CN207757775U - A kind of process units of winding-type circle template and winding-type circle template - Google Patents
A kind of process units of winding-type circle template and winding-type circle template Download PDFInfo
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- CN207757775U CN207757775U CN201820081251.0U CN201820081251U CN207757775U CN 207757775 U CN207757775 U CN 207757775U CN 201820081251 U CN201820081251 U CN 201820081251U CN 207757775 U CN207757775 U CN 207757775U
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- Prior art keywords
- wood skin
- winding
- type circle
- circle template
- sanding
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Abstract
The process units of a kind of winding-type circle template and winding-type circle template, winding-type circle template is the columnar structured of multilayer wood skin winding, wherein compound sticking between multilayer wood skin, and every layer of wood skin includes band wood skin and longitudinal grin wood skin;Band wood skin and longitudinal grin wood skin compound sticking, and band wood skin and the wood skin seam of longitudinal grin wood skin junction are uniformly arranged along the circumferential direction of template, the circle template comparison semicircle template in the prior art of the multi-layer cylinder shape structure has reasonable for structure, stability is strong, it is insufficient to solve semicircle template internal stresses release, it is not easy to store for a long time, it is affected by the external environment big, the high problem of rejection rate.The circle template of multi-layer cylinder shape structure have is unlikely to deform, it is easily stored, it is indeformable the advantages that, finished product qualification rate is promoted, processing cost is reduced, improves yield, this product, which uses natural drying method for shaping, reduces energy loss, greatly improves economic benefit.
Description
Technical field
The utility model belongs to mold machining technology field, specially a kind of winding-type circle template and winding-type circle template
Process units.
Background technology
Currently, the template processed in the prior art is all semicircular, certain thickness three-ply board need to be first made, then will
Three-ply board is cut according to the size of semicircle template, (wherein generating a large amount of corner blanking to cause to waste).Current semicircle
The processing of shape template is all made of following processing unit (plant) and technique:1, three-ply board will have been cut and has uniformly coated glue, according to thickness
It is required that the superposition of multilayer is placed on the steel plate of changeable type, and cylinder steel core is lifted into above wood skin until closely being pasted with wood skin
It closes;2, the lanyard of deformable steel plate both sides is fixed into hanging on cylinder steel core, so that its steel plate is wrapped in multilayer three-ply board close
Be fitted on mold drum;3, the drying room that mold drum is sent into 180-200 degree heats, and the time is kept for 1.5 hours
(causing a large amount of energy waste therebetween) promotes wood skin deformation;4, the semicircle template after processing is taken out to carry out deburring, cut out
Processing.
Although above-mentioned processing unit (plant) and technique can produce template according to institute's mold drum size, due to arc
Wood skin mold is to form arc by strength pressure in process, and heat set technique is dried though using, and inside it
There are still larger internal stress, therefore after placing, transport and make moist for a long time, arc wood skin is easily deformed, and then is caused
Arc wood skin die size deviation is excessive, causes the corrugated board (case) that it is processed that can not carry out accurate packet according to product size
Dress, and deformed arc wood skin mold can only scrap processing, economic benefit is had a greatly reduced quality.
By the comparison of technical characteristic, applicant thinks technical solution and the present patent application side of patent document disclosed above
Design structure, purpose and the function of case are all different.
Utility model content
The purpose of the utility model is to overcome in place of the deficiencies in the prior art, provide a kind of winding-type circle template and winding
The process units of type circle template processes the template of multi-layer cylinder shape structure, cylinder by winding-type circle template process units
Shape structure is reasonable for structure to having many advantages, such as to arc wood skin in the prior art, and stability is strong, is unlikely to deform, and improves winding
The service life of type circle template, reduces processing cost, improves economic benefit.
The purpose of this utility model is achieved through the following technical solutions:
A kind of winding-type circle template, winding-type circle template are the columnar structured of multilayer wood skin winding, wherein multilayer wood skin
Between compound sticking, and every layer of wood skin include band wood skin and longitudinal grin wood skin;Band wood skin and longitudinal grin wood skin compound sticking, and
Band wood skin and the wood skin seam of longitudinal grin wood skin junction are uniformly arranged along the circumferential direction of winding-type circle template.
In the above scheme, preferred technical solution is:Winding-type circle template life production device include rack, drum roll,
Nip rolls and sanding roller, wherein upper rack are equipped with hydraulic cylinder and sanding guide rail, central rack rotation installation drum roll, and machine
Frame bottom is fixedly mounted with the speed regulating motor that promising drum roll provides rotary power;The output end of hydraulic cylinder is hinged with roll-in holder, the roller
Press rotation installation nip rolls on holder;Be slidably installed sanding roller on sanding guide rail, and sanding belt is wound on sanding roller;Winding-type
The feed end of circle template process units is equipped with cutting machine, coating unit and feeder successively.
In the above scheme, preferred technical solution is:Frame top is equipped with sanding motor, driving wheel and synchronizing wheel,
Wherein the output end of sanding motor connects driving wheel, and driving wheel is connect by sanding transmission belt with synchronizing wheel;It is twined in synchronizing wheel
Around sanding belt.
In the above scheme, preferred technical solution is:Bottom of the frame is rotatably installed with pusher lead screw, the pusher lead screw by
The pusher motor being packed in rack provides rotary power, and is threaded with push block on pusher lead screw;It is fixed in push block
Scraping wings is installed, which is slidably connected with drum roll.
In the above scheme, preferred technical solution is:It is formed in the rack of winding-type circle template process units discharge end
Multiple position rotating chambers and discharging support chamber, wherein position rotating intracavitary are installed with positioning hydraulic cylinders, the positioning hydraulic cylinders
Output end universal ball bearing is installed;Discharging support intracavitary is installed with discharging hydraulic cylinder, the output of the discharging hydraulic cylinder
End rotatable connection has discharging support roller.
In the above scheme, preferred technical solution is:Coating unit includes A-frame, glue groove, drive roll and driven
It is symmetrically fixedly mounted with there are two A-frame at the top of roller, wherein glue groove, which is coated with lifting support, and triangle
Frame bottom is equipped with drive roll;Driven voller is rotatablely installed on lifting support.
The advantages of the utility model and economic effect are:
The winding-type circle template process units of the utility model, is rotated by drum roll, can carry out cylinder to straight panel wood skin
Shape constrains, and is compressed the wood skin for being wrapped in cylinder surface by pressure roller, keeps its bonding close, until after multilayer roll-in
, can be by cutting machine by wood skin and end after template thickness reaches processing request, the sanding on further controllable sanding guide rail
Roller is moved to drum roll, until the periphery for the sanding belt and template being wrapped on sanding roller fits closely, is provided by sanding motor
Power drives sanding roller rotation, sanding processing is carried out to template periphery, to obtain consistency of thickness, the smooth product in surface;Add
After the completion of work, support can be exchanged by supporting cylinder and discharging hydraulic cylinder, and providing power push scraping wings by pusher motor will
The winding-type circle template wound to discharging support cavity direction push, and finally make winding-type circle template pass through discharging support roller with
The gap of drum roll is released, and then completes discharging operation.
The utility model by feeder carry out wood skin feeding, and by adjust coating unit in drive roll with it is driven
The spacing of roller, to control the rubberization thickness of wood skin bottom.
The winding-type circle template of the utility model substitutes original semicircle arcuate structure using columnar rock-steady structure,
Solve the problems, such as its it is yielding scrap, while columnar template is process using the multilayer wood skin of continuous winding, and wood
By band wood skin, simultaneously compound sticking is made skin with longitudinal grin wood skin alternative splicing, and the wood skin seam edge of band wood skin and longitudinal grin wood skin
The uniformly distributed arrangement of circumferential direction of template, the design is on the basis of raising winding-type circle template columnar structured stability, it is ensured that
When the processing such as the later stage drills to template, upper slitter, wood skin seam will not cracking, and cause winding-type circle template structural instability;
The winding-type circle template of the utility model, which can be rolled directly, simultaneously is made stable multi-layer cylinder structure, structural stability
By force, so there is no need to the winding-type circle template after gluing is thermally dried and is shaped, it is only necessary to by the winding-type circle template after roll-in
Naturally it places to its internal cold pressing glue drying, saves the energy consumption in heating process.
Description of the drawings
Fig. 1 is the front view of the utility model;
Fig. 2 is the side view of the utility model winding-type circle template process units;
Fig. 3 is the drum roll rotation support schematic diagram of the utility model;
Fig. 4 is the drum roll discharging support schematic diagram of the utility model;
Fig. 5 is the schematic cross-section of the winding-type circle template of the utility model.
In figure:1- racks;2- hydraulic cylinders;3- roll-in holders;4- nip rolls;5- sanding transmission belts;6- driving wheels;7- is synchronized
Wheel;8- sanding motors;9- sanding belts;10- sanding rollers;11- sanding guide rails;12- cutting machines;13- driven vollers;14- drive rolls;
15- A-frames;16- glue grooves;17- feeders;18- positioning hydraulic cylinders;The universal ball bearings of 19-;20- discharging hydraulic cylinders;21- is rolled
Cylinder roller;22- position rotating chambers;23- discharging support rollers;24- discharging support chambers;25- pusher lead screws;26- scraping wings;27- is pushed
Block;28- pusher motors;29- transmission belts;30- speed regulating motors;31- band wood skins;32- longitudinal grin wood skins;33- wood skin seams;34-
Cylinder basic mode.
Specific implementation mode
For that can further appreciate that the contents, features and effects of the utility model, the following examples are hereby given, and coordinates attached drawing
Detailed description are as follows.It should be noted that the present embodiment is descriptive, it is not restrictive, cannot thus limits this practicality
Novel protection domain.
A kind of winding-type circle template, winding-type circle template are the columnar structured of multilayer wood skin winding, wherein multilayer wood skin
Between compound sticking, and every layer of wood skin include band wood skin 31 and longitudinal grin wood skin 32;Band wood skin is compound viscous with longitudinal grin wood skin
It connects, and band wood skin and the wood skin seam 33 of longitudinal grin wood skin junction are uniformly arranged along the circumferential direction of winding-type circle template.
In the above scheme, preferred technical solution is:Winding-type circle template process units include rack 1, drum roll 21,
Nip rolls 4 and sanding roller 10, wherein upper rack are equipped with hydraulic cylinder 2 and sanding guide rail 11, central rack rotation installation roller
Roller, and bottom of the frame is fixedly mounted with the speed regulating motor 30 that promising drum roll provides rotary power;The output end of hydraulic cylinder is hinged with roll-in
Holder 3, rotation installation nip rolls on the roll-in holder;Be slidably installed sanding roller on sanding guide rail, and sand is wound on sanding roller
Light belt 9;The feed end of winding-type circle template process units is equipped with cutting machine 12, coating unit and feeder 17 successively.
In the above scheme, preferred technical solution is:Frame top is equipped with sanding motor 8, driving wheel 6 and synchronizing wheel
7, wherein the output end of sanding motor connects driving wheel, and driving wheel is connect by sanding transmission belt 5 with synchronizing wheel;In synchronizing wheel
Wind sanding belt.
In the above scheme, preferred technical solution is:Bottom of the frame is rotatably installed with pusher lead screw 25, the pusher lead screw
Rotary power is provided by the pusher motor 28 being packed in rack, and is threaded with push block 27 on pusher lead screw;Push block
On be installed with scraping wings 26, the scraping wings and drum roll are slidably connected.
In the above scheme, preferred technical solution is:It is formed in the rack of winding-type circle template process units discharge end
Multiple position rotating chambers 22 and discharging support chamber 24, wherein position rotating intracavitary are installed with positioning hydraulic cylinders 18, the positioning
The output end of hydraulic cylinder is equipped with universal ball bearing 19;Discharging support intracavitary is installed with discharging hydraulic cylinder 20, the out-feed liquid
The output end rotatable connection of cylinder pressure has discharging support roller 23.
In the above scheme, preferred technical solution is:Coating unit includes A-frame 15, glue groove 16, drive roll 14
And driven voller 13, two A-frames symmetrically wherein are fixedly mounted at the top of glue groove, which is coated with lifting support,
And A-frame bottom is equipped with drive roll;Driven voller is rotatablely installed on lifting support.
In addition, the output end of the utility model speed regulating motor and one end of drum roll are connected with transmission belt 29.
In addition, the utility model is preferred, the drive roll of coating unit is rotated in the counterclockwise direction, and driven voller is by drive roll
Rotary power is provided and is rotated in a clockwise direction.
In addition, the utility model is preferred, drum roll is rotated in the counterclockwise direction.
In order to more clearly describe the specifically used mode and processing technology of the utility model, a kind of implementation is provided below
Example:
The winding-type circle template processing of the utility model needs following steps:
Step 1:Preprocessing processing is carried out to wood skin raw material, the length of multiple band wood skins and longitudinal grin wood skin is measured
And cut, so that its length is more than the perimeter of roller, the wood skin seam to ensure between band wood skin and longitudinal grin wood skin will not weigh
It closes.Band wood skin and longitudinal grin wood skin are alternatively arranged, head and the tail are glued, the special glue that the wood skin seam after splicing is engaged by wood skin
Band connection is fixed, and the wood skin after engagement is wrapped on the feeding cylinder of feeder;
Step 2:The drive roll and driven voller spacing for adjusting coating unit, wood skin bottom is rotated to be by drive roll in glue groove
Gluing;
Step 3:Cylinder basic mode 34 is installed on drum roll, and the wood skin of bottom gluing is wrapped in circle in the counterclockwise direction
On cylinder basic mode;
Step 4:Start pressure roller, so that it is fitted tightly on cylinder basic mode, it is enterprising that wood skin is wrapped in cylinder basic mode
Row rotation roll-in cuts off wood skin until multilayer wood skin winding thickness starts cutting machine when reaching template thickness requirement;
Step 5:Sanding roller is controlled to sanding deflector roll lower slide, sanding belt is made to be fitted tightly over outside winding-type circle template
Week, and sanding polishing is carried out to its periphery, keep its surface smooth, consistency of thickness;
Step 6:Positioning hydraulic cylinders reset makes universal ball bearing detachment roller roller surface, and discharging hydraulic cylinder, which leads to liquid, makes discharging branch
Support roller is fitted tightly over roller roller surface, opens pusher motor and drives the rotation of pusher lead screw, and then controls expeller and drive pusher
Plate is pushed along the axial direction of drum roll, until the winding-type circle template that will be wrapped on drum roll sends out production dress through the support roller that discharges
It sets, and by the winding-type circle template room temperature after processing, until glue is dried;
Step 7:It is set with cylinder basic mode again on drum roll, pusher sheet reset, after cylinder basic mode installs, out-feed liquid
Cylinder pressure resets, and positioning hydraulic stem leads to liquid and so that universal ball bearing is fitted tightly over roller roller surface and carry out rotation branch to drum roll
Support;
It should be noted that the length of band wood skin and longitudinal grin wood skin need to be according to the diameter, rubberization thickness and wood of drum roll
Skin thickness is adjusted, and the utility model is preferred, and wood skin thickness is 0.5mm, by adjusting band wood skin and longitudinal grin wood skin
Length controls the uniformly distributed arrangement of circumferential direction of wood skin joint template between the two.
It should be understood that for those of ordinary skills, it can be modified or changed according to the above description,
And all these modifications and variations should all belong to the protection domain of the appended claims for the utility model.
Claims (6)
1. a kind of winding-type circle template, it is characterised in that:The winding-type circle template is the columnar structured of multilayer wood skin winding,
Wherein compound sticking between multilayer wood skin, and every layer of wood skin includes band wood skin and longitudinal grin wood skin;The band wood skin with it is vertical
Line wood skin compound sticking, and band wood skin and the wood skin seam of longitudinal grin wood skin junction are arranged along the circumferential direction of winding-type circle template
Row.
2. a kind of process units of winding-type circle template as described in claim 1, it is characterised in that:The winding-type circle template
Process units include rack, drum roll, nip rolls and sanding roller, wherein upper rack is equipped with hydraulic cylinder and sanding guide rail,
Central rack rotation installation drum roll, and bottom of the frame is fixedly mounted with the speed regulating motor that promising drum roll provides rotary power;The liquid
The output end of cylinder pressure is hinged with roll-in holder, rotation installation nip rolls on the roll-in holder;It is slidably installed on the sanding guide rail
Sanding roller, and sanding belt is wound on sanding roller;The feed end of the process units of the winding-type circle template is equipped with cutting successively
Machine, coating unit and feeder.
3. the process units of winding-type circle template according to claim 2, it is characterised in that:The frame top is equipped with
Sanding motor, driving wheel and synchronizing wheel, wherein the output end of sanding motor connects driving wheel, and driving wheel passes through sanding transmission belt
It is connect with synchronizing wheel;Sanding belt is wound in the synchronizing wheel.
4. the process units of winding-type circle template according to claim 2, it is characterised in that:The bottom of the frame rotation peace
Equipped with pusher lead screw, which provides rotary power, and screw thread on pusher lead screw by the pusher motor being packed in rack
It is connected with push block;It is installed with scraping wings in the push block, which is slidably connected with drum roll.
5. the process units of winding-type circle template according to claim 2, it is characterised in that:The winding-type circle template
It is formed with multiple position rotating chambers in the rack of process units discharge end and discharging support chamber, wherein position rotating intracavitary are fixedly mounted
There are positioning hydraulic cylinders, the output end of the positioning hydraulic cylinders is equipped with universal ball bearing;The discharging support intracavitary is installed with
Discharge hydraulic cylinder, and the output end rotatable connection of the discharging hydraulic cylinder has discharging support roller.
6. the process units of winding-type circle template according to claim 2, it is characterised in that:The coating unit includes three
It is symmetrically fixedly mounted with two A-frames at the top of angle support, glue groove, drive roll and driven voller, wherein glue groove, is slided at the top of the A-frame
It is dynamic to be coated with lifting support, and A-frame bottom is equipped with drive roll;It is rotatablely installed driven voller on the lifting support.
Priority Applications (1)
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CN201820081251.0U CN207757775U (en) | 2018-01-18 | 2018-01-18 | A kind of process units of winding-type circle template and winding-type circle template |
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CN201820081251.0U CN207757775U (en) | 2018-01-18 | 2018-01-18 | A kind of process units of winding-type circle template and winding-type circle template |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108044728A (en) * | 2018-01-18 | 2018-05-18 | 杨月君 | A kind of process units of winding-type circle template and winding-type circle template |
-
2018
- 2018-01-18 CN CN201820081251.0U patent/CN207757775U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108044728A (en) * | 2018-01-18 | 2018-05-18 | 杨月君 | A kind of process units of winding-type circle template and winding-type circle template |
CN108044728B (en) * | 2018-01-18 | 2023-08-25 | 天津银雪环保科技服务有限公司 | Winding type round template and production device of winding type round template |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180824 Termination date: 20210118 |