CN118654113B - A planetary gear reducer with self-tightening planetary carrier - Google Patents
A planetary gear reducer with self-tightening planetary carrier Download PDFInfo
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- CN118654113B CN118654113B CN202411126593.6A CN202411126593A CN118654113B CN 118654113 B CN118654113 B CN 118654113B CN 202411126593 A CN202411126593 A CN 202411126593A CN 118654113 B CN118654113 B CN 118654113B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/08—General details of gearing of gearings with members having orbital motion
- F16H57/082—Planet carriers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/029—Gearboxes; Mounting gearing therein characterised by means for sealing the gearboxes, e.g. to improve airtightness
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/042—Guidance of lubricant
- F16H57/0421—Guidance of lubricant on or within the casing, e.g. shields or baffles for collecting lubricant, tubes, pipes, grooves, channels or the like
- F16H57/0423—Lubricant guiding means mounted or supported on the casing, e.g. shields or baffles for collecting lubricant, tubes or pipes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/042—Guidance of lubricant
- F16H57/043—Guidance of lubricant within rotary parts, e.g. axial channels or radial openings in shafts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/08—General details of gearing of gearings with members having orbital motion
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- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Details Of Gearings (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及齿轮传动设备技术领域,尤其涉及一种行星架自紧固型行星齿轮减速机。The invention relates to the technical field of gear transmission equipment, and in particular to a planetary carrier self-tightening planetary gear reducer.
背景技术Background Art
行星齿轮减速机是一种通过太阳轮、行星轮、内齿圈和行星架等零件的配合,用来降低转速和增大扭矩的传动装置,它具有高传动效率和高输出扭矩的特点,被广泛应用于起重、挖掘、运输等领域,在使用行星齿轮减速机的过程中,为减少齿轮在转动过程中的受到的摩擦,通常需要在行星齿轮减速机内注入润滑油,然而,现有的减速机一般是一次性注入润滑油,但在使用过程中,减速机内的润滑油在重力的作用下向下移动,导致在转动的过程中出现齿轮的下部润滑油过多,而上侧润滑不足的情况,这种情况会导致齿轮下部的润滑油浪费,而齿轮上部的润滑油不足,导致齿轮上侧容易磨损,从而影响减速机的性能和使用寿命,为此,提出了一种行星架自紧固型行星齿轮减速机的设计。A planetary gear reducer is a transmission device that reduces the rotation speed and increases the torque by cooperating with parts such as a sun gear, planetary gears, an inner ring gear and a planetary carrier. It has the characteristics of high transmission efficiency and high output torque and is widely used in lifting, excavation, transportation and other fields. In the process of using a planetary gear reducer, in order to reduce the friction of the gears during rotation, it is usually necessary to inject lubricating oil into the planetary gear reducer. However, existing reducers are generally injected with lubricating oil at one time, but during use, the lubricating oil in the reducer moves downward under the action of gravity, resulting in excessive lubricating oil in the lower part of the gear and insufficient lubrication on the upper side during rotation. This situation will result in waste of lubricating oil in the lower part of the gear and insufficient lubricating oil on the upper part of the gear, resulting in easy wear of the upper side of the gear, thereby affecting the performance and service life of the reducer. For this reason, a design of a planetary carrier self-tightening planetary gear reducer is proposed.
发明内容Summary of the invention
为了克服润滑油在齿轮内分布不均的缺点,本发明提供了一种行星架自紧固型行星齿轮减速机。In order to overcome the disadvantage of uneven distribution of lubricating oil in gears, the present invention provides a planetary gear reducer with a self-tightening planetary carrier.
本发明的技术方案是:一种行星架自紧固型行星齿轮减速机,包括有输入轴,所述输入轴密封转动连接有第一安装盖,所述第一安装盖可拆卸连接有环形壳,所述环形壳远离所述第一安装盖的一侧可拆卸连接有第二安装盖,所述第二安装盖密封转动连接有输出轴,所述环形壳转动连接有第一安装环和第二安装环,所述第一安装环和所述第二安装环限位配合,所述第二安装环与所述输出轴固接,所述第二安装环安装有对称分布的转动齿轮,所述输入轴固接有与对称分布的所述转动齿轮均啮合的齿轮,所述环形壳设置有与所述转动齿轮啮合的内齿环,所述第二安装环和所述第一安装环之间转动连接有对称分布的转动管,所述转动管内注有润滑油,所述转动管固接有与所述输入轴上齿轮和所述环形壳上内齿环均啮合的润滑齿轮,所述润滑齿轮开设有三组周向分布的孔,且三组孔分别靠近所述润滑齿轮的两端和中部,所述润滑齿轮内设置有用于调节排油位置的排油组件,所述第二安装环上设置有自紧机构,所述自紧机构用于固定所述第一安装环和所述第二安装环。The technical solution of the present invention is: a planetary carrier self-tightening planetary gear reducer, comprising an input shaft, the input shaft is sealed and rotatably connected with a first mounting cover, the first mounting cover is detachably connected with an annular shell, the annular shell is detachably connected with a second mounting cover on a side away from the first mounting cover, the second mounting cover is sealed and rotatably connected with an output shaft, the annular shell is rotatably connected with a first mounting ring and a second mounting ring, the first mounting ring and the second mounting ring are limitedly matched, the second mounting ring is fixedly connected to the output shaft, the second mounting ring is installed with symmetrically distributed rotating gears, and the input shaft is fixedly connected with the symmetrically distributed rotating gears The annular shell is provided with an inner gear ring meshing with the rotating gear, a symmetrically distributed rotating tube is rotatably connected between the second mounting ring and the first mounting ring, the rotating tube is filled with lubricating oil, the rotating tube is fixedly connected with a lubricating gear meshing with the gear on the input shaft and the inner gear ring on the annular shell, the lubricating gear is provided with three groups of circumferentially distributed holes, and the three groups of holes are respectively close to the two ends and the middle of the lubricating gear, an oil discharge assembly for adjusting the oil discharge position is provided in the lubricating gear, and a self-tightening mechanism is provided on the second mounting ring, and the self-tightening mechanism is used to fix the first mounting ring and the second mounting ring.
进一步说明,所述排油组件包括有第一密封环,所述第一密封环滑动且转动连接于相邻的所述转动管,所述转动管滑动且转动连接有第二密封环,所述转动管开设有均匀分布的孔,所述转动管上的孔位于相邻的所述润滑齿轮内,所述润滑齿轮与相邻所述转动管之间开设有空腔,所述第一密封环和所述第二密封环均与相邻的所述润滑齿轮密封滑动且转动连接,所述第一密封环和相邻所述第二密封环均位于相邻所述润滑齿轮和所述转动管之间的空腔内,所述第一密封环和相邻所述第二密封环相对应的一侧均固接有第一密封块和第二密封块,所述第一密封环上的所述第一密封块与相邻所述第二密封环上的所述第二密封块密封配合,所述第一密封环上的所述第二密封块与相邻所述第二密封环上的所述第一密封块密封配合,所述第二密封环固接有限位杆,所述限位杆与相邻的所述第一密封环滑动连接,所述第一密封环与相邻所述第二密封环之间设置有第一弹性件。Further description, the oil discharge assembly includes a first sealing ring, the first sealing ring is slidably and rotatably connected to the adjacent rotating tube, the rotating tube is slidably and rotatably connected to the second sealing ring, the rotating tube is provided with evenly distributed holes, the holes on the rotating tube are located in the adjacent lubricating gear, a cavity is provided between the lubricating gear and the adjacent rotating tube, the first sealing ring and the second sealing ring are both sealed, slidably and rotatably connected to the adjacent lubricating gear, the first sealing ring and the adjacent second sealing ring are both located in the cavity between the adjacent lubricating gear and the rotating tube, the first sealing ring and the adjacent second sealing ring are both fixedly connected to the first sealing block and the second sealing block on the corresponding sides of the first sealing ring and the adjacent second sealing ring, the first sealing block on the first sealing ring is sealed with the second sealing block on the adjacent second sealing ring, the second sealing block on the first sealing ring is sealed with the first sealing block on the adjacent second sealing ring, the second sealing ring is fixedly connected to a limiting rod, the limiting rod is slidably connected to the adjacent first sealing ring, and a first elastic member is provided between the first sealing ring and the adjacent second sealing ring.
进一步说明,所述第一密封环和相邻所述第一密封块分别与相邻所述润滑齿轮上相邻的一组周向分布的孔密封配合。It is further explained that the first sealing ring and the adjacent first sealing block are respectively sealed and matched with a group of adjacent circumferentially distributed holes on the adjacent lubrication gear.
进一步说明,所述第一安装环与所述第一安装盖之间存在间隙,且所述第一安装环与所述第一安装盖的间隙内注有润滑油,所述第二安装环与所述第二安装盖之间存在间隙,且所述第二安装环与所述第二安装盖的间隙内注有润滑油,所述转动管的两端分别穿过所述第一安装环和所述第二安装环,且分别与所述第一安装环与所述第一安装盖的间隙和所述第二安装环与所述第二安装盖的间隙连通。It is further explained that there is a gap between the first mounting ring and the first mounting cover, and lubricating oil is injected into the gap between the first mounting ring and the first mounting cover, there is a gap between the second mounting ring and the second mounting cover, and lubricating oil is injected into the gap between the second mounting ring and the second mounting cover, and the two ends of the rotating tube pass through the first mounting ring and the second mounting ring respectively, and are connected with the gap between the first mounting ring and the first mounting cover and the gap between the second mounting ring and the second mounting cover respectively.
进一步说明,所述转动管固接有对称分布的绞龙,所述绞龙位于相邻所述转动管内,所述绞龙用于将动润滑油向相邻的所述转动管内引导。It is further explained that the rotating tube is fixedly connected with symmetrically distributed augers, and the augers are located in adjacent rotating tubes. The augers are used to guide dynamic lubricating oil into adjacent rotating tubes.
进一步说明,所述第二安装环和所述第一安装环均开设有周向分布的通孔,所述第二安装环和所述第一安装环相互远离的一侧均固接有周向分布的引导件,所述引导件与相邻的所述转动管位置对应。It is further explained that the second mounting ring and the first mounting ring are both provided with circumferentially distributed through holes, and the second mounting ring and the first mounting ring are both fixedly connected with circumferentially distributed guide members on the sides away from each other, and the guide members correspond to the positions of the adjacent rotating tubes.
进一步说明,所述引导件由一个弧形杆和两个倾斜放置的直杆组成,用于引导润滑油。It is further explained that the guide member is composed of an arc-shaped rod and two obliquely placed straight rods, and is used to guide the lubricating oil.
进一步说明,所述自紧机构包括有周向分布的螺纹壳,所述螺纹壳固接于所述第二安装环,所述螺纹壳螺纹连接有螺杆,所述螺杆穿过所述第一安装环且与所述第一安装环挤压配合,所述螺纹壳滑动且转动连接有限位块,所述限位块和相邻的所述螺纹壳之间设置有第二弹性件,所述螺杆与相邻所述限位块限位配合,所述螺纹壳内设置有用于固定所述限位块的固定组件。Further description, the self-tightening mechanism includes a circumferentially distributed threaded shell, the threaded shell is fixed to the second mounting ring, the threaded shell is threadedly connected with a screw, the screw passes through the first mounting ring and is squeezed and matched with the first mounting ring, the threaded shell is slidably and rotatably connected to a limit block, a second elastic member is arranged between the limit block and the adjacent threaded shell, the screw is limitedly matched with the adjacent limit block, and a fixing component for fixing the limit block is arranged in the threaded shell.
进一步说明,所述固定组件包括有限位环,所述限位环滑动连接于相邻的所述螺纹壳内,所述限位环开设有对称分布的槽,所述限位块设置有对称分布的方形块,所述限位环通过其上的槽与相邻所述限位块上的方形块限位配合,所述螺纹壳滑动连接有限位板,所述限位板和相邻所述螺纹壳之间设置有第三弹性件,所述限位板与相邻的所述限位环挤压配合,所述限位环与所述螺纹壳之间设置有第四弹性件。Further description, the fixing assembly includes a limiting ring, which is slidably connected in the adjacent threaded shell, the limiting ring is provided with symmetrically distributed grooves, the limiting block is provided with symmetrically distributed square blocks, the limiting ring is limitedly matched with the square blocks on the adjacent limiting blocks through the grooves thereon, the threaded shell is slidably connected with a limiting plate, a third elastic member is provided between the limiting plate and the adjacent threaded shell, the limiting plate is extruded and matched with the adjacent limiting ring, and a fourth elastic member is provided between the limiting ring and the threaded shell.
进一步说明,所述限位板上设置有斜面,所述限位板通过其上的斜面与相邻的所述限位环挤压配合。It is further explained that the limiting plate is provided with an inclined surface, and the limiting plate is extruded and matched with the adjacent limiting ring through the inclined surface thereon.
与现有技术相比,本发明具有如下优点:本发明在使用时将润滑油从润滑齿轮上侧的孔排出,通过润滑齿轮将润滑油甩到输入轴上齿轮的上部和环形壳上内齿环的上部,使润滑油在齿轮上向下滑落将齿轮完全润滑,防止齿轮的一些位置在重力的作用下无法接触润滑油,从而提高润滑油在齿轮上的均匀性。Compared with the prior art, the present invention has the following advantages: when in use, the present invention discharges the lubricating oil from the hole on the upper side of the lubricating gear, and throws the lubricating oil to the upper part of the gear on the input shaft and the upper part of the inner gear ring on the annular shell through the lubricating gear, so that the lubricating oil slides down on the gear to completely lubricate the gear, preventing some positions of the gear from being unable to contact the lubricating oil due to the action of gravity, thereby improving the uniformity of the lubricating oil on the gear.
本发明通过润滑油在环形壳不断循环,并在循环的过程中通过润滑油将齿轮上的热量移动到第一安装盖或第二安装盖,利用第一安装盖或第二安装盖与外部换热,对齿轮进行降温,防止齿轮过热。The present invention circulates lubricating oil in the annular shell continuously, and during the circulation process, the lubricating oil moves the heat on the gear to the first mounting cover or the second mounting cover, and utilizes the first mounting cover or the second mounting cover to exchange heat with the outside to cool the gear and prevent the gear from overheating.
本发明在低速转动的过程中,为齿轮提供的润滑油少,在高速转动时,为齿轮提供的润滑油多,从而使润滑油的量与齿轮的转动速度相匹配,实现更好的润滑效果。The present invention provides less lubricating oil to the gear during low-speed rotation, and provides more lubricating oil to the gear during high-speed rotation, so that the amount of lubricating oil matches the rotation speed of the gear, achieving a better lubrication effect.
本发明通过螺杆将第一安装环和第二安装环固定在一起,在第二安装环转动时利用限位块将螺杆固定,防止在第二安装环转动时,螺杆发生滑动,在第二安装环停止转动后,不再限制螺杆,便于工作人员拆卸。The present invention fixes the first mounting ring and the second mounting ring together by a screw rod, and uses a limit block to fix the screw rod when the second mounting ring rotates to prevent the screw rod from sliding when the second mounting ring rotates. After the second mounting ring stops rotating, the screw rod is no longer restricted, which is convenient for staff to disassemble.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的立体结构示意图;FIG1 is a schematic diagram of a three-dimensional structure of the present invention;
图2为本发明第一安装盖和第二安装盖的立体结构爆炸图;FIG2 is an exploded view of the three-dimensional structure of the first installation cover and the second installation cover of the present invention;
图3为本发明输入轴和第一安装环的立体结构爆炸图;FIG3 is an exploded view of the three-dimensional structure of the input shaft and the first mounting ring of the present invention;
图4为本发明环形壳内部零件的立体结构示意图;FIG4 is a schematic diagram of the three-dimensional structure of the internal parts of the annular shell of the present invention;
图5为本发明排油组件的立体结构示意图;FIG5 is a schematic diagram of the three-dimensional structure of the oil discharge assembly of the present invention;
图6为本发明转动管和润滑齿轮的立体结构爆炸图;FIG6 is an exploded view of the three-dimensional structure of the rotating tube and the lubricating gear of the present invention;
图7为本发明通孔和引导件等零件的立体结构示意图;FIG7 is a schematic diagram of the three-dimensional structure of parts such as a through hole and a guide member of the present invention;
图8为本发明螺纹壳和螺杆等零件的立体结构示意图;FIG8 is a schematic diagram of the three-dimensional structure of the threaded shell and screw rod and other parts of the present invention;
图9为本发明螺纹壳内部零件的立体结构爆炸图;FIG9 is an exploded view of the three-dimensional structure of the internal parts of the threaded shell of the present invention;
图10为本发明螺纹壳、限位块和第二弹性件等零件的立体结构爆炸图。FIG. 10 is an exploded view of the three-dimensional structure of the threaded shell, the limit block, the second elastic member and other parts of the present invention.
图中附图标记的含义:1-输入轴,11-第一安装盖,12-环形壳,13-第二安装盖,14-输出轴,15-第一安装环,16-第二安装环,17-转动齿轮,18-转动管,19-润滑齿轮,2-第一密封环,201-第二密封环,21-第一密封块,22-第二密封块,23-限位杆,24-第一弹性件,3-绞龙,4-通孔,41-引导件,5-螺纹壳,51-螺杆,6-限位块,61-第二弹性件,62-限位环,63-限位板,64-第三弹性件,65-第四弹性件。The meaning of the reference numerals in the figure are: 1-input shaft, 11-first mounting cover, 12-annular shell, 13-second mounting cover, 14-output shaft, 15-first mounting ring, 16-second mounting ring, 17-rotating gear, 18-rotating tube, 19-lubricating gear, 2-first sealing ring, 201-second sealing ring, 21-first sealing block, 22-second sealing block, 23-limiting rod, 24-first elastic member, 3-auger, 4-through hole, 41-guide member, 5-threaded shell, 51-screw, 6-limiting block, 61-second elastic member, 62-limiting ring, 63-limiting plate, 64-third elastic member, 65-fourth elastic member.
具体实施方式DETAILED DESCRIPTION
尽管可关于特定应用或行业来描述本发明,但是本领域的技术人员将会认识到本发明的更广阔的适用性。本领域的普通技术人员将会认识到诸如:向上、向下等之类的术语是用于描述附图,而非表示对本发明范围的限制。Although the present invention can be described with respect to a specific application or industry, those skilled in the art will recognize the broader applicability of the present invention. Those skilled in the art will recognize that terms such as: upward, downward, etc. are used to describe the drawings, rather than to represent limitations on the scope of the present invention.
在使用行星齿轮减速机的过程中,通常需要再减速机内添加润滑油来保证其内齿轮在转动过程中的润滑性,现有的减速机一般是一次性注入润滑油,但在使用过程中,减速机内的润滑油在重力的作用下向下移动,导致在转动的过程中出现齿轮的下部润滑油过多,而上侧润滑不足的情况,这种情况会导致齿轮下部的润滑油浪费,而齿轮上侧润滑油缺少,导致齿轮上侧容易磨损,从而影响减速机的性能和使用寿命。In the process of using a planetary gear reducer, it is usually necessary to add lubricating oil into the reducer to ensure the lubrication of its internal gear during rotation. Existing reducers are generally injected with lubricating oil at one time, but during use, the lubricating oil in the reducer moves downward under the action of gravity, resulting in excessive lubricating oil in the lower part of the gear and insufficient lubrication on the upper side during rotation. This situation will lead to waste of lubricating oil in the lower part of the gear and lack of lubricating oil on the upper side of the gear, causing the upper side of the gear to wear easily, thereby affecting the performance and service life of the reducer.
实施例1:一种行星架自紧固型行星齿轮减速机,参照图1-图6所示,包括有输入轴1,输入轴1密封转动连接有第一安装盖11,第一安装盖11的下侧可拆卸连接有环形壳12,环形壳12的下侧可拆卸连接有第二安装盖13,第二安装盖13的中部密封转动连接有输出轴14,环形壳12的内部转动连接有第一安装环15和第二安装环16,第一安装环15位于第二安装环16的上方,第二安装环16上固接有对称分布的两个圆柱,第一安装环15上开设有与第二安装环16上圆柱限位配合的孔,在使用时将第二安装环16上的圆柱放入到与第一安装环15上相对应的孔内,第二安装环16的下侧与输出轴14固接,第二安装环16通过对称分布的两个圆柱安装有对称分布的转动齿轮17,输入轴1的下侧固接有与对称分布的转动齿轮17均啮合的齿轮,环形壳12内圈设置有与转动齿轮17啮合的内齿环,第二安装环16和第一安装环15之间转动连接有对称分布的转动管18,两个转动管18和两个转动齿轮17交错分布,转动管18内注有润滑油,转动管18固接有与输入轴1上齿轮和环形壳12上内齿环均啮合的润滑齿轮19,润滑齿轮19开设有三组周向分布的孔,且三组周向分布的孔分别靠近润滑齿轮19的两端和中部,润滑齿轮19内设置有用于调节排油位置的排油组件,第二安装环16上设置有自紧机构,自紧机构用于固定第一安装环15和第二安装环16。Embodiment 1: A planetary carrier self-tightening planetary gear reducer, as shown in Figures 1 to 6, includes an input shaft 1, the input shaft 1 is sealed and rotatably connected to a first mounting cover 11, the lower side of the first mounting cover 11 is detachably connected to an annular shell 12, the lower side of the annular shell 12 is detachably connected to a second mounting cover 13, the middle part of the second mounting cover 13 is sealed and rotatably connected to an output shaft 14, the inner part of the annular shell 12 is rotatably connected to a first mounting ring 15 and a second mounting ring 16, the first mounting ring 15 is located above the second mounting ring 16, two symmetrically distributed cylinders are fixedly connected to the second mounting ring 16, the first mounting ring 15 is provided with a hole that is limitedly matched with the cylinder on the second mounting ring 16, when in use, the cylinder on the second mounting ring 16 is placed into the hole corresponding to the first mounting ring 15, the lower side of the second mounting ring 16 is fixedly connected to the output shaft 14, and the second mounting ring 16 is connected to the output shaft 14 through the first mounting ring 15. Two symmetrically distributed cylinders are installed with symmetrically distributed rotating gears 17, and a gear meshing with the symmetrically distributed rotating gears 17 is fixedly connected to the lower side of the input shaft 1. An inner gear ring meshing with the rotating gear 17 is provided on the inner ring of the annular shell 12, and a symmetrically distributed rotating tube 18 is rotatably connected between the second mounting ring 16 and the first mounting ring 15. The two rotating tubes 18 and the two rotating gears 17 are staggered. Lubricating oil is filled in the rotating tube 18. The rotating tube 18 is fixedly connected with a lubricating gear 19 meshing with the gear on the input shaft 1 and the inner gear ring on the annular shell 12. The lubricating gear 19 is provided with three groups of circumferentially distributed holes, and the three groups of circumferentially distributed holes are respectively close to the two ends and the middle of the lubricating gear 19. An oil discharge assembly for adjusting the oil discharge position is provided in the lubricating gear 19, and a self-tightening mechanism is provided on the second mounting ring 16, and the self-tightening mechanism is used to fix the first mounting ring 15 and the second mounting ring 16.
参照图5和图6所示,排油组件包括有第一密封环2,第一密封环2滑动且转动连接于相邻的转动管18,第一密封环2位于相邻转动管18和相邻润滑齿轮19之间的空腔内,转动管18滑动且转动连接有第二密封环201,转动管18开设有均匀分布的孔,转动管18上均匀分布的孔位于均相邻的润滑齿轮19内,润滑齿轮19与相邻转动管18之间开设有空腔,第二密封环201同样位于相邻转动管18和相邻润滑齿轮19之间的空腔内,第一密封环2和第二密封环201均与相邻的润滑齿轮19密封滑动且转动连接,第一密封环2和相邻第二密封环201均位于相邻润滑齿轮19和转动管18之间的空腔内,第一密封环2和相邻第二密封环201分别与相邻润滑齿轮19上相邻的一组周向分布的孔密封配合,在使用的过程中,润滑齿轮19始终有一组孔为连通状态,第一密封环2和相邻第二密封环201相对应的一侧均固接有第一密封块21和第二密封块22,第一密封环2上的第一密封块21与相邻第二密封环201上的第二密封块22密封配合,第一密封环2上的第二密封块22与相邻第二密封环201上的第一密封块21密封配合,第二密封环201固接有对称分布的两个限位杆23,对称分布的两个限位杆23均与相邻的第一密封环2滑动连接,第一密封环2与相邻第二密封环201之间设置有第一弹性件24,第一弹性件24为弹簧,在第二密封环201和相邻的第一密封环2接触时,第一弹性件24变形产生的弹力小于第二密封环201或第一密封环2的重力。5 and 6, the oil discharge assembly includes a first sealing ring 2, which is slidably and rotatably connected to an adjacent rotating tube 18, and is located in a cavity between an adjacent rotating tube 18 and an adjacent lubricating gear 19. The rotating tube 18 is slidably and rotatably connected to a second sealing ring 201, and the rotating tube 18 is provided with evenly distributed holes, and the evenly distributed holes on the rotating tube 18 are located in the adjacent lubricating gears 19, and a cavity is provided between the lubricating gears 19 and the adjacent rotating tube 18, and the second sealing ring 201 is also located in the cavity between the adjacent rotating tube 18 and the adjacent lubricating gear 19, and the first sealing ring 2 and the second sealing ring 201 are both sealed, slidably and rotatably connected to the adjacent lubricating gear 19, and the first sealing ring 2 and the adjacent second sealing ring 201 are both located in the cavity between the adjacent lubricating gear 19 and the rotating tube 18, and the first sealing ring 2 and the adjacent second sealing ring 201 are respectively connected to a group of adjacent peripheral portions of the adjacent lubricating gear 19. The holes distributed therein are sealed and matched. During use, there is always a group of holes in the lubrication gear 19 that are in a connected state. The first sealing ring 2 and the corresponding side of the adjacent second sealing ring 201 are fixedly connected with the first sealing block 21 and the second sealing block 22. The first sealing block 21 on the first sealing ring 2 is sealed and matched with the second sealing block 22 on the adjacent second sealing ring 201. The second sealing block 22 on the first sealing ring 2 is sealed and matched with the first sealing block 21 on the adjacent second sealing ring 201. The second sealing ring 201 is fixedly connected with two symmetrically distributed limiting rods 23. The two symmetrically distributed limiting rods 23 are both slidably connected with the adjacent first sealing ring 2. A first elastic member 24 is arranged between the first sealing ring 2 and the adjacent second sealing ring 201. The first elastic member 24 is a spring. When the second sealing ring 201 contacts the adjacent first sealing ring 2, the elastic force generated by the deformation of the first elastic member 24 is less than the gravity of the second sealing ring 201 or the first sealing ring 2.
参照图2所示,第一安装环15的上侧与第一安装盖11的下侧之间存在间隙,且第一安装环15与第一安装盖11的间隙内注有润滑油,第二安装环16的下侧与第二安装盖13的上侧之间存在间隙,且第二安装环16与第二安装盖13的间隙内注有润滑油,转动管18的上下两端分别穿过第一安装环15和第二安装环16,且分别与第一安装环15与第一安装盖11的间隙和第二安装环16与第二安装盖13的间隙连通,转动管18的内部固接有上下对称分布的绞龙3,在使用时,转动管18带动绞龙3转动,绞龙3将第一安装环15与第一安装盖11的间隙和第二安装环16与第二安装盖13的间隙内的润滑油向相邻的转动管18内引导。As shown in Figure 2, there is a gap between the upper side of the first mounting ring 15 and the lower side of the first mounting cover 11, and lubricating oil is injected into the gap between the first mounting ring 15 and the first mounting cover 11, there is a gap between the lower side of the second mounting ring 16 and the upper side of the second mounting cover 13, and lubricating oil is injected into the gap between the second mounting ring 16 and the second mounting cover 13, the upper and lower ends of the rotating tube 18 pass through the first mounting ring 15 and the second mounting ring 16 respectively, and are connected with the gap between the first mounting ring 15 and the first mounting cover 11 and the gap between the second mounting ring 16 and the second mounting cover 13 respectively, the interior of the rotating tube 18 is fixedly connected with an auger 3 symmetrically distributed up and down, when in use, the rotating tube 18 drives the auger 3 to rotate, and the auger 3 guides the lubricating oil in the gap between the first mounting ring 15 and the first mounting cover 11 and the gap between the second mounting ring 16 and the second mounting cover 13 into the adjacent rotating tube 18.
参照图3和图7-图9所示,第二安装环16和第一安装环15均开设有周向分布的通孔4,通孔4用于使多余的润滑油重新回到第一安装环15与第一安装盖11的间隙或第二安装环16与第二安装盖13的间隙内,防止底部的润滑油过多,第二安装环16的下侧和第一安装环15的上侧均固接有周向分布的两个引导件41,引导件41与相邻的转动管18位置对应,引导件41由一个弧形杆和两个倾斜放置的直杆组成,用于引导润滑油。3 and 7-9, the second mounting ring 16 and the first mounting ring 15 are both provided with circumferentially distributed through holes 4, and the through holes 4 are used to allow excess lubricating oil to return to the gap between the first mounting ring 15 and the first mounting cover 11 or the gap between the second mounting ring 16 and the second mounting cover 13 to prevent excessive lubricating oil at the bottom. The lower side of the second mounting ring 16 and the upper side of the first mounting ring 15 are both fixedly connected with two circumferentially distributed guide members 41, and the guide members 41 correspond to the positions of the adjacent rotating tubes 18. The guide members 41 are composed of an arc rod and two inclined straight rods, and are used to guide the lubricating oil.
在使用本装置进行减速的过程中,工作人员先通过电机带动输入轴1(从上向下看)顺时针转动,输入轴1通过其下方的齿轮带动两个转动齿轮17和两个润滑齿轮19逆时针转动,两个转动齿轮17和两个润滑齿轮19在环形壳12内齿环的引导下绕输入轴1的轴线顺时针转动(初始时,螺杆51位于螺纹壳5内,并通过螺杆51将第二安装环16和第一安装环15固定),两个转动齿轮17通过第二安装环16上的圆柱带动第二安装环16和第一安装环15顺时针转动,两个润滑齿轮19通过两个转动管18带动第二安装环16和第一安装环15顺时针转动,第二安装环16带动输出轴14顺时针转动,输出轴14转动的速度小于输入轴1的转动速度,实现减速功能。In the process of using the device for deceleration, the staff first drives the input shaft 1 (seen from top to bottom) to rotate clockwise through the motor, and the input shaft 1 drives the two rotating gears 17 and the two lubricating gears 19 to rotate counterclockwise through the gears below it. The two rotating gears 17 and the two lubricating gears 19 rotate clockwise around the axis of the input shaft 1 under the guidance of the gear ring in the annular shell 12 (initially, the screw 51 is located in the threaded shell 5, and the second mounting ring 16 and the first mounting ring 15 are fixed by the screw 51). The two rotating gears 17 drive the second mounting ring 16 and the first mounting ring 15 to rotate clockwise through the cylinder on the second mounting ring 16, and the two lubricating gears 19 drive the second mounting ring 16 and the first mounting ring 15 to rotate clockwise through the two rotating tubes 18. The second mounting ring 16 drives the output shaft 14 to rotate clockwise. The rotation speed of the output shaft 14 is less than the rotation speed of the input shaft 1, thereby realizing the deceleration function.
初始时,环形壳12内润滑油的体积(第一安装环15和第一安装盖11之间的润滑油、两个转动管18内的润滑油、第二安装环16和第二安装盖13之间的润滑油)与第一安装环15和第一安装盖11之间的空间体积或第二安装环16和第二安装盖13之间的空间体积相等,当输入轴1如图1所示的方向使用时,润滑油储存在第二安装环16的下侧,此时第二安装环16顺时针转动,润滑齿轮19和转动管18此时逆时针转动,第二安装环16带动其下侧的两个引导件41顺时针转动,引导件41将第二安装环16下侧的润滑油向转动管18下侧聚集,以一个转动管18为例,转动管18带动绞龙3逆时针转动,绞龙3在转动的过程中使转动管18下侧的润滑油向转动管18中部移动,转动管18在转动的过程中将其内的润滑油向外排出,排出的润滑油进入到转动管18与润滑齿轮19之间的空腔内。Initially, the volume of the lubricating oil in the annular housing 12 (the lubricating oil between the first mounting ring 15 and the first mounting cover 11, the lubricating oil in the two rotating tubes 18, and the lubricating oil between the second mounting ring 16 and the second mounting cover 13) is equal to the volume of the space between the first mounting ring 15 and the first mounting cover 11 or the volume of the space between the second mounting ring 16 and the second mounting cover 13. When the input shaft 1 is used in the direction shown in FIG. 1, the lubricating oil is stored on the lower side of the second mounting ring 16. At this time, the second mounting ring 16 rotates clockwise to lubricate the gear 19 and the rotating gear 19. The movable tube 18 rotates counterclockwise at this time, and the second mounting ring 16 drives the two guide members 41 on its lower side to rotate clockwise. The guide members 41 gather the lubricating oil on the lower side of the second mounting ring 16 to the lower side of the rotating tube 18. Taking a rotating tube 18 as an example, the rotating tube 18 drives the auger 3 to rotate counterclockwise. During the rotation of the auger 3, the lubricating oil on the lower side of the rotating tube 18 moves toward the middle of the rotating tube 18. During the rotation of the rotating tube 18, the lubricating oil inside the rotating tube 18 is discharged outward, and the discharged lubricating oil enters the cavity between the rotating tube 18 and the lubrication gear 19.
在上述润滑油进入到转动管18与润滑齿轮19之间的空腔内后,由于此时转动管18竖直放置,第二密封环201在重力的作用下带动其上的第一密封块21和第二密封块22与下侧的第二密封块22和第一密封块21贴合,第二密封环201压缩第一弹性件24,限位杆23进入到第一密封环2内,第一密封环2和第二密封环201将润滑齿轮19下侧的一组周向分布的孔和中部的一组周向分布的孔封堵,润滑齿轮19在转动的过程中通过上侧的一组周向分布的孔将润滑油向外排出,润滑齿轮19在转动的过程中将润滑油甩到输入轴1上齿轮的上部和环形壳12上内齿环的上部,通过这种方式更好的控制润滑油添加的量,在润滑齿轮19转动的过程中,输入轴1上齿轮上部的润滑油逐渐向下流动并均匀的涂覆到输入轴1的齿轮上,防止齿轮的一些位置在重力的作用下无法接触润滑油。After the lubricating oil enters the cavity between the rotating tube 18 and the lubricating gear 19, since the rotating tube 18 is placed vertically at this time, the second sealing ring 201 drives the first sealing block 21 and the second sealing block 22 thereon to fit with the second sealing block 22 and the first sealing block 21 at the lower side under the action of gravity, and the second sealing ring 201 compresses the first elastic member 24, and the limiting rod 23 enters the first sealing ring 2, and the first sealing ring 2 and the second sealing ring 201 seal a group of circumferentially distributed holes on the lower side of the lubricating gear 19 and a group of circumferentially distributed holes in the middle. The holes of the cloth are blocked, and the lubricating gear 19 discharges the lubricating oil outward through a group of circumferentially distributed holes on the upper side during rotation. The lubricating gear 19 throws the lubricating oil to the upper part of the gear on the input shaft 1 and the upper part of the inner gear ring on the annular shell 12 during rotation. In this way, the amount of lubricating oil added can be better controlled. During the rotation of the lubricating gear 19, the lubricating oil on the upper part of the gear on the input shaft 1 gradually flows downward and is evenly coated on the gear of the input shaft 1, preventing some positions of the gear from being unable to contact the lubricating oil due to the action of gravity.
在润滑油从输入轴1下侧的齿轮上和环形壳12的内齿环上向下流动到与第二安装环16接触时,润滑油通过第二安装环16上的通孔4回流到第二安装环16的下侧空间内,形成循环,并在循环的过程中通过润滑油将齿轮上的热量移动到第二安装盖13与第二安装环16之间,通过第二安装环16与外部换热,对齿轮进行降温。When the lubricating oil flows downward from the gear on the lower side of the input shaft 1 and the inner gear ring of the annular shell 12 to contact the second mounting ring 16, the lubricating oil flows back to the lower space of the second mounting ring 16 through the through hole 4 on the second mounting ring 16, forming a circulation. During the circulation process, the heat on the gear is moved to between the second mounting cover 13 and the second mounting ring 16 by the lubricating oil, and the gear is cooled by heat exchange with the outside through the second mounting ring 16.
当将本装置倒置使用时,重复上述过程,润滑油依然是从上向下滴落,使环形壳12内齿环均匀的与润滑油接触,当本装置横向放置使用时,第一密封环2和第二密封环201不再挤压第一弹性件24,第一弹性件24释放将第一密封环2和第二密封环201分开,第一密封环2和第二密封环201将润滑齿轮19两侧的孔封堵,只剩下润滑齿轮19中部的一组孔,润滑油此时从润滑齿轮19的中部排出,提高润滑油滴加在齿轮上的均匀性。When the device is used upside down, the above process is repeated, and the lubricating oil still drips from top to bottom, so that the gear ring in the annular shell 12 is evenly in contact with the lubricating oil. When the device is placed horizontally for use, the first sealing ring 2 and the second sealing ring 201 no longer squeeze the first elastic member 24. The first elastic member 24 is released to separate the first sealing ring 2 and the second sealing ring 201. The first sealing ring 2 and the second sealing ring 201 block the holes on both sides of the lubricating gear 19, leaving only a group of holes in the middle of the lubricating gear 19. The lubricating oil is now discharged from the middle of the lubricating gear 19, thereby improving the uniformity of the lubricating oil dripping on the gear.
在低速转动的过程中,齿轮上需要的润滑油少,润滑油过多反而会增大齿轮的阻力,此时绞龙3和润滑齿轮19的转动速度慢,为齿轮提供的润滑油少,在高速转动时,为防止齿轮上的油膜破裂,需要更多的润滑油在齿轮上,此时绞龙3和润滑齿轮19的转动速度块,为齿轮提供的润滑油多,从而时润滑油的量与齿轮的转动速度相匹配。During low-speed rotation, less lubricating oil is needed on the gears. Too much lubricating oil will increase the resistance of the gears. At this time, the rotation speed of the auger 3 and the lubricating gear 19 is slow, and less lubricating oil is provided to the gears. During high-speed rotation, in order to prevent the oil film on the gears from rupturing, more lubricating oil is needed on the gears. At this time, the rotation speed of the auger 3 and the lubricating gear 19 is fast, and more lubricating oil is provided to the gears, so that the amount of lubricating oil matches the rotation speed of the gears.
实施例2:在实施例1的基础之上,参照图9和图10所示,自紧机构包括有周向分布的四个螺纹壳5,螺纹壳5固接于第二安装环16,螺纹壳5螺纹连接有螺杆51,螺杆51穿过第一安装环15且与第一安装环15挤压配合,螺纹壳5滑动且转动连接有限位块6,限位块6和相邻的螺纹壳5之间设置有第二弹性件61,第二弹性件61为弹簧,螺杆51与相邻限位块6限位配合,螺杆51的下侧开设有方形槽,限位块6上设置有方形块,在使用时限位块6内的方形块进入到相邻螺杆51下侧的方形槽内,螺纹壳5内设置有用于固定限位块6的固定组件。Embodiment 2: On the basis of Embodiment 1, as shown in Figures 9 and 10, the self-tightening mechanism includes four threaded shells 5 distributed circumferentially, the threaded shells 5 are fixedly connected to the second mounting ring 16, the threaded shells 5 are threadedly connected with a screw 51, the screw 51 passes through the first mounting ring 15 and is squeezed and matched with the first mounting ring 15, the threaded shells 5 are slidably and rotatably connected to the limit block 6, a second elastic member 61 is arranged between the limit block 6 and the adjacent threaded shell 5, the second elastic member 61 is a spring, the screw 51 is limitedly matched with the adjacent limit block 6, a square groove is opened on the lower side of the screw 51, a square block is arranged on the limit block 6, when in use, the square block in the limit block 6 enters into the square groove on the lower side of the adjacent screw 51, and a fixing component for fixing the limit block 6 is arranged in the threaded shell 5.
参照图9和图10所示,固定组件包括有限位环62,限位环62滑动连接于相邻的螺纹壳5内,限位环62位于相邻限位块6的下方,限位环62开设有对称分布的两个槽,且限位环62的槽上设置有倒角,限位块6的外周设置有对称分布两个的方形块,限位环62通过其上的槽与相邻限位块6上的方形块限位配合,通过限位环62向上移动,限位环62上的槽与相邻限位块6边缘的方向块接触,对限位块6进行限位,螺纹壳5的下侧滑动连接有限位板63,限位板63和相邻螺纹壳5之间设置有第三弹性件64,第三弹性件64为弹性拉绳,用于带动相邻的限位板63复位,限位板63上设置有斜面,限位板63通过其上的斜面与相邻的限位环62挤压配合,限位环62与螺纹壳5之间设置有对称分布的两个第四弹性件65,第四弹性件65为弹性拉绳,用于将限位环62复位,并在不使用时使限位环62位于螺纹壳5的下侧。9 and 10, the fixing assembly includes a limit ring 62, which is slidably connected to the adjacent threaded shell 5, and the limit ring 62 is located below the adjacent limit block 6. The limit ring 62 is provided with two symmetrically distributed grooves, and the groove of the limit ring 62 is provided with a chamfer. The outer periphery of the limit block 6 is provided with two symmetrically distributed square blocks. The limit ring 62 cooperates with the square block on the adjacent limit block 6 through the groove thereon. When the limit ring 62 moves upward, the groove on the limit ring 62 contacts the direction block at the edge of the adjacent limit block 6, and the limit block 6 is limited. The lower side of the threaded shell 5 is slidably connected to a limiting plate 63, and a third elastic member 64 is provided between the limiting plate 63 and the adjacent threaded shell 5. The third elastic member 64 is an elastic pull rope, which is used to drive the adjacent limiting plate 63 to reset. An inclined surface is provided on the limiting plate 63, and the limiting plate 63 is squeezed and matched with the adjacent limiting ring 62 through the inclined surface thereon. Two symmetrically distributed fourth elastic members 65 are provided between the limiting ring 62 and the threaded shell 5. The fourth elastic member 65 is an elastic pull rope, which is used to reset the limiting ring 62 and keep the limiting ring 62 at the lower side of the threaded shell 5 when not in use.
在使用本装置之前,先将螺杆51转动到螺纹壳5内,在转动螺杆51的过程中,螺杆51带动相邻的限位块6转动,并通过限位块6挤压相邻的第二弹性件61,使限位块6与螺杆51贴合,由于拧紧后螺杆51的位置相同,当螺杆51拧紧后,限位块6上的方形块刚好与相邻限位环62上的槽对应,当第二安装环16开始转动时,第二安装环16通过螺纹壳5带动限位板63转动,限位板63在离心力的作用下向外移动,并在移动的过程中将第三弹性件64拉伸,第三弹性件64蓄力,限位板63在向外移动的过程中,限位板63的斜面向上挤压相邻的限位环62,第四弹性件65被拉伸,限位环62逐渐与限位块6接触,限位块6上的方形块进入到限位环62的槽内,通过限位环62限制限位块6的转动,进而限制螺杆51,将螺杆51固定,防止在第二安装环16转动时,螺杆51发生滑动,对第一安装环15和第二安装环16进行固定。Before using the device, the screw 51 is first rotated into the threaded shell 5. During the rotation of the screw 51, the screw 51 drives the adjacent limit block 6 to rotate, and squeezes the adjacent second elastic member 61 through the limit block 6, so that the limit block 6 fits with the screw 51. Since the positions of the screw 51 are the same after tightening, when the screw 51 is tightened, the square block on the limit block 6 just corresponds to the groove on the adjacent limit ring 62. When the second mounting ring 16 starts to rotate, the second mounting ring 16 drives the limit plate 63 to rotate through the threaded shell 5, and the limit plate 63 moves outward under the action of centrifugal force. During the movement, the third elastic member 64 is stretched and the third elastic member 64 accumulates force. When the limit plate 63 moves outward, the inclined surface of the limit plate 63 squeezes the adjacent limit ring 62 upward, and the fourth elastic member 65 is stretched. The limit ring 62 gradually contacts the limit block 6. The square block on the limit block 6 enters the groove of the limit ring 62, and the rotation of the limit block 6 is limited by the limit ring 62, thereby limiting the screw 51 and fixing the screw 51 to prevent the screw 51 from sliding when the second mounting ring 16 rotates, thereby fixing the first mounting ring 15 and the second mounting ring 16.
在第二安装环16停止转动后,限位板63不再受到离心的作用向外移动,限位板63在第三弹性件64的作用下复位,限位环62在第四弹性件65的作用下复位,此时可以对螺杆51进行拆卸,便于工作人员修理。After the second mounting ring 16 stops rotating, the limit plate 63 is no longer moved outward by the centrifugal force, and the limit plate 63 is reset under the action of the third elastic member 64, and the limit ring 62 is reset under the action of the fourth elastic member 65. At this time, the screw 51 can be disassembled to facilitate repair by the staff.
上面结合附图对本发明的实施方式作了详细说明,但是本发明并不限于上述实施方式,在本领域技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下做出各种变化。The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the spirit of the present invention.
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