CN118665098A - Rear wheel lifting and follow-up steering control system of commercial vehicle - Google Patents
Rear wheel lifting and follow-up steering control system of commercial vehicle Download PDFInfo
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- CN118665098A CN118665098A CN202411156457.1A CN202411156457A CN118665098A CN 118665098 A CN118665098 A CN 118665098A CN 202411156457 A CN202411156457 A CN 202411156457A CN 118665098 A CN118665098 A CN 118665098A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G17/00—Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load
- B60G17/015—Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load the regulating means comprising electric or electronic elements
- B60G17/0152—Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load the regulating means comprising electric or electronic elements characterised by the action on a particular type of suspension unit
- B60G17/0155—Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load the regulating means comprising electric or electronic elements characterised by the action on a particular type of suspension unit pneumatic unit
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G17/00—Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load
- B60G17/02—Spring characteristics, e.g. mechanical springs and mechanical adjusting means
- B60G17/04—Spring characteristics, e.g. mechanical springs and mechanical adjusting means fluid spring characteristics
- B60G17/052—Pneumatic spring characteristics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D5/00—Power-assisted or power-driven steering
- B62D5/04—Power-assisted or power-driven steering electrical, e.g. using an electric servo-motor connected to, or forming part of, the steering gear
- B62D5/0457—Power-assisted or power-driven steering electrical, e.g. using an electric servo-motor connected to, or forming part of, the steering gear characterised by control features of the drive means as such
- B62D5/046—Controlling the motor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2202/00—Indexing codes relating to the type of spring, damper or actuator
- B60G2202/10—Type of spring
- B60G2202/15—Fluid spring
- B60G2202/152—Pneumatic spring
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Abstract
本发明公开了一种商用车后轮升降与随动转向控制系统,包括:控制器模块:用于实现操作人员交互、获取来自传感器模块的实时信息、执行逻辑计算、向执行器模块发送控制指令;传感器模块:用于使用传感器获取车辆实时信息,向控制器模块发送实时信息;执行器模块:用于获取来自控制器模块的控制指令,控制气囊桥气路充气、放气,实现后轮的升降运动,执行模块包括:两位五通电磁阀、电动助力转向总成;基础模块:用于支持控制系统执行控制操作。根据上述技术方案,可以在进行后轮升降和随动控制时,升降范围科学、承载能力强、随动转向响应速度快、控制精度高,提高商用车在复杂路况下的机动性能、操控性能和保障行驶安全性和稳定性。
The present invention discloses a rear wheel lifting and follow-up steering control system for commercial vehicles, including: a controller module: used to realize operator interaction, obtain real-time information from a sensor module, perform logic calculations, and send control instructions to an actuator module; a sensor module: used to use sensors to obtain real-time information of the vehicle and send real-time information to the controller module; an actuator module: used to obtain control instructions from the controller module, control the inflation and deflation of the airbag bridge air circuit, and realize the lifting and lowering movement of the rear wheel. The execution module includes: a two-position five-way solenoid valve and an electric power steering assembly; a basic module: used to support the control system to execute control operations. According to the above technical scheme, when performing rear wheel lifting and follow-up control, the lifting range can be scientific, the load-bearing capacity can be strong, the follow-up steering response speed can be fast, and the control accuracy can be high, thereby improving the maneuverability and control performance of commercial vehicles under complex road conditions and ensuring driving safety and stability.
Description
技术领域Technical Field
本发明涉及汽车底盘控制领域,具体而言,涉及一种商用车后轮升降与随动转向控制系统。The invention relates to the field of automobile chassis control, and in particular to a rear wheel lifting and follow-up steering control system for commercial vehicles.
背景技术Background Art
随着汽车电子技术的发展,电子控制技术为提高车辆的操控性和稳定性提供了新的解决方案。商用车后轮升降与随动转向控制系统多采用机械式或液压传动方式进行后轮升降和随动转向,这些方式存在随动转向响应速度慢、控制精度不够高,后轮升降调节范围有限、无法适应不同路况和载重情况下的需求、行车安全存在隐患等问题。With the development of automotive electronic technology, electronic control technology has provided new solutions for improving vehicle handling and stability. Most commercial vehicle rear wheel lifting and follow-up steering control systems use mechanical or hydraulic transmission methods for rear wheel lifting and follow-up steering. These methods have problems such as slow follow-up steering response speed, insufficient control accuracy, limited rear wheel lifting adjustment range, inability to adapt to different road conditions and load conditions, and hidden dangers to driving safety.
因此,需要一种同时具备后轮升降可控、升降范围可控、承载能力强和随动转向响应速度快、控制精度高的系统,以提高多轴商用车在复杂路况下的机动性能、操控性能和行驶稳定性。Therefore, a system with controllable rear wheel lifting and lifting range, strong load-bearing capacity, fast follow-up steering response speed and high control accuracy is needed to improve the maneuverability, handling performance and driving stability of multi-axle commercial vehicles under complex road conditions.
发明内容Summary of the invention
为实现上述目的,本发明提供了一种商用车后轮升降与随动转向控制系统,包括:To achieve the above object, the present invention provides a commercial vehicle rear wheel lifting and follow-up steering control system, comprising:
控制器模块:用于实现操作人员交互、获取来自传感器模块的实时信息、执行逻辑计算、向执行器模块发送控制指令;所述控制器模块包括:控制器、控制开关、指示灯;所述控制开关支持的控制信号包括:上升、降下、自动;所述指示灯支持指示后轮状态和故障状态;控制器采用 Infineon 32位单片机AURIX TC234LP。Controller module: used to realize operator interaction, obtain real-time information from the sensor module, perform logical calculations, and send control instructions to the actuator module; the controller module includes: a controller, a control switch, and an indicator light; the control signals supported by the control switch include: rising, lowering, and automatic; the indicator light supports indicating the rear wheel status and fault status; the controller adopts the Infineon 32-bit microcontroller AURIX TC234LP.
传感器模块:用于使用传感器获取车辆实时信息,向控制器模块发送实时信息;实时信息包括方向盘角度信息、主储气筒压力信号、气囊压力信号、转向推杆直线位移;Sensor module: used to obtain real-time information of the vehicle using sensors and send the real-time information to the controller module; the real-time information includes steering wheel angle information, main air reservoir pressure signal, airbag pressure signal, and steering push rod linear displacement;
执行器模块:用于获取来自控制器模块的控制指令,控制气囊桥气路充气、放气,实现后轮的升降运动;执行控制请求输出,实现后轮的转向运动;执行模块包括:两位五通电磁阀、电动助力转向总成;Actuator module: used to obtain control instructions from the controller module, control the inflation and deflation of the airbag bridge air circuit, and realize the lifting and lowering movement of the rear wheel; execute the control request output to realize the steering movement of the rear wheel; the execution module includes: two-position five-way solenoid valve, electric power steering assembly;
基础模块:用于支持控制系统执行控制操作,包括:线束、电源;Basic module: used to support the control system to perform control operations, including: wiring harness, power supply;
其中,控制器模块获取来自传感器模块的实时信息后,计算生成实时行车参数,包括:气囊桥载荷、转向角度。Among them, after the controller module obtains the real-time information from the sensor module, it calculates and generates real-time driving parameters, including: airbag bridge load and steering angle.
进一步的,传感器模块包括:转向角传感器、储气筒压力传感器,气囊压力传感器1,气囊压力传感器2、直线位移传感器;Further, the sensor module includes: a steering angle sensor, an air reservoir pressure sensor, an airbag pressure sensor 1, an airbag pressure sensor 2, and a linear displacement sensor;
转向角传感器采用CAN通讯方式向控制器实时传输方向盘角度信息;转向角传感器和电动助力转向总成之间的CAN通讯由控制器实现;The steering angle sensor uses CAN communication to transmit steering wheel angle information to the controller in real time; the CAN communication between the steering angle sensor and the electric power steering assembly is realized by the controller;
控制器接入整车CAN读取车辆车速信息;控制器还根据转向推杆直线位移的变化校验转向角传感器的零位是否合理。The controller is connected to the vehicle CAN to read the vehicle speed information; the controller also verifies whether the zero position of the steering angle sensor is reasonable based on the change of the linear displacement of the steering push rod.
其中,电动助力转向总成接收来自所述控制器的指令进行转动,推动后轮随动转向。The electric power steering assembly receives instructions from the controller to rotate, thereby driving the rear wheels to perform follow-up steering.
两位五通电磁阀受控制器的开关量控制,改变气囊桥气路充气、放气,实现后轮的升降运动。The two-position five-way solenoid valve is controlled by the switch quantity of the controller to change the inflation and deflation of the airbag bridge air circuit to realize the lifting and lowering movement of the rear wheel.
进一步的,控制指令包括:系统自检、后轮降下、后轮上升、禁止降下、后轮转向、禁止转向;Further, the control instructions include: system self-check, rear wheel lowering, rear wheel raising, lowering prohibited, rear wheel steering, steering prohibited;
逻辑计算指:获取实时信息,判断控制需求,向指定模块发送控制指令;实时信息为用于计算控制需求需要的行车参数,包括:车速、控制信号、整车质量、转向角度;控制需求由多个部件协同完成、包含多个部件的控制指令的操作,包括:系统上电、控制后轮升降、禁止后轮降下、系统下电;其中控制后轮升降包括控制后轮上升、控制后轮降下;Logical calculation refers to: obtaining real-time information, judging control requirements, and sending control instructions to the specified module; real-time information is used to calculate the driving parameters required for control requirements, including: vehicle speed, control signal, vehicle mass, and steering angle; control requirements are completed by multiple components in coordination, and operations containing control instructions of multiple components include: system power-on, control rear wheel lifting, prohibition of rear wheel lowering, and system power-off; among which, control rear wheel lifting includes control rear wheel lifting and control rear wheel lowering;
控制需求为系统上电时,所述控制器向控制系统发送系统自检指令,获取自检结果;如果所述自检结果有异常,向指示灯发送故障指令,停止逻辑计算,如果自检结果正常,进行逻辑计算,判断控制需求,控制器所述控制需求向所述执行器模块发送控制指令。When the control requirement is that the system is powered on, the controller sends a system self-test instruction to the control system to obtain the self-test result; if the self-test result is abnormal, a fault instruction is sent to the indicator light to stop the logical calculation; if the self-test result is normal, a logical calculation is performed to determine the control requirement, and the controller sends a control instruction to the actuator module according to the control requirement.
具体的,逻辑计算包括以下步骤:Specifically, the logic calculation includes the following steps:
车速小于指定阈值且控制信号不为自动时,根据控制信号分析,控制需求为控制后轮上升或控制后轮下降;When the vehicle speed is less than the specified threshold and the control signal is not automatic, the control demand is to control the rear wheels to rise or to control the rear wheels to fall according to the control signal analysis;
车速小于指定阈值且控制信号为自动时,根据整车质量分析,控制需求为控制后轮上升或控制后轮下降;When the vehicle speed is less than the specified threshold and the control signal is automatic, the control requirement is to control the rear wheels to rise or to control the rear wheels to fall according to the vehicle mass analysis;
车速大于指定阈值且控制信号不为自动时,根据控制信号分析,控制需求为控制后轮上升或禁止后轮降下;When the vehicle speed is greater than the specified threshold and the control signal is not automatic, based on the control signal analysis, the control requirement is to control the rear wheels to rise or prohibit the rear wheels from falling;
车速大于指定阈值且控制信号为自动时,根据整车质量分析,控制需求为控制后轮上升或禁止后轮降下。When the vehicle speed is greater than the specified threshold and the control signal is automatic, based on the vehicle mass analysis, the control requirement is to control the rear wheels to rise or prohibit the rear wheels from lowering.
其中,控制需求为控制后轮降下时,控制器发出的控制指令包括:后轮降下、后轮转向、后轮状态指示亮;Among them, when the control requirement is to control the rear wheel to lower, the control instructions issued by the controller include: rear wheel lowering, rear wheel steering, rear wheel status indicator lighting;
控制需求为控制后轮上升时,控制器发出的控制指令包括:后轮上升、后轮转向、后轮状态指示灭;When the control requirement is to control the rear wheel to rise, the control instructions issued by the controller include: rear wheel rise, rear wheel steering, rear wheel status indicator off;
控制需求为禁止后轮降下时,控制器发出的控制指令包括:禁止降下、禁止转向。When the control requirement is to prohibit the rear wheels from lowering, the control instructions issued by the controller include: prohibiting lowering and prohibiting steering.
控制需求为系统下电时,控制器发出的控制指令包括:后轮上升、后轮转向、后轮状态指示灭。When the control demand is that the system is powered off, the control instructions issued by the controller include: rear wheel rising, rear wheel steering, and rear wheel status indicator off.
本发明提出的控制系统较现有技术相比具有以下优点及有益效果:The control system proposed by the present invention has the following advantages and beneficial effects compared with the prior art:
(1)通过电控气动的方式进行后轮的升降控制,并能对多气囊桥商用车整车质量进行计算实现后轮的自动升降,结构简单,操作方便;(1) The rear wheels are lifted and lowered by means of electric control and pneumatics, and the vehicle mass of a multi-airbag bridge commercial vehicle can be calculated to achieve automatic lifting of the rear wheels. The structure is simple and the operation is convenient.
(2)采用线控电动转向方式,使后轮支持较大的转向角和力矩,转向跟随性好,转向角度控制精确,同时使车尾的灵活性增强,提高车辆机动性和稳定性;(2) The use of wire-controlled electric steering allows the rear wheels to support a larger steering angle and torque, with good steering followability and precise steering angle control. At the same time, the flexibility of the rear end of the vehicle is enhanced, improving the vehicle's maneuverability and stability;
(3)支持整车CAN总线上读取车辆状态数据,减少了传感器的使用数量,可靠性好。(3) Supports reading vehicle status data on the vehicle CAN bus, reducing the number of sensors used and improving reliability.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是根据本发明实施例提供的控制系统的结构示意图;FIG1 is a schematic diagram of the structure of a control system provided according to an embodiment of the present invention;
图2是根据本发明实施例提供的控制系统结构部件分布图;FIG2 is a distribution diagram of structural components of a control system provided according to an embodiment of the present invention;
图3是根据本发明实施例提供的控制系统逻辑计算流程图;3 is a control system logic calculation flow chart provided according to an embodiment of the present invention;
附图标记:1-车载电源,2-控制器,3-转向角传感器,4-两位五通电磁阀,5-储气筒压力传感器,6-气囊压力传感器1,7-气囊压力传感器2,8-直线位移传感器,9-电动助力转向总成,10-控制开关,11-故障指示灯,12-后轮状态指示灯,13-线束。Figure markings: 1-on-board power supply, 2-controller, 3-steering angle sensor, 4-two-position five-way solenoid valve, 5-air reservoir pressure sensor, 6-airbag pressure sensor 1, 7-airbag pressure sensor 2, 8-linear displacement sensor, 9-electric power steering assembly, 10-control switch, 11-fault indicator light, 12-rear wheel status indicator light, 13-wiring harness.
具体实施方式DETAILED DESCRIPTION
本发明提供了一种商用车后轮升降与随动转向控制系统,在商用车的底盘加入一套独立的控制结构,通过电控气动的方式实现后轮升降控制的同时,配合控制后轮随动转向。本系统在结构上,支持与该车已有的部件整合,尽量避免新增部件,使已有部件的应用最大化。控制的过程主要包括:由控制器对两位五通电磁阀进行控制、改变气囊桥气路、实现后轮升降,后轮降下后增加后轮转向配合,减小转弯半径。同时,提供手动升降控制模式和自动升降控制模式,实现人工选择及自动根据行车速度、车载质量等元素实现升降控制,提升操作人员的可操作性。整个升降控制过程中,后轮所在的气囊桥可适应不同路况、匹配车速及载重实时调整后轮高度,以提高多轴商用车在复杂路况下的机动性能、操控性能、保障安全和行驶稳定性。The present invention provides a rear wheel lifting and follow-up steering control system for commercial vehicles. An independent control structure is added to the chassis of the commercial vehicle. While realizing the lifting and lowering control of the rear wheel by means of electric control and pneumatics, the rear wheel follow-up steering is controlled. In terms of structure, the system supports integration with the existing components of the vehicle, avoids adding new components as much as possible, and maximizes the application of existing components. The control process mainly includes: the controller controls the two-position five-way solenoid valve, changes the air path of the airbag bridge, realizes the lifting and lowering of the rear wheel, increases the rear wheel steering coordination after the rear wheel is lowered, and reduces the turning radius. At the same time, a manual lifting control mode and an automatic lifting control mode are provided to realize manual selection and automatic lifting control according to driving speed, vehicle mass and other elements, thereby improving the operability of the operator. During the entire lifting control process, the airbag bridge where the rear wheel is located can adapt to different road conditions, match the vehicle speed and load to adjust the height of the rear wheel in real time, so as to improve the maneuverability and control performance of multi-axle commercial vehicles under complex road conditions, ensure safety and driving stability.
在后轮升降控制过程中同时实现后轮随动转向控制,支持后轮的大角度和高精度随动反向转向:转向的角度由控制器获取转向角传感器的准确角度值进行计算后确定,并由电动助力转向总成带动后轮控制转动角度和幅度,实现后轮转向的快速响应和高精度控制。During the rear wheel lifting and lowering control process, the rear wheel follow-up steering control is simultaneously realized, supporting large-angle and high-precision follow-up reverse steering of the rear wheel: the steering angle is determined by the controller after obtaining the accurate angle value of the steering angle sensor and calculating, and the electric power steering assembly drives the rear wheel to control the turning angle and amplitude, realizing rapid response and high-precision control of the rear wheel steering.
下面结合说明书附图对本发明的具体实现方式做详细描述。The specific implementation of the present invention is described in detail below with reference to the accompanying drawings.
控制商用车的后轮升降与随动转向的汽车部件及布局如图2所示,车载电源、控制器、转向角传感器、两位五通电磁阀、储气筒压力传感器、气囊压力传感器1、气囊压力传感器2、直线位移传感器、电动助力转向总成、控制开关、故障指示灯、后轮状态指示灯。The automotive components and layout for controlling the lifting and following steering of the rear wheels of commercial vehicles are shown in Figure 2, including the on-board power supply, controller, steering angle sensor, two-position five-way solenoid valve, air reservoir pressure sensor, airbag pressure sensor 1, airbag pressure sensor 2, linear displacement sensor, electric power steering assembly, control switch, fault indicator light, and rear wheel status indicator light.
以上部件构成本发明提供的后轮升降与随动转向的控制系统的实现结构,实现结构如图1所示,包括:控制器模块、传感器模块、执行器模块、基础模块;The above components constitute the implementation structure of the control system for rear wheel lifting and follow-up steering provided by the present invention, and the implementation structure is shown in FIG1 , including: a controller module, a sensor module, an actuator module, and a basic module;
P100基础模块:用于支持控制系统执行控制操作的基本电力、传输的功能,包括:线束、电源;其中,电源可以采用原车的蓄电池进行供电,在本发明实施例中采用车载电源为整个系统供电。P100 basic module: used to support the basic power and transmission functions of the control system to perform control operations, including: wiring harness, power supply; the power supply can be powered by the original vehicle's battery, and in the embodiment of the present invention, the vehicle-mounted power supply is used to power the entire system.
P110控制器模块:用于实现操作人员交互、获取来自传感器模块的实时信息、执行逻辑计算、向执行器模块发送控制指令;P110 controller module: used to realize operator interaction, obtain real-time information from the sensor module, perform logical calculations, and send control instructions to the actuator module;
如图所示,控制器模块包括:控制器、控制开关、指示灯;As shown in the figure, the controller module includes: a controller, a control switch, and an indicator light;
控制器采用具备高性能算力和丰富资源的 Infineon 32位单片机AURIXTC234LP,通过系统各传感器信号与车辆状态信息计算和处理,对执行器模块进行控制,实现后轮的升降和随动转向。The controller uses the Infineon 32-bit microcontroller AURIXTC234LP with high-performance computing power and rich resources. It controls the actuator module by calculating and processing the system sensor signals and vehicle status information to achieve the lifting and following steering of the rear wheels.
控制开关可实现控制系统与操作人员交互的部分功能,即在一定条件下对驾驶员使用意图进行判断,并通过简单操作实现后轮的升降与转向;控制开关支持的控制信号至少包括:上升、降下、自动升降;在本发明实施例中,采用三档控制开关,可通过档位的选择实现后轮的提上、降下和自动升降;The control switch can realize some functions of the interaction between the control system and the operator, that is, to judge the driver's use intention under certain conditions, and realize the lifting and steering of the rear wheels through simple operations; the control signals supported by the control switch include at least: lifting, lowering, and automatic lifting; in the embodiment of the present invention, a three-speed control switch is used, and the lifting, lowering, and automatic lifting of the rear wheels can be realized by selecting the gear position;
指示灯可实现控制系统与操作人员交互的部分功能,向操作人员提示控制的状态;可指示的状态包括后轮状态和故障状态;可通过一个指示灯展示所有的状态,也可用多个指示灯展示不同的状态。本发明中,采用后轮状态指示灯、故障指示灯分别提供指示功能;The indicator light can realize part of the functions of the control system and the operator's interaction, and prompt the operator with the control status; the status that can be indicated includes the rear wheel status and the fault status; all the statuses can be displayed by one indicator light, or different statuses can be displayed by multiple indicator lights. In the present invention, the rear wheel status indicator light and the fault indicator light are used to provide indication functions respectively;
故障指示灯在系统出现故障的情况下长亮或闪亮提示,无故障时不亮;The fault indicator light stays on or flashes when a system fault occurs, and is off when there is no fault.
后轮状态指示灯在后轮降下的情况下长亮,提升的情况下不亮。The rear wheel status indicator light stays on when the rear wheels are lowered and goes off when they are raised.
P130传感器模块:用于使用传感器获取车辆实时信息,向控制器模块发送实时信息;实时信息包括方向盘角度信息、主储气筒压力信号、气囊压力信号、转向推杆直线位移、整车质量、车速;P130 sensor module: used to obtain real-time vehicle information using sensors and send real-time information to the controller module; real-time information includes steering wheel angle information, main air reservoir pressure signal, airbag pressure signal, steering push rod linear displacement, vehicle mass, and vehicle speed;
传感器模块包括:The sensor module includes:
转向角传感器,其具有较高的测量精度,用于采集方向盘的转向角度;Steering angle sensor, which has high measurement accuracy and is used to collect the steering angle of the steering wheel;
储气筒压力传感器,用于采集储气筒压力,储气筒压力可判断能否进行自动升降控制,即控制系统自检时检测储气筒压力,达到一定的压力范围后才可进行后轮升降的操作;The air tank pressure sensor is used to collect the air tank pressure. The air tank pressure can determine whether automatic lifting control can be performed. That is, the control system detects the air tank pressure during self-checking, and the rear wheel lifting operation can only be performed when it reaches a certain pressure range;
气囊压力传感器1,用于采集不可升降后气囊桥的气囊压力,计算整车质量;Airbag pressure sensor 1, used to collect the airbag pressure of the non-liftable rear airbag bridge and calculate the vehicle mass;
气囊压力传感器2,用于采集可升降后气囊桥的气囊压力,计算可升降气囊桥的载荷;The airbag pressure sensor 2 is used to collect the airbag pressure of the retractable rear airbag bridge and calculate the load of the retractable airbag bridge;
直线位移传感器,用于采集转向推杆直线位移,供控制器校验转向角传感器零位的合理性;The linear displacement sensor is used to collect the linear displacement of the steering push rod so that the controller can verify the rationality of the zero position of the steering angle sensor;
转向角传感器采用CAN通讯方式向控制器实时传输方向盘角度信息;The steering angle sensor uses CAN communication to transmit steering wheel angle information to the controller in real time;
其中,所述控制器模块获取来自传感器模块的实时信号、信息后,计算生成实时行车参数,包括:气囊桥载荷、转向角度等。Among them, after the controller module obtains the real-time signals and information from the sensor module, it calculates and generates real-time driving parameters, including: airbag bridge load, steering angle, etc.
P120执行器模块:用于获取来自控制器模块的控制指令,控制气囊桥气路充气、放气,实现后轮的升降运动;执行控制角度输出,实现后轮的转向运动;执行器模块包括:两位五通电磁阀、电动助力转向总成;P120 actuator module: used to obtain control instructions from the controller module, control the inflation and deflation of the airbag bridge air circuit, and realize the lifting and lowering movement of the rear wheel; execute the control angle output to realize the steering movement of the rear wheel; the actuator module includes: two-position five-way solenoid valve and electric power steering assembly;
两位五通电磁阀受控制器的开关量控制,改变气囊桥气路充气、放气,实现后轮的升降运动。本发明中,可使用原车现有气囊悬挂系统的气压供给作为气压来源,实现后轮轴升降与参载;The two-position five-way solenoid valve is controlled by the switch quantity of the controller to change the inflation and deflation of the airbag bridge air path to achieve the lifting and lowering movement of the rear wheel. In the present invention, the air pressure supply of the existing airbag suspension system of the original vehicle can be used as the air pressure source to achieve the lifting and lowering of the rear wheel axle and parameter loading;
电动助力转向总成接收来自所述控制器的指令进行转动,推动后轮随动转向;后轮随动转向的方向和角度值由控制器推送的转向角度值确定,电动助力转向总成按该角度值推动后轮随前轮反向转动,实现后轮的随动转向;该角度值为零角度时,电动助力转向总成推动后轮逐渐回正;该角度值为控制器将接收到的转向角传感器角度通过转换后生成。The electric power steering assembly receives instructions from the controller to rotate, pushing the rear wheels to steer; the direction and angle value of the rear wheel steer are determined by the steering angle value pushed by the controller, and the electric power steering assembly pushes the rear wheels to rotate in the opposite direction of the front wheels according to the angle value to achieve the rear wheel steer; when the angle value is zero, the electric power steering assembly pushes the rear wheels to gradually return to the center; the angle value is generated by the controller after converting the steering angle sensor angle received.
具体实现时,通过转向角传感器采集角度计算前轴垂臂转角,通过前轴垂臂转角计算后转向轴垂臂转角,通过后转向轴垂臂转角计算出电动助力转向总成的转向角度;控制器给电动助力转向总成发送转向角度,电动助力转向总成推动后轮转向。由于后轮转向角度随前轮转向角度变化而变化,后轮转向角度范围广,使后轮转向中心与前轮转向中心重合,减小转弯半径。In specific implementation, the steering angle sensor collects the angle to calculate the front axle drop arm angle, the front axle drop arm angle is used to calculate the rear steering axle drop arm angle, and the steering angle of the electric power steering assembly is calculated by the rear steering axle drop arm angle; the controller sends the steering angle to the electric power steering assembly, and the electric power steering assembly drives the rear wheel steering. Since the rear wheel steering angle changes with the front wheel steering angle, the rear wheel steering angle range is wide, so that the rear wheel steering center coincides with the front wheel steering center, reducing the turning radius.
通过线控电动助力转向的方式可以实现后轮的大角度范围的随动反向转动,不受普通的直接随动的转向角度范围小的限制。在后轮提升后,也可实现转向角度解耦,后轮回正。The wire-controlled electric power steering can achieve a large range of rear wheel follow-up reverse rotation, without the limitation of the small angle range of ordinary direct follow-up steering. After the rear wheel is lifted, the steering angle can also be decoupled and the rear wheel can be returned to the positive position.
其中,转向角传感器和电动助力转向总成之间的CAN通讯通过控制器实现。Among them, the CAN communication between the steering angle sensor and the electric power steering assembly is realized through the controller.
本发明中,转向角传感器采集前轮角度,作为电动助力转向总成驱动后轮的转向依据,其转向角度范围大、控制精度高、响应迅速。In the present invention, the steering angle sensor collects the front wheel angle as the steering basis for the electric power steering assembly to drive the rear wheel, and the steering angle range is large, the control accuracy is high, and the response is rapid.
控制系统的各模块的协作过程可简单地总结为:由传感器模块向控制器模块发送当前的行车数据,控制器模块结合操作人员的意图和实时行车参数,通过逻辑计算分析得出匹配的控制需求,向不同的部件发送不同的控制需求对应的不同的控制指令,由执行器模块执行控制指令,实现后轮升降与随动转向。The collaborative process of each module of the control system can be simply summarized as follows: the sensor module sends the current driving data to the controller module, the controller module combines the operator's intention and real-time driving parameters, and obtains matching control requirements through logical calculation and analysis, and sends different control instructions corresponding to different control requirements to different components. The actuator module executes the control instructions to realize rear wheel lifting and follow-up steering.
控制指令指控制器向控制系统的各模块的部件发送的执行指令或驱动输出,包括:Control instructions refer to the execution instructions or drive outputs sent by the controller to the components of each module of the control system, including:
系统自检:包括控制器自检和控制器检测传感器模块、执行器模块的各部分是否正常,升降控制的指标是否达到;例如采集储气筒压力传感器信号丢失,则自检不通过;如果自检不通过,故障灯亮;System self-check: including controller self-check and controller detection of whether the sensor module and actuator module are normal and whether the lifting control indicators are met; for example, if the signal of the air tank pressure sensor is lost, the self-check fails; if the self-check fails, the fault light is on;
后轮降下:驱动两位五通电磁阀执行,使后轮降下;Lowering the rear wheel: driving the two-position five-way solenoid valve to lower the rear wheel;
后轮上升:驱动两位五通电磁阀执行,使后轮上升;Rear wheel rise: drive the two-position five-way solenoid valve to make the rear wheel rise;
禁止降下:驱动两位五通电磁阀执行,禁止后轮降下;Prohibit lowering: Drive the two-position five-way solenoid valve to prohibit the rear wheel from lowering;
后轮转向:通过电动助力转向总成执行,电动助力转向总成推动后轮按指定方向转向指定角度;Rear wheel steering: It is implemented through the electric power steering assembly, which pushes the rear wheels to turn in the specified direction and at the specified angle;
禁止转向:通过电动助力转向总成执行,禁止后轮转向;Prohibit steering: Executed through the electric power steering assembly, prohibiting rear wheel steering;
后轮状态指示、故障指示:由指示灯执行,可由一个指示灯显示多种状态,也可以分别由后轮状态指示灯和故障指示灯执行。Rear wheel status indication and fault indication: executed by indicator lights. Multiple states can be displayed by one indicator light, or by the rear wheel status indicator light and fault indicator light respectively.
逻辑计算由控制器执行,具体指:获取实时信息,判断控制需求,向指定模块发送控制指令;此时的实时信息为用于计算控制需求需要的行车参数,至少包括:车速、控制信号、整车质量、转向角度;The logic calculation is performed by the controller, specifically: obtaining real-time information, judging control requirements, and sending control instructions to the specified module; the real-time information at this time is the driving parameters required for calculating the control requirements, including at least: vehicle speed, control signal, vehicle mass, and steering angle;
控制需求为逻辑计算的分析结果,该结果需由多个部件协同完成、包含多个驱动部件执行的控制指令的操作,具体包括:系统上电、控制后轮升降、禁止后轮降下、系统下电;其中控制后轮升降包括控制后轮上升、控制后轮降下。The control requirement is the analysis result of logical calculation, which needs to be completed by multiple components in coordination and includes the operation of control instructions executed by multiple drive components, specifically including: powering on the system, controlling the lifting of the rear wheels, prohibiting the rear wheels from lowering, and powering off the system; among which controlling the lifting of the rear wheels includes controlling the rear wheels to rise and controlling the rear wheels to lower.
系统上电后,如果上电成功,控制器向控制系统发送系统自检指令,即判断控制器模块、传感器模块、执行器模块和基础模块是否正常,并获取自检结果;如果自检结果有异常,向指示灯发送故障指令,停止逻辑计算,如果自检结果正常,进行逻辑计算,判断控制需求,控制器根据控制需求向执行器模块发送控制指令。After the system is powered on, if the power-on is successful, the controller sends a system self-test instruction to the control system, that is, to determine whether the controller module, sensor module, actuator module and basic module are normal, and obtain the self-test result; if the self-test result is abnormal, a fault instruction is sent to the indicator light and the logic calculation is stopped. If the self-test result is normal, logic calculation is performed to determine the control requirements, and the controller sends a control instruction to the actuator module according to the control requirements.
具体逻辑计算如图3所示,包括以下步骤:The specific logic calculation is shown in Figure 3, which includes the following steps:
车速小于指定阈值且控制信号不为自动时,根据控制信号分析,控制需求为控制后轮上升或控制后轮下降;本发明中的指定阈值为预先设置值,例如为20Km/h,当来自控制开关的控制信号不为自动,即为上升或者降下,则控制需求对应为控制后轮上升或者控制后轮降下;When the vehicle speed is less than the specified threshold and the control signal is not automatic, according to the control signal analysis, the control demand is to control the rear wheels to rise or to control the rear wheels to fall; the specified threshold in the present invention is a preset value, for example, 20Km/h, when the control signal from the control switch is not automatic, that is, it is rising or falling, then the control demand corresponds to controlling the rear wheels to rise or to control the rear wheels to fall;
车速小于指定阈值且控制信号为自动时,根据整车质量分析,控制需求为控制后轮上升或控制后轮下降;在本发明中的自动控制实现时,控制器使后轮的升降随着整车质量调整,可提升行车的稳定性。如果整车质量大于整车阈值,控制需求为控制后轮降下;否则控制需求为控制后轮上升;其中整车阈值也可根据车型进行调整;When the vehicle speed is less than the specified threshold and the control signal is automatic, the control requirement is to control the rear wheels to rise or fall according to the vehicle mass analysis; when the automatic control in the present invention is implemented, the controller adjusts the rise and fall of the rear wheels according to the vehicle mass, which can improve the driving stability. If the vehicle mass is greater than the vehicle threshold, the control requirement is to control the rear wheels to fall; otherwise, the control requirement is to control the rear wheels to rise; the vehicle threshold can also be adjusted according to the vehicle model;
车速大于指定阈值且控制信号不为自动时,根据控制信号分析,控制需求为控制后轮上升或禁止后轮降下;在行车过程中,车速达到一定程度时,如果后轮突然降下会增加行车风险,因此,当控制信号为降下时,控制系统并不会直接响应操作人员的意图,而是定义控制需求为禁止后轮降下;当控制信号为上升时,控制需求为控制后轮上升;When the vehicle speed is greater than the specified threshold and the control signal is not automatic, the control demand is to control the rear wheels to rise or prohibit the rear wheels from falling according to the control signal analysis; during driving, when the vehicle speed reaches a certain level, if the rear wheels are suddenly lowered, it will increase the driving risk. Therefore, when the control signal is lowering, the control system will not directly respond to the operator's intention, but define the control demand as prohibiting the rear wheels from falling; when the control signal is rising, the control demand is to control the rear wheels to rise;
车速大于指定阈值且控制信号为自动时,根据整车质量分析,控制需求为控制后轮上升或根据控制信号控制后轮上升。具体的,如果整车质量大于整车阈值,控制需求为禁止后轮降下;否则控制需求为控制后轮上升。When the vehicle speed is greater than the specified threshold and the control signal is automatic, according to the vehicle mass analysis, the control requirement is to control the rear wheels to rise or to control the rear wheels to rise according to the control signal. Specifically, if the vehicle mass is greater than the vehicle threshold, the control requirement is to prohibit the rear wheels from lowering; otherwise, the control requirement is to control the rear wheels to rise.
控制需求为控制后轮降下时,控制器发出的控制指令包括:后轮降下、后轮转向、后轮状态指示亮,即驱动两位五通电磁阀实现后轮降下,同时根据转向角传感器传输的前轮角度计算后轮转向角度,将后轮转向角度发送给电动助力转向总成,电动助力转向总成推动后轮随前轮反向转动,同时控制器驱动指示灯的指示后轮状态亮;When the control requirement is to control the rear wheel to be lowered, the control instructions issued by the controller include: rear wheel lowering, rear wheel steering, rear wheel status indicator lighting, that is, driving the two-position five-way solenoid valve to realize the rear wheel lowering, and at the same time calculating the rear wheel steering angle according to the front wheel angle transmitted by the steering angle sensor, and sending the rear wheel steering angle to the electric power steering assembly, and the electric power steering assembly drives the rear wheel to rotate in the opposite direction with the front wheel, and at the same time, the controller drives the indicator light to indicate the rear wheel status light;
所述控制需求为控制后轮上升时,控制器发出的控制指令包括:后轮上升、后轮转向、后轮状态指示灭,即:控制器停止驱动两位五通电磁阀,后轮提升;控制器向电动助力转向总成发送零角度,电动助力转向总成推动后轮逐渐回正,控制器停止驱动后轮状态指示灯,指示后轮状态灭;When the control requirement is to control the rear wheel to rise, the control instructions issued by the controller include: rear wheel rise, rear wheel steering, rear wheel status indicator off, that is, the controller stops driving the two-position five-way solenoid valve, and the rear wheel rises; the controller sends a zero angle to the electric power steering assembly, the electric power steering assembly pushes the rear wheel to gradually return to the center, and the controller stops driving the rear wheel status indicator light, indicating that the rear wheel status is off;
所述控制需求为禁止后轮降下时,控制器发出的控制指令包括:禁止降下、禁止转向,即控制器停止驱动两位五通电磁阀,控制器向电动助力转向总成发送禁止转向,后轮禁止转向。When the control requirement is to prohibit the rear wheels from lowering, the control instructions issued by the controller include: prohibiting lowering and prohibiting steering, that is, the controller stops driving the two-position five-way solenoid valve, and the controller sends a prohibition of steering to the electric power steering assembly, and the rear wheels are prohibited from steering.
需要注意的是,控制需求为控制后轮上升或控制后轮降下时,控制器根据升降气囊桥的载荷判断上升和降下的有效行程,保证气囊桥的稳定状态。It should be noted that when the control requirement is to control the rear wheels to rise or fall, the controller determines the effective stroke of rising and falling according to the load of the lifting airbag bridge to ensure the stability of the airbag bridge.
控制需求为系统下电时,控制器发出的控制指令包括:后轮上升、后轮转向、后轮状态指示灭,即控制器停止驱动两位五通电磁阀,后轮提升,控制器向电动助力转向总成发送零角度,后轮回正,控制器停止驱动指示灯,指示后轮状态灭。When the control requirement is that the system is powered off, the control instructions issued by the controller include: rear wheel lifting, rear wheel steering, and rear wheel status indicator off, that is, the controller stops driving the two-position five-way solenoid valve, the rear wheel lifts, the controller sends a zero angle to the electric power steering assembly, the rear wheel returns to the straight position, the controller stops driving the indicator light, and the rear wheel status indicator turns off.
本发明提供的控制系统中,在结构上可使用现有气囊悬挂系统的气压供给,作为后轮轴升降与承载的气压来源;使用现有悬挂系统的高度阀进行车辆底盘高度的调节;可使用原车的蓄电池为控制系统供电等,减少在结构上增加部件,并使执行结构简单;同时,由于后轮轴采用气囊悬挂系统,通过压缩空气实现与车架的软连接,能够有效的过滤大部分震动,用高度阀实时调节后轮高度,以适应不同路面情况;在控制实现方面,根据驾驶员使用意图判断和通过简单操作实现后轮的升降与转向,并制订的安全措施避免不适当的意图造成操作风险;在控制的实现方面,通过电动助力转向总成获取有效的转动角度去推动后轮转向的方向和角度,可进一步控制转向精度、提高响应迅速。In the control system provided by the present invention, the air pressure supply of the existing air bag suspension system can be used in structure as the air pressure source for lifting and bearing the rear wheel axle; the height valve of the existing suspension system can be used to adjust the height of the vehicle chassis; the battery of the original vehicle can be used to power the control system, etc., thereby reducing the increase of components in the structure and making the execution structure simple; at the same time, since the rear wheel axle adopts the air bag suspension system, a soft connection with the frame is achieved through compressed air, which can effectively filter most of the vibrations, and the height of the rear wheel can be adjusted in real time with the height valve to adapt to different road conditions; in terms of control implementation, the lifting and steering of the rear wheel is achieved through simple operations based on the driver's intention, and safety measures are formulated to avoid operational risks caused by inappropriate intentions; in terms of control implementation, an effective rotation angle is obtained through the electric power steering assembly to promote the direction and angle of the rear wheel steering, which can further control the steering accuracy and improve the response speed.
以上公开的仅为本发明的几个具体实施例,但是,本发明并非局限于此,任何本领域的技术人员能思之的变化都应落入本发明的保护范围。The above disclosures are only several specific embodiments of the present invention; however, the present invention is not limited thereto, and any changes that can be conceived by those skilled in the art should fall within the protection scope of the present invention.
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