also separate the chips attached to the blade 33 from the blade 33 through micro-vibration on the other hand, thereby reducing the passivation of abrasive particles, preventing the wafer from collapsing, and improving the life of the blade 33.
接着停止第一振动组件,启动第二振动组件,使得吸盘7在Y轴方向进行往复微振动,然后启动X轴滑台12,带动刀片33沿上次切割轨迹对切割道进行第二次切割;第二次切割将切割道底部切割平整,而在切割道的两侧壁上形成微波浪形;由于切割道底部为波浪形,刀片33在进行第二次切割过程中为断续切割,改善了磨粒钝化,降低了Z轴方向的切销应力;同时,Y轴方向的微振动扩大了切割道的宽度,使得切割过程中切削液对切割道以及刀片33的冷却以及对切割道内的磨粒冲刷更容易,进一步改善了磨粒钝化;Then, the first vibration component is stopped, and the second vibration component is started, so that the suction cup 7 performs reciprocating micro-vibration in the Y-axis direction, and then the X-axis slide 12 is started to drive the blade 33 to perform a second cut on the cutting path along the last cutting trajectory; the second cutting cuts the bottom of the cutting path flat, and forms a micro-wavy shape on the two side walls of the cutting path; because the bottom of the cutting path is wavy, the blade 33 performs intermittent cutting during the second cutting process, which improves the passivation of the abrasive particles and reduces the cutting pin stress in the Z-axis direction; at the same time, the micro-vibration in the Y-axis direction expands the width of the cutting path, making it easier for the cutting fluid to cool the cutting path and the blade 33 and flush the abrasive particles in the cutting path during the cutting process, further improving the passivation of the abrasive particles;
接着停止第一振动组件以及第二振动组件,将切割组件下降至第二高度位置,刀片33在第二高度位置的时候,能够将晶圆完全切透,然后启动X轴滑台12,对切割晶圆进行第三次切割,从而将晶圆切透,完成切割道的切割;Then, the first vibration assembly and the second vibration assembly are stopped, and the cutting assembly is lowered to the second height position. When the blade 33 is at the second height position, the wafer can be completely cut through. Then, the X-axis slide table 12 is started to perform a third cut on the cut wafer, thereby cutting through the wafer and completing the cutting of the cutting path.
然后通过Y轴滑台11移动切刀,重复上述操作,使得所有的晶圆完成X轴方向的切割;Then the cutter is moved by the Y-axis slide 11, and the above operation is repeated, so that all wafers are cut in the X-axis direction;
所有的晶圆完成X轴方向的切割后,通过转动吸盘7旋转90度后,重复上述步骤,从而使得所有的晶圆完成Y轴方向的切割,从而得到正方形的晶圆die。After all wafers are cut in the X-axis direction, the suction cup 7 is rotated 90 degrees and the above steps are repeated, so that all wafers are cut in the Y-axis direction, thereby obtaining square wafer dies.
本实施例通过在底座2与切割组件之间设置第一振动组件,驱动刀片33在切割过程中沿Z轴方向进行微振动;在固定台6与吸盘7之间设置第二振动组件,能够驱动晶圆在切割过程中沿Y轴方向进行微振动;通过两个方向的微振动,实现刀片33在沿晶圆切割道深度方向和宽度方向的微振动切割,以降低切割过程中刀片33对晶圆产生的应力,防止晶圆切割过程中产生崩边和开裂。In this embodiment, a first vibration component is set between the base 2 and the cutting component to drive the blade 33 to micro-vibrate along the Z-axis direction during the cutting process; a second vibration component is set between the fixed table 6 and the suction cup 7 to drive the wafer to micro-vibrate along the Y-axis direction during the cutting process; through micro-vibration in two directions, micro-vibration cutting of the blade 33 along the depth direction and width direction of the wafer cutting road is achieved, so as to reduce the stress generated by the blade 33 on the wafer during the cutting process, and prevent edge collapse and cracking during the wafer cutting process.
本实施例所述的一种防崩边超声波晶圆切割系统,所述底座2沿Z轴方向转动设有螺杆21;所述底座2沿Z轴方向设有滑轨22与滑槽23;所述底座2设有电机24;所述电机24的输出端与螺杆21连接;所述滑动座3滑动设于滑轨22;所述振动座4滑动设于滑槽23;所述振动座4设有与螺杆21螺纹连接的螺母25。The present embodiment describes an anti-chipping ultrasonic wafer cutting system, wherein the base 2 is provided with a screw 21 that rotates along the Z-axis direction; the base 2 is provided with a slide rail 22 and a slide groove 23 along the Z-axis direction; the base 2 is provided with a motor 24; the output end of the motor 24 is connected to the screw 21; the sliding seat 3 is slidably arranged on the slide rail 22; the vibration seat 4 is slidably arranged on the slide groove 23; the vibration seat 4 is provided with a nut 25 threadedly connected to the screw 21.
具体地,本实施例通过启动电机24,电机24带动螺杆21进行转动时候,由于螺母25与螺杆21螺纹连接,故使得振动座4沿着滑槽23进行升降,并且由于滑动座3通过传导件31搭设于振动座4的顶部,故滑动座3能够跟随振动座4沿着滑轨22进行升降活动,从而能够调整刀片33的高度。Specifically, in this embodiment, by starting the motor 24, when the motor 24 drives the screw rod 21 to rotate, the nut 25 is threadedly connected to the screw rod 21, so that the vibration seat 4 is lifted and lowered along the slide groove 23, and since the sliding seat 3 is mounted on the top of the vibration seat 4 through the conductive member 31, the sliding seat 3 can follow the vibration seat 4 to be lifted and lowered along the slide rail 22, so that the height of the blade 33 can be adjusted.
本实施例所述的一种防崩边超声波晶圆切割系统,所述第一振动组件包括第一压电致动器41以及设于第一压电致动器41顶部的第一驱动块42;所述第一压电致动器41的输出端与第一驱动块42连接,第一压电致动器41用于驱动第一驱动块42进行升降活动;所述第一压电致动器41设于振动座4内;所述振动座4在第一驱动块42的顶部贯穿设有通道44;所述滑动座3的顶部设有传导件31;所述传导件31搭设于通道44的顶部。The present embodiment describes an anti-chipping ultrasonic wafer cutting system, wherein the first vibration component includes a first piezoelectric actuator 41 and a first driving block 42 arranged on the top of the first piezoelectric actuator 41; the output end of the first piezoelectric actuator 41 is connected to the first driving block 42, and the first piezoelectric actuator 41 is used to drive the first driving block 42 to perform lifting activities; the first piezoelectric actuator 41 is arranged in a vibration seat 4; the vibration seat 4 is provided with a channel 44 at the top of the first driving block 42; the top of the sliding seat 3 is provided with a conductive member 31; the conductive member 31 is mounted on the top of the channel 44.
具体地,在需要刀片33在Z轴方向进行上下振动的时候,通过给第一压电致动器41输入脉冲电压,从而使得第一驱动块42不断地进行升降,并且在第一驱动块42凸伸出通道44后,第一驱动块42与传导件31进行抵靠,从而能够带动刀片33不断地进行上下振动。Specifically, when the blade 33 needs to vibrate up and down in the Z-axis direction, a pulse voltage is input to the first piezoelectric actuator 41, so that the first drive block 42 is continuously raised and lowered, and after the first drive block 42 protrudes out of the channel 44, the first drive block 42 abuts against the conductive member 31, thereby driving the blade 33 to continuously vibrate up and down.
本实施例所述的一种防崩边超声波晶圆切割系统,所述振动座4内沿Y轴方向活动设有滑动块5;所述第一驱动块42设有第一斜面43;所述滑动块5的一端设有与第一斜面43配合的第二斜面51;所述滑动块5的另一端贯穿振动座4后设有用于与底座2抵靠的弹性摩擦块52;所述滑动块5与振动座4之间设有抵靠弹簧53;所述抵靠弹簧53用于驱动第二斜面51与第一斜面43抵靠。In the present embodiment, an anti-collapse ultrasonic wafer cutting system is provided with a sliding block 5 that can move along the Y-axis direction in the vibration seat 4; the first driving block 42 is provided with a first inclined surface 43; one end of the sliding block 5 is provided with a second inclined surface 51 that cooperates with the first inclined surface 43; the other end of the sliding block 5 passes through the vibration seat 4 and is provided with an elastic friction block 52 for abutting against the base 2; a supporting spring 53 is provided between the sliding block 5 and the vibration seat 4; the supporting spring 53 is used to drive the second inclined surface 51 to abut against the first inclined surface 43.
具体地,本实施例所述的防崩边超声波晶圆切割系统,给第一压电致动器41提供电压的时候,从而使得第一驱动块42上升,在第一斜面43与第二斜面51作用下,第一驱动块42上升能够推动弹性摩擦块52向底座2的方向移动,从而使得弹性摩擦块52与底座2抵靠,通过第一压电致动器41驱动弹性摩擦块52对振动座4进行锁止,可以使得振动负荷直接传递至底座2上,一方面避免振动负荷传递至螺杆21上,影响螺杆21的传动精度;另一方面,在切割过程中切刀处于锁止状态,可以提高切割稳定性。Specifically, the anti-collapse ultrasonic wafer cutting system described in this embodiment provides voltage to the first piezoelectric actuator 41, thereby causing the first driving block 42 to rise. Under the action of the first inclined surface 43 and the second inclined surface 51, the rise of the first driving block 42 can push the elastic friction block 52 to move toward the base 2, thereby causing the elastic friction block 52 to abut against the base 2. The first piezoelectric actuator 41 drives the elastic friction block 52 to lock the vibration seat 4, so that the vibration load can be directly transmitted to the base 2. On the one hand, it can prevent the vibration load from being transmitted to the screw 21 and affecting the transmission accuracy of the screw 21; on the other hand, the cutter is in a locked state during the cutting process, which can improve the cutting stability.
本实施例所述的一种防崩边超声波晶圆切割系统,所述固定台6的中部开设有空腔61;所述第二振动组件包括设于空腔61的支架62、设于支架62顶部的第二压电致动器63以及设于第二压电致动器63输出端的第二驱动块64;所述第二压电致动器63用于驱动第二驱动块64沿Y轴方向进行活动;所述吸盘7的中部与第二驱动块64转动连接。具体地,通过上述设置,通过控制第二振动组件的脉冲输入电压,使得第二压电致动器63带动第二驱动块64能够沿Y轴方向进行前后振动。In the embodiment of the present invention, a chipping-proof ultrasonic wafer cutting system is provided with a cavity 61 in the middle of the fixed platform 6; the second vibration assembly includes a bracket 62 arranged in the cavity 61, a second piezoelectric actuator 63 arranged on the top of the bracket 62, and a second driving block 64 arranged at the output end of the second piezoelectric actuator 63; the second piezoelectric actuator 63 is used to drive the second driving block 64 to move along the Y-axis direction; the middle of the suction cup 7 is rotatably connected to the second driving block 64. Specifically, through the above-mentioned configuration, by controlling the pulse input voltage of the second vibration assembly, the second piezoelectric actuator 63 drives the second driving block 64 to vibrate back and forth along the Y-axis direction.
本实施例所述的一种防崩边超声波晶圆切割系统,所述固定台6转动设有转盘8;所述吸盘7搭设于转盘8的顶部。本实施例所述的一种防崩边超声波晶圆切割系统,所述固定台6设有凸轮环9;所述凸轮环9设有第一凸起部91与第二凸起部92;所述第一凸起部91、第二凸起部92、第二压电致动器63以及第二驱动块64均设于沿Y轴方向设置的同一直线上;所述转盘8的顶部围绕圆心沿周向等角度分布有四个条形导向块81;所述吸盘7的底部围绕圆心沿周向等角度分布有四个与条形导向块81配合的条形导向槽71;所述条形导向块81与吸盘7的底部之间设有复位弹簧82;所述条形导向块81贯穿转盘8后设有驱动轴83;所述驱动轴83活动设于凸轮环9的顶部。In the present embodiment, a chipping-proof ultrasonic wafer cutting system is provided with a rotating turntable 8 on the fixed table 6; the suction cup 7 is arranged on the top of the turntable 8. In the present embodiment, a chipping-proof ultrasonic wafer cutting system is provided with a cam ring 9 on the fixed table 6; the cam ring 9 is provided with a first protrusion 91 and a second protrusion 92; the first protrusion 91, the second protrusion 92, the second piezoelectric actuator 63 and the second driving block 64 are all arranged on the same straight line arranged along the Y-axis direction; the top of the turntable 8 is provided with four strip guide blocks 81 distributed at equal angles along the circumference around the center of the circle; the bottom of the suction cup 7 is provided with four strip guide grooves 71 cooperating with the strip guide blocks 81 distributed at equal angles along the circumference around the center of the circle; a reset spring 82 is arranged between the strip guide block 81 and the bottom of the suction cup 7; the strip guide block 81 is provided with a driving shaft 83 after passing through the turntable 8; the driving shaft 83 is movably arranged on the top of the cam ring 9.
具体地,本实施例通过上述设置,当转盘8在进行转动的时候,在复位弹簧82的作用下,使得驱动轴83能够紧贴凸轮环9的顶面进行移动,驱动轴83在第一凸起部91与第二凸起部92以外的区域移动的时候,条形导向块81的高度较低,无法与条形导向槽71卡紧,直至转盘8完成90度的转动之后,其中两个驱动轴83移动至第一凸起部91与第二凸起部92上,使得该两个驱动轴83对应的条形导向块81上升,并且与其中两个条形导向槽71卡紧,从而能够保持转盘8在Y轴方向进行前后振动。Specifically, through the above-mentioned arrangement, in this embodiment, when the turntable 8 is rotating, under the action of the return spring 82, the drive shaft 83 can move close to the top surface of the cam ring 9, and when the drive shaft 83 moves in the area outside the first protrusion 91 and the second protrusion 92, the height of the strip guide block 81 is too low to be clamped with the strip guide groove 71, until the turntable 8 completes a 90-degree rotation, and two of the drive shafts 83 move onto the first protrusion 91 and the second protrusion 92, so that the strip guide blocks 81 corresponding to the two drive shafts 83 rise and are clamped with two of the strip guide grooves 71, thereby keeping the turntable 8 vibrating back and forth in the Y-axis direction.
一种晶圆切割方法,包括以下步骤:A wafer cutting method comprises the following steps:
步骤S1、将晶圆固定放置于吸盘7的中心位置;Step S1, fix the wafer at the center of the suction cup 7;
步骤S2、将切割组件移动至第一高度位置;Step S2, moving the cutting assembly to a first height position;
步骤S3、启动第一振动组件,使得切割组件在Z轴方向进行上下振动,然后启动X轴滑台12,对晶圆进行第一次切割;Step S3, start the first vibration component to make the cutting component vibrate up and down in the Z-axis direction, and then start the X-axis slide 12 to perform the first cutting on the wafer;
步骤S4、停止第一振动组件,启动第二振动组件,使得吸盘7在Y轴方向进行前后振动,然后启动X轴滑台12,对晶圆进行第二次切割;Step S4, stop the first vibration component, start the second vibration component, so that the suction cup 7 vibrates back and forth in the Y-axis direction, and then start the X-axis slide 12 to perform a second cutting on the wafer;
步骤S5、停止第一振动组件以及第二振动组件,将切割组件下降至第二高度位置,然后启动X轴滑台12,对晶圆进行第三次切割;Step S5, stop the first vibration assembly and the second vibration assembly, lower the cutting assembly to a second height position, and then start the X-axis slide table 12 to perform a third cutting on the wafer;
步骤S6、启动Y轴滑台11,带动切割组件在Y轴方向进行移动,然后重复步骤S2-步骤S5,直至所有晶圆完成切割;Step S6, start the Y-axis slide 11 to drive the cutting assembly to move in the Y-axis direction, and then repeat steps S2 to S5 until all wafers are cut;
步骤S7、将吸盘7旋转90度;Step S7, rotating the suction cup 7 by 90 degrees;
步骤S8、重复步骤S2-步骤S6,直至所有晶圆完成X轴方向的切割以及Y轴方向的切割。Step S8, repeating steps S2 to S6 until all wafers have completed cutting in the X-axis direction and the Y-axis direction.
最后应当说明的是,以上实施例仅用以说明本发明的技术方案,而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细地说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, rather than to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the present invention.
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US6250188B1 (en) * | 1999-01-21 | 2001-06-26 | Ultex Corporation | Ultrasonic vibration cutting method and apparatus |
JP2015170743A (en) * | 2014-03-07 | 2015-09-28 | 株式会社ディスコ | Cutting device |
CN112405125A (en) * | 2020-11-17 | 2021-02-26 | 武汉理工大学 | Ultrasonic auxiliary grinding device and grinding method for modified carbon fiber composite material |
CN115365778A (en) * | 2021-05-19 | 2022-11-22 | 株式会社荏原制作所 | Ultrasonic cutting device |
CN118664477A (en) * | 2024-07-11 | 2024-09-20 | 吉林大学 | Dual auxiliary wafer cutting equipment combining laser and ultrasound |
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US6250188B1 (en) * | 1999-01-21 | 2001-06-26 | Ultex Corporation | Ultrasonic vibration cutting method and apparatus |
JP2015170743A (en) * | 2014-03-07 | 2015-09-28 | 株式会社ディスコ | Cutting device |
CN112405125A (en) * | 2020-11-17 | 2021-02-26 | 武汉理工大学 | Ultrasonic auxiliary grinding device and grinding method for modified carbon fiber composite material |
CN115365778A (en) * | 2021-05-19 | 2022-11-22 | 株式会社荏原制作所 | Ultrasonic cutting device |
CN118664477A (en) * | 2024-07-11 | 2024-09-20 | 吉林大学 | Dual auxiliary wafer cutting equipment combining laser and ultrasound |
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