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CN118684043B - Winding device with self-adaptive control of parameters in automatic winding process of bandage - Google Patents

Winding device with self-adaptive control of parameters in automatic winding process of bandage Download PDF

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Publication number
CN118684043B
CN118684043B CN202411192163.4A CN202411192163A CN118684043B CN 118684043 B CN118684043 B CN 118684043B CN 202411192163 A CN202411192163 A CN 202411192163A CN 118684043 B CN118684043 B CN 118684043B
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CN
China
Prior art keywords
bandage
winding
control
rod
driving
Prior art date
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Application number
CN202411192163.4A
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Chinese (zh)
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CN118684043A (en
Inventor
李飞烨
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Hangzhou Jiangnanshijia Pharmaceutical Co ltd
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Hangzhou Jiangnanshijia Pharmaceutical Co ltd
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Priority to CN202411192163.4A priority Critical patent/CN118684043B/en
Publication of CN118684043A publication Critical patent/CN118684043A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/18Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
    • B65H23/188Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web
    • B65H23/1888Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web and controlling web tension
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H16/00Unwinding, paying-out webs
    • B65H16/10Arrangements for effecting positive rotation of web roll
    • B65H16/103Arrangements for effecting positive rotation of web roll in which power is applied to web-roll spindle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/08Web-winding mechanisms
    • B65H18/10Mechanisms in which power is applied to web-roll spindle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/26Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers

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  • Winding Of Webs (AREA)

Abstract

The invention discloses a winding device for self-adaptive control of parameters in an automatic winding process of a bandage, which relates to the technical field of winding of the bandage and comprises a device platform, wherein one end of the top surface of the device platform is provided with a bandage feeding disc, a driving mechanism is arranged at the bottom of the top surface of the device platform, which is close to the bandage feeding disc, the driving mechanism is used for controlling the rotating speed of the bandage feeding disc, a tension control mechanism is arranged at one side of the driving mechanism, which is far away from the bandage feeding disc, the tension control mechanism is used for controlling the tension of the bandage, an automatic shearing mechanism is arranged at one side of the tension control mechanism, which is far away from the driving mechanism, the automatic shearing mechanism is used for automatically shearing the bandage, a winding mechanism is arranged at the other end of the top surface of the device platform, the winding mechanism is used for winding the bandage to form a stretched coil, and a conveying mechanism is arranged at the top of the winding mechanism.

Description

Winding device with self-adaptive control of parameters in automatic winding process of bandage
Technical Field
The invention relates to the technical field of wound bandages, in particular to a wound device for adaptively controlling parameters of an automatic wound bandages process.
Background
The bandages are gauze belts for bandaging wound positions or affected parts, are common medical supplies, have a plurality of different types and a plurality of bandaging methods, need to select proper types and bandaging methods according to injured parts, and provide bandages with the same length and even winding when the bandages are produced at present, so that medical staff can conveniently bandage patients;
The existing bandage winding device, such as a medical bandage winding method and device disclosed in Chinese patent application publication No. CN107777417A and a gauze bandage winding machine with an automatic paper core, disclosed in Chinese patent application publication No. CN108516376A, can provide a bandage with stable speed when a bandage roll is produced, but the bandage supply speed of the bandage roll required by the winding process is changed, so that the tightness of the bandage is different in the winding process of the bandage roll, and the winding consistency of the bandage roll is affected.
Disclosure of Invention
In order to overcome the technical problems described above, the present invention is directed to a winding device for adaptively controlling parameters of an automatic winding process of a bandage, so as to solve the problem that in the prior art, when a bandage winding device is used for producing a bandage roll, a stable speed of the bandage is provided, but the bandage supply speed required by the bandage roll in the winding process is changed, and the bandage is loosened during the winding process of the bandage roll, so that the winding uniformity of the bandage roll is poor.
The aim of the invention can be achieved by the following technical scheme:
The utility model provides an automatic winding process parameter self-adaptation control's of bandage device, including the device platform, its top surface one end is provided with the bandage feed tray, be provided with actuating mechanism in the bottom position that the top surface of device platform is close to the bandage feed tray, actuating mechanism is used for controlling the rotational speed of bandage feed tray, one side that actuating mechanism kept away from the bandage feed tray is provided with tension control mechanism, tension control mechanism is used for controlling the tensioning force of bandage, one side that tension control mechanism kept away from actuating mechanism is provided with automatic shearing mechanism, automatic shearing mechanism is used for automatic shearing the bandage, be provided with the mechanism of winding up at the other end of device platform top surface, the mechanism of winding up is used for winding up the bandage and forms the bandage roll, top at the mechanism of winding up is provided with conveying mechanism, conveying mechanism receives and carries the bandage roll, actuating mechanism is based on the speed of winding up of mechanism and is controlled the rotational speed of bandage feed tray.
As a further scheme of the invention, the driving mechanism comprises a movable seat, one side of the movable seat is fixedly connected with a telescopic seat, and one end of the telescopic seat far away from the movable seat is provided with a driving roller through a bearing.
As a further scheme of the invention, the tension control mechanism comprises a fixed seat, the top of the fixed seat is fixedly connected with a hydraulic cylinder, the top of the hydraulic cylinder is provided with a tensioning wheel, and the outer side of the tensioning wheel is provided with a bearing seat.
As a further scheme of the invention, the output end of the hydraulic cylinder is connected with a driving rod through a hydraulic rod, the top of the driving rod is fixedly connected with a piston rod, and a piston cavity matched with the piston rod is formed in the position, close to the piston rod, of the bottom surface of the bearing seat.
As a further scheme of the invention, an air pump is arranged in the fixing seat, the output end of the air pump is communicated with the inner cavity of the piston cavity through an air pipe, and the tensioning wheel controls the tensioning force of the bandage based on the air pressure intensity in the piston cavity.
As a further scheme of the invention, the automatic shearing mechanism comprises a mounting seat, a lifting rod is arranged in the center of the top surface of the mounting seat, the top end of the lifting rod is fixedly connected with a mechanism shell, a control groove penetrates through the inner side of the mechanism shell, and a shearing table is arranged at the top of the mechanism shell.
As a further scheme of the invention, the port of the control groove is processed by adopting a round angle, a shearing groove is formed in the middle position of the inner side of the control groove, and a shearing blade is arranged at the position, close to the shearing groove, of the bottom surface of the shearing table.
As a further scheme of the invention, the winding mechanism comprises two symmetrically arranged driving cylinders, one end of each driving cylinder is connected with a rotating head, one end of each rotating head, which is far away from each driving cylinder, is fixedly connected with a winding rod, and butt joint ports of the two winding rods are arranged by inclined planes.
As a further scheme of the invention, a power box is arranged on the top surface of the device platform near the bottom of one of the rotating heads, and the output end of the power box is meshed with the side surface of the rotating head through a gear.
As a further scheme of the invention, the conveying mechanism comprises a mechanism main body, a receiving groove is formed in the top surface of the mechanism main body and close to the winding mechanism, a conveying plate is rotatably connected to the top position of the inner side of the receiving groove, and a conveying groove is formed in the bottom position of the mechanism main body and close to the conveying plate.
The invention has the beneficial effects that:
1. according to the invention, the driving mechanism controls the rotating speed of the bandage feeding tray based on the winding speed of the winding mechanism, namely, the faster the winding speed of the winding mechanism is, the driving mechanism increases the rotating speed of the bandage feeding tray, and ensures that the bandage feeding tray continuously and stably supplies bandages, on one hand, the situation that the speed of the bandage feeding tray supplying bandages is too fast, so that the bandages are loose is prevented, on the other hand, the speed of the bandage feeding tray supplying bandages is prevented from being too slow, so that the bandages are tightly wound, the winding effect of the bandage is reduced, the winding speed of the winding mechanism is increased based on a middle curve of a coordinate system, and the situation that the bandages are not loose or tightly wound when the winding mechanism produces the bandage is ensured.
2. According to the invention, the lifting rod is adaptively adjusted based on the winding condition of the bandage on the winding mechanism, and the height of the control groove is required to be continuously reduced by the lifting rod in the working process of the winding mechanism, so that the bandage is ensured to move to the winding mechanism in a parallel manner all the time, and the winding effect of the bandage roll is improved.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic view of a winding device with adaptive control of parameters of an automatic winding process for bandages according to the present invention;
FIG. 2 is a top view of a wrapping device of the present invention with adaptive control of the parameters of the automatic wrapping process of the bandage;
FIG. 3 is a front view of a wrapping device of the present invention with adaptive control of the parameters of the automatic wrapping process of the bandage;
FIG. 4 is a schematic view of the driving mechanism of the present invention;
FIG. 5 is a schematic view of the tension control mechanism of the present invention;
FIG. 6 is a partial cross-sectional view of the tension control mechanism of the present invention;
FIG. 7 is a schematic view of the structure of the automatic shearing mechanism in the present invention;
FIG. 8 is a schematic view of the structure of the winding mechanism of the present invention;
FIG. 9 is a partial cross-sectional view of the winding rod of the present invention;
FIG. 10 is a schematic view of the structure of the conveying mechanism of the present invention;
fig. 11 is a schematic diagram of a rectangular coordinate system in embodiment 1 of the present invention.
Reference numerals:
1. Device platform, 2, bandage feed tray, 21, supporting seat, 3, driving mechanism, 31, moving seat, 32, telescopic seat, 33, driving roller, 4, tension control mechanism, 41, fixing seat, 42, hydraulic cylinder, 421, driving rod, 422, piston rod, 43, tensioning wheel, 431, bearing seat, 432, piston cavity, 5, automatic shearing mechanism, 51, installation seat, 52, lifting rod, 53, mechanism shell, 54, control groove, 55, shearing table, 56, telescopic port, 6, winding mechanism, 61, driving cylinder, 62, rotating head, 63, winding rod, 631, elastic sliding block, 632, control cavity, 633, control thorn, 7, conveying mechanism, 71, mechanism main body, 72, receiving groove, 73, conveying plate, 74, conveying groove, 8 and power box.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
As shown in fig. 1-10, the invention discloses a winding device with self-adaptive control of parameters of an automatic winding process of a bandage, which comprises a device platform 1, wherein one end of the top surface of the device platform 1 is provided with a bandage feeding disc 2, the side surface of the bandage feeding disc 2 is provided with a supporting seat 21 through a bearing, a large amount of bandage is wound on the side surface of the bandage feeding disc 2, a driving mechanism 3 is arranged at the position, close to the bottom of the bandage feeding disc 2, of the top surface of the device platform 1, the driving mechanism 3 is used for controlling the rotating speed of the bandage feeding disc 2, one side, far from the bandage feeding disc 2, of the driving mechanism 3 is provided with a tension control mechanism 4, the tension control mechanism 4 is used for controlling the tension force of the bandage, one side, far from the driving mechanism 3, of the tension control mechanism 4 is provided with an automatic shearing mechanism 5, the automatic shearing mechanism 5 is used for automatically shearing the bandage, the other end of the top surface of the device platform 1 is provided with a winding mechanism 6, the winding mechanism 6 is used for winding the bandage to form a bandage, the top of the bandage is provided with a conveying mechanism 7 at the top of the winding mechanism 6, the bandage is used for driving the winding, the top of the bandage is provided with a conveying mechanism 7, the rotating speed of the bandage is used for controlling and the bandage is stretched and conveyed.
It should be noted that, the driving mechanism 3 controls the rotational speed of the bandage feed tray 2 based on the winding speed of the winding mechanism 6, that is, the faster the winding speed of the winding mechanism 6, the driving mechanism 3 increases the rotational speed of the bandage feed tray 2, ensuring that the bandage feed tray 2 continuously and stably provides the bandage, preventing the bandage feed tray 2 from providing too fast to cause the bandage to be loose on the one hand, and preventing the bandage feed tray 2 from providing too slow to cause the bandage to be tight on the other hand, reducing the winding effect of the bandage roll, and the driving mechanism 3 controls the rotational speed of the bandage feed tray 2 based on the winding speed of the winding mechanism 6 as follows:
The person skilled in the art first collects the rotation speed of the winding mechanism 6, and in general, the rotation speed of the winding mechanism 6 is constant, but as the bandage is continuously wound on the winding mechanism 6, the winding circumference of the bandage at the side of the winding mechanism 6 is continuously increased, so that the driving mechanism 3 needs to continuously increase the winding speed of the winding mechanism 6 to ensure the winding effect of the bandage on the winding mechanism 6.
The rotation speed of the winding mechanism 6 is set to be n, and the maximum diameter and the minimum diameter of the bandage roll are respectivelyAndThe required supply speed of the bandage at the beginning of winding of the bandage is n x2 x pi xThe required speed of providing the bandage when the bandage roll is wound is n x 2 x pi xThere is n x 2x pi xGreater than n x 2 x pi xOne skilled in the art would need to collect the time t of completion of the bandage roll and then establish a rectangular coordinate system based on the time t and the change in the supply speed of the bandage, as shown in fig. 11, the x-axis of the rectangular coordinate system is the time change, the y-axis is the supply speed of the bandage, and the point a in the coordinate system represents the supply speed of n×2×pi×The point b in the coordinate system represents a supply speed of n×2×pi×The driving mechanism 3 increases the winding speed of the winding mechanism 6 based on the middle curve of the coordinate system, so that the winding mechanism 6 can ensure that the bandage cannot be loosened or tightened when the bandage roll is produced.
Example 2
As shown in fig. 1-4, the driving mechanism 3 includes a movable seat 31, a sliding groove matching with the movable seat 31 is provided at a position of the top surface of the device platform 1 near the movable seat 31, the movable seat 31 can freely adjust a position in the sliding groove, the movable seat 31 can be fixed in the sliding groove by fastening bolts, specifically, a fastening bolt is screwed on the top surface of the movable seat 31, when the position of the movable seat 31 needs to be fixed, only the fastening bolt needs to be rotated, one end of the inner side of the fastening bolt can pass through the movable seat 31 to act on the top surface of the device platform 1, the fastening bolt fixes the position between the device platform 1 and the movable seat 31 by friction, one side of the movable seat 31 is fixedly connected with a telescopic seat 32, it is required to be noted that the telescopic seat 32 is composed of a hydraulic push rod and a driving seat, one end of the telescopic seat 32 far from the movable seat 31 is provided with a driving roller 33 through a bearing, the driving roller 33 is installed on the driving seat, one end of the driving seat is connected with a motor (not shown in the figure) through a bolt, the output shaft of the motor is directly and fixedly connected with the rotating shaft of the driving roller 33, when the motor is opened, the output shaft of the motor can drive the driving roller 33 to rotate, the side surface of the driving roller 33 is directly contacted with the bandage on the side surface of the bandage feeding tray 2, the acting force of the driving roller 33 on the bandage on the side surface of the bandage feeding tray 2 is controlled through a hydraulic push rod, when the driving roller 33 rotates, the bandage feeding tray 2 can be directly driven to rotate, the rotating bandage feeding tray 2 can release the bandage wound on the side surface of the bandage feeding tray 2, the releasing speed of the bandage is positively correlated with the rotating speed of the driving roller 33, namely, the faster the rotating speed of the driving roller 33 is, the faster the releasing speed of the bandage is, the speed at which the bandage is discharged can be precisely controlled based on the rotational speed of the drive roller 33.
Example 3
As shown in fig. 1-6, the tension control mechanism 4 includes a fixing seat 41, the fixing seat 41 is fixed on the top surface of the device platform 1 through a bolt, the top fixedly connected with hydraulic cylinder 42 of the fixing seat 41, the top of the hydraulic cylinder 42 is provided with a tensioning wheel 43, the outside of the tensioning wheel 43 is provided with a bearing seat 431, the tensioning wheel 43 can freely rotate on the bearing seat 431, the output end of the hydraulic cylinder 42 is connected with a driving rod 421 through a hydraulic rod, when the hydraulic cylinder 42 is opened, the output end of the hydraulic cylinder 42 can push the driving rod 421, the driving rod 421 is enabled to finish lifting operation, the top of the driving rod 421 is fixedly connected with a piston rod 422, the bottom surface of the bearing seat 431 is close to the position of the piston rod 422, a piston cavity 432 matched with the piston rod 422 is formed, the piston rod 422 is embedded in the piston cavity 432 and is in sealing sliding connection with the piston cavity 432, an air pump is arranged in the fixing seat 41, the specification and the volume of the air pump are selected by a person in accordance with the size of the fixing seat 41, the output end of the air pump is communicated with the inner cavity of the piston cavity 432 through an air pipe, the tensioning wheel 43 is based on the tensioning force controlled by the air pressure intensity in the piston cavity 432, in particular, the top surface 2 can push the driving rod 421 to complete lifting operation, the bandage is enabled to be stably carried by the bandage material in the required high degree of the required tension wheel 33 in the air pressure cavity, and the required tension cavity is controlled by the bandage cavity 33 is high tension strength and the need of the bandage 43 can be stably has a certain strength quality is stable in the need.
Example 4
As shown in fig. 1 to 7, the automatic shearing mechanism 5 includes a mounting seat 51, the mounting seat 51 is fixed on the top surface of the device platform 1 by a bolt, a lifting rod 52 is installed in the center of the top surface of the mounting seat 51, the lifting rod 52 can be an electric push rod, a hydraulic push rod or a pneumatic push rod, the specific specification is selected adaptively according to the actual field situation by a person skilled in the art, the top end of the lifting rod 52 is fixedly connected with a mechanism housing 53, the inner side of the mechanism housing 53 is penetrated with a control groove 54, the top of the mechanism housing 53 is provided with a shearing table 55, the port of the control groove 54 adopts a round corner treatment, a shearing groove is provided in the middle position of the inner side of the control groove 54, a shearing blade is installed at the position of the bottom surface of the shearing table 55 close to the shearing groove, it is to be noted that one end of the mechanism housing 53 close to the winding mechanism 6 is connected with a telescopic port 56 by a hydraulic push rod, the telescopic port 56 is mainly used for transferring the bandage in the mechanism housing 53 to the winding mechanism 6, so that the winding mechanism 6 is convenient for winding the bandage, a hydraulic push rod is vertically arranged in the mechanism housing 53, the output end of the hydraulic push rod is connected with the top surface of the shearing bench 55, the hydraulic push rod is used for controlling the height of the shearing bench 55, when the control slot 54 in the mechanism housing 53 is required to convey the bandage, the shearing bench 55 is in a high position, the bandage can normally pass through the control slot 54, after the winding mechanism 6 completes the winding operation of the bandage, the bandage is required to be cut off, the vertically arranged hydraulic push rod can be opened, the shearing bench 55 can be downwards moved, the shearing blade can be driven to synchronously descend, the shearing blade can be enabled to act on the bandage, the bandage is cut off, after the shearing blade cuts off the bandage, the shearing bench 55 is required to be upwards moved again, ensuring that the control slot 54 can re-deliver the bandage.
It should be noted that the lifter 52 is adaptively adjusted based on the winding condition of the bandage on the winding mechanism 6, and the specific procedure is as follows:
the time t for completing the pre-collection of the bandage rolls, the maximum diameter and the minimum diameter of the bandage rolls are respectively AndIn the process of the operation of the winding mechanism 6, the height of the control slot 54 needs to be continuously reduced by the lifting rod 52 so as to ensure that the bandage always moves in parallel to the winding mechanism 6, ensure the winding effect of the bandage, and ensure that the speed of the lifting rod 52 for reducing the height of the control slot 54 is-) T, i.e. when the control tank 54 is operated at a speed [ ] of-) When/t is lowered, the bandage can be ensured to move towards the winding mechanism 6 in parallel all the time, and the winding effect of the bandage is improved.
Example 5
As shown in fig. 1-9, the winding mechanism 6 includes two symmetrically arranged driving cylinders 61, one end of the driving cylinder 61 is connected with a rotating head 62, one end of the rotating head 62 far away from the driving cylinder 61 is fixedly connected with a winding rod 63, the butt joint ports of the two winding rods 63 are arranged in an inclined plane, the top surface of the platform 1 is close to the bottom of one of the rotating heads 62, a power box 8 is mounted at the bottom position of the platform, the output end of the power box 8 is meshed with the side surface of the rotating head 62 through a gear, a motor and a transmission shaft are arranged in the power box 8, the specification of the motor and the transmission shaft is adaptively selected by a person skilled in the art according to the specific situation of the winding mechanism 6, the output power of the power box 8 can be ensured to be transmitted to the side surface of the rotating head 62 through the gear to drive the rotating head 62 to rotate, the rotating head 62 is fixedly connected with the winding rod 63 to drive the winding rod 63 to synchronously rotate, the end face of the winding rod 63 is slidingly connected with an elastic sliding block 631, a control cavity 632 is arranged in the winding rod 63 near the elastic sliding block 631, a control thorn 633 is inserted on the side face of the winding rod 63, one end of the inner side of the control thorn 633 contacts with the control cavity 632, the number of the control thorns 633 is at least two, the control thorns 633 are symmetrically arranged on the side face of the winding rod 63, when the two winding rods 63 contact, the elastic sliding block 631 on the end face of the winding rod 63 is extruded to move towards the control cavity 632, the air pressure in the control cavity 632 is increased, when the air pressure in the control cavity 632 is increased, the high air pressure in the control cavity 632 acts on one end of the inner side of the control thorn 633, the control thorn 633 is driven to move outwards, the control thorn 633 protrudes out of the side face of the winding rod 63, thus when the winding rod 63 rotates, the control thorn 633 can scratch a bandage, when the bandage is wound, the winding rod 63 needs to be automatically separated from the bandage roll, and when the two winding rods 63 are separated from contact, a spring arranged at one end of the inner side of the elastic slider 631 acts on the elastic slider 631 to automatically eject the elastic slider 631, the ejected elastic slider 631 can reduce the air pressure in the control cavity 632 to automatically retract the control thorn 633 at the side surface of the winding rod 63, so that the winding rod 63 is conveniently separated from the bandage roll.
It should be noted that, as shown in fig. 1, a blocking rod is fixedly connected to the device platform 1 near the top of the winding rod 63, and the blocking rod is used for limiting the position of the bandage roll, so that the bandage roll is located at the top center of the conveying mechanism 7 when the winding rod 63 is separated from the bandage roll.
Example 6
As shown in fig. 1-10, the conveying mechanism 7 includes a mechanism main body 71, a receiving groove 72 is formed in the top surface of the mechanism main body 71 near the position of the winding mechanism 6, the receiving groove 72 is located under two winding rods 63, when the winding rods 63 are separated from the bandage rolls, the bandage rolls automatically fall into the receiving groove 72, automatic receiving of the bandage rolls is achieved, the conveying plate 73 is rotatably connected to the inner top position of the receiving groove 72, particularly, the bandage rolls automatically fall onto the top surface of the conveying plate 73, a conveying groove 74 is formed in the bottom position, close to the bottom of the conveying plate 73, of the mechanism main body 71, a driving shaft is installed at the bottom of the conveying plate 73, a motor is installed at the position, close to the driving shaft, of the inside of the mechanism main body 71, is directly connected with the driving shaft through a coupling, a pressure sensor is installed on the top surface of the conveying plate 73, the pressure sensor is used for collecting pressure data of the top surface of the conveying plate 73, when the pressure sensor detects pressure change, the bandage rolls fall onto the top surface of the conveying plate 73, at the moment, the motor can be opened, the output shaft of the motor can drive the driving shaft through the driving shaft, the conveying plate 73 can rotate, the conveying plate 73, the driving shaft can rotate, the conveying plate 73, and accordingly, the conveying plate 73 can rotate, the conveying plate 73 can be rotated, the conveying plate 74 can automatically, and the bandage rolls into the roll, and the roll can be automatically conveyed by the conveying plate 73, and the next to the roll, and the machine can automatically and the roll.
The foregoing describes one embodiment of the present invention in detail, but the description is only a preferred embodiment of the present invention and should not be construed as limiting the scope of the invention. All equivalent changes and modifications within the scope of the present invention are intended to be covered by the present invention.

Claims (6)

1.绷带自动绕卷过程参数自适应控制的绕卷装置,其特征在于,包括:1. A bandage winding device with adaptive control of process parameters for automatic bandage winding, characterized in that it comprises: 装置平台(1),其顶面一端设置有绷带供料盘(2);The device platform (1) has a bandage supply tray (2) disposed at one end of its top surface; 驱动机构(3),其设置在装置平台(1)的顶面靠近绷带供料盘(2)的底部位置,驱动机构(3)用于控制绷带供料盘(2)的转速;A driving mechanism (3) is arranged on the top surface of the device platform (1) near the bottom of the bandage supply tray (2), and the driving mechanism (3) is used to control the rotation speed of the bandage supply tray (2); 张力控制机构(4),其设置在驱动机构(3)远离绷带供料盘(2)的一侧,张力控制机构(4)用于控制绷带的张紧力;A tension control mechanism (4), which is arranged on a side of the driving mechanism (3) away from the bandage supply tray (2), and the tension control mechanism (4) is used to control the tension of the bandage; 自动剪切机构(5),其设置在张力控制机构(4)远离驱动机构(3)的一侧,自动剪切机构(5)用于自动剪断绷带;An automatic cutting mechanism (5) is arranged on a side of the tension control mechanism (4) away from the driving mechanism (3), and the automatic cutting mechanism (5) is used to automatically cut the bandage; 绕卷机构(6),其设置在装置平台(1)顶面的一端,绕卷机构(6)用于绕卷绷带形成绷带卷,驱动机构(3)基于绕卷机构(6)的绕卷速度来控制绷带供料盘(2)的转速;A winding mechanism (6) is arranged at one end of the top surface of the device platform (1), the winding mechanism (6) is used to wind the bandage to form a bandage roll, and the driving mechanism (3) controls the rotation speed of the bandage supply disk (2) based on the winding speed of the winding mechanism (6); 输送机构(7),其设置在绕卷机构(6)的顶部,输送机构(7)接收并输送绷带卷;A conveying mechanism (7) is arranged on top of the winding mechanism (6), and the conveying mechanism (7) receives and conveys the bandage roll; 所述自动剪切机构(5)包括安装座(51),安装座(51)的顶面中心位置安装有升降杆(52),升降杆(52)的顶端固定连接有机构外壳(53),机构外壳(53)的内侧贯穿有控制槽(54),机构外壳(53)的顶部设置有剪切台(55),机构外壳(53)靠近绕卷机构(6)的一端通过液压推杆连接有伸缩端口(56);The automatic shearing mechanism (5) comprises a mounting seat (51), a lifting rod (52) is mounted at the center of the top surface of the mounting seat (51), a mechanism housing (53) is fixedly connected to the top of the lifting rod (52), a control groove (54) penetrates the inner side of the mechanism housing (53), a shearing platform (55) is arranged on the top of the mechanism housing (53), and a telescopic port (56) is connected to one end of the mechanism housing (53) close to the winding mechanism (6) via a hydraulic push rod; 所述控制槽(54)的端口采用圆角处理,控制槽(54)的内侧中间位置开设有剪切槽,剪切台(55)的底面靠近剪切槽的位置安装有剪切刀片;The end of the control groove (54) is rounded, a shearing groove is provided at the middle position of the inner side of the control groove (54), and a shearing blade is installed at the bottom surface of the shearing table (55) near the shearing groove; 所述绕卷机构(6)包括两个对称设置的驱动筒(61),驱动筒(61)的一端连接有转动头(62),转动头(62)远离驱动筒(61)的一端固定连接有绕卷杆(63),两根绕卷杆(63)的对接端口采用斜面设置;The winding mechanism (6) comprises two symmetrically arranged driving cylinders (61), one end of the driving cylinder (61) is connected to a rotating head (62), one end of the rotating head (62) away from the driving cylinder (61) is fixedly connected to a winding rod (63), and the butt joint ports of the two winding rods (63) are arranged with an inclined surface; 所述装置平台(1)的顶面靠近其中一个转动头(62)的底部位置安装有动力箱(8),动力箱(8)的输出端通过齿轮与转动头(62)的侧面啮合;A power box (8) is installed on the top surface of the device platform (1) near the bottom of one of the rotating heads (62), and the output end of the power box (8) is meshed with the side of the rotating head (62) through a gear; 在绕卷机构(6)工作的过程中,升降杆(52)需要不断降低控制槽(54)的高度,以保证绷带始终平行的向绕卷机构(6)移动;During the operation of the winding mechanism (6), the lifting rod (52) needs to continuously lower the height of the control slot (54) to ensure that the bandage always moves parallel to the winding mechanism (6); 绕卷杆(63)的端面滑动连接有弹性滑块(631),绕卷杆(63)的内部靠近弹性滑块(631)的位置开设有控制腔(632),绕卷杆(63)的侧面插接有控制刺(633),控制刺(633)的内侧一端与控制腔(632)接触,控制刺(633)的数量为两个,两个控制刺(633)对称设置在绕卷杆(63)的侧面,当两根绕卷杆(63)接触时,绕卷杆(63)端面的弹性滑块(631)受到挤压,从而向控制腔(632)内移动,提高控制腔(632)内的气压,当控制腔(632)内的气压提高时,控制腔(632)内的高气压作用在控制刺(633)的内侧一端,驱动控制刺(633),使控制刺(633)向外移动,控制刺(633)突出绕卷杆(63)的侧面,这样在绕卷杆(63)转动时,控制刺(633)便能够刮擦在绷带上,便于将绷带绕卷起来,当绷带绕卷完成后,两根绕卷杆(63)脱离接触,设置在弹性滑块(631)内侧一端的弹簧作用在弹性滑块(631)上,使弹性滑块(631)自动弹出,弹出的弹性滑块(631)会降低控制腔(632)内的气压,使绕卷杆(63)侧面的控制刺(633)自动缩回,便于绕卷杆(63)脱离绷带卷。The end surface of the winding rod (63) is slidably connected to an elastic slider (631), and a control cavity (632) is provided inside the winding rod (63) near the elastic slider (631). A control thorn (633) is inserted into the side surface of the winding rod (63), and one inner end of the control thorn (633) contacts the control cavity (632). There are two control thorns (633), and the two control thorns (633) are symmetrically arranged on the side surface of the winding rod (63). When the two winding rods (63) contact, the elastic slider (631) on the end surface of the winding rod (63) is squeezed and moves into the control cavity (632), thereby increasing the air pressure in the control cavity (632). When the air pressure in the control cavity (632) increases, the high pressure in the control cavity (632) is increased. The air pressure acts on the inner end of the control thorn (633), driving the control thorn (633) to move outward, so that the control thorn (633) protrudes from the side of the winding rod (63), so that when the winding rod (63) rotates, the control thorn (633) can scrape on the bandage, so that the bandage can be wound up. When the bandage is wound, the two winding rods (63) are out of contact, and the spring arranged on the inner end of the elastic slider (631) acts on the elastic slider (631), so that the elastic slider (631) automatically pops out. The popped-out elastic slider (631) reduces the air pressure in the control chamber (632), so that the control thorn (633) on the side of the winding rod (63) automatically retracts, so that the winding rod (63) is separated from the bandage roll. 2.根据权利要求1所述的绷带自动绕卷过程参数自适应控制的绕卷装置,其特征在于,所述驱动机构(3)包括移动座(31),移动座(31)的一侧固定连接有伸缩座(32),伸缩座(32)远离移动座(31)的一端通过轴承安装有驱动滚轮(33)。2. The winding device with adaptive control of bandage automatic winding process parameters according to claim 1 is characterized in that the driving mechanism (3) includes a movable seat (31), a telescopic seat (32) is fixedly connected to one side of the movable seat (31), and a driving roller (33) is installed at one end of the telescopic seat (32) away from the movable seat (31) through a bearing. 3.根据权利要求1所述的绷带自动绕卷过程参数自适应控制的绕卷装置,其特征在于,所述张力控制机构(4)包括固定座(41),固定座(41)的顶部固定连接有液压缸(42),液压缸(42)的顶部设置有张紧轮(43),张紧轮(43)外侧设置有轴承座(431)。3. The winding device with adaptive control of bandage automatic winding process parameters according to claim 1 is characterized in that the tension control mechanism (4) includes a fixed seat (41), the top of the fixed seat (41) is fixedly connected to a hydraulic cylinder (42), the top of the hydraulic cylinder (42) is provided with a tensioning wheel (43), and the outer side of the tensioning wheel (43) is provided with a bearing seat (431). 4.根据权利要求3所述的绷带自动绕卷过程参数自适应控制的绕卷装置,其特征在于,所述液压缸(42)的输出端通过液压杆连接有驱动杆(421),驱动杆(421)的顶部固定连接有活塞杆(422),轴承座(431)的底面靠近活塞杆(422)的位置开设有与活塞杆(422)相匹配的活塞腔(432)。4. The winding device with adaptive control of bandage automatic winding process parameters according to claim 3 is characterized in that the output end of the hydraulic cylinder (42) is connected to a driving rod (421) via a hydraulic rod, the top of the driving rod (421) is fixedly connected to a piston rod (422), and a piston chamber (432) matching the piston rod (422) is provided on the bottom surface of the bearing seat (431) near the piston rod (422). 5.根据权利要求4所述的绷带自动绕卷过程参数自适应控制的绕卷装置,其特征在于,所述固定座(41)的内部设置有气泵,气泵的输出端通过气管与活塞腔(432)的内腔相连通,张紧轮(43)基于活塞腔(432)内部的气压强度控制绷带的张紧力。5. The winding device with adaptive control of bandage automatic winding process parameters according to claim 4 is characterized in that an air pump is arranged inside the fixing seat (41), and the output end of the air pump is connected to the inner cavity of the piston cavity (432) through an air pipe, and the tensioning wheel (43) controls the tension of the bandage based on the air pressure intensity inside the piston cavity (432). 6.根据权利要求1所述的绷带自动绕卷过程参数自适应控制的绕卷装置,其特征在于,所述输送机构(7)包括机构主体(71),机构主体(71)的顶面靠近绕卷机构(6)的位置开设有接收槽(72),接收槽(72)的内侧顶部位置转动连接有输送板(73),机构主体(71)的内部靠近输送板(73)的底部位置开设有输送槽(74)。6. The winding device with adaptive control of bandage automatic winding process parameters according to claim 1 is characterized in that the conveying mechanism (7) includes a mechanism body (71), a receiving groove (72) is provided on the top surface of the mechanism body (71) near the winding mechanism (6), a conveying plate (73) is rotatably connected to the inner top position of the receiving groove (72), and a conveying groove (74) is provided inside the mechanism body (71) near the bottom position of the conveying plate (73).
CN202411192163.4A 2024-08-28 2024-08-28 Winding device with self-adaptive control of parameters in automatic winding process of bandage Active CN118684043B (en)

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