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CN118834705A - Flexible gasification method of Fischer-Tropsch synthesis reaction filter residues in gasification furnace - Google Patents

Flexible gasification method of Fischer-Tropsch synthesis reaction filter residues in gasification furnace Download PDF

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CN118834705A
CN118834705A CN202410994616.9A CN202410994616A CN118834705A CN 118834705 A CN118834705 A CN 118834705A CN 202410994616 A CN202410994616 A CN 202410994616A CN 118834705 A CN118834705 A CN 118834705A
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gasifier
fischer
tropsch synthesis
gas
carbon
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高琳
阎鑫
周利平
高军虎
张煜
陈铁牛
李国强
余晓忠
杨勇
李永旺
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Synfuels China Inner Mongolia Co ltd
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/02Fixed-bed gasification of lump fuel
    • C10J3/20Apparatus; Plants
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2/00Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon
    • C10G2/30Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen
    • C10G2/32Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Abstract

The invention provides a flexible gasification method of filter residues in a gasifier for Fischer-Tropsch synthesis reaction, wherein the filter residues are subjected to hydrocarbon cracking reaction in the gasifier and coupled with water gas shift reaction of crude synthesis gas, so that the content of synthesis gas in the outlet gas of the gasifier can be increased, the hydrogen-carbon ratio can be regulated, the content of methane in the outlet gas of the gasifier can be increased, heat can be provided for the gasification process by heat release of the water gas shift reaction, the overall thermal efficiency of the gasifier is improved, and gasified residues can be discharged together with gasification slag.

Description

一种费托合成反应滤渣在气化炉中的柔性气化方法A flexible gasification method for Fischer-Tropsch synthesis reaction residue in a gasifier

技术领域Technical Field

本发明属于费托合成副产物处理领域,具体而言,涉及一种费托合成反应滤渣在气化炉中的柔性气化方法,由此提高气化炉出口气体中的合成气含量并调节氢碳比以及提高甲烷含量。The present invention belongs to the field of Fischer-Tropsch synthesis by-product processing, and specifically relates to a flexible gasification method for Fischer-Tropsch synthesis reaction residue in a gasifier, thereby increasing the synthesis gas content in the gasifier outlet gas, adjusting the hydrogen-carbon ratio, and increasing the methane content.

背景技术Background Art

煤炭间接液化技术是当前煤炭化工领域的重要发展方向,其合成出来的油品既具有清洁、环保等优点,又可以替代当前的化石燃料,对保障我国能源安全具有重要意义。其中,煤气化技术及费托合成反应是煤炭间接液化技术的重要环节。煤气化技术是以煤为原料,在气化剂(氧气+水蒸气)作用下发生气化反应,目前应用较多的是固定床气化技术及气流床气化技术。固定床气化技术一般以块煤为原料,煤由气化炉顶部加入,气化剂由气化炉下部加入,两者逆流接触发生气化反应,气化后的炉渣从炉底排出,具有代表性的为碎煤加压气化炉气化技术(鲁奇炉)、碎煤加压熔渣气化技术(BGL炉)及固定床间隙气化技术(UGI)。气流床气化技术以粉状煤为原料,煤粉在气化剂和炉中产生的粗合成气的作用下,保持着连续不断和无序的沸腾及悬浮状态运动而发生气化反应,具有代表性的为SHELL(壳牌)干煤粉加压气化技术、GSP粉煤加压气化技术及德士古水煤浆加压气化技术。Coal indirect liquefaction technology is an important development direction in the current coal chemical industry. The oil products synthesized by it have the advantages of being clean and environmentally friendly, and can replace current fossil fuels, which is of great significance to ensuring my country's energy security. Among them, coal gasification technology and Fischer-Tropsch synthesis reaction are important links in coal indirect liquefaction technology. Coal gasification technology uses coal as raw material and undergoes gasification reaction under the action of gasifying agent (oxygen + water vapor). Currently, fixed bed gasification technology and fluidized bed gasification technology are more widely used. Fixed bed gasification technology generally uses lump coal as raw material. Coal is added from the top of the gasifier and the gasifying agent is added from the bottom of the gasifier. The two are in countercurrent contact to undergo gasification reaction. The gasified slag is discharged from the bottom of the furnace. Representative ones are crushed coal pressurized gasifier gasification technology (Lurge furnace), crushed coal pressurized slag gasification technology (BGL furnace) and fixed bed interstitial gasification technology (UGI). Entrained-bed gasification technology uses powdered coal as raw material. Under the action of the gasifying agent and the crude synthesis gas produced in the furnace, the powdered coal maintains continuous and disordered boiling and suspended movement to undergo a gasification reaction. Representative technologies include SHELL dry coal powder pressurized gasification technology, GSP pulverized coal pressurized gasification technology and Texaco water-coal slurry pressurized gasification technology.

费托合成反应是以合成气(氢气和一氧化碳)为原料,在催化剂的作用下主要生成烃类产品的复杂反应。费托合成反应所产生的滤渣中仍含有较高含量的烃类,而现有技术中并没有对滤渣中所含烃类进行进一步利用。目前的费托合成工艺主要采用铁系催化剂在浆态床反应器进行,反应过程中需要定期更换催化剂以保证反应活性,在更换催化剂的过程中会伴有大量重质蜡随废催化剂排出反应器,使用过滤机对上述排出的重质蜡和废催化剂的混合物进行过滤分离,清液作为产品,滤渣则作为固体废物。而且,费托反应生成的重质蜡通过反应器内部的过滤器初步过滤,再经加入助滤剂的过滤机进行精滤后,其滤渣也作为固体废物。另外,费托反应器顶部出口气体含有大量重质烃类,经初步冷却分离形成重质油,再经加入助滤剂的过滤机进行精滤后,其滤渣也作为固体废物。上述三种滤渣中的烃类含量仍高达35%~60%,现有技术主要通过焚烧、填埋等方式对滤渣进行处理,既污染环境又浪费资源。虽然CN110607193A、CN110387261A、CN111991905A等教导了采用萃取剂对费托渣蜡进行处理,但是在实际应用中萃取本身效率不高,并且萃取剂的后续处理也较为繁琐,不具有工业适用性。The Fischer-Tropsch synthesis reaction is a complex reaction that uses synthesis gas (hydrogen and carbon monoxide) as raw materials and mainly generates hydrocarbon products under the action of a catalyst. The filter residue produced by the Fischer-Tropsch synthesis reaction still contains a high content of hydrocarbons, but the prior art does not further utilize the hydrocarbons contained in the filter residue. The current Fischer-Tropsch synthesis process mainly uses an iron-based catalyst in a slurry bed reactor. During the reaction, the catalyst needs to be replaced regularly to ensure the reaction activity. During the replacement of the catalyst, a large amount of heavy wax will be discharged from the reactor with the waste catalyst. A filter is used to filter and separate the mixture of the heavy wax and the waste catalyst discharged above, and the clear liquid is used as the product, and the filter residue is used as a solid waste. Moreover, the heavy wax generated by the Fischer-Tropsch reaction is initially filtered through a filter inside the reactor, and then finely filtered by a filter with a filter aid added, and its filter residue is also used as a solid waste. In addition, the gas at the top outlet of the Fischer-Tropsch reactor contains a large amount of heavy hydrocarbons, which are initially cooled and separated to form heavy oil, and then finely filtered by a filter with a filter aid added, and its filter residue is also used as a solid waste. The hydrocarbon content in the above three kinds of filter residues is still as high as 35% to 60%. The existing technology mainly treats the filter residues by incineration, landfilling, etc., which not only pollutes the environment but also wastes resources. Although CN110607193A, CN110387261A, CN111991905A, etc. teach the use of extractants to treat Fischer-Tropsch residue wax, in actual applications, the extraction efficiency itself is not high, and the subsequent treatment of the extractant is also cumbersome and has no industrial applicability.

因此,对于费托合成反应滤渣在工业生产中的高效利用仍然值得进一步的研究,以期实现费托合成反应更高的经济性。Therefore, the efficient utilization of Fischer-Tropsch synthesis reaction residue in industrial production still deserves further research in order to achieve higher economic efficiency of the Fischer-Tropsch synthesis reaction.

发明内容Summary of the invention

本发明的目的在于提供一种将费托合成反应滤渣作为气化原料在气化炉中进行柔性气化以提高气化炉出口气体中的合成气含量并调节氢碳比以及提高气化炉出口气体中的甲烷含量的方法。由此,可以有效地处理固体废物滤渣,充分回收其中的烃类,副产低碳油气组分等,通过与水煤气变换反应耦合可以调节气化炉出口气体的氢碳比,且水煤气变换反应放热可为气化过程提供热量,从而提高气化炉的整体热效率,气化后的残渣也可随气化炉渣一并排出。The object of the present invention is to provide a method for using Fischer-Tropsch synthesis reaction filter residue as a gasification raw material for flexible gasification in a gasifier to increase the content of synthesis gas in the gasifier outlet gas and adjust the hydrogen-carbon ratio and increase the methane content in the gasifier outlet gas. Thus, the solid waste filter residue can be effectively treated, the hydrocarbons therein can be fully recovered, and low-carbon oil and gas components can be produced as by-products. The hydrogen-carbon ratio of the gasifier outlet gas can be adjusted by coupling with the water-gas shift reaction, and the heat released by the water-gas shift reaction can provide heat for the gasification process, thereby improving the overall thermal efficiency of the gasifier, and the gasified residue can also be discharged together with the gasification furnace slag.

本发明涉及一种费托合成反应滤渣在气化炉中的柔性气化方法,包括如下步骤:The present invention relates to a flexible gasification method for Fischer-Tropsch synthesis reaction residue in a gasifier, comprising the following steps:

(1)将含碳原料与费托合成反应滤渣加入气化炉中,所述费托合成反应滤渣中的烃类在所述气化炉中发生裂解反应产生低碳油气组分和/或甲烷,所述费托合成反应滤渣中的金属催化剂被氧化形成氧化态的金属催化剂,所述含碳原料气化产生粗合成气;(1) adding a carbon-containing raw material and a Fischer-Tropsch synthesis reaction residue into a gasifier, wherein hydrocarbons in the Fischer-Tropsch synthesis reaction residue undergo a cracking reaction in the gasifier to produce low-carbon oil and gas components and/or methane, and a metal catalyst in the Fischer-Tropsch synthesis reaction residue is oxidized to form an oxidized metal catalyst, and the carbon-containing raw material is gasified to produce a crude synthesis gas;

(2)所述低碳油气组分和/或甲烷中的一部分被氧化成碳氧化物;(2) a portion of the low-carbon oil and gas components and/or methane is oxidized into carbon oxides;

(3)所述粗合成气在所述氧化态的金属催化剂的催化作用下发生水煤气变换反应;(3) the crude synthesis gas undergoes a water-gas shift reaction under the catalytic action of the oxidized metal catalyst;

(4)所述费托合成反应滤渣中的助滤剂、氧化态的金属催化剂和炉渣一起排出所述气化炉。(4) The filter aid, oxidized metal catalyst and slag in the Fischer-Tropsch synthesis reaction filter residue are discharged from the gasifier together.

本发明的示例性的方案可以实现以下的有益效果以及其它的优点或优势:The exemplary embodiments of the present invention can achieve the following beneficial effects and other advantages or benefits:

(1)通过将费托合成反应滤渣用于煤炭间接液化过程中的气化单元,充分回收了滤渣中的烃类;(1) The hydrocarbons in the Fischer-Tropsch synthesis reaction residue are fully recovered by using the Fischer-Tropsch synthesis reaction residue in the gasification unit of the coal indirect liquefaction process;

(2)利用费托合成反应滤渣中的费托合成催化剂(尤其是铁系催化剂)进入气化炉后成为氧化态的催化剂,其催化水煤气变换反应以调节气化炉出口气体的氢碳比;(2) The Fischer-Tropsch synthesis catalyst (especially the iron-based catalyst) in the Fischer-Tropsch synthesis reaction residue enters the gasifier and becomes an oxidized catalyst, which catalyzes the water-gas shift reaction to adjust the hydrogen-to-carbon ratio of the gas at the outlet of the gasifier;

(3)通过在气化炉中发生烃类裂解反应得到甲烷等低碳油气组分,提高气化炉出口气体中的甲烷含量;(3) low-carbon oil and gas components such as methane are obtained by hydrocarbon cracking reaction in the gasifier, thereby increasing the methane content in the gas at the outlet of the gasifier;

(4)气化后的残渣也可随气化炉渣一并排出。(4) The gasification residue can also be discharged together with the gasification furnace slag.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

附图是说明书的一部分,与具体实施方式一起提供了对本发明的进一步解释,但并不是对本发明的限制。The accompanying drawings are a part of the specification and together with the detailed description, they provide further explanation of the present invention but are not intended to limit the present invention.

图1为示例性的固定床气化工艺流程图,其中,将滤渣在固定床气化炉中进行处理。FIG. 1 is an exemplary fixed bed gasification process flow diagram, wherein filter residue is treated in a fixed bed gasifier.

图1中,各附图标记表示:1─滤渣预处理、2─原料煤、3─气化炉、4─气化炉渣、5─粗合成气、6─粗合成气处理装置、7─回收烃类、8─合成气、9─新鲜费托合成催化剂、10─费托合成反应器、11─费托合成反应器出口高温气相流股、12─重质油分离器、13─重质油冷却后尾气、14─重质油、15─重质油过滤装置、16─重质油滤渣、17─重质蜡、18─重质蜡过滤装置、19─重质蜡滤渣、20─渣蜡、21─渣蜡过滤装置、22─渣蜡滤渣、23─气化炉预热层、24─气化炉干馏层、25─气化炉还原层、26─气化炉燃烧层、27─气化炉灰层。In Figure 1, the reference numerals represent: 1-filter residue pretreatment, 2-raw coal, 3-gasifier, 4-gasifier slag, 5-crude synthesis gas, 6-crude synthesis gas processing device, 7-recovered hydrocarbons, 8-synthesis gas, 9-fresh Fischer-Tropsch synthesis catalyst, 10-Fischer-Tropsch synthesis reactor, 11-high-temperature gas phase stream at the outlet of Fischer-Tropsch synthesis reactor, 12-heavy oil separator, 13-heavy oil tail gas after cooling, 14-heavy oil, 15-heavy oil filtering device, 16-heavy oil filter residue, 17-heavy wax, 18-heavy wax filtering device, 19-heavy wax filter residue, 20-residue wax, 21-residue wax filtering device, 22-residue wax filter residue, 23-gasifier preheating layer, 24-gasifier dry distillation layer, 25-gasifier reduction layer, 26-gasifier combustion layer, 27-gasifier ash layer.

图2为示例性的水煤浆气化工艺流程图,其中,将滤渣在水煤浆气化炉中进行处理。FIG. 2 is an exemplary coal-water slurry gasification process flow diagram, wherein filter residue is treated in a coal-water slurry gasifier.

图2中,各附图标记表示:1─滤渣预处理、2─水煤浆制浆系统、3─气化炉、4─气化炉渣、5─粗合成气、6─工艺烧嘴。In FIG. 2 , the reference numerals represent: 1—filter residue pretreatment, 2—water-coal slurry preparation system, 3—gasification furnace, 4—gasification furnace slag, 5—crude synthesis gas, 6—process burner.

具体实施方式DETAILED DESCRIPTION

以下对本发明的具体实施方式进行详细说明。此处所描述的具体实施方式仅用于说明和解释本发明,但并不用于限制本发明。The specific embodiments of the present invention are described in detail below. The specific embodiments described here are only used to illustrate and explain the present invention, but are not used to limit the present invention.

在本发明中,除非另有说明,术语“一部分”是指相对于其所修饰的对象的总量而言占比大于0%且小于100%。In the present invention, unless otherwise specified, the term "a portion" means a proportion greater than 0% and less than 100% relative to the total amount of the object it modifies.

在本发明中,除非另有说明,术语“低碳油气组分”是指C1~C15的烃类混合物。In the present invention, unless otherwise specified, the term "low-carbon oil and gas component" refers to a mixture of C1 to C15 hydrocarbons.

在一个实施方式中,本发明提供了费托合成反应滤渣在气化炉中的柔性气化方法,包括如下步骤:In one embodiment, the present invention provides a flexible gasification method for Fischer-Tropsch synthesis reaction residue in a gasifier, comprising the following steps:

(1)将含碳原料与费托合成反应滤渣加入气化炉中,所述费托合成反应滤渣中的烃类在所述气化炉中发生裂解反应产生低碳油气组分和/或甲烷,所述费托合成反应滤渣中的金属催化剂被氧化形成氧化态的金属催化剂,所述含碳原料气化产生粗合成气;(1) adding a carbon-containing raw material and a Fischer-Tropsch synthesis reaction residue into a gasifier, wherein hydrocarbons in the Fischer-Tropsch synthesis reaction residue undergo a cracking reaction in the gasifier to produce low-carbon oil and gas components and/or methane, and a metal catalyst in the Fischer-Tropsch synthesis reaction residue is oxidized to form an oxidized metal catalyst, and the carbon-containing raw material is gasified to produce a crude synthesis gas;

(2)所述低碳油气组分和/或甲烷中的一部分被氧化成碳氧化物;(2) a portion of the low-carbon oil and gas components and/or methane is oxidized into carbon oxides;

(3)所述粗合成气在所述氧化态的金属催化剂的催化作用下发生水煤气变换反应;(3) the crude synthesis gas undergoes a water-gas shift reaction under the catalytic action of the oxidized metal catalyst;

(4)所述费托合成反应滤渣中的助滤剂、氧化态的金属催化剂和炉渣一起排出所述气化炉。(4) The filter aid, oxidized metal catalyst and slag in the Fischer-Tropsch synthesis reaction filter residue are discharged from the gasifier together.

在一些实施方式中,在步骤(1)之前,所述方法还包括对费托合成反应滤渣进行预处理。在一些优选的实施方式中,所述预处理包括:将费托合成反应滤渣冷却成固体并进行破碎。In some embodiments, before step (1), the method further comprises pre-treating the Fischer-Tropsch synthesis reaction residue. In some preferred embodiments, the pre-treating comprises: cooling the Fischer-Tropsch synthesis reaction residue into a solid and crushing it.

在一些实施方式中,所述气化炉为固定床气化炉或水煤浆气化炉。In some embodiments, the gasifier is a fixed bed gasifier or a water-coal slurry gasifier.

在一些实施方式中,将含碳原料与费托合成反应滤渣一同加入气化炉中。In some embodiments, the carbonaceous feedstock is added to the gasifier together with the Fischer-Tropsch synthesis reaction residue.

在一些实施方式中,所述费托合成反应滤渣在所述气化炉中>300℃的区域发生烃类裂解反应,生成低碳油气组分;和/或在所述气化炉中>800℃的区域发生烃类裂解反应,生成甲烷。在一些优选的实施方式中,在步骤(1)中,所述费托合成反应滤渣在所述固定床气化炉的预热层和干馏层发生烃类裂解反应,生成低碳油气组分。在一些进一步优选的实施方式中,在步骤(1)中,所述费托合成反应滤渣进一步在所述固定床气化炉的还原层和燃烧层发生烃类裂解反应,生成甲烷。在一些优选的实施方式中,在步骤(1)中,所述费托合成反应滤渣在所述水煤浆气化炉中发生烃类裂解反应,生成甲烷。In some embodiments, the Fischer-Tropsch synthesis reaction residue undergoes hydrocarbon cracking reaction in the region of the gasifier >300°C to generate low-carbon oil and gas components; and/or undergoes hydrocarbon cracking reaction in the region of the gasifier >800°C to generate methane. In some preferred embodiments, in step (1), the Fischer-Tropsch synthesis reaction residue undergoes hydrocarbon cracking reaction in the preheating layer and retorting layer of the fixed bed gasifier to generate low-carbon oil and gas components. In some further preferred embodiments, in step (1), the Fischer-Tropsch synthesis reaction residue further undergoes hydrocarbon cracking reaction in the reduction layer and combustion layer of the fixed bed gasifier to generate methane. In some preferred embodiments, in step (1), the Fischer-Tropsch synthesis reaction residue undergoes hydrocarbon cracking reaction in the water-coal slurry gasifier to generate methane.

在一些实施方式中,在步骤(1)中,所述氧化态的金属催化剂为铁氧化合物。In some embodiments, in step (1), the oxidized metal catalyst is an iron oxide compound.

在一些实施方式中,在步骤(2)中,所述碳氧化物为一氧化碳或二氧化碳。In some embodiments, in step (2), the carbon oxide is carbon monoxide or carbon dioxide.

在一些实施方式中,在步骤(3)中,在所述氧化态的金属催化剂(例如铁氧化合物)的催化作用下,所述粗合成气与所述低碳油气组分被氧化成的碳氧化物在所述固定床气化炉的预热层和干馏层发生水煤气变换反应,以调节所述固定床气化炉出口气体的氢碳比。或者,在一些实施方式中,在步骤(3)中,在所述氧化态的金属催化剂(例如铁氧化合物)的催化作用下,所述粗合成气在所述水煤浆气化炉的下部发生水煤气变换反应,以调节所述水煤浆气化炉出口气体的氢碳比。水煤气变换反应放热可为气化过程提供热量,从而提高气化炉的整体热效率;受热力学平衡限制,氧化态的金属催化剂(例如铁氧化合物)在气化炉的还原层及燃烧层对反应的影响不明显。In some embodiments, in step (3), under the catalytic action of the oxidized metal catalyst (e.g., iron oxide compound), the raw synthesis gas and the carbon oxides oxidized from the low-carbon oil and gas components undergo a water-gas shift reaction in the preheating layer and the retorting layer of the fixed bed gasifier to adjust the hydrogen-carbon ratio of the gas at the outlet of the fixed bed gasifier. Alternatively, in some embodiments, in step (3), under the catalytic action of the oxidized metal catalyst (e.g., iron oxide compound), the raw synthesis gas undergoes a water-gas shift reaction in the lower part of the water-coal slurry gasifier to adjust the hydrogen-carbon ratio of the gas at the outlet of the water-coal slurry gasifier. The heat released by the water-gas shift reaction can provide heat for the gasification process, thereby improving the overall thermal efficiency of the gasifier; limited by thermodynamic equilibrium, the oxidized metal catalyst (e.g., iron oxide compound) has little effect on the reaction in the reduction layer and combustion layer of the gasifier.

在一些实施方式中,通过提高所述滤渣的加入量,可进一步调节气化炉出口气体的氢碳比。In some embodiments, the hydrogen-to-carbon ratio of the gasifier outlet gas can be further adjusted by increasing the amount of the filter residue added.

关于所述滤渣,以100万吨/年煤炭间接液化项目为例,渣蜡滤渣产量为约0.25t/h~0.4t/h,其中烃类含量为约50wt%~60wt%,铁系催化剂含量为约40wt%~50wt%;另外,重质蜡滤渣产量为约0.15t/h~0.2t/h,其中烃类含量为约35wt%~45wt%,铁系催化剂含量<0.1wt%,其余约55wt%~65wt%为助滤剂;此外,重质油滤渣产量约0.05t/h~0.1t/h,其中烃类含量约30wt%~40wt%,铁系催化剂含量<5wt%,其余约60wt%~70wt%为助滤剂。在100万吨/年煤炭间接液化项目中,三种滤渣产量合计约0.5t/h~0.7t/h,其中包含:含量为约40wt%~50wt%的烃类,含量为约20wt%~30wt%的铁系催化剂,含量为约30wt%~40wt%的助滤剂。Regarding the filter residue, taking a 1 million tons/year coal indirect liquefaction project as an example, the output of slag wax filter residue is about 0.25t/h~0.4t/h, of which the hydrocarbon content is about 50wt%~60wt%, and the iron-based catalyst content is about 40wt%~50wt%; in addition, the output of heavy wax filter residue is about 0.15t/h~0.2t/h, of which the hydrocarbon content is about 35wt%~45wt%, the iron-based catalyst content is <0.1wt%, and the remaining about 55wt%~65wt% is filter aid; in addition, the output of heavy oil filter residue is about 0.05t/h~0.1t/h, of which the hydrocarbon content is about 30wt%~40wt%, the iron-based catalyst content is <5wt%, and the remaining about 60wt%~70wt% is filter aid. In the 1 million tons/year coal indirect liquefaction project, the total output of the three types of filter residues is about 0.5t/h~0.7t/h, which includes: hydrocarbons with a content of about 40wt%~50wt%, iron-based catalysts with a content of about 20wt%~30wt%, and filter aids with a content of about 30wt%~40wt%.

作为示例,可将上述滤渣加入固定床气化炉中,滤渣中的烃类在所述固定床气化炉的预热层和干馏层裂解成低碳油气组分,所述低碳油气组分中的一部分被氧化成一氧化碳或二氧化碳;所述滤渣中的铁系催化剂转化为氧化态,表现出水煤气变换反应催化作用,在所述固定床气化炉的预热层和干馏层可促进水煤气变换反应发生,实现调节固定床气化炉出口气体的氢碳比的目的;当所述滤渣到达气化炉的还原层和燃烧层时,滤渣中的烃类在>800℃下裂解为甲烷,部分甲烷被氧化成一氧化碳或二氧化碳;所述滤渣中的助滤剂仍为固体粉末状态;滤渣中烃类组分裂解后的剩余残渣可随气化炉渣一并排出。As an example, the above-mentioned filter residue can be added to a fixed bed gasifier, and the hydrocarbons in the filter residue are cracked into low-carbon oil and gas components in the preheating layer and the retorting layer of the fixed bed gasifier, and a part of the low-carbon oil and gas components are oxidized into carbon monoxide or carbon dioxide; the iron-based catalyst in the filter residue is converted into an oxidized state, showing a catalytic effect on the water-gas shift reaction, and can promote the occurrence of the water-gas shift reaction in the preheating layer and the retorting layer of the fixed bed gasifier, thereby achieving the purpose of adjusting the hydrogen-carbon ratio of the outlet gas of the fixed bed gasifier; when the filter residue reaches the reduction layer and the combustion layer of the gasifier, the hydrocarbons in the filter residue are cracked into methane at >800°C, and part of the methane is oxidized into carbon monoxide or carbon dioxide; the filter aid in the filter residue is still in a solid powder state; the remaining residue after the cracking of the hydrocarbon components in the filter residue can be discharged together with the gasification furnace slag.

作为另一示例,可将上述滤渣加入水煤浆气化炉中,滤渣中的烃类裂解成甲烷,甲烷中的部分被氧化成一氧化碳或二氧化碳;滤渣中的铁系催化剂转化为氧化态,并对粗合成气的水煤气变换反应起到催化作用;滤渣中的助滤剂仍为固体粉末状态;滤渣裂解后的残渣可随气化炉渣一并排出。As another example, the above-mentioned filter residue can be added to a water-coal slurry gasifier, and the hydrocarbons in the filter residue are cracked into methane, and part of the methane is oxidized into carbon monoxide or carbon dioxide; the iron-based catalyst in the filter residue is converted into an oxidized state and catalyzes the water-gas shift reaction of the crude synthesis gas; the filter aid in the filter residue is still in a solid powder state; and the residue after the filter residue is cracked can be discharged together with the gasification furnace slag.

在本文中,通过在气化炉中加入费托合成反应滤渣,可以提高气化炉出口气体中的合成气含量并调节氢碳比,同时还可提高气化炉出口气体中的甲烷含量。In this paper, by adding Fischer-Tropsch synthesis reaction residue into the gasifier, the synthesis gas content in the gasifier outlet gas can be increased and the hydrogen-carbon ratio can be adjusted, and the methane content in the gasifier outlet gas can also be increased.

实施例Example

以下通过实施例对本发明进行进一步详细地说明,但本发明的保护范围不仅限于这些实施例,本领域技术人员可基于如下实施例进行其他修改、调整或组合,其也落在了本发明的保护范围内。The present invention is further described in detail below through examples, but the protection scope of the present invention is not limited to these examples. Those skilled in the art may make other modifications, adjustments or combinations based on the following examples, which also fall within the protection scope of the present invention.

实施例1Example 1

以来自100万吨/年煤炭间接液化项目的滤渣进行实验,来自更换催化剂排出的渣蜡经过滤后得到的滤渣、费托合成反应器内部过滤后再经过滤机过滤得到的滤渣和费托合成反应器顶部出口气体冷却为重质油过滤得到的滤渣的产量合计为约0.5t/h~0.7t/h(以质量比计,前述三种滤渣的进料比例为6:3:1),其中烃类含量为约40wt%~50wt%,铁系催化剂含量为约20wt%~30wt%,其余约30wt%~40wt%为助滤剂。采用固定床加压气化技术对所述滤渣进行处理。所述滤渣中含有烃类、催化剂及助滤剂,接下来,将对费托合成反应滤渣在气化炉中的柔性气化过程进行详细描述:The experiment was conducted with the filter residue from the 1 million tons/year coal indirect liquefaction project. The total output of the filter residue obtained after filtering the slag wax discharged from the catalyst replacement, the filter residue obtained after filtering inside the Fischer-Tropsch synthesis reactor and then filtering the filter residue obtained by cooling the gas at the top outlet of the Fischer-Tropsch synthesis reactor to heavy oil is about 0.5t/h~0.7t/h (in terms of mass ratio, the feed ratio of the above three filter residues is 6:3:1), of which the hydrocarbon content is about 40wt%~50wt%, the iron-based catalyst content is about 20wt%~30wt%, and the remaining about 30wt%~40wt% is filter aid. The filter residue is treated by fixed bed pressurized gasification technology. The filter residue contains hydrocarbons, catalysts and filter aids. Next, the flexible gasification process of the Fischer-Tropsch synthesis reaction filter residue in the gasifier will be described in detail:

如图1所示,将上述的滤渣在20℃下冷却为固体并进行破碎(即,渣蜡预处理),破碎后的滤渣尺寸与原料煤一致(均为5mm~50mm),且与原料煤一同被加入到固定床气化炉中。从所述气化炉的上部将所述滤渣和原料煤加入到所述气化炉中,随着所述气化炉自上而下温度的逐渐升高,所述滤渣中的烃类在所述气化炉的预热层和干馏层(>300℃)发生裂解反应生成低碳油气组分,所述低碳油气组分中的一部分被氧化成一氧化碳或二氧化碳。所述费托合成反应滤渣中的铁系催化剂被氧化形成铁氧化合物催化剂。所述原料煤发生气化,生成粗合成气。As shown in Figure 1, the above-mentioned filter residue is cooled to a solid at 20°C and crushed (i.e., slag wax pretreatment). The size of the crushed filter residue is consistent with that of the raw coal (both are 5mm to 50mm), and is added to the fixed bed gasifier together with the raw coal. The filter residue and raw coal are added to the gasifier from the upper part of the gasifier. As the temperature of the gasifier gradually increases from top to bottom, the hydrocarbons in the filter residue undergo cracking reactions in the preheating layer and the dry distillation layer (>300°C) of the gasifier to generate low-carbon oil and gas components, and part of the low-carbon oil and gas components are oxidized to carbon monoxide or carbon dioxide. The iron-based catalyst in the Fischer-Tropsch synthesis reaction filter residue is oxidized to form an iron oxide catalyst. The raw coal is gasified to generate crude synthesis gas.

当所述滤渣到达所述气化炉的还原层和燃烧层时,所述滤渣中的烃类在>800℃下裂解为甲烷,所述甲烷中的一部分被氧化成一氧化碳或二氧化碳。When the filter residue reaches the reduction layer and the combustion layer of the gasifier, the hydrocarbons in the filter residue are cracked into methane at a temperature of >800° C., and a part of the methane is oxidized into carbon monoxide or carbon dioxide.

在所述铁氧化合物催化剂的催化作用下,所述气化炉中产生的粗合成气与所述低碳油气组分中的一部分被氧化成的碳氧化物在气化炉的预热层和干馏层发生水煤气变换反应,从而能够调节气化炉出口气体的氢碳比,且水煤气变换反应放热可为气化过程提供热量,提高气化炉的整体热效率。随着所述滤渣进入气化炉的还原层和燃烧层,受热力学平衡限制,其中的铁氧化合物催化剂的水煤气变换反应催化作用减弱。所述滤渣裂解后的残渣随气化炉渣一并排出。Under the catalytic action of the iron oxide catalyst, the crude synthesis gas produced in the gasifier and the carbon oxides oxidized from a part of the low-carbon oil and gas components undergo a water-gas shift reaction in the preheating layer and the dry distillation layer of the gasifier, thereby being able to adjust the hydrogen-carbon ratio of the gas at the outlet of the gasifier, and the heat released by the water-gas shift reaction can provide heat for the gasification process, thereby improving the overall thermal efficiency of the gasifier. As the filter residue enters the reduction layer and the combustion layer of the gasifier, the catalytic effect of the water-gas shift reaction of the iron oxide catalyst therein is weakened due to the thermodynamic equilibrium. The residue after the cracking of the filter residue is discharged together with the gasification furnace slag.

经测定后,将上述的滤渣加入气化炉后,可使气化炉出口气体中的合成气(氢气和一氧化碳)含量提高约0.05vol%~0.15vol%,氢碳比提高约0.01~0.12,甲烷含量提高约0.03vol%~0.30vol%,而气化炉渣排放量提高约0.25t/h~0.35t/h。由此,利用费托合成反应滤渣在固定床气化炉中的柔性气化提高了含碳原料气化过程的经济性。After testing, adding the above-mentioned filter residue to the gasifier can increase the content of synthesis gas (hydrogen and carbon monoxide) in the gasifier outlet gas by about 0.05 vol% to 0.15 vol%, the hydrogen-carbon ratio by about 0.01 to 0.12, the methane content by about 0.03 vol% to 0.30 vol%, and the gasification furnace slag emission by about 0.25 t/h to 0.35 t/h. Therefore, the flexible gasification of the Fischer-Tropsch synthesis reaction filter residue in the fixed bed gasifier improves the economic efficiency of the carbon-containing raw material gasification process.

实施例2Example 2

以来自100万吨/年煤炭间接液化项目的滤渣进行实验,来自更换催化剂排出的渣蜡经过滤后得到的滤渣、费托合成反应器内部过滤后再经过滤机过滤得到的滤渣和费托合成反应器顶部出口气体冷却为重质油过滤得到的滤渣的产量合计为约0.5t/h~0.7t/h(以质量比计,前述三种滤渣的进料比例为6:3:1),其中烃类含量为约40wt%~50wt%,铁系催化剂含量为约20wt%~30wt%,其余约30wt%~40wt%为助滤剂。采用水煤浆加压气化技术对所述滤渣进行处理。所述滤渣中含有烃类、催化剂及助滤剂,接下来,将对费托合成反应滤渣在水煤浆气化炉中的柔性气化过程进行详细描述:The experiment was conducted with the filter residue from the 1 million tons/year coal indirect liquefaction project. The total output of the filter residue obtained after filtering the slag wax discharged from the catalyst replacement, the filter residue obtained after filtering inside the Fischer-Tropsch synthesis reactor and then filtering the filter residue obtained by cooling the gas at the top outlet of the Fischer-Tropsch synthesis reactor to heavy oil is about 0.5t/h~0.7t/h (in terms of mass ratio, the feed ratio of the above three filter residues is 6:3:1), of which the hydrocarbon content is about 40wt%~50wt%, the iron-based catalyst content is about 20wt%~30wt%, and the remaining about 30wt%~40wt% is filter aid. The filter residue is treated by water-coal slurry pressurized gasification technology. The filter residue contains hydrocarbons, catalysts and filter aids. Next, the flexible gasification process of the Fischer-Tropsch synthesis reaction filter residue in the water-coal slurry gasifier will be described in detail:

如图2所示,将上述的滤渣在20℃下冷却为固体并进行破碎(即,渣蜡预处理),破碎成40μm~400μm颗粒,然后与煤、水、添加剂一同送入磨煤机中制成水煤浆(煤浆浓度55wt%~65wt%),通过高压煤浆泵送入到工艺烧嘴中,再通过工艺烧嘴进入到水煤浆气化炉的燃烧室发生气化反应,由于其中的气化反应温度高(>1000℃),所述滤渣中的烃类发生深度裂解反应生成甲烷,所述甲烷中的一部分被氧化成一氧化碳或二氧化碳。所述滤渣中的铁系催化剂在进入气化炉后被氧化成铁氧化合物。所述煤发生气化,生成粗合成气。As shown in FIG2 , the filter residue is cooled to a solid at 20° C. and crushed (i.e., pretreatment of the residue wax), crushed into 40 μm to 400 μm particles, and then sent to a coal mill together with coal, water, and additives to form a water-coal slurry (coal slurry concentration 55 wt% to 65 wt%), which is then sent to a process burner through a high-pressure coal slurry pump, and then enters the combustion chamber of a water-coal slurry gasifier through the process burner to undergo a gasification reaction. Due to the high gasification reaction temperature (>1000° C.), the hydrocarbons in the filter residue undergo a deep cracking reaction to generate methane, and a portion of the methane is oxidized to carbon monoxide or carbon dioxide. The iron-based catalyst in the filter residue is oxidized to iron oxide compounds after entering the gasifier. The coal is gasified to generate a crude synthesis gas.

所述粗合成气在进入所述气化炉下部的过程中,铁氧化合物对所述粗合成气发生水煤气变换反应起到催化作用,从而调节气化炉出口气体的氢碳比。所述滤渣裂解后的残渣随气化炉渣一并排出。When the crude synthesis gas enters the lower part of the gasifier, the iron oxide compound catalyzes the water-gas shift reaction of the crude synthesis gas, thereby adjusting the hydrogen-carbon ratio of the gas at the outlet of the gasifier. The residue after the filter residue is cracked is discharged together with the gasifier slag.

经测定后,将上述的滤渣加入所述气化炉后,可使气化炉出口气体中的合成气(氢气和一氧化碳)含量提高约0.03vol%~0.09vol%,氢碳比提高约0.01~0.07,甲烷含量提高约0.18vol%~0.49vol%,气化炉渣排放量提高约0.25t/h~0.35t/h。由此,利用费托合成反应滤渣在水煤浆气化炉中的柔性气化也提高了含碳原料气化过程的经济性。After measurement, after adding the above-mentioned filter residue to the gasifier, the content of synthesis gas (hydrogen and carbon monoxide) in the outlet gas of the gasifier can be increased by about 0.03vol% to 0.09vol%, the hydrogen-carbon ratio can be increased by about 0.01 to 0.07, the methane content can be increased by about 0.18vol% to 0.49vol%, and the emission of gasification furnace slag can be increased by about 0.25t/h to 0.35t/h. Therefore, the flexible gasification of the filter residue of the Fischer-Tropsch synthesis reaction in the water-coal slurry gasifier also improves the economy of the carbon-containing raw material gasification process.

本申请中,通过将费托合成反应滤渣应用于气化炉(包括固定床气化炉和水煤浆气化炉)时,可提高气化炉出口气体中的合成气(氢气和一氧化碳)含量及甲烷含量,且由于铁系费托合成催化剂在气化炉中被氧化成铁氧化合物,其具有一定的水煤气变换反应催化活性,可在气化炉中催化粗煤气的水煤气变换反应,从而能够调节气化炉出口气体的氢碳比,同时水煤气变换反应放热可为气化过程提供热量,提高气化炉的整体热效率。In the present application, by applying the Fischer-Tropsch synthesis reaction filter residue to a gasifier (including a fixed bed gasifier and a water-coal slurry gasifier), the synthesis gas (hydrogen and carbon monoxide) content and methane content in the gasifier outlet gas can be increased. Since the iron-based Fischer-Tropsch synthesis catalyst is oxidized into an iron oxide compound in the gasifier, it has a certain catalytic activity for the water-gas shift reaction and can catalyze the water-gas shift reaction of the raw coal gas in the gasifier, thereby adjusting the hydrogen-carbon ratio of the gasifier outlet gas. At the same time, the heat released by the water-gas shift reaction can provide heat for the gasification process, thereby improving the overall thermal efficiency of the gasifier.

本发明的方法通过将费托合成反应滤渣在气化炉中进行柔性气化不仅解决了煤间接液化项目生产过程中的固体废物(滤渣)处理问题,也实现了滤渣中的烃类的有效资源回收利用,是一种安全、经济的费托合成滤渣利用方法,并且提升了含碳原料气化过程的经济性。The method of the present invention not only solves the problem of solid waste (filter residue) treatment in the production process of coal indirect liquefaction projects by flexibly gasifying the Fischer-Tropsch synthesis reaction residue in a gasifier, but also realizes effective resource recovery and utilization of hydrocarbons in the filter residue. It is a safe and economical method for utilizing Fischer-Tropsch synthesis filter residue, and improves the economy of the carbon-containing raw material gasification process.

Claims (10)

1.一种费托合成反应滤渣在气化炉中的柔性气化方法,包括如下步骤:1. A flexible gasification method for Fischer-Tropsch synthesis reaction residue in a gasifier, comprising the following steps: (1)将含碳原料与费托合成反应滤渣加入气化炉中,所述费托合成反应滤渣中的烃类在所述气化炉中发生裂解反应产生低碳油气组分和/或甲烷,所述费托合成反应滤渣中的金属催化剂被氧化形成氧化态的金属催化剂,所述含碳原料气化产生粗合成气;(1) adding a carbon-containing raw material and a Fischer-Tropsch synthesis reaction residue into a gasifier, wherein hydrocarbons in the Fischer-Tropsch synthesis reaction residue undergo a cracking reaction in the gasifier to produce low-carbon oil and gas components and/or methane, and a metal catalyst in the Fischer-Tropsch synthesis reaction residue is oxidized to form an oxidized metal catalyst, and the carbon-containing raw material is gasified to produce a crude synthesis gas; (2)所述低碳油气组分和/或甲烷中的一部分被氧化成碳氧化物;(2) a portion of the low-carbon oil and gas components and/or methane is oxidized into carbon oxides; (3)所述粗合成气在所述氧化态的金属催化剂的催化作用下发生水煤气变换反应;(3) the crude synthesis gas undergoes a water-gas shift reaction under the catalytic action of the oxidized metal catalyst; (4)所述费托合成反应滤渣中的助滤剂、氧化态的金属催化剂和炉渣一起排出所述气化炉。(4) The filter aid, oxidized metal catalyst and slag in the Fischer-Tropsch synthesis reaction filter residue are discharged from the gasifier together. 2.如权利要求1所述的方法,其中,在步骤(1)之前,所述方法还包括对所述费托合成反应滤渣进行预处理;2. The method according to claim 1, wherein, before step (1), the method further comprises pretreating the Fischer-Tropsch synthesis reaction residue; 优选地,所述预处理包括:将所述费托合成反应滤渣冷却成固体并进行破碎。Preferably, the pretreatment comprises: cooling the Fischer-Tropsch synthesis reaction residue into a solid and crushing it. 3.如权利要求1或2所述的方法,其中,所述气化炉为固定床气化炉或水煤浆气化炉。3. The method according to claim 1 or 2, wherein the gasifier is a fixed bed gasifier or a water-coal slurry gasifier. 4.如权利要求1-3中任一项所述的方法,其中,将所述含碳原料与所述费托合成反应滤渣一同加入所述气化炉中。4. The method according to any one of claims 1 to 3, wherein the carbon-containing raw material is added into the gasifier together with the Fischer-Tropsch synthesis reaction filter residue. 5.如权利要求1-4中任一项所述的方法,其中,所述费托合成反应滤渣在所述气化炉中>300℃的区域发生烃类裂解反应,生成低碳油气组分;和/或在所述气化炉中>800℃的区域发生烃类裂解反应,生成甲烷。5. The method according to any one of claims 1 to 4, wherein the Fischer-Tropsch synthesis reaction residue undergoes a hydrocarbon cracking reaction in a region of the gasifier at a temperature >300°C to generate low-carbon oil and gas components; and/or undergoes a hydrocarbon cracking reaction in a region of the gasifier at a temperature >800°C to generate methane. 6.如权利要求5所述的方法,其中,所述费托合成反应滤渣在固定床气化炉的预热层和干馏层发生烃类裂解反应,生成低碳油气组分;所述费托合成反应滤渣进一步在所述固定床气化炉的还原层和燃烧层发生烃类裂解反应,生成甲烷。6. The method as claimed in claim 5, wherein the Fischer-Tropsch synthesis reaction residue undergoes hydrocarbon cracking reaction in the preheating layer and the distillation layer of the fixed bed gasifier to generate low-carbon oil and gas components; the Fischer-Tropsch synthesis reaction residue further undergoes hydrocarbon cracking reaction in the reduction layer and the combustion layer of the fixed bed gasifier to generate methane. 7.如权利要求5所述的方法,其中,所述费托合成反应滤渣在所述水煤浆气化炉中发生烃类裂解反应,生成甲烷。7. The method according to claim 5, wherein the Fischer-Tropsch synthesis reaction residue undergoes hydrocarbon cracking reaction in the water-coal slurry gasifier to generate methane. 8.如权利要求1-7中任一项所述的方法,其中,在步骤(1)中,所述氧化态的金属催化剂为铁氧化合物。8. The method according to any one of claims 1 to 7, wherein in step (1), the oxidized metal catalyst is an iron oxide compound. 9.如权利要求1-8中任一项所述的方法,其中,在步骤(2)中,所述碳氧化物为一氧化碳或二氧化碳。9. The method according to any one of claims 1 to 8, wherein in step (2), the carbon oxide is carbon monoxide or carbon dioxide. 10.如权利要求1-9中任一项所述的方法,其中,在步骤(3)中,在所述氧化态的金属催化剂的催化作用下,所述粗合成气与所述低碳油气组分被氧化成的碳氧化物在所述固定床气化炉的预热层和干馏层发生水煤气变换反应;10. The method according to any one of claims 1 to 9, wherein in step (3), under the catalytic action of the oxidized metal catalyst, the raw synthesis gas and the carbon oxides oxidized from the low-carbon oil and gas components undergo a water-gas shift reaction in the preheating layer and the retorting layer of the fixed bed gasifier; 或者优选地,在步骤(3)中,在所述氧化态的金属催化剂的催化作用下,所述粗合成气在所述水煤浆气化炉的下部发生水煤气变换反应。Alternatively, preferably, in step (3), under the catalytic action of the oxidized metal catalyst, the raw synthesis gas undergoes a water-gas shift reaction in the lower part of the water-coal slurry gasifier.
CN202410994616.9A 2024-07-23 2024-07-23 Flexible gasification method of Fischer-Tropsch synthesis reaction filter residues in gasification furnace Pending CN118834705A (en)

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