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CN118693204B - A precise LED light panel packaging device based on machine vision - Google Patents

A precise LED light panel packaging device based on machine vision Download PDF

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Publication number
CN118693204B
CN118693204B CN202411189177.0A CN202411189177A CN118693204B CN 118693204 B CN118693204 B CN 118693204B CN 202411189177 A CN202411189177 A CN 202411189177A CN 118693204 B CN118693204 B CN 118693204B
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solder paste
led lamp
led
pcb board
fixed
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CN118693204A (en
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李昊宇
刘钊
黄健
汪斌
顾天翔
王卫
毛新月
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Jiangsu Tongyun Transportation Development Co ltd
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Jiangsu Tongyun Transportation Development Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67242Apparatus for monitoring, sorting or marking
    • H01L21/67259Position monitoring, e.g. misposition detection or presence detection
    • H01L21/67265Position monitoring, e.g. misposition detection or presence detection of substrates stored in a container, a magazine, a carrier, a boat or the like

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Electric Connection Of Electric Components To Printed Circuits (AREA)

Abstract

本发明公开了一种基于机器视觉的LED灯板精确封装设备,属于LED封装设备技术领域,其包括:PCB板供应系统,其通过内部设置的水平输送带自动搬运和流转PCB板,所述PCB板供应系统的一侧设置有锡膏印刷机,用于将配置好的锡膏精确涂布在PCB板的焊盘上,所述PCB板供应系统外设有LED固晶系统,所述LED固晶系统将LED芯片固定在PCB板的印刷锡膏上,所述LED固晶系统一侧设置有回流焊炉,所述回流焊炉外设置有光学封装系统,所述光学封装系统对LED灯珠灌胶封装;本发明能够根据采集的图像获悉锡膏印刷状态,以便针对不同规格LED灯珠封装中采用最佳的压固方式进行压固,提高后期粘连效果。

The invention discloses a precise packaging device for LED lamp boards based on machine vision, belonging to the technical field of LED packaging devices, comprising: a PCB board supply system, which automatically transports and circulates PCB boards through a horizontal conveyor belt arranged inside; a solder paste printer is arranged on one side of the PCB board supply system, which is used to accurately apply the configured solder paste on the pad of the PCB board; an LED solid crystal system is arranged outside the PCB board supply system, and the LED solid crystal system fixes the LED chip on the printed solder paste of the PCB board; a reflow oven is arranged on one side of the LED solid crystal system, and an optical packaging system is arranged outside the reflow oven, and the optical packaging system performs glue filling and packaging on LED lamp beads; the invention can learn the solder paste printing state according to the collected image, so as to adopt the best pressing method for the packaging of LED lamp beads with different specifications, thereby improving the later adhesion effect.

Description

一种基于机器视觉的LED灯板精确封装设备A precise LED light panel packaging device based on machine vision

技术领域Technical Field

本发明属于LED封装设备技术领域,具体是一种基于机器视觉的LED灯板精确封装设备。The invention belongs to the technical field of LED packaging equipment, and in particular is a precise packaging equipment for LED lamp panels based on machine vision.

背景技术Background Art

LED灯板封装设备是用于LED灯板制造过程中封装环节的关键设备,其主要目的是将LED芯片、支架等元件固定在灯板或PCB板上,并通过焊料连接形成完整的LED灯板,目前LED灯板封装中一般经过印刷、贴装、回流焊、热固化以及光学检测等工序,其中贴装精准度对于LED灯板生产质量影响较高,传统技术中多采用高精度伺服控制系统和精密导轨,确保贴片头能够快速而准确地移动至预定位置,将LED芯片或其他元器件精准贴装在基板上,设备生产效率高,质量规格较为整齐,但对于LED特殊灯板(PCB板上贴装不同LED芯片或灯珠),采用传统设备难以保证各个规格LED芯片较佳地压固在锡膏上,锡膏与LED芯片粘连性不强,导致后续在回流焊中LED芯片稳固性差。LED light board packaging equipment is a key equipment used in the packaging process of LED light board manufacturing. Its main purpose is to fix LED chips, brackets and other components on the light board or PCB board, and connect them through solder to form a complete LED light board. At present, LED light board packaging generally goes through printing, mounting, reflow soldering, thermal curing and optical inspection processes. Among them, the mounting accuracy has a greater impact on the production quality of LED light boards. Traditional technologies mostly use high-precision servo control systems and precision guides to ensure that the mounting head can move quickly and accurately to the predetermined position, and accurately mount the LED chip or other components on the substrate. The equipment has high production efficiency and relatively neat quality specifications. However, for special LED light boards (different LED chips or lamp beads are mounted on the PCB board), it is difficult to ensure that LED chips of various specifications are better pressed on the solder paste using traditional equipment. The adhesion between the solder paste and the LED chip is not strong, resulting in poor stability of the LED chip in the subsequent reflow soldering.

因此,有必要提供一种基于机器视觉的LED灯板精确封装设备,以解决上述背景技术中提出的问题。Therefore, it is necessary to provide a precise LED light panel packaging device based on machine vision to solve the problems raised in the above background technology.

发明内容Summary of the invention

为实现上述目的,本发明提供如下技术方案:一种基于机器视觉的LED灯板精确封装设备,其包括:PCB板供应系统,其通过内部设置的水平输送带自动搬运和流转PCB板,所述PCB板供应系统的一侧设置有锡膏印刷机,用于将配置好的锡膏精确涂布在PCB板的焊盘上,所述PCB板供应系统外设有LED固晶系统,所述LED固晶系统将LED芯片固定在PCB板的印刷锡膏上,所述LED固晶系统一侧设置有回流焊炉,所述回流焊炉将固晶后的PCB板通过预热、升温至焊锡熔点并冷却,以便焊锡膏融化将LED焊接固定在PCB板上,所述回流焊炉外设置有光学封装系统,所述光学封装系统对LED灯珠灌胶封装;To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a machine vision-based LED lamp board precision packaging equipment, comprising: a PCB board supply system, which automatically transports and circulates PCB boards through a horizontal conveyor belt arranged inside, a solder paste printer is arranged on one side of the PCB board supply system, which is used to accurately apply the configured solder paste on the pad of the PCB board, an LED crystal bonding system is arranged outside the PCB board supply system, the LED crystal bonding system fixes the LED chip on the printed solder paste of the PCB board, a reflow soldering furnace is arranged on one side of the LED crystal bonding system, the reflow soldering furnace preheats the PCB board after crystal bonding, raises the temperature to the melting point of the solder and cools it, so that the solder paste melts and fixes the LED on the PCB board by welding, an optical packaging system is arranged outside the reflow soldering furnace, and the optical packaging system performs glue filling and packaging on the LED lamp beads;

所述LED固晶系统包括固晶台,其上端面中部设有传输槽位,所述传输槽位内安装有供料输送链,各PCB板通过所述供料输送链中的载板一一水平输送;所述固晶台上位于供料输送链的一侧设置有喂料器,所述喂料器中分布有多个料槽,各所述料槽内均排布输送有LED灯珠;所述固晶台上位于传输槽位的上方安装有三轴驱动器,所述三轴驱动器上竖直设置有固晶机构,所述固晶机构将喂料器中的LED灯珠分拣并贴装在PCB板的锡膏上;The LED crystal bonding system comprises a crystal bonding platform, a transmission slot is provided in the middle of the upper end surface of the crystal bonding platform, a feeding conveyor chain is installed in the transmission slot, and each PCB board is horizontally transported one by one through the carrier in the feeding conveyor chain; a feeder is provided on one side of the feeding conveyor chain on the crystal bonding platform, a plurality of material troughs are distributed in the feeder, and LED lamp beads are arranged and transported in each of the material troughs; a three-axis driver is installed on the crystal bonding platform above the transmission slot, and a crystal bonding mechanism is vertically provided on the three-axis driver, and the crystal bonding mechanism sorts the LED lamp beads in the feeder and mounts them on the solder paste of the PCB board;

所述三轴驱动器上设置有视觉扫描模块,所述视觉扫描模块通过高清相机对PCB板进行图像采集,从而获取各固晶点位以及锡膏印刷状态;所述固晶机构根据PCB板载放高度以及PCB板上锡膏分布图像采用分拣动作将LED灯珠中心定位并接触在锡膏表层,而后所述固晶机构基于锡膏印刷状态以及LED灯珠形状规格采用最佳压固动作将LED灯珠与锡膏相压紧。The three-axis driver is provided with a visual scanning module, which collects images of the PCB board through a high-definition camera to obtain each bonding point and the solder paste printing status; the bonding mechanism adopts a sorting action to locate the center of the LED lamp bead and contact it with the surface of the solder paste according to the loading height of the PCB board and the solder paste distribution image on the PCB board, and then the bonding mechanism adopts the best pressing action to press the LED lamp bead and the solder paste tightly based on the solder paste printing status and the shape specifications of the LED lamp bead.

进一步,作为优选,所述固晶机构包括机座,其内部排列设置有多个分拣杆臂,各所述分拣杆臂均竖直连接在机座内,所述机座的下端面水平固定有连接板,所述分拣杆臂的一端穿接在连接板内;所述分拣杆臂的下端安装有负压气缸,所述负压气缸的吸气端设置有吸嘴,所述固晶机构内设置有若干个固压动力单元,所述固压动力单元与所述分拣杆臂一一对应。Further, as a preference, the crystal fixing mechanism includes a machine base, inside which a plurality of sorting lever arms are arranged, each of the sorting lever arms is vertically connected to the machine base, a connecting plate is horizontally fixed to the lower end surface of the machine base, one end of the sorting lever arm is inserted into the connecting plate; a negative pressure cylinder is installed at the lower end of the sorting lever arm, a suction nozzle is provided at the suction end of the negative pressure cylinder, and a plurality of solid pressure power units are provided in the crystal fixing mechanism, and the solid pressure power units correspond one-to-one to the sorting lever arms.

进一步,作为优选,所述固压动力单元包括固定缸,所述固定缸内密封滑动设置有活塞,所述活塞的下方固定有轴杆,所述轴杆滑动穿接在固定缸上,所述轴杆的下端与所述分拣杆臂相连接;所述固定缸的一侧下方连接有液压管;Further, as a preference, the solid pressure power unit comprises a fixed cylinder, a piston is sealingly and slidably arranged in the fixed cylinder, a shaft is fixed below the piston, the shaft is slidably connected to the fixed cylinder, and the lower end of the shaft is connected to the sorting rod arm; a hydraulic pipe is connected below one side of the fixed cylinder;

所述固定缸内位于活塞的上方还滑动连接有密封塞,所述密封塞上中心连接有内杆,所述轴杆内设位空心结构,所述内杆滑动连接在轴杆内,所述连接板内滑动连接有套管,所述分拣杆臂与套管相固定,并通过所述套管与连接板相滑动连接,所述负压气缸的上端通过弹簧支杆与所述套管相滑动连接,所述内杆的一端与所述弹簧支杆相固定;所述固定缸的上端连接有气压管;A sealing plug is slidably connected above the piston in the fixed cylinder, an inner rod is connected to the center of the sealing plug, a hollow structure is arranged in the shaft rod, the inner rod is slidably connected in the shaft rod, a sleeve is slidably connected in the connecting plate, the sorting rod arm is fixed to the sleeve, and is slidably connected to the connecting plate through the sleeve, the upper end of the negative pressure cylinder is slidably connected to the sleeve through a spring support rod, and one end of the inner rod is fixed to the spring support rod; the upper end of the fixed cylinder is connected to a pneumatic tube;

所述吸嘴下方的LED灯珠向下与锡膏压固中,负压气缸上的弹簧支杆逐步收缩。The LED lamp beads under the suction nozzle are pressed downward with the solder paste, and the spring support rod on the negative pressure cylinder is gradually contracted.

进一步,作为优选,所述固压动力单元在固晶机构的分拣动作中,通过液压管逐步对固定缸内抽送液压油,使得活塞下方的轴杆向下滑动;同时气压管对固定缸内输送,所述密封塞上的内杆与轴杆同步向下滑动,从而使得内杆下方的负压气缸逐步接近PCB板,吸嘴下方的LED灯珠与锡膏相接触;Further, as a preferred embodiment, during the sorting action of the crystal bonding mechanism, the solid pressure power unit gradually pumps hydraulic oil into the fixed cylinder through the hydraulic pipe, so that the shaft rod below the piston slides downward; at the same time, the air pressure pipe transports the oil into the fixed cylinder, and the inner rod on the sealing plug slides downward synchronously with the shaft rod, so that the negative pressure cylinder below the inner rod gradually approaches the PCB board, and the LED lamp bead below the suction nozzle contacts the solder paste;

所述固压动力单元在固晶机构压固动作中,气压管对固定缸内的气压进行输送调节,使得LED灯珠随内杆压固在锡膏上。During the pressing action of the crystal bonding mechanism, the air pressure pipe of the solid pressure power unit conveys and adjusts the air pressure in the fixed cylinder, so that the LED lamp bead is pressed and fixed on the solder paste along with the inner rod.

进一步,作为优选,所述机座的下方固定有安装盘,所述安装盘内滑动连接有滑套,所述分拣杆臂中心连接在滑套内,所述滑套上同轴设置有调节套;Further, as a preference, a mounting plate is fixed below the machine base, a sliding sleeve is slidably connected in the mounting plate, the center of the sorting lever arm is connected in the sliding sleeve, and an adjusting sleeve is coaxially arranged on the sliding sleeve;

所述调节套的侧壁开设有若干导槽,所述内杆的侧壁上固定有销轴,所述销轴沿所述导槽内壁滑动。The side wall of the adjusting sleeve is provided with a plurality of guide grooves, and a pin is fixed on the side wall of the inner rod, and the pin slides along the inner wall of the guide groove.

进一步,作为优选,所述密封塞与活塞之间形成密封腔,所述密封腔内填充有保护气。Further, preferably, a sealing cavity is formed between the sealing plug and the piston, and the sealing cavity is filled with protective gas.

进一步,作为优选,所述调节套与滑套相转动连接,所述滑套上固定有微型电机,所述微型电机的输出端通过齿轮啮合作用与所述调节套相连接传动,且所述调节套转动安装在分拣杆臂上;Further, as a preference, the adjustment sleeve is rotatably connected to the sliding sleeve, a micro motor is fixed on the sliding sleeve, an output end of the micro motor is connected to the adjustment sleeve for transmission through gear meshing, and the adjustment sleeve is rotatably mounted on the sorting lever arm;

所述密封塞上转动连接有旋转盘,所述内杆通过旋转盘与密封塞滑动连接,其中一个所述导槽的横截面呈斜线结构,所述内杆在向下滑动调节中通过销轴与导槽的滑动作用产生同步旋转。The sealing plug is rotatably connected to a rotating disk, and the inner rod is slidably connected to the sealing plug via the rotating disk. The cross section of one of the guide grooves is an oblique structure, and the inner rod generates synchronous rotation during downward sliding adjustment through the sliding action of the pin shaft and the guide groove.

进一步,作为优选,其余所述导槽的横截面为弧形结构或波纹形结构。Further, preferably, the cross-sections of the remaining guide grooves are arc-shaped or corrugated.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:

本发明LED灯板精确封装中采用的LED固晶系统既能够通过视觉扫描模块扫描获取固晶点位(即锡膏印刷位置),从而方便对LED灯珠进行精准贴装,同时也能够根据采集的图像获悉锡膏印刷状态,以便针对不同规格LED灯珠封装中采用最佳的压固方式进行压固,提高后期粘连效果,灵活适应多样化的生产需求,减少不良品率。The LED die bonding system used in the precise packaging of the LED lamp board of the present invention can not only obtain the die bonding point (i.e., the solder paste printing position) by scanning with a visual scanning module, thereby facilitating the precise mounting of the LED lamp beads, but can also obtain the solder paste printing status according to the collected image, so as to adopt the best pressing method for the packaging of LED lamp beads of different specifications, thereby improving the later adhesion effect, flexibly adapting to diversified production needs, and reducing the defective product rate.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明的整体流程结构示意图;FIG1 is a schematic diagram of the overall process structure of the present invention;

图2为本发明中LED固晶系统的结构示意图;FIG2 is a schematic diagram of the structure of the LED die bonding system of the present invention;

图3为本发明中固晶机构的结构示意图;FIG3 is a schematic diagram of the structure of a crystal bonding mechanism in the present invention;

图4为图3中A处结构的内剖图;FIG4 is an internal cross-sectional view of the structure at position A in FIG3 ;

图5为本发明中安装盘与分拣杆臂的结构示意图;FIG5 is a schematic diagram of the structure of the mounting plate and the sorting lever arm in the present invention;

图6为本发明中调节套的结构示意图;FIG6 is a schematic diagram of the structure of the adjustment sleeve in the present invention;

图7为本发明中斜线结构导槽的示意图;FIG7 is a schematic diagram of a guide groove with an oblique structure in the present invention;

图8为本发明中波纹形结构导槽的示意图;FIG8 is a schematic diagram of a guide groove of a corrugated structure in the present invention;

图9为本发明中弧形结构导槽的示意图;FIG9 is a schematic diagram of an arc-shaped guide groove in the present invention;

图中:1、LED固晶系统;11、固晶台;12、供料输送链;13、喂料器;14、三轴驱动器;2、固晶机构;21、机座;22、分拣杆臂;23、连接板;24、负压气缸;25、吸嘴;26、套管;27、弹簧支杆;31、固定缸;32、活塞;33、轴杆;34、液压管;35、密封塞;36、内杆;37、气压管;4、安装盘;41、滑套;42、调节套;43、导槽;44、微型电机。In the figure: 1. LED crystal bonding system; 11. Crystal bonding table; 12. Feeding conveyor chain; 13. Feeder; 14. Three-axis drive; 2. Crystal bonding mechanism; 21. Machine base; 22. Sorting rod arm; 23. Connecting plate; 24. Negative pressure cylinder; 25. Suction nozzle; 26. Sleeve; 27. Spring support rod; 31. Fixed cylinder; 32. Piston; 33. Shaft rod; 34. Hydraulic pipe; 35. Sealing plug; 36. Inner rod; 37. Air pressure pipe; 4. Mounting plate; 41. Sliding sleeve; 42. Adjusting sleeve; 43. Guide groove; 44. Micro motor.

具体实施方式DETAILED DESCRIPTION

请参阅图1-图9,本发明实施例中,一种基于机器视觉的LED灯板精确封装设备,其包括:PCB板供应系统,其通过内部设置的水平输送带自动搬运和流转PCB板,所述PCB板供应系统的一侧设置有锡膏印刷机,用于将配置好的锡膏精确涂布在PCB板的焊盘上,所述PCB板供应系统外设有LED固晶系统1,所述LED固晶系统1将LED芯片固定在PCB板的印刷锡膏上,所述LED固晶系统1一侧设置有回流焊炉,所述回流焊炉将固晶后的PCB板通过预热、升温至焊锡熔点并冷却,以便焊锡膏融化将LED焊接固定在PCB板上,所述回流焊炉外设置有光学封装系统,所述光学封装系统对LED灯珠灌胶封装;Please refer to Figures 1 to 9. In the embodiment of the present invention, a precise packaging device for LED lamp boards based on machine vision includes: a PCB board supply system, which automatically transports and circulates PCB boards through a horizontal conveyor belt arranged inside, a solder paste printer is arranged on one side of the PCB board supply system, which is used to accurately apply the configured solder paste on the pads of the PCB board, an LED crystal bonding system 1 is arranged outside the PCB board supply system, and the LED crystal bonding system 1 fixes the LED chip on the printed solder paste of the PCB board, a reflow soldering furnace is arranged on one side of the LED crystal bonding system 1, and the reflow soldering furnace preheats the PCB board after crystal bonding, raises the temperature to the melting point of the solder and cools it, so that the solder paste melts and fixes the LED on the PCB board by welding, and an optical packaging system is arranged outside the reflow soldering furnace, and the optical packaging system performs glue filling and packaging on the LED lamp beads;

所述LED固晶系统1包括固晶台11,其上端面中部设有传输槽位,所述传输槽位内安装有供料输送链12,各PCB板通过所述供料输送链12中的载板一一水平输送;所述固晶台11上位于供料输送链12的一侧设置有喂料器13,所述喂料器13中分布有多个料槽,各所述料槽内均排布输送有LED灯珠;所述固晶台11上位于传输槽位的上方安装有三轴驱动器14,所述三轴驱动器14上竖直设置有固晶机构2,所述固晶机构2将喂料器13中的LED灯珠分拣并贴装在PCB板的锡膏上;The LED crystal bonding system 1 comprises a crystal bonding platform 11, a transmission slot is provided in the middle of the upper end surface thereof, a feeding conveyor chain 12 is installed in the transmission slot, and each PCB board is horizontally transported one by one through the carrier plate in the feeding conveyor chain 12; a feeder 13 is provided on the crystal bonding platform 11 at one side of the feeding conveyor chain 12, and a plurality of material troughs are distributed in the feeder 13, and LED lamp beads are arranged and transported in each of the material troughs; a three-axis driver 14 is installed on the crystal bonding platform 11 above the transmission slot, and a crystal bonding mechanism 2 is vertically provided on the three-axis driver 14, and the crystal bonding mechanism 2 sorts the LED lamp beads in the feeder 13 and mounts them on the solder paste of the PCB board;

所述三轴驱动器14上设置有视觉扫描模块,所述视觉扫描模块通过高清相机对PCB板进行图像采集,从而获取各固晶点位以及锡膏印刷状态;所述固晶机构2根据PCB板载放高度以及PCB板上锡膏分布图像采用分拣动作将LED灯珠中心定位并接触在锡膏表层,而后所述固晶机构2基于锡膏印刷状态以及LED灯珠形状规格采用最佳压固动作将LED灯珠与锡膏相压紧,其具备以下显著优势:The three-axis driver 14 is provided with a visual scanning module, which collects images of the PCB board through a high-definition camera to obtain each bonding point and the solder paste printing status; the bonding mechanism 2 uses a sorting action to locate the center of the LED lamp bead and contact it with the solder paste surface according to the PCB board loading height and the solder paste distribution image on the PCB board, and then the bonding mechanism 2 uses the best pressing action based on the solder paste printing status and the shape specifications of the LED lamp bead to press the LED lamp bead and the solder paste tightly, which has the following significant advantages:

第一、高清相机的图像采集与处理技术,能够精确识别PCB板上的固晶点位及锡膏状态,确保LED灯珠被准确定位至目标位置,提高了贴装的精度和一致性;First, the image acquisition and processing technology of the high-definition camera can accurately identify the die bonding points and solder paste status on the PCB board, ensuring that the LED lamp beads are accurately positioned at the target position, improving the accuracy and consistency of mounting;

第二、固晶机构能够根据PCB板的实际高度及锡膏分布情况调整其动作,因此即便在生产过程中遇到板面不平整或锡膏印刷的微小差异,系统也能自动优化固晶过程,保持高质量的组装效果;Second, the die bonding mechanism can adjust its action according to the actual height of the PCB board and the distribution of solder paste. Therefore, even if the board surface is uneven or there is a slight difference in solder paste printing during the production process, the system can automatically optimize the die bonding process to maintain high-quality assembly results.

第三、结合锡膏印刷状态和LED灯珠的具体规格,固晶机构执行最佳压固动作,既确保了LED灯珠与锡膏的牢固结合,又避免了过度压力可能引起的锡膏溢出或灯珠损坏,提升了焊接质量和成品率。Third, combined with the solder paste printing status and the specific specifications of the LED lamp beads, the crystal bonding mechanism performs the best pressing action, which not only ensures the firm bonding of the LED lamp beads and the solder paste, but also avoids solder paste overflow or lamp bead damage caused by excessive pressure, thereby improving the welding quality and yield rate.

本实施例中,所述固晶机构2包括机座21,其内部排列设置有多个分拣杆臂22,各所述分拣杆臂22均竖直连接在机座21内,所述机座21的下端面水平固定有连接板23,所述分拣杆臂22的一端穿接在连接板23内;所述分拣杆臂22的下端安装有负压气缸24,所述负压气缸24的吸气端设置有吸嘴25,所述固晶机构2内设置有若干个固压动力单元,所述固压动力单元与所述分拣杆臂22一一对应,也就是固压动力单元能够通过控制分拣杆臂22上下滑动,从而使得负压气缸上负压吸附的LED灯珠进行一一压固贴装。In the present embodiment, the solid crystal mechanism 2 comprises a machine base 21, inside which a plurality of sorting lever arms 22 are arranged, each of the sorting lever arms 22 is vertically connected to the machine base 21, a connecting plate 23 is horizontally fixed to the lower end surface of the machine base 21, one end of the sorting lever arm 22 is connected to the connecting plate 23; a negative pressure cylinder 24 is installed at the lower end of the sorting lever arm 22, a suction nozzle 25 is provided at the suction end of the negative pressure cylinder 24, and a plurality of solid pressure power units are provided in the solid crystal mechanism 2, and the solid pressure power units correspond one to one with the sorting lever arms 22, that is, the solid pressure power units can control the sorting lever arms 22 to slide up and down, so that the LED lamp beads adsorbed by the negative pressure on the negative pressure cylinder are pressed and mounted one by one.

作为较佳的实施例,所述固压动力单元包括固定缸31,所述固定缸内密封滑动设置有活塞32,所述活塞32的下方固定有轴杆33,所述轴杆33滑动穿接在固定缸31上,所述轴杆33的下端与所述分拣杆臂22相连接;所述固定缸31的一侧下方连接有液压管34;其中,当液压管向固定缸内输送液压油时,分拣杆臂22随轴杆33向上滑动;As a preferred embodiment, the solid pressure power unit includes a fixed cylinder 31, a piston 32 is sealed and slidably arranged in the fixed cylinder, a shaft 33 is fixed below the piston 32, the shaft 33 is slidably connected to the fixed cylinder 31, and the lower end of the shaft 33 is connected to the sorting lever arm 22; a hydraulic pipe 34 is connected below one side of the fixed cylinder 31; wherein, when the hydraulic pipe delivers hydraulic oil into the fixed cylinder, the sorting lever arm 22 slides upward along with the shaft 33;

所述固定缸31内位于活塞32的上方还滑动连接有密封塞35,所述密封塞35上中心连接有内杆36,所述轴杆33内设位空心结构,所述内杆36滑动连接在轴杆33内,所述连接板23内滑动连接有套管26,所述分拣杆臂22与套管26相固定,并通过所述套管26与连接板23相滑动连接,所述负压气缸24的上端通过弹簧支杆27与所述套管26相滑动连接,所述内杆36的一端与所述弹簧支杆27相固定;所述固定缸31的上端连接有气压管37;A sealing plug 35 is slidably connected above the piston 32 in the fixed cylinder 31, and an inner rod 36 is connected to the center of the sealing plug 35. A hollow structure is arranged in the shaft rod 33, and the inner rod 36 is slidably connected in the shaft rod 33. A sleeve 26 is slidably connected in the connecting plate 23. The sorting lever arm 22 is fixed to the sleeve 26 and slidably connected to the connecting plate 23 through the sleeve 26. The upper end of the negative pressure cylinder 24 is slidably connected to the sleeve 26 through the spring support rod 27, and one end of the inner rod 36 is fixed to the spring support rod 27; the upper end of the fixed cylinder 31 is connected to the air pressure pipe 37;

所述吸嘴25下方的LED灯珠向下与锡膏压固中,负压气缸24上的弹簧支杆27逐步收缩,也就是弹簧支杆被设置为两段可收缩结构,其杆外套设有弹簧,因此LED灯珠向下压固时,弹簧支杆通过弹簧进行弹性内收。As the LED lamp bead under the suction nozzle 25 is pressed downward with the solder paste, the spring support rod 27 on the negative pressure cylinder 24 gradually contracts, that is, the spring support rod is configured as a two-section retractable structure, and a spring is disposed on the outer sleeve of the rod. Therefore, when the LED lamp bead is pressed downward, the spring support rod is elastically retracted by the spring.

本实施例中,所述固压动力单元在固晶机构2的分拣动作中,通过液压管34逐步对固定缸31内抽送液压油,使得活塞32下方的轴杆33向下滑动;同时气压管37对固定缸31内输送,所述密封塞35上的内杆36与轴杆33同步向下滑动,从而使得内杆36下方的负压气缸24逐步接近PCB板,吸嘴25下方的LED灯珠与锡膏相接触;In this embodiment, during the sorting action of the crystal bonding mechanism 2, the solid pressure power unit gradually pumps hydraulic oil into the fixed cylinder 31 through the hydraulic pipe 34, so that the shaft rod 33 below the piston 32 slides downward; at the same time, the air pressure pipe 37 transports the fixed cylinder 31, and the inner rod 36 on the sealing plug 35 slides downward synchronously with the shaft rod 33, so that the negative pressure cylinder 24 below the inner rod 36 gradually approaches the PCB board, and the LED lamp bead below the suction nozzle 25 contacts the solder paste;

所述固压动力单元在固晶机构2压固动作中,气压管37对固定缸31内的气压进行输送调节,使得LED灯珠随内杆36压固在锡膏上,因此对于不同规格LED灯珠压固,可通过气压管37控制内杆36滑动到不同高度,以便调节LED灯珠压固力度。When the solid-pressing power unit is in the solid-crystal fixing mechanism 2 solidifying action, the air pressure tube 37 conveys and adjusts the air pressure in the fixed cylinder 31, so that the LED lamp beads are pressed onto the solder paste along with the inner rod 36. Therefore, for the solidification of LED lamp beads of different specifications, the air pressure tube 37 can be used to control the inner rod 36 to slide to different heights, so as to adjust the solidification force of the LED lamp beads.

本实施例中,所述机座21的下方固定有安装盘4,所述安装盘4内滑动连接有滑套41,所述分拣杆臂22中心连接在滑套41内,所述滑套41上同轴设置有调节套42;In this embodiment, a mounting plate 4 is fixed below the base 21, a sliding sleeve 41 is slidably connected inside the mounting plate 4, the center of the sorting lever arm 22 is connected inside the sliding sleeve 41, and an adjusting sleeve 42 is coaxially arranged on the sliding sleeve 41;

所述调节套42的侧壁开设有若干导槽43,所述内杆36的侧壁上固定有销轴,所述销轴沿所述导槽43内壁滑动,从而使得内杆36能够在销轴与导槽43的滑动中产生偏转。The side wall of the adjustment sleeve 42 is provided with a plurality of guide grooves 43 , and a pin is fixed on the side wall of the inner rod 36 . The pin slides along the inner wall of the guide groove 43 , so that the inner rod 36 can deflect during the sliding between the pin and the guide groove 43 .

本实施例中,所述密封塞35与活塞32之间形成密封腔,所述密封腔内填充有保护气,尤其在LED灯珠压固中,密封腔中的保护气能够在密封塞35滑动中逐步压缩,使得内杆36滑动精度越来越高,形成对LED灯珠压固中的防护效果,避免内杆过度位移导致压固力度超出阈值。In this embodiment, a sealed cavity is formed between the sealing plug 35 and the piston 32, and the sealed cavity is filled with protective gas. Especially during the pressing of the LED lamp beads, the protective gas in the sealed cavity can be gradually compressed during the sliding of the sealing plug 35, so that the sliding accuracy of the inner rod 36 becomes higher and higher, forming a protective effect during the pressing of the LED lamp beads, and preventing excessive displacement of the inner rod from causing the pressing force to exceed the threshold.

作为较佳的实施例,所述调节套42与滑套41相转动连接,所述滑套41上固定有微型电机44,所述微型电机44的输出端通过齿轮啮合作用与所述调节套42相连接传动,且所述调节套42转动安装在分拣杆臂22上;从而能够通过转动控制调节套42上的不同导槽43位移至销轴处,以便销轴沿指定导槽43滑动;As a preferred embodiment, the adjusting sleeve 42 is rotatably connected to the sliding sleeve 41, a micro motor 44 is fixed on the sliding sleeve 41, the output end of the micro motor 44 is connected to the adjusting sleeve 42 for transmission through gear meshing, and the adjusting sleeve 42 is rotatably mounted on the sorting lever arm 22; thus, different guide grooves 43 on the adjusting sleeve 42 can be controlled by rotation to move to the pin shaft, so that the pin shaft slides along the designated guide groove 43;

所述密封塞35上转动连接有旋转盘,所述内杆36通过旋转盘与密封塞35滑动连接,其中一个所述导槽43的横截面呈斜线结构,所述内杆36在向下滑动调节中通过销轴与导槽43的滑动作用产生同步旋转。The sealing plug 35 is rotatably connected to a rotating disk, and the inner rod 36 is slidably connected to the sealing plug 35 via the rotating disk. The cross section of one of the guide grooves 43 is an oblique structure, and the inner rod 36 generates synchronous rotation through the sliding action of the pin shaft and the guide groove 43 during downward sliding adjustment.

本实施例中,其余所述导槽43的横截面为弧形结构或波纹形结构;In this embodiment, the cross-section of the remaining guide grooves 43 is an arc-shaped structure or a corrugated structure;

其中,当销轴与斜线结构的导槽43相滑动时,内杆36向下滑动使得LED灯珠逐步压固在锡膏上,同时内杆36通过销轴沿斜线结构的导槽43产生相应角度偏转,从而使得LED灯珠下方的锡膏产生完全扩散,LED灯珠原位斜方向贴装;When the pin shaft slides with the guide groove 43 of the oblique structure, the inner rod 36 slides downward so that the LED lamp bead is gradually pressed and fixed on the solder paste. At the same time, the inner rod 36 deflects at a corresponding angle along the guide groove 43 of the oblique structure through the pin shaft, so that the solder paste under the LED lamp bead is completely diffused, and the LED lamp bead is mounted in the original position in an oblique direction.

当销轴与弧形结构的导槽43相滑动时,内杆36向下滑动使得LED灯珠逐步压固在锡膏上,同时内杆36通过销轴沿弧形结构的导槽43产生相应角度偏转并复位,从而使得LED灯珠下方的锡膏产生完全扩散,LED灯珠原位正方向贴装;When the pin shaft slides with the guide groove 43 of the arc structure, the inner rod 36 slides downward so that the LED lamp bead is gradually pressed and fixed on the solder paste. At the same time, the inner rod 36 deflects and resets at a corresponding angle along the guide groove 43 of the arc structure through the pin shaft, so that the solder paste under the LED lamp bead is completely diffused, and the LED lamp bead is mounted in the original position in the positive direction.

当销轴与波纹形结构的导槽43相滑动时,内杆36向下滑动使得LED灯珠逐步压固在锡膏上,同时内杆36通过销轴沿波纹形结构的导槽43产生小幅度高频率的偏转复位,从而使得LED灯珠下方的锡膏产生小范围均匀扩散,LED灯珠原位正方向贴装。When the pin shaft slides with the guide groove 43 of the corrugated structure, the inner rod 36 slides downward so that the LED lamp bead is gradually pressed onto the solder paste. At the same time, the inner rod 36 generates a small-amplitude and high-frequency deflection reset along the guide groove 43 of the corrugated structure through the pin shaft, so that the solder paste under the LED lamp bead is evenly diffused in a small range, and the LED lamp bead is mounted in the original position in the positive direction.

以上所述的,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims (5)

1. LED lamp plate precision packaging equipment based on machine vision, its characterized in that: it comprises the following steps: the PCB board supply system is used for automatically carrying and circulating the PCB board through a horizontal conveying belt arranged inside, one side of the PCB board supply system is provided with a solder paste printer for accurately coating the prepared solder paste on a bonding pad of the PCB board, an LED crystal fixing system (1) is arranged outside the PCB board supply system, an LED chip is fixed on the printed solder paste of the PCB board by the LED crystal fixing system (1), one side of the LED crystal fixing system (1) is provided with a reflow oven, the reflow oven preheats and heats the PCB board after crystal fixing to a soldering tin melting point and cools the soldering tin melting point so that the soldering tin melting point is used for fixing the LED welding on the PCB board, and an optical packaging system is arranged outside the reflow oven and used for encapsulating LED lamp beads;
The LED die bonding system (1) comprises a die bonding table (11), wherein a transmission slot is arranged in the middle of the upper end surface of the die bonding table, a feeding conveying chain (12) is arranged in the transmission slot, and each PCB is horizontally conveyed one by one through a carrier plate in the feeding conveying chain (12); a feeder (13) is arranged on one side of the die bonding table (11) positioned on the feeding conveying chain (12), a plurality of material grooves are distributed in the feeder (13), and LED lamp beads are distributed and conveyed in each material groove; a triaxial driver (14) is arranged above the transmission slot position on the die bonding table (11), a die bonding mechanism (2) is vertically arranged on the triaxial driver (14), and the die bonding mechanism (2) sorts and pastes LED lamp beads in the feeder (13) on solder paste of a PCB;
The three-axis driver (14) is provided with a visual scanning module, and the visual scanning module acquires images of the PCB through a high-definition camera so as to acquire each die bonding point and a solder paste printing state; the LED lamp beads are positioned at the center and contacted with the surface layer of the solder paste by the die bonding mechanism (2) according to the loading height of the PCB and the solder paste distribution image on the PCB, and then the LED lamp beads and the solder paste are pressed by the die bonding mechanism (2) by adopting the optimal pressing and bonding action based on the solder paste printing state and the shape specification of the LED lamp beads;
The die bonding mechanism (2) comprises a base (21), a plurality of sorting lever arms (22) are arranged in the base (21), each sorting lever arm (22) is vertically connected in the base (21), a connecting plate (23) is horizontally fixed on the lower end face of the base (21), and one end of each sorting lever arm (22) is connected in the connecting plate (23) in a penetrating mode; the lower end of the sorting lever arm (22) is provided with a negative pressure cylinder (24), the air suction end of the negative pressure cylinder (24) is provided with a suction nozzle (25), a plurality of solid compression power units are arranged in the solid crystal mechanism (2), and the solid compression power units are in one-to-one correspondence with the sorting lever arm (22);
The fixed pressure power unit comprises a fixed cylinder (31), a piston (32) is arranged in the fixed cylinder (31) in a sealing sliding manner, a shaft lever (33) is fixed below the piston (32), the shaft lever (33) is connected to the fixed cylinder (31) in a sliding and penetrating manner, and the lower end of the shaft lever (33) is connected with the sorting lever arm (22); a hydraulic pipe (34) is connected below one side of the fixed cylinder (31);
a sealing plug (35) is further connected to the upper portion of the piston (32) in the fixed cylinder (31) in a sliding manner, an inner rod (36) is connected to the upper center of the sealing plug (35), a hollow structure is arranged in the shaft rod (33), the inner rod (36) is connected to the shaft rod (33) in a sliding manner, a sleeve (26) is connected to the connecting plate (23) in a sliding manner, the sorting lever arm (22) is fixed to the sleeve (26) and is connected to the connecting plate (23) in a sliding manner through the sleeve (26), the upper end of the negative pressure cylinder (24) is connected to the sleeve (26) in a sliding manner through a spring strut (27), and one end of the inner rod (36) is fixed to the spring strut (27); the upper end of the fixed cylinder (31) is connected with a pneumatic tube (37);
In the process that the LED lamp beads below the suction nozzle (25) are downwards pressed and fixed with solder paste, a spring support rod (27) on the negative pressure cylinder (24) is gradually contracted;
A mounting disc (4) is fixed below the base (21), a sliding sleeve (41) is connected in a sliding manner in the mounting disc (4), the center of the sorting lever arm (22) is connected in the sliding sleeve (41), and an adjusting sleeve (42) is coaxially arranged on the sliding sleeve (41);
The side wall of the adjusting sleeve (42) is provided with a plurality of guide grooves (43), a pin shaft is fixed on the side wall of the inner rod (36), and the pin shaft slides along the inner wall of the guide grooves (43).
2. The machine vision-based precise LED lamp panel packaging device according to claim 1, wherein: in the sorting action of the die bonding mechanism (2), the die bonding power unit pumps hydraulic oil into the fixed cylinder (31) step by step through the hydraulic pipe (34) so that the shaft lever (33) below the piston (32) slides downwards; simultaneously, the air pressure pipe (37) conveys the inside of the fixed cylinder (31), and the inner rod (36) on the sealing plug (35) and the shaft rod (33) synchronously slide downwards, so that the negative pressure air cylinder (24) below the inner rod (36) gradually approaches the PCB, and the LED lamp beads below the suction nozzle (25) are in contact with solder paste;
In the die bonding action of the die bonding mechanism (2), the air pressure pipe (37) conveys and adjusts the air pressure in the fixed cylinder (31) so that the LED lamp beads are pressed and fixed on the solder paste along with the inner rod (36).
3. The machine vision-based precise LED lamp panel packaging device according to claim 1, wherein: a sealing cavity is formed between the sealing plug (35) and the piston (32), and the sealing cavity is filled with protective gas.
4. The machine vision-based precise LED lamp panel packaging device according to claim 1, wherein: the adjusting sleeve (42) is rotationally connected with the sliding sleeve (41), a micro motor (44) is fixed on the sliding sleeve (41), the output end of the micro motor (44) is in transmission connection with the adjusting sleeve (42) through a gear meshing effect, and the adjusting sleeve (42) is rotationally arranged on the sorting lever arm (22);
the rotary disc is rotationally connected to the sealing plug (35), the inner rod (36) is in sliding connection with the sealing plug (35) through the rotary disc, the cross section of one guide groove (43) is of a diagonal structure, and the inner rod (36) synchronously rotates under the sliding action of the pin shaft and the guide groove (43) in downward sliding adjustment.
5. The machine vision-based precise LED lamp panel packaging device according to claim 4, wherein: the cross section of the rest of the guide grooves (43) is of an arc-shaped structure or a corrugated structure.
CN202411189177.0A 2024-08-28 2024-08-28 A precise LED light panel packaging device based on machine vision Active CN118693204B (en)

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JP2004014698A (en) * 2002-06-05 2004-01-15 On Denshi Kk Simple mounter
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JP2004014698A (en) * 2002-06-05 2004-01-15 On Denshi Kk Simple mounter
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