[go: up one dir, main page]

CN118596004A - Electrochemical-shear rheological composite polishing device and method assisted by airflow and vibration - Google Patents

Electrochemical-shear rheological composite polishing device and method assisted by airflow and vibration Download PDF

Info

Publication number
CN118596004A
CN118596004A CN202410739034.6A CN202410739034A CN118596004A CN 118596004 A CN118596004 A CN 118596004A CN 202410739034 A CN202410739034 A CN 202410739034A CN 118596004 A CN118596004 A CN 118596004A
Authority
CN
China
Prior art keywords
polishing
vibration
airflow
workpiece
electrochemical
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202410739034.6A
Other languages
Chinese (zh)
Inventor
吕冰海
汤泽威
邵蓝樱
王佳焕
柯明峰
苑哲
邵逸晨
邓乾发
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang University of Technology ZJUT
Original Assignee
Zhejiang University of Technology ZJUT
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang University of Technology ZJUT filed Critical Zhejiang University of Technology ZJUT
Priority to CN202410739034.6A priority Critical patent/CN118596004A/en
Publication of CN118596004A publication Critical patent/CN118596004A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B31/00Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
    • B24B31/06Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving oscillating or vibrating containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • B24B1/005Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes using a magnetic polishing agent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B31/00Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
    • B24B31/12Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention discloses an airflow and vibration-assisted electrochemical-shear rheological compound polishing device, which comprises a workbench, a portal frame and a polishing component, wherein the workbench is arranged on the workbench; the workbench and the portal frame form a frame; the polishing assembly is arranged on the frame and comprises a workpiece clamping driving assembly and a polishing groove; two side arms of the portal frame are respectively provided with a sliding rail, and the two sliding rails are respectively in sliding fit with two ends of the sliding table; the workbench is provided with a vibrating device; a group of spray heads are arranged on the polishing groove; the workpiece clamping driving assembly is provided with an anode wire, and the polishing groove is provided with a cathode wire. The airflow and vibration-assisted electrochemical-shear rheological compound polishing device has a specific structure, and can effectively prevent the problem of blockage at the blade root when polishing the titanium alloy blisk, so that the titanium alloy blisk can be polished efficiently and uniformly. Correspondingly, the invention also provides an electrochemical-shear rheological compound polishing method assisted by airflow and vibration.

Description

气流与振动辅助的电化学-剪切流变复合抛光装置及方法Electrochemical-shear rheological composite polishing device and method assisted by airflow and vibration

技术领域Technical Field

本发明涉及抛光加工技术领域,具体涉及一种气流与振动辅助的电化学-剪切流变复合抛光装置及方法。The invention relates to the technical field of polishing processing, and in particular to an electrochemical-shear rheological composite polishing device and method assisted by airflow and vibration.

背景技术Background Art

整体叶盘是为了满足高性能航空发动机而设计的新型结构件,其将发动机转子叶片和轮盘形成一体,省去了传统连接中的榫头、榫槽及锁紧装置等,减少结构重量及零件数量,避免榫头气流损失,提高气动效率,使发动机结构大为简化,现已在各国军用和民用航空发动机上得到广泛应用。The integral blisk is a new type of structural component designed to meet the needs of high-performance aircraft engines. It integrates the engine rotor blades and the wheel disc, eliminating the tenons, mortise and tenon grooves and locking devices in traditional connections, reducing structural weight and the number of parts, avoiding tenon airflow losses, improving aerodynamic efficiency, and greatly simplifying the engine structure. It has now been widely used in military and civil aircraft engines in various countries.

整体叶盘长期服役于高温、高压、高速的复杂工况下,其表面质量对航空发动机的服役性能和寿命影响巨大。因此在加工过程中,需要利用抛光技术去改进整体叶盘的表面质量,控制表面缺陷以及划痕,降低表面粗糙度,从而保证整体叶盘更稳定地工作。The blisk has been in service for a long time under the complex working conditions of high temperature, high pressure and high speed. Its surface quality has a great influence on the service performance and life of the aircraft engine. Therefore, during the processing, it is necessary to use polishing technology to improve the surface quality of the blisk, control surface defects and scratches, and reduce surface roughness, so as to ensure that the blisk works more stably.

目前整体叶盘表面光整技术包括手工抛磨、数控抛磨(数控抛光轮抛磨、数控砂带抛磨、机器人辅助抛磨)、磨粒流抛磨、磁力研磨、滚磨光整加工、电解加工等。对于钛合金整体叶盘,目前多采用手工抛磨的方式,最终的表面质量主要取决于工人的经验和技能,且抛磨率低、劳动强度大、加工质量不稳定。同时普遍存在叶片根部与叶片边缘这些特殊位置的均匀度难以保证的问题。At present, the surface finishing technologies of integral blade disks include manual polishing, CNC polishing (CNC polishing wheel polishing, CNC belt polishing, robot-assisted polishing), abrasive flow polishing, magnetic grinding, barrel polishing, electrolytic processing, etc. For titanium alloy integral blade disks, manual polishing is currently mostly used. The final surface quality mainly depends on the experience and skills of the workers, and the polishing rate is low, the labor intensity is high, and the processing quality is unstable. At the same time, there is a common problem that the uniformity of special positions such as the blade root and the blade edge is difficult to ensure.

剪切流变抛光技术的原理是当抛光液与工件之间存在相对运动时,抛光液与工件表面区域因剪切应力的作用产生剪切增稠现象,形成贴合表面的“柔性固着模具”,从而实现复杂表面的材料高效去除。The principle of shear rheological polishing technology is that when there is relative movement between the polishing liquid and the workpiece, the polishing liquid and the surface area of the workpiece produce shear thickening phenomenon due to the action of shear stress, forming a "flexible fixed mold" that fits the surface, thereby achieving efficient material removal on complex surfaces.

电化学复合剪切增稠抛光具有很好贴合复杂结构的能力,可以实现复杂结构的抛光,且抛光效率相对单一剪切增稠抛光较高。如中国专利CN201410436510.3公开了一种基于非牛顿流体剪切增稠与电解复合效应的超精密加工方法,通过在抛光液中加入电解液成分,工件在被阳极氧化生成氧化层后,被与工件接触的剪切流变抛光液因为剪切增稠效应而产生的作用力去除,提高抛光效率以及表面质量。Electrochemical composite shear thickening polishing has the ability to fit complex structures well, and can achieve polishing of complex structures, and the polishing efficiency is higher than that of single shear thickening polishing. For example, Chinese patent CN201410436510.3 discloses an ultra-precision machining method based on the composite effect of non-Newtonian fluid shear thickening and electrolysis. By adding electrolyte components to the polishing liquid, after the workpiece is anodized to generate an oxide layer, the workpiece is removed by the shear rheological polishing liquid in contact with the workpiece due to the shear thickening effect, thereby improving the polishing efficiency and surface quality.

上述现有技术中,单纯依靠机械作用去除材料的剪切流变很难实现对钛合金整体叶盘的高效抛光;而剪切增稠与电解复合抛光虽然可以在工件表面生成硬度较低的氧化层,提高抛光效率,但是对于形状复杂的钛合金整体叶盘来说,当抛光液流入两叶片之间的狭窄区域时,由于叶片的阻挡,特别是叶根位置的狭窄区域,抛光液的流动会受到抑制,造成剪切增稠效应的强度降低,同时在叶根位置容易堵塞产生一些增稠结块,这些会导致叶根区域无法有效抛光,进而使得叶盘无法得到高效均匀性地抛光。In the above-mentioned prior art, it is difficult to achieve efficient polishing of titanium alloy integral blades by simply relying on shear rheology to remove materials by mechanical action; and although shear thickening and electrolytic composite polishing can generate a lower hardness oxide layer on the surface of the workpiece and improve the polishing efficiency, for titanium alloy integral blades with complex shapes, when the polishing liquid flows into the narrow area between the two blades, due to the obstruction of the blades, especially the narrow area at the root of the blade, the flow of the polishing liquid will be inhibited, resulting in a decrease in the intensity of the shear thickening effect. At the same time, it is easy to get clogged at the root of the blade to produce some thickened agglomerates, which will lead to the inability to effectively polish the root area, and thus the blade disc cannot be polished efficiently and uniformly.

发明内容Summary of the invention

针对现有技术存在的不足,本申请提供了气流与振动辅助的电化学-剪切流变复合抛光装置。本申请的气流与振动辅助的电化学-剪切流变复合抛光装置具有特定的结构,对钛合金整体叶盘进行抛光时,能够有效防止叶根处堵塞的问题,使得钛合金整体叶盘能够得到高效、均匀地抛光。对应的,本申请还提供了气流与振动辅助的电化学-剪切流变复合抛光方法。In view of the shortcomings of the prior art, the present application provides an electrochemical-shear rheological composite polishing device assisted by airflow and vibration. The electrochemical-shear rheological composite polishing device assisted by airflow and vibration of the present application has a specific structure, which can effectively prevent the problem of blockage at the blade root when polishing the titanium alloy integral blade disk, so that the titanium alloy integral blade disk can be polished efficiently and evenly. Correspondingly, the present application also provides an electrochemical-shear rheological composite polishing method assisted by airflow and vibration.

对于抛光装置,本申请的技术方案为:For the polishing device, the technical solution of this application is:

气流与振动辅助的电化学-剪切流变复合抛光装置,包括工作台、龙门架和抛光组件;所述工作台和龙门架组成机架;所述抛光组件设于机架上,其包括工件夹持驱动组件和抛光槽;所述抛光槽用于放置抛光液;所述工件夹持驱动组件用于夹持并驱动工件转动,使工件对抛光槽中的抛光液施加剪切力;所述龙门架的两个侧臂上各设有一条滑轨,两条滑轨分别与滑台的两端滑动配合;所述工件夹持驱动组件设于所述滑台的下侧;所述工作台上设有振动装置,用于驱动滑台沿着滑轨做往复直线运动;所述抛光槽的底部设有一组喷头,所述喷头能够与外部出气设备相连喷出气流;所述工件夹持驱动组件上设有阳极线,所述抛光槽上设有阴极线,在抛光时形成回路,使得工件的表面在电化学作用下生成比基体材料更易被去除的氧化层。The invention discloses an electrochemical-shear rheological composite polishing device assisted by airflow and vibration, comprising a workbench, a gantry and a polishing assembly; the workbench and the gantry form a frame; the polishing assembly is arranged on the frame, and comprises a workpiece clamping drive assembly and a polishing groove; the polishing groove is used to place polishing liquid; the workpiece clamping drive assembly is used to clamp and drive the workpiece to rotate, so that the workpiece applies shear force to the polishing liquid in the polishing groove; each of the two side arms of the gantry is provided with a slide rail, and the two slide rails are respectively slidably matched with the two ends of the slide; the workpiece clamping drive assembly is arranged on the lower side of the slide; the workbench is provided with a vibration device for driving the slide to perform reciprocating linear motion along the slide rail; a group of nozzles are provided at the bottom of the polishing groove, and the nozzles can be connected to an external air outlet device to spray airflow; the workpiece clamping drive assembly is provided with an anode wire, and the polishing groove is provided with a cathode wire, which forms a circuit during polishing, so that the surface of the workpiece generates an oxide layer that is easier to be removed than the base material under the electrochemical action.

与现有技术相比,本申请的气流与振动辅助的电化学-剪切流变复合抛光装置设有工件夹持驱动组件,用于驱动工件转动,与抛光槽中的抛光液接触,引发抛光液的剪切流变效应,形成剪切增稠作用,形成贴合工件叶片形面的柔性“固着磨具”,对工件进行抛光;在工件夹持驱动组件上设有阳极线,在抛光槽上设有阴极线,抛光时形成回路,使得工件的表面在电化学作用下生成比基体材料更易被去除的氧化层,提高抛光效率;且抛光槽底部设有能够喷出气流的喷头,喷出的气泡可以搅动抛光槽内的抛光液,防止抛光液中的磨粒沉降,使抛光液更加均匀,同时喷出的气泡在与工件表面接触时破裂,破裂释放的能量会冲击工件叶片根部狭窄空间内的抛光液,防止其堵塞形成增稠结块,从而提升工件叶片根部的抛光效果;此外,机架上设有振动装置,能够使工件在抛光液中做往复直线运动,进一步防止工件叶片根部区域抛光液堵塞的发生,同时增强抛光液的剪切流变效应,提高抛光液的材料去除能力和去除均匀性,从而进一步提升抛光效果。Compared with the prior art, the airflow and vibration-assisted electrochemical-shear rheological composite polishing device of the present application is provided with a workpiece clamping drive assembly, which is used to drive the workpiece to rotate and contact the polishing liquid in the polishing tank, thereby inducing the shear rheological effect of the polishing liquid, forming a shear thickening effect, and forming a flexible "fixed abrasive tool" that fits the blade surface of the workpiece to polish the workpiece; an anode wire is provided on the workpiece clamping drive assembly, and a cathode wire is provided on the polishing tank, and a circuit is formed during polishing, so that the surface of the workpiece generates an oxide layer that is easier to remove than the base material under the action of electrochemistry, thereby improving the polishing efficiency; and a nozzle capable of ejecting airflow is provided at the bottom of the polishing tank, and the ejected airflow is ejected. The bubbles can stir the polishing liquid in the polishing tank, prevent the abrasive particles in the polishing liquid from settling, and make the polishing liquid more uniform. At the same time, the ejected bubbles burst when they come into contact with the surface of the workpiece. The energy released by the burst will impact the polishing liquid in the narrow space at the root of the workpiece blade, preventing it from being blocked and forming thickened lumps, thereby improving the polishing effect of the root of the workpiece blade. In addition, a vibration device is provided on the frame, which can make the workpiece do reciprocating linear motion in the polishing liquid, further preventing the occurrence of polishing liquid blockage in the root area of the workpiece blade, and at the same time enhancing the shear rheological effect of the polishing liquid, improving the material removal ability and removal uniformity of the polishing liquid, thereby further improving the polishing effect.

作为优化,前述的气流与振动辅助的电化学-剪切流变复合抛光装置中,所述抛光组件还包括抛光槽驱动装置,所述抛光槽驱动装置能够驱动抛光槽转动。采用此结构,设置抛光槽驱动装置来驱动抛光槽转动,并且控制抛光槽和工件相向转动,进而增加抛光液的剪切流变效应,提高抛光效果。As an optimization, in the aforementioned electrochemical-shear rheological composite polishing device assisted by airflow and vibration, the polishing assembly also includes a polishing tank driving device, which can drive the polishing tank to rotate. With this structure, a polishing tank driving device is provided to drive the polishing tank to rotate, and the polishing tank and the workpiece are controlled to rotate toward each other, thereby increasing the shear rheological effect of the polishing liquid and improving the polishing effect.

作为优化,前述的气流与振动辅助的电化学-剪切流变复合抛光装置中,所述抛光槽驱动装置包括主轴、大带轮、同步带、小带轮和抛光槽驱动电机;所述主轴与抛光槽相连接,所述大带轮设于主轴上,所述小带轮设于抛光槽驱动电机的传动轴上,所述大带轮与小带轮通过同步带传动连接,所述抛光槽驱动电机设于所述工作台的内部。采用这种具体的结构,带传动能够有效地缓和冲击和振动,降低设备在运行过程中的噪音和振动,提高设备的稳定性和使用寿命;且结构简单,安装、维护相对容易,且成本低廉,易于推广。As an optimization, in the aforementioned electrochemical-shear rheological composite polishing device assisted by airflow and vibration, the polishing tank driving device includes a main shaft, a large pulley, a synchronous belt, a small pulley and a polishing tank driving motor; the main shaft is connected to the polishing tank, the large pulley is arranged on the main shaft, the small pulley is arranged on the transmission shaft of the polishing tank driving motor, the large pulley and the small pulley are connected by synchronous belt transmission, and the polishing tank driving motor is arranged inside the workbench. With this specific structure, the belt drive can effectively mitigate impact and vibration, reduce the noise and vibration of the equipment during operation, and improve the stability and service life of the equipment; and the structure is simple, installation and maintenance are relatively easy, and the cost is low, and it is easy to promote.

作为优化,前述的气流与振动辅助的电化学-剪切流变复合抛光装置中,所述工件夹持驱动组件包括连接支架,以及设于连接支架上的减速电机、导电滑环和工件固定轴;所述连接支架与滑台相连接;所述减速电机与工件固定轴传动连接,所述工件固定轴用于固定工件;所述导电滑环套设于工件固定轴上,所述阳极线通过导电滑环与工件固定轴电性连接。采用这种结构,既确保工件能够转动的同时,又提供了稳定的支撑作用,且导电滑环的设置能保证电路能够稳定可靠地工作。As an optimization, in the aforementioned electrochemical-shear rheological composite polishing device assisted by airflow and vibration, the workpiece clamping drive assembly includes a connecting bracket, and a reduction motor, a conductive slip ring and a workpiece fixing shaft arranged on the connecting bracket; the connecting bracket is connected to the slide; the reduction motor is drivingly connected to the workpiece fixing shaft, and the workpiece fixing shaft is used to fix the workpiece; the conductive slip ring is sleeved on the workpiece fixing shaft, and the anode wire is electrically connected to the workpiece fixing shaft through the conductive slip ring. This structure ensures that the workpiece can rotate while providing a stable support effect, and the setting of the conductive slip ring can ensure that the circuit can work stably and reliably.

作为优化,前述的气流与振动辅助的电化学-剪切流变复合抛光装置中,所述抛光槽的底部设有用于布置电线和气管的A通道,所述主轴呈中空状,其内部设有气电旋转滑环,阴极线以及与喷头相连接的气管通过气电旋转滑环引出;所述连接支架的内部设有用于布置电线的B通道,所述阳极线从B通道引出。采用此结构,阳极线、阴极线和气管在设备内部走线,既起到保护电线和气管的作用,又具有美观性,有利于推广。As an optimization, in the aforementioned electrochemical-shear rheological composite polishing device assisted by airflow and vibration, the bottom of the polishing tank is provided with an A channel for arranging wires and air pipes, the main shaft is hollow, and a gas-electric rotary slip ring is provided inside it, and the cathode wire and the air pipe connected to the nozzle are led out through the gas-electric rotary slip ring; the interior of the connecting bracket is provided with a B channel for arranging wires, and the anode wire is led out from the B channel. With this structure, the anode wire, cathode wire and air pipe are routed inside the device, which not only protects the wires and air pipes, but also has aesthetics, which is conducive to promotion.

作为优化,前述的气流与振动辅助的电化学-剪切流变复合抛光装置中,所述工件夹持驱动组件有多套,沿周向均匀的分布在抛光槽的上方。采用此结构,设置多套工件夹持驱动组件,能够一次性抛光多个工件,有效提高批量加工的效率。As an optimization, in the aforementioned electrochemical-shear rheological composite polishing device assisted by airflow and vibration, there are multiple sets of workpiece clamping drive assemblies, which are evenly distributed above the polishing groove along the circumferential direction. With this structure, multiple sets of workpiece clamping drive assemblies are set up, which can polish multiple workpieces at a time, effectively improving the efficiency of batch processing.

作为优化,前述的气流与振动辅助的电化学-剪切流变复合抛光装置中,所述滑台上设有吊环;所述龙门架的横梁上设有气压杆,所述气压杆的伸缩端铰接有能够钩住吊环的吊钩。采用此结构,所述气压杆能够在吊钩与吊环的配合下将滑台抬升到较高的位置,利于工作人员更换、安装工件。As an optimization, in the aforementioned airflow and vibration-assisted electrochemical-shear rheological composite polishing device, a lifting ring is provided on the slide; a pneumatic rod is provided on the crossbeam of the gantry, and a hook capable of hooking the lifting ring is hinged at the telescopic end of the pneumatic rod. With this structure, the pneumatic rod can lift the slide to a higher position with the cooperation of the hook and the lifting ring, which is convenient for the staff to replace and install the workpiece.

作为优化,前述的气流与振动辅助的电化学-剪切流变复合抛光装置中,所述振动装置为气缸。采用气缸来实现滑台进行往复运动的振动方式,气缸易于控制,且成本较低,还可以跟气压杆共用一个气源,有利于实施。As an optimization, in the aforementioned electrochemical-shear rheological composite polishing device assisted by airflow and vibration, the vibration device is a cylinder. The cylinder is used to realize the reciprocating vibration mode of the slide table. The cylinder is easy to control and has low cost. It can also share an air source with the pneumatic rod, which is conducive to implementation.

对于抛光方法,本申请的技术方案为:For the polishing method, the technical solution of this application is:

气流与振动辅助的电化学-剪切流变复合抛光方法,该方法使用前述本申请的气流与振动辅助的电化学-剪切流变复合抛光装置对整体叶盘进行抛光加工,包括如下步骤:The method of electrochemical-shear rheological composite polishing assisted by airflow and vibration uses the aforementioned electrochemical-shear rheological composite polishing device assisted by airflow and vibration of the present application to polish the integral blade disk, comprising the following steps:

①:将待加工的整体叶盘安装在工件夹持驱动组件上;并将抛光液倒进抛光槽中;①: Install the blisk to be processed on the workpiece clamping drive assembly; and pour the polishing liquid into the polishing tank;

②启动工件夹持驱动组件驱动整体叶盘转动;整体叶盘表面与抛光液做相对运动,整体叶盘表面尖峰对抛光液施加剪切作用,引发抛光液的剪切流变效应,使抛光液中形成粒子簇,增强对磨粒把持力,形成贴合整体叶盘周边叶片形面的柔性“固着磨具”;② Start the workpiece clamping drive assembly to drive the integral blade disc to rotate; the surface of the integral blade disc and the polishing liquid move relative to each other, and the peaks on the surface of the integral blade disc exert a shearing effect on the polishing liquid, which triggers the shear rheological effect of the polishing liquid, forms particle clusters in the polishing liquid, enhances the holding force on the abrasive particles, and forms a flexible "fixed abrasive tool" that fits the blade shape around the integral blade disc;

③:将阳极线和阴极线通电,形成回路;由于电流尖端效应,电荷主要富集于整体叶盘表面尖峰区域,在整体叶盘表面形成易去除的氧化层;③: The anode wire and the cathode wire are energized to form a loop; due to the current tip effect, the charge is mainly concentrated in the peak area of the blisk surface, forming an easily removable oxide layer on the blisk surface;

④:打开出气设备,使得喷头喷出气流;气流进入抛光液中,生成的气泡搅动抛光液,防止抛光液中磨粒的沉降,使抛光液更加均匀,同时气泡在与整体叶盘表面接触时破裂,破裂释放的能量会冲击整体叶盘叶片根部狭窄空间内的抛光液,防止其堵塞形成增稠结块;④: Open the air outlet device to make the nozzle spray air; the air flow enters the polishing liquid, and the generated bubbles stir the polishing liquid to prevent the sedimentation of abrasive particles in the polishing liquid, making the polishing liquid more uniform. At the same time, the bubbles burst when they come into contact with the surface of the integral blade disk. The energy released by the bursting will impact the polishing liquid in the narrow space at the root of the blade of the integral blade disk, preventing it from being blocked and forming thickened lumps;

⑤:启动振动装置,使滑台做往复直线运动,进而使得整体叶盘在抛光液中上下振动;⑤: Start the vibration device to make the slide do reciprocating linear motion, so that the blisk vibrates up and down in the polishing liquid;

⑥:达到工艺设定的加工时间后,停止加工。⑥: Stop processing after reaching the processing time set by the process.

与现有技术相比,本申请的气流与振动辅助的电化学-剪切流变复合抛光方法使用本申请的气流与振动辅助的电化学-剪切流变复合抛光装置,按照特定的步骤,对整体叶盘进行抛光加工,能够有效防止整体叶盘的叶根处堵塞问题,使得整体叶盘得到高效均匀性地抛光,抛光效果好。Compared with the prior art, the airflow and vibration assisted electrochemical-shear rheological composite polishing method of the present application uses the airflow and vibration assisted electrochemical-shear rheological composite polishing device of the present application to polish the integral blade disc according to specific steps, which can effectively prevent the blockage problem at the blade root of the integral blade disc, so that the integral blade disc can be polished efficiently and evenly with good polishing effect.

作为优化,前述的气流与振动辅助的电化学-剪切流变复合抛光方法中,所述抛光液为非牛顿流体,其中去离子水的占比为40wt.%~50wt.%,磨粒占比1wt.%~10wt.%,剪切流变分散相占比45wt.%~55wt.%,电解质占比1wt.%~5wt.%;所述磨粒为金刚石、氧化铝、硅溶胶的一种或多种混合物,所述电解质为硝酸钠、硫酸钠、氯化钠、乙二醇钠盐的一种或多种混合物。As an optimization, in the aforementioned airflow and vibration assisted electrochemical-shear rheological composite polishing method, the polishing liquid is a non-Newtonian fluid, in which deionized water accounts for 40wt.% to 50wt.%, abrasives account for 1wt.% to 10wt.%, shear rheological dispersed phase accounts for 45wt.% to 55wt.%, and electrolyte accounts for 1wt.% to 5wt.%; the abrasives are a mixture of one or more of diamond, alumina, and silica sol, and the electrolyte is a mixture of one or more of sodium nitrate, sodium sulfate, sodium chloride, and ethylene glycol sodium salt.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本申请气流与振动辅助的电化学-剪切流变复合抛光装置的全剖视图;FIG1 is a full cross-sectional view of the electrochemical-shear rheological composite polishing device assisted by airflow and vibration of the present application;

图2是本申请气流与振动辅助的电化学-剪切流变复合抛光装置的部分结构示意图;FIG2 is a partial structural schematic diagram of the electrochemical-shear rheological composite polishing device assisted by airflow and vibration of the present application;

图3是本申请气流与振动辅助的电化学-剪切流变复合抛光装置的部分结构的全剖示意图;FIG3 is a schematic cross-sectional view of a partial structure of the electrochemical-shear rheological composite polishing device assisted by airflow and vibration of the present application;

图4是本申请气流与振动辅助的电化学-剪切流变复合抛光装置的部分结构示意图;FIG4 is a partial structural schematic diagram of the electrochemical-shear rheological composite polishing device assisted by airflow and vibration of the present application;

图5是本申请气流与振动辅助的电化学-剪切流变复合抛光装置的抛光原理图。FIG5 is a schematic diagram of the polishing principle of the electrochemical-shear rheological composite polishing device assisted by airflow and vibration of the present application.

附图中的标记为:1-工作台;2-龙门架;3-抛光组件,301-工件夹持驱动组件、3011-连接支架、3012-减速电机、3013-导电滑环、3014-工件固定轴,302-抛光槽、3021-喷头、3022-A通道,303-抛光槽驱动装置、3031-主轴、3032-大带轮、3033-同步带、3034-小带轮、3035-抛光槽驱动电机、3036-气电旋转滑环;4-抛光液,401-粒子簇;5-工件,501-基体材料,502-氧化层;6-滑轨;7-滑台,701-吊环;8-振动装置;9-阳极线;10-阴极线;11-气压杆;12-吊钩;13-气泡。The markings in the accompanying drawings are: 1-workbench; 2-gantry; 3-polishing assembly, 301-workpiece clamping drive assembly, 3011-connecting bracket, 3012-reduction motor, 3013-conductive slip ring, 3014-workpiece fixing shaft, 302-polishing groove, 3021-nozzle, 3022-A channel, 303-polishing groove drive device, 3031-spindle, 3032-large pulley, 3033-synchronous belt, 3034-small pulley, 3035-polishing groove drive motor, 3036-gas-electric rotating slip ring; 4-polishing liquid, 401-particle cluster; 5-workpiece, 501-base material, 502-oxide layer; 6-slide rail; 7-slide table, 701-hanging ring; 8-vibration device; 9-anode wire; 10-cathode wire; 11-pneumatic rod; 12-hook; 13-bubble.

具体实施方式DETAILED DESCRIPTION

下面结合附图和实施例对本申请作进一步的说明,但并不作为对本申请限制的依据。以下没有详细说明的内容均为技术常识。以下实施例中,所加工的工件5为钛合金整体叶盘。The present application is further described below in conjunction with the accompanying drawings and embodiments, but they are not intended to limit the present application. The contents not described in detail below are all technical common sense. In the following embodiments, the workpiece 5 processed is a titanium alloy integral blade disk.

实施例(参见图1~图5):Embodiment (referring to Figure 1 to Figure 5):

气流与振动辅助的电化学-剪切流变复合抛光装置,包括工作台1、龙门架2和抛光组件3;所述工作台1和龙门架2组成机架;所述抛光组件3设于机架上,其包括工件夹持驱动组件301和抛光槽302;所述抛光槽302用于放置抛光液4;所述工件夹持驱动组件301用于夹持并驱动工件5转动,使工件5对抛光槽302中的抛光液4施加剪切力;所述龙门架2的两个侧臂上各设有一条滑轨6,两条滑轨6分别与滑台7的两端滑动配合;所述工件夹持驱动组件301设于所述滑台7的下侧;所述工作台1上设有振动装置8,用于驱动滑台7沿着滑轨6做往复直线运动;所述抛光槽302的底部设有一组喷头3021,所述喷头3021能够与外部出气设备相连喷出气流;所述工件夹持驱动组件301上设有阳极线9,所述抛光槽302上设有阴极线10,在抛光时形成回路,使得工件5的表面在电化学作用下生成比基体材料501更易被去除的氧化层502。The electrochemical-shear rheological composite polishing device assisted by airflow and vibration comprises a workbench 1, a gantry 2 and a polishing assembly 3; the workbench 1 and the gantry 2 form a frame; the polishing assembly 3 is arranged on the frame, and comprises a workpiece clamping drive assembly 301 and a polishing tank 302; the polishing tank 302 is used to place the polishing liquid 4; the workpiece clamping drive assembly 301 is used to clamp and drive the workpiece 5 to rotate, so that the workpiece 5 applies a shear force to the polishing liquid 4 in the polishing tank 302; each of the two side arms of the gantry 2 is provided with a slide rail 6, and the two slide rails 6 are respectively connected to the two end slides of the slide table 7 dynamic fit; the workpiece clamping drive assembly 301 is arranged on the lower side of the slide 7; the workbench 1 is provided with a vibration device 8, which is used to drive the slide 7 to make reciprocating linear motion along the slide rail 6; a group of nozzles 3021 are provided at the bottom of the polishing groove 302, and the nozzles 3021 can be connected to an external air outlet device to spray air flow; the workpiece clamping drive assembly 301 is provided with an anode wire 9, and the polishing groove 302 is provided with a cathode wire 10, which forms a circuit during polishing, so that the surface of the workpiece 5 generates an oxide layer 502 that is easier to remove than the base material 501 under the action of electrochemical reaction.

本实施例中,所述抛光组件3还包括抛光槽驱动装置303,所述抛光槽驱动装置303能够驱动抛光槽302转动。设置抛光槽驱动装置303来驱动抛光槽302转动,并且控制抛光槽302和工件5相向转动,进而增加抛光液4的剪切流变效应,提高抛光效果。In this embodiment, the polishing assembly 3 further includes a polishing tank driving device 303, and the polishing tank driving device 303 can drive the polishing tank 302 to rotate. The polishing tank driving device 303 is configured to drive the polishing tank 302 to rotate, and control the polishing tank 302 and the workpiece 5 to rotate toward each other, thereby increasing the shear rheological effect of the polishing liquid 4 and improving the polishing effect.

本实施例中,所述抛光槽驱动装置303包括主轴3031、大带轮3032、同步带3033、小带轮3034和抛光槽驱动电机3035;所述主轴3031与抛光槽302相连接,所述大带轮3032设于主轴3031上,所述小带轮3034设于抛光槽驱动电机3035的传动轴上,所述大带轮3032与小带轮3034通过同步带3033传动连接,所述抛光槽驱动电机3035设于所述工作台1的内部。采用这种具体的结构,带传动能够有效地缓和冲击和振动,降低设备在运行过程中的噪音和振动,提高设备的稳定性和使用寿命;且结构简单,安装、维护相对容易,成本低廉,易于推广。In this embodiment, the polishing tank driving device 303 includes a main shaft 3031, a large pulley 3032, a synchronous belt 3033, a small pulley 3034 and a polishing tank driving motor 3035; the main shaft 3031 is connected to the polishing tank 302, the large pulley 3032 is arranged on the main shaft 3031, the small pulley 3034 is arranged on the transmission shaft of the polishing tank driving motor 3035, the large pulley 3032 and the small pulley 3034 are connected by the synchronous belt 3033, and the polishing tank driving motor 3035 is arranged inside the workbench 1. With this specific structure, the belt drive can effectively mitigate impact and vibration, reduce noise and vibration of the equipment during operation, and improve the stability and service life of the equipment; and the structure is simple, installation and maintenance are relatively easy, the cost is low, and it is easy to promote.

本实施例中,所述工件夹持驱动组件301包括连接支架3011,以及设于连接支架3011上的减速电机3012、导电滑环3013和工件固定轴3014;所述连接支架3011与滑台7相连接;所述减速电机3012与工件固定轴3014传动连接,所述工件固定轴3014用于固定工件5;所述导电滑环3013套设于工件固定轴3014上,所述阳极线9通过导电滑环3013与工件固定轴3014电性连接。采用这种具体的结构,设置导电滑环3013,既确保工件5能够转动的同时,又提供了稳定的支撑作用;且导电滑环2013的设置能保证电路能够稳定可靠地工作。In this embodiment, the workpiece clamping drive assembly 301 includes a connecting bracket 3011, and a reduction motor 3012, a conductive slip ring 3013 and a workpiece fixing shaft 3014 arranged on the connecting bracket 3011; the connecting bracket 3011 is connected to the slide 7; the reduction motor 3012 is in transmission connection with the workpiece fixing shaft 3014, and the workpiece fixing shaft 3014 is used to fix the workpiece 5; the conductive slip ring 3013 is sleeved on the workpiece fixing shaft 3014, and the anode wire 9 is electrically connected to the workpiece fixing shaft 3014 through the conductive slip ring 3013. With this specific structure, the conductive slip ring 3013 is arranged, which not only ensures that the workpiece 5 can rotate, but also provides a stable support effect; and the arrangement of the conductive slip ring 2013 can ensure that the circuit can work stably and reliably.

本实施例中,所述抛光槽302的底部设有用于布置电线和气管的A通道3022,所述主轴3031呈中空状,其内部设有气电旋转滑环3036,阴极线10以及与喷头3021相连接的气管通过气电旋转滑环3036引出;所述连接支架3011的内部设有用于布置电线的B通道,所述阳极线9从B通道引出。采用此结构,能够将阳极线9、阴极线10和气管在设备内部走线,既起到保护电线和气管的作用,又具有美观性,有利于推广。In this embodiment, the bottom of the polishing tank 302 is provided with an A channel 3022 for arranging wires and air pipes, the main shaft 3031 is hollow, and a gas-electric rotating slip ring 3036 is provided inside it, and the cathode wire 10 and the air pipe connected to the nozzle 3021 are led out through the gas-electric rotating slip ring 3036; the connection bracket 3011 is provided with a B channel for arranging wires, and the anode wire 9 is led out from the B channel. With this structure, the anode wire 9, the cathode wire 10 and the air pipe can be routed inside the device, which not only protects the wires and the air pipe, but also has aesthetics, which is conducive to promotion.

本实施例中,所述工件夹持驱动组件301为4套,沿周向均匀的分布在抛光槽302的上方。采用此结构,设置4套工件夹持驱动组件301,能够一次性抛光4个工件5,有效提高批量加工的效率。In this embodiment, there are four sets of workpiece clamping drive assemblies 301, which are evenly distributed circumferentially above the polishing groove 302. With this structure, four sets of workpiece clamping drive assemblies 301 are provided, so that four workpieces 5 can be polished at one time, effectively improving the efficiency of batch processing.

本实施例中,所述滑台7上设有吊环701;所述龙门架2的横梁上设有气压杆11,所述气压杆11的伸缩端铰接有能够钩住吊环701的吊钩12。采用此结构,所述气压杆11能够在吊钩12与吊环701的配合下将滑台7抬升到较高的位置,利于工作人员更换、安装工件5。In this embodiment, the slide 7 is provided with a lifting ring 701; the crossbeam of the gantry 2 is provided with a pneumatic rod 11, and the telescopic end of the pneumatic rod 11 is hinged with a hook 12 that can hook the lifting ring 701. With this structure, the pneumatic rod 11 can lift the slide 7 to a higher position under the cooperation of the hook 12 and the lifting ring 701, which is convenient for the staff to replace and install the workpiece 5.

本实施例中,所述振动装置8为气缸。采用气缸来实现滑台7进行往复运动的振动方式,气缸易于控制,且气动系统的成本较低,还可以跟气压杆11共用气源,有利于实施。In this embodiment, the vibration device 8 is a cylinder. The cylinder is used to realize the reciprocating vibration of the slide 7. The cylinder is easy to control, the cost of the pneumatic system is low, and the air source can be shared with the pneumatic rod 11, which is convenient for implementation.

本实施例中,使用气流与振动辅助的电化学-剪切流变复合抛光装置对整体叶盘进行抛光加工的具体步骤如下:In this embodiment, the specific steps of polishing the blisk using the electrochemical-shear rheological composite polishing device assisted by airflow and vibration are as follows:

①:将待加工的整体叶盘安装在工件夹持驱动组件301的工件固定轴3014上;并将抛光液4倒进抛光槽302中;启动抛光槽驱动装置303的抛光槽驱动电机3035驱动抛光槽302转动;①: Install the blisk to be processed on the workpiece fixing shaft 3014 of the workpiece clamping drive assembly 301; pour the polishing liquid 4 into the polishing tank 302; start the polishing tank driving motor 3035 of the polishing tank driving device 303 to drive the polishing tank 302 to rotate;

②启动工件夹持驱动组件301的减速电机3012驱动整体叶盘转动;整体叶盘表面与抛光液4做相对运动,整体叶盘表面尖峰对抛光液4施加剪切作用,引发抛光液4的剪切流变效应,使抛光液4中形成粒子簇401,增强对磨粒把持力,形成贴合整体叶盘周边叶片形面的柔性“固着磨具”;② Start the reduction motor 3012 of the workpiece clamping drive assembly 301 to drive the integral blade disk to rotate; the surface of the integral blade disk and the polishing liquid 4 move relative to each other, and the peaks on the surface of the integral blade disk exert a shearing effect on the polishing liquid 4, which triggers the shear rheological effect of the polishing liquid 4, so that particle clusters 401 are formed in the polishing liquid 4, thereby enhancing the holding force on the abrasive particles and forming a flexible "fixed abrasive tool" that fits the blade shape around the integral blade disk;

③:将阳极线9和阴极线10通电,形成回路;由于电流尖端效应,电荷主要富集于整体叶盘表面尖峰区域,在整体叶盘表面形成相对于基体材料501更容易去除的氧化层502;③: The anode wire 9 and the cathode wire 10 are energized to form a loop; due to the current tip effect, the charge is mainly concentrated in the peak area on the surface of the integral blade disk, and an oxide layer 502 is formed on the surface of the integral blade disk, which is easier to remove than the base material 501;

④:打开出气设备,使得喷头3021喷出气流;气流进入抛光液4中,生成的气泡13搅动抛光液4,防止抛光液4中磨粒的沉降,使抛光液4更加均匀,同时气泡13在与整体叶盘表面接触时破裂,破裂释放的能量会冲击整体叶盘叶片根部狭窄空间内的抛光液4,防止其堵塞形成增稠结块;④: Open the air outlet device so that the nozzle 3021 sprays airflow; the airflow enters the polishing liquid 4, and the generated bubbles 13 stir the polishing liquid 4 to prevent the sedimentation of abrasive particles in the polishing liquid 4, making the polishing liquid 4 more uniform. At the same time, the bubbles 13 burst when they come into contact with the surface of the integral blade disk, and the energy released by the bursting will impact the polishing liquid 4 in the narrow space at the root of the blade of the integral blade disk to prevent it from being blocked and forming thickened lumps;

⑤:启动振动装置8,使滑台7做往复直线运动,进而使得整体叶盘在抛光液4中上下振动;⑤: Start the vibration device 8 to make the slide 7 do reciprocating linear motion, thereby making the blisk vibrate up and down in the polishing liquid 4;

⑥:达到工艺设定的加工时间后,停止加工。⑥: Stop processing after reaching the processing time set by the process.

本实施例中,所述抛光液4为非牛顿流体,其中去离子水的占比为45wt.%,磨粒占比5wt.%,剪切流变分散相占比48wt.%,电解质占比2wt.%;其中磨粒为80nm硅溶胶,电解质为硝酸钠。In this embodiment, the polishing liquid 4 is a non-Newtonian fluid, in which deionized water accounts for 45wt.%, abrasive accounts for 5wt.%, shear rheological dispersed phase accounts for 48wt.%, and electrolyte accounts for 2wt.%; the abrasive is 80nm silica sol, and the electrolyte is sodium nitrate.

本实施例中,对φ100mm钛合金整体叶盘进行抛光实验(加工前,钛合金整体叶盘表面的粗糙度为Ra500±50nm,且表面存在大量细密的切削纹路,没有明显的镜面效果),一次抛光4个,加工时长为40min,分两个阶段,第一阶段加工10min,第二阶段加工30min,加工参数见下表1。In this embodiment, a polishing experiment was carried out on a φ100mm titanium alloy integral blade disk (before processing, the surface roughness of the titanium alloy integral blade disk was Ra500±50nm, and there were a large number of fine cutting lines on the surface without obvious mirror effect). Four blades were polished at a time, and the processing time was 40 minutes. It was divided into two stages, the first stage was processed for 10 minutes, and the second stage was processed for 30 minutes. The processing parameters are shown in Table 1 below.

表1Table 1

工件Workpiece φ100mm钛合金整体叶盘φ100mm titanium alloy blisk 抛光液Polishing liquid 剪切流变电解抛光液Shear rheology electrolytic polishing fluid 抛光槽转速Polishing groove speed 80r/min80r/min 工件转速Workpiece speed 10r/min10r/min 加工时间Processing time 40min40min 电压Voltage 30V30V 占空比Duty Cycle 3/53/5 振幅amplitude 5mm5mm 振动频率Vibration frequency 2Hz2Hz 气体流量Gas flow 10m3/h10m3/h

实验显示,抛光10min后,钛合金整体叶盘的表面粗糙度迅速下降至Ra300±20nm,叶根表面得到明显改善,且切削纹路大量减少,只存在一些较为浅的切削纹路;再经过30min抛光后,钛合金整体叶盘的表面粗糙度达到Ra50±10nm,叶根表面切削纹路几乎不存在,钛合金整体叶盘整体呈现良好的镜面效果。Experiments show that after 10 minutes of polishing, the surface roughness of the titanium alloy integral blade disk rapidly drops to Ra300±20nm, the blade root surface is significantly improved, and the cutting lines are greatly reduced, with only some relatively shallow cutting lines; after another 30 minutes of polishing, the surface roughness of the titanium alloy integral blade disk reaches Ra50±10nm, and the cutting lines on the blade root surface are almost non-existent, and the titanium alloy integral blade disk presents a good mirror effect as a whole.

需要指出的是,本申请的气流与振动辅助的电化学-剪切流变复合抛光装置及方法是针对钛合金整体叶盘的抛光需求研发获得,但并不只适用于对钛合金整体叶盘进行抛光加工,也可以对其他具有复杂曲面形状的零件进行抛光加工(工件固定轴3014需要按照加工对象的结构进行设计,使其能稳定装夹工件)。It should be pointed out that the airflow and vibration-assisted electrochemical-shear rheological composite polishing device and method of the present application are developed to meet the polishing needs of titanium alloy integral blades, but are not only suitable for polishing titanium alloy integral blades, but can also be used for polishing other parts with complex curved shapes (the workpiece fixing shaft 3014 needs to be designed according to the structure of the processing object so that it can stably clamp the workpiece).

上述对本申请中涉及的发明的一般性描述和对其具体实施方式的描述不应理解为是对该发明技术方案构成的限制。本领域所属技术人员根据本申请的公开,可以在不违背所涉及的发明构成要素的前提下,对上述一般性描述或/和具体实施方式(包括实施例)中的公开技术特征进行增加、减少或组合,形成属于本申请保护范围之内的其它的技术方案。The above general description of the invention involved in this application and the description of its specific implementation methods should not be understood as limiting the technical solutions of the invention. Based on the disclosure of this application, those skilled in the art can, without violating the constituent elements of the invention involved, add, reduce or combine the disclosed technical features in the above general description or/and the specific implementation methods (including examples) to form other technical solutions within the scope of protection of this application.

Claims (10)

1.气流与振动辅助的电化学-剪切流变复合抛光装置,其特征在于:包括工作台(1)、龙门架(2)和抛光组件(3);所述工作台(1)和龙门架(2)组成机架;所述抛光组件(3)设于机架上,其包括工件夹持驱动组件(301)和抛光槽(302);所述抛光槽(302)用于放置抛光液(4);所述工件夹持驱动组件(301)用于夹持并驱动工件(5)转动,使工件(5)对抛光槽(302)中的抛光液(4)施加剪切力;所述龙门架(2)的两个侧臂上各设有一条滑轨(6),两条滑轨(6)分别与滑台(7)的两端滑动配合;所述工件夹持驱动组件(301)设于所述滑台(7)的下侧;所述工作台(1)上设有振动装置(8),用于驱动滑台(7)沿着滑轨(6)做往复直线运动;所述抛光槽(302)的底部设有一组喷头(3021),所述喷头(3021)能够与外部出气设备相连喷出气流;所述工件夹持驱动组件(301)上设有阳极线(9),所述抛光槽(302)上设有阴极线(10),在抛光时形成回路,使得工件(5)的表面在电化学作用下生成比基体材料(501)更易被去除的氧化层(502)。1. An electrochemical-shear rheological composite polishing device assisted by airflow and vibration, characterized in that: it comprises a workbench (1), a gantry (2) and a polishing assembly (3); the workbench (1) and the gantry (2) form a frame; the polishing assembly (3) is arranged on the frame, and comprises a workpiece clamping drive assembly (301) and a polishing tank (302); the polishing tank (302) is used to place a polishing liquid (4); the workpiece clamping drive assembly (301) is used to clamp and drive a workpiece (5) to rotate, so that the workpiece (5) applies a shear force to the polishing liquid (4) in the polishing tank (302); each of the two side arms of the gantry (2) is provided with a slide rail (6), and the two slide rails (6) are respectively connected to the slide table (7) are slidably matched at both ends; the workpiece clamping drive assembly (301) is arranged on the lower side of the slide (7); the workbench (1) is provided with a vibration device (8) for driving the slide (7) to make reciprocating linear motion along the slide rail (6); a group of nozzles (3021) are provided at the bottom of the polishing groove (302), and the nozzles (3021) can be connected to an external air outlet device to spray air; the workpiece clamping drive assembly (301) is provided with an anode wire (9), and the polishing groove (302) is provided with a cathode wire (10), which form a circuit during polishing, so that the surface of the workpiece (5) generates an oxide layer (502) that is easier to remove than the base material (501) under the action of electrochemistry. 2.根据权利要求1所述的气流与振动辅助的电化学-剪切流变复合抛光装置,其特征在于:所述抛光组件(3)还包括抛光槽驱动装置(303),所述抛光槽驱动装置(303)能够驱动抛光槽(302)转动。2. According to the airflow and vibration assisted electrochemical-shear rheological composite polishing device of claim 1, it is characterized in that: the polishing component (3) also includes a polishing groove driving device (303), and the polishing groove driving device (303) can drive the polishing groove (302) to rotate. 3.根据权利要求2所述的气流与振动辅助的电化学-剪切流变复合抛光装置,其特征在于:所述抛光槽驱动装置(303)包括主轴(3031)、大带轮(3032)、同步带(3033)、小带轮(3034)和抛光槽驱动电机(3035);所述主轴(3031)与抛光槽(302)相连接,所述大带轮(3032)设于主轴(3031)上,所述小带轮(3034)设于抛光槽驱动电机(3035)的传动轴上,所述大带轮(3032)与小带轮(3034)通过同步带(3033)传动连接,所述抛光槽驱动电机(3035)设于所述工作台(1)的内部。3. The airflow and vibration assisted electrochemical-shear rheological composite polishing device according to claim 2 is characterized in that: the polishing groove driving device (303) includes a main shaft (3031), a large pulley (3032), a synchronous belt (3033), a small pulley (3034) and a polishing groove driving motor (3035); the main shaft (3031) is connected to the polishing groove (302), the large pulley (3032) is arranged on the main shaft (3031), the small pulley (3034) is arranged on the transmission shaft of the polishing groove driving motor (3035), the large pulley (3032) and the small pulley (3034) are connected by a synchronous belt (3033), and the polishing groove driving motor (3035) is arranged inside the workbench (1). 4.根据权利要求1、2或3所述的气流与振动辅助的电化学-剪切流变复合抛光装置,其特征在于:所述工件夹持驱动组件(301)包括连接支架(3011),以及设于连接支架(3011)上的减速电机(3012)、导电滑环(3013)和工件固定轴(3014);所述连接支架(3011)与滑台(7)相连接;所述减速电机(3012)与工件固定轴(3014)传动连接,所述工件固定轴(3014)用于固定工件(5);所述导电滑环(3013)套设于工件固定轴(3014)上,所述阳极线(9)通过导电滑环(3013)与工件固定轴(3014)电性连接。4. The airflow and vibration-assisted electrochemical-shear rheological composite polishing device according to claim 1, 2 or 3 is characterized in that: the workpiece clamping drive assembly (301) includes a connecting bracket (3011), and a reduction motor (3012), a conductive slip ring (3013) and a workpiece fixing shaft (3014) arranged on the connecting bracket (3011); the connecting bracket (3011) is connected to the slide table (7); the reduction motor (3012) is transmission-connected to the workpiece fixing shaft (3014), and the workpiece fixing shaft (3014) is used to fix the workpiece (5); the conductive slip ring (3013) is sleeved on the workpiece fixing shaft (3014), and the anode wire (9) is electrically connected to the workpiece fixing shaft (3014) through the conductive slip ring (3013). 5.根据权利要求4所述的气流与振动辅助的电化学-剪切流变复合抛光装置,其特征在于:所述抛光槽(302)的底部设有用于布置电线和气管的A通道(3022),所述主轴(3031)呈中空状,其内部设有气电旋转滑环(3036),阴极线(10)以及与喷头(3021)相连接的气管通过气电旋转滑环(3036)引出;所述连接支架(3011)的内部设有用于布置电线的B通道,所述阳极线(9)从B通道引出。5. According to the airflow and vibration assisted electrochemical-shear rheological composite polishing device of claim 4, it is characterized in that: the bottom of the polishing groove (302) is provided with an A channel (3022) for arranging wires and air pipes, the main shaft (3031) is hollow, and an air-electric rotating slip ring (3036) is provided inside it, and the cathode wire (10) and the air pipe connected to the nozzle (3021) are led out through the air-electric rotating slip ring (3036); the interior of the connecting bracket (3011) is provided with a B channel for arranging wires, and the anode wire (9) is led out from the B channel. 6.根据权利要求5所述的气流与振动辅助的电化学-剪切流变复合抛光装置,其特征在于:所述工件夹持驱动组件(301)有多套,沿周向均匀的分布在抛光槽(302)的上方。6. The airflow and vibration-assisted electrochemical-shear rheological composite polishing device according to claim 5 is characterized in that: there are multiple sets of workpiece clamping drive components (301), which are evenly distributed above the polishing groove (302) along the circumferential direction. 7.根据权利要求6所述的气流与振动辅助的电化学-剪切流变复合抛光装置,其特征在于:所述滑台(7)上设有吊环(701);所述龙门架(2)的横梁上设有气压杆(11),所述气压杆(11)的伸缩端铰接有能够钩住吊环(701)的吊钩(12);所述气压杆(11)能够在吊钩(12)与吊环(701)的配合下抬升滑台(7)。7. According to the airflow and vibration assisted electrochemical-shear rheological composite polishing device of claim 6, it is characterized in that: a lifting ring (701) is provided on the slide (7); a pneumatic rod (11) is provided on the crossbeam of the gantry (2), and the telescopic end of the pneumatic rod (11) is hinged with a hook (12) capable of hooking the lifting ring (701); the pneumatic rod (11) can lift the slide (7) under the cooperation of the hook (12) and the lifting ring (701). 8.根据权利要求1-7任一权利要求所述的气流与振动辅助的电化学-剪切流变复合抛光装置,其特征在于:所述振动装置(8)为气缸。8. The electrochemical-shear rheological composite polishing device assisted by airflow and vibration according to any one of claims 1 to 7, characterized in that the vibration device (8) is a cylinder. 9.气流与振动辅助的电化学-剪切流变复合抛光方法,其特征在于:该方法使用权利要求1的气流与振动辅助的电化学-剪切流变复合抛光装置对整体叶盘进行抛光加工,具体包括如下步骤:9. An electrochemical-shear rheological composite polishing method assisted by airflow and vibration, characterized in that: the method uses the electrochemical-shear rheological composite polishing device assisted by airflow and vibration according to claim 1 to polish the integral blade disk, specifically comprising the following steps: ①:将待加工的整体叶盘安装在工件夹持驱动组件(301)上;并将抛光液(4)倒进抛光槽(302)中;①: Mount the blisk to be processed on the workpiece clamping drive assembly (301); and pour the polishing liquid (4) into the polishing tank (302); ②启动工件夹持驱动组件(301)驱动整体叶盘转动;整体叶盘表面与抛光液(4)做相对运动,整体叶盘表面尖峰对抛光液(4)施加剪切作用,引发抛光液(4)的剪切流变效应,使抛光液(4)中形成粒子簇(401),增强对磨粒把持力,形成贴合整体叶盘周边叶片形面的柔性“固着磨具”;② Start the workpiece clamping drive assembly (301) to drive the integral blade disk to rotate; the surface of the integral blade disk and the polishing liquid (4) move relative to each other, and the peaks on the surface of the integral blade disk exert a shearing effect on the polishing liquid (4), triggering a shear rheological effect of the polishing liquid (4), so that particle clusters (401) are formed in the polishing liquid (4), thereby enhancing the holding force on the abrasive particles and forming a flexible "fixed abrasive tool" that fits the blade shape around the integral blade disk; ③:将阳极线(9)和阴极线(10)通电,形成回路;由于电流尖端效应,电荷主要富集于整体叶盘表面尖峰区域,在整体叶盘表面形成易去除的氧化层(502);③: The anode wire (9) and the cathode wire (10) are energized to form a loop; due to the current tip effect, the charge is mainly concentrated in the peak area of the surface of the integral blade disk, and an easily removable oxide layer (502) is formed on the surface of the integral blade disk; ④:打开出气设备,使得喷头(3021)喷出气流;气流进入抛光液(4)中,生成的气泡(13)搅动抛光液(4),防止抛光液(4)中磨粒的沉降,使抛光液(4)更加均匀,同时气泡(13)在与整体叶盘表面接触时破裂,破裂释放的能量会冲击整体叶盘叶片根部狭窄空间内的抛光液(4),防止其堵塞形成增稠结块;④: Open the air outlet device so that the nozzle (3021) sprays air; the air flow enters the polishing liquid (4), and the generated bubbles (13) stir the polishing liquid (4), preventing the abrasive particles in the polishing liquid (4) from settling, making the polishing liquid (4) more uniform; at the same time, the bubbles (13) burst when contacting the surface of the integral blade disk, and the energy released by the bursting will impact the polishing liquid (4) in the narrow space at the root of the blade of the integral blade disk, preventing the polishing liquid (4) from being blocked and forming thickened lumps; ⑤:启动振动装置(8),使滑台(7)做往复直线运动,进而使得整体叶盘在抛光液(4)中上下振动;⑤: Start the vibration device (8) to make the slide table (7) perform reciprocating linear motion, thereby making the integral blade disk vibrate up and down in the polishing liquid (4); ⑥:达到工艺设定的加工时间后,停止加工。⑥: When the processing time set by the process is reached, stop processing. 10.根据权利要求9所述的气流与振动辅助的电化学-剪切流变复合抛光方法,其特征在于:所述抛光液(4)为非牛顿流体,其中去离子水的占比为40wt.%~50wt.%,磨粒占比1wt.%~10wt.%,剪切流变分散相占比45wt.%~55wt.%,电解质占比1wt.%~5wt.%;所述磨粒为金刚石、氧化铝、硅溶胶的一种或多种混合物,所述电解质为硝酸钠、硫酸钠、氯化钠、乙二醇钠盐的一种或多种混合物。10. The airflow and vibration assisted electrochemical-shear rheological composite polishing method according to claim 9 is characterized in that: the polishing liquid (4) is a non-Newtonian fluid, wherein deionized water accounts for 40wt.% to 50wt.%, abrasive accounts for 1wt.% to 10wt.%, shear rheological dispersed phase accounts for 45wt.% to 55wt.%, and electrolyte accounts for 1wt.% to 5wt.%; the abrasive is a mixture of one or more of diamond, alumina, and silica sol, and the electrolyte is a mixture of one or more of sodium nitrate, sodium sulfate, sodium chloride, and ethylene glycol sodium salt.
CN202410739034.6A 2024-06-07 2024-06-07 Electrochemical-shear rheological composite polishing device and method assisted by airflow and vibration Pending CN118596004A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410739034.6A CN118596004A (en) 2024-06-07 2024-06-07 Electrochemical-shear rheological composite polishing device and method assisted by airflow and vibration

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410739034.6A CN118596004A (en) 2024-06-07 2024-06-07 Electrochemical-shear rheological composite polishing device and method assisted by airflow and vibration

Publications (1)

Publication Number Publication Date
CN118596004A true CN118596004A (en) 2024-09-06

Family

ID=92552987

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410739034.6A Pending CN118596004A (en) 2024-06-07 2024-06-07 Electrochemical-shear rheological composite polishing device and method assisted by airflow and vibration

Country Status (1)

Country Link
CN (1) CN118596004A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118952028A (en) * 2024-10-16 2024-11-15 新乡妃她医疗科技有限公司 A grinding and polishing device for orthodontic appliances

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118952028A (en) * 2024-10-16 2024-11-15 新乡妃她医疗科技有限公司 A grinding and polishing device for orthodontic appliances

Similar Documents

Publication Publication Date Title
CN111716157A (en) Polishing method and device for complex structure
CN102501179B (en) Automobile hub abrasive flow deburring method
CN109079590B (en) A kind of non-Newtonian fluid thickening polishing method and polishing system based on magnetic field assistance
CN107791107B (en) A kind of titanium alloy tube inner wall magnetic rheological polishing method and device
CN104816056B (en) Method for electrolysis-magnetic abrasive finishing of composite finishing hard material and device for method
CN111604817A (en) A kind of abrasive grain flow precision finishing processing method and device
CN118596004A (en) Electrochemical-shear rheological composite polishing device and method assisted by airflow and vibration
CN112008594B (en) A chemically enhanced high-efficiency ultra-precision polishing method based on shear expansion effect
CN110153515A (en) EDM-Electrolysis Composite Machining Device and Processing Method Using Microabrasive Internal Spray
CN103909288B (en) A kind of electrophoresis assisting ultrasonic machinery composite fine drilling machining device
CN109129192B (en) A kind of pneumatic suspension abrasive pool finishing processing device and method
CN111805028B (en) A floating tool electrolytic turning and grinding integrated processing method and realization device
CN114131431B (en) Micro tool passivation method and device based on flexible abrasive particles and magnetic composite fluid
CN105364694A (en) Machining method for smoothing and removing burrs on surfaces of workpieces based on shear thickening mechanism
CN110026828A (en) A kind of shear thickening-electrophoresis composite polishing method
CN109877658B (en) Shear thickening-electrophoresis composite polishing device
CN111376396A (en) A processing method for milling hard and brittle materials with a multi-blade superhard tool
CN110722410A (en) Plunge type centerless grinding processing method and device for ceramic material stepped shaft parts
CN102941383B (en) Thinning and electrolytic machining device for inner wall of static cutter cover of shaver and machining process method of device
CN119016815B (en) Electrolytic mechanical combined polishing processing electrode for recasting layer of straight surface component and electrolytic processing method thereof
CN209737289U (en) A processing equipment for single crystal silicon carbide material
CN104759717B (en) The polishing processing method in the metallic rotary face based on double peak pulse current electrochemical copolymerization machinery
CN115055767A (en) Electrolytic grinding cathode for manufacturing complex internal channel by using polishing laser additive and application thereof
CN104625266B (en) A kind of scroll saw coiling electrolysis-mechanical fine cutting processing system
CN203738097U (en) Electrophoresis and ultrasonic vibration-assisted micro-fine milling device

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination