CN118809433A - Semiconductor polishing equipment - Google Patents
Semiconductor polishing equipment Download PDFInfo
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- CN118809433A CN118809433A CN202411216242.4A CN202411216242A CN118809433A CN 118809433 A CN118809433 A CN 118809433A CN 202411216242 A CN202411216242 A CN 202411216242A CN 118809433 A CN118809433 A CN 118809433A
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- 238000005498 polishing Methods 0.000 title claims abstract description 58
- 239000004065 semiconductor Substances 0.000 title claims abstract description 26
- 238000005406 washing Methods 0.000 claims abstract description 107
- 229910052751 metal Inorganic materials 0.000 claims abstract description 35
- 239000002184 metal Substances 0.000 claims abstract description 35
- 238000000227 grinding Methods 0.000 claims description 146
- 238000004140 cleaning Methods 0.000 claims description 124
- 239000007788 liquid Substances 0.000 claims description 52
- 239000000126 substance Substances 0.000 claims description 15
- 239000002245 particle Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 abstract description 30
- 238000006748 scratching Methods 0.000 abstract description 4
- 230000002393 scratching effect Effects 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 abstract description 3
- 238000007517 polishing process Methods 0.000 abstract description 3
- 235000012431 wafers Nutrition 0.000 description 102
- 230000000694 effects Effects 0.000 description 5
- 230000033001 locomotion Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 230000007547 defect Effects 0.000 description 4
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- 239000006227 byproduct Substances 0.000 description 3
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- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
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- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 239000002923 metal particle Substances 0.000 description 2
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- 229910052581 Si3N4 Inorganic materials 0.000 description 1
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- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/11—Lapping tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/27—Work carriers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/34—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
- B24B55/03—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant designed as a complete equipment for feeding or clarifying coolant
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning Or Drying Semiconductors (AREA)
Abstract
本发明涉及半导体技术领域,提供了一种半导体研磨设备,包括:壳体以及位于所述壳体内的研磨模块和洗边模块;所述研磨模块用于对晶圆的表面进行平坦化;所述洗边模块用于加工晶圆表面的边沿位置,以去除晶圆表面的边沿位置处的金属层。上述的半导体研磨设备中集成了研磨模块和洗边模块,洗边模块的设置,可以进行晶边状况改善。故在研磨模块研磨之前可通过洗边模块增加一洗边工艺,以去除晶圆边沿的金属层,可避免晶边金属层在研磨过程中脱落从而划伤晶圆表面,有助于提高研磨设备的综合性能。
The present invention relates to the field of semiconductor technology, and provides a semiconductor polishing device, comprising: a shell, and a polishing module and an edge washing module located in the shell; the polishing module is used to flatten the surface of a wafer; the edge washing module is used to process the edge position of the wafer surface to remove the metal layer at the edge position of the wafer surface. The above-mentioned semiconductor polishing device integrates a polishing module and an edge washing module, and the setting of the edge washing module can improve the condition of the wafer edge. Therefore, before the polishing module is polished, an edge washing process can be added through the edge washing module to remove the metal layer at the edge of the wafer, which can prevent the metal layer at the edge of the wafer from falling off during the polishing process and scratching the wafer surface, which helps to improve the comprehensive performance of the polishing device.
Description
技术领域Technical Field
本发明涉及半导体技术领域,特别涉及一种半导体研磨设备。The present invention relates to the field of semiconductor technology, and in particular to a semiconductor polishing device.
背景技术Background Art
晶圆在金属栅极置后(High-KLast)工艺中,需要金属栅极机械化学平坦化(MGCMP,Metal Gate Chemical Mechanical Planarization)来精确控制晶圆的栅极高度及表面平坦化。In the metal gate last (High-KLast) process, metal gate chemical mechanical planarization (MGCMP) is required to accurately control the gate height and surface flatness of the wafer.
现有的平坦化方式是直接通过研磨台中的研磨垫配合化学液进行,在研磨过程中晶圆的表面通常会产生划痕,划痕是研磨过程中金属剥落导致的。在研磨至栅极顶端界面处时,金属层(例如铝沉积层)与氧化层、氮化硅层发生剥离,导致金属剥落的副产物在研磨过程中会随着研磨盘和晶圆的转动而高速转动,从而对晶圆表面刮伤。而经过显微镜放大图及能谱仪(EDS,Energy Dispersive Spectrometer)分析可以看到现有晶圆的边沿位置处的金属层断断续续。因此,最易发生金属剥落的位置为晶圆边沿位置,晶圆边沿因为制造工艺等因素影响,晶圆层的情况较为复杂,表面也更粗糙,就更容易发生金属剥落。The existing planarization method is to directly use the grinding pad in the grinding table with chemical liquid. During the grinding process, scratches usually appear on the surface of the wafer, which is caused by metal peeling during the grinding process. When grinding to the interface at the top of the gate, the metal layer (such as the aluminum deposition layer) peels off from the oxide layer and the silicon nitride layer, causing the byproducts of metal peeling to rotate at high speed during the grinding process as the grinding disk and the wafer rotate, thereby scratching the surface of the wafer. Through the microscope magnification image and energy dispersive spectrometer (EDS) analysis, it can be seen that the metal layer at the edge of the existing wafer is intermittent. Therefore, the position where metal peeling is most likely to occur is the edge of the wafer. Due to factors such as the manufacturing process, the wafer edge has a more complicated wafer layer and a rougher surface, which makes it more likely for metal peeling to occur.
为了改善上述晶圆研磨过程中产生划痕的现象,本发明提出了一种半导体研磨设备。In order to improve the phenomenon of scratches generated during the above-mentioned wafer grinding process, the present invention provides a semiconductor grinding device.
发明内容Summary of the invention
发明提供了一种半导体研磨设备,该半导体研磨设备内集成有洗边模块,晶圆可通过洗边模块去除晶圆表面边沿处的金属层,进而改善在晶圆平坦化过程中,由于金属层脱落导致的划痕现象。The invention provides a semiconductor polishing device, which is integrated with an edge cleaning module. The metal layer at the edge of the wafer surface can be removed by the edge cleaning module, thereby improving the scratch phenomenon caused by the shedding of the metal layer during the wafer flattening process.
半导体研磨设备包括:壳体以及位于所述壳体内的研磨模块和洗边模块;The semiconductor polishing equipment comprises: a housing, and a polishing module and an edge washing module located in the housing;
所述研磨模块用于对晶圆的表面进行平坦化;The grinding module is used to flatten the surface of the wafer;
所述洗边模块用于加工晶圆表面的边沿位置,以去除晶圆表面的边沿位置处的金属层。The edge cleaning module is used to process the edge position of the wafer surface to remove the metal layer at the edge position of the wafer surface.
可选地,所述洗边模块包括洗边台和洗边件;Optionally, the edge washing module includes an edge washing table and an edge washing member;
所述洗边台用于承载并固定待洗边的晶圆;The edge cleaning table is used to carry and fix the wafer to be edge cleaned;
所述洗边件用于去除所述洗边台上的晶圆的边沿位置处的金属层。The edge cleaning member is used to remove the metal layer at the edge position of the wafer on the edge cleaning table.
可选地,所述洗边模块还包括清洗件,所述清洗件用于向晶圆表面通入清洗液,以清洁洗边后的晶圆。Optionally, the edge washing module further comprises a cleaning member, and the cleaning member is used to pass a cleaning liquid into the surface of the wafer to clean the wafer after edge washing.
可选地,所述洗边模块还包括清扫件,所述清扫件相对所述洗边台运动的设置,清扫件用于与所述洗边台上的晶圆表面接触并相对运动,以清扫洗边后晶圆表面的颗粒物。Optionally, the edge washing module further comprises a cleaning piece, which is arranged to move relative to the edge washing table, and is used to contact and move relatively with the surface of the wafer on the edge washing table to clean particles on the surface of the wafer after edge washing.
可选地,所述洗边件用于向晶圆边沿位置处提供化学液,以腐蚀去除所述晶圆边沿位置处的金属层。Optionally, the edge cleaning member is used to provide a chemical liquid to the edge of the wafer to corrode and remove the metal layer at the edge of the wafer.
可选地,所述洗边台具有一承载面,所述承载面用于承载并固定待洗边的晶圆,所述洗边台转动的设置,所述洗边台的转动中轴线与所述承载面垂直,所述洗边件的出液口距所述洗边台转动中轴线的径向距离为设定距离。Optionally, the edge washing table has a bearing surface, which is used to bear and fix the wafers to be washed. The edge washing table is rotatable, and the rotation axis of the edge washing table is perpendicular to the bearing surface. The radial distance between the liquid outlet of the edge washing component and the rotation axis of the edge washing table is a set distance.
可选地,所述洗边件沿垂直于所述承载面的方向可运动的设置。Optionally, the edge washing member is movably arranged along a direction perpendicular to the bearing surface.
可选地,所述洗边模块包括清扫件时,所述清扫件沿垂直于所述承载面的方向运动的设置,所述清扫件距所述洗边台的转动中轴线的径向距离与所述洗边件的出液口距所述洗边台的转动中轴线的径向距离相等。Optionally, when the edge washing module includes a cleaning piece, the cleaning piece is arranged to move in a direction perpendicular to the bearing surface, and the radial distance between the cleaning piece and the rotation center axis of the edge washing table is equal to the radial distance between the liquid outlet of the edge washing piece and the rotation center axis of the edge washing table.
可选地,所述半导体研磨设备还包括清洗模块,所述清洗模块位于所述壳体内,所述清洗模块用于对平坦化后的晶圆进行清洗。Optionally, the semiconductor polishing equipment further comprises a cleaning module, wherein the cleaning module is located in the housing and is used for cleaning the wafer after planarization.
可选地,所述洗边模块位于所述研磨模块和所述清洗模块之间;Optionally, the edge washing module is located between the grinding module and the cleaning module;
和/或,所述洗边模块以及所述清洗模块与所述研磨模块相邻设置。And/or, the edge washing module and the cleaning module are arranged adjacent to the grinding module.
如此配置,上述的半导体研磨设备中集成了研磨模块和洗边模块,洗边模块的设置,可以进行晶边状况改善。故在研磨模块研磨之前可通过洗边模块增加一洗边工艺,以去除晶圆边沿的金属层,可避免晶边金属层在研磨过程中脱落从而划伤晶圆表面。With such configuration, the above-mentioned semiconductor polishing equipment integrates a polishing module and an edge cleaning module. The setting of the edge cleaning module can improve the wafer edge condition. Therefore, before the polishing module is polished, an edge cleaning process can be added through the edge cleaning module to remove the metal layer at the edge of the wafer, which can prevent the metal layer at the edge of the wafer from falling off during the polishing process and scratching the wafer surface.
而且上述洗边模块的设置,可彻底的去除晶圆边沿的金属剥落源,在研磨前后均无金属元素残留,晶圆边沿性能一致性提高。由于金属剥落源被彻底去除,晶圆的划痕情况可被改善95%以上,且对良率有影响的剥落的金属颗粒物降至0颗,也有助于提高产品良率和可靠性。此外,此方式改善晶圆边沿状况,不仅可以改善研磨过程中晶圆的缺陷,还同样可改善后面制程的晶圆缺陷。Moreover, the setting of the above-mentioned edge cleaning module can completely remove the metal peeling source at the edge of the wafer. There is no metal element residue before and after grinding, and the consistency of wafer edge performance is improved. Since the metal peeling source is completely removed, the scratch condition of the wafer can be improved by more than 95%, and the peeling metal particles that affect the yield are reduced to 0, which also helps to improve product yield and reliability. In addition, this method improves the edge condition of the wafer, which can not only improve the defects of the wafer during the grinding process, but also improve the defects of the wafer in the subsequent process.
洗边模块的设置,一方面为了优化工艺步骤,另一方面洗边模块集成在研磨设备中,提升研磨设备的综合性能,可操控性更强,而且有助于降低晶圆的成产成本,提高良率进而提升产能。The edge washing module is set up, on the one hand, to optimize the process steps, and on the other hand, the edge washing module is integrated into the grinding equipment to improve the comprehensive performance of the grinding equipment, making it more controllable, and helping to reduce the production cost of wafers, improve the yield and thus increase production capacity.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的一些实施例的半导体研磨设备的俯视结构示意图;FIG1 is a schematic top view of a semiconductor polishing device according to some embodiments of the present invention;
图2为本发明的一些实施例的洗边模块的结构示意图。FIG. 2 is a schematic diagram of the structure of an edge washing module according to some embodiments of the present invention.
其中,附图中:Among them, in the attached drawings:
10-壳体;10- housing;
20-研磨模块;21-研磨台;22-研磨垫;23-研磨头;24-研磨架;25-研磨垫调节器;26-研磨液供给部;20-grinding module; 21-grinding table; 22-grinding pad; 23-grinding head; 24-grinding frame; 25-grinding pad regulator; 26-grinding liquid supply unit;
30-洗边模块;31-洗边台;311-承载面;312-转轴;32-洗边件;33-清洗件;34-清扫件;30-edge washing module; 31-edge washing table; 311-bearing surface; 312-rotating shaft; 32-edge washing part; 33-cleaning part; 34-sweeping part;
40-清洗模块;40-cleaning module;
50-晶圆;50-wafer;
a-转动中轴线。a-Rotation center axis.
具体实施方式DETAILED DESCRIPTION
如在发明中所使用的,单数形式“一”、“一个”以及“该”包括复数对象,术语“或”通常是以包括“和/或”的含义而进行使用的,术语“若干”通常是以包括“至少一个”的含义而进行使用的,术语“至少两个”通常是以包括“两个或两个以上”的含义而进行使用的,此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”、“第三”的特征可以明示或者隐含地包括一个或者至少两个该特征。此外,如在发明中所使用的,“安装”、“相连”、“连接”,一元件“设置”于另一元件,应做广义理解,通常仅表示两元件之间存在连接、耦合、配合或传动关系,且两元件之间可以是直接的或通过中间元件间接的连接、耦合、配合或传动,而不能理解为指示或暗示两元件之间的空间位置关系,即一元件可以在另一元件的内部、外部、上方、下方或一侧等任意方位,除非内容另外明确指出外。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在发明中的具体含义。此外,诸如上方、下方、上、下、向上、向下、左、右等的方向术语相对于示例性实施方案如它们在图中所示进行使用,向上或上方向朝向对应附图的顶部,向下或下方向朝向对应附图的底部。As used in the invention, the singular forms "one", "a", and "the" include plural objects, the term "or" is usually used to include the meaning of "and/or", the term "several" is usually used to include the meaning of "at least one", and the term "at least two" is usually used to include the meaning of "two or more". In addition, the terms "first", "second", and "third" are used only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", and "third" can explicitly or implicitly include one or at least two of the features. In addition, as used in the invention, "installed", "connected", "connected", and one element "set" to another element should be understood in a broad sense, usually only indicating that there is a connection, coupling, matching or transmission relationship between the two elements, and the connection, coupling, matching or transmission between the two elements can be direct or indirect through an intermediate element, and cannot be understood as indicating or implying the spatial position relationship between the two elements, that is, one element can be in any orientation such as inside, outside, above, below or on one side of another element, unless the content clearly indicates otherwise. For those skilled in the art, the specific meanings of the above terms in the invention can be understood according to specific circumstances. In addition, directional terms such as above, below, up, down, upward, downward, left, right, etc. are used with respect to the exemplary embodiments as they are shown in the figures, with the upward or upper direction toward the top of the corresponding figure, and the downward or lower direction toward the bottom of the corresponding figure.
本发明中提供了一种半导体研磨设备,包括:壳体10以及位于壳体10内的研磨模块20、洗边模块30和清洗模块40。The present invention provides a semiconductor polishing device, comprising: a housing 10 , and a polishing module 20 , an edge cleaning module 30 , and a cleaning module 40 located in the housing 10 .
所述研磨模块20用于对晶圆的表面进行平坦化;The grinding module 20 is used to flatten the surface of the wafer;
所述洗边模块30用于加工晶圆表面的边沿位置,以去除晶圆表面的边沿位置处的金属层;The edge cleaning module 30 is used to process the edge position of the wafer surface to remove the metal layer at the edge position of the wafer surface;
所述清洗模块40用于对平坦化后的晶圆进行清洗。The cleaning module 40 is used to clean the wafer after planarization.
基于使用需求的不同,洗边模块30的洗边操作可在研磨模块20研磨之前、研磨过程中以及研磨过程后。Based on different usage requirements, the edge washing operation of the edge washing module 30 can be performed before, during, or after the grinding process of the grinding module 20 .
请参考图1所示,壳体10近似呈长方体结构,研磨模块20、洗边模块30和清洗模块40沿壳体10的长度方向排列设置,且所述洗边模块30位于所述研磨模块20和所述清洗模块40之间,优选研磨模块20与洗边模块30之间以及洗边模块30和清洗模块40之间设置隔离件,以使得三者的工作空间相对独立而不互相干扰。Please refer to Figure 1, the shell 10 is approximately a rectangular structure, the grinding module 20, the edge washing module 30 and the cleaning module 40 are arranged along the length direction of the shell 10, and the edge washing module 30 is located between the grinding module 20 and the cleaning module 40. Preferably, isolation parts are set between the grinding module 20 and the edge washing module 30 and between the edge washing module 30 and the cleaning module 40, so that the working spaces of the three are relatively independent and do not interfere with each other.
在其他可替代的实施例中,壳体10内也可以只设置研磨模块20和洗边模块30。In other alternative embodiments, only the grinding module 20 and the edge washing module 30 may be disposed in the housing 10 .
请继续参考图1所示,研磨模块20包括研磨台21、研磨垫22、研磨头23、研磨架24、研磨垫调节器25和研磨液供给部26,研磨垫22设置于研磨台21,研磨头23设置于研磨架24。Please continue to refer to FIG. 1 , the grinding module 20 includes a grinding table 21 , a grinding pad 22 , a grinding head 23 , a grinding frame 24 , a grinding pad regulator 25 and a grinding liquid supply unit 26 . The grinding pad 22 is disposed on the grinding table 21 , and the grinding head 23 is disposed on the grinding frame 24 .
研磨架24为十字架,研磨架24的四个端部分别各安装有一个研磨头23,研磨头23一般包括抓头(carrierhead)和驱动件,抓头用于抓持晶圆,驱动件用于驱动抓头自转,进而带动晶圆自转。The grinding frame 24 is a cross, and a grinding head 23 is installed at each of the four ends of the grinding frame 24. The grinding head 23 generally includes a carrier head and a driving member. The carrier head is used to hold the wafer, and the driving member is used to drive the carrier head to rotate, thereby driving the wafer to rotate.
研磨架24的中部转动的安装于壳体10内,且研磨架24的转动中轴线竖直延伸,研磨架24的转动中轴线过研磨架24的十字交叉点。研磨架24被驱动转动时,对应的四个研磨头23会适应性转动,以切换工位。The middle part of the grinding frame 24 is rotatably mounted in the housing 10, and the rotation center axis of the grinding frame 24 extends vertically, and the rotation center axis of the grinding frame 24 passes through the cross point of the grinding frame 24. When the grinding frame 24 is driven to rotate, the corresponding four grinding heads 23 will rotate adaptively to switch the working position.
研磨垫22固定设置于研磨台21的上表面。此外研磨台21通过旋转轴旋转的安装于壳体10内。因此,研磨垫22可随着研磨台21自转。研磨垫22的表面有无数个发泡微孔用于承载含有研磨剂和化学物质的混合研磨液。研磨液供给部26设置于研磨台21的上方,研磨液供给部26用于将研磨液供给至研磨垫22上。The polishing pad 22 is fixedly arranged on the upper surface of the polishing table 21. In addition, the polishing table 21 is rotatably installed in the housing 10 via a rotating shaft. Therefore, the polishing pad 22 can rotate along with the polishing table 21. The surface of the polishing pad 22 has countless foamed micropores for carrying a mixed polishing liquid containing abrasives and chemicals. The polishing liquid supply unit 26 is arranged above the polishing table 21, and the polishing liquid supply unit 26 is used to supply the polishing liquid to the polishing pad 22.
研磨垫调节器25可转动的设置于壳体10内,研磨垫调节器25可转动至研磨垫22的正上方或者转动至研磨垫调节器25外。研磨垫调节器25用于对研磨垫22的表面进行细微的切削,以调整研磨垫22的粗糙度,保证较好的研磨效果。研磨垫调节器25转动至研磨垫22的正上方时,可向研磨垫22的表面施加预定的加压力进行细微的切削。The polishing pad adjuster 25 is rotatably disposed in the housing 10, and the polishing pad adjuster 25 can be rotated to the top of the polishing pad 22 or rotated to the outside of the polishing pad adjuster 25. The polishing pad adjuster 25 is used to perform fine cutting on the surface of the polishing pad 22 to adjust the roughness of the polishing pad 22 and ensure a better polishing effect. When the polishing pad adjuster 25 is rotated to the top of the polishing pad 22, a predetermined pressure can be applied to the surface of the polishing pad 22 for fine cutting.
请继续参考图1所示,研磨垫22和研磨台21构成了研磨组件Please continue to refer to FIG. 1 , the grinding pad 22 and the grinding table 21 constitute a grinding assembly.
本实施例中,设置有三组研磨组件。三组研磨组件围绕研磨架24的转动中轴线周向设置,三组研磨组件分别对应三个研磨头23。研磨头23位于研磨垫22的上方。In this embodiment, three groups of grinding components are provided. The three groups of grinding components are circumferentially arranged around the rotation center axis of the grinding frame 24 , and the three groups of grinding components correspond to three grinding heads 23 , respectively. The grinding heads 23 are located above the grinding pad 22 .
研磨头23可升降的设置于研磨架24上或者研磨架24可升降的设置于壳体10内。上述研磨设备研磨过程中,研磨头23首先抓持着晶圆转动至一研磨组件的研磨垫22的上方,研磨头23自转且下行,使得晶圆与研磨垫22接触,晶圆随研磨头23自转。同时研磨台21带动研磨垫22自转,研磨头23的自转方向与研磨台21的自转方向相反。通过晶圆与研磨垫22的相对运动实现晶圆的研磨。The grinding head 23 is movably mounted on the grinding frame 24 or the grinding frame 24 is movably mounted in the housing 10. During the grinding process of the above-mentioned grinding equipment, the grinding head 23 first grasps the wafer and rotates to the top of the grinding pad 22 of a grinding assembly, and the grinding head 23 rotates and moves downward, so that the wafer contacts the grinding pad 22, and the wafer rotates with the grinding head 23. At the same time, the grinding table 21 drives the grinding pad 22 to rotate, and the rotation direction of the grinding head 23 is opposite to that of the grinding table 21. The grinding of the wafer is achieved through the relative movement of the wafer and the grinding pad 22.
对于一些晶圆而言,其研磨精度要求较高,在研磨过程中,涉及到粗磨、半精磨以及精磨。故本实施中,通过四个研磨头23配合三个研磨组件(一个研磨垫22和一个研磨台21构成了一个研磨组件)以实现上述各个研磨过程。如图1所示,其中一个研磨头23位于三个研磨组件之外,该研磨头23用于研磨后的下料以及研磨前的上料。另外三个研磨头23分别对应三个研磨组件。以逆时针周向为例,三个研磨组件分别对应粗磨、半精磨以及精磨。每个研磨工序完成后,研磨架24被驱动逆时针转动90°,使得每个研磨头23转动至下一工位。研磨架24转动时,可依次实现上下料、粗磨、半精磨以及精磨,四个研磨头23配合三个研磨组件,各研磨头23在同一时间可分别对应上下料、粗磨、半精磨以及精磨工艺,各工艺可同步进行,有利于提高研磨效率。For some wafers, the grinding accuracy requirements are relatively high. During the grinding process, rough grinding, semi-finishing and fine grinding are involved. Therefore, in this embodiment, four grinding heads 23 are matched with three grinding components (a grinding pad 22 and a grinding table 21 constitute a grinding component) to realize the above-mentioned grinding processes. As shown in Figure 1, one of the grinding heads 23 is located outside the three grinding components, and the grinding head 23 is used for unloading after grinding and loading before grinding. The other three grinding heads 23 correspond to three grinding components respectively. Taking the counterclockwise circumference as an example, the three grinding components correspond to rough grinding, semi-finishing and fine grinding respectively. After each grinding process is completed, the grinding frame 24 is driven to rotate 90° counterclockwise, so that each grinding head 23 rotates to the next station. When the grinding frame 24 rotates, loading and unloading, rough grinding, semi-finishing and fine grinding can be realized in sequence. The four grinding heads 23 cooperate with the three grinding components, and each grinding head 23 can correspond to loading and unloading, rough grinding, semi-finishing and fine grinding processes at the same time. Each process can be carried out synchronously, which is conducive to improving the grinding efficiency.
本实施例中的研磨设备,采用十字研磨架24配合四个研磨头23和三个研磨组件的结构。在其他可替代的实施例中,研磨架24也可以采用多自由度机械臂式结构,研磨头23和研磨组件的数量可基于研磨需求适应性的调整。The grinding equipment in this embodiment adopts a structure of a cross grinding frame 24 with four grinding heads 23 and three grinding assemblies. In other alternative embodiments, the grinding frame 24 can also adopt a multi-degree-of-freedom mechanical arm structure, and the number of grinding heads 23 and grinding assemblies can be adaptively adjusted based on grinding requirements.
研磨设备中的研磨台21、研磨垫22、研磨头23、研磨架24、研磨垫调节器25和研磨液供给部26等部件在现有的研磨设备中均有应用,此处不再赘述。The components of the grinding device, such as the grinding table 21, the grinding pad 22, the grinding head 23, the grinding frame 24, the grinding pad regulator 25 and the grinding liquid supply part 26, are all used in existing grinding devices and will not be described in detail here.
本实施例中,洗边模块30独立于研磨模块20设置。在其他可替代的实施例中,洗边模块30可集成于研磨模块20内部,例如将其中一个研磨组件替换成洗边模块30,此时研磨架24转动过程中,可使得晶圆在研磨组件以及洗边模块30之间进行位置切换。In this embodiment, the edge washing module 30 is independently provided from the grinding module 20. In other alternative embodiments, the edge washing module 30 may be integrated into the grinding module 20, for example, one of the grinding components is replaced with the edge washing module 30, and during the rotation of the grinding frame 24, the wafer may be switched between the grinding component and the edge washing module 30.
本实施例中,所述洗边模块30位于所述研磨模块20和所述清洗模块40之间。在其他可替代的实施中,所述洗边模块30以及所述清洗模块40可与所述研磨模块20相邻设置。即所述洗边模块30以及所述清洗模块40可围绕研磨模块20设置,此时以研磨模块20为中心,便于晶圆在研磨模块20和清洗模块40之间转移,也便于晶圆在研磨模块20和洗边模块30之间转移。In this embodiment, the edge washing module 30 is located between the grinding module 20 and the cleaning module 40. In other alternative implementations, the edge washing module 30 and the cleaning module 40 may be disposed adjacent to the grinding module 20. That is, the edge washing module 30 and the cleaning module 40 may be disposed around the grinding module 20, with the grinding module 20 as the center, so as to facilitate the transfer of wafers between the grinding module 20 and the cleaning module 40, and also facilitate the transfer of wafers between the grinding module 20 and the edge washing module 30.
本实施例中,清洗模块40可采用多个喷水头向上喷水,以冲刷输送过来的晶圆。清洗模块40为现有技术,清洗模块40可与现有结构保持一致,此处不再赘述。In this embodiment, the cleaning module 40 may use multiple water spray heads to spray water upward to flush the wafers being transported. The cleaning module 40 is a prior art, and the cleaning module 40 may be consistent with the existing structure, which will not be described in detail here.
请继续参考图1所示,所述洗边模块30包括洗边台31和洗边件32;Please continue to refer to FIG. 1 , the edge washing module 30 includes an edge washing table 31 and an edge washing member 32 ;
所述洗边台31用于承载并固定待洗边的晶圆,如图1所示,清洗台31呈圆盘形,清洗台31的轴向竖直延伸,清洗台31的上端面作为承载面311,清洗台31的下端面连接有转轴312,转轴312可外接驱动结构,例如外接电机用于驱动清洗台31自转。转轴312的中轴线与清洗台31的中轴线共线,因此转轴312的中轴线即为洗边台31的转动中轴线a,且该转动中轴线与所述承载面311垂直。The edge cleaning table 31 is used to carry and fix the wafers to be edge cleaned. As shown in FIG1 , the cleaning table 31 is disc-shaped, and the axial direction of the cleaning table 31 extends vertically. The upper end surface of the cleaning table 31 serves as a carrying surface 311, and the lower end surface of the cleaning table 31 is connected to a rotating shaft 312, and the rotating shaft 312 can be connected to an external driving structure, such as an external motor for driving the cleaning table 31 to rotate. The central axis of the rotating shaft 312 is colinear with the central axis of the cleaning table 31, so the central axis of the rotating shaft 312 is the rotation central axis a of the edge cleaning table 31, and the rotation central axis is perpendicular to the carrying surface 311.
清洗台31的承载面311用于承载并固定待洗边的晶圆50,清洗台31的外径略大于晶圆50的外径。清洗台31的承载面311上开设有多个真空吸附槽,真空吸附槽外接真空设备,用于抽吸真空吸附槽内的空气,使得真空吸附槽内形成负压环境,进而吸附承载于承载面311上的晶圆50。晶圆50放置于承载面311上时,应保证晶圆50的中轴线与清洗台31的中轴线共线。The carrying surface 311 of the cleaning table 31 is used to carry and fix the wafer 50 to be cleaned, and the outer diameter of the cleaning table 31 is slightly larger than the outer diameter of the wafer 50. A plurality of vacuum adsorption grooves are provided on the carrying surface 311 of the cleaning table 31, and the vacuum adsorption grooves are connected to a vacuum device to suck the air in the vacuum adsorption grooves, so that a negative pressure environment is formed in the vacuum adsorption grooves, and then the wafer 50 carried on the carrying surface 311 is adsorbed. When the wafer 50 is placed on the carrying surface 311, the central axis of the wafer 50 should be ensured to be collinear with the central axis of the cleaning table 31.
所述洗边件32用于去除所述洗边台31上的晶圆的边沿位置处的金属层。The edge cleaning member 32 is used to remove the metal layer at the edge of the wafer on the edge cleaning station 31 .
洗边件32可通过物理去除或化学去除的方式去除金属层。本实施例中,洗边件32选择采用化学去除的方式,所述洗边件32呈平行于承载面311设置的管状结构,其一端外界化学液供液设备,另一端为出液口。供液设备例如为供液泵。洗边件32的出液口位于洗边台31的上方,洗边件32用于向洗边台31上的晶圆50的边沿位置处提供化学液,以腐蚀去除所述晶圆边沿位置处的金属层。化学液可以基于所要去除的金属种类选型,以要去除铝沉积层为例,化学液可选用HF或SC1溶液(SC1溶液为氨水、双氧水以及水的混合物,该溶液的组分属于现有技术)。The edge washing component 32 can remove the metal layer by physical removal or chemical removal. In the present embodiment, the edge washing component 32 chooses to adopt the chemical removal method. The edge washing component 32 is a tubular structure arranged parallel to the bearing surface 311, one end of which is an external chemical liquid supply device, and the other end is a liquid outlet. The liquid supply device is, for example, a liquid supply pump. The liquid outlet of the edge washing component 32 is located above the edge washing table 31, and the edge washing component 32 is used to provide chemical liquid to the edge position of the wafer 50 on the edge washing table 31 to corrode and remove the metal layer at the edge position of the wafer. The chemical liquid can be selected based on the type of metal to be removed. Taking the removal of the aluminum deposited layer as an example, the chemical liquid can be selected from HF or SC1 solution (SC1 solution is a mixture of ammonia, hydrogen peroxide and water, and the components of the solution belong to the prior art).
请参考图2所示,本实施例中,洗边件32的出液口位于承载面311靠近其边沿位置处,所述洗边件32的出液口距所述洗边台31转动中轴线的径向距离为设定距离。Please refer to FIG. 2 . In this embodiment, the liquid outlet of the edge washing member 32 is located near the edge of the bearing surface 311 . The radial distance between the liquid outlet of the edge washing member 32 and the rotation center axis of the edge washing table 31 is a set distance.
结合图2所示,当承载面311吸附固定晶圆50后,洗边件32的出液口位于晶圆50的边沿位置的正上方,所述洗边件32的出液口距所述洗边台31转动中轴线a的径向距离为设定距离L,设定距离L基于晶圆的尺寸而定,对于半径为150mm的晶圆,其所要去除金属的边沿位置约为R145mm-R149mm,故设定距离L约为147mm,故洗边件32的出液口滴出的液体落在晶圆50的边沿指定位置处。As shown in Figure 2, after the supporting surface 311 adsorbs and fixes the wafer 50, the liquid outlet of the edge washing component 32 is located directly above the edge position of the wafer 50, and the radial distance between the liquid outlet of the edge washing component 32 and the rotation center axis a of the edge washing table 31 is a set distance L. The set distance L is based on the size of the wafer. For a wafer with a radius of 150mm, the edge position where the metal is to be removed is approximately R145mm-R149mm, so the set distance L is approximately 147mm. Therefore, the liquid dripping from the liquid outlet of the edge washing component 32 falls at the specified position on the edge of the wafer 50.
由于所述洗边台31转动的设置,当洗边件32的出液口位置确定后,洗边台31转动,并带动晶圆50转动,则洗边件32可对晶圆50边沿位置的周向提供化学液。Due to the rotating setting of the edge cleaning station 31 , when the liquid outlet position of the edge cleaning member 32 is determined, the edge cleaning station 31 rotates and drives the wafer 50 to rotate, and the edge cleaning member 32 can provide chemical liquid to the circumference of the edge position of the wafer 50 .
优选所述洗边件32沿垂直于所述承载面311的方向可运动的设置,例如洗边件32采用柔性管,洗边件32靠近出液口位置设置于升降结构上,例如洗边件32靠近出液口位置设置于升降块上,洗边件32的出液口伸出升降块,升降块可通过气缸、直线电机等直线驱动结构驱动直线升降。洗边件32可升降的设置,有助于调节其出液口距离承载面311的距离,进而保证出液口距晶圆50合适的距离,进而保证滴落的化学液较好的与晶圆50的边沿位置接触,提高洗边效率。Preferably, the edge washing member 32 is movable in a direction perpendicular to the bearing surface 311. For example, the edge washing member 32 is a flexible tube. The edge washing member 32 is arranged on a lifting structure near the liquid outlet. For example, the edge washing member 32 is arranged on a lifting block near the liquid outlet. The liquid outlet of the edge washing member 32 extends out of the lifting block. The lifting block can be driven to lift linearly by a linear drive structure such as a cylinder or a linear motor. The lifting and lowering setting of the edge washing member 32 helps to adjust the distance between its liquid outlet and the bearing surface 311, thereby ensuring a suitable distance between the liquid outlet and the wafer 50, thereby ensuring that the dripping chemical liquid is in good contact with the edge of the wafer 50, and improving the edge washing efficiency.
在其他可替代的实施例中,洗边件32可以设定为沿径向方向运动,以调整设定距离L,进而调节洗边位置,以适配不通规格的晶圆。In other alternative embodiments, the edge washing member 32 may be set to move in the radial direction to adjust the set distance L, thereby adjusting the edge washing position to adapt to wafers of different specifications.
在其他可替代的实施例中,所述洗边件32的出液口可垂直指向于所述承载面311,以保证洗边件32的出液口滴出的化学液精确的落在指定位置。In other alternative embodiments, the liquid outlet of the edge washing member 32 may be vertically directed toward the bearing surface 311 to ensure that the chemical liquid dripping from the liquid outlet of the edge washing member 32 falls precisely at a designated position.
上述的半导体研磨设备中集成了研磨模块和洗边模块,洗边模块的设置,可以进行晶边状况改善。故在研磨模块研磨之前可通过洗边模块增加一洗边工艺,以去除晶圆边沿的金属层,可避免晶边金属层在研磨过程中脱落从而划伤晶圆表面。The above-mentioned semiconductor polishing equipment integrates a polishing module and an edge cleaning module. The setting of the edge cleaning module can improve the condition of the wafer edge. Therefore, before the polishing module is polished, an edge cleaning process can be added through the edge cleaning module to remove the metal layer at the edge of the wafer, which can prevent the metal layer at the edge of the wafer from falling off during the polishing process and scratching the wafer surface.
而且上述洗边模块的设置,可彻底的去除晶圆边沿的金属剥落源,在研磨前后均无金属元素残留,晶圆边沿性能一致性提高。由于金属剥落源被彻底去除,晶圆的划痕情况可被改善95%以上,且对良率有影响的剥落的金属颗粒物降至0颗,也有助于提高产品良率和可靠性。此外,此方式改善晶圆边沿状况,不仅可以改善研磨过程中晶圆的缺陷,还同样可改善后面制程的晶圆缺陷。Moreover, the setting of the above-mentioned edge cleaning module can completely remove the metal peeling source at the edge of the wafer. There is no metal element residue before and after grinding, and the consistency of wafer edge performance is improved. Since the metal peeling source is completely removed, the scratch condition of the wafer can be improved by more than 95%, and the peeling metal particles that affect the yield are reduced to 0, which also helps to improve product yield and reliability. In addition, this method improves the edge condition of the wafer, which can not only improve the defects of the wafer during the grinding process, but also improve the defects of the wafer in the subsequent process.
洗边模块的设置,一方面为了优化工艺步骤,另一方面洗边模块集成在研磨设备中,提升研磨设备的综合性能,可操控性更强,而且有助于降低晶圆的成产成本,提高良率进而提升产能。The edge washing module is set up, on the one hand, to optimize the process steps, and on the other hand, the edge washing module is integrated into the grinding equipment to improve the comprehensive performance of the grinding equipment, making it more controllable, and helping to reduce the production cost of wafers, improve the yield and thus increase production capacity.
进一步的,所述洗边模块30还包括清洗件33和清扫件34;Furthermore, the edge washing module 30 also includes a cleaning component 33 and a cleaning component 34;
所述清洗件33用于向晶圆表面通入清洗液,以清洁洗边后的晶圆。清洗液可以为洁净的纯水,清洗件33也可以为管状结构,其一端与供液设备连接,例如与纯水供液泵连接,另一端作为出液口用于向晶圆50的表面注入清洗液,达到清洗晶圆表面的效果。此外清洗件30的出液口也可以外接喷液头,以使得清洗液高压喷出,提高清洗效果。同理,清洗件33也可以沿径向运动的设置,则清洗过程中,清洗件33被驱动沿径向往复运动,且晶圆50随清洗台31自转,以达到全面清洗晶圆的效果。The cleaning part 33 is used to pass cleaning liquid into the surface of the wafer to clean the wafer after edge washing. The cleaning liquid can be clean pure water, and the cleaning part 33 can also be a tubular structure, one end of which is connected to a liquid supply device, such as a pure water liquid supply pump, and the other end is used as a liquid outlet to inject cleaning liquid into the surface of the wafer 50 to achieve the effect of cleaning the surface of the wafer. In addition, the liquid outlet of the cleaning part 30 can also be connected to an external liquid spray head so that the cleaning liquid is sprayed out at high pressure to improve the cleaning effect. Similarly, the cleaning part 33 can also be set to move radially, so that during the cleaning process, the cleaning part 33 is driven to reciprocate radially, and the wafer 50 rotates with the cleaning table 31 to achieve the effect of fully cleaning the wafer.
清扫件34例如为海绵、毛刷等。所述清扫件34相对所述洗边台31运动的设置,例如所述清扫件34沿垂直于所述承载面311的方向运动的设置,当需要清扫时,清扫件34被驱动向靠近承载面311的方向运动,与晶圆接触;当清扫完成后,则清扫件34被驱动向远离承载面311的方向运动,与晶圆分离。The cleaning member 34 is, for example, a sponge or a brush. The cleaning member 34 is arranged to move relative to the edge cleaning station 31, for example, the cleaning member 34 is arranged to move in a direction perpendicular to the carrying surface 311. When cleaning is required, the cleaning member 34 is driven to move in a direction close to the carrying surface 311 to contact the wafer; when cleaning is completed, the cleaning member 34 is driven to move in a direction away from the carrying surface 311 to separate from the wafer.
当清扫件34与所述洗边台31上的晶圆表面接触,并晶圆50随洗边台31转动时,晶圆50相对清扫件34相对运动,以清扫洗边后晶圆50表面的颗粒物,一方面可用于去除颗粒物,另一方面也利于使得附着在晶圆表面的颗粒物与晶圆表面分离。When the cleaning member 34 contacts the wafer surface on the edge washing table 31 and the wafer 50 rotates with the edge washing table 31, the wafer 50 moves relative to the cleaning member 34 to clean the particles on the surface of the wafer 50 after edge washing. On the one hand, it can be used to remove particles, and on the other hand, it is also beneficial to separate the particles attached to the wafer surface from the wafer surface.
所述清扫件34距所述洗边台31的转动中轴线a的径向距离与所述洗边件32的出液口距所述洗边台31的转动中轴线a的径向距离相等,以保证清扫件34所清扫的晶圆的位置为化学液腐蚀过的区域。The radial distance between the cleaning member 34 and the rotation center axis a of the edge washing table 31 is equal to the radial distance between the liquid outlet of the edge washing member 32 and the rotation center axis a of the edge washing table 31, so as to ensure that the position of the wafer cleaned by the cleaning member 34 is the area corroded by the chemical liquid.
此外,清扫件34也可被驱动自转,例如清扫件34包括一圆盘以及安装于圆盘上的海绵,该圆盘被驱动自转,以带动海绵自转,海绵与晶圆接触实现清扫。此时,清扫件34自转且晶圆随洗边台31转动,可保证较好的清扫效果。In addition, the cleaning member 34 can also be driven to rotate. For example, the cleaning member 34 includes a disc and a sponge mounted on the disc. The disc is driven to rotate to drive the sponge to rotate, and the sponge contacts the wafer to achieve cleaning. At this time, the cleaning member 34 rotates and the wafer rotates with the edge cleaning table 31, which can ensure a better cleaning effect.
清扫件34的加设置可以优化晶圆的边沿,例如降低晶圆边沿粗糙度,减少晶圆边沿脱落的颗粒物或者副产物,进而减小颗粒物或者副产物在研磨过程中由于转动机械摩擦力带入晶圆表面而造成的负面影响,有助于提高半导体研磨设备的研磨性能。The additional setting of the cleaning piece 34 can optimize the edge of the wafer, for example, reduce the roughness of the wafer edge, reduce the particles or by-products that fall off the wafer edge, and thereby reduce the negative impact caused by particles or by-products being brought into the wafer surface due to the rotational mechanical friction during the grinding process, thereby helping to improve the grinding performance of semiconductor grinding equipment.
其中清扫件34的直线运动可采用直线电机驱动,清扫件34的转动可采用转动电机直接驱动,清洗件33的径向运动以及升降运动可采用直线电机驱动,清洗件33和清扫件34的驱动方式可基于其运动方式灵活选择,其驱动方式为现有技术,此处不再赘述。The linear motion of the cleaning member 34 can be driven by a linear motor, the rotation of the cleaning member 34 can be directly driven by a rotary motor, the radial motion and lifting motion of the cleaning member 33 can be driven by a linear motor, and the driving mode of the cleaning member 33 and the cleaning member 34 can be flexibly selected based on their motion mode. The driving mode is existing technology and will not be repeated here.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.
上述描述仅是对发明较佳实施例的描述,并非对发明范围的任何限定,发明领域的普通技术人员根据上述揭示内容做的任何变更、修饰,均属于权利要求书的保护范围。The above description is only a description of the preferred embodiments of the invention, and is not intended to limit the scope of the invention. Any changes or modifications made by a person of ordinary skill in the art based on the above disclosure shall fall within the scope of protection of the claims.
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