CN118661541B - Small sunflower head harvesting and seed-removing collecting machine - Google Patents
Small sunflower head harvesting and seed-removing collecting machine Download PDFInfo
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- CN118661541B CN118661541B CN202411153995.5A CN202411153995A CN118661541B CN 118661541 B CN118661541 B CN 118661541B CN 202411153995 A CN202411153995 A CN 202411153995A CN 118661541 B CN118661541 B CN 118661541B
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- 241000208818 Helianthus Species 0.000 title claims abstract description 72
- 235000003222 Helianthus annuus Nutrition 0.000 title claims abstract description 72
- 238000003306 harvesting Methods 0.000 title claims abstract description 51
- 230000001360 synchronised effect Effects 0.000 claims abstract description 79
- 238000005192 partition Methods 0.000 claims abstract description 37
- 230000005540 biological transmission Effects 0.000 claims abstract description 33
- 239000010902 straw Substances 0.000 claims abstract description 33
- 235000020238 sunflower seed Nutrition 0.000 claims abstract description 11
- 238000007906 compression Methods 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims description 3
- 238000010899 nucleation Methods 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims 2
- 241000353135 Psenopsis anomala Species 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000004140 cleaning Methods 0.000 abstract 1
- 230000006866 deterioration Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 14
- 238000012937 correction Methods 0.000 description 7
- 241001124569 Lycaenidae Species 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 241001063191 Elops affinis Species 0.000 description 1
- 235000002756 Erythrina berteroana Nutrition 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 240000007316 Xerochrysum bracteatum Species 0.000 description 1
- HKPHPIREJKHECO-UHFFFAOYSA-N butachlor Chemical compound CCCCOCN(C(=O)CCl)C1=C(CC)C=CC=C1CC HKPHPIREJKHECO-UHFFFAOYSA-N 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000011982 device technology Methods 0.000 description 1
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- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D41/00—Combines, i.e. harvesters or mowers combined with threshing devices
- A01D41/02—Self-propelled combines
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D41/00—Combines, i.e. harvesters or mowers combined with threshing devices
- A01D41/12—Details of combines
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F11/00—Threshing apparatus specially adapted for maize; Threshing apparatus specially adapted for particular crops other than cereals
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F12/00—Parts or details of threshing apparatus
- A01F12/18—Threshing devices
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- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及向日葵葵盘收割技术领域,具体地说是一种小型向日葵葵盘收割及脱籽收集机器。The invention relates to the technical field of sunflower disk harvesting, in particular to a small sunflower disk harvesting and seed removing and collecting machine.
背景技术Background Art
我国北方向日葵种植面积非常大,每年收割时间只有20天左右,收割的时限紧、强度大。向日葵联合收割机收割向日葵时会将瓜子从葵盘上剥离下来,最终将瓜子输送到同步行走的运输车辆上。向日葵联合收割机机械化程度高、收割效率高,收割出籽一次性完成,是很多种植大户的首选收割机械。The sunflower planting area in northern my country is very large, and the harvesting time is only about 20 days a year. The harvesting time is tight and the intensity is high. When harvesting sunflowers, the sunflower combine harvester will peel the seeds from the sunflower plate and finally transport the seeds to the synchronous transport vehicle. The sunflower combine harvester has a high degree of mechanization and high harvesting efficiency. It can harvest and remove seeds in one go. It is the preferred harvesting machine for many large growers.
但是,采用向日葵联合收割机也存在很大的缺陷:1、籽、瓤分离不干净,会造成大量瓜子被排掉,俗称落籽,浪费很大;2、在籽、瓤分离过程中会对瓜子外皮造成一定的磨损影响品相,对于花葵就会影响卖价;3、在向日葵生长过程中会有一定数量的变质的瓜子,而有变质瓜子的葵盘是不能要的,但向日葵联合收割机在收割过程中无法区分瓜子的好坏全部收割,最终造成回收的瓜子中掺有一定数量的坏瓜子,影响了整个瓜子的质量。However, the use of sunflower combine harvesters also has great defects: 1. The separation of seeds and pulp is not clean, which will cause a large number of seeds to be discharged, commonly known as falling seeds, which is a great waste; 2. The separation process of seeds and pulp will cause certain wear and tear on the outer skin of the seeds, affecting the appearance, and for sunflowers, it will affect the selling price; 3. During the growth process of sunflowers, there will be a certain number of spoiled seeds, and sunflower discs with spoiled seeds are not acceptable, but the sunflower combine harvester cannot distinguish the good and bad seeds during the harvesting process and harvests all of them, which ultimately results in a certain number of bad seeds mixed in the recycled seeds, affecting the quality of the entire seeds.
介于向日葵联合收割机存在的上述缺陷,使得很多种植大户不得不放弃联合收割机,而采用人工收割。人工收割一般是请年富力强收割经验丰富的收割好手用非常锋利的砍刀将葵盘砍下再反手将砍下的葵盘插在葵杆上,再由其他人员逐个将葵盘采收起来。Due to the above defects of sunflower combine harvesters, many large growers have to give up combine harvesters and use manual harvesting. Manual harvesting usually requires young and experienced harvesters to cut off the sunflower discs with a very sharp machete and then insert the cut sunflower discs on the sunflower stems, and then other personnel will harvest the sunflower discs one by one.
并且葵花秸秆具有药用价值。若是能在采摘的时候完成部分秸秆的收集,不仅能提高作物利用率,还将有效提高农民收入。Sunflower straw has medicinal value. If some of the straw can be collected during harvesting, it will not only improve crop utilization, but also effectively increase farmers' income.
发明内容Summary of the invention
针对现有回转窑密封装置技术的现状和不足,本发明的目的是提供一种向日葵收获、秸秆与花盘分离、葵花籽与花盘分离及分别收集的装置,实现多种步骤一次完成的功能。In view of the current status and shortcomings of the existing rotary kiln sealing device technology, the purpose of the present invention is to provide a device for harvesting sunflowers, separating straws from flower discs, separating sunflower seeds from flower discs and collecting them separately, so as to achieve the function of completing multiple steps at one time.
针对上述技术问题,本发明采用的技术方案为一种小型向日葵葵盘收割及脱籽收集机器,包括:车体,所述车体下部设置有转向轮和驱动轮,所述车体与所述转向轮之间设置有转向装置,所述车体前端设置有收割装置,所述收割装置后端设置有传输脱柄装置,所述传输脱柄装置后端设置有脱籽装置,所述脱籽装置后端设置有葵盘收集仓;所述收割装置包括可旋转的脱柄杆剪和脱柄筒剪,所述脱柄杆剪由步进电机驱动,所述脱柄杆剪将葵盘后秸秆挤压至脱柄筒剪并切断,所述葵盘掉落至所述脱柄杆剪下部的铲型矫姿斜台并滑落至所述传输脱柄装置;所述传输脱柄装置包括脱柄隔板,所述脱柄隔板上部设置有对称设置的脱柄同步带,所述脱柄同步带前端设置有脱柄切刀,所述脱柄同步带尾端设置有秸秆出口,所述脱柄隔板下部设置有链板,所述葵盘经所述链板向后传送,上部秸秆通过所述脱柄同步带加紧并通过所述脱柄切刀切断后通过所述秸秆出口排出,所述葵盘通过所述链板传输至所述脱籽装置;所述脱籽装置包括脱籽刀盘,所述脱籽刀盘上部设置有前后上下往复运动的脱籽压盘,所述脱籽刀盘下部设置有葵花子收集仓,所述脱籽刀盘后端设置有所述葵盘收集仓,所述葵盘通过所述链板输送至所述脱籽刀盘,所述脱籽压盘向下并平移挤压所述葵盘,分离的葵花子经所述脱籽刀盘的缝隙掉落至所述葵花子收集仓,所述葵盘不断后移并掉落至所述葵盘收集仓。In view of the above technical problems, the technical solution adopted by the present invention is a small-sized sunflower disc harvesting and seed removing and collecting machine, comprising: a vehicle body, a steering wheel and a driving wheel are arranged at the lower part of the vehicle body, a steering device is arranged between the vehicle body and the steering wheel, a harvesting device is arranged at the front end of the vehicle body, a transmission and handle-removing device is arranged at the rear end of the harvesting device, a seed removing device is arranged at the rear end of the transmission and handle-removing device, and a sunflower disc collecting bin is arranged at the rear end of the seed removing device; the harvesting device comprises a rotatable handle-removing rod shear and a handle-removing cylinder shear, the handle-removing rod shear is driven by a stepping motor, the handle-removing rod shear squeezes the straw behind the sunflower disc to the handle-removing cylinder shear and cuts it off, and the sunflower disc falls to the shovel-shaped posture correction inclined platform at the lower part of the handle-removing rod shear and slides to the transmission and handle-removing device; the transmission and handle-removing device comprises a handle-removing partition, and a symmetrically arranged handle-removing synchronous belt is arranged at the upper part of the handle-removing partition. The front end of the handle-removing synchronous belt is provided with a handle-removing cutter, the rear end of the handle-removing synchronous belt is provided with a straw outlet, a chain plate is provided at the lower part of the handle-removing partition, the sunflower disc is transmitted backwards through the chain plate, the upper straw is tightened by the handle-removing synchronous belt and cut off by the handle-removing cutter and then discharged through the straw outlet, and the sunflower disc is transmitted to the deseeding device through the chain plate; the deseeding device includes a deseeding knife disc, a deseeding pressure disc that reciprocates back and forth and up and down is provided on the upper part of the deseeding knife disc, a sunflower seed collecting bin is provided at the lower part of the deseeding knife disc, and the sunflower disc collecting bin is provided at the rear end of the deseeding knife disc, the sunflower disc is transported to the deseeding knife disc through the chain plate, the deseeding pressure disc moves downward and translates to squeeze the sunflower disc, the separated sunflower seeds fall into the sunflower seed collecting bin through the gap of the deseeding knife disc, and the sunflower disc continuously moves backward and falls into the sunflower disc collecting bin.
进一步的,所述传输脱柄装置还包括:脱柄外壳体,所述脱柄外壳体下部设置有下车架,所述脱柄外壳体中部设置有所述脱柄隔板,所述脱柄外壳体顶部设置有脱柄电机,所述脱柄电机输出端驱动主动力轴,所述主动力轴两端对称连接有脱柄万向节,所述脱柄隔板前端中部对称设置有第一同步带轮和第四同步带轮,所述脱柄隔板末端中部对称设置有第三同步带轮和第六同步带轮,所述脱柄隔板两侧设置有第二同步带轮和第五同步带轮,所述第一同步带轮、第二同步带轮、第三同步带轮和所述第四同步带轮、第五同步带轮、第六同步带轮分别绕设有所述脱柄同步带,所述第一同步带轮上部设置有脱柄第二齿轮,所述第四同步带轮上部设置有脱柄第一齿轮,所述脱柄万向节另一端与所述脱柄第一齿轮连接,所述脱柄第一齿轮与所述脱柄第二齿轮啮合传动。Furthermore, the transmission uncoupling device also includes: a uncoupling handle outer shell body, a lower frame is arranged at the lower part of the uncoupling handle outer shell body, the uncoupling handle partition is arranged in the middle of the uncoupling handle outer shell body, a uncoupling handle motor is arranged on the top of the uncoupling handle outer shell body, the output end of the uncoupling handle motor drives the main power shaft, and the two ends of the main power shaft are symmetrically connected with uncoupling handle universal joints, the first synchronous belt pulley and the fourth synchronous belt pulley are symmetrically arranged in the middle of the front end of the uncoupling handle partition, the third synchronous belt pulley and the sixth synchronous belt pulley are symmetrically arranged in the middle of the end of the uncoupling handle partition, the second synchronous belt pulley and the fifth synchronous belt pulley are arranged on both sides of the uncoupling handle partition, the first synchronous belt pulley, the second synchronous belt pulley, the third synchronous belt pulley and the fourth synchronous belt pulley, the fifth synchronous belt pulley, and the sixth synchronous belt pulley are respectively wound with the uncoupling handle synchronous belt, the first synchronous belt pulley is arranged on the upper part of the first synchronous belt pulley, and the first gear of the uncoupling handle is arranged on the upper part of the fourth synchronous belt pulley, the other end of the uncoupling handle universal joint is connected with the first gear of the uncoupling handle, and the first gear of the uncoupling handle is meshed with the second gear of the uncoupling handle for transmission.
进一步的,所述脱柄隔板前端设置有V型槽口,所述V型槽口末端设置有所述脱柄切刀,所述脱柄同步带前端与所述V型槽口平行设置,所述脱柄隔板尾部设置有脱柄底板,所述脱柄底板与所述脱柄同步带尾端之间一侧设置有送杆隔板,所述脱柄底板位于所述送杆隔板对称的一侧设置有送杆斜坡,所述脱柄外壳体位于所述送杆斜坡一侧设置有所述秸秆出口。Furthermore, a V-shaped notch is provided at the front end of the handle-removing partition, the handle-removing cutter is provided at the end of the V-shaped notch, the front end of the handle-removing synchronous belt is arranged parallel to the V-shaped notch, a handle-removing bottom plate is provided at the tail end of the handle-removing partition, a feeding rod partition is provided on one side between the handle-removing bottom plate and the tail end of the handle-removing synchronous belt, a feeding rod slope is provided on the symmetrical side of the handle-removing bottom plate located at the feeding rod partition, and the handle-removing outer shell is provided with the straw outlet on one side of the feeding rod slope.
进一步的,所述主动力轴固定设置有主动齿盘,所述下车架前后端分别设置有主动链板带轮连接轴和从动链板带轮连接轴,所述主动链板带轮连接轴中部设置有链板齿盘,所述主动齿盘与所述链板齿盘之间设置有链条传动,所述主动链板带轮连接轴固定套设有前链板带轮,从动链板带轮连接轴固定套设有后链板带轮,所述前链板带轮和所述后链板带轮外侧套设有所述链板。Furthermore, the main power shaft is fixedly provided with a driving sprocket, and the front and rear ends of the lower frame are respectively provided with a driving chain plate pulley connecting shaft and a driven chain plate pulley connecting shaft, a chain plate sprocket is provided in the middle of the driving chain plate pulley connecting shaft, a chain transmission is provided between the driving sprocket and the chain plate sprocket, the driving chain plate pulley connecting shaft fixing sleeve is provided with a front chain plate pulley, and the driven chain plate pulley connecting shaft fixing sleeve is provided with a rear chain plate pulley, and the front chain plate pulley and the rear chain plate pulley are provided with the chain plates on the outer sides.
进一步的,所述脱柄电机输出端设置有脱柄电机轴,所述脱柄电机轴与所述主动力轴之间设置有动力同步带传输动力,所述脱柄外壳体顶部设置有主动力轴轴架为所述主动力轴提供支撑。Furthermore, a handle-removing motor shaft is provided at the output end of the handle-removing motor, a power synchronous belt is provided between the handle-removing motor shaft and the main power shaft to transmit power, and a main power shaft shaft frame is provided on the top of the handle-removing outer shell to provide support for the main power shaft.
进一步的,所述脱柄外壳体上部设置有电机架,所述电机架上部设置有所述步进电机,所述脱柄外壳体前端设置有脱柄剪架,所述脱柄剪架下端固定设置有所述脱柄筒剪,所述步进电机输出端连接有收割万向节,所述收割万向节另一端与脱柄杆轴连接,所述脱柄杆轴穿过所述脱柄剪架与所述脱柄杆剪连接,所述脱柄杆剪为十字形,端部设置有脱柄杆头,所述铲型矫姿斜台设置于所述下车架前端,所述铲型矫姿斜台中部设置有斜槽。Furthermore, a motor frame is provided on the upper part of the handle-removing outer shell, and the stepper motor is provided on the upper part of the motor frame, a handle-removing shear frame is provided on the front end of the handle-removing outer shell, and the handle-removing cylinder shear is fixedly provided on the lower end of the handle-removing shear frame, the stepper motor output end is connected with a harvesting universal joint, and the other end of the harvesting universal joint is connected with the handle-removing rod shaft, and the handle-removing rod shaft passes through the handle-removing shear frame and is connected with the handle-removing rod shear, the handle-removing rod shear is cross-shaped, and a handle-removing rod head is provided at the end, and the shovel-shaped posture correction inclined platform is provided at the front end of the lower frame, and an inclined groove is provided in the middle of the shovel-shaped posture correction inclined platform.
进一步的,所述脱籽装置包括电机支架,所述电机支架上部设置有往复电机,所述往复电机输出端连接有往复齿轮轴,所述往复齿轮轴固定设置有往复齿轮,所述往复齿轮与往复齿条啮合,并带动所述往复齿条往复运动,所述往复齿条另一端连接有移动板,所述移动板上部设置有压杆架,所述压杆架上部轴孔活动连接有凸轮固连齿轮,所述凸轮固连齿轮一侧固定设置有凸轮,所述车体上部设置有脱籽支架,所述脱籽支架一侧固定设置有固定齿条,所述固定齿条与所述凸轮固连齿轮啮合,所述凸轮上部设置有上下往复平台,所述上下往复平台另一端下部设置有脱籽压杆,所述脱籽压杆下部设置有所述脱籽压盘。Furthermore, the deseeding device includes a motor bracket, a reciprocating motor is arranged on the upper part of the motor bracket, a reciprocating gear shaft is connected to the output end of the reciprocating motor, a reciprocating gear is fixedly arranged on the reciprocating gear shaft, the reciprocating gear is meshed with a reciprocating rack and drives the reciprocating rack to reciprocate, a movable plate is connected to the other end of the reciprocating rack, a pressure rod bracket is arranged on the upper part of the movable plate, a cam fixed gear is movably connected to the upper shaft hole of the pressure rod bracket, a cam is fixedly arranged on one side of the cam fixed gear, a deseeding bracket is arranged on the upper part of the vehicle body, a fixed rack is fixedly arranged on one side of the deseeding bracket, the fixed rack is meshed with the cam fixed gear, an upper part of the cam is arranged with an upper and lower reciprocating platform, a deseeding pressure rod is arranged at the lower part of the other end of the upper and lower reciprocating platform, and the deseeding pressure plate is arranged at the lower part of the deseeding pressure rod.
进一步的,所述脱籽支架上部设置有脱籽上平台,所述脱籽上平台下部设置有压盘轨迹支架底板和脱籽上平台底板,所述移动板底部设置有压杆架滚轮,所述压杆架滚轮滚动滑行于所述压盘轨迹支架底板和脱籽上平台底板上,所述脱籽上平台设置有压杆移动槽用于穿过所述脱籽压杆并提供往复运动空间,所述脱籽上平台设置有压杆架移动槽用于穿过所述压杆架并提供往复运动空间。Furthermore, a seed removing upper platform is arranged on the upper part of the seed removing bracket, a pressure plate track bracket bottom plate and a seed removing upper platform bottom plate are arranged on the lower part of the seed removing upper platform, a pressure rod frame roller is arranged on the bottom of the movable plate, the pressure rod frame roller rolls and slides on the pressure plate track bracket bottom plate and the seed removing upper platform bottom plate, the seed removing upper platform is provided with a pressure rod moving groove for passing the seed removing pressure rod and providing a reciprocating motion space, and the seed removing upper platform is provided with a pressure rod frame moving groove for passing the pressure rod frame and providing a reciprocating motion space.
进一步的,所述上下往复平台与所述凸轮接触一端设置有滑轮,所述移动板下部设置有套筒,所述脱籽压杆穿过所述套筒,所述脱籽压杆中下部设置有凸台,所述套筒内设置有压紧弹簧与所述凸台顶接,所述脱籽压盘底部设置有若干T型压钉。Furthermore, a pulley is provided at one end of the upper and lower reciprocating platform that contacts the cam, a sleeve is provided at the lower part of the movable plate, the seed removing pressure rod passes through the sleeve, a boss is provided at the middle and lower part of the seed removing pressure rod, a compression spring is provided in the sleeve and connected to the top of the boss, and a plurality of T-shaped pressure pins are provided at the bottom of the seed removing pressure plate.
进一步的,所述传输脱柄装置上部设置有脱柄部上盖,所述脱籽装置上部设置有脱籽部上盖。Furthermore, a handle-removing upper cover is provided on the upper portion of the transmission handle-removing device, and a seed-removing upper cover is provided on the upper portion of the seed-removing device.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
本发明设计的收割装置,并非采用旋转切刀直接切断秸秆,而是通过脱柄杆剪将秸秆收拢至脱柄杆头,通过脱柄筒剪切断秸秆,保证每一个葵盘的掉落位置一致,传动稳定,切割效果好。The harvesting device designed by the present invention does not use a rotary cutter to directly cut off the straw, but gathers the straw to the stem-removing rod head through the stem-removing rod shears, and cuts the straw through the stem-removing cylinder shears, ensuring that the falling position of each sunflower disc is consistent, the transmission is stable, and the cutting effect is good.
本发明设计的传输脱柄装置,将秸秆和葵盘分离,设置了专门的秸秆排出通道,便于回收秸秆,秸秆与葵盘分离效果好,同时,秸秆分离和葵盘输送采用上下两层两套装置,维护成本低。The transmission and stalk-removing device designed in the present invention separates the straw from the sunflower tray and sets a special straw discharge channel to facilitate the recovery of the straw. The straw and sunflower tray separation effect is good. At the same time, the straw separation and sunflower tray transportation adopt two sets of devices on the upper and lower layers, and the maintenance cost is low.
本发明设计的收割装置,电机驱动能源清洁,脱粒效率高,有效减轻农民的劳动负担。The harvesting device designed by the present invention has clean motor-driven energy and high threshing efficiency, thereby effectively alleviating the labor burden of farmers.
本发明整机设计为两列同时收割,采用能源清洁电机驱动,尽可能的减少环境污染。另外本发明小型化设备,有利于小型农田作业,并且当发现葵盘或瓜子变质不需要采摘时,便于调整。The whole machine of the present invention is designed to harvest in two rows at the same time, and is driven by a clean energy motor to reduce environmental pollution as much as possible. In addition, the miniaturized equipment of the present invention is conducive to small-scale farmland operations, and is easy to adjust when it is found that the sunflower disk or melon seeds are spoiled and do not need to be picked.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明立体结构示意图;FIG1 is a schematic diagram of a three-dimensional structure of the present invention;
图2为本发明拆掉脱柄部上盖和脱籽部上盖时示意图;Fig. 2 is a schematic diagram of the present invention when the upper cover of the handle stripping part and the upper cover of the seed stripping part are removed;
图3为本发明拆掉脱柄部上盖和脱籽部上盖时前视示意图;FIG3 is a front view of the present invention when the upper cover of the handle stripping part and the upper cover of the seed stripping part are removed;
图4为本发明收割装置前视结构示意图;FIG4 is a schematic diagram of the front structure of the harvesting device of the present invention;
图5为本发明收割装置侧视结构示意图;FIG5 is a schematic diagram of the side structure of the harvesting device of the present invention;
图6为本发明传输脱柄装置拆除一个脱柄外壳体时的结构示意图;FIG6 is a schematic structural diagram of the present invention when the transmission and removal handle device is dismantled from a handle removal outer shell;
图7为本发明传输脱柄装置另一个视角的示意图;FIG7 is a schematic diagram of the handle-removing device of the present invention from another perspective;
图8为本发明传输脱柄装置斜后方视角示意图;FIG8 is a schematic diagram of the transmission handle-off device of the present invention from an oblique rear perspective;
图9为本发明传输脱柄装置侧视结构示意图;FIG9 is a schematic side view of the structure of the transmission and removal handle device of the present invention;
图10为本发明传输脱柄装置后视结构示意图;10 is a rear view schematic diagram of the structure of the transmission handle removal device of the present invention;
图11为本发明脱籽装置拆除一个脱籽上平台时的结构示意图;FIG11 is a schematic diagram of the structure of the seed removing device of the present invention when one of the seed removing upper platforms is removed;
图12为本发明脱籽装置另一个视角示意图;FIG12 is a schematic diagram of the seed removal device of the present invention from another perspective;
图13为本发明脱籽装置斜后方仰视视角示意图;FIG13 is a schematic diagram of the seed removal device of the present invention when viewed from an oblique rear upward perspective;
图14为本发明脱籽压杆局部结构示意图;FIG14 is a schematic diagram of a partial structure of a deseeding pressure rod according to the present invention;
图15为本发明脱籽装置侧视结构示意图;FIG15 is a schematic diagram of the structure of the seed removing device of the present invention from a side view;
图16为本发明脱籽装置后视结构示意图。FIG. 16 is a schematic diagram of the rear structural view of the seed removing device of the present invention.
附图标记说明:Description of reference numerals:
100-收割装置;101-铲型矫姿斜台;102-斜槽;103-脱柄剪架;104-脱柄杆剪;105-脱柄杆头;106-脱柄筒剪;107-步进电机;108-电机架;109-收割万向节;110-脱柄杆轴;100-harvesting device; 101-shovel-shaped posture correction inclined platform; 102-oblique slot; 103-handle-removing shear frame; 104-handle-removing rod shear; 105-handle-removing rod head; 106-handle-removing barrel shear; 107-stepping motor; 108-motor frame; 109-harvesting universal joint; 110-handle-removing rod shaft;
200-传输脱柄装置;201-脱柄外壳体;202-脱柄电机;203-脱柄电机轴;204-动力同步带;205-主动力轴;206-主动齿盘;207-链条;208-脱柄万向节;209-脱柄第一齿轮;210-脱柄第二齿轮;211-第一同步带轮;212-第二同步带轮;213-第三同步带轮;214-第四同步带轮;215-第五同步带轮;216-第六同步带轮;217-脱柄同步带;218-链板齿盘;219-主动链板带轮连接轴;220-从动链板带轮连接轴;221-链板;222-脱柄隔板;223-V型槽口;224-脱柄切刀;225-脱柄底板;226-送杆隔板;227-送杆斜坡;228-下车架;229-秸秆出口;230-后链板带轮;231-主动力轴轴架;232-前链板带轮;299-脱柄部上盖;200-transmission handle-off device; 201-handle-off outer shell; 202-handle-off motor; 203-handle-off motor shaft; 204-power synchronous belt; 205-main power shaft; 206-driving gear plate; 207-chain; 208-handle-off universal joint; 209-handle-off first gear; 210-handle-off second gear; 211-first synchronous pulley; 212-second synchronous pulley; 213-third synchronous pulley; 214-fourth synchronous pulley; 215-fifth synchronous pulley; 216-sixth synchronous pulley Step pulley; 217-handle-off synchronous belt; 218-chain plate toothed disc; 219-driving chain plate pulley connecting shaft; 220-driven chain plate pulley connecting shaft; 221-chain plate; 222-handle-off partition; 223-V-shaped notch; 224-handle-off cutter; 225-handle-off bottom plate; 226-feeding rod partition; 227-feeding rod ramp; 228-lower frame; 229-straw outlet; 230-rear chain plate pulley; 231-main power shaft frame; 232-front chain plate pulley; 299-handle-off upper cover;
300-脱籽装置;301-电机支架;302-往复电机;303-往复齿轮轴;304-往复齿轮;305-往复齿条;306-移动板;307-脱籽支架;308-固定齿条;309-凸轮固连齿轮;310-压杆架;311-凸轮;312-上下往复平台;313-滑轮;314-脱籽压杆;315-葵花子收集仓;316-脱籽压盘;317-T型压钉;318-脱籽刀盘;319-套筒;320-压紧弹簧;321-凸台;322-压盘轨迹支架底板;323-脱籽上平台底板;324-压杆架滚轮;325-脱籽上平台;326-压杆移动槽;327-压杆架移动槽;399-脱籽部上盖;300-seed stripping device; 301-motor bracket; 302-reciprocating motor; 303-reciprocating gear shaft; 304-reciprocating gear; 305-reciprocating rack; 306-moving plate; 307-seed stripping bracket; 308-fixed rack; 309-cam fixed gear; 310-pressure rod bracket; 311-cam; 312-up and down reciprocating platform; 313-pulley; 314-seed stripping pressure rod; 3 15-sunflower seed collecting bin; 316-seed removing pressure plate; 317-T-type pressure nail; 318-seed removing knife disc; 319-sleeve; 320-compression spring; 321-boss; 322-pressure plate track bracket bottom plate; 323-seed removing upper platform bottom plate; 324-pressure rod frame roller; 325-seed removing upper platform; 326-pressure rod moving groove; 327-pressure rod frame moving groove; 399-seed removing part upper cover;
400-车体;401-转向轮;402-转向装置;403-驱动轮;500-葵盘收集仓。400-vehicle body; 401-steering wheel; 402-steering device; 403-driving wheel; 500-sunflower tray collection bin.
具体实施方式DETAILED DESCRIPTION
下面将更详细地描述本发明的优选实施方式。虽然以下描述了本发明的优选实施方式,然而应该理解,可以以各种形式实现本发明而不应被这里阐述的实施方式所限制。相反,提供这些实施方式是为了使本发明更加透彻和完整,并且能够将本发明的范围完整地传达给本领域的技术人员。The preferred embodiments of the present invention will be described in more detail below. Although the preferred embodiments of the present invention are described below, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided to make the present invention more thorough and complete, and to fully convey the scope of the present invention to those skilled in the art.
如图1-图16所示,本发明设计了一种小型向日葵葵盘收割及脱籽收集机器,包括:车体400,车体400下部设置有转向轮401和驱动轮403,车体400与转向轮401之间设置有转向装置402,本申请附图示例为前轮为转向轮401后轮为驱动轮403,对应不同的作业场景也可设计为前轮驱动轮403为后轮为转向轮401。As shown in Figures 1 to 16, the present invention designs a small sunflower disk harvesting and seed removing and collecting machine, including: a vehicle body 400, a steering wheel 401 and a driving wheel 403 are arranged at the lower part of the vehicle body 400, and a steering device 402 is arranged between the vehicle body 400 and the steering wheel 401. The examples in the drawings of this application are that the front wheel is the steering wheel 401 and the rear wheel is the driving wheel 403. Corresponding to different working scenarios, it can also be designed that the front wheel driving wheel 403 and the rear wheel are the steering wheel 401.
车体400前端设置有收割装置100,收割装置100后端设置有传输脱柄装置200,传输脱柄装置200后端设置有脱籽装置300,脱籽装置300后端设置有葵盘收集仓500;为了保护人工不受伤害,传输脱柄装置200上部设置有脱柄部上盖299,脱籽装置300上部设置有脱籽部上盖399。A harvesting device 100 is arranged at the front end of the vehicle body 400, a transmission and stem-removing device 200 is arranged at the rear end of the harvesting device 100, a seed-removing device 300 is arranged at the rear end of the transmission and stem-removing device 200, and a sunflower plate collecting bin 500 is arranged at the rear end of the seed-removing device 300; in order to protect workers from injury, a stem-removing upper cover 299 is arranged on the upper part of the transmission and stem-removing device 200, and a seed-removing upper cover 399 is arranged on the upper part of the seed-removing device 300.
收割装置100包括设置于车体400前端的铲型矫姿斜台101,铲型矫姿斜台101中部设置有斜槽102,便于聚拢秸秆,成熟后垂头的葵盘秸秆进入斜槽102,由可旋转的十字形脱柄杆剪104,再次调整位置至脱柄杆头105,移动至脱柄筒剪106并切断,葵盘掉落至脱柄杆剪104下部的铲型矫姿斜台101并滑落至传输脱柄装置200。The harvesting device 100 includes a shovel-shaped posture correction inclined platform 101 arranged at the front end of the vehicle body 400. A shovel-shaped posture correction inclined platform 101 is provided with an inclined groove 102 in the middle part for gathering the straw. The mature and drooping sunflower stalks enter the inclined groove 102, are adjusted to the stem removal rod head 105 by a rotatable cross-shaped stem removal rod shear 104, are moved to the stem removal cylinder shear 106 and cut off, and the sunflower disc falls to the shovel-shaped posture correction inclined platform 101 at the lower part of the stem removal rod shear 104 and slides to the transmission stem removal device 200.
具体的,脱柄杆剪104由步进电机107驱动,传输脱柄装置200设置有电机架108,电机架108上部设置有步进电机107,脱柄外壳体201前端设置有脱柄剪架103,脱柄剪架103下端固定设置有脱柄筒剪106,步进电机107输出端连接有收割万向节109,收割万向节109另一端与脱柄杆轴110连接,脱柄杆轴110穿过脱柄剪架103与脱柄杆剪104连接,控制脱柄杆剪104旋转。Specifically, the handle-removing rod shear 104 is driven by a stepper motor 107, and the handle-removing transmission device 200 is provided with a motor frame 108, and the stepper motor 107 is provided on the upper part of the motor frame 108. A handle-removing shear frame 103 is provided at the front end of the handle-removing outer shell 201, and a handle-removing barrel shear 106 is fixedly provided at the lower end of the handle-removing shear frame 103. The output end of the stepper motor 107 is connected to a harvesting universal joint 109, and the other end of the harvesting universal joint 109 is connected to a handle-removing rod shaft 110. The handle-removing rod shaft 110 passes through the handle-removing shear frame 103 and is connected to the handle-removing rod shear 104, so as to control the rotation of the handle-removing rod shear 104.
传输脱柄装置200包括脱柄隔板222,脱柄隔板222上部设置有对称设置的脱柄同步带217,脱柄同步带217前端设置有脱柄切刀224,脱柄同步带217尾端设置有秸秆出口229,脱柄隔板222下部设置有链板221,葵盘经链板221向后传送,上部秸秆通过脱柄同步带217加紧并通过脱柄切刀224切断后通过秸秆出口229排出,葵盘通过链板221传输至脱籽装置300。The transmission and de-stemming device 200 includes a de-stemming partition 222, a symmetrically arranged de-stemming synchronous belt 217 is arranged on the upper part of the de-stemming partition 222, a de-stemming cutter 224 is arranged at the front end of the de-stemming synchronous belt 217, a straw outlet 229 is arranged at the tail end of the de-stemming synchronous belt 217, and a chain plate 221 is arranged at the lower part of the de-stemming partition 222. The sunflower disc is transmitted backwards through the chain plate 221, the upper straw is tightened by the de-stemming synchronous belt 217 and cut off by the de-stemming cutter 224, and then discharged through the straw outlet 229, and the sunflower disc is transmitted to the de-seeding device 300 through the chain plate 221.
具体的,传输脱柄装置200还包括:脱柄外壳体201,脱柄外壳体201下部设置有下车架228,脱柄外壳体201中部设置有脱柄隔板222,脱柄外壳体201顶部设置有脱柄电机202,脱柄电机202输出端驱动主动力轴205,主动力轴205两端对称连接有脱柄万向节208,脱柄隔板222前端中部对称设置有第一同步带轮211和第四同步带轮214,脱柄隔板222末端中部对称设置有第三同步带轮213和第六同步带轮216,脱柄隔板222两侧设置有第二同步带轮212和第五同步带轮215,第一同步带轮211、第二同步带轮212、第三同步带轮213和第四同步带轮214、第五同步带轮215、第六同步带轮216分别绕设有脱柄同步带217,第一同步带轮211上部设置有脱柄第二齿轮210,第四同步带轮214上部设置有脱柄第一齿轮209,脱柄万向节208另一端与脱柄第一齿轮209连接,脱柄第一齿轮209与脱柄第二齿轮210啮合传动。Specifically, the transmission unloading device 200 also includes: an unloading outer shell 201, a lower frame 228 is arranged at the lower part of the unloading outer shell 201, a unloading partition 222 is arranged in the middle part of the unloading outer shell 201, and an unloading motor 202 is arranged on the top of the unloading outer shell 201. The output end of the unloading motor 202 drives the main power shaft 205, and the two ends of the main power shaft 205 are symmetrically connected with the unloading universal joint 208. The first synchronous pulley 211 and the fourth synchronous pulley 214 are symmetrically arranged in the middle part of the front end of the unloading partition 222, and the third synchronous pulley 213 and the sixth synchronous pulley 216 are symmetrically arranged in the middle part of the end of the unloading partition 222. A second synchronous pulley 212 and a fifth synchronous pulley 215 are arranged on both sides of the handle-off partition 222, and a handle-off synchronous belt 217 is wound around the first synchronous pulley 211, the second synchronous pulley 212, the third synchronous pulley 213 and the fourth synchronous pulley 214, the fifth synchronous pulley 215 and the sixth synchronous pulley 216 respectively. A handle-off second gear 210 is arranged on the upper part of the first synchronous pulley 211, and a handle-off first gear 209 is arranged on the upper part of the fourth synchronous pulley 214. The other end of the handle-off universal joint 208 is connected to the handle-off first gear 209, and the handle-off first gear 209 is meshed with the handle-off second gear 210 for transmission.
脱柄隔板222前端设置有V型槽口223,V型槽口223末端设置有脱柄切刀224,脱柄同步带217前端与V型槽口223平行设置,脱柄隔板222尾部设置有脱柄底板225,脱柄底板225与脱柄同步带217尾端之间一侧设置有送杆隔板226,脱柄底板225位于送杆隔板226对称的一侧设置有送杆斜坡227,脱柄外壳体201位于送杆斜坡227一侧设置有秸秆出口229。秸秆从V型槽口223进入,秸秆被脱柄切刀224切断后,通过脱柄同步带217输送至后端,由于送杆隔板226和脱柄底板225的阻挡,经由送杆斜坡227滑落出秸秆出口229,可在秸秆出口229设置收集装置,收集排出的秸秆。A V-shaped groove 223 is provided at the front end of the handle-removing partition 222, and a handle-removing cutter 224 is provided at the end of the V-shaped groove 223. The front end of the handle-removing synchronous belt 217 is arranged parallel to the V-shaped groove 223. A handle-removing bottom plate 225 is provided at the tail end of the handle-removing partition 222. A feeding rod partition 226 is provided on one side between the handle-removing bottom plate 225 and the tail end of the handle-removing synchronous belt 217. A feeding rod slope 227 is provided on the symmetrical side of the feeding rod partition 226 of the handle-removing bottom plate 225, and a straw outlet 229 is provided on the side of the feeding rod slope 227 of the handle-removing outer shell 201. The straw enters from the V-shaped notch 223, and after being cut by the stem-removing cutter 224, the straw is transported to the rear end through the stem-removing synchronous belt 217. Due to the obstruction of the delivery rod partition 226 and the stem-removing bottom plate 225, the straw slides out of the straw outlet 229 through the delivery rod slope 227. A collection device can be set at the straw outlet 229 to collect the discharged straw.
脱柄电机202输出端设置有脱柄电机轴203,脱柄电机轴203与主动力轴205之间设置有动力同步带204传输动力,脱柄外壳体201顶部设置有主动力轴轴架231为主动力轴205提供支撑。主动力轴205固定设置有主动齿盘206,下车架228前后端分别设置有主动链板带轮连接轴219和从动链板带轮连接轴220,主动链板带轮连接轴219中部设置有链板齿盘218,主动齿盘206与链板齿盘218之间设置有链条207传动,主动链板带轮连接轴219固定套设有前链板带轮232,从动链板带轮连接轴220固定套设有后链板带轮230,前链板带轮232和后链板带轮230外侧套设有链板221。链板221用于运送葵盘进入脱籽装置300。The output end of the handle-off motor 202 is provided with a handle-off motor shaft 203, a power synchronous belt 204 is provided between the handle-off motor shaft 203 and the main power shaft 205 to transmit power, and a main power shaft shaft frame 231 is provided on the top of the handle-off outer shell 201 to provide support for the main power shaft 205. The main power shaft 205 is fixedly provided with a driving toothed disc 206, and the front and rear ends of the lower frame 228 are respectively provided with a driving chain plate pulley connecting shaft 219 and a driven chain plate pulley connecting shaft 220, a chain plate toothed disc 218 is provided in the middle of the driving chain plate pulley connecting shaft 219, and a chain 207 is provided between the driving chain plate pulley 206 and the chain plate toothed disc 218 for transmission, the driving chain plate pulley connecting shaft 219 is fixedly provided with a front chain plate pulley 232, and the driven chain plate pulley connecting shaft 220 is fixedly provided with a rear chain plate pulley 230, and the front chain plate pulley 232 and the rear chain plate pulley 230 are sleeved with chain plates 221 on the outside. The chain plate 221 is used to transport the sunflower trays into the deseeding device 300 .
脱籽装置300包括电机支架301,电机支架301上部设置有往复电机302,往复电机302输出端连接有往复齿轮轴303,往复齿轮轴303固定设置有往复齿轮304,往复齿轮304与往复齿条305啮合,并带动往复齿条305往复运动,往复齿条305另一端连接有移动板306,移动板306上部设置有压杆架310,压杆架310上部轴孔活动连接有凸轮固连齿轮309,凸轮固连齿轮309一侧固定设置有凸轮311,车体400上部设置有脱籽支架307,脱籽支架307一侧固定设置有固定齿条308,固定齿条308与凸轮固连齿轮309啮合,凸轮311上部设置有上下往复平台312,上下往复平台312另一端下部设置有脱籽压杆314,脱籽压杆314下部设置有脱籽压盘316,上下往复运动的脱籽压盘316下部设置有脱籽刀盘318,脱籽刀盘318下部设置有葵花子收集仓315,脱籽刀盘318后端设置有葵盘收集仓500,葵盘通过链板221输送至脱籽刀盘318,脱籽压盘316向下并平移挤压葵盘,分离的葵花子经脱籽刀盘318的缝隙掉落至葵花子收集仓315,葵盘不断后移并掉落至葵盘收集仓500。The seed removing device 300 includes a motor bracket 301, a reciprocating motor 302 is arranged on the upper part of the motor bracket 301, a reciprocating gear shaft 303 is connected to the output end of the reciprocating motor 302, a reciprocating gear 304 is fixedly arranged on the reciprocating gear shaft 303, the reciprocating gear 304 is meshed with a reciprocating rack 305, and drives the reciprocating rack 305 to reciprocate, and the other end of the reciprocating rack 305 is connected to a movable plate 306, a pressure rod bracket 310 is arranged on the upper part of the movable plate 306, a cam fixed gear 309 is movably connected to the shaft hole on the upper part of the pressure rod bracket 310, a cam 311 is fixedly arranged on one side of the cam fixed gear 309, a seed removing bracket 307 is arranged on the upper part of the vehicle body 400, a fixed rack 308 is fixedly arranged on one side of the seed removing bracket 307, and a fixed rack 308 is fixedly arranged on one side of the fixed rack 308. The fixed rack 308 is meshed with the cam fixed gear 309, and an upper and lower reciprocating platform 312 is provided on the upper part of the cam 311, and a deseeding pressure rod 314 is provided on the lower part of the other end of the upper and lower reciprocating platform 312, and a deseeding pressure plate 316 is provided on the lower part of the deseeding pressure rod 314, and a deseeding knife disc 318 is provided on the lower part of the deseeding pressure plate 316 that reciprocates up and down, and a sunflower seed collecting bin 315 is provided on the lower part of the deseeding knife disc 318, and a sunflower disc collecting bin 500 is provided on the rear end of the deseeding knife disc 318, and the sunflower disc is transported to the deseeding knife disc 318 through the chain plate 221, and the deseeding pressure plate 316 moves downward and translates to squeeze the sunflower disc, and the separated sunflower seeds fall into the sunflower seed collecting bin 315 through the gap of the deseeding knife disc 318, and the sunflower disc continuously moves backward and falls into the sunflower disc collecting bin 500.
具体的,脱籽支架307上部设置有脱籽上平台325,脱籽上平台325下部设置有压盘轨迹支架底板322和脱籽上平台底板323,移动板306底部设置有压杆架滚轮324,压杆架滚轮324滚动滑行于压盘轨迹支架底板322和脱籽上平台底板323上,脱籽上平台325设置有压杆移动槽326用于穿过脱籽压杆314并提供往复运动空间,脱籽上平台325设置有压杆架移动槽327用于穿过压杆架310并提供往复运动空间。Specifically, a seed removing upper platform 325 is arranged on the upper part of the seed removing bracket 307, a pressure plate track bracket bottom plate 322 and a seed removing upper platform bottom plate 323 are arranged on the lower part of the seed removing upper platform 325, a pressure rod frame roller 324 is arranged at the bottom of the movable plate 306, the pressure rod frame roller 324 rolls and slides on the pressure plate track bracket bottom plate 322 and the seed removing upper platform bottom plate 323, the seed removing upper platform 325 is provided with a pressure rod moving groove 326 for passing the seed removing pressure rod 314 and providing a reciprocating motion space, and the seed removing upper platform 325 is provided with a pressure rod frame moving groove 327 for passing the pressure rod frame 310 and providing a reciprocating motion space.
上下往复平台312与凸轮311接触一端设置有滑轮313,移动板306下部设置有套筒319,脱籽压杆314穿过套筒319,脱籽压杆314中下部设置有凸台321,套筒319内设置有压紧弹簧320与凸台321顶接,脱籽压盘316底部设置有若干T型压钉317,确保脱籽压盘316给葵花盘足够的压力,达到更好更高效的脱籽效果。葵花盘脱完籽之后会被压盘带到后方葵盘收集仓500,便于稳定收集。A pulley 313 is provided at one end of the upper and lower reciprocating platform 312 in contact with the cam 311, a sleeve 319 is provided at the lower part of the movable plate 306, a deseeding pressure rod 314 passes through the sleeve 319, a boss 321 is provided at the middle and lower part of the deseeding pressure rod 314, a compression spring 320 is provided in the sleeve 319 and is connected to the boss 321, and a plurality of T-shaped pressure nails 317 are provided at the bottom of the deseeding pressure plate 316 to ensure that the deseeding pressure plate 316 gives enough pressure to the sunflower disc to achieve a better and more efficient deseeding effect. After the sunflower disc is deseeded, it will be brought to the rear sunflower disc collection bin 500 by the pressure plate for stable collection.
以上仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
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