CN118617164A - A rotating fixture for a four-axis machine tool and a processing method thereof - Google Patents
A rotating fixture for a four-axis machine tool and a processing method thereof Download PDFInfo
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- CN118617164A CN118617164A CN202411103299.3A CN202411103299A CN118617164A CN 118617164 A CN118617164 A CN 118617164A CN 202411103299 A CN202411103299 A CN 202411103299A CN 118617164 A CN118617164 A CN 118617164A
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- 238000003672 processing method Methods 0.000 title claims abstract description 9
- 238000001816 cooling Methods 0.000 claims description 62
- 230000008602 contraction Effects 0.000 claims description 21
- 239000002775 capsule Substances 0.000 claims description 10
- 238000003754 machining Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 8
- 230000000712 assembly Effects 0.000 claims description 7
- 238000000429 assembly Methods 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000005516 engineering process Methods 0.000 abstract description 2
- 238000004904 shortening Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 239000004677 Nylon Substances 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
- B23Q1/26—Movable or adjustable work or tool supports characterised by constructional features relating to the co-operation of relatively movable members; Means for preventing relative movement of such members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q2703/00—Work clamping
- B23Q2703/02—Work clamping means
- B23Q2703/04—Work clamping means using fluid means or a vacuum
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Jigs For Machine Tools (AREA)
Abstract
本申请涉及夹具技术的领域,尤其是一种四轴机床用转动夹具及其加工方法,工件具有多个供螺栓穿设的螺栓孔,包括基座、底盘和限位组件,所述底盘转动连接在基座表面,所述限位组件包括多个限位座和多个限位块,多个所述限位座间隔连接在底盘表面,所述限位块与限位座一一对应并连接,所述限位块与工件螺栓孔一一对应并嵌入。本申请中底盘、限位块和限位座的设置,驱使工件其它面朝向四轴机床加工端,无需将工件取下重新调整位置再使用夹具夹紧,减少对工件的加工步骤,缩短对工件的加工周期,从而降低对工件的加工成本。
The present application relates to the field of fixture technology, in particular to a rotating fixture for a four-axis machine tool and a processing method thereof, wherein a workpiece has a plurality of bolt holes for bolts to pass through, including a base, a chassis and a limit assembly, wherein the chassis is rotatably connected to the surface of the base, and the limit assembly includes a plurality of limit seats and a plurality of limit blocks, wherein the plurality of limit seats are connected to the surface of the chassis at intervals, and the limit blocks correspond to and are connected to the limit seats one by one, and the limit blocks correspond to and are embedded in the bolt holes of the workpiece one by one. The arrangement of the chassis, the limit blocks and the limit seats in the present application drives the other surfaces of the workpiece toward the processing end of the four-axis machine tool, and there is no need to remove the workpiece and readjust the position before clamping it with a fixture, thereby reducing the processing steps for the workpiece, shortening the processing cycle for the workpiece, and thus reducing the processing cost for the workpiece.
Description
技术领域Technical Field
本申请涉及夹具技术的领域,尤其是涉及一种四轴机床用转动夹具及其加工方法。The present application relates to the field of fixture technology, and in particular to a rotating fixture for a four-axis machine tool and a processing method thereof.
背景技术Background Art
在使用四轴机床对工件进行加工前,需要将夹具安装于四轴机床的加工台上,再将工件安装在夹具上实现限位,从而方便对工件进行加工。Before using a four-axis machine tool to process a workpiece, it is necessary to install a fixture on the processing table of the four-axis machine tool, and then install the workpiece on the fixture to achieve limit positioning, so as to facilitate the processing of the workpiece.
当需要对工件的其它部位进行加工时,调整工件的位置后再使用夹具对工件重新夹紧,最后机床对工件进行加工,需要多设计一份模具,造成对模具的浪费,增加对工件的加工步骤,延长对工件的加工周期,从而增加对工件的加工成本。When it is necessary to process other parts of the workpiece, the position of the workpiece is adjusted and then the workpiece is re-clamped using a fixture. Finally, the machine tool processes the workpiece, which requires the design of an extra mold, resulting in waste of the mold, increasing the processing steps of the workpiece, and extending the processing cycle of the workpiece, thereby increasing the processing cost of the workpiece.
发明内容Summary of the invention
为了改善对工件的加工成本的问题,本申请提供一种四轴机床用转动夹具及其加工方法。In order to improve the problem of processing cost of workpieces, the present application provides a rotating fixture for a four-axis machine tool and a processing method thereof.
第一方面,本申请提供的一种四轴机床用转动夹具,采用如下的技术方案:In the first aspect, the present application provides a rotating fixture for a four-axis machine tool, which adopts the following technical solution:
一种四轴机床用转动夹具,工件具有多个供螺栓穿设的螺栓孔,包括基座、底盘和限位组件,所述底盘转动连接在基座表面,所述限位组件包括多个限位座和多个限位块,多个所述限位座间隔连接在底盘表面,所述限位块与限位座一一对应并连接,所述限位块与工件螺栓孔一一对应并嵌入;还包括多个夹持组件,多个夹持组件间隔连接在底盘表面,所述夹持组件包括夹持气缸、夹持连杆和夹持块,所述夹持气缸连接在底盘表面,所述夹持气缸活塞杆轴线和底盘转动轴线相互平行,所述夹持块一端转动连接在夹持气缸活塞杆上,所述夹持块另一端能够抵紧工件表面形成限位,所述夹持连杆一端转动连接在夹持气缸表面,所述夹持连杆另一端转动连接在夹持块表面,所述夹持连杆位于夹持块靠近限位座的一侧,当所述夹持气缸活塞杆伸出时,所述夹持连杆导向夹持块朝靠近工件的方向转动,所述夹持块表面和限位块表面夹紧工件两侧形成限位。A rotating fixture for a four-axis machine tool, wherein a workpiece has a plurality of bolt holes for bolts to pass through, comprises a base, a chassis and a limit assembly, wherein the chassis is rotatably connected to the surface of the base, the limit assembly comprises a plurality of limit seats and a plurality of limit blocks, a plurality of the limit seats are connected to the surface of the chassis at intervals, the limit blocks correspond to and are connected to the limit seats one by one, and the limit blocks correspond to and are embedded in the bolt holes of the workpiece one by one; further comprising a plurality of clamping assemblies, wherein the plurality of clamping assemblies are connected to the surface of the chassis at intervals, the clamping assemblies comprise a clamping cylinder, a clamping connecting rod and a clamping block, the clamping cylinder is connected to the chassis The surface of the clamping cylinder piston rod and the rotation axis of the chassis are parallel to each other, one end of the clamping block is rotatably connected to the clamping cylinder piston rod, and the other end of the clamping block can be pressed against the surface of the workpiece to form a limit, one end of the clamping connecting rod is rotatably connected to the surface of the clamping cylinder, and the other end of the clamping connecting rod is rotatably connected to the surface of the clamping block, and the clamping connecting rod is located on the side of the clamping block close to the limit seat. When the clamping cylinder piston rod is extended, the clamping connecting rod guides the clamping block to rotate in the direction close to the workpiece, and the clamping block surface and the limit block surface clamp the two sides of the workpiece to form a limit.
通过采用上述技术方案,当需要对工件加工时,基座安装在四轴机床的加工台上,工件放置在底盘上,限位块与工件螺栓孔一一对应并嵌入,限位块周向外壁抵紧工件螺栓孔内壁形成限位,实现工件在底盘上的限位,当四轴机床加工端对工件一面加工完成时,转动底盘,驱使工件其它面朝向四轴机床加工端,无需将工件取下重新调整位置再使用夹具夹紧,减少对工件的加工步骤,缩短对工件的加工周期,从而降低对工件的加工成本;同时限位块与工件螺栓孔一一对应并嵌入时,驱使底盘转动至工件加工面朝向四轴机床加工端,夹持气缸活塞杆伸出,夹持连杆导向夹持块朝靠近工件的方向转动,夹持块表面和限位块表面夹紧工件两侧形成限位,使工件在底盘上不易发生偏移,从而提高对工件的加工精度;当工件加工面加工完成时,夹持气缸活塞杆缩回,夹持连杆导向夹持块朝远离工件的方向转动,夹持块与限位块之间的抵紧力消失,从而方便对工件的下料。By adopting the above technical solution, when the workpiece needs to be processed, the base is installed on the processing table of the four-axis machine tool, the workpiece is placed on the chassis, the limit blocks correspond to and are embedded in the bolt holes of the workpiece one by one, and the circumferential outer wall of the limit block is pressed against the inner wall of the bolt hole of the workpiece to form a limit, thereby realizing the limit of the workpiece on the chassis. When the processing end of the four-axis machine tool completes processing on one side of the workpiece, the chassis is rotated to drive the other sides of the workpiece toward the processing end of the four-axis machine tool. There is no need to remove the workpiece, readjust the position, and then clamp it with a fixture, which reduces the processing steps of the workpiece, shortens the processing cycle of the workpiece, and thus reduces the processing cost of the workpiece. ; At the same time, when the limit block corresponds to and is embedded in the bolt hole of the workpiece one by one, the chassis is driven to rotate until the machining surface of the workpiece faces the machining end of the four-axis machine tool, the clamping cylinder piston rod extends, and the clamping connecting rod guides the clamping block to rotate in the direction close to the workpiece. The surfaces of the clamping block and the limit block clamp the two sides of the workpiece to form a limit, so that the workpiece is not easy to deviate on the chassis, thereby improving the machining accuracy of the workpiece; when the machining surface of the workpiece is completed, the clamping cylinder piston rod retracts, and the clamping connecting rod guides the clamping block to rotate in the direction away from the workpiece, and the pressing force between the clamping block and the limit block disappears, thereby facilitating the unloading of the workpiece.
可选的,所述基座连接有定位组件,所述定位组件包括多个定位块,多个所述定位块绕底盘轴线间隔连接在基座表面,所述定位块侧壁能够抵接夹持气缸侧壁形成限位。Optionally, the base is connected to a positioning assembly, which includes a plurality of positioning blocks, and the plurality of positioning blocks are connected to the surface of the base at intervals around the axis of the chassis, and the side walls of the positioning blocks can abut against the side walls of the clamping cylinder to form a limit.
通过采用上述技术方案,当底盘转动至工件加工面朝向机床加工端时,定位块侧壁抵接夹持气缸侧壁形成限位,使底盘在基座表面不易发生偏转,从而进一步提高对工件的加工精度。By adopting the above technical solution, when the chassis rotates to the point where the workpiece processing surface faces the machine tool processing end, the side wall of the positioning block abuts against the side wall of the clamping cylinder to form a limit, making it difficult for the chassis to deflect on the base surface, thereby further improving the processing accuracy of the workpiece.
可选的,所述基座连接有抵紧组件,所述抵紧组件包括弹性件一、抵紧活塞和抵紧环囊,所述抵紧环囊内圈连接在限位块外周,所述限位座表面开设有供抵紧活塞滑移的滑移腔,所述滑移腔连通抵紧环囊内腔,所述弹性件一弹力方向的一端连接在滑移腔底壁,所述弹性件一弹力方向的另一端连接在抵紧活塞表面,所述弹性件一具有弹力驱使抵紧活塞朝远离限位座的方向滑移,且所述抵紧活塞端部凸出限位座表面的趋势,所述工件底面能够抵接抵紧活塞表面。Optionally, the base is connected to a clamping assembly, which includes an elastic member 1, a clamping piston and a clamping ring bag, the inner ring of the clamping ring bag is connected to the outer periphery of the limit block, the surface of the limit seat is provided with a sliding cavity for the sliding of the clamping piston, the sliding cavity is connected to the inner cavity of the clamping ring bag, one end of the elastic member 1 in the elastic force direction is connected to the bottom wall of the sliding cavity, and the other end of the elastic member 1 in the elastic force direction is connected to the surface of the clamping piston, the elastic member 1 has the elastic force to drive the clamping piston to slide in the direction away from the limit seat, and the end of the clamping piston tends to protrude from the surface of the limit seat, and the bottom surface of the workpiece can abut the surface of the clamping piston.
通过采用上述技术方案,当限位块一一对应嵌入工件螺栓孔内时,抵紧环囊外圈抵接工件螺栓孔内壁,且抵紧活塞端面抵接工件底面,抵紧活塞受工件压力朝靠近滑移腔的方向滑移,滑移腔内的气压增大,滑移腔连通抵紧环囊内腔,滑移腔内的空气进入抵紧环囊内腔,抵紧环囊外圈增压膨胀并抵紧工件螺栓孔内壁形成限位,进一步提高工件和限位块之间的抵紧力,从而保障对工件的加工精度。By adopting the above technical scheme, when the limit blocks are embedded in the bolt holes of the workpiece one by one, the outer ring of the clamping ring bag abuts against the inner wall of the bolt hole of the workpiece, and the end face of the clamping piston abuts against the bottom surface of the workpiece, the clamping piston slides toward the sliding cavity under the pressure of the workpiece, the air pressure in the sliding cavity increases, the sliding cavity is connected to the inner cavity of the clamping ring bag, the air in the sliding cavity enters the inner cavity of the clamping ring bag, the outer ring of the clamping ring bag is pressurized and expanded and clamps against the inner wall of the bolt hole of the workpiece to form a limit, thereby further improving the clamping force between the workpiece and the limit block, thereby ensuring the processing accuracy of the workpiece.
可选的,所述抵紧组件还包括抵紧块、抵紧连杆和抵紧杆,所述抵紧块连接在基座表面,所述底盘表面开设有供抵紧杆滑移的抵紧槽,所述抵紧连杆一端转动连接在抵紧活塞表面,所述抵紧连杆另一端转动连接在抵紧杆杆面,所述抵紧块连接在基座表面,所述抵紧块表面开设有供抵紧杆端部嵌入的抵紧腔,当所述抵紧活塞朝靠近滑移腔的方向滑移时,所述抵紧连杆接收抵紧活塞的动力并驱使抵紧杆靠近抵紧腔,所述抵紧杆端部嵌入抵紧腔内。Optionally, the clamping assembly also includes a clamping block, a clamping connecting rod and a clamping rod, the clamping block is connected to the surface of the base, the surface of the chassis is provided with a clamping groove for the clamping rod to slide, one end of the clamping connecting rod is rotatably connected to the surface of the clamping piston, the other end of the clamping connecting rod is rotatably connected to the surface of the clamping rod, the clamping block is connected to the surface of the base, the surface of the clamping block is provided with a clamping cavity for the end of the clamping rod to be embedded in, when the clamping piston slides toward the sliding cavity, the clamping connecting rod receives the power of the clamping piston and drives the clamping rod to approach the clamping cavity, and the end of the clamping rod is embedded in the clamping cavity.
通过采用上述技术方案,当工件放置在底盘上,限位块与螺栓孔一一对应并嵌入,抵紧活塞受工件压力朝靠近滑移腔的方向滑移,抵紧连杆接收抵紧活塞的动力并驱使抵紧杆沿抵紧槽内壁朝靠近抵紧腔的方向滑移,抵紧杆端部嵌入抵紧腔内,抵紧杆端部抵紧抵紧腔内壁形成限位,使底盘在基座表面不易发生偏移,从而保障机床对工件的加工精度。By adopting the above technical scheme, when the workpiece is placed on the chassis, the limit blocks correspond to and are embedded in the bolt holes one by one, and the clamping piston slides toward the sliding cavity under the pressure of the workpiece. The clamping connecting rod receives the power of the clamping piston and drives the clamping rod to slide along the inner wall of the clamping groove toward the clamping cavity. The end of the clamping rod is embedded in the clamping cavity, and the end of the clamping rod presses against the inner wall of the clamping cavity to form a limit, so that the chassis is not easily offset on the base surface, thereby ensuring the machining accuracy of the machine tool on the workpiece.
可选的,所述抵紧组件还包括定位齿条和定位齿轮,所述抵紧块表面开设有供定位齿条滑移的定位腔,所述定位齿条的滑移方向和抵紧杆的滑移方向相互垂直,所述定位腔连通抵紧腔,所述定位齿轮转动连接在抵紧腔内壁,所述定位齿条啮合定位齿轮,且所述抵紧杆表面开设有与定位齿轮啮合的齿槽,当所述抵紧杆端部嵌入抵紧腔内时,带动所述定位齿条朝远离定位腔的方向滑移,且所述定位齿条端部凸出抵紧块表面。Optionally, the clamping assembly also includes a positioning rack and a positioning gear, a positioning cavity for the positioning rack to slide is opened on the surface of the clamping block, the sliding direction of the positioning rack and the sliding direction of the clamping rod are perpendicular to each other, the positioning cavity is connected to the clamping cavity, the positioning gear is rotatably connected to the inner wall of the clamping cavity, the positioning rack meshes with the positioning gear, and a tooth groove meshing with the positioning gear is opened on the surface of the clamping rod, when the end of the clamping rod is embedded in the clamping cavity, the positioning rack is driven to slide in the direction away from the positioning cavity, and the end of the positioning rack protrudes from the surface of the clamping block.
通过采用上述技术方案,当抵紧杆端部嵌入抵紧腔内时,齿槽内壁啮合定位齿轮轮面并带动定位齿轮转动,定位齿条啮合定位齿轮,带动定位齿条朝远离定位腔的方向滑移,定位齿条端部凸出抵紧块表面,工作人员能够根据定位齿条在定位腔内的位置判断抵紧杆端部在抵紧腔内的抵紧情况。By adopting the above technical solution, when the end of the clamping rod is embedded in the clamping cavity, the inner wall of the tooth groove engages with the wheel surface of the positioning gear and drives the positioning gear to rotate, and the positioning rack engages with the positioning gear, driving the positioning rack to slide in the direction away from the positioning cavity, and the end of the positioning rack protrudes from the surface of the clamping block. The staff can judge the clamping condition of the end of the clamping rod in the clamping cavity according to the position of the positioning rack in the positioning cavity.
可选的,所述抵紧块上连接有降温组件,所述降温组件包括降温风扇、降温电机、热胀冷缩块和触点开关,所述降温风扇转动连接在定位齿条朝向工件的表面,所述降温电机连接在抵紧块表面,所述热胀冷缩块连接在降温电机朝向降温风扇的电机轴上,所述降温风扇转动轴开设有供热胀冷缩块嵌入的嵌槽,所述触点开关连接在嵌槽内壁,所述触点开关与降温电机电连接,当所述热胀冷缩块升温膨胀并嵌入嵌槽内时,所述触点开关抵接热胀冷缩块并导通,所述降温电机得电运行并带动降温风扇转动。Optionally, a cooling component is connected to the clamping block, and the cooling component includes a cooling fan, a cooling motor, a thermal expansion and contraction block and a contact switch. The cooling fan is rotatably connected to the surface of the positioning rack facing the workpiece, the cooling motor is connected to the surface of the clamping block, the thermal expansion and contraction block is connected to the motor shaft of the cooling motor facing the cooling fan, the cooling fan rotating shaft is provided with a groove for the thermal expansion and contraction block to be embedded, the contact switch is connected to the inner wall of the groove, the contact switch is electrically connected to the cooling motor, and when the thermal expansion and contraction block heats up and expands and is embedded in the groove, the contact switch abuts the thermal expansion and contraction block and is turned on, and the cooling motor is energized to run and drive the cooling fan to rotate.
通过采用上述技术方案,当工件加工过程中产生大量热能时,热胀冷缩块升温膨胀并嵌入嵌槽内,触点开关抵接热胀冷缩块并导通,降温电机得电运行并带动降温风扇转动,降温风扇出风端朝向工件,降温风扇驱使空气冲击工件表面,空气与工件进行热交换,实现对工件的降温,从而保障对工件加工的稳定性。By adopting the above technical scheme, when a large amount of heat energy is generated during the processing of the workpiece, the thermal expansion and contraction block heats up and expands and embeds into the groove, the contact switch abuts the thermal expansion and contraction block and is turned on, the cooling motor is energized and drives the cooling fan to rotate, the air outlet of the cooling fan faces the workpiece, the cooling fan drives the air to impact the surface of the workpiece, the air and the workpiece exchange heat, the workpiece is cooled, and the stability of the workpiece processing is ensured.
可选的,所述降温组件还包括驱动板,所述抵紧块朝向工件的表面开设有供驱动板转动的转动腔,当所述驱动板在转动腔内壁转动时,带动空气冲击工件表面。Optionally, the cooling component further includes a driving plate, and the surface of the abutting block facing the workpiece is provided with a rotating cavity for the driving plate to rotate, and when the driving plate rotates on the inner wall of the rotating cavity, air is driven to impact the surface of the workpiece.
通过采用上述技术方案,驱动板在转动腔内壁转动,带动空气冲击工件表面,空气与工件充分接触进行热交换,实现对工件的降温。By adopting the above technical solution, the driving plate rotates on the inner wall of the rotating chamber, driving the air to impact the surface of the workpiece, and the air and the workpiece are fully in contact for heat exchange, thereby achieving cooling of the workpiece.
可选的,所述降温组件还包括蜗轮、蜗杆、凸轮和弹性件二,所述凸轮转动连接在抵紧块表面,所述弹性件二弹力方向的一端连接在驱动板板面,所述弹性件二弹力方向的另一端连接在转动腔内壁,所述弹性件二具有弹力驱使驱动板板面抵紧凸轮轮面的趋势,且所述凸轮轮面与驱动板板面滚动接触,所述蜗轮同轴连接在凸轮转动轴上,所述蜗杆同轴连接在降温电机电机轴上,所述蜗轮啮合蜗杆。Optionally, the cooling component also includes a worm wheel, a worm, a cam and an elastic member 2, the cam being rotatably connected to the surface of the clamping block, one end of the elastic member 2 in the elastic force direction is connected to the driving plate surface, and the other end of the elastic member 2 in the elastic force direction is connected to the inner wall of the rotating chamber, the elastic member 2 has a tendency to elastically drive the driving plate surface to press against the cam wheel surface, and the cam wheel surface is in rolling contact with the driving plate surface, the worm wheel is coaxially connected to the cam rotating shaft, the worm is coaxially connected to the motor shaft of the cooling motor, and the worm wheel engages with the worm.
通过采用上述技术方案,当降温电机运行时,蜗杆啮合蜗轮,带动蜗轮绕自身轴线转动,蜗轮同轴固定在凸轮转动轴上,带动凸轮在抵紧块上转动,弹性件二弹力驱使驱动板板面抵紧凸轮轮面,且凸轮轮面与驱动板板面滚动接触,带动驱动板在转动腔内壁转动,带动空气冲击工件表面,实现对工件的降温,无需外置动力装置驱使驱动板转动,减少对能源的损耗,从而体现节能的概念。By adopting the above technical scheme, when the cooling motor is running, the worm meshes with the worm wheel, driving the worm wheel to rotate around its own axis, and the worm wheel is coaxially fixed on the cam rotating shaft, driving the cam to rotate on the clamping block, and the elastic force of the elastic member drives the driving plate surface to press against the cam wheel surface, and the cam wheel surface and the driving plate surface are in rolling contact, driving the driving plate to rotate on the inner wall of the rotating chamber, driving the air to impact the surface of the workpiece, thereby achieving cooling of the workpiece. There is no need for an external power device to drive the driving plate to rotate, reducing energy loss, thereby embodying the concept of energy saving.
第二方面,本申请提供的一种工件加工方法,采用如下的技术方案:In a second aspect, the present application provides a workpiece processing method, which adopts the following technical solution:
一种工件加工方法,使用了上述的一种四轴机床用转动夹具,包括以下步骤:A workpiece processing method, using the above-mentioned rotating fixture for a four-axis machine tool, comprises the following steps:
四轴机床用转动夹具安装,将基座固定在四轴机床加工台台面;The four-axis machine tool is installed with a rotating fixture to fix the base to the table top of the four-axis machine tool;
工件安装,将工件放置在底盘上,限位块与螺栓孔一一对应并嵌入;Workpiece installation: Place the workpiece on the chassis, and the limit blocks correspond to the bolt holes one by one and are embedded;
工件调整,转动底盘,工件加工面朝向四轴机床加工端,定位块侧壁抵接夹持气缸侧壁形成限位;Adjust the workpiece, rotate the chassis, the workpiece processing surface faces the processing end of the four-axis machine tool, and the side wall of the positioning block abuts against the side wall of the clamping cylinder to form a limit;
工件加工,四轴机床加工端对工件加工面进行加工。Workpiece processing: the four-axis machine tool processing end processes the workpiece processing surface.
通过采用上述技术方案,四轴机床加工端对工件加工面加工完成时,驱使底盘转动,驱使工件其它加工面朝向四轴机床加工端,无需将工件取下调整位置后再使用夹具进行夹紧,减少对模具的浪费,减少对工件的加工步骤,缩短对工件的加工周期,从而降低对工件的加工成本。By adopting the above technical solution, when the four-axis machine tool processing end completes processing of the workpiece processing surface, the chassis is driven to rotate, and the other processing surfaces of the workpiece are driven to face the four-axis machine tool processing end. There is no need to remove the workpiece and adjust the position before clamping it with a fixture, which reduces the waste of molds, reduces the processing steps of the workpiece, shortens the processing cycle of the workpiece, and thus reduces the processing cost of the workpiece.
综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:
1.底盘、限位块和限位座的设置,驱使工件其它面朝向四轴机床加工端,无需将工件取下重新调整位置再使用夹具夹紧,减少对工件的加工步骤,缩短对工件的加工周期,从而降低对工件的加工成本;1. The setting of the chassis, limit blocks and limit seats drives the other surfaces of the workpiece to face the processing end of the four-axis machine tool. There is no need to remove the workpiece, readjust the position and then clamp it with a fixture, which reduces the processing steps of the workpiece, shortens the processing cycle of the workpiece, and thus reduces the processing cost of the workpiece;
2.夹持气缸、夹持连杆和夹持块的设置,夹持块表面和限位块表面夹紧工件两侧形成限位,使工件在底盘上不易发生偏移,从而提高对工件的加工精度;2. The clamping cylinder, clamping connecting rod and clamping block are set up, and the surfaces of the clamping block and the limit block clamp the two sides of the workpiece to form a limit, so that the workpiece is not easy to deviate on the chassis, thereby improving the processing accuracy of the workpiece;
3.定位块的设置,定位块侧壁抵接夹持气缸侧壁形成限位,使底盘在基座表面不易发生偏转,从而进一步提高对工件的加工精度。3. The positioning block is set, and the side wall of the positioning block abuts against the side wall of the clamping cylinder to form a limit, so that the chassis is not easy to deflect on the base surface, thereby further improving the processing accuracy of the workpiece.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本申请实施例中的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present application.
图2是本申请实施例中的局部剖面图,主要展示限位组件。FIG2 is a partial cross-sectional view of an embodiment of the present application, mainly showing a limit stop assembly.
图3是本申请实施例中的局部剖面图,主要展示降温组件。FIG3 is a partial cross-sectional view of an embodiment of the present application, mainly showing a cooling component.
图4是本申请实施例中的局部结构示意图,主要展示弹性件二。FIG. 4 is a schematic diagram of a local structure in an embodiment of the present application, mainly showing elastic member 2. FIG.
图5是本申请实施例中降温组件和抵紧组件的局部结构示意图。FIG. 5 is a schematic diagram of the partial structure of the cooling component and the tightening component in the embodiment of the present application.
附图标记说明:1、工件;11、螺栓孔;2、基座;21、抵紧槽;3、底盘;4、限位组件;41、限位座;411、滑移腔;42、限位块;5、定位组件;51、定位块;6、夹持组件;61、夹持气缸;62、夹持连杆;63、夹持块;7、动力电机;8、抵紧组件;81、弹性件一;82、抵紧活塞;83、抵紧环囊;84、抵紧块;841、抵紧腔;842、定位腔;843、转动腔;85、抵紧连杆;86、抵紧杆;861、齿槽;87、定位齿条;88、定位齿轮;9、降温组件;91、降温风扇;911、嵌槽;92、降温电机;93、热胀冷缩块;94、触点开关;95、驱动板;96、蜗轮;97、蜗杆;98、凸轮;99、弹性件二。Description of the accompanying drawings: 1, workpiece; 11, bolt hole; 2, base; 21, tightening groove; 3, chassis; 4, limit assembly; 41, limit seat; 411, sliding cavity; 42, limit block; 5, positioning assembly; 51, positioning block; 6, clamping assembly; 61, clamping cylinder; 62, clamping connecting rod; 63, clamping block; 7, power motor; 8, tightening assembly; 81, elastic member 1; 82, tightening piston; 83, tightening ring capsule; 8 4. Clamping block; 841. Clamping cavity; 842. Positioning cavity; 843. Rotating cavity; 85. Clamping connecting rod; 86. Clamping rod; 861. Tooth groove; 87. Positioning rack; 88. Positioning gear; 9. Cooling component; 91. Cooling fan; 911. Embossed groove; 92. Cooling motor; 93. Thermal expansion and contraction block; 94. Contact switch; 95. Drive plate; 96. Worm gear; 97. Worm; 98. Cam; 99. Elastic member II.
具体实施方式DETAILED DESCRIPTION
以下结合附图1-5对本申请作进一步详细说明。The present application is further described in detail below in conjunction with Figures 1-5.
本申请实施例公开一种四轴机床用转动夹具。参照图1,工件1周向开设有多个供螺栓穿设的螺栓孔11,一种四轴机床用转动夹具包括基座2、底盘3、限位组件4、定位组件5和多个夹持组件6,基座2底部能够安装固定在四轴机床加工台台面,底盘3转动连接在基座2顶面,底盘3的转动轴线和基座2高度方向相互平行,基座2底部通过螺栓固定有动力电机7,动力电机7电机轴端部穿设基座2底部并同轴固定在底盘3转动轴上,动力电机7能够驱动底盘3在基座2顶面转动,实现底盘3在基座2顶面的精准转动;限位组件4安装在底盘3顶面,限位组件4能够将工件1限位与底盘3顶面,多个夹持组件6绕底盘3轴线间隔固定,夹持组件6能够将工件1抵紧固定在限位组件4上,定位组件5安装在基座2顶面,定位组件5能够抵接夹持组件6并限位底盘3转动,使四轴机床能够对工件1精准加工,从而提高对工件1的加工精度。The embodiment of the present application discloses a rotating fixture for a four-axis machine tool. Referring to FIG1 , a workpiece 1 is provided with a plurality of bolt holes 11 for bolts to penetrate in the circumferential direction. A rotating fixture for a four-axis machine tool comprises a base 2, a chassis 3, a limit assembly 4, a positioning assembly 5 and a plurality of clamping assemblies 6. The bottom of the base 2 can be mounted and fixed on the table of the four-axis machine tool. The chassis 3 is rotatably connected to the top surface of the base 2. The rotation axis of the chassis 3 and the height direction of the base 2 are parallel to each other. A power motor 7 is fixed to the bottom of the base 2 by bolts. The end of the motor shaft of the power motor 7 penetrates the bottom of the base 2 and is coaxially fixed to the rotation axis of the chassis 3. The power motor 7 is fixed to the bottom of the base 2 by bolts. The machine 7 can drive the chassis 3 to rotate on the top surface of the base 2, so as to realize the precise rotation of the chassis 3 on the top surface of the base 2; the limit component 4 is installed on the top surface of the chassis 3, and the limit component 4 can limit the workpiece 1 to the top surface of the chassis 3; a plurality of clamping components 6 are fixed at intervals around the axis of the chassis 3, and the clamping component 6 can tightly fix the workpiece 1 on the limit component 4; the positioning component 5 is installed on the top surface of the base 2, and the positioning component 5 can abut against the clamping component 6 and limit the rotation of the chassis 3, so that the four-axis machine tool can accurately process the workpiece 1, thereby improving the processing accuracy of the workpiece 1.
参照图2,限位组件4包括多个限位座41和多个限位块42,多个限位座41端部绕底盘3轴线间隔固定在底盘3顶面,限位块42与限位座41顶部一一对应并固定,限位块42能够嵌入工件1螺栓孔11内;当工件1放置在底盘3表面时,限位块42与工件1螺栓孔11一一对应并嵌入,限位块42周向外壁抵紧工件1螺栓孔11内壁形成限位,使工件1在底盘3表面不易发生偏移,从而实现工件1在底盘3顶面的限位。Referring to Figure 2, the limiting assembly 4 includes a plurality of limiting seats 41 and a plurality of limiting blocks 42. The ends of the plurality of limiting seats 41 are fixed on the top surface of the chassis 3 at intervals around the axis of the chassis 3. The limiting blocks 42 correspond to and are fixed to the tops of the limiting seats 41 one by one. The limiting blocks 42 can be embedded in the bolt holes 11 of the workpiece 1. When the workpiece 1 is placed on the surface of the chassis 3, the limiting blocks 42 correspond to and are embedded in the bolt holes 11 of the workpiece 1 one by one. The circumferential outer wall of the limiting block 42 presses against the inner wall of the bolt hole 11 of the workpiece 1 to form a limit, so that the workpiece 1 is not easily offset on the surface of the chassis 3, thereby realizing the limitation of the workpiece 1 on the top surface of the chassis 3.
参照图1和图2,夹持组件6包括夹持气缸61、夹持连杆62和夹持块63,夹持气缸61固定底盘3顶面,夹持气缸61活塞杆轴线和底盘3的转动轴线相互平行,夹持块63一端转动连接在夹持气缸61活塞杆端部,夹持块63另一端能够抵紧工件1表面,夹持连杆62一端转动连接在夹持气缸61表面,夹持连杆62另一端转动连接在夹持块63表面,夹持连杆62位于夹持气缸61靠近工件1的一侧;当夹持气缸61活塞杆伸出时,夹持连杆62导向夹持块63朝靠近工件1的方向转动,夹持块63端部和限位块42表面夹紧工件1两侧形成限位,增加工件1与限位块42之间的抵紧力。1 and 2, the clamping assembly 6 includes a clamping cylinder 61, a clamping connecting rod 62 and a clamping block 63. The clamping cylinder 61 is fixed to the top surface of the chassis 3. The axis of the piston rod of the clamping cylinder 61 and the rotation axis of the chassis 3 are parallel to each other. One end of the clamping block 63 is rotatably connected to the end of the piston rod of the clamping cylinder 61, and the other end of the clamping block 63 can be pressed against the surface of the workpiece 1. One end of the clamping connecting rod 62 is rotatably connected to the surface of the clamping cylinder 61, and the other end of the clamping connecting rod 62 is rotatably connected to the surface of the clamping block 63. The clamping connecting rod 62 is located on the side of the clamping cylinder 61 close to the workpiece 1; when the piston rod of the clamping cylinder 61 is extended, the clamping connecting rod 62 guides the clamping block 63 to rotate in the direction close to the workpiece 1, and the end of the clamping block 63 and the surface of the limit block 42 clamp the two sides of the workpiece 1 to form a limit, thereby increasing the pressing force between the workpiece 1 and the limit block 42.
参照图1,定位组件5包括多个定位块51,多个定位块51绕底盘3轴线间隔固定在基座2表面,定位块51和夹持气缸61一一对应,定位块51侧壁能够抵接夹持气缸61侧壁形成定位,并限位底盘3转动,从而保障四轴机床对工件1的加工精度。1 , the positioning assembly 5 includes a plurality of positioning blocks 51, which are fixed on the surface of the base 2 at intervals around the axis of the chassis 3. The positioning blocks 51 correspond to the clamping cylinders 61 one by one. The side walls of the positioning blocks 51 can abut against the side walls of the clamping cylinders 61 to form a positioning and limit the rotation of the chassis 3, thereby ensuring the processing accuracy of the four-axis machine tool on the workpiece 1.
参照图2和图3,基座2上安装有抵紧组件8,抵紧组件8能够限位底盘3转动,抵紧组件8包括弹性件一81、抵紧活塞82、抵紧环囊83、抵紧块84、抵紧连杆85、抵紧杆86、定位齿条87和定位齿轮88,抵紧环囊83的材料可以为橡胶或者硅胶,本申请实施例中抵紧环囊83的材料为橡胶,具有一定的形变能力,抵紧环囊83内圈同轴固定在限位块42外置,抵紧环囊83外圈能够抵接工件1螺栓孔11内壁,抵紧活塞82的材料可以为橡胶或者硅胶,本申请实施例中抵紧活塞82的材料为橡胶,具有一定的形变能力,限位座41顶面开设有供抵紧活塞82滑移的滑移腔411,滑移腔411连通抵紧环囊83内腔,抵紧活塞82的滑移方向和底盘3的转动轴线相互平行,弹性件一81可以为压簧或者拉簧,本申请实施例中弹性件一81为压簧,具有一定的形变能力,弹性件一81弹力方向的一端固定在滑移腔411底壁,弹性件一81弹力方向的另一端固定在抵紧活塞82表面,弹性件一81具有弹力驱使抵紧活塞82朝远离滑移腔411的方向滑移,且抵紧活塞82端部凸出限位座41顶面的趋势,工件1底部能够抵接抵紧活塞82表面并驱使抵紧活塞82朝靠近滑移腔411的方向滑移,滑移腔411内的气压增大,滑移腔411内的空气进入抵紧环囊83内腔,抵紧环囊83外圈增压膨胀并抵紧工件1螺栓孔11内壁形成限位,从而提高工件1与限位块42之间的抵紧力。2 and 3, a tightening assembly 8 is installed on the base 2, and the tightening assembly 8 can limit the rotation of the chassis 3. The tightening assembly 8 includes an elastic member 81, a tightening piston 82, a tightening ring capsule 83, a tightening block 84, a tightening connecting rod 85, a tightening rod 86, a positioning rack 87 and a positioning gear 88. The material of the tightening ring capsule 83 can be rubber or silicone. In the embodiment of the present application, the material of the tightening ring capsule 83 is rubber, which has a certain deformation ability. The inner ring of the tightening ring capsule 83 is coaxially fixed to the outside of the limiting block 42, and the outer ring of the tightening ring capsule 83 can abut against the inner wall of the bolt hole 11 of the workpiece 1. The material of the tightening piston 82 can be rubber or silicone. In the embodiment of the present application, the material of the tightening piston 82 is rubber, which has a certain deformation ability. The top surface of the limiting seat 41 is provided with a sliding cavity 411 for the sliding movement of the tightening piston 82, and the sliding cavity 411 is connected to the inner cavity of the tightening ring capsule 83. The shifting direction and the rotation axis of the chassis 3 are parallel to each other. The elastic member 81 can be a compression spring or a tension spring. In the embodiment of the present application, the elastic member 81 is a compression spring with a certain deformation ability. One end of the elastic member 81 in the elastic direction is fixed to the bottom wall of the sliding chamber 411, and the other end of the elastic member 81 in the elastic direction is fixed to the surface of the clamping piston 82. The elastic member 81 has the elastic force to drive the clamping piston 82 to slide in the direction away from the sliding chamber 411, and the end of the clamping piston 82 protrudes from the top surface of the limit seat 41. The bottom of the workpiece 1 can abut against the surface of the clamping piston 82 and drive the clamping piston 82 to slide in the direction close to the sliding chamber 411. The air pressure in the sliding chamber 411 increases, and the air in the sliding chamber 411 enters the inner cavity of the clamping ring bag 83. The outer ring of the clamping ring bag 83 is pressurized and expanded and presses against the inner wall of the bolt hole 11 of the workpiece 1 to form a limit, thereby increasing the clamping force between the workpiece 1 and the limit block 42.
参照图2和图3,抵紧块84焊接固定在基座2表面,底盘3表面开设有供抵紧杆86滑移的抵紧槽21,抵紧杆86的滑移方向和底盘3的转动轴线相互垂直,抵紧杆86位于限位座41和抵紧块84之间,抵紧块84表面开设有供抵紧杆86端部嵌入的抵紧腔841,抵紧连杆85一端转动连接在抵紧活塞82表面,抵紧连杆85另一端转动连接在抵紧杆86杆面;当抵紧活塞82受工件1压力朝靠近滑移腔411的方向滑移,抵紧连杆85接收抵紧活塞82的动力并驱使抵紧杆86沿抵紧槽21内壁朝靠近抵紧腔841的方向滑移,抵紧杆86端部嵌入抵紧腔841内,抵紧杆86周向外壁抵紧抵紧腔841内壁形成限位,使底盘3在基座2顶面不易发生偏移,从而提高对工件1的加工精度。2 and 3, the clamping block 84 is welded and fixed on the surface of the base 2, a clamping groove 21 is provided on the surface of the chassis 3 for the sliding movement of the clamping rod 86, the sliding direction of the clamping rod 86 and the rotation axis of the chassis 3 are perpendicular to each other, the clamping rod 86 is located between the limit seat 41 and the clamping block 84, and a clamping cavity 841 is provided on the surface of the clamping block 84 for the end of the clamping rod 86 to be embedded, one end of the clamping connecting rod 85 is rotatably connected to the surface of the clamping piston 82, and the other end of the clamping connecting rod 85 is rotatably connected to the surface of the clamping piston 82. The surface of the clamping rod 86; when the clamping piston 82 slides toward the sliding chamber 411 due to the pressure of the workpiece 1, the clamping connecting rod 85 receives the power of the clamping piston 82 and drives the clamping rod 86 to slide along the inner wall of the clamping groove 21 toward the clamping chamber 841, and the end of the clamping rod 86 is embedded in the clamping chamber 841, and the circumferential outer wall of the clamping rod 86 presses against the inner wall of the clamping chamber 841 to form a limit, so that the chassis 3 is not easily offset on the top surface of the base 2, thereby improving the processing accuracy of the workpiece 1.
参照图2和图3,抵紧块84顶面开设有供定位齿条87滑移的定位腔842,定位齿条87的滑移方向和抵紧块84的高度方向相互平行,定位腔842连通抵紧腔841,定位齿轮88转动连接在抵紧腔841内壁,定位齿条87啮合定位齿轮88,抵紧杆86杆面开设有与定位齿轮88啮合的齿槽861;当抵紧杆86端部嵌入抵紧腔841内时,齿槽861内壁啮合定位齿轮88轮面,带动定位齿轮88在抵紧腔841内壁转动,定位齿条87啮合定位齿轮88,带动定位齿条87朝远离定位腔842的方向滑移,定位齿条87端部凸出抵紧块84顶面,使工作人员能够直接通过定位齿条87在定位腔842内的位置判断抵紧杆86在抵紧腔841内的嵌入情况。2 and 3, a positioning cavity 842 is provided on the top surface of the clamping block 84 for the sliding movement of the positioning rack 87. The sliding direction of the positioning rack 87 and the height direction of the clamping block 84 are parallel to each other. The positioning cavity 842 is connected to the clamping cavity 841, and the positioning gear 88 is rotatably connected to the inner wall of the clamping cavity 841. The positioning rack 87 meshes with the positioning gear 88, and the rod surface of the clamping rod 86 is provided with a tooth groove 861 that meshes with the positioning gear 88; when the end of the clamping rod 86 is embedded in the clamping cavity 841, the inner wall of the tooth groove 861 meshes with the wheel surface of the positioning gear 88, driving the positioning gear 88 to rotate on the inner wall of the clamping cavity 841, the positioning rack 87 meshes with the positioning gear 88, driving the positioning rack 87 to slide in the direction away from the positioning cavity 842, and the end of the positioning rack 87 protrudes from the top surface of the clamping block 84, so that the staff can directly judge the embedding condition of the clamping rod 86 in the clamping cavity 841 by the position of the positioning rack 87 in the positioning cavity 842.
参照图3和图4,抵紧块84上安装有降温组件9,降温组件9能够对工件1进行散热,降温组件9包括降温风扇91、降温电机92、热胀冷缩块93、触点开关94、驱动板95、蜗轮96、蜗杆97、凸轮98和弹性件二99,降温风扇91转动连接在定位齿条87朝向工件1的表面,降温风扇91出风端朝向工件1表面,降温电机92通过螺栓固定在抵紧块84顶面,降温电机92电机轴线和降温风扇91转动轴线重合,热胀冷缩块93的材料可以为橡胶或者尼龙,本申请实施例中热胀冷缩块93的材料为尼龙,具有一定的热膨胀系数,热胀冷缩块93端部固定在降温电机92电机轴端部,降温风扇91转动轴端面开设有供热胀冷缩块93嵌入的嵌槽911,触点开关94安装在嵌槽911内壁,触点开关94与降温电机92电连接;当热胀冷缩块93升温膨胀时,热胀冷缩块93端部嵌入嵌槽911内,触点开关94抵接热胀冷缩块93并导通,降温电机92得电运行并带动降温风扇91转动,降温风扇91驱使空气冲击工件1表面,工件1与空气进行热交换,实现对工件1的降温。3 and 4, a cooling component 9 is installed on the abutting block 84, and the cooling component 9 can dissipate heat for the workpiece 1. The cooling component 9 includes a cooling fan 91, a cooling motor 92, a thermal expansion and contraction block 93, a contact switch 94, a drive plate 95, a worm gear 96, a worm 97, a cam 98 and an elastic member 99. The cooling fan 91 is rotatably connected to the surface of the positioning rack 87 facing the workpiece 1, and the air outlet end of the cooling fan 91 faces the surface of the workpiece 1. The cooling motor 92 is fixed to the top surface of the abutting block 84 by bolts, and the motor axis of the cooling motor 92 coincides with the rotation axis of the cooling fan 91. The material of the thermal expansion and contraction block 93 can be rubber or nylon. In the embodiment of the present application, the thermal expansion and contraction The material of block 93 is nylon, which has a certain thermal expansion coefficient. The end of the thermal expansion and contraction block 93 is fixed to the end of the motor shaft of the cooling motor 92. The end surface of the rotating shaft of the cooling fan 91 is provided with a groove 911 for the thermal expansion and contraction block 93 to be embedded. The contact switch 94 is installed on the inner wall of the groove 911, and the contact switch 94 is electrically connected to the cooling motor 92; when the thermal expansion and contraction block 93 heats up and expands, the end of the thermal expansion and contraction block 93 is embedded in the groove 911, the contact switch 94 abuts against the thermal expansion and contraction block 93 and is turned on, the cooling motor 92 is powered on and drives the cooling fan 91 to rotate, the cooling fan 91 drives the air to impact the surface of the workpiece 1, the workpiece 1 exchanges heat with the air, and the cooling of the workpiece 1 is achieved.
参照图4和图5,抵紧块84朝向工件1的表面开设有供驱动板95转动的转动腔843,驱动板95板面朝向工件1,凸轮98转动连接在抵紧块84顶面,凸轮98转动轴线和抵紧块84高度方向相互平行,弹性件二99可以为拉簧或者扭簧,本申请实施例中弹性件二99为扭簧,具有一定的形变能力,弹性件二99弹力方向的一端固定在转动腔843内壁,弹性件二99弹力方向的一端固定在驱动板95转动轴上,弹性件二99具有弹力驱使驱动板95朝靠近凸轮98的方向转动,且驱动板95板面抵紧凸轮98轮面的趋势。4 and 5, a rotating cavity 843 for rotating the driving plate 95 is provided on the surface of the clamping block 84 facing the workpiece 1, and the driving plate 95 faces the workpiece 1. The cam 98 is rotatably connected to the top surface of the clamping block 84, and the rotation axis of the cam 98 and the height direction of the clamping block 84 are parallel to each other. The elastic member 99 can be a tension spring or a torsion spring. In the embodiment of the present application, the elastic member 99 is a torsion spring with a certain deformation ability. One end of the elastic member 99 in the elastic force direction is fixed on the inner wall of the rotating cavity 843, and one end of the elastic member 99 in the elastic force direction is fixed on the rotating shaft of the driving plate 95. The elastic member 99 has the elastic force to drive the driving plate 95 to rotate in the direction close to the cam 98, and the driving plate 95 surface tends to press against the wheel surface of the cam 98.
参照图3和图4,凸轮98具有大端和小端,凸轮98轮面与驱动板95板面滚动接触,当凸轮98大端抵接驱动板95板面时,带动驱动板95朝靠近工件1的方向转动,当凸轮98小端抵接驱动板95板面时,带驱动板95朝远离工件1的方向转动,实现驱动板95在转动腔843内的来回摆动,带动空气冲击工件1表面,工件1与空气进行热交换,实现对工件1的降温。3 and 4, the cam 98 has a large end and a small end, and the wheel surface of the cam 98 is in rolling contact with the surface of the driving plate 95. When the large end of the cam 98 abuts against the surface of the driving plate 95, the driving plate 95 is driven to rotate in a direction close to the workpiece 1. When the small end of the cam 98 abuts against the surface of the driving plate 95, the driving plate 95 is rotated in a direction away from the workpiece 1, thereby realizing the back and forth swing of the driving plate 95 in the rotating chamber 843, driving the air to impact the surface of the workpiece 1, and the workpiece 1 exchanges heat with the air to achieve cooling of the workpiece 1.
参照图4和图5,蜗轮96同轴固定在凸轮98转动轴上,蜗杆97同轴固定在降温电机92电机轴上,蜗杆97啮合蜗轮96,当降温电机92运行时,带动蜗杆97绕自身轴线转动,蜗杆97啮合蜗轮96,驱使蜗轮96绕自身轴线转动,带动凸轮98在抵紧块84表面转动,无需外置动力装置驱使凸轮98转动,减少对能源的损耗,从而体现节能的概念。4 and 5, the worm wheel 96 is coaxially fixed on the rotating shaft of the cam 98, and the worm 97 is coaxially fixed on the motor shaft of the cooling motor 92. The worm 97 engages with the worm wheel 96. When the cooling motor 92 is running, it drives the worm 97 to rotate around its own axis. The worm 97 engages with the worm wheel 96, driving the worm wheel 96 to rotate around its own axis, driving the cam 98 to rotate on the surface of the abutting block 84. No external power device is required to drive the cam 98 to rotate, thereby reducing energy loss, thereby embodying the concept of energy saving.
本申请实施例一种四轴机床用转动夹具的实施原理为:工件1放置在底盘3上,限位块42与工件1螺栓孔11一一对应并嵌入,限位块42周向外壁抵紧工件1螺栓孔11内壁形成限位,动力电机7运行驱使底盘3在基座2表面转动,工件1加工面朝向四轴机床加工端,夹持气缸61活塞杆伸出,夹持连杆62导向夹持块63朝靠近工件1的方向转动,夹持块63表面与限位块42表面夹紧工件1两侧形成限位,使工件1在底盘3表面不易发生偏移,从而提高对工件1的加工精度,当需要对工件1其它面进行加工时,动力电机7驱使底盘3继续转动,使工件1其它加工面朝向四轴机床加工端,无需将工件1取下重新调整位置再使用夹具夹紧,减少对工件1的加工步骤,缩短对工件1的加工周期,从而降低对工件1的加工成本。The implementation principle of a rotating clamp for a four-axis machine tool in the embodiment of the present application is as follows: a workpiece 1 is placed on a chassis 3, a limit block 42 corresponds to and is embedded in the bolt hole 11 of the workpiece 1 one by one, and the circumferential outer wall of the limit block 42 is pressed against the inner wall of the bolt hole 11 of the workpiece 1 to form a limit, the power motor 7 drives the chassis 3 to rotate on the surface of the base 2, and the processing surface of the workpiece 1 faces the processing end of the four-axis machine tool, the piston rod of the clamping cylinder 61 extends, and the clamping connecting rod 62 guides the clamping block 63 to rotate in the direction close to the workpiece 1, and the surface of the clamping block 63 and the surface of the limit block 42 clamp the two sides of the workpiece 1 to form a limit, so that the workpiece 1 is not easily offset on the surface of the chassis 3, thereby improving the processing accuracy of the workpiece 1, and when it is necessary to process other surfaces of the workpiece 1, the power motor 7 drives the chassis 3 to continue to rotate, so that the other processing surfaces of the workpiece 1 face the processing end of the four-axis machine tool, and there is no need to remove the workpiece 1 and readjust the position and then use the clamp to clamp it, thereby reducing the processing steps of the workpiece 1, shortening the processing cycle of the workpiece 1, and reducing the processing cost of the workpiece 1.
本申请实施例还公开一种工件加工方法,使用了上述的一种四轴机床用转动夹具,包括以下步骤:The present application also discloses a workpiece processing method, which uses the above-mentioned rotating fixture for a four-axis machine tool, and includes the following steps:
四轴机床用转动夹具安装,将基座2固定在四轴机床加工台台面;The four-axis machine tool is installed with a rotating fixture to fix the base 2 on the processing table of the four-axis machine tool;
工件1安装,将工件1放置在底盘3上,限位块42与螺栓孔11一一对应并嵌入;The workpiece 1 is installed by placing the workpiece 1 on the chassis 3, and the limit blocks 42 are corresponding to the bolt holes 11 one by one and embedded;
工件1调整,转动底盘3,工件1加工面朝向四轴机床加工端,定位块51侧壁抵接夹持气缸61侧壁形成限位;The workpiece 1 is adjusted, the chassis 3 is rotated, the machining surface of the workpiece 1 faces the machining end of the four-axis machine tool, and the side wall of the positioning block 51 abuts against the side wall of the clamping cylinder 61 to form a limit position;
工件1加工,四轴机床加工端对工件1加工面进行加工。Workpiece 1 is processed, and the four-axis machine tool processing end processes the processing surface of workpiece 1.
本申请实施例一种工件加工方法的实施原理为;四轴机床加工端对工件1加工面加工完成时,驱使底盘3转动,驱使工件1其它加工面朝向四轴机床加工端,无需将工件1取下调整位置后再使用夹具进行夹紧,减少对模具的浪费,减少对工件1的加工步骤,缩短对工件1的加工周期,从而降低对工件1的加工成本。The implementation principle of a workpiece processing method in an embodiment of the present application is as follows: when the four-axis machine tool processing end completes processing of the processing surface of the workpiece 1, the chassis 3 is driven to rotate, and the other processing surfaces of the workpiece 1 are driven to face the four-axis machine tool processing end. There is no need to remove the workpiece 1 and adjust the position before clamping it with a clamp, which reduces the waste of the mold, reduces the processing steps of the workpiece 1, shortens the processing cycle of the workpiece 1, and thus reduces the processing cost of the workpiece 1.
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
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CN119427077A (en) * | 2025-01-07 | 2025-02-14 | 四川科跃热传电子有限公司 | Diamond tool grinding machine |
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