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CN118665154A - Wheel hub motor drive system and vehicle - Google Patents

Wheel hub motor drive system and vehicle Download PDF

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Publication number
CN118665154A
CN118665154A CN202310261601.7A CN202310261601A CN118665154A CN 118665154 A CN118665154 A CN 118665154A CN 202310261601 A CN202310261601 A CN 202310261601A CN 118665154 A CN118665154 A CN 118665154A
Authority
CN
China
Prior art keywords
drive system
wheel hub
motor drive
planetary
hub motor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310261601.7A
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Chinese (zh)
Inventor
蔡向阳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Schaeffler Technologies AG and Co KG
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Schaeffler Technologies AG and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Schaeffler Technologies AG and Co KG filed Critical Schaeffler Technologies AG and Co KG
Priority to CN202310261601.7A priority Critical patent/CN118665154A/en
Publication of CN118665154A publication Critical patent/CN118665154A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K7/00Disposition of motor in, or adjacent to, traction wheel
    • B60K7/0007Disposition of motor in, or adjacent to, traction wheel the motor being electric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00Arrangement or mounting of transmissions in vehicles
    • B60K17/04Arrangement or mounting of transmissions in vehicles characterised by arrangement, location or kind of gearing
    • B60K17/043Transmission unit disposed in on near the vehicle wheel, or between the differential gear unit and the wheel
    • B60K17/046Transmission unit disposed in on near the vehicle wheel, or between the differential gear unit and the wheel with planetary gearing having orbital motion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T1/00Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles
    • B60T1/02Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting by retarding wheels
    • B60T1/06Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting by retarding wheels acting otherwise than on tread, e.g. employing rim, drum, disc, or transmission or on double wheels
    • B60T1/062Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting by retarding wheels acting otherwise than on tread, e.g. employing rim, drum, disc, or transmission or on double wheels acting on transmission parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T1/00Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles
    • B60T1/02Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting by retarding wheels
    • B60T1/06Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting by retarding wheels acting otherwise than on tread, e.g. employing rim, drum, disc, or transmission or on double wheels
    • B60T1/065Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting by retarding wheels acting otherwise than on tread, e.g. employing rim, drum, disc, or transmission or on double wheels employing disc
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • H02K7/116Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears

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  • Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Power Engineering (AREA)
  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)

Abstract

本申请提供了一种轮毂电机驱动系统及车辆。在该轮毂电机驱动系统中,电机与行星轮减速机构和湿式制动机构在轴向上并排布置,行星轮减速机构与湿式制动机构在径向上重叠。因此,整个轮毂电机驱动系统的轴向长度能够通过电机和湿式制动机构确定,也就是说整个轮毂电机驱动系统的轴向长度基本等于电机和湿式制动机构两者的轴向长度之和。由此,与现有的轮毂电机驱动系统相比能够减小系统的整体尺寸,尤其缩短轴向尺寸,进而能够降低轮毂电机驱动系统的轴向长度对车轮的尺寸和车辆的结构布局产生的不利影响。

The present application provides a wheel hub motor drive system and a vehicle. In the wheel hub motor drive system, the motor, the planetary gear reduction mechanism and the wet brake mechanism are arranged side by side in the axial direction, and the planetary gear reduction mechanism and the wet brake mechanism overlap in the radial direction. Therefore, the axial length of the entire wheel hub motor drive system can be determined by the motor and the wet brake mechanism, that is, the axial length of the entire wheel hub motor drive system is substantially equal to the sum of the axial lengths of the motor and the wet brake mechanism. As a result, compared with the existing wheel hub motor drive system, the overall size of the system can be reduced, especially the axial size can be shortened, thereby reducing the adverse effects of the axial length of the wheel hub motor drive system on the size of the wheel and the structural layout of the vehicle.

Description

轮毂电机驱动系统及车辆Wheel hub motor drive system and vehicle

技术领域Technical Field

本申请涉及例如电动汽车等的车辆领域,具体地涉及用于车辆的轮毂电机驱动系统及包括该轮毂电机驱动系统的车辆。The present application relates to the field of vehicles such as electric vehicles, and in particular to a wheel hub motor drive system for a vehicle and a vehicle including the wheel hub motor drive system.

背景技术Background Art

在现有技术中,例如电动汽车等的新能源车辆仍然主要使用中央电机、离合器、变速器和差速器组成的驱动系统,这导致了驱动系统的部件过多且扭矩的传递路径较长,从而使得驱动系统的动力损耗高且效率低,而这严重影响了新能源车辆的行驶距离。因此,技术人员开发出扭矩传递路径较短的轮毂电机驱动系统来克服上述问题。In the prior art, new energy vehicles such as electric vehicles still mainly use a drive system consisting of a central motor, a clutch, a transmission and a differential, which results in too many components in the drive system and a long torque transmission path, resulting in high power loss and low efficiency in the drive system, which seriously affects the driving distance of new energy vehicles. Therefore, technicians have developed a wheel hub motor drive system with a shorter torque transmission path to overcome the above problems.

现有的轮毂电机驱动系统将电机、变速机构以及车轮的制动机构等集成在一起。但是,在现有的轮毂电机驱动系统中这些部件的布局并不合理,导致整个轮毂电机驱动系统的尺寸(尤其是轴向尺寸)过大,因而占用空间过大,进而对包括轮毂电机驱动系统的车轮的尺寸和车辆的结构布局(例如,悬架系统的布局)产生不利影响。The existing wheel hub motor drive system integrates the motor, the speed change mechanism and the wheel brake mechanism, etc. However, the layout of these components in the existing wheel hub motor drive system is not reasonable, resulting in the size of the entire wheel hub motor drive system (especially the axial size) being too large, thus occupying too much space, which in turn has an adverse effect on the size of the wheel including the wheel hub motor drive system and the structural layout of the vehicle (for example, the layout of the suspension system).

发明内容Summary of the invention

基于上述现有技术的缺陷做出了本申请。本申请的一个目的在于提供一种新型的轮毂电机驱动系统,其与现有的轮毂电机驱动系统相比能够减小系统的整体尺寸,尤其缩短轴向尺寸,进而减小轮毂电机驱动系统对车轮的尺寸和车辆的结构布局产生的不利影响。本申请的另一个目的在于提供一种包括上述轮毂电机驱动系统的车辆。This application is made based on the defects of the above-mentioned prior art. One purpose of this application is to provide a new wheel hub motor drive system, which can reduce the overall size of the system compared with the existing wheel hub motor drive system, especially shorten the axial size, thereby reducing the adverse effects of the wheel hub motor drive system on the size of the wheel and the structural layout of the vehicle. Another purpose of this application is to provide a vehicle including the above-mentioned wheel hub motor drive system.

为了实现上述发明目的,本申请采用如下的技术方案。In order to achieve the above-mentioned invention objectives, this application adopts the following technical solutions.

本申请提供了一种如下的轮毂电机驱动系统,其具有轴向、径向和周向,所述轮毂电机驱动系统包括:The present application provides a wheel hub motor drive system as follows, which has axial, radial and circumferential directions, and the wheel hub motor drive system includes:

输出轴,其用于固定于车轮的轮毂;An output shaft, which is used to be fixed to the hub of the wheel;

电机,其包括定子和转子;A motor including a stator and a rotor;

行星轮减速机构,其与所述电机在所述轴向上并排布置,所述行星轮减速机构包括太阳轮和行星轮架,所述太阳轮与所述转子传动联接,所述行星轮架与所述输出轴传动联接;以及a planetary gear reduction mechanism, which is arranged side by side with the motor in the axial direction, the planetary gear reduction mechanism comprising a sun gear and a planetary gear carrier, the sun gear is drivingly connected to the rotor, and the planetary gear carrier is drivingly connected to the output shaft; and

湿式制动机构,其与所述电机在所述轴向上并排布置且与所述行星轮减速机构在所述径向上重叠,所述湿式制动机构能够受控地产生摩擦转矩并传递到所述输出轴。A wet brake mechanism is arranged side by side with the motor in the axial direction and overlaps with the planetary gear reduction mechanism in the radial direction, and the wet brake mechanism can controllably generate friction torque and transmit it to the output shaft.

在一种可选的方案中,还包括:In an optional solution, it also includes:

壳体组件,其相对于车辆的悬架系统固定且形成有第一空间和第二空间,所述第一空间收纳所述电机,所述第二空间收纳所述行星轮减速机构和所述湿式制动机构;以及a housing assembly fixed relative to a suspension system of a vehicle and forming a first space and a second space, wherein the first space accommodates the motor and the second space accommodates the planetary gear reduction mechanism and the wet brake mechanism; and

冷却套,其固定于所述壳体组件且位于所述第一空间和所述第二空间中,所述冷却套用于冷却所述定子和所述湿式制动机构。A cooling jacket is fixed to the housing assembly and is located in the first space and the second space, and the cooling jacket is used to cool the stator and the wet brake mechanism.

在另一种可选的方案中,所述湿式制动机构包括多个制动盘、多个制动衬和制动活塞,所述多个制动盘和所述多个制动衬在所述轴向上交替布置,通过所述制动活塞能够使得所述多个制动盘和所述多个制动衬彼此压抵在一起产生所述摩擦转矩。In another optional scheme, the wet brake mechanism includes multiple brake discs, multiple brake linings and brake pistons, and the multiple brake discs and the multiple brake linings are alternately arranged in the axial direction. The brake piston can press the multiple brake discs and the multiple brake linings against each other to generate the friction torque.

在另一种可选的方案中,所述多个制动盘和所述多个制动衬中的一者抗扭地安装于所述冷却套,所述多个制动盘和所述多个制动衬中的另一者抗扭地安装于所述行星轮架。In another optional solution, one of the plurality of brake discs and the plurality of brake linings is mounted on the cooling jacket in a rotationally fixed manner, and the other of the plurality of brake discs and the plurality of brake linings is mounted on the planetary carrier in a rotationally fixed manner.

在另一种可选的方案中,所述多个制动盘和所述多个制动衬与所述行星轮减速机构在所述径向上完全重叠。In another optional solution, the plurality of brake discs and the plurality of brake linings completely overlap with the planetary gear reduction mechanism in the radial direction.

在另一种可选的方案中,还包括转向节和车轮轴承,In another optional solution, it also includes a steering knuckle and a wheel bearing,

所述输出轴包括彼此固定的第一法兰部和第一轴部,所述第一法兰部位于所述第一轴部的轴向一侧且用于固定于所述轮毂,所述第一轴部从所述第一法兰部朝向轴向另一侧延伸,The output shaft includes a first flange portion and a first shaft portion fixed to each other, the first flange portion is located on one axial side of the first shaft portion and is used to be fixed to the wheel hub, and the first shaft portion extends from the first flange portion toward the other axial side.

所述转向节包括彼此固定的第二法兰部和第二轴部,所述第二法兰部位于所述第二轴部的所述轴向另一侧且用于安装到车辆的悬架系统,所述第二轴部从所述第二法兰部朝向所述轴向一侧延伸插入所述第一轴部中,The steering knuckle includes a second flange portion and a second shaft portion fixed to each other, the second flange portion is located at the other axial side of the second shaft portion and is used to be mounted to a suspension system of a vehicle, and the second shaft portion extends from the second flange portion toward the axial side and is inserted into the first shaft portion.

所述车轮轴承位于所述第一轴部和所述第二轴部之间。The wheel bearing is located between the first shaft portion and the second shaft portion.

在另一种可选的方案中,所述行星轮减速机构和所述湿式制动机构位于所述电机的轴向一侧。In another optional solution, the planetary gear reduction mechanism and the wet brake mechanism are located on one axial side of the motor.

在另一种可选的方案中,所述行星轮减速机构和所述湿式制动机构位于所述电机的轴向另一侧。In another optional solution, the planetary gear reduction mechanism and the wet brake mechanism are located on the other axial side of the motor.

在另一种可选的方案中,所述行星轮减速机构包括第一行星排和第二行星排,所述第一行星排包括第一太阳轮和第一行星轮架,所述第二行星排包括第二太阳轮和第二行星轮架,所述第一太阳轮与所述转子传动联接,所述第一行星轮架与所述第二太阳轮传动联接,所述第二行星轮架与所述输出轴传动联接。In another optional scheme, the planetary gear reduction mechanism includes a first planetary row and a second planetary row, the first planetary row includes a first sun gear and a first planetary wheel carrier, the second planetary row includes a second sun gear and a second planetary wheel carrier, the first sun gear is drivingly connected to the rotor, the first planetary wheel carrier is drivingly connected to the second sun gear, and the second planetary wheel carrier is drivingly connected to the output shaft.

本申请还提供了一种如下的车辆,包括以上技术方案中任意一项技术方案所述的轮毂电机驱动系统。The present application also provides a vehicle as follows, comprising the hub motor drive system described in any one of the above technical solutions.

通过采用上述技术方案,本申请提供了一种新型的轮毂电机驱动系统和包括该轮毂电机驱动系统的车辆。该轮毂电机驱动系统包括组装在一起的输出轴、电机、行星轮减速机构和湿式制动机构。行星轮减速机构与电机在轴向上并排布置并且用于在电机和输出轴之间传递扭矩。湿式制动机构与电机在轴向上并排布置并且用于产生阻止输出轴转动的摩擦转矩,湿式制动机构与行星轮减速机构在径向上重叠。By adopting the above technical solution, the present application provides a novel wheel hub motor drive system and a vehicle including the wheel hub motor drive system. The wheel hub motor drive system includes an output shaft, a motor, a planetary gear reduction mechanism and a wet brake mechanism assembled together. The planetary gear reduction mechanism is arranged side by side with the motor in the axial direction and is used to transmit torque between the motor and the output shaft. The wet brake mechanism is arranged side by side with the motor in the axial direction and is used to generate a friction torque that prevents the output shaft from rotating, and the wet brake mechanism overlaps with the planetary gear reduction mechanism in the radial direction.

这样,电机与行星轮减速机构和湿式制动机构在轴向上并排布置,行星轮减速机构与湿式制动机构在径向上重叠,因此整个轮毂电机驱动系统的轴向长度能够通过电机和湿式制动机构确定,也就是说整个轮毂电机驱动系统的轴向长度基本等于电机和湿式制动机构两者的轴向长度之和。由此,与现有的轮毂电机驱动系统相比能够减小系统的整体尺寸,尤其缩短轴向尺寸,进而能够降低轮毂电机驱动系统的轴向长度对车轮的尺寸和车辆的结构布局(例如,悬架系统的布局)产生的不利影响。In this way, the motor, the planetary gear reduction mechanism and the wet brake mechanism are arranged side by side in the axial direction, and the planetary gear reduction mechanism and the wet brake mechanism overlap in the radial direction, so the axial length of the entire wheel hub motor drive system can be determined by the motor and the wet brake mechanism, that is, the axial length of the entire wheel hub motor drive system is substantially equal to the sum of the axial lengths of the motor and the wet brake mechanism. Therefore, compared with the existing wheel hub motor drive system, the overall size of the system can be reduced, especially the axial size can be shortened, and the adverse effect of the axial length of the wheel hub motor drive system on the size of the wheel and the structural layout of the vehicle (for example, the layout of the suspension system) can be reduced.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是示出了根据本申请的第一实施例的轮毂电机驱动系统的剖视示意图。FIG. 1 is a schematic cross-sectional view showing a wheel hub motor drive system according to a first embodiment of the present application.

图2是示出了根据本申请的第二实施例的轮毂电机驱动系统的剖视示意图。FIG. 2 is a schematic cross-sectional view showing a wheel hub motor drive system according to a second embodiment of the present application.

附图标记说明Description of Reference Numerals

1输出轴;11第一法兰部;12第一轴部;1 output shaft; 11 first flange portion; 12 first shaft portion;

2电机;21定子;22转子;23转子支架;24电机轴;2 motor; 21 stator; 22 rotor; 23 rotor bracket; 24 motor shaft;

3行星轮减速机构;31第一太阳轮;32第一行星轮;33第一行星轮架;34第一齿圈;35第二太阳轮;36第二行星轮;37第二行星轮架;38第二齿圈;3 planetary gear reduction mechanism; 31 first sun gear; 32 first planetary gear; 33 first planetary gear carrier; 34 first ring gear; 35 second sun gear; 36 second planetary gear; 37 second planetary gear carrier; 38 second ring gear;

4湿式制动机构;41制动盘;42制动衬;43制动活塞;4 wet brake mechanism; 41 brake disc; 42 brake lining; 43 brake piston;

5壳体组件;51壳体主体;52背板;53前盖;S1第一空间;S2第二空间;5 housing assembly; 51 housing body; 52 back plate; 53 front cover; S1 first space; S2 second space;

6冷却套;6 Cooling jacket;

7转向节;71第二法兰部;72第二轴部;7 steering knuckle; 71 second flange portion; 72 second shaft portion;

8车轮轴承;8 wheel bearings;

A轴向;R径向。A is axial; R is radial.

具体实施方式DETAILED DESCRIPTION

下面参照附图描述本申请的示例性实施例。应当理解,这些具体的说明仅用于示教本领域技术人员如何实施本申请,而不用于穷举本申请的所有可行的方式,也不用于限制本申请的范围。The exemplary embodiments of the present application are described below with reference to the accompanying drawings. It should be understood that these specific descriptions are only used to teach those skilled in the art how to implement the present application, and are not intended to exhaust all feasible methods of the present application, nor to limit the scope of the present application.

在本申请中,轮毂电机驱动系统包括输出轴,其它部件与输出轴以同轴的方式布置。如无其它特殊说明,“轴向”、“径向”和“周向”分别是指输出轴的轴向、径向和周向。“轴向一侧”是指图1和图2中的左侧,“轴向另一侧”是指图1和图2中的右侧。“径向外侧”是指在径向上远离输出轴的中心轴线的那侧,“径向内侧”是指在径向上接近输出轴的中心轴线的那侧。In the present application, the wheel hub motor drive system includes an output shaft, and other components are arranged coaxially with the output shaft. Unless otherwise specified, "axial", "radial" and "circumferential" refer to the axial, radial and circumferential directions of the output shaft, respectively. "Axial side" refers to the left side in Figures 1 and 2, and "axial other side" refers to the right side in Figures 1 and 2. "Radially outer side" refers to the side radially away from the central axis of the output shaft, and "radially inner side" refers to the side radially close to the central axis of the output shaft.

在本申请中,“传动联接”是指两个部件之间以能够传递扭矩的方式连接。“直接传动联接”是指两个部件之间利用花键或直接固定等直接连接方式实现传动联接;“间接传动联接”是指两个部件之间通过连接件或者其它传动机构等间接连接方式实现传动联接。In this application, "drive connection" refers to the connection between two components in a way that can transmit torque. "Direct drive connection" refers to the drive connection between two components using direct connection methods such as splines or direct fixation; "indirect drive connection" refers to the drive connection between two components through indirect connection methods such as connectors or other transmission mechanisms.

在本申请中,两个部件在某一方向上重叠是指,沿着该方向观察时这两个部件在与该方向垂直的投影面上的投影之间存在至少部分重叠关系。In the present application, two components overlapping in a certain direction means that when viewed along the direction, there is at least a partial overlap between the projections of the two components on a projection plane perpendicular to the direction.

以下结合说明书附图说明根据本申请的第一实施例的轮毂电机驱动系统。The following describes a wheel hub motor drive system according to a first embodiment of the present application in conjunction with the accompanying drawings.

(根据本申请的第一实施例的轮毂电机驱动系统)(In-wheel motor drive system according to the first embodiment of the present application)

如图1所示,根据本申请的第一实施例的轮毂电机驱动系统包括组装在一起的输出轴1、电机2、行星轮减速机构3、湿式制动机构4、壳体组件5、冷却套6、转向节7和车轮轴承8。在本实施例中,轮毂电机驱动系统的轴向尺寸基本由在轴向A上并排布置的电机2和湿式制动机构4确定。行星轮减速机构3位于湿式制动机构4的径向内侧并且与湿式制动机构4在径向R上重叠,轮毂电机驱动系统的轴向长度不会由于行星轮减速机构3而额外增加。As shown in FIG1 , the wheel hub motor drive system according to the first embodiment of the present application includes an output shaft 1, a motor 2, a planetary gear reduction mechanism 3, a wet brake mechanism 4, a housing assembly 5, a cooling jacket 6, a steering knuckle 7 and a wheel bearing 8 assembled together. In this embodiment, the axial size of the wheel hub motor drive system is basically determined by the motor 2 and the wet brake mechanism 4 arranged side by side in the axial direction A. The planetary gear reduction mechanism 3 is located radially inside the wet brake mechanism 4 and overlaps with the wet brake mechanism 4 in the radial direction R, and the axial length of the wheel hub motor drive system will not be additionally increased due to the planetary gear reduction mechanism 3.

在本实施例中,如图1所示,输出轴1为沿着轴向A延伸且中空的法兰轴。具体地,输出轴1包括形成为一体的第一法兰部11和第一轴部12。第一法兰部11从第一轴部12的轴向一侧端部朝向径向外侧延展,第一法兰部11沿着周向在整周上连续地延伸。第一法兰部11形成有多个安装孔,穿过多个安装孔的例如轮毂螺栓的安装件能够使第一法兰部11与车辆的车轮的轮毂固定在一起。第一轴部12从第一法兰部11的内周部朝向轴向另一侧直线状地延伸,并且第一轴部12与行星轮减速机构3的第二行星轮架37直接传动联接。In the present embodiment, as shown in FIG1 , the output shaft 1 is a hollow flange shaft extending along the axial direction A. Specifically, the output shaft 1 includes a first flange portion 11 and a first shaft portion 12 formed as one body. The first flange portion 11 extends from one axial side end portion of the first shaft portion 12 toward the radial outside, and the first flange portion 11 extends continuously along the entire circumference. The first flange portion 11 is formed with a plurality of mounting holes, and mounting members such as hub bolts passing through the plurality of mounting holes can fix the first flange portion 11 to the hub of the wheel of the vehicle. The first shaft portion 12 extends linearly from the inner circumference of the first flange portion 11 toward the other axial side, and the first shaft portion 12 is directly transmission-connected to the second planetary wheel carrier 37 of the planetary gear reduction mechanism 3.

在本实施例中,电机2为径向磁场电机(或称径向磁通电机)。如图1所示,具体地,电机2包括定子21、转子22、转子支架23和电机轴24。定子21经由冷却套6与壳体组件5固定在一起。转子22位于定子21的径向内侧且与定子21在径向R上相对,并且转子22能够相对于定子21转动。转子支架23位于转子22的径向内侧且与转子22固定在一起,转子支架23还与电机轴24固定在一起,使得转子22和电机轴24经由转子支架23间接传动联接。In this embodiment, the motor 2 is a radial magnetic field motor (or radial flux motor). As shown in FIG1 , specifically, the motor 2 includes a stator 21, a rotor 22, a rotor bracket 23 and a motor shaft 24. The stator 21 is fixed to the housing assembly 5 via a cooling jacket 6. The rotor 22 is located radially inside the stator 21 and is opposite to the stator 21 in the radial direction R, and the rotor 22 can rotate relative to the stator 21. The rotor bracket 23 is located radially inside the rotor 22 and is fixed to the rotor 22. The rotor bracket 23 is also fixed to the motor shaft 24, so that the rotor 22 and the motor shaft 24 are indirectly connected via the rotor bracket 23.

在本实施例中,行星轮减速机构3能够将来自电机2的扭矩传递到输出轴1。具体地,如图1所示,该行星轮减速机构3包括第一行星排和第二行星排,第二行星排和第一行星排在轴向A上并排布置且第二行星排相对于第一行星排位于轴向另一侧。In this embodiment, the planetary gear reduction mechanism 3 can transmit the torque from the motor 2 to the output shaft 1. Specifically, as shown in FIG1 , the planetary gear reduction mechanism 3 includes a first planetary row and a second planetary row, the second planetary row and the first planetary row are arranged side by side in the axial direction A, and the second planetary row is located on the other side of the axial direction relative to the first planetary row.

第一行星排包括组装在一起的第一太阳轮31、第一行星轮32、第一行星轮架33和第一齿圈34。如上所述,电机2的电机轴24的轴向另一侧端部形成有轮齿以构成行星轮减速机构3的第一太阳轮31,也就是说第一太阳轮31与电机轴24形成为一体。多个第一行星轮32位于第一太阳轮31的径向外侧且沿着周向均匀分布,各第一行星轮32均与第一太阳轮31始终齿啮合,使得随着第一太阳轮31的转动各第一行星轮32能够进行绕着各自的中心轴的自转和绕着第一太阳轮31的公转。第一行星轮架33位于第一太阳轮31的径向外侧,并且多个第一行星轮32安装于该第一行星轮架33,第一行星轮架33与第二行星排的第二太阳轮35直接传动联接。随着多个第一行星轮32进行公转,能够带动第一行星轮架33进行转动进而带动第二太阳轮35转动。第一齿圈34位于多个第一行星轮32的径向外侧并且固定于壳体组件5,在第一齿圈34和第一太阳轮31之间形成供多个第一行星轮32公转的轨道,第一齿圈34与多个第一行星轮32始终齿啮合。The first planetary gear row includes a first sun gear 31, a first planetary gear 32, a first planetary gear carrier 33 and a first gear ring 34 assembled together. As described above, the other axial end of the motor shaft 24 of the motor 2 is formed with gear teeth to form the first sun gear 31 of the planetary gear reduction mechanism 3, that is, the first sun gear 31 is formed as a whole with the motor shaft 24. A plurality of first planetary gears 32 are located radially outside the first sun gear 31 and are evenly distributed along the circumferential direction. Each first planetary gear 32 is always meshed with the first sun gear 31, so that as the first sun gear 31 rotates, each first planetary gear 32 can rotate around its own central axis and revolve around the first sun gear 31. The first planetary gear carrier 33 is located radially outside the first sun gear 31, and a plurality of first planetary gears 32 are mounted on the first planetary gear carrier 33. The first planetary gear carrier 33 is directly connected to the second sun gear 35 of the second planetary gear row. As the plurality of first planetary gears 32 revolve, the first planetary gear carrier 33 can be driven to rotate and then the second sun gear 35 can be driven to rotate. The first ring gear 34 is located radially outside the first planetary gears 32 and fixed to the housing assembly 5 . An orbit for the first planetary gears 32 to revolve is formed between the first ring gear 34 and the first sun gear 31 . The first ring gear 34 is always meshed with the first planetary gears 32 .

第二行星排包括组装在一起的第二太阳轮35、第二行星轮36、第二行星轮架37和第二齿圈38。如上所述,第二太阳轮35与第一行星排的第一行星轮架33直接传动联接。多个第二行星轮36位于第二太阳轮35的径向外侧且沿着周向均匀分布,各第二行星轮36均与第二太阳轮35始终齿啮合,使得随着第二太阳轮35的转动各第二行星轮36能够进行绕着各自的中心轴的自转和绕着第二太阳轮35的公转。第二行星轮架37位于第二太阳轮35的径向外侧,并且多个第二行星轮36安装于该第二行星轮架37,第二行星轮架37与输出轴1直接传动联接。随着多个第二行星轮36进行公转,能够带动第二行星轮架37进行转动进而带动输出轴1转动。第二齿圈38位于多个第二行星轮36的径向外侧并且固定于壳体组件5,在第二齿圈38和第二太阳轮35之间形成供多个第二行星轮36公转的轨道,第二齿圈38与多个第二行星轮36始终齿啮合。The second planetary gear row includes a second sun gear 35, a second planetary gear 36, a second planetary gear carrier 37 and a second gear ring 38 assembled together. As described above, the second sun gear 35 is directly connected to the first planetary gear carrier 33 of the first planetary gear row. A plurality of second planetary gears 36 are located radially outside the second sun gear 35 and are evenly distributed along the circumference. Each second planetary gear 36 is always meshed with the second sun gear 35, so that as the second sun gear 35 rotates, each second planetary gear 36 can rotate around its own central axis and revolve around the second sun gear 35. The second planetary gear carrier 37 is located radially outside the second sun gear 35, and a plurality of second planetary gears 36 are mounted on the second planetary gear carrier 37. The second planetary gear carrier 37 is directly connected to the output shaft 1. As the plurality of second planetary gears 36 revolve, the second planetary gear carrier 37 can be driven to rotate and then the output shaft 1 can be driven to rotate. The second ring gear 38 is located radially outside the second planetary gears 36 and fixed to the housing assembly 5 . An orbit for the second planetary gears 36 to revolve is formed between the second ring gear 38 and the second sun gear 35 . The second ring gear 38 is always meshed with the second planetary gears 36 .

在本实施例中,如图1所示,湿式制动机构4包括多个制动盘41、多个制动衬42和制动活塞43。多个制动盘41和多个制动衬42在轴向A上交替布置,多个制动盘41抗扭地安装于冷却套6,多个制动衬42抗扭地安装于第二行星轮架37。这里,第二行星轮架37可以包括在齿圈的径向外侧沿着轴向和周向延伸的环形的外周部,多个制动衬42可以安装到第二行星轮架37的外周部。制动活塞43可以位于液压缸内,通过动力源能够带动制动活塞43在液压缸内运动,从而受控地对制动盘41和制动衬42施加轴向力。在制动活塞43未对制动盘41和制动衬42产生轴向力的状态下,多个制动盘41和多个制动衬42之间未压抵在一起;在制动活塞43对制动盘41和制动衬42产生轴向力的状态下,通过制动活塞43使得多个制动盘41和多个制动衬42能够彼此压抵在一起产生摩擦转矩。由此,通过摩擦转矩能够阻止车轮转动,实现制动。在本实施例中,湿式制动机构4的多个制动盘41和多个制动衬42与行星轮减速机构3在径向R上完全重叠,由此尽可能减小轮毂电机驱动系统的轴向尺寸。In this embodiment, as shown in FIG1 , the wet brake mechanism 4 includes a plurality of brake discs 41, a plurality of brake linings 42 and a brake piston 43. The plurality of brake discs 41 and the plurality of brake linings 42 are alternately arranged in the axial direction A, the plurality of brake discs 41 are torsionally mounted on the cooling jacket 6, and the plurality of brake linings 42 are torsionally mounted on the second planetary carrier 37. Here, the second planetary carrier 37 may include an annular outer peripheral portion extending in the axial direction and the circumferential direction on the radial outer side of the ring gear, and the plurality of brake linings 42 may be mounted to the outer peripheral portion of the second planetary carrier 37. The brake piston 43 may be located in a hydraulic cylinder, and the brake piston 43 may be driven to move in the hydraulic cylinder by a power source, thereby applying an axial force to the brake disc 41 and the brake lining 42 in a controlled manner. When the brake piston 43 does not generate an axial force on the brake disc 41 and the brake lining 42, the multiple brake discs 41 and the multiple brake linings 42 are not pressed against each other; when the brake piston 43 generates an axial force on the brake disc 41 and the brake lining 42, the multiple brake discs 41 and the multiple brake linings 42 can be pressed against each other by the brake piston 43 to generate a friction torque. Thus, the wheel can be prevented from rotating by the friction torque to achieve braking. In this embodiment, the multiple brake discs 41 and the multiple brake linings 42 of the wet brake mechanism 4 completely overlap with the planetary gear reduction mechanism 3 in the radial direction R, thereby minimizing the axial size of the hub motor drive system.

在本实施例中,如图1所示,壳体组件5整体形成为圆筒形状。具体地,壳体组件5可以包括彼此组装在一起的壳体主体51和背板52,背板52从轴向另一侧固定于壳体主体51。进一步地,如图1所示,壳体组件5限定彼此分隔开的第一空间S1和第二空间S2,第一空间S1与第二空间S2在轴向A上相邻。电机2的定子21、转子22和转子支架23收纳安装于第一空间S1,电机轴24在轴向A上从第一空间S1所在的位置延伸到第二空间S2所在的位置。行星轮减速机构3和湿式制动机构4收纳安装于第二空间S2,由此行星轮减速机构3和湿式制动机构4能够共用第二空间S2内的液体介质(例如油)。In the present embodiment, as shown in FIG1 , the housing assembly 5 is formed as a whole in a cylindrical shape. Specifically, the housing assembly 5 may include a housing body 51 and a back plate 52 assembled together, and the back plate 52 is fixed to the housing body 51 from the other axial side. Further, as shown in FIG1 , the housing assembly 5 defines a first space S1 and a second space S2 separated from each other, and the first space S1 is adjacent to the second space S2 in the axial direction A. The stator 21, the rotor 22 and the rotor support 23 of the motor 2 are accommodated and installed in the first space S1, and the motor shaft 24 extends in the axial direction A from the position where the first space S1 is located to the position where the second space S2 is located. The planetary gear reduction mechanism 3 and the wet brake mechanism 4 are accommodated and installed in the second space S2, so that the planetary gear reduction mechanism 3 and the wet brake mechanism 4 can share the liquid medium (such as oil) in the second space S2.

在本实施例中,如图1所示,冷却套6固定于壳体主体51,冷却套6与壳体主体51之间形成供冷却流体(例如水)流过的流路。冷却套6从第一空间S1延伸到第二空间S2,电机2的定子21固定于冷却套6,湿式制动机构4的制动盘41也安装于冷却套6,由此冷却套6能够同时降低在电机2工作过程中定子21的温度以及湿式制动机构4在工作过程中的温度。In this embodiment, as shown in FIG1 , the cooling jacket 6 is fixed to the housing body 51, and a flow path for a cooling fluid (such as water) to flow through is formed between the cooling jacket 6 and the housing body 51. The cooling jacket 6 extends from the first space S1 to the second space S2, the stator 21 of the motor 2 is fixed to the cooling jacket 6, and the brake disc 41 of the wet brake mechanism 4 is also installed on the cooling jacket 6, so that the cooling jacket 6 can simultaneously reduce the temperature of the stator 21 during the operation of the motor 2 and the temperature of the wet brake mechanism 4 during the operation.

在本实施例中,如图1所示,转向节7形成为沿着轴向A延伸的法兰轴。具体地,转向节7包括形成为一体的第二法兰部71和第二轴部72。第二法兰部71从第二轴部72的轴向另一侧端部朝向径向外侧延展,第二法兰部71沿着周向在整周上连续地延伸。第二法兰部71与壳体组件5的背板52固定在一起,并且第二法兰部71形成有多个安装孔,穿过多个安装孔的例如螺栓的安装件能够使第二法兰部71与车辆的悬架系统安装在一起。第二轴部72从第二法兰部71的内周部朝向轴向一侧直线状地延伸。第二轴部72伸入输出轴1的第一轴部12的内部。In the present embodiment, as shown in FIG. 1 , the steering knuckle 7 is formed as a flange shaft extending along the axial direction A. Specifically, the steering knuckle 7 includes a second flange portion 71 and a second shaft portion 72 formed as one body. The second flange portion 71 extends from the other axial side end of the second shaft portion 72 toward the radial outer side, and the second flange portion 71 extends continuously along the circumference over the entire circumference. The second flange portion 71 is fixed to the back plate 52 of the housing assembly 5, and the second flange portion 71 is formed with a plurality of mounting holes, and mounting members such as bolts passing through the plurality of mounting holes can enable the second flange portion 71 to be mounted together with the suspension system of the vehicle. The second shaft portion 72 extends linearly from the inner circumference of the second flange portion 71 toward one axial side. The second shaft portion 72 extends into the interior of the first shaft portion 12 of the output shaft 1.

在本实施例中,如图1所示,车轮轴承8可以为双列圆锥滚子轴承。车轮轴承8包括内圈、外圈和滚动体,其中内圈与转向节7固定,外圈与输出轴1固定,滚动体位于内圈和外圈之间。由此,转向节7的第二轴部72能够通过车轮轴承8支撑输出轴1的第一轴部12。In this embodiment, as shown in FIG1 , the wheel bearing 8 may be a double-row tapered roller bearing. The wheel bearing 8 includes an inner ring, an outer ring, and rolling elements, wherein the inner ring is fixed to the steering knuckle 7, the outer ring is fixed to the output shaft 1, and the rolling elements are located between the inner ring and the outer ring. Thus, the second shaft portion 72 of the steering knuckle 7 can support the first shaft portion 12 of the output shaft 1 through the wheel bearing 8.

这样,在根据本申请的第一实施例的轮毂电机驱动系统中,可以实现如下的工作模式。In this way, in the wheel hub motor drive system according to the first embodiment of the present application, the following working modes can be implemented.

在第一种工作模式中,通过电机2朝向轮毂传递扭矩以驱动车轮转动。在该工作模式中,来自电机2的扭矩的传递路径如下:转子22→转子支架23→电机轴24→第一太阳轮31→第一行星轮32→第一行星轮架33→第二太阳轮35→第二行星轮36→第二行星轮架37→输出轴1→轮毂。In the first working mode, the torque is transmitted toward the wheel hub through the motor 2 to drive the wheel to rotate. In this working mode, the transmission path of the torque from the motor 2 is as follows: rotor 22→rotor support 23→motor shaft 24→first sun gear 31→first planetary gear 32→first planetary gear carrier 33→second sun gear 35→second planetary gear 36→second planetary gear carrier 37→output shaft 1→wheel hub.

在第二种工作模式中,在车辆制动过程中进行制动能量回收。在该工作模式中,来自轮毂的扭矩的传递路径如下:轮毂→输出轴1→第二行星轮架37→第二行星轮36→第二太阳轮35→第一行星轮架33→第一行星轮32→第一太阳轮31→电机轴24→转子支架23→转子22。In the second working mode, braking energy recovery is performed during vehicle braking. In this working mode, the transmission path of the torque from the wheel hub is as follows: wheel hub→output shaft 1→second planetary carrier 37→second planetary gear 36→second sun gear 35→first planetary carrier 33→first planetary gear 32→first sun gear 31→motor shaft 24→rotor support 23→rotor 22.

在第三种工作模式中,在车辆制动过程中湿式制动机构4产生的摩擦转矩传递到轮毂,车辆的动能转化成湿式制动机构4的热能。在该工作模式中,来自湿式制动机构4的摩擦转矩的传递路径如下:制动盘41和制动衬42→第二行星轮架37→输出轴1→轮毂。In the third working mode, the friction torque generated by the wet brake mechanism 4 during vehicle braking is transmitted to the wheel hub, and the kinetic energy of the vehicle is converted into thermal energy of the wet brake mechanism 4. In this working mode, the transmission path of the friction torque from the wet brake mechanism 4 is as follows: brake disc 41 and brake lining 42 → second planetary carrier 37 → output shaft 1 → wheel hub.

在根据本申请的第一实施例的轮毂电机驱动系统中,电机2与湿式制动机构4在轴向A上并排布置,其它部件与电机2和湿式制动机构4在径向R上基本完全重叠,因此通过电机2和湿式制动机构4能够确定整个轮毂电机驱动系统的轴向长度,由此与现有技术的轮毂电机驱动系统相比减小了轴向尺寸,降低轮毂电机驱动系统的轴向尺寸对车轮的尺寸和车辆的整体布局(例如,悬架系统的布局)产生的不利影响。尤其是,行星轮减速机构3不会额外增加整个轮毂电机驱动系统的轴向长度。另外,在本实施例中,由于采用湿式制动机构4,与传动的钳盘干式制动机构相比,在制动过程中不会产生灰尘。进一步地,湿式制动机构4与行星轮减速机构3共同使用第二空间S2内的液体介质,湿式制动机构4还与电机2共同使用冷却套6降低温度,由此能够简化整个轮毂电机驱动系统的构造,提高性能且降低成本。实际上,在轮毂电机驱动系统安装到车辆的情况下,湿式制动机构4将位于车辆的悬挂系统的侧方,由此便于对湿式制动机构4进行维护。In the wheel hub motor drive system according to the first embodiment of the present application, the motor 2 and the wet brake mechanism 4 are arranged side by side in the axial direction A, and other components are substantially completely overlapped with the motor 2 and the wet brake mechanism 4 in the radial direction R. Therefore, the axial length of the entire wheel hub motor drive system can be determined by the motor 2 and the wet brake mechanism 4, thereby reducing the axial dimension compared with the wheel hub motor drive system of the prior art, and reducing the adverse effect of the axial dimension of the wheel hub motor drive system on the size of the wheel and the overall layout of the vehicle (for example, the layout of the suspension system). In particular, the planetary gear reduction mechanism 3 does not increase the axial length of the entire wheel hub motor drive system. In addition, in this embodiment, due to the use of the wet brake mechanism 4, compared with the transmission caliper dry brake mechanism, dust is not generated during the braking process. Further, the wet brake mechanism 4 and the planetary gear reduction mechanism 3 use the liquid medium in the second space S2 together, and the wet brake mechanism 4 and the motor 2 use the cooling jacket 6 together to reduce the temperature, thereby simplifying the structure of the entire wheel hub motor drive system, improving performance and reducing costs. In fact, when the in-wheel motor drive system is installed on a vehicle, the wet brake mechanism 4 will be located on the side of the suspension system of the vehicle, thereby facilitating maintenance of the wet brake mechanism 4 .

以下结合说明书附图说明根据本申请的第二实施例的轮毂电机驱动系统。The following describes a wheel hub motor drive system according to a second embodiment of the present application in conjunction with the accompanying drawings.

(根据本申请的第二实施例的轮毂电机驱动系统)(In-wheel motor drive system according to the second embodiment of the present application)

根据本申请的第二实施例的轮毂电机驱动系统的结构与根据本申请的第一实施例的轮毂电机驱动系统的结构大致相同,以下主要说明两者之间的不同之处。The structure of the wheel hub motor drive system according to the second embodiment of the present application is substantially the same as the structure of the wheel hub motor drive system according to the first embodiment of the present application, and the differences between the two are mainly described below.

在本实施例中,与第一实施例中说明的电机2被设置在行星轮减速机构3和湿式制动机构4与轮毂或轮辐之间的方案相比,在本实施例中,如图2所示,行星轮减速机构3和湿式制动机构4被设置在电机2与轮毂或轮辐之间。因此,通过对比图1和图2可知,在本实施例中的电机2、行星齿轮机构3和湿式制动机构4的结构布局与第一实施例中的电机2、行星齿轮机构3和湿式制动机构4的结构布局可以认为具有镜像对称的关系。另外,在本实施例中,如图2所示,壳体组件5省略了背板52而包括壳体主体51和前盖53,前盖53从轴向一侧固定于壳体主体51,壳体主体51经由转向架7安装于车辆的悬架系统。通过采用上述结构,能够实现与第一实施例相同的效果。In this embodiment, compared with the scheme in which the motor 2 is arranged between the planetary gear reduction mechanism 3 and the wet brake mechanism 4 and the wheel hub or spokes described in the first embodiment, in this embodiment, as shown in FIG. 2 , the planetary gear reduction mechanism 3 and the wet brake mechanism 4 are arranged between the motor 2 and the wheel hub or spokes. Therefore, by comparing FIG. 1 and FIG. 2 , it can be seen that the structural layout of the motor 2, the planetary gear mechanism 3 and the wet brake mechanism 4 in this embodiment and the structural layout of the motor 2, the planetary gear mechanism 3 and the wet brake mechanism 4 in the first embodiment can be considered to have a mirror-symmetric relationship. In addition, in this embodiment, as shown in FIG. 2 , the housing assembly 5 omits the back plate 52 and includes a housing body 51 and a front cover 53, the front cover 53 is fixed to the housing body 51 from one axial side, and the housing body 51 is installed on the suspension system of the vehicle via the bogie 7. By adopting the above structure, the same effect as the first embodiment can be achieved.

本申请不限于上述实施例,本领域技术人员在本申请的教导下可以对本申请的上述实施例做出各种变型,而不脱离本申请的范围。另外,还进行以下说明。The present application is not limited to the above embodiments, and those skilled in the art can make various modifications to the above embodiments of the present application under the guidance of the present application without departing from the scope of the present application. In addition, the following description is also made.

i.本申请还提供了包括上述轮毂电机驱动系统的车辆,该车辆尤其可以是具有两个以上车轮的电动车辆。在根据本申请的车辆的一个可选的示例中,车辆包括四个车轮,轮毂电机驱动系统可以安装到两个或四个车轮中。i. The present application also provides a vehicle including the above-mentioned wheel hub motor drive system, which may be an electric vehicle with more than two wheels. In an optional example of the vehicle according to the present application, the vehicle includes four wheels, and the wheel hub motor drive system may be installed in two or four wheels.

ii.可以理解,为了实现必要的分隔和密封效果,可以在本申请的轮毂电机驱动系统中可以根据需要设置密封组件和密封圈。ii. It can be understood that in order to achieve the necessary separation and sealing effects, a sealing assembly and a sealing ring can be provided as needed in the hub motor drive system of the present application.

另外,为了支撑电机轴24,在电机轴24和壳体组件5之间可以设置多个支撑轴承。例如如图1和图2所示,两个支撑轴承可以彼此间隔开并且分别位于转子支架23的轴向两侧,这两个支撑轴承可以为深沟球轴承。In addition, in order to support the motor shaft 24, a plurality of support bearings may be provided between the motor shaft 24 and the housing assembly 5. For example, as shown in FIGS. 1 and 2, two support bearings may be spaced apart from each other and respectively located on both axial sides of the rotor bracket 23, and the two support bearings may be deep groove ball bearings.

iii.在本申请的轮毂电机驱动系统中,湿式制动机构4的制动盘41抗扭地安装于冷却套6,制动衬42抗扭地安装于第二行星轮架37,但是本申请不限于此。例如,制动盘41可以抗扭地安装于第二行星轮架37,制动衬42可以抗扭地安装于冷却套6。iii. In the wheel hub motor drive system of the present application, the brake disc 41 of the wet brake mechanism 4 is torsionally mounted on the cooling jacket 6, and the brake lining 42 is torsionally mounted on the second planetary carrier 37, but the present application is not limited thereto. For example, the brake disc 41 can be torsionally mounted on the second planetary carrier 37, and the brake lining 42 can be torsionally mounted on the cooling jacket 6.

iv.可以理解,在本申请的各实施例中通过壳体组件5分隔出第一空间S1和第二空间S2可以均是封闭的空间。iv. It can be understood that in each embodiment of the present application, the first space S1 and the second space S2 separated by the housing assembly 5 can both be closed spaces.

v.可以理解,转向节7的第二轴部72插入输出轴1的第一轴部11中,使得输出轴1的第一轴部12和转向节7的第二轴部72在径向R上部分地重叠,而输出轴1和转向节7两者在轴向A上的整体长度可以不超出或略超出电机2和湿式制动机构4限定的轴向长度。v. It can be understood that the second shaft portion 72 of the steering knuckle 7 is inserted into the first shaft portion 11 of the output shaft 1, so that the first shaft portion 12 of the output shaft 1 and the second shaft portion 72 of the steering knuckle 7 partially overlap in the radial direction R, and the overall length of both the output shaft 1 and the steering knuckle 7 in the axial direction A may not exceed or slightly exceed the axial length limited by the motor 2 and the wet brake mechanism 4.

Claims (10)

1.一种轮毂电机驱动系统,其具有轴向(A)、径向(R)和周向,其特征在于,所述轮毂电机驱动系统包括:1. A wheel hub motor drive system having axial (A), radial (R) and circumferential directions, characterized in that the wheel hub motor drive system comprises: 输出轴(1),其用于固定于车轮的轮毂;An output shaft (1) is used to be fixed to a wheel hub; 电机(2),其包括定子(21)和转子(22);A motor (2) comprising a stator (21) and a rotor (22); 行星轮减速机构(3),其与所述电机(2)在所述轴向(A)上并排布置,所述行星轮减速机构(3)包括太阳轮(31)和行星轮架(37),所述太阳轮(31)与所述转子(22)传动联接,所述行星轮架(37)与所述输出轴(1)传动联接;以及a planetary gear reduction mechanism (3), which is arranged side by side with the motor (2) in the axial direction (A), the planetary gear reduction mechanism (3) comprising a sun gear (31) and a planetary gear carrier (37), the sun gear (31) being drivingly connected to the rotor (22), and the planetary gear carrier (37) being drivingly connected to the output shaft (1); and 湿式制动机构(4),其与所述电机(2)在所述轴向(A)上并排布置且与所述行星轮减速机构(3)在所述径向(R)上重叠,所述湿式制动机构(4)能够受控地产生摩擦转矩并传递到所述输出轴(1)。A wet brake mechanism (4) is arranged side by side with the motor (2) in the axial direction (A) and overlaps with the planetary gear reduction mechanism (3) in the radial direction (R), and the wet brake mechanism (4) is capable of generating friction torque in a controlled manner and transmitting it to the output shaft (1). 2.根据权利要求1所述的轮毂电机驱动系统,其特征在于,还包括:2. The wheel hub motor drive system according to claim 1, further comprising: 壳体组件(5),其相对于车辆的悬架系统固定且形成有第一空间(S1)和第二空间(S2),所述第一空间(S1)收纳所述电机(2),所述第二空间(S2)收纳所述行星轮减速机构(3)和所述湿式制动机构(4);以及A housing assembly (5) fixed relative to a suspension system of a vehicle and having a first space (S1) and a second space (S2), wherein the first space (S1) accommodates the motor (2) and the second space (S2) accommodates the planetary gear reduction mechanism (3) and the wet brake mechanism (4); and 冷却套(6),其固定于所述壳体组件(5)且位于所述第一空间(S1)和所述第二空间(S2)中,所述冷却套(6)用于冷却所述定子(21)和所述湿式制动机构(4)。A cooling jacket (6) is fixed to the housing assembly (5) and is located in the first space (S1) and the second space (S2), and the cooling jacket (6) is used to cool the stator (21) and the wet brake mechanism (4). 3.根据权利要求2所述的轮毂电机驱动系统,其特征在于,所述湿式制动机构(4)包括多个制动盘(41)、多个制动衬(42)和制动活塞(43),所述多个制动盘(41)和所述多个制动衬(42)在所述轴向(A)上交替布置,通过所述制动活塞(43)能够使得所述多个制动盘(41)和所述多个制动衬(42)彼此压抵在一起产生所述摩擦转矩。3. The wheel hub motor drive system according to claim 2 is characterized in that the wet brake mechanism (4) comprises a plurality of brake discs (41), a plurality of brake linings (42) and a brake piston (43), the plurality of brake discs (41) and the plurality of brake linings (42) being alternately arranged in the axial direction (A), and the brake piston (43) can press the plurality of brake discs (41) and the plurality of brake linings (42) against each other to generate the friction torque. 4.根据权利要求3所述的轮毂电机驱动系统,其特征在于,所述多个制动盘(41)和所述多个制动衬(42)中的一者抗扭地安装于所述冷却套(6),所述多个制动盘(41)和所述多个制动衬(42)中的另一者抗扭地安装于所述行星轮架(37)。4. The wheel hub motor drive system according to claim 3 is characterized in that one of the multiple brake discs (41) and the multiple brake linings (42) is torsionally mounted on the cooling jacket (6), and the other of the multiple brake discs (41) and the multiple brake linings (42) is torsionally mounted on the planetary wheel carrier (37). 5.根据权利要求3或4所述的轮毂电机驱动系统,其特征在于,所述多个制动盘(41)和所述多个制动衬(42)与所述行星轮减速机构(3)在所述径向(R)上完全重叠。5. The wheel hub motor drive system according to claim 3 or 4, characterized in that the multiple brake discs (41) and the multiple brake linings (42) completely overlap with the planetary gear reduction mechanism (3) in the radial direction (R). 6.根据权利要求1至4中任一项所述的轮毂电机驱动系统,其特征在于,还包括转向节(7)和车轮轴承(8),6. The wheel hub motor drive system according to any one of claims 1 to 4, characterized in that it also comprises a steering knuckle (7) and a wheel bearing (8), 所述输出轴(1)包括彼此固定的第一法兰部(11)和第一轴部(12),所述第一法兰部(11)位于所述第一轴部(12)的轴向一侧且用于固定于所述轮毂,所述第一轴部(12)从所述第一法兰部(11)朝向轴向另一侧延伸,The output shaft (1) comprises a first flange portion (11) and a first shaft portion (12) fixed to each other, the first flange portion (11) being located on one axial side of the first shaft portion (12) and being used to be fixed to the wheel hub, and the first shaft portion (12) extending from the first flange portion (11) toward the other axial side. 所述转向节(7)包括彼此固定的第二法兰部(71)和第二轴部(72),所述第二法兰部(71)位于所述第二轴部(72)的所述轴向另一侧且用于安装到车辆的悬架系统,所述第二轴部(72)从所述第二法兰部(71)朝向所述轴向一侧延伸插入所述第一轴部(12)中,The steering knuckle (7) comprises a second flange portion (71) and a second shaft portion (72) fixed to each other, the second flange portion (71) being located at the other axial side of the second shaft portion (72) and being used for being mounted on a suspension system of a vehicle, and the second shaft portion (72) extending from the second flange portion (71) toward the one axial side and being inserted into the first shaft portion (12). 所述车轮轴承(8)位于所述第一轴部(12)和所述第二轴部(72)之间。The wheel bearing (8) is located between the first shaft portion (12) and the second shaft portion (72). 7.根据权利要求6所述的轮毂电机驱动系统,其特征在于,7. The wheel hub motor drive system according to claim 6, characterized in that: 所述行星轮减速机构(3)和所述湿式制动机构(4)位于所述电机(2)的轴向一侧。The planetary gear reduction mechanism (3) and the wet brake mechanism (4) are located on one axial side of the motor (2). 8.根据权利要求6所述的轮毂电机驱动系统,其特征在于,8. The wheel hub motor drive system according to claim 6, characterized in that: 所述行星轮减速机构(3)和所述湿式制动机构(4)位于所述电机(2)的轴向另一侧。The planetary gear reduction mechanism (3) and the wet brake mechanism (4) are located on the other axial side of the motor (2). 9.根据权利要求1至4中任一项所述的轮毂电机驱动系统,其特征在于,所述行星轮减速机构(3)包括第一行星排和第二行星排,所述第一行星排包括第一太阳轮(31)和第一行星轮架(33),所述第二行星排包括第二太阳轮(35)和第二行星轮架(37),所述第一太阳轮(31)与所述转子(22)传动联接,所述第一行星轮架(33)与所述第二太阳轮(35)传动联接,所述第二行星轮架(37)与所述输出轴(1)传动联接。9. The hub motor drive system according to any one of claims 1 to 4, characterized in that the planetary gear reduction mechanism (3) includes a first planetary row and a second planetary row, the first planetary row includes a first sun gear (31) and a first planetary wheel carrier (33), the second planetary row includes a second sun gear (35) and a second planetary wheel carrier (37), the first sun gear (31) is transmission-connected to the rotor (22), the first planetary wheel carrier (33) is transmission-connected to the second sun gear (35), and the second planetary wheel carrier (37) is transmission-connected to the output shaft (1). 10.一种车辆,其特征在于,包括权利要求1至9中任一项所述的轮毂电机驱动系统。10. A vehicle, characterized by comprising the wheel hub motor drive system according to any one of claims 1 to 9.
CN202310261601.7A 2023-03-14 2023-03-14 Wheel hub motor drive system and vehicle Pending CN118665154A (en)

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