CN118615809A - Plastic processing waste gas purifier - Google Patents
Plastic processing waste gas purifier Download PDFInfo
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- CN118615809A CN118615809A CN202411003632.3A CN202411003632A CN118615809A CN 118615809 A CN118615809 A CN 118615809A CN 202411003632 A CN202411003632 A CN 202411003632A CN 118615809 A CN118615809 A CN 118615809A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D47/00—Separating dispersed particles from gases, air or vapours by liquid as separating agent
- B01D47/06—Spray cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/62—Regenerating the filter material in the filter
- B01D29/64—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element
- B01D29/6469—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element scrapers
- B01D29/6476—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element scrapers with a rotary movement with respect to the filtering element
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2259/00—Type of treatment
- B01D2259/40—Further details for adsorption processes and devices
- B01D2259/40083—Regeneration of adsorbents in processes other than pressure or temperature swing adsorption
- B01D2259/40084—Regeneration of adsorbents in processes other than pressure or temperature swing adsorption by exchanging used adsorbents with fresh adsorbents
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- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Treating Waste Gases (AREA)
Abstract
Description
技术领域Technical Field
本发明属于塑料加工技术领域,具体的说是一种塑料加工废气净化机。The invention belongs to the technical field of plastic processing, in particular to a waste gas purifier for plastic processing.
背景技术Background Art
塑料加工是将合成树脂或塑料转化为塑料制品的各种工艺,塑料加工一般包括塑料的配料、成型、机械加工、接合、修饰和装配等,在进行塑料加工时往往会产生挥发性有机物,甲醛以及其他有害废气,这些废气要经过有效的净化处理和控制才能将加工后的废气进行排放,通常使用除尘塔,吸附设备以及生物过滤等方式相互配合净化废气。Plastic processing refers to various processes that convert synthetic resins or plastics into plastic products. Plastic processing generally includes plastic batching, molding, machining, joining, modification and assembly. Volatile organic compounds, formaldehyde and other harmful waste gases are often produced during plastic processing. These waste gases must be effectively purified and controlled before they can be discharged. Dust removal towers, adsorption equipment and biological filtration are usually used to purify the waste gases.
公开号为CN213853742U的一项专利公开了一种塑料制品加工用的废气净化装置,包括过滤箱,所述水箱的右侧固定安装有喷洒装置;同时通过第二电机带动转轴从而带动第一锥形齿轮转动,然后通过第一锥形齿轮带动第二锥形齿轮转动从而带动扇叶转动来加快废气流动,在通过两层活性炭过滤网来吸附净化废气,然后流动到净化箱底部的药液中再次进行净化,净化后从排放管流出,以此减少废气对操作人员的危害。A patent with publication number CN213853742U discloses a waste gas purification device for plastic product processing, including a filter box, a spray device fixedly installed on the right side of the water tank; at the same time, the second motor drives the rotating shaft to drive the first bevel gear to rotate, and then the first bevel gear drives the second bevel gear to rotate, thereby driving the fan blades to rotate to accelerate the flow of waste gas, and then passes through two layers of activated carbon filters to adsorb and purify the waste gas, and then flows into the liquid at the bottom of the purification box for purification again, and then flows out from the discharge pipe after purification, thereby reducing the harm of waste gas to operators.
上述方案在通过喷淋塔净化废气中的粉尘时,喷淋塔仅将废气中的粉尘进行去除,需要将降尘后的废水使用过滤设备将粉尘和废水进行分离,净化废气的过程效率较低,并且喷淋塔内壁会残留有水雾混合的粉尘,导致长时间粉尘堆积在喷淋塔内壁的问题,使喷淋塔净化废气中粉尘的效率降低。In the above scheme, when purifying dust in the exhaust gas through the spray tower, the spray tower only removes the dust in the exhaust gas, and the wastewater after dust reduction needs to be separated from the dust by filtering equipment. The efficiency of the exhaust gas purification process is low, and dust mixed with water mist will remain on the inner wall of the spray tower, resulting in the problem of dust accumulation on the inner wall of the spray tower for a long time, which reduces the efficiency of the spray tower in purifying dust in the exhaust gas.
为此,本发明提供一种塑料加工废气净化机。To this end, the present invention provides a plastic processing waste gas purifier.
发明内容Summary of the invention
为了弥补现有技术的不足,解决背景技术中所提出的至少一个技术问题。In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
本发明解决其技术问题所采用的技术方案是:本发明所述的一种塑料加工废气净化机,包括净化塔,所述净化塔内固接有喷淋架,所述净化塔一侧固接有进气管,所述净化塔另一侧固接有出气管,所述净化塔上侧固接有气缸,所述气缸输出端转动连接有推压板,所述推压板下侧固接有过滤网,所述推压板一侧固接有出水管,所述推压板上开设有多个开口,所述喷淋架能够通过多个开口在推压板内滑动,所述净化塔下侧固接有第一电机,所述第一电机的输出端设置有除尘装置,所述除尘装置包括固接在第一电机输出端的第一除尘扇,所述净化塔下侧开设有与第一除尘扇匹配的除尘口,所述净化塔一侧设有多个吸附箱,所述出气管通过管道与多个吸附箱连接。The technical solution adopted by the present invention to solve its technical problems is: a plastic processing waste gas purifier described in the present invention comprises a purification tower, a spray rack is fixedly connected in the purification tower, an air inlet pipe is fixedly connected to one side of the purification tower, an air outlet pipe is fixedly connected to the other side of the purification tower, a cylinder is fixedly connected to the upper side of the purification tower, a push plate is rotatably connected to the output end of the cylinder, a filter is fixedly connected to the lower side of the push plate, an outlet pipe is fixedly connected to one side of the push plate, a plurality of openings are provided on the push plate, the spray rack can slide in the push plate through the plurality of openings, a first motor is fixedly connected to the lower side of the purification tower, a dust removal device is provided at the output end of the first motor, the dust removal device comprises a first dust removal fan fixedly connected to the output end of the first motor, a dust removal port matching the first dust removal fan is provided at the lower side of the purification tower, a plurality of adsorption boxes are provided on one side of the purification tower, and the air outlet pipe is connected to the plurality of adsorption boxes through a pipeline.
优选的,所述喷淋架呈圆周阵列设置,所述推压板内位于喷淋架一侧设置有多个封闭装置,所述封闭装置包括滑动连接在推压板内一侧的封闭块,所述推压板内一侧固接有两个固定杆,两个所述固定杆均与封闭块滑动连接,两个所述固定杆上均套设有第二弹簧,两个所述第二弹簧一端均与推压板固接,两个所述第二弹簧另一端均与封闭块固接,所述封闭块的一侧设置为弧形。Preferably, the spray rack is arranged in a circular array, and a plurality of closing devices are provided in the push plate on one side of the spray rack, the closing device includes a closing block slidably connected to one side of the push plate, two fixing rods are fixedly connected to one side of the push plate, both of the fixing rods are slidably connected to the closing block, a second spring is sleeved on the two fixing rods, one end of the two second springs is fixedly connected to the push plate, and the other end of the two second springs is fixedly connected to the closing block, and one side of the closing block is arranged in an arc shape.
优选的,所述第一除尘扇上侧滑动连接有第二除尘扇,所述第二除尘扇内固接有多个固定柱,多个所述固定柱上均套设有第一弹簧,多个所述第一弹簧一端均与第二除尘扇固接,多个所述第一弹簧另一端均与第一除尘扇固接。Preferably, a second dust removal fan is slidably connected to the upper side of the first dust removal fan, a plurality of fixed columns are fixedly connected inside the second dust removal fan, a plurality of fixed columns are sleeved with a first spring, one end of a plurality of the first springs are fixedly connected to the second dust removal fan, and the other end of a plurality of the first springs are fixedly connected to the first dust removal fan.
优选的,所述净化塔下侧固接有回流管,所述回流管内固接有单向阀,所述回流管与出水管通过管道连接。Preferably, a reflux pipe is fixedly connected to the lower side of the purification tower, a one-way valve is fixedly connected inside the reflux pipe, and the reflux pipe is connected to the water outlet pipe through a pipeline.
优选的,所述气缸输出端固接有刮板,所述刮板与推压板滑动连接,所述净化塔内壁开设有螺纹槽,所述推压板一侧固接有滑块,所述滑块能够在螺纹槽内滑动。Preferably, a scraper is fixedly connected to the output end of the cylinder, and the scraper is slidably connected to the push plate. A threaded groove is provided on the inner wall of the purification tower, and a slider is fixedly connected to one side of the push plate, and the slider can slide in the threaded groove.
优选的,多个所述吸附箱之间通过吸附管固接,位于吸附箱两侧的两个吸附管之间通过转换管连接,多个所述吸附管与转换管连接处均设有三向阀,多个所述吸附箱内均设有活性炭柜,多个所述活性炭柜两侧均固接有螺纹管,多个所述吸附管一侧均转动连接有套环,多个所述套环均与螺纹管螺纹连接。Preferably, the multiple adsorption boxes are fixedly connected by an adsorption tube, the two adsorption tubes located on both sides of the adsorption box are connected by a conversion tube, three-way valves are provided at the connections between the multiple adsorption tubes and the conversion tubes, activated carbon cabinets are provided in the multiple adsorption boxes, threaded tubes are fixedly connected on both sides of the multiple activated carbon cabinets, one side of the multiple adsorption tubes is rotatably connected with a ring, and the multiple rings are threadedly connected to the threaded pipe.
优选的,多个所述吸附箱内两侧均设置有拆卸装置,所述拆卸装置包括转动连接在吸附箱内的蜗杆,所述吸附箱内一侧转动连接有蜗轮,所述蜗杆与蜗轮啮合连接,所述蜗轮与套环滑动连接。Preferably, a disassembly device is provided on both sides of the plurality of adsorption boxes, the disassembly device comprises a worm rotatably connected in the adsorption box, a worm wheel rotatably connected in one side of the adsorption box, the worm is meshingly connected with the worm wheel, and the worm wheel is slidably connected with the ring.
优选的,多个所述吸附箱一侧均转动连接有柜门,多个所述柜门一侧均设有把手位于相同吸附箱内的两个蜗杆之间通过传动带传动连接,靠近把手一侧的蜗杆一端延伸至吸附箱的外侧并固接有六角螺栓。Preferably, one side of each of the adsorption boxes is rotatably connected to a cabinet door, and one side of each of the cabinet doors is provided with a handle. The two worm gears in the same adsorption box are connected via a transmission belt, and one end of the worm gear close to the handle extends to the outside of the adsorption box and is fixed with a hexagonal bolt.
优选的,多个所述吸附箱内一侧均固接有第二电机,多个所述第二电机输出端均固接有螺纹杆,多个所述吸附箱下侧均滑动连接有卡板,多个所述卡板均与螺纹杆螺纹连接,多个所述卡板均与活性炭柜卡接。Preferably, a second motor is fixedly connected to one side of each of the adsorption boxes, a threaded rod is fixedly connected to the output end of each of the second motors, a clamping plate is slidably connected to the lower side of each of the adsorption boxes, each of the clamping plates is threadedly connected to the threaded rod, and each of the clamping plates is clamped to the activated carbon cabinet.
优选的,多个所述吸附箱内均固接有两个固定板,两个所述固定板与吸附箱之间均转动连接有多个滚柱,多个所述活性炭柜能够在滚柱上滑动。Preferably, two fixed plates are fixedly connected in each of the plurality of adsorption boxes, and a plurality of rollers are rotatably connected between the two fixed plates and the adsorption boxes, and the plurality of activated carbon cabinets can slide on the rollers.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1.本发明所述的一种塑料加工废气净化机,通过启动气缸使推压板穿过喷淋架向下移动挤压净化塔内的水,使净化塔内的水通过过滤网从出水管流至推压板上侧,使粉尘颗粒等被推压板压实在净化塔底部,再启动第一电机使第一除尘扇转动将净化塔底部的粉尘从除尘口推出,即可在持续喷淋的过程中将净化塔内的粉尘从水中分离出来,并去除净化塔内壁上附着的粉尘颗粒,防止净化塔内壁粉尘堆积对废气中的粉尘进行优先吸附,提高了废气中粉尘去除的效率,并将净化废气中的粉尘和将粉尘从废水中分离皆在净化塔内进行,无需将废水排出净化塔后再次将废水与粉尘进行分离,提高了净化塑料加工所产生的废气的效率。1. The plastic processing waste gas purifier described in the present invention starts the cylinder to make the push plate pass through the spray frame and move downward to squeeze the water in the purification tower, so that the water in the purification tower flows from the water outlet pipe to the upper side of the push plate through the filter screen, so that the dust particles and the like are compacted by the push plate at the bottom of the purification tower, and then the first motor is started to rotate the first dust removal fan to push the dust at the bottom of the purification tower out of the dust removal port, so that the dust in the purification tower can be separated from the water during the continuous spraying process, and the dust particles attached to the inner wall of the purification tower can be removed, so as to prevent the dust from accumulating on the inner wall of the purification tower, and preferentially adsorb the dust in the exhaust gas, thereby improving the efficiency of removing the dust in the exhaust gas, and purifying the dust in the exhaust gas and separating the dust from the wastewater are all carried out in the purification tower, without the need to separate the wastewater from the dust again after discharging the wastewater from the purification tower, thereby improving the efficiency of purifying the exhaust gas generated by plastic processing.
2.本发明所述的一种塑料加工废气净化机,通过转动套环使套环带着吸附管朝螺纹管的方向移动,使螺纹管与吸附管之间密封连接,并通过三向阀控制废气在多个吸附箱内的流动,当对其中一个吸附箱内的活性炭柜进行更换时,控制三向阀使废气不再流入活性炭柜内而是通过转换管流入另一个活性炭柜内,即可在更换吸附箱内的活性炭柜时可以持续对废气进行吸附净化。2. The plastic processing waste gas purifier described in the present invention rotates the ring to move the adsorption tube toward the direction of the threaded tube, so that the threaded tube and the adsorption tube are sealed and connected, and the flow of waste gas in multiple adsorption boxes is controlled by a three-way valve. When the activated carbon cabinet in one of the adsorption boxes is replaced, the three-way valve is controlled so that the waste gas no longer flows into the activated carbon cabinet but flows into another activated carbon cabinet through the conversion tube. Therefore, the waste gas can be continuously adsorbed and purified when the activated carbon cabinet in the adsorption box is replaced.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2是本发明净化塔剖面结构示意图;FIG2 is a schematic diagram of the cross-sectional structure of a purification tower according to the present invention;
图3是本发明推压板剖面结构示意图;3 is a schematic cross-sectional structure diagram of a push plate of the present invention;
图4是本发明第二除尘扇剖面结构示意图;FIG4 is a schematic cross-sectional structure diagram of a second dust removal fan of the present invention;
图5是本发明吸附箱剖面结构示意图;FIG5 is a schematic diagram of the cross-sectional structure of the adsorption box of the present invention;
图6是本发明固定板结构示意图;FIG6 is a schematic diagram of the structure of the fixing plate of the present invention;
图7是本发明螺纹管结构示意图;7 is a schematic diagram of the structure of the threaded pipe of the present invention;
图8是本发明套环剖面结构示意图;FIG8 is a schematic diagram of the cross-sectional structure of the sleeve ring of the present invention;
图中:1、净化塔;2、进气管;3、回流管;4、出气管;5、三向阀;6、转换管;7、出水管;8、气缸;9、推压板;10、吸附箱;11、过滤网;12、喷淋架;13、刮板;14、螺纹槽;15、第一电机;16、第一除尘扇;17、第二除尘扇;18、滑块;19、把手;20、固定柱;21、第一弹簧;22、固定杆;23、第二弹簧;24、封闭块;25、活性炭柜;26、吸附管;27、蜗杆;28、蜗轮;30、传动带;31、第二电机;32、螺纹杆;34、滚柱;35、固定板;36、卡板;37、套环;38、螺纹管。In the figure: 1, purification tower; 2, air inlet pipe; 3, reflux pipe; 4, air outlet pipe; 5, three-way valve; 6, conversion pipe; 7, water outlet pipe; 8, cylinder; 9, push plate; 10, adsorption box; 11, filter screen; 12, spray rack; 13, scraper; 14, threaded groove; 15, first motor; 16, first dust removal fan; 17, second dust removal fan; 18, slider; 19, handle; 20, fixed column; 21, first spring; 22, fixed rod; 23, second spring; 24, closing block; 25, activated carbon cabinet; 26, adsorption tube; 27, worm; 28, worm wheel; 30, transmission belt; 31, second motor; 32, threaded rod; 34, roller; 35, fixed plate; 36, card plate; 37, collar; 38, threaded pipe.
具体实施方式DETAILED DESCRIPTION
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
实施例一:如图1至图4所示,本发明实施例所述的一种塑料加工废气净化机,包括净化塔1,净化塔1内固接有喷淋架12,净化塔1一侧固接有进气管2,净化塔1另一侧固接有出气管4,净化塔1上侧固接有气缸8,气缸8输出端转动连接有推压板9,推压板9下侧固接有过滤网11,推压板9一侧固接有出水管7,推压板9上开设有多个开口,喷淋架12能够通过多个开口在推压板9内滑动,净化塔1下侧固接有第一电机15,第一电机15的输出端设置有除尘装置,除尘装置包括固接在第一电机15输出端的第一除尘扇16,净化塔1下侧开设有与第一除尘扇16匹配的除尘口,净化塔1一侧设有多个吸附箱10,出气管4通过管道与多个吸附箱10连接。Embodiment 1: As shown in Figures 1 to 4, a plastic processing waste gas purifier described in an embodiment of the present invention includes a purification tower 1, a spray rack 12 is fixedly connected to the purification tower 1, an air inlet pipe 2 is fixedly connected to one side of the purification tower 1, and an air outlet pipe 4 is fixedly connected to the other side of the purification tower 1. A cylinder 8 is fixedly connected to the upper side of the purification tower 1, and a push plate 9 is rotatably connected to the output end of the cylinder 8. A filter screen 11 is fixedly connected to the lower side of the push plate 9, and a water outlet pipe 7 is fixedly connected to one side of the push plate 9. The push plate 9 is provided with a plurality of openings, and the spray rack 12 can slide in the push plate 9 through the plurality of openings. A first motor 15 is fixedly connected to the lower side of the purification tower 1, and a dust removal device is provided at the output end of the first motor 15. The dust removal device includes a first dust removal fan 16 fixedly connected to the output end of the first motor 15, and a dust removal port matching the first dust removal fan 16 is provided at the lower side of the purification tower 1. A plurality of adsorption boxes 10 are provided on one side of the purification tower 1, and the air outlet pipe 4 is connected to the plurality of adsorption boxes 10 through a pipeline.
具体的,目前在净化塑料加工时产生的废气时,将废气通入喷淋塔内经过水雾喷淋废气,水雾与废气中的粉尘颗粒等混合下落由喷淋塔底部的出水口排出喷淋塔,由分离过滤设备将粉尘与废水进行分离处理,完成对废气的除尘工作,经过喷淋后的废气通入活性炭吸附设备内,经过多个活性炭吸附设备吸附废气中的有害物质以及有机物,最后将吸附过的废气通入后续的净化设备内进行净化;在通过喷淋塔净化废气中的粉尘时,喷淋塔仅将废气中的粉尘进行去除,需要将降尘后的废水使用过滤设备将粉尘和废水进行分离,净化废气的过程效率较低,并且喷淋塔内壁会残留有水雾混合的粉尘,导致长时间粉尘堆积在喷淋塔内壁的问题,使喷淋塔净化废气中粉尘的效率降低。Specifically, at present, when purifying the waste gas generated during plastic processing, the waste gas is passed into a spray tower and sprayed with water mist. The water mist and the dust particles in the waste gas are mixed and fall down and discharged from the spray tower through the water outlet at the bottom of the spray tower. The dust and wastewater are separated and processed by separation and filtration equipment to complete the dust removal of the waste gas. The waste gas after spraying is passed into an activated carbon adsorption equipment, and the harmful substances and organic matter in the waste gas are adsorbed by multiple activated carbon adsorption equipment. Finally, the adsorbed waste gas is passed into subsequent purification equipment for purification. When the dust in the waste gas is purified by the spray tower, the spray tower only removes the dust in the waste gas, and the wastewater after the dust is settled needs to be separated from the dust and wastewater by a filtering equipment. The efficiency of the waste gas purification process is low, and the dust mixed with water mist will remain on the inner wall of the spray tower, resulting in the problem of dust accumulation on the inner wall of the spray tower for a long time, which reduces the efficiency of the spray tower in purifying the dust in the waste gas.
本实施例在净化塑料加工时产生的废气时,将塑料加工后的废气通过进气管2通入净化塔1内,通过喷淋架12喷淋水雾与废气中的粉尘等颗粒混合并落入净化塔1的底部,喷淋后的废气通过出气管4和管道流向多个吸附箱10内进行吸附净化工作,当净化塔1喷淋净化一段时间后,启动气缸8使推压板9穿过喷淋架12向下移动挤压净化塔1内的水,使净化塔1内的水通过过滤网11从出水管7流至推压板9上侧,使粉尘颗粒等被推压板9压实在净化塔1底部,再启动第一电机15使第一除尘扇16转动将净化塔1底部的粉尘从除尘口推出,即可在持续喷淋的过程中将净化塔1内的粉尘从水中分离出来,并去除净化塔1内壁上附着的粉尘颗粒,防止净化塔1内壁粉尘堆积对废气中的粉尘进行优先吸附,提高了废气中粉尘去除的效率,并将净化废气中的粉尘和将粉尘从废水中分离皆在净化塔1内进行,无需将废水排出净化塔1后再次将废水与粉尘进行分离,提高了净化塑料加工所产生的废气的效率。In this embodiment, when purifying waste gas generated during plastic processing, the waste gas after plastic processing is introduced into the purification tower 1 through the air inlet pipe 2, and the water mist is sprayed by the spray rack 12 to mix with dust and other particles in the waste gas and fall into the bottom of the purification tower 1. The waste gas after spraying flows through the outlet pipe 4 and the pipeline to multiple adsorption boxes 10 for adsorption purification. After the purification tower 1 sprays and purifies for a period of time, the cylinder 8 is started to make the push plate 9 pass through the spray rack 12 and move downward to squeeze the water in the purification tower 1, so that the water in the purification tower 1 flows from the water outlet pipe 7 to the upper side of the push plate 9 through the filter screen 11, so that the dust particles are compacted by the push plate 9 in the purification tower. At the bottom of the purification tower 1, the first motor 15 is started to rotate the first dust removal fan 16 to push the dust at the bottom of the purification tower 1 out of the dust removal port, so that the dust in the purification tower 1 can be separated from the water during continuous spraying, and the dust particles attached to the inner wall of the purification tower 1 are removed to prevent dust accumulation on the inner wall of the purification tower 1. The dust in the exhaust gas is preferentially adsorbed, thereby improving the efficiency of removing dust from the exhaust gas. The dust in the exhaust gas is purified and the dust is separated from the wastewater in the purification tower 1. There is no need to separate the wastewater from the dust again after discharging the wastewater from the purification tower 1, thereby improving the efficiency of purifying the waste gas generated by plastic processing.
如图3所示,喷淋架12呈圆周阵列设置,推压板9内位于喷淋架12一侧设置有多个封闭装置,封闭装置包括滑动连接在推压板9内一侧的封闭块24,推压板9内一侧固接有两个固定杆22,两个固定杆22均与封闭块24滑动连接,两个固定杆22上均套设有第二弹簧23,两个第二弹簧23一端均与推压板9固接,两个第二弹簧23另一端均与封闭块24固接,封闭块24的一侧设置为弧形。As shown in Figure 3, the spray rack 12 is arranged in a circular array, and a plurality of closing devices are provided in the push plate 9 on one side of the spray rack 12. The closing device includes a closing block 24 slidably connected to one side of the push plate 9. Two fixing rods 22 are fixedly connected to one side of the push plate 9. The two fixing rods 22 are slidably connected to the closing block 24. The two fixing rods 22 are sleeved with a second spring 23. One end of the two second springs 23 is fixed to the push plate 9, and the other end of the two second springs 23 is fixed to the closing block 24. One side of the closing block 24 is arranged in an arc shape.
具体的,在喷淋废气时,通过喷淋架12上的多个喷淋头喷出水雾,推压板9的初始位置如图3所示使喷淋架12位于推压板9内,此时封闭块24为打开状态通过固定杆22压缩第二弹簧23,当推压板9向下移动挤压净化塔1内的水时,第二弹簧23恢复形变产生弹力使封闭块24在推压板9内滑动封闭开口,使推压板9可以挤压净化塔1内的废水,并使废水均通过过滤网11从出水管7流出,使推压板9可以更好的将粉尘颗粒与废水分离。Specifically, when spraying exhaust gas, water mist is sprayed through multiple spray heads on the spray frame 12. The initial position of the push plate 9 is shown in Figure 3, so that the spray frame 12 is located in the push plate 9. At this time, the closing block 24 is in an open state and compresses the second spring 23 through the fixed rod 22. When the push plate 9 moves downward to squeeze the water in the purification tower 1, the second spring 23 restores its deformation and generates elastic force to make the closing block 24 slide in the push plate 9 to close the opening, so that the push plate 9 can squeeze the wastewater in the purification tower 1, and make the wastewater flow out from the outlet pipe 7 through the filter screen 11, so that the push plate 9 can better separate the dust particles from the wastewater.
如图4所示,第一除尘扇16上侧滑动连接有第二除尘扇17,第二除尘扇17内固接有多个固定柱20,多个固定柱20上均套设有第一弹簧21,多个第一弹簧21一端均与第二除尘扇17固接,多个第一弹簧21另一端均与第一除尘扇16固接。As shown in Figure 4, the second dust removal fan 17 is slidably connected to the upper side of the first dust removal fan 16, and a plurality of fixed columns 20 are fixedly connected inside the second dust removal fan 17. The plurality of fixed columns 20 are all sleeved with first springs 21, and one end of the plurality of first springs 21 is fixedly connected to the second dust removal fan 17, and the other end of the plurality of first springs 21 is fixedly connected to the first dust removal fan 16.
具体的,在将粉尘颗粒排出净化塔1时,当推压板9挤压净化塔1内的水至底部时,根据净化塔1内的粉尘的多少推压板9所能推压的距离也不同,推压板9抵压第二除尘扇17向下移动,并使第二除尘扇17通过固定柱20压缩第一弹簧21,即可将粉尘颗粒与废水充分分离,再启动第一电机15使第一除尘扇16带着第二除尘扇17转动,在第二除尘扇17刮除净化塔1底部的粉尘颗粒的同时还可以将过滤网11上粉尘颗粒一起刮出净化塔1。Specifically, when the dust particles are discharged from the purification tower 1, when the pushing plate 9 squeezes the water in the purification tower 1 to the bottom, the distance that the pushing plate 9 can push is different according to the amount of dust in the purification tower 1. The pushing plate 9 presses the second dust removal fan 17 to move downward, and the second dust removal fan 17 compresses the first spring 21 through the fixed column 20, so that the dust particles and the wastewater can be fully separated. Then the first motor 15 is started to make the first dust removal fan 16 rotate with the second dust removal fan 17. While the second dust removal fan 17 scrapes the dust particles at the bottom of the purification tower 1, the dust particles on the filter screen 11 can also be scraped out of the purification tower 1.
如图2所示,净化塔1下侧固接有回流管3,回流管3内固接有单向阀,回流管3与出水管7通过管道连接。As shown in FIG. 2 , a reflux pipe 3 is fixedly connected to the lower side of the purification tower 1 , a one-way valve is fixedly connected inside the reflux pipe 3 , and the reflux pipe 3 is connected to the water outlet pipe 7 through a pipeline.
具体的,在气缸8带着推压板9向上移动时,由于推压板9与净化塔1内壁密封滑动,推压板9下侧的空间会负压使回流管3内的单向阀打开,使推压板9上侧的废水会通过出水管7和回流管3吸回净化塔1内。Specifically, when the cylinder 8 moves the push plate 9 upward, due to the sealed sliding between the push plate 9 and the inner wall of the purification tower 1, the space below the push plate 9 will have negative pressure, causing the one-way valve in the reflux pipe 3 to open, so that the waste water on the upper side of the push plate 9 will be sucked back into the purification tower 1 through the outlet pipe 7 and the reflux pipe 3.
如图2所示,气缸8输出端固接有刮板13,刮板13与推压板9滑动连接,净化塔1内壁开设有螺纹槽14,推压板9一侧固接有滑块18,滑块18能够在螺纹槽14内滑动。As shown in FIG2 , a scraper 13 is fixedly connected to the output end of the cylinder 8 , and the scraper 13 is slidably connected to the push plate 9 . A threaded groove 14 is provided on the inner wall of the purification tower 1 , and a slider 18 is fixedly connected to one side of the push plate 9 , and the slider 18 can slide in the threaded groove 14 .
具体的,在推压板9向上移动时,推压板9带着滑块18在螺纹槽14内滑动的同时向下移动,滑块18在螺纹槽14内滑动使推压板9转动,即可通过刮板13刮除推压板9上表面的粉尘颗粒。Specifically, when the push plate 9 moves upward, the push plate 9 moves downward while sliding the slider 18 in the thread groove 14. The slider 18 slides in the thread groove 14 to rotate the push plate 9, and the dust particles on the upper surface of the push plate 9 can be scraped off by the scraper 13.
实施例二:如图5至图8所示,对比实施例一,其中本发明的另一种实施方式为:Embodiment 2: As shown in FIG. 5 to FIG. 8 , compared with Embodiment 1, another embodiment of the present invention is:
多个吸附箱10之间通过吸附管26固接,位于吸附箱10两侧的两个吸附管26之间通过转换管6连接,多个吸附管26与转换管6连接处均设有三向阀5,多个吸附箱10内均设有活性炭柜25,多个活性炭柜25两侧均固接有螺纹管38,多个吸附管26一侧均转动连接有套环37,多个套环37均与螺纹管38螺纹连接。The multiple adsorption boxes 10 are fixedly connected by adsorption tubes 26, and the two adsorption tubes 26 located on both sides of the adsorption box 10 are connected by a conversion tube 6. Three-way valves 5 are provided at the connection between the multiple adsorption tubes 26 and the conversion tube 6. Activated carbon cabinets 25 are provided in the multiple adsorption boxes 10, and threaded tubes 38 are fixedly connected to both sides of the multiple activated carbon cabinets 25. One side of the multiple adsorption tubes 26 is rotatably connected to a ring 37, and the multiple rings 37 are threadedly connected to the threaded tube 38.
具体的,在通过多个吸附箱10内的活性炭柜25吸附净化废气时,转动套环37使套环37带着吸附管26朝螺纹管38的方向移动,使螺纹管38与吸附管26之间密封连接,并通过三向阀5控制废气在多个吸附箱10内的流动,当对其中一个吸附箱10内的活性炭柜25进行更换时,控制三向阀5使废气不再流入活性炭柜25内而是通过转换管6流入另一个活性炭柜25内,即可在更换吸附箱10内的活性炭柜25时可以持续对废气进行吸附净化。Specifically, when the exhaust gas is adsorbed and purified by the activated carbon cabinets 25 in a plurality of adsorption boxes 10, the collar 37 is rotated to move the collar 37 with the adsorption tube 26 toward the direction of the threaded tube 38, so that the threaded tube 38 and the adsorption tube 26 are sealed and connected, and the flow of the exhaust gas in the plurality of adsorption boxes 10 is controlled by the three-way valve 5. When the activated carbon cabinet 25 in one of the adsorption boxes 10 is replaced, the three-way valve 5 is controlled so that the exhaust gas no longer flows into the activated carbon cabinet 25 but flows into another activated carbon cabinet 25 through the conversion tube 6. This means that the exhaust gas can continue to be adsorbed and purified when the activated carbon cabinet 25 in the adsorption box 10 is replaced.
如图5所示,多个吸附箱10内两侧均设置有拆卸装置,拆卸装置包括转动连接在吸附箱10内的蜗杆27,吸附箱10内一侧转动连接有蜗轮28,蜗杆27与蜗轮28啮合连接,蜗轮28与套环37滑动连接。As shown in Figure 5, disassembly devices are provided on both sides of multiple adsorption boxes 10, and the disassembly devices include a worm 27 rotatably connected to the adsorption box 10, and a worm wheel 28 rotatably connected to one side of the adsorption box 10, the worm 27 is meshingly connected to the worm wheel 28, and the worm wheel 28 is slidably connected to the ring 37.
具体的,在更换吸附箱10内的活性炭柜25时,转动蜗杆27使蜗轮28带动套环37转动,使套环37从螺纹管38上旋出将活性炭柜25与吸附管26断开,即可将活性炭柜25从吸附箱10内取出更换。Specifically, when replacing the activated carbon cabinet 25 in the adsorption box 10, the worm 27 is rotated to make the worm wheel 28 drive the ring 37 to rotate, so that the ring 37 is unscrewed from the threaded tube 38 to disconnect the activated carbon cabinet 25 from the adsorption tube 26, and the activated carbon cabinet 25 can be taken out of the adsorption box 10 for replacement.
如图6所示,多个吸附箱10一侧均转动连接有柜门,多个柜门一侧均设有把手19位于相同吸附箱10内的两个蜗杆27之间通过传动带30传动连接,靠近把手19一侧的蜗杆27一端延伸至吸附箱10的外侧并固接有六角螺栓。As shown in Figure 6, one side of multiple adsorption boxes 10 is rotatably connected to a cabinet door, and one side of multiple cabinet doors is provided with a handle 19. The two worm gears 27 located in the same adsorption box 10 are connected through a transmission belt 30, and one end of the worm gear 27 close to the handle 19 extends to the outside of the adsorption box 10 and is fixed with a hexagonal bolt.
具体的,转动一侧的六角螺栓使两个蜗杆27通过传动带30同时转动,对活性炭柜25两侧的螺纹管38同时进行拆卸。Specifically, the hexagonal bolt on one side is rotated to make the two worms 27 rotate simultaneously through the transmission belt 30, and the threaded pipes 38 on both sides of the activated carbon cabinet 25 are disassembled simultaneously.
如图6所示,多个吸附箱10内一侧均固接有第二电机31,多个第二电机31输出端均固接有螺纹杆32,多个吸附箱10下侧均滑动连接有卡板36,多个卡板36均与螺纹杆32螺纹连接,多个卡板36均与活性炭柜25卡接。As shown in Figure 6, a second motor 31 is fixedly connected to one side of the multiple adsorption boxes 10, and a threaded rod 32 is fixedly connected to the output end of the multiple second motors 31. A clamping plate 36 is slidably connected to the lower side of the multiple adsorption boxes 10, and the multiple clamping plates 36 are threadedly connected to the threaded rod 32, and the multiple clamping plates 36 are clamped to the activated carbon cabinet 25.
具体的,当更换活性炭柜25时,启动第二电机31使螺纹杆32转动带着卡板36在吸附箱10内滑动,卡板36移动带着活性炭柜25在吸附箱10内移动进行更换。Specifically, when the activated carbon cabinet 25 is replaced, the second motor 31 is started to rotate the threaded rod 32 to slide the clamping plate 36 in the adsorption box 10, and the clamping plate 36 moves to move the activated carbon cabinet 25 in the adsorption box 10 for replacement.
如图6所示,多个吸附箱10内均固接有两个固定板35,两个固定板35与吸附箱10之间均转动连接有多个滚柱34,多个活性炭柜25能够在滚柱34上滑动。As shown in FIG. 6 , two fixing plates 35 are fixedly connected to the adsorption boxes 10 . A plurality of rollers 34 are rotatably connected between the two fixing plates 35 and the adsorption boxes 10 . The plurality of activated carbon cabinets 25 can slide on the rollers 34 .
具体的,当活性炭柜25在吸附箱10内移动更换时,活性炭柜25会在多个滚柱34上滑动,使活性炭柜25可以更快的在吸附箱10内移动进行更换,并且固定板35的一端还设有挡块,使卡板36可以带着活性炭柜25移动到合适位置使螺纹管38可以与吸附管26进行连接。Specifically, when the activated carbon cabinet 25 is moved and replaced in the adsorption box 10, the activated carbon cabinet 25 will slide on multiple rollers 34, so that the activated carbon cabinet 25 can be moved faster in the adsorption box 10 for replacement, and a block is also provided at one end of the fixed plate 35, so that the clamping plate 36 can move the activated carbon cabinet 25 to a suitable position so that the threaded tube 38 can be connected to the adsorption tube 26.
工作原理:在净化塑料加工时产生的废气时,将塑料加工后的废气通过进气管2通入净化塔1内,通过喷淋架12喷淋水雾与废气中的粉尘等颗粒混合并落入净化塔1的底部,喷淋后的废气通过出气管4和管道流向多个吸附箱10内进行吸附净化工作,当净化塔1喷淋净化一段时间后,启动气缸8使推压板9穿过喷淋架12向下移动挤压净化塔1内的水,使净化塔1内的水通过过滤网11从出水管7流至推压板9上侧,使粉尘颗粒等被推压板9压实在净化塔1底部,再启动第一电机15使第一除尘扇16转动将净化塔1底部的粉尘从除尘口推出,即可在持续喷淋的过程中将净化塔1内的粉尘从水中分离出来,并去除净化塔1内壁上附着的粉尘颗粒;Working principle: when purifying the waste gas generated during plastic processing, the waste gas after plastic processing is introduced into the purification tower 1 through the air inlet pipe 2, and the water mist is sprayed through the spray rack 12 to mix with the dust and other particles in the waste gas and fall into the bottom of the purification tower 1. The waste gas after spraying flows through the outlet pipe 4 and the pipeline to multiple adsorption boxes 10 for adsorption purification. After the purification tower 1 sprays and purifies for a period of time, the cylinder 8 is started to make the push plate 9 pass through the spray rack 12 and move downward to squeeze the water in the purification tower 1, so that the water in the purification tower 1 flows from the water outlet pipe 7 to the upper side of the push plate 9 through the filter screen 11, so that the dust particles are compacted by the push plate 9 at the bottom of the purification tower 1, and then the first motor 15 is started to make the first dust removal fan 16 rotate to push the dust at the bottom of the purification tower 1 out of the dust removal port, so that the dust in the purification tower 1 can be separated from the water during the continuous spraying process, and the dust particles attached to the inner wall of the purification tower 1 can be removed;
在喷淋废气时,通过喷淋架12上的多个喷淋头喷出水雾,推压板9的初始位置如图3所示使喷淋架12位于推压板9内,此时封闭块24为打开状态通过固定杆22压缩第二弹簧23,当推压板9向下移动挤压净化塔1内的水时,第二弹簧23恢复形变产生弹力使封闭块24在推压板9内滑动封闭开口,使推压板9可以挤压净化塔1内的废水,并使废水均通过过滤网11从出水管7流出,使推压板9可以更好的将粉尘颗粒与废水分离;在将粉尘颗粒排出净化塔1时,当推压板9挤压净化塔1内的水至底部时,根据净化塔1内的粉尘的多少推压板9所能推压的距离也不同,推压板9抵压第二除尘扇17向下移动,并使第二除尘扇17通过固定柱20压缩第一弹簧21,即可将粉尘颗粒与废水充分分离,再启动第一电机15使第一除尘扇16带着第二除尘扇17转动,在第二除尘扇17刮除净化塔1底部的粉尘颗粒的同时还可以将过滤网11上粉尘颗粒一起刮出净化塔1;在气缸8带着推压板9向上移动时,由于推压板9与净化塔1内壁密封滑动,推压板9下侧的空间会负压使回流管3内的单向阀打开,使推压板9上侧的废水会通过出水管7和回流管3吸回净化塔1内;推压板9带着滑块18在螺纹槽14内滑动的同时向下移动,滑块18在螺纹槽14内滑动使推压板9转动,即可通过刮板13刮除推压板9上表面的粉尘颗粒;When spraying the exhaust gas, water mist is sprayed through the multiple spray heads on the spray frame 12. The initial position of the push plate 9 is shown in Figure 3, so that the spray frame 12 is located in the push plate 9. At this time, the closing block 24 is in the open state and the second spring 23 is compressed by the fixing rod 22. When the push plate 9 moves downward to squeeze the water in the purification tower 1, the second spring 23 restores its deformation and generates elastic force to make the closing block 24 slide and close the opening in the push plate 9, so that the push plate 9 can squeeze the waste water in the purification tower 1, and make the waste water flow out of the water outlet pipe 7 through the filter screen 11, so that the push plate 9 can better separate the dust particles from the waste water; when the dust particles are discharged from the purification tower 1, when the push plate 9 squeezes the water in the purification tower 1 to the bottom, the distance that the push plate 9 can push is different according to the amount of dust in the purification tower 1. The push plate 9 presses the second dust removal fan 17 to move downward, and The second dust removal fan 17 compresses the first spring 21 through the fixed column 20, so that the dust particles and the wastewater can be fully separated, and then the first motor 15 is started to make the first dust removal fan 16 rotate with the second dust removal fan 17. While the second dust removal fan 17 scrapes the dust particles at the bottom of the purification tower 1, the dust particles on the filter screen 11 can also be scraped out of the purification tower 1; when the cylinder 8 moves the push plate 9 upward, due to the sealing and sliding between the push plate 9 and the inner wall of the purification tower 1, the space under the push plate 9 will have a negative pressure to open the one-way valve in the return pipe 3, so that the wastewater on the upper side of the push plate 9 will be sucked back into the purification tower 1 through the outlet pipe 7 and the return pipe 3; the push plate 9 moves downward while sliding with the slider 18 in the thread groove 14, and the slider 18 slides in the thread groove 14 to rotate the push plate 9, so that the dust particles on the upper surface of the push plate 9 can be scraped off by the scraper 13;
在通过多个吸附箱10内的活性炭柜25吸附净化废气时,转动套环37使套环37带着吸附管26朝螺纹管38的方向移动,使螺纹管38与吸附管26之间密封连接,并通过三向阀5控制废气在多个吸附箱10内的流动,当对其中一个吸附箱10内的活性炭柜25进行更换时,控制三向阀5使废气不再流入活性炭柜25内而是通过转换管6流入另一个活性炭柜25内,即可在更换吸附箱10内的活性炭柜25时可以持续对废气进行吸附净化;在更换吸附箱10内的活性炭柜25时,转动蜗杆27使蜗轮28带动套环37转动,使套环37从螺纹管38上旋出将活性炭柜25与吸附管26断开,即可将活性炭柜25从吸附箱10内取出更换;转动一侧的六角螺栓使两个蜗杆27通过传动带30同时转动,对活性炭柜25两侧的螺纹管38同时进行拆卸;当更换活性炭柜25时,启动第二电机31使螺纹杆32转动带着卡板36在吸附箱10内滑动,卡板36移动带着活性炭柜25在吸附箱10内移动进行更换;活性炭柜25会在多个滚柱34上滑动,使活性炭柜25可以更快的在吸附箱10内移动进行更换,并且固定板35的一端还设有挡块,使卡板36可以带着活性炭柜25移动到合适位置使螺纹管38可以与吸附管26进行连接。When the exhaust gas is adsorbed and purified by the activated carbon cabinets 25 in the multiple adsorption boxes 10, the ring 37 is rotated to make the ring 37 move with the adsorption tube 26 toward the direction of the threaded tube 38, so that the threaded tube 38 and the adsorption tube 26 are sealed and connected, and the flow of the exhaust gas in the multiple adsorption boxes 10 is controlled by the three-way valve 5. When the activated carbon cabinet 25 in one of the adsorption boxes 10 is replaced, the three-way valve 5 is controlled so that the exhaust gas no longer flows into the activated carbon cabinet 25 but flows into another activated carbon cabinet 25 through the conversion tube 6, so that the exhaust gas can be continuously adsorbed and purified when the activated carbon cabinet 25 in the adsorption box 10 is replaced; when the activated carbon cabinet 25 in the adsorption box 10 is replaced, the worm 27 is rotated to make the worm wheel 28 drive the ring 37 to rotate, so that the ring 37 is screwed out of the threaded tube 38 to remove the activated carbon. The activated carbon cabinet 25 is disconnected from the adsorption tube 26, and the activated carbon cabinet 25 can be taken out of the adsorption box 10 for replacement; the hexagonal bolt on one side is rotated to make the two worms 27 rotate simultaneously through the transmission belt 30, and the threaded tubes 38 on both sides of the activated carbon cabinet 25 are disassembled simultaneously; when replacing the activated carbon cabinet 25, the second motor 31 is started to make the threaded rod 32 rotate and drive the card plate 36 to slide in the adsorption box 10, and the card plate 36 moves and drives the activated carbon cabinet 25 to move in the adsorption box 10 for replacement; the activated carbon cabinet 25 will slide on multiple rollers 34, so that the activated carbon cabinet 25 can be moved faster in the adsorption box 10 for replacement, and a stopper is also provided at one end of the fixed plate 35, so that the card plate 36 can move the activated carbon cabinet 25 to a suitable position so that the threaded tube 38 can be connected to the adsorption tube 26.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
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