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CN118850618A - A plate storage jig with protective components for transporting tank sidings - Google Patents

A plate storage jig with protective components for transporting tank sidings Download PDF

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Publication number
CN118850618A
CN118850618A CN202411356117.3A CN202411356117A CN118850618A CN 118850618 A CN118850618 A CN 118850618A CN 202411356117 A CN202411356117 A CN 202411356117A CN 118850618 A CN118850618 A CN 118850618A
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CN
China
Prior art keywords
plate
away
wall
frame
snap
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202411356117.3A
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Chinese (zh)
Other versions
CN118850618B (en
Inventor
李增平
靳宏伟
郭春雨
舒伯乐
花贺鑫
于宁宁
张云波
胡大华
赵妍
桂涛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Construction And Installation Engineering Technology Research Co ltd
ZHEJIANG INDUSTRIAL EQUIPMENT INSTALLATION GROUP CO LTD
Original Assignee
Zhejiang Construction And Installation Engineering Technology Research Co ltd
ZHEJIANG INDUSTRIAL EQUIPMENT INSTALLATION GROUP CO LTD
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Priority to CN202411356117.3A priority Critical patent/CN118850618B/en
Publication of CN118850618A publication Critical patent/CN118850618A/en
Application granted granted Critical
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/10Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface
    • B65G15/12Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface with two or more endless belts
    • B65G15/20Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface with two or more endless belts arranged side by side, e.g. for conveyance of flat articles in vertical position
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/30Belts or like endless load-carriers
    • B65G15/48Belts or like endless load-carriers metallic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G45/00Lubricating, cleaning, or clearing devices
    • B65G45/10Cleaning devices
    • B65G45/12Cleaning devices comprising scrapers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G45/00Lubricating, cleaning, or clearing devices
    • B65G45/10Cleaning devices
    • B65G45/18Cleaning devices comprising brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0214Articles of special size, shape or weigh
    • B65G2201/022Flat

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Vibration Prevention Devices (AREA)
  • Handcart (AREA)

Abstract

The invention belongs to the technical field of metal piece transportation, in particular to a plate storage mould for transportation of a tank body wall plate of a storage tank with a protection component, which comprises a middle frame, wherein a load unit is arranged in a space on one side of the middle frame, and a control unit is arranged in a space on the other side of the middle frame; according to the invention, the platen is synchronously driven to reciprocate during steel belt transportation, and then the panel synchronously drives the high-position seat to move under the control of the platen, in the process, the electric telescopic rod drives the straight column to move towards the direction of the screw rod until the actual coverage of the connecting plates at two sides is larger than the length of the damping plate, and then the flexible brush and the scraping plate continuously conduct synchronous scraping and cleaning processing on the end face of the damping plate during movement, so that the working face of the clamping fixture, namely the neatness of the end face of the damping plate, is fully ensured, the direct contact between solid particles and the plate is avoided, the integrity of the surface coating in the plate transportation process is further improved, and the service life of the clamping fixture is also prolonged.

Description

一种带有防护组件的储罐罐体壁板运输用板材存放胎具A plate storage jig with protective components for transporting tank sidings

技术领域Technical Field

本发明属于金属件运输技术领域,具体涉及一种带有防护组件的储罐罐体壁板运输用板材存放胎具。The invention belongs to the technical field of metal piece transportation, and in particular relates to a plate storage jig with a protective component for transporting a tank body wall plate.

背景技术Background Art

运输用板材存放胎具:用于成型罐体壁板或拱顶的存放;板材从预制厂出厂到现场安装,存在胎具存放和汽车运输等过程,在此过程中,胎具能够更好的保障壁板或拱顶板于运输和存储过程中的形态稳定性和不变性,进而提高罐体组装精度和密封性;Transport plate storage jig: used for the storage of formed tank wall panels or vaults; from the prefabrication plant to the on-site installation, there are processes such as jig storage and car transportation. During this process, the jig can better ensure the shape stability and invariance of the wall panels or vault panels during transportation and storage, thereby improving the assembly accuracy and sealing of the tank;

传统存放用胎具的工作面要求同相应壁板或拱顶板之间的弧度,必须保持高度一致,继而降低运输过程中,外部冲击或板材同胎具之间磨擦、碰撞和挤压等,导致的壁板或拱顶板几何尺寸不达标概率;The working surface of the traditional storage jig must maintain a high degree of consistency with the curvature of the corresponding wall or arch plate, thereby reducing the probability of the wall or arch plate's geometric dimensions not meeting the standards due to external impact or friction, collision and extrusion between the plate and the jig during transportation;

因此,通常利用同壁板或拱顶板几何尺寸一致的特制胎具,对同一型号或规格壁板或拱顶板实施贴合式稳定运输,前述方式,虽然在一定程度上提高壁板或拱顶板,于运输过程中几何尺寸的形变程度,但是存在板材同胎具之间单一对应性问题,导致企业生产成本增加,同时贴合式运输,在空间上必然限制板材的活动范围,不仅增加板材装卸难度,还容易增加板材装卸过程中的受损率;Therefore, a special jig with the same geometric dimensions as the wall panels or arch panels is usually used to implement a fitted and stable transportation for the wall panels or arch panels of the same model or specification. Although the above method can improve the degree of geometric deformation of the wall panels or arch panels during transportation to a certain extent, there is a single correspondence problem between the panels and the jig, which leads to an increase in the production cost of the enterprise. At the same time, the fitted transportation will inevitably limit the range of movement of the panels in space, which not only increases the difficulty of loading and unloading the panels, but also easily increases the damage rate of the panels during loading and unloading.

此外,胎具存在于复杂作业环境下作业可能性,即外界环境中的湿度、温度、灰尘、腐蚀性气体或其他杂质性物质等,导致胎具端面与受损之际快速同空气中氧气发生氧化反应,生成氧化物,并于胎具工作面沉积形成毛刺或尖锐凸起点,此后,氧化物与板材接触过程时,于外力(例如:运输的震动)冲击下不断同板材端面相互作用,直至金属颗粒划开板材表面涂层;In addition, the jig may be operated in a complex working environment, that is, the humidity, temperature, dust, corrosive gas or other impurities in the external environment may cause the jig end surface to react with oxygen in the air quickly when it is damaged, generating oxides, which are deposited on the jig working surface to form burrs or sharp protrusions. After that, when the oxides come into contact with the sheet, they continuously interact with the sheet end surface under the impact of external forces (e.g., vibrations during transportation) until metal particles cut through the surface coating of the sheet.

以低温丙烷储罐罐体为例:Take the cryogenic propane tank as an example:

罐体内壁涂层的完整,可以有效阻隔丙烷与金属罐体直接接触,避免化学腐蚀的发生;例如:丙烷中的微量杂质(如硫化氢等)存在与金属发生反应现象,生成腐蚀产物,而涂层可以阻断前述产物同罐体之间的接触渠道,从而保护罐体,且潮湿环境或存在电解质的情况下,罐体内壁涂层能够提供良好的绝缘性能,破坏电化学腐蚀条件;即罐体内壁组成部分:壁板或拱顶板运输过程中,同胎具相接触端面之间的洁净度,直接影响储罐罐体的使用效果。The integrity of the tank inner wall coating can effectively prevent propane from directly contacting the metal tank body and avoid chemical corrosion. For example, trace impurities in propane (such as hydrogen sulfide) react with metal to generate corrosion products, and the coating can block the contact between the aforementioned products and the tank body, thereby protecting the tank body. In a humid environment or in the presence of electrolytes, the tank inner wall coating can provide good insulation properties and destroy electrochemical corrosion conditions. That is, the cleanliness of the end faces of the tank inner wall components: the wall panel or the arch top panel in contact with the mold during transportation directly affects the use effect of the tank body.

发明内容Summary of the invention

本发明的目的在于:提出一种带有防护组件的储罐罐体壁板运输用板材存放胎具,以此确保罐体组成部分,壁板或拱顶板于运输过程中的稳定性,充分保障板材运输至现场的几何尺寸精度,同时提高前述板材运输至现场表面涂层的完整性,进而提高罐体本体的储存效果。The purpose of the present invention is to propose a plate storage jig for transporting tank body wall panels with a protective component, so as to ensure the stability of the tank body components, wall panels or arch panels during transportation, fully guarantee the geometric dimensional accuracy of the plates when transported to the site, and at the same time improve the integrity of the surface coating of the aforementioned plates when transported to the site, thereby improving the storage effect of the tank body.

为了实现上述目的,本发明采用以下技术方案,一种带有防护组件的储罐罐体壁板运输用板材存放胎具,包括中置框,所述中置框一侧空间设置有负载单元,中置框另一侧空间设置有控制单元,所述负载单元远离控制单元一侧设置有定位单元;In order to achieve the above-mentioned object, the present invention adopts the following technical scheme: a plate storage jig for transporting a tank body wall plate with a protective component, comprising a central frame, a load unit is arranged in a space on one side of the central frame, a control unit is arranged in a space on the other side of the central frame, and a positioning unit is arranged on a side of the load unit away from the control unit;

所述负载单元包括:The load unit comprises:

丝杠,数量为一个,且转动配合安装在中置框相对面之间;A lead screw, one in number, rotatably mounted between opposite faces of the center frame;

轴座,通过螺栓可拆卸式安装在中置框底壁一端中间位置;The shaft seat is detachably mounted at the middle position of one end of the bottom wall of the center frame by means of bolts;

曲柄,转动配合安装在轴座远离中置框底壁一端外壁;A crank is rotatably mounted on the outer wall of the shaft seat at one end away from the bottom wall of the middle frame;

底座,至少为两个,其中一个所述底座滑动配合安装在丝杠一端外壁,另一个所述底座螺纹配合安装在丝杠另一端外壁;此外,底座同中置框之间滑动卡接配合安装;There are at least two bases, one of which is slidably mounted on the outer wall of one end of the lead screw, and the other is threadedly mounted on the outer wall of the other end of the lead screw; in addition, the base is slidably mounted on the middle frame;

销轴,固定安装在底座靠近中置框底壁一侧端面中间位置;A pin shaft is fixedly mounted at the middle position of the end surface of the base close to the bottom wall of the middle frame;

连板,至转动配合安装在销轴外壁,且销轴插接在连板中间位置;此外,相邻连板或相邻的连板和曲柄之间均通过连杆转动配合安装;The connecting plate is rotatably mounted on the outer wall of the pin shaft, and the pin shaft is inserted in the middle position of the connecting plate; in addition, adjacent connecting plates or adjacent connecting plates and cranks are rotatably mounted through connecting rods;

平钢板,卡接安装在底座远离轴座一侧端面;A flat steel plate, mounted on the end face of the base away from the shaft seat;

支架,卡接安装在平钢板远离轴座一侧端面;The bracket is mounted on the end surface of the flat steel plate away from the shaft seat;

垂杆,至少为一个,滑动卡接配合安装在支架水平段中间位置。There is at least one vertical rod, which is installed in the middle position of the horizontal section of the bracket through sliding engagement.

优选的,所述垂杆外壁呈对称状套设有位于支架和平钢板之间的垫圈,且其中一个垫圈同垂杆外壁固定连接,另一个垫圈同平钢板之间卡接配合安装,且同垂杆外壁滑动配合安装,两个所述垫圈之间固定连接有同垂杆外壁套设安装在复位弹簧,垂杆远离底座一端卡接安装有匚口架,数量为一个,匚口架竖直段之间转动配合安装有横杆,横杆外壁固定连接有T合板,横杆外壁套设安装有同匚口架以及T合板均卡接配合安装的扭力弹簧,T合板远离底座一端卡接安装有胶垫,胶垫远离底座一端卡接安装有阻尼板,阻尼板远离底座一侧端面均匀开设有凹槽,用以增加阻尼板摩擦力。Preferably, the outer wall of the vertical rod is symmetrically sleeved with washers located between the bracket and the flat steel plate, and one of the washers is fixedly connected to the outer wall of the vertical rod, and the other washer is installed in a clip-fitting manner with the flat steel plate, and is also installed in a sliding manner with the outer wall of the vertical rod, a reset spring is fixedly connected between the two washers and is sleeved on the outer wall of the vertical rod, and a clamping frame is installed on the end of the vertical rod away from the base, and there is one of them, and a cross bar is rotatably installed between the vertical sections of the clamping frame, and a T-plate is fixedly connected to the outer wall of the cross bar, and a torsion spring is sleeved on the outer wall of the cross bar and is clamped and fitted with the clamping frame and the T-plate, a rubber pad is clamped on the end of the T-plate away from the base, and a damping plate is clamped on the end of the rubber pad away from the base, and grooves are evenly provided on the end surface of the damping plate away from the base to increase the friction of the damping plate.

优选的,所述中置框远离支架一端设置有胎架,胎架的四个边角均卡接安装有胎柱,胎架的四个边角均通过螺栓可拆卸式安装有同胎柱卡接配合安装的角垫,胎架远离中置框一端呈对称状设置有横轨,数量为两个,且横轨同胎柱之间卡接配合安装,中置框远离横轨一侧端面,卡接配合安装有同胎架通过螺栓可拆卸式安装的承重板。Preferably, a tire frame is provided at one end of the center frame away from the bracket, and tire posts are mounted on the four side corners of the tire frame, and corner pads are detachably mounted on the four side corners of the tire frame by bolts and are snap-fitted with the tire posts. The tire frame is symmetrically provided with two cross rails at one end away from the center frame, and the cross rails are snap-fitted with the tire posts. A load-bearing plate is snap-fitted with the tire frame and is detachably mounted by bolts on the end face of one side of the center frame away from the cross rails.

优选的,所述控制单元包括:Preferably, the control unit comprises:

角合架,至少为两个,且呈阵列式均匀卡接分布在承重板一端;There are at least two corner brackets, which are evenly connected and distributed in an array at one end of the load-bearing plate;

条板,数量为两个,呈对称状分布在承重板两侧,且条板同角合架之间卡接配合安装;There are two strips, which are symmetrically distributed on both sides of the load-bearing plate, and the strips are installed by snap-fitting with the corner frames;

边护板,卡接安装在条板相对一侧端面;Side guard plate, snap-fitted and installed on the end face of the opposite side of the strip plate;

节位板,呈对称状卡接安装在条板两端;The joint plates are symmetrically mounted on both ends of the strips;

输送辊,转动配合安装在同端所述的两个节位板之间;A conveying roller is rotatably mounted between the two joint plates at the same end;

工装轮,呈对称状卡接安装在输送辊外壁;The tooling wheel is symmetrically clamped and installed on the outer wall of the conveying roller;

钢带,卡接安装在工装轮之间。Steel belt, clip-fitted and installed between the tooling wheels.

优选的,所述钢带外壁中间位置卡接安装有台板,台板远离钢带一侧端面中间位置卡接安装有面板,且面板同条板之间滑动卡接配合安装,面板远离台板一侧端面中间位置卡接安装有高位座,高位座远离台板一端卡接安装有防尘罩,防尘罩内部通过安装板卡接安装有电动伸缩杆,电动伸缩杆靠近输送辊中间一端卡接安装有支柱,支柱靠近中置框一侧外壁卡接安装有接驳板,接驳板靠近中置框一侧端面的一端卡接安装有柔性刷,接驳板靠近中置框一侧端面的另一端卡接安装有刮板,且柔性刷同阻尼板之间存在交集,刮板同阻尼板之间呈相切分布,此外,刮板截面形状为直角梯形。Preferably, a table plate is clamped and installed in the middle position of the outer wall of the steel belt, a panel is clamped and installed in the middle position of the end surface of the table plate away from the steel belt, and the panel and the strip are slidingly clamped and installed, a high seat is clamped and installed in the middle position of the end surface of the panel away from the table plate, a dust cover is clamped and installed at one end of the high seat away from the table plate, an electric telescopic rod is clamped and installed inside the dust cover through a mounting plate, a pillar is clamped and installed at one end of the electric telescopic rod close to the middle of the conveying roller, a connecting plate is clamped and installed on the outer wall of the pillar close to the central frame, a flexible brush is clamped and installed at one end of the connecting plate close to the end surface of the central frame, a scraper is clamped and installed at the other end of the connecting plate close to the end surface of the central frame, and there is an intersection between the flexible brush and the damping plate, and the scraper and the damping plate are distributed tangently. In addition, the cross-sectional shape of the scraper is a right-angled trapezoid.

优选的,所述中置框正相对的两侧外壁中间位置均卡接安装有轴台,且轴台轴线同丝杠轴线相垂直,轴台靠近胎架一侧端面中间位置卡接安装有侧位板,侧位板远离横轨一侧端面的一端卡接安装有梳齿板,侧位板远离横轨一侧端面的另一端卡接安装有毛刷。Preferably, pillow blocks are clamped and installed in the middle position of the outer walls on both sides opposite to each other on the central frame, and the axis of the pillow blocks is perpendicular to the axis of the screw, and a side plate is clamped and installed in the middle position of the end face of the pillow block close to the tire frame, a comb plate is clamped and installed at one end of the side plate away from the end face of the cross rail, and a brush is clamped and installed at the other end of the side plate away from the end face of the cross rail.

优选的,所述定位单元包括:Preferably, the positioning unit comprises:

门式导轨,数量为四个,两个为一组,且呈对称状设置在横轨两端;此外,门式导轨同横轨之间卡接配合安装;There are four door-type guide rails, two in a group, and they are symmetrically arranged at both ends of the cross rail; in addition, the door-type guide rails are installed by snap-fitting with the cross rails;

液压杆,两个为一组,呈对称状卡接安装在门式导轨靠近胎架一侧端面中间位置;The hydraulic rods are grouped in two and are symmetrically clamped and installed in the middle of the end surface of the door rail close to the tire frame;

壁套,卡接安装在液压杆远离门式导轨一端;A wall sleeve, which is mounted on the end of the hydraulic rod away from the door-type guide rail;

伸缩气杆,卡接安装在壁套远离液压杆一端;A telescopic gas rod, which is snap-fitted and mounted on the end of the wall sleeve away from the hydraulic rod;

尾球,铰接安装在伸缩气杆活动端远离壁套一端;The tail ball is hingedly mounted on the end of the movable end of the telescopic gas rod away from the wall sleeve;

直角板,两个为一组,且呈对称状卡接安装在伸缩气杆固定端远离壁套一侧端面;The right-angle plates are two in a group and are symmetrically clamped and installed on the end surface of the fixed end of the telescopic gas rod away from the wall sleeve;

臂爪,转动配合安装在同组的所述两个直角板之间;An arm claw is rotatably mounted between the two right-angle plates of the same group;

滚轮,转动配合安装在臂爪远离伸缩气杆轴线一端;The roller is rotatably mounted on the end of the arm claw away from the axis of the telescopic gas rod;

胶套,卡接安装在滚轮外壁。The rubber sleeve is snap-fitted and installed on the outer wall of the roller.

优选的,所述臂爪靠近伸缩气杆轴线一端卡接安装有端板,端板远离滚轮一端卡接安装有同尾球铰接配合安装的端环。Preferably, an end plate is clamped and installed at one end of the arm claw close to the axis of the telescopic gas rod, and an end ring hingedly installed with the tail ball is clamped and installed at one end of the end plate away from the roller.

优选的,所述刮板和柔性刷单次作业长度大于阻尼板长度的一半,中置框靠近条板一侧端面至角合架靠近丝杠一侧端面的垂直距离大于柔性刷和刮板的长度,梳齿板和毛刷的长度均大于柔性刷和刮板的长度,两个所述钢带之间的垂直距离大于阻尼板长度。Preferably, the single operation length of the scraper and the flexible brush is greater than half the length of the damping plate, the vertical distance from the end face of the center frame close to the slat to the end face of the angle frame close to the screw is greater than the length of the flexible brush and the scraper, the lengths of the comb plate and the brush are both greater than the length of the flexible brush and the scraper, and the vertical distance between the two steel belts is greater than the length of the damping plate.

罐体组成部件的存放和维护方法,采用上述一种带有防护组件的储罐罐体壁板运输用板材存放胎具进行存放和维护,具体步骤如下:The storage and maintenance method of the tank body components adopts the above-mentioned plate storage jig for transporting the tank body wall panels with protective components for storage and maintenance, and the specific steps are as follows:

S1:首先通过传送辊驱动钢带转动,此后,面板在台板控制下,同步带动高位座移动,与此同时,通过电动伸缩杆控制支柱向远离防尘罩一端移动,直至柔性刷和刮板在移动之后,可以覆盖阻尼板长度的三分之二;S1: First, the steel belt is driven to rotate by the conveyor roller. After that, the panel is controlled by the table to synchronously drive the high seat to move. At the same time, the electric telescopic rod controls the support to move away from the dust cover until the flexible brush and scraper can cover two-thirds of the length of the damping plate after moving;

S2:接着通过丝杠转动,调整同其螺纹连接的底座运动,直至其余底座在连板和曲柄的牵引作用下,同步带动对应位置阻尼板运动至指定区域,此后,通过外部吊装将板材缓慢放置在全部阻尼板的中间区域;S2: Then, the screw is rotated to adjust the movement of the base connected with the screw until the remaining bases, under the traction of the connecting plate and the crank, synchronously drive the corresponding damping plates to move to the designated area. After that, the plate is slowly placed in the middle area of all the damping plates through external lifting;

S3:最后通过门式导轨和液压杆的协调配合,实现二轴联动S3: Finally, the two-axis linkage is achieved through the coordination of the door rail and the hydraulic rod.

运动的同时,通过伸缩气杆的伸缩作用,调节臂爪的开合角度,以此适配不同弧度板材的运输,直至相向分布的一组滚轮于板材内外壁的不同高度,对板材做夹持为抵触限位。During the movement, the opening and closing angles of the arm claws are adjusted through the telescopic effect of the telescopic gas rod to adapt to the transportation of plates with different curvatures, until a group of rollers distributed opposite to each other are at different heights of the inner and outer walls of the plate, clamping the plate as a resistance limit.

本发明具有如下有益效果:The present invention has the following beneficial effects:

1、本发明通过钢带运输之际,同步带动台板往复运动,此后,面板在台板控制下,同步带动高位座移动,在此过程中,通过电动伸缩杆带动直柱向丝杠方向运动,直至两侧接驳板的实际覆盖范围大于阻尼板长度,接着,柔性刷和刮板于移动之际,不断对阻尼板端面进行刮除和清扫的同步加工,充分确保胎具工作面,即阻尼板端面的整洁性,避免固体颗粒物同板材之间的直接接触性,进而提高板材运输过程中表面涂层完整性,同时也有助于提高胎具使用寿命 。1. The present invention drives the table plate to reciprocate synchronously when transported by the steel belt. After that, the panel drives the high seat to move synchronously under the control of the table plate. In this process, the electric telescopic rod drives the straight column to move in the direction of the lead screw until the actual coverage of the connecting plates on both sides is greater than the length of the damping plate. Then, the flexible brush and the scraper continuously scrape and clean the end surface of the damping plate while moving, fully ensuring the cleanliness of the working surface of the jig, that is, the end surface of the damping plate, avoiding direct contact between solid particles and the plate, thereby improving the integrity of the surface coating during the transportation of the plate, and also helping to increase the service life of the jig.

2、本发明通过同丝杠螺纹连接的底座,于运动之际带动连板和曲柄同步转动,继而牵引剩余底座在中置框导向以及丝杠支撑双重作用下,同步运动至指定区域,即实现阻尼板位置的灵活性调整,适应板材重心分布,保障单个阻尼板承重合理性,降低局部应力集中风险,减少板材运输过程中位移和晃动概率,提高对不同型号板材运输时的稳定性,降低外部冲击等因素造成的板材几何尺寸变动概率。2. The present invention uses a base that is threadedly connected to the lead screw to drive the connecting plate and the crank to rotate synchronously during movement, and then pulls the remaining base to move synchronously to the designated area under the dual effects of the central frame guide and the lead screw support, thereby realizing flexible adjustment of the position of the damping plate, adapting to the distribution of the center of gravity of the plate, ensuring the rationality of the load-bearing capacity of a single damping plate, reducing the risk of local stress concentration, reducing the probability of displacement and shaking during the transportation of the plate, improving the stability of the transportation of different types of plates, and reducing the probability of changes in the geometric dimensions of the plate caused by external impacts and other factors.

3、本发明通过相对设置的定位单元,于不同高度适应性向板材提供稳定的限位,即通过伸缩气杆的伸缩运动,调节臂爪开合角度,与此同时,通过门式导轨和液压杆之间的配合,实现二轴联动作业,从而控制臂爪移动至指定位置,且相向分布的滚轮,同时向板材提供支撑和抵触限位,以此确保板材运输过程中的稳定性。3. The present invention provides stable limiting for plates at different heights through relatively arranged positioning units, that is, the opening and closing angle of the arm claw is adjusted through the telescopic movement of the telescopic gas rod. At the same time, the two-axis linkage operation is realized through the cooperation between the portal guide rail and the hydraulic rod, so as to control the movement of the arm claw to the specified position, and the rollers distributed in opposite directions provide support and resistance limiting for the plates at the same time, so as to ensure the stability of the plates during transportation.

4、本发明通过复位弹簧和扭力弹簧自身的弹性变形或阻尼特性,吸收和缓冲运输过程中颠簸、撞击或速度变化等因素,产生的震动作用力,降低外部冲击力的传递和表现程度,且能够有效的将冲击力分散至较长时间内,控制峰值力降低至运输承受范围内;此外,复位弹簧或扭力弹簧可以在一定范围内改变运输过程中的固有频率或增加阻尼,降低共振发生概率。4. The present invention absorbs and buffers the vibration force generated by factors such as bumps, collisions or speed changes during transportation through the elastic deformation or damping characteristics of the return spring and the torsion spring themselves, thereby reducing the transmission and manifestation of external impact force, and can effectively disperse the impact force over a longer period of time, controlling the peak force to be reduced to the transportation tolerance range; in addition, the return spring or torsion spring can change the natural frequency or increase damping during transportation within a certain range, thereby reducing the probability of resonance.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明总体结构示意图。FIG1 is a schematic diagram of the overall structure of the present invention.

图2是本发明附图1中结构左视图。Fig. 2 is a left view of the structure in Fig. 1 of the present invention.

图3是本发明附图1中结构正视图。FIG. 3 is a front view of the structure in FIG. 1 of the present invention.

图4是本发明负载单元和控制单元局部结构立体展示图。FIG. 4 is a three-dimensional diagram showing the partial structure of the load unit and the control unit of the present invention.

图5是本发明负载单元局部结构平面展示图。FIG. 5 is a plan view showing a partial structure of a load cell according to the present invention.

图6是本发明负载单元局部结构立体展示图。FIG. 6 is a three-dimensional diagram showing the local structure of the load unit of the present invention.

图7是本发明附图6中结构右视图。FIG. 7 is a right side view of the structure in FIG. 6 of the present invention.

图8是本发明控制单元中局部结构立体展示图。FIG8 is a three-dimensional diagram showing the local structure of the control unit of the present invention.

图9是本发明控制单元中另一部分机构立体展示图。FIG. 9 is a three-dimensional diagram showing another part of the mechanism of the control unit of the present invention.

图10是本发明定位单元中局部结构平面展示图。FIG. 10 is a plan view showing a local structure of a positioning unit of the present invention.

图11是本发明定位单元中另一部分局部结构平面展示图。FIG. 11 is a plan view showing another part of the local structure of the positioning unit of the present invention.

图12是本发明臂爪、滚轮、端环和端板平面展示图。FIG. 12 is a plan view showing the arm claw, roller, end ring and end plate of the present invention.

图中标号:1、中置框;2、负载单元;3、控制单元;4、定位单元;Numbers in the figure: 1, center frame; 2, load unit; 3, control unit; 4, positioning unit;

11、胎架;12、胎柱;13、角垫;14、横轨;15、承重板;11. Tire frame; 12. Tire column; 13. Corner pad; 14. Cross rail; 15. Load-bearing plate;

21、丝杠;22、轴座;23、曲柄;24、底座;25、销轴;26、连板;27、平钢板;28、支架;29、垂杆;21. Screw; 22. Shaft seat; 23. Crank; 24. Base; 25. Pin; 26. Connecting plate; 27. Flat steel plate; 28. Bracket; 29. Vertical rod;

291、垫圈;292、复位弹簧;293、匚口架;294、横杆;295、T合板;296、扭力弹簧;297、胶垫;298、阻尼板;299、凹槽;291, washer; 292, return spring; 293, mouth frame; 294, cross bar; 295, T-plate; 296, torsion spring; 297, rubber pad; 298, damping plate; 299, groove;

31、角合架;32、条板;33、边护板;34、节位板;35、输送辊;36、工装轮;37、钢带;31. Angle bracket; 32. Strip board; 33. Edge guard plate; 34. Joint plate; 35. Conveyor roller; 36. Tool wheel; 37. Steel belt;

371、台板;372、面板;373、高位座;374、防尘罩;375、电动伸缩杆;376、支柱;377、接驳板;378、柔性刷;379、刮板;371, table; 372, panel; 373, high seat; 374, dust cover; 375, electric telescopic rod; 376, support; 377, connecting plate; 378, flexible brush; 379, scraper;

381、轴台;382、侧位板;383、梳齿板;384、毛刷;381, pillow block; 382, side plate; 383, comb plate; 384, brush;

41、门式导轨;42、液压杆;43、壁套;44、伸缩气杆;45、尾球;46、直角板;47、臂爪;48、滚轮;49、胶套;41. Door guide rail; 42. Hydraulic rod; 43. Wall sleeve; 44. Telescopic gas rod; 45. Tail ball; 46. Right angle plate; 47. Arm claw; 48. Roller; 49. Rubber sleeve;

411、端板;412、端环。411. End plate; 412. End ring.

具体实施方式DETAILED DESCRIPTION

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

需要说明的是,本文所使用的术语“垂直的”、“水平的”、“左”“右”以及类似的表达只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that the terms “vertical”, “horizontal”, “left”, “right” and similar expressions used in this document are only for the purpose of explanation and do not represent the only implementation method.

以下结合具体实施例对本发明的具体实现进行详细描述。The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.

参照图1、图2和图3可知,一种带有防护组件的储罐罐体壁板运输用板材存放胎具,包括中置框1,中置框1一侧空间设置有负载单元2,中置框1另一侧空间设置有控制单元3,负载单元2远离控制单元3一侧设置有定位单元4;Referring to FIG. 1 , FIG. 2 and FIG. 3 , a plate storage jig for transporting a tank wall plate with a protective component comprises a central frame 1, a load unit 2 is arranged in a space on one side of the central frame 1, a control unit 3 is arranged in a space on the other side of the central frame 1, and a positioning unit 4 is arranged on a side of the load unit 2 away from the control unit 3;

参照图2、图5、图6和图7可知,负载单元2包括:丝杠21,数量为一个,且转动配合安装在中置框1相对面之间;轴座22,通过螺栓可拆卸式安装在中置框1底壁一端中间位置;曲柄23,转动配合安装在轴座22远离中置框1底壁一端外壁;底座24,至少为两个,其中一个底座24滑动配合安装在丝杠21一端外壁,另一个底座24螺纹配合安装在丝杠21另一端外壁;此外,底座24同中置框1之间滑动卡接配合安装;销轴25,固定安装在底座24靠近中置框1底壁一侧端面中间位置;Referring to Figures 2, 5, 6 and 7, it can be seen that the load unit 2 includes: a lead screw 21, which is in one quantity and is rotatably mounted between opposite surfaces of the middle frame 1; an axle seat 22, which is detachably mounted at a middle position at one end of the bottom wall of the middle frame 1 by means of bolts; a crank 23, which is rotatably mounted at an outer wall of the axle seat 22 away from an end of the bottom wall of the middle frame 1; at least two bases 24, one of which is slidably mounted on an outer wall at one end of the lead screw 21, and the other base 24 is threadedly mounted on an outer wall at the other end of the lead screw 21; in addition, the base 24 is slidably mounted with the middle frame 1; a pin 25, which is fixedly mounted at a middle position of an end surface of the base 24 close to the bottom wall of the middle frame 1;

连板26,至转动配合安装在销轴25外壁,且销轴25插接在连板26中间位置;此外,相邻连板26或相邻的连板26和曲柄23之间均通过连杆转动配合安装;平钢板27,卡接安装在底座24远离轴座22一侧端面;支架28,卡接安装在平钢板27远离轴座22一侧端面;垂杆29,至少为一个,滑动卡接配合安装在支架28水平段中间位置;The connecting plate 26 is rotatably mounted on the outer wall of the pin shaft 25, and the pin shaft 25 is inserted in the middle position of the connecting plate 26; in addition, adjacent connecting plates 26 or adjacent connecting plates 26 and cranks 23 are rotatably mounted through connecting rods; the flat steel plate 27 is snap-fitted and mounted on the end surface of the base 24 away from the shaft seat 22; the bracket 28 is snap-fitted and mounted on the end surface of the flat steel plate 27 away from the shaft seat 22; there is at least one vertical rod 29, which is slidably snap-fitted and mounted in the middle position of the horizontal section of the bracket 28;

参照图4、图7和图8可知,垂杆29外壁呈对称状套设有位于支架28和平钢板27之间的垫圈291,且其中一个垫圈291同垂杆29外壁固定连接,另一个垫圈291同平钢板27之间卡接配合安装,且同垂杆29外壁滑动配合安装,两个垫圈291之间固定连接有同垂杆29外壁套设安装在复位弹簧292,垂杆29远离底座24一端卡接安装有匚口架293,数量为一个,匚口架293竖直段之间转动配合安装有横杆294,横杆294外壁固定连接有T合板295,横杆294外壁套设安装有同匚口架293以及T合板295均卡接配合安装的扭力弹簧296,T合板295远离底座24一端卡接安装有胶垫297,胶垫297远离底座24一端卡接安装有阻尼板298,阻尼板298远离底座24一侧端面均匀开设有凹槽299,用以增加阻尼板298摩擦力;Referring to Figures 4, 7 and 8, it can be seen that the outer wall of the vertical rod 29 is symmetrically sleeved with a washer 291 located between the bracket 28 and the flat steel plate 27, and one of the washers 291 is fixedly connected to the outer wall of the vertical rod 29, and the other washer 291 is installed in a snap-fitting manner with the flat steel plate 27, and is installed in a sliding manner with the outer wall of the vertical rod 29. A reset spring 292 is sleeved on the outer wall of the vertical rod 29 and is fixedly connected between the two washers 291. The end of the vertical rod 29 away from the base 24 is snap-fitted with a mouth frame 293, and the number is one. The mouth frame A cross bar 294 is rotatably mounted between the vertical sections 293, a T-plate 295 is fixedly connected to the outer wall of the cross bar 294, a torsion spring 296 is sleeved and mounted on the outer wall of the cross bar 294, and both the frame 293 and the T-plate 295 are clipped and mounted, a rubber pad 297 is clipped and mounted on the end of the T-plate 295 away from the base 24, a damping plate 298 is clipped and mounted on the end of the rubber pad 297 away from the base 24, and a groove 299 is evenly opened on the end surface of the damping plate 298 away from the base 24 to increase the friction of the damping plate 298;

参照图1和图4可知,中置框1远离支架28一端设置有胎架11,胎架11的四个边角均卡接安装有胎柱12,胎架11的四个边角均通过螺栓可拆卸式安装有同胎柱12卡接配合安装的角垫13,胎架11远离中置框1一端呈对称状设置有横轨14,数量为两个,且横轨14同胎柱12之间卡接配合安装,中置框1远离横轨14一侧端面,卡接配合安装有同胎架11通过螺栓可拆卸式安装的承重板15。Referring to Figures 1 and 4, it can be seen that a tire frame 11 is provided at one end of the center frame 1 away from the bracket 28, and tire columns 12 are snap-fitted and installed at the four corners of the tire frame 11. Corner pads 13 snap-fitted and installed with the tire columns 12 are detachably installed at the four corners of the tire frame 11 by bolts. Two cross rails 14 are symmetrically provided at one end of the tire frame 11 away from the center frame 1, and the cross rails 14 are snap-fitted and installed with the tire columns 12. A load-bearing plate 15 snap-fitted and installed with the tire frame 11 by bolts is snap-fitted on the end face of one side of the center frame 1 away from the cross rails 14.

负载单元2对不同型号板材的适配性承载过程(适应不同板材重心的调整):The adaptability of load cell 2 to different types of plates (adjustment of the center of gravity of different plates):

同丝杠21螺纹连接的底座24,在丝杠21转动之际(具体实施时,可以通过外接电机驱动丝杠21转动),于中置框1支撑导向限位作用下,沿着丝杠21轴线方向向远离轴座22运动,直至移动到指定区域;The base 24 threadedly connected to the lead screw 21 moves away from the shaft seat 22 along the axis direction of the lead screw 21 until it moves to the designated area when the lead screw 21 rotates (in specific implementation, the lead screw 21 can be driven to rotate by an external motor), under the support and guide limit function of the middle frame 1;

a、其余底座24运动原理:a. Movement principle of the remaining base 24:

底座24(同丝杠21螺纹连接)在运动之际,通过连板26之间的牵引以及销轴25的导向和限位,其他底座24同步向远离轴座22方向运动,且底座24之间的移动距离呈线性相关;When the base 24 (threadedly connected to the lead screw 21) moves, the other bases 24 move synchronously away from the shaft seat 22 through the traction between the connecting plates 26 and the guidance and limitation of the pin 25, and the moving distances between the bases 24 are linearly related;

b、设置多个底座24(或阻尼板298)且位置可调的目的:b. Purpose of providing multiple bases 24 (or damping plates 298) with adjustable positions:

多个底座24(承重点)分散放置时,于板材放置时,板材本身的重量,能够更均匀的分布在各个底座24上,从而有助于减少局部应力集中现象,即当整个板材放置在阻尼板298工作面时,板材的会重量集中向一片较大的区域,容易在某些特定部位产生较高的应力,进而导致板材局部变形,甚至损坏;且多个底座24能够根据物体的形状和重量分布实施灵活调整,确保单个底座24承受重力的合理性,进一步降低局部应力集中的风险;When multiple bases 24 (bearing points) are dispersedly placed, when the plate is placed, the weight of the plate itself can be more evenly distributed on each base 24, thereby helping to reduce the local stress concentration phenomenon, that is, when the entire plate is placed on the working surface of the damping plate 298, the weight of the plate will be concentrated in a larger area, which is easy to generate higher stress in certain specific parts, thereby causing local deformation or even damage of the plate; and multiple bases 24 can be flexibly adjusted according to the shape and weight distribution of the object, ensuring the rationality of the gravity borne by a single base 24, and further reducing the risk of local stress concentration;

此外,单一承重体在长期作业过程中,容易出现疲劳和变形等问题,因此需要频繁的更换和维护,然而,多个底座24能够充分分解板材的重力,在一定程度上降低和缓解阻尼板298磨损和损坏速度,提高阻尼板298使用寿命;In addition, a single load-bearing body is prone to fatigue and deformation during long-term operation, and therefore requires frequent replacement and maintenance. However, multiple bases 24 can fully decompose the gravity of the plate, reduce and alleviate the wear and damage rate of the damping plate 298 to a certain extent, and increase the service life of the damping plate 298;

复位弹簧292和扭力弹簧296对板材运输的稳定支撑过程以及受外部冲击时的减震原理:The stable support process of the return spring 292 and the torsion spring 296 for the plate transportation and the shock absorption principle when subjected to external impact:

首先,对于不同弧度的板材同阻尼板298工作面相接触时,通过阻尼板298(橡胶)的高弹性形变能力,在最大程度上,改变自身形态轮廓,分散同板材接触端面压力,减少对板材端面的损伤,同时向不同弧度板材提供稳定且坚实的支撑(高弹性形变能力赋予阻尼板298良好的可逆性,即在外力消失之际,阻尼板298能够快速回复至初始状态,有助于提高阻尼板298的使用寿命和长期作业连续性以及有效性);First, when plates with different curvatures come into contact with the working surface of the damping plate 298, the high elastic deformation capacity of the damping plate 298 (rubber) can change its own shape and contour to the greatest extent, disperse the pressure on the contact end surface of the plate, reduce damage to the end surface of the plate, and provide stable and solid support for plates with different curvatures (the high elastic deformation capacity gives the damping plate 298 good reversibility, that is, when the external force disappears, the damping plate 298 can quickly return to its initial state, which helps to improve the service life, long-term operation continuity and effectiveness of the damping plate 298);

此外,阻尼板298同板材相接触之际,能够对其上存在的局部固体颗粒实现隔离,即橡胶材质的粘性,赋予阻尼板298可以填充金属颗粒(或其他固体颗粒)与接触面之间的微小空隙,继而时接触面更加的光滑,减少金属颗粒在空隙中的移动和摩擦(弹性变形存在时间周期,再次周期内,可以将金属颗粒的瞬时冲击动能逐步转化为弹性势能,以此减缓金属颗粒的运动速度和冲击力),降低划伤板材涂层概率;In addition, when the damping plate 298 contacts the plate, it can isolate the local solid particles on it, that is, the viscosity of the rubber material allows the damping plate 298 to fill the tiny gaps between the metal particles (or other solid particles) and the contact surface, thereby making the contact surface smoother and reducing the movement and friction of the metal particles in the gaps (elastic deformation has a time period, and within the period, the instantaneous impact kinetic energy of the metal particles can be gradually converted into elastic potential energy, thereby slowing down the movement speed and impact force of the metal particles), reducing the probability of scratching the plate coating;

接着,通过胶垫297缓冲阻尼板298的钢性作用力,避免T合板295和横杆294出现应力集中,发生断裂,通过扭力弹簧296缓冲横轴同匚口架293之间的瞬时冲击形式,一方面,有助于提高横杆294的使用寿命,降低运输成本;另一方面,进一步配合阻尼板298的形态变化,即进一步增加阻尼板298同不同弧度板材之间的接触正向性以及充分性,继而提高阻尼板298对板材支撑的稳定性;Next, the rubber pad 297 is used to buffer the rigid force of the damping plate 298, so as to avoid stress concentration and fracture of the T-jointed plate 295 and the cross bar 294. The torsion spring 296 is used to buffer the instantaneous impact between the transverse axis and the mouth frame 293. On the one hand, it helps to increase the service life of the cross bar 294 and reduce the transportation cost; on the other hand, it further cooperates with the shape change of the damping plate 298, that is, further increases the contact positivity and sufficiency between the damping plate 298 and the plates with different curvatures, thereby improving the stability of the damping plate 298 supporting the plates.

最后,垂杆29在匚口架293反向作用下,不断向底座24方向运动,此时远离平钢板27一侧的垫圈291,在垂杆29运动之际(此时,平钢板27向垂杆29提供稳定的导向和限位,以此确保匚口架293的移动平稳性),不断压缩复位弹簧292;Finally, the vertical rod 29 continuously moves toward the base 24 under the reverse action of the mouth frame 293, and at this time, the washer 291 on one side of the flat steel plate 27 is far away, and when the vertical rod 29 moves (at this time, the flat steel plate 27 provides a stable guide and limit to the vertical rod 29, so as to ensure the smooth movement of the mouth frame 293), the return spring 292 is continuously compressed;

复位弹簧292作用:Function of return spring 292:

通过复位弹簧292自身的弹性变形或阻尼特性,吸收和缓冲运输过程中颠簸、撞击或速度变化等因素,产生的震动作用力,降低外部冲击力的传递和表现程度,且能够有效的将冲击力分散至较长时间内,控制峰值力降低至运输承受范围内;此外,复位弹簧292或扭力弹簧296可以在一定范围内改变运输过程中的固有频率或增加阻尼,降低共振发生概率;Through the elastic deformation or damping characteristics of the return spring 292 itself, the vibration force generated by factors such as bumps, collisions or speed changes during transportation is absorbed and buffered, the transmission and expression of external impact force is reduced, and the impact force can be effectively dispersed over a longer period of time, and the peak force is controlled to be reduced to the transportation tolerance range; in addition, the return spring 292 or the torsion spring 296 can change the natural frequency or increase damping during transportation within a certain range, thereby reducing the probability of resonance;

胎架11、胎柱12:防止板材倾倒之际,对装卸人员产生伤害,同时进一步分担负载单元2作用力,提高运输部件结构强度;Tire frame 11 and tire column 12: prevent the plate from tipping over and causing harm to the loading and unloading personnel, and further share the force of the load unit 2 to improve the structural strength of the transport component;

角垫13:强化胎柱12同胎架11之间的连接稳定性,进而提高定位单元4的作业稳定性和安全性;Corner pad 13: strengthens the connection stability between tire column 12 and tire frame 11, thereby improving the operation stability and safety of positioning unit 4;

承重板15:提高负载单元2同胎架11之间的连接牢固性和布局合理性;Load-bearing plate 15: improves the connection firmness and layout rationality between the load unit 2 and the tire frame 11;

横轨14:向定向单元提供稳定的支撑和导向,同时进一步提高胎架11和胎柱12之间的连接稳定性,有助于提升设备整体作业安全性。Cross rail 14: provides stable support and guidance for the orientation unit, while further improving the connection stability between the tire frame 11 and the tire column 12, which helps to improve the overall operation safety of the equipment.

参照图1、图3和图4可知,控制单元3包括:角合架31,至少为两个,且呈阵列式均匀卡接分布在承重板15一端;条板32,数量为两个,呈对称状分布在承重板15两侧,且条板32同角合架31之间卡接配合安装;边护板33,卡接安装在条板32相对一侧端面;节位板34,呈对称状卡接安装在条板32两端;输送辊35,转动配合安装在同端的两个节位板34之间;工装轮36,呈对称状卡接安装在输送辊35外壁;钢带37,卡接安装在工装轮36之间;Referring to FIG. 1 , FIG. 3 and FIG. 4 , it can be known that the control unit 3 includes: at least two corner brackets 31, which are evenly connected and distributed in an array at one end of the load-bearing plate 15; two strips 32, which are symmetrically distributed on both sides of the load-bearing plate 15, and the strips 32 are connected and installed with the corner brackets 31; the side guard plate 33 is connected and installed on the opposite side end surface of the strip 32; the joint plate 34 is symmetrically connected and installed at both ends of the strip 32; the conveying roller 35 is rotatably installed between the two joint plates 34 at the same end; the tooling wheel 36 is symmetrically connected and installed on the outer wall of the conveying roller 35; the steel belt 37 is connected and installed between the tooling wheels 36;

参照图3和图9可知,钢带37外壁中间位置卡接安装有台板371,台板371远离钢带37一侧端面中间位置卡接安装有面板372,且面板372同条板32之间滑动卡接配合安装,面板372远离台板371一侧端面中间位置卡接安装有高位座373,高位座373远离台板371一端卡接安装有防尘罩374,防尘罩374内部通过安装板卡接安装有电动伸缩杆375,电动伸缩杆375靠近输送辊35中间一端卡接安装有支柱376,支柱376靠近中置框1一侧外壁卡接安装有接驳板377,接驳板377靠近中置框1一侧端面的一端卡接安装有柔性刷378,接驳板377靠近中置框1一侧端面的另一端卡接安装有刮板379,且柔性刷378同阻尼板298之间存在交集,刮板379同阻尼板298之间呈相切分布,此外,刮板379截面形状为直角梯形;3 and 9, a platform 371 is mounted in the middle of the outer wall of the steel belt 37, a panel 372 is mounted in the middle of the end face of the platform 371 away from the steel belt 37, and the panel 372 is mounted in a sliding and snap-fitting manner with the strip 32, a high seat 373 is mounted in the middle of the end face of the panel 372 away from the platform 371, a dust cover 374 is mounted at one end of the high seat 373 away from the platform 371, and an electric telescopic rod 375 is mounted inside the dust cover 374 through a mounting plate, and the electric telescopic rod 375 is mounted inside the dust cover 374. A support 376 is mounted on one end of the rod 375 near the middle of the conveying roller 35, a connecting plate 377 is mounted on the outer wall of the supporting plate 376 near one side of the middle frame 1, a flexible brush 378 is mounted on one end of the connecting plate 377 near one end of the middle frame 1, a scraper 379 is mounted on the other end of the connecting plate 377 near one end of the middle frame 1, and there is an intersection between the flexible brush 378 and the damping plate 298, and the scraper 379 is tangentially distributed with the damping plate 298. In addition, the cross-sectional shape of the scraper 379 is a right-angled trapezoid.

参照图4、图5和图8可知,中置框1正相对的两侧外壁中间位置均卡接安装有轴台381,且轴台381轴线同丝杠21轴线相垂直,轴台381靠近胎架11一侧端面中间位置卡接安装有侧位板382,侧位板382远离横轨14一侧端面的一端卡接安装有梳齿板383,侧位板382远离横轨14一侧端面的另一端卡接安装有毛刷384;Referring to FIG. 4 , FIG. 5 and FIG. 8 , it can be seen that the middle positions of the outer walls on both sides of the center frame 1 are both clamped and installed with pillow blocks 381, and the axis of the pillow blocks 381 is perpendicular to the axis of the lead screw 21, and the middle position of the end surface of the pillow blocks 381 close to the tire frame 11 is clamped and installed with a side plate 382, and one end of the side plate 382 away from the end surface of the side of the cross rail 14 is clamped and installed with a comb plate 383, and the other end of the side plate 382 away from the end surface of the side of the cross rail 14 is clamped and installed with a brush 384;

刮板379和柔性刷378单次作业长度大于阻尼板298长度的一半,中置框1靠近条板32一侧端面至角合架31靠近丝杠21一侧端面的垂直距离大于柔性刷378和刮板379的长度,梳齿板383和毛刷384的长度均大于柔性刷378和刮板379的长度,两个钢带37之间的垂直距离大于阻尼板298长度。The single operation length of the scraper 379 and the flexible brush 378 is greater than half the length of the damping plate 298, the vertical distance from the end face of the middle frame 1 close to the strip 32 to the end face of the angle bracket 31 close to the screw 21 is greater than the length of the flexible brush 378 and the scraper 379, the lengths of the comb plate 383 and the brush 384 are both greater than the lengths of the flexible brush 378 and the scraper 379, and the vertical distance between the two steel belts 37 is greater than the length of the damping plate 298.

角合架31:一方面,强化条板32同承重板15之间的连接牢固性,间接提升钢带37运输稳定性;另一方面,适应性调整钢带37同承重板15之间的高度,确保钢带37于运转之际,不会发生碰撞限位(台板371至防尘罩374的垂直距离小于钢带37同承重板15之间的垂直距离);Corner frame 31: on the one hand, it strengthens the connection firmness between the strip board 32 and the load-bearing plate 15, and indirectly improves the transportation stability of the steel belt 37; on the other hand, it adaptively adjusts the height between the steel belt 37 and the load-bearing plate 15 to ensure that the steel belt 37 will not collide and limit when it is running (the vertical distance from the platform 371 to the dust cover 374 is less than the vertical distance between the steel belt 37 and the load-bearing plate 15);

条板32、节位板34:向传送辊提供稳定的外部支撑,避免钢带37运转之际出现抖动;Strip plate 32, joint plate 34: provide stable external support for the conveying roller to prevent the steel belt 37 from shaking during operation;

边护板33:进一步强化条板32同角合架31之间的布局合理性,同时向钢带37提供一定的辅助支撑,避免钢带37长期作业之际,出现松动,从而影响台板371的有效运行;Side guard plate 33: further strengthens the layout rationality between strip plate 32 and corner frame 31, and provides certain auxiliary support to steel belt 37, so as to prevent the steel belt 37 from loosening during long-term operation, thereby affecting the effective operation of table plate 371;

柔性刷378和刮板379对阻尼板298工作面的刮除和清理过程:The scraping and cleaning process of the working surface of the damping plate 298 by the flexible brush 378 and the scraper 379:

首先,工装轮36在传动辊带动下,有效控制钢带37在不打滑前提下稳定运转,具体实施时,可以通过外接电机带动输送辊35转动;First, the tooling wheel 36 is driven by the transmission roller to effectively control the steel belt 37 to run stably without slipping. In specific implementation, the conveying roller 35 can be driven to rotate by an external motor;

接着,面板372在台板371的带动下,同步控制高位座373带动防尘罩374往复运动,与此同时,通过电动伸缩杆375控制支柱376向远离防尘罩374一端移动,直至覆盖阻尼板298长度的三分之二;Next, the panel 372, driven by the platform 371, synchronously controls the high seat 373 to drive the dust cover 374 to reciprocate. At the same time, the electric telescopic rod 375 controls the support 376 to move away from the dust cover 374 until it covers two-thirds of the length of the damping plate 298.

最后,柔性刷378(工作端同阻尼板298相交)于移动过程中,不断对刮板379(工作段同阻尼板298工作面相切)刮除下来的杂质实施清扫(刮板379截面形状为直角梯形目的:减少同阻尼板298工作端面的摩擦力,提高刮除效果,此外,柔性刷378和刮板379的移动速度可以通过钢带37进行调整);Finally, the flexible brush 378 (the working end intersects with the damping plate 298) continuously cleans the impurities scraped off by the scraper 379 (the working section is tangent to the working surface of the damping plate 298) during the movement (the cross-sectional shape of the scraper 379 is a right-angle trapezoid for the purpose of reducing the friction with the working end surface of the damping plate 298 and improving the scraping effect. In addition, the moving speed of the flexible brush 378 and the scraper 379 can be adjusted by the steel belt 37);

支柱376可以实现一百八十度反转,具体可以通过内置微型马达实现(间歇式),以此实现柔性刷378和刮板379对板材同阻尼板298接触端面的清洁(具体工作原理,参考柔性刷378和刮板379对阻尼板298的清洁过程),进而更好的保障板材运输后涂层的完整性;The support 376 can be reversed 180 degrees, which can be achieved by a built-in micro motor (intermittent), so as to clean the contact end surface of the plate with the damping plate 298 by the flexible brush 378 and the scraper 379 (for the specific working principle, refer to the cleaning process of the damping plate 298 by the flexible brush 378 and the scraper 379), thereby better ensuring the integrity of the coating after the plate is transported;

相对设置的柔性刷378和刮板379的目的:完整对阻尼板298端面清洁的同时,避免跟随钢带37转动时同终止框之间出现碰撞限位,即确保方案的有效实施,增强实用性;The purpose of the relatively arranged flexible brush 378 and scraper 379 is to completely clean the end surface of the damping plate 298 and avoid collision and limitation between the damping plate 298 and the end frame when the steel belt 37 rotates, that is, to ensure the effective implementation of the scheme and enhance practicality;

对柔性刷378和刮板379自身的清洁过程:Cleaning process of the flexible brush 378 and the scraper 379 itself:

柔性刷378和刮板379跟随钢带37运动过程中,不断同梳齿板383和毛刷384相接触,在此过程中,通过彼此之间的相对运动,实现梳齿板383对刮板379和柔性刷378作业端部杂质的梳理和刮除,以及毛刷384对前述梳齿板383作业端的再次补充清扫,充分确保柔性刷378和刮板379的长期作业整洁性;The flexible brush 378 and the scraper 379 are in constant contact with the comb plate 383 and the brush 384 as they follow the movement of the steel belt 37. In this process, the comb plate 383 combs and scrapes away impurities at the working ends of the scraper 379 and the flexible brush 378 through relative movement, and the brush 384 cleans the working end of the comb plate 383 again, thereby fully ensuring the long-term cleanliness of the flexible brush 378 and the scraper 379.

梳齿板383和毛刷384设置在底座24靠近承重板15一侧目的:于必要之际,可以通过轴台381带动梳齿板383和毛刷384高速转动,利用离心力对梳齿板383和毛刷384,实现自清洁,具体实施时,可以通过外接电机带动轴台381转动;同时避免离心过程中杂质飞溅划伤板材涂层。The comb plate 383 and the brush 384 are arranged on the side of the base 24 close to the load-bearing plate 15. The purpose is: when necessary, the comb plate 383 and the brush 384 can be driven to rotate at high speed through the shaft platform 381, and the centrifugal force can be used to realize self-cleaning of the comb plate 383 and the brush 384. During specific implementation, the shaft platform 381 can be driven to rotate by an external motor; at the same time, impurities can be prevented from splashing and scratching the plate coating during the centrifugal process.

参照图1、图3、图10和图11可知,定位单元4包括:门式导轨41,数量为四个,两个为一组,且呈对称状设置在横轨14两端;此外,门式导轨41同横轨14之间卡接配合安装;液压杆42,两个为一组,呈对称状卡接安装在门式导轨41靠近胎架11一侧端面中间位置;壁套43,卡接安装在液压杆42远离门式导轨41一端;Referring to FIG. 1 , FIG. 3 , FIG. 10 and FIG. 11 , it can be seen that the positioning unit 4 includes: four door-type guide rails 41, two in a group, and symmetrically arranged at both ends of the cross rail 14; in addition, the door-type guide rails 41 are mounted in a clamping fit with the cross rail 14; two hydraulic rods 42 are mounted in a group, symmetrically clamped in the middle of the end surface of the door-type guide rail 41 close to the tire frame 11; a wall sleeve 43, clamped in the end of the hydraulic rod 42 away from the door-type guide rail 41;

伸缩气杆44,卡接安装在壁套43远离液压杆42一端;尾球45,铰接安装在伸缩气杆44活动端远离壁套43一端;直角板46,两个为一组,且呈对称状卡接安装在伸缩气杆44固定端远离壁套43一侧端面;臂爪47,转动配合安装在同组的两个直角板46之间;滚轮48,转动配合安装在臂爪47远离伸缩气杆44轴线一端;胶套49,卡接安装在滚轮48外壁;The telescopic gas rod 44 is mounted on the end of the wall sleeve 43 away from the hydraulic rod 42; the tail ball 45 is hingedly mounted on the end of the movable end of the telescopic gas rod 44 away from the wall sleeve 43; the right-angle plates 46 are a group of two and are symmetrically mounted on the end surface of the fixed end of the telescopic gas rod 44 away from the wall sleeve 43; the arm claw 47 is rotatably mounted between the two right-angle plates 46 in the same group; the roller 48 is rotatably mounted on the end of the arm claw 47 away from the axis of the telescopic gas rod 44; the rubber sleeve 49 is mounted on the outer wall of the roller 48;

参照图12可知,臂爪47靠近伸缩气杆44轴线一端卡接安装有端板411,端板411远离滚轮48一端卡接安装有同尾球45铰接配合安装的端环412。12 , an end plate 411 is mounted on one end of the arm claw 47 close to the axis of the telescopic gas rod 44 , and an end ring 412 hingedly mounted with the tail ball 45 is mounted on one end of the end plate 411 away from the roller 48 .

滚轮48于板材一端外侧面对板材的支撑过程:The roller 48 supports the plate at one end of the plate:

首先,门式导轨41在横轨14的支撑导向作用下,带动液压杆42向板材一端移动,具体实施时,可以通过电动滑块带动门式导轨41移动;First, the gate rail 41 drives the hydraulic rod 42 to move toward one end of the plate under the support and guidance of the cross rail 14. In specific implementation, the gate rail 41 can be driven to move by an electric slider;

接着,伸缩气杆44在液压杆42控制下,同步带动直角板46向胎架11方向靠近或远离;Then, the telescopic gas rod 44, under the control of the hydraulic rod 42, synchronously drives the right angle plate 46 to move closer to or away from the tire frame 11;

最后,伸缩气杆44在伸缩之际,控制尾球45移动,继而促使同其球铰接的端环412运动,此后,端板411在端环412牵引下,控制臂爪47在直角板46进一步限位作用下,实现一定角度的开合,直至滚轮48同板材一端外壁正向接触,最终再通过门式导轨41运动,直至滚轮48同板材保持一定相互作用力(通过胶套49进一步提过限位效果,同时保护板材端面);Finally, when the telescopic gas rod 44 is extending and retracting, it controls the tail ball 45 to move, and then causes the end ring 412 hinged with the ball to move. After that, the end plate 411 is pulled by the end ring 412, and the control arm claw 47 is further limited by the right-angle plate 46 to achieve a certain angle of opening and closing, until the roller 48 is in positive contact with the outer wall of one end of the plate, and finally moves through the door guide 41 until the roller 48 maintains a certain interaction force with the plate (the rubber sleeve 49 further improves the limiting effect and protects the end face of the plate);

同理,滚轮48于板材一端内侧对板材的支撑过程,可以参考前述滚轮48于板材一端外侧面对板材的支撑过程;Similarly, the process of the roller 48 supporting the plate on the inner side of one end of the plate can refer to the process of the roller 48 supporting the plate on the outer side of one end of the plate;

即通过两者之间的协同配合,于板材两端不同高度设置的滚轮48,能够在板材内外端面形成犄角形态,对板材进行限位,进而确保板材运输过程稳定性;此外,装卸板材时,仅需向两侧移动门式导轨41即可打开板材装卸空间,方便快捷。That is, through the coordinated cooperation between the two, the rollers 48 set at different heights at both ends of the plate can form a corner shape on the inner and outer end surfaces of the plate, limit the plate, and thus ensure the stability of the plate transportation process; in addition, when loading and unloading the plate, it is only necessary to move the door-type guide rails 41 to both sides to open the plate loading and unloading space, which is convenient and quick.

本发明提供的一种带有防护组件的储罐罐体壁板运输用板材存放胎具工作原理如下:第一步:首先通过传送辊驱动钢带37转动,此后,面板372在台板371控制下,同步带动高位座373移动,与此同时,通过电动伸缩杆375控制支柱376向远离防尘罩374一端移动,直至柔性刷378和刮板379在移动之后,可以覆盖阻尼板298长度的三分之二;The working principle of the plate storage jig for transporting the tank wall panels with a protective component provided by the present invention is as follows: Step 1: First, the steel belt 37 is driven to rotate by the conveyor roller, and then the panel 372 is controlled by the table 371 to synchronously drive the high seat 373 to move, and at the same time, the support 376 is controlled by the electric telescopic rod 375 to move away from the dust cover 374, until the flexible brush 378 and the scraper 379 can cover two-thirds of the length of the damping plate 298 after moving;

第二步:接着通过丝杠21转动,调整同其螺纹连接的底座24运动,直至其余底座24在连板26和曲柄23的牵引作用下,同步带动对应位置阻尼板298运动至指定区域,此后,通过外部吊装将板材缓慢放置在全部阻尼板298的中间区域;Step 2: Then, the screw 21 is rotated to adjust the base 24 connected with the screw thread, until the remaining bases 24, under the traction of the connecting plate 26 and the crank 23, synchronously drive the damping plates 298 at the corresponding positions to move to the designated area, and then the plate is slowly placed in the middle area of all the damping plates 298 by external lifting;

第三步:最后通过门式导轨41和液压杆42的协调配合,实现二轴联动运动的同时,通过伸缩气杆44的伸缩作用,调节臂爪47的开合角度,以此适配不同弧度板材的运输,直至相向分布的一组滚轮48于板材内外壁的不同高度,对板材做夹持为抵触限位。Step 3: Finally, through the coordination of the portal guide rail 41 and the hydraulic rod 42, the two-axis linkage movement is realized. Through the telescopic effect of the telescopic gas rod 44, the opening and closing angles of the arm claws 47 are adjusted to adapt to the transportation of plates with different curvatures, until a group of rollers 48 distributed in opposite directions are at different heights of the inner and outer walls of the plate, and the plate is clamped as a resistance limit.

本发明中涉及的电路以及控制均为现有技术,在此不进行过多赘述。The circuits and controls involved in the present invention are all prior art and will not be described in detail here.

以上仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本发明的专利保护范围内。The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims (9)

1.一种带有防护组件的储罐罐体壁板运输用板材存放胎具,包括中置框(1),其特征在于:所述中置框(1)一侧空间设置有负载单元(2),中置框(1)另一侧空间设置有控制单元(3),所述负载单元(2)远离控制单元(3)一侧设置有定位单元(4);1. A plate storage jig for transporting tank wall panels with a protective component, comprising a central frame (1), characterized in that a load unit (2) is arranged in a space on one side of the central frame (1), a control unit (3) is arranged in a space on the other side of the central frame (1), and a positioning unit (4) is arranged on a side of the load unit (2) away from the control unit (3); 所述负载单元(2)包括:The load unit (2) comprises: 丝杠(21),数量为一个,且转动配合安装在中置框(1)相对面之间;A lead screw (21), which is one in number and is rotatably mounted between opposite surfaces of the middle frame (1); 轴座(22),通过螺栓可拆卸式安装在中置框(1)底壁一端中间位置;A shaft seat (22) is detachably mounted at a middle position of one end of the bottom wall of the center frame (1) by means of bolts; 曲柄(23),转动配合安装在轴座(22)远离中置框(1)底壁一端外壁;A crank (23) is rotatably mounted on an outer wall of the shaft seat (22) at one end away from the bottom wall of the middle frame (1); 底座(24),至少为两个,其中一个所述底座(24)滑动配合安装在丝杠(21)一端外壁,另一个所述底座(24)螺纹配合安装在丝杠(21)另一端外壁;此外,底座(24)同中置框(1)之间滑动可接配合安装;There are at least two bases (24), one of which is slidably mounted on the outer wall of one end of the lead screw (21), and the other of which is threadably mounted on the outer wall of the other end of the lead screw (21); in addition, the base (24) and the central frame (1) are slidably mounted; 销轴(25),固定安装在底座(24)靠近中置框(1)底壁一侧端面中间位置;A pin (25) is fixedly mounted at a middle position of an end surface of the base (24) close to a bottom wall of the middle frame (1); 连板(26),至转动配合安装在销轴(25)外壁,且销轴(25)插接在连板(26)中间位置;此外,相邻连板(26)或相邻的连板(26)和曲柄(23)之间均通过连杆转动配合安装;The connecting plate (26) is rotatably mounted on the outer wall of the pin shaft (25), and the pin shaft (25) is inserted in the middle position of the connecting plate (26); in addition, adjacent connecting plates (26) or adjacent connecting plates (26) and cranks (23) are rotatably mounted via connecting rods; 平钢板(27),卡接安装在底座(24)远离轴座(22)一侧端面;A flat steel plate (27) is mounted on an end surface of the base (24) away from the shaft seat (22) by clamping; 支架(28),卡接安装在平钢板(27)远离轴座(22)一侧端面;A bracket (28) is mounted on an end surface of the flat steel plate (27) away from the shaft seat (22); 垂杆(29),至少为一个,滑动卡接配合安装在支架(28)水平段中间位置。At least one vertical rod (29) is installed in a middle position of the horizontal section of the bracket (28) by sliding engagement. 2.根据权利要求1所述的一种带有防护组件的储罐罐体壁板运输用板材存放胎具,其特征在于:所述垂杆(29)外壁呈对称状套设有位于支架(28)和平钢板(27)之间的垫圈(291),且其中一个垫圈(291)同垂杆(29)外壁固定连接,另一个垫圈(291)同平钢板(27)之间卡接配合安装,且同垂杆(29)外壁滑动配合安装,两个所述垫圈(291)之间固定连接有同垂杆(29)外壁套设安装在复位弹簧(292),垂杆(29)远离底座(24)一端卡接安装有匚口架(293),数量为一个,匚口架(293)竖直段之间转动配合安装有横杆(294),横杆(294)外壁固定连接有T合板(295),横杆(294)外壁套设安装有同匚口架(293)以及T合板(295)均卡接配合安装的扭力弹簧(296),T合板(295)远离底座(24)一端卡接安装有胶垫(297),胶垫(297)远离底座(24)一端卡接安装有阻尼板(298),阻尼板(298)远离底座(24)一侧端面均匀开设有凹槽(299),用以增加阻尼板(298)摩擦力。2. A plate storage jig for transporting tank wall panels with a protective component according to claim 1, characterized in that: the outer wall of the vertical rod (29) is symmetrically sleeved with a gasket (291) located between the bracket (28) and the flat steel plate (27), and one of the gaskets (291) is fixedly connected to the outer wall of the vertical rod (29), and the other gasket (291) is installed by snapping and fitting with the flat steel plate (27), and is installed by sliding fit with the outer wall of the vertical rod (29), and a return spring (292) sleeved and installed on the outer wall of the vertical rod (29) is fixedly connected between the two gaskets (291), and a mouth frame (291) is installed by snapping and fitting with the outer wall of the vertical rod (29) at one end of the vertical rod (29) away from the base (24). 293, the number is one, a cross bar (294) is rotatably mounted between the vertical sections of the mouth frame (293), a T-plate (295) is fixedly connected to the outer wall of the cross bar (294), a torsion spring (296) is sleeved and mounted on the outer wall of the cross bar (294) and is clipped and mounted with the mouth frame (293) and the T-plate (295), a rubber pad (297) is clipped and mounted on the end of the T-plate (295) away from the base (24), a damping plate (298) is clipped and mounted on the end of the rubber pad (297) away from the base (24), and a groove (299) is evenly opened on the end surface of the damping plate (298) away from the base (24) to increase the friction of the damping plate (298). 3.根据权利要求2所述的一种带有防护组件的储罐罐体壁板运输用板材存放胎具,其特征在于:所述中置框(1)远离支架(28)一端设置有胎架(11),胎架(11)的四个边角均卡接安装有胎柱(12),胎架(11)的四个边角均通过螺栓可拆卸式安装有同胎柱(12)卡接配合安装的角垫(13),胎架(11)远离中置框(1)一端呈对称状设置有横轨(14),数量为两个,且横轨(14)同胎柱(12)之间卡接配合安装,中置框(1)远离横轨(14)一侧端面,卡接配合安装有同胎架(11)通过螺栓可拆卸式安装的承重板(15)。3. A plate storage jig for transporting tank wall panels with a protective component according to claim 2, characterized in that: a tire frame (11) is provided at one end of the middle frame (1) away from the bracket (28), and tire columns (12) are installed on the four corners of the tire frame (11) in a snap-fit manner, and corner pads (13) are detachably installed with the tire columns (12) in a snap-fit manner through bolts on the four corners of the tire frame (11), and cross rails (14) are symmetrically provided at one end of the tire frame (11) away from the middle frame (1), and the number is two, and the cross rails (14) are installed in a snap-fit manner with the tire columns (12), and a load-bearing plate (15) is installed in a snap-fit manner with the tire frame (11) on the end face of one side of the middle frame (1) away from the cross rails (14). 4.根据权利要求3所述的一种带有防护组件的储罐罐体壁板运输用板材存放胎具,其特征在于:所述控制单元(3)包括:4. A plate storage jig for transporting tank wall panels with a protective assembly according to claim 3, characterized in that: the control unit (3) comprises: 角合架(31),至少为两个,且呈阵列式均匀卡接分布在承重板(15)一端;At least two corner brackets (31) are evenly connected and distributed in an array at one end of the load-bearing plate (15); 条板(32),数量为两个,呈对称状分布在承重板(15)两侧,且条板(32)同角合架(31)之间卡接配合安装;There are two strips (32) symmetrically distributed on both sides of the load-bearing plate (15), and the strips (32) are installed by snap-fitting with the corner frame (31); 边护板(33),卡接安装在条板(32)相对一侧端面;A side guard plate (33) is mounted on an end surface of an opposite side of the strip plate (32) by snap-fitting; 节位板(34),呈对称状卡接安装在条板(32)两端;The joint plate (34) is symmetrically clamped and mounted on both ends of the strip plate (32); 输送辊(35),转动配合安装在同端所述的两个节位板(34)之间;A conveying roller (35) is rotatably mounted between the two joint plates (34) at the same end; 工装轮(36),呈对称状卡接安装在输送辊(35)外壁;The tooling wheel (36) is symmetrically clamped and mounted on the outer wall of the conveying roller (35); 钢带(37),卡接安装在工装轮(36)之间。The steel belt (37) is clamped and installed between the tooling wheels (36). 5.根据权利要求4所述的一种带有防护组件的储罐罐体壁板运输用板材存放胎具,其特征在于:所述钢带(37)外壁中间位置卡接安装有台板(371),台板(371)远离钢带(37)一侧端面中间位置卡接安装有面板(372),且面板(372)同条板(32)之间滑动卡接配合安装,面板(372)远离台板(371)一侧端面中间位置卡接安装有高位座(373),高位座(373)远离台板(371)一端卡接安装有防尘罩(374),防尘罩(374)内部通过安装板卡接安装有电动伸缩杆(375),电动伸缩杆(375)靠近输送辊(35)中间一端卡接安装有支柱(376),支柱(376)靠近中置框(1)一侧外壁卡接安装有接驳板(377),接驳板(377)靠近中置框(1)一侧端面的一端卡接安装有柔性刷(378),接驳板(377)靠近中置框(1)一侧端面的另一端卡接安装有刮板(379),且柔性刷(378)同阻尼板(298)之间存在交集,刮板(379)同阻尼板(298)之间呈相切分布,此外,刮板(379)截面形状为直角梯形。5. A plate storage jig for transporting the wall panels of a storage tank body with a protective component according to claim 4, characterized in that: a platform (371) is snap-fitted and installed in the middle position of the outer wall of the steel belt (37), a panel (372) is snap-fitted and installed in the middle position of the end surface of the side of the platform (371) away from the steel belt (37), and the panel (372) and the strip (32) are slidably snap-fitted and installed, a high seat (373) is snap-fitted and installed in the middle position of the end surface of the side of the panel (372) away from the platform (371), a dust cover (374) is snap-fitted and installed at one end of the high seat (373) away from the platform (371), and the inside of the dust cover (374) is snap-fitted and installed through a mounting plate An electric telescopic rod (375) is provided, wherein a support column (376) is mounted on one end of the electric telescopic rod (375) close to the middle of the conveying roller (35), a connecting plate (377) is mounted on the outer wall of one side of the support column (376) close to the middle frame (1), a flexible brush (378) is mounted on one end of the connecting plate (377) close to the end surface of one side of the middle frame (1), a scraper (379) is mounted on the other end of the connecting plate (377) close to the end surface of one side of the middle frame (1), and the flexible brush (378) and the damping plate (298) are intersected, and the scraper (379) and the damping plate (298) are tangentially distributed, and the cross-sectional shape of the scraper (379) is a right-angled trapezoid. 6.根据权利要求5所述的一种带有防护组件的储罐罐体壁板运输用板材存放胎具,其特征在于:所述中置框(1)正相对的两侧外壁中间位置均卡接安装有轴台(381),且轴台(381)轴线同丝杠(21)轴线相垂直,轴台(381)靠近胎架(11)一侧端面中间位置卡接安装有侧位板(382),侧位板(382)远离横轨(14)一侧端面的一端卡接安装有梳齿板(383),侧位板(382)远离横轨(14)一侧端面的另一端卡接安装有毛刷(384)。6. A plate storage jig for transporting tank wall panels with a protective component according to claim 5, characterized in that: pillow blocks (381) are snap-fitted and installed in the middle positions of the outer walls on both sides opposite to each other of the center frame (1), and the axis of the pillow blocks (381) is perpendicular to the axis of the screw (21), and a side plate (382) is snap-fitted and installed in the middle position of the end surface of the side of the pillow block (381) close to the tire frame (11), a comb plate (383) is snap-fitted and installed at one end of the end surface of the side of the side plate (382) away from the cross rail (14), and a brush (384) is snap-fitted and installed at the other end of the end surface of the side of the side plate (382) away from the cross rail (14). 7.根据权利要求6所述的一种带有防护组件的储罐罐体壁板运输用板材存放胎具,其特征在于:所述定位单元(4)包括:7. A plate storage jig for transporting tank wall panels with a protective assembly according to claim 6, characterized in that: the positioning unit (4) comprises: 门式导轨(41),数量为四个,两个为一组,且呈对称状设置在横轨(14)两端;此外,门式导轨(41)同横轨(14)之间卡接配合安装;The gate-type guide rails (41) are four in number, two in a group, and are symmetrically arranged at both ends of the cross rail (14); in addition, the gate-type guide rails (41) are mounted on the cross rail (14) by means of a snap fit; 液压杆(42),两个为一组,呈对称状卡接安装在门式导轨(41)靠近胎架(11)一侧端面中间位置;The hydraulic rods (42) are two in a group and are symmetrically clamped and mounted at the middle position of the end surface of the door-type guide rail (41) close to the tire frame (11); 壁套(43),卡接安装在液压杆(42)远离门式导轨(41)一端;A wall sleeve (43) is mounted on an end of the hydraulic rod (42) away from the door-type guide rail (41) by clamping; 伸缩气杆(44),卡接安装在壁套(43)远离液压杆(42)一端;A telescopic gas rod (44) is mounted on the wall sleeve (43) at one end away from the hydraulic rod (42); 尾球(45),铰接安装在伸缩气杆(44)活动端远离壁套(43)一端;The tail ball (45) is hingedly mounted on the movable end of the telescopic gas rod (44) at one end away from the wall sleeve (43); 直角板(46),两个为一组,且呈对称状卡接安装在伸缩气杆(44)固定端远离壁套(43)一侧端面;A right angle plate (46), two in a group, symmetrically clamped and mounted on the end surface of the fixed end of the telescopic gas rod (44) away from the wall sleeve (43); 臂爪(47),转动配合安装在同组的所述两个直角板(46)之间;An arm claw (47) is rotatably mounted between the two right-angle plates (46) of the same group; 滚轮(48),转动配合安装在臂爪(47)远离伸缩气杆(44)轴线一端;A roller (48) is rotatably mounted on the end of the arm claw (47) away from the axis of the telescopic gas rod (44); 胶套(49),卡接安装在滚轮(48)外壁。The rubber sleeve (49) is clamped and mounted on the outer wall of the roller (48). 8.根据权利要求7所述的一种带有防护组件的储罐罐体壁板运输用板材存放胎具,其特征在于:所述臂爪(47)靠近伸缩气杆(44)轴线一端卡接安装有端板(411),端板(411)远离滚轮(48)一端卡接安装有同尾球(45)铰接配合安装的端环(412)。8. A plate storage jig for transporting tank wall panels with a protective component according to claim 7, characterized in that: the end of the arm claw (47) close to the axis of the telescopic gas rod (44) is clamped and installed with an end plate (411), and the end of the end plate (411) away from the roller (48) is clamped and installed with an end ring (412) hingedly mounted with the tail ball (45). 9.根据权利要求5所述的一种带有防护组件的储罐罐体壁板运输用板材存放胎具,其特征在于:所述刮板(379)和柔性刷(378)单次作业长度大于阻尼板(298)长度的一半,中置框(1)靠近条板(32)一侧端面至角合架(31)靠近丝杠(21)一侧端面的垂直距离大于柔性刷(378)和刮板(379)的长度,梳齿板(383)和毛刷(384)的长度均大于柔性刷(378)和刮板(379)的长度,两个所述钢带(37)之间的垂直距离大于阻尼板(298)长度。9. A sheet material storage jig for transporting tank body wall panels with a protective component according to claim 5, characterized in that: the single operation length of the scraper (379) and the flexible brush (378) is greater than half the length of the damping plate (298), the vertical distance from the end face of the middle frame (1) close to the strip (32) to the end face of the angle frame (31) close to the screw (21) is greater than the length of the flexible brush (378) and the scraper (379), the length of the comb plate (383) and the brush (384) are both greater than the length of the flexible brush (378) and the scraper (379), and the vertical distance between the two steel belts (37) is greater than the length of the damping plate (298).
CN202411356117.3A 2024-09-27 2024-09-27 Storage tank body wall board transportation plate storage mould with protection assembly Active CN118850618B (en)

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RU2012497C1 (en) * 1992-03-16 1994-05-15 Всесоюзный научно-исследовательский и проектный институт по технологии и экономике хранения, транспортировки и механизации внесения в почву минеральных удобрений Arrangement for surface finishing of concrete mix articles
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CN111532326A (en) * 2020-07-09 2020-08-14 佛山隆深智能装备有限公司 Carrying and fixing device for plates of home-decoration bookcase
CN215709242U (en) * 2021-09-22 2022-02-01 蠡县广信输送设备制造有限公司 Belt conveyor carrier roller with cleaning function
CN217228992U (en) * 2022-04-14 2022-08-19 黄石市开泰机电有限公司 Anti-falling tire conveying device
CN217473946U (en) * 2022-05-06 2022-09-23 宿州市鑫鑫木业有限公司 Panel laminating device for wood working
CN220663930U (en) * 2023-06-29 2024-03-26 冯亚腾 Transportation transmission device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2012497C1 (en) * 1992-03-16 1994-05-15 Всесоюзный научно-исследовательский и проектный институт по технологии и экономике хранения, транспортировки и механизации внесения в почву минеральных удобрений Arrangement for surface finishing of concrete mix articles
EP0730954A1 (en) * 1995-03-10 1996-09-11 Tripette Et Renaud Screen printing machine with changeable squeegee
CN111532326A (en) * 2020-07-09 2020-08-14 佛山隆深智能装备有限公司 Carrying and fixing device for plates of home-decoration bookcase
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CN220663930U (en) * 2023-06-29 2024-03-26 冯亚腾 Transportation transmission device

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