CN118565225B - A flue gas waste heat recovery system and method for energy-saving heating furnace - Google Patents
A flue gas waste heat recovery system and method for energy-saving heating furnace Download PDFInfo
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- CN118565225B CN118565225B CN202411029282.8A CN202411029282A CN118565225B CN 118565225 B CN118565225 B CN 118565225B CN 202411029282 A CN202411029282 A CN 202411029282A CN 118565225 B CN118565225 B CN 118565225B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/10—Arrangements for using waste heat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B1/00—Methods of steam generation characterised by form of heating method
- F22B1/02—Methods of steam generation characterised by form of heating method by exploitation of the heat content of hot heat carriers
- F22B1/18—Methods of steam generation characterised by form of heating method by exploitation of the heat content of hot heat carriers the heat carrier being a hot gas, e.g. waste gas such as exhaust gas of internal-combustion engines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B37/00—Component parts or details of steam boilers
- F22B37/02—Component parts or details of steam boilers applicable to more than one kind or type of steam boiler
- F22B37/48—Devices or arrangements for removing water, minerals or sludge from boilers ; Arrangement of cleaning apparatus in boilers; Combinations thereof with boilers
- F22B37/54—De-sludging or blow-down devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22D—PREHEATING, OR ACCUMULATING PREHEATED, FEED-WATER FOR STEAM GENERATION; FEED-WATER SUPPLY FOR STEAM GENERATION; CONTROLLING WATER LEVEL FOR STEAM GENERATION; AUXILIARY DEVICES FOR PROMOTING WATER CIRCULATION WITHIN STEAM BOILERS
- F22D1/00—Feed-water heaters, i.e. economisers or like preheaters
- F22D1/50—Feed-water heaters, i.e. economisers or like preheaters incorporating thermal de-aeration of feed-water
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Abstract
本发明涉及加热炉技术领域,具体公开了一种节能加热炉的烟气余热回收系统及方法,包括脱硝塔、软化水装置、除氧器和蒸汽锅炉,换热管包括内管体和外管体,内管体的端部伸入外管体内,内管体能够沿换热管长度方向移动;外清洁件沿换热管长度方向滑动套设于外管体外,外清洁件能够沿换热管长度方向移动;夹持件沿换热管长度方向滑动套设于内管体外,并与外清洁件同步沿换热管长度方向移动,夹持件具有用于夹持内管体的夹具;内清洁件设于内管体内,用于在内管体沿换热管长度方向移动时对内管体内壁进行清洁。该节能加热炉的烟气余热回收系统及方法可在不停机工况下实现设备内部烟尘和结垢物质的自清洁,预防设备堵塞。
The present invention relates to the technical field of heating furnaces, and specifically discloses a flue gas waste heat recovery system and method for an energy-saving heating furnace, including a denitrification tower, a softening water device, a deaerator and a steam boiler, wherein the heat exchange tube includes an inner tube body and an outer tube body, the end of the inner tube body extends into the outer tube body, and the inner tube body can move along the length direction of the heat exchange tube; an outer cleaning member is slidably sleeved on the outer tube body along the length direction of the heat exchange tube, and the outer cleaning member can move along the length direction of the heat exchange tube; a clamping member is slidably sleeved on the outer tube body along the length direction of the heat exchange tube, and moves along the length direction of the heat exchange tube synchronously with the outer cleaning member, and the clamping member has a clamp for clamping the inner tube body; the inner cleaning member is arranged in the inner tube body, and is used to clean the inner wall of the inner tube body when the inner tube body moves along the length direction of the heat exchange tube. The flue gas waste heat recovery system and method for an energy-saving heating furnace can realize self-cleaning of smoke and scaling substances inside the equipment without stopping the machine, and prevent equipment blockage.
Description
技术领域Technical Field
本发明涉及加热炉技术领域,具体涉及一种节能加热炉的烟气余热回收系统及方法。The present invention relates to the technical field of heating furnaces, and in particular to a flue gas waste heat recovery system and method for an energy-saving heating furnace.
背景技术Background Art
加热炉是一种在冶金工业中广泛使用的设备,其主要功能是将物料或工件(通常是金属)加热到轧制成锻造温度。型钢加热炉是加热炉的一种特定类型,其排放的烟气温度约为320℃~460℃,包含大量的热能,如果排放的热能得不到有效利用,将会造成极大的能源浪费。通过烟气余热回收系统,可以有效地将这些热能转化为可再利用的能源,如热能或电能,从而提高整个生产过程的能源利用效率。烟气余热回收系统通常包括废气处理设备和热交换器,型钢加热炉排放的高温烟气经过废气处理设备进行脱硝等处理,再送入热交换器,将热量传递给水或空气,从而对排放的热能进行回收利用,用于其他生产过程或供暖系统。A heating furnace is a widely used equipment in the metallurgical industry. Its main function is to heat materials or workpieces (usually metals) to rolling and forging temperatures. A steel heating furnace is a specific type of heating furnace. The flue gas temperature emitted by it is about 320℃~460℃, which contains a large amount of heat energy. If the emitted heat energy is not effectively utilized, it will cause a huge waste of energy. Through the flue gas waste heat recovery system, these heat energies can be effectively converted into reusable energy, such as heat energy or electrical energy, thereby improving the energy utilization efficiency of the entire production process. The flue gas waste heat recovery system usually includes exhaust gas treatment equipment and a heat exchanger. The high-temperature flue gas emitted by the steel heating furnace is treated by the exhaust gas treatment equipment for denitrification and other treatments, and then sent to the heat exchanger to transfer the heat to water or air, thereby recovering the emitted heat energy for other production processes or heating systems.
烟气余热回收系统的用途多种多样,软化水装置是其中的一种应用形式,如图7所示,从型钢加热炉排出的高温烟气通入软化水装置内,与软化水装置内的暂时硬水进行热量交换后排出,以对暂时硬水进行加热,使暂时硬水中含有的碳酸氢钙和碳酸氢镁受热分解,暂时硬水中的钙和镁变成碱式碳酸盐沉淀析出而除去。然而,高温烟气与暂时硬水进行热量交换时,设备内部容易因烟气中的烟尘或结垢物质沉积附着,产生堵塞的风险,导致传热效率下降,甚至导致设备失效。The flue gas waste heat recovery system has various uses, and the softening water device is one of the application forms. As shown in Figure 7, the high-temperature flue gas discharged from the steel heating furnace is passed into the softening water device, and is discharged after heat exchange with the temporary hard water in the softening water device to heat the temporary hard water, so that the calcium bicarbonate and magnesium bicarbonate contained in the temporary hard water are decomposed by heat, and the calcium and magnesium in the temporary hard water are precipitated into basic carbonates and removed. However, when the high-temperature flue gas exchanges heat with the temporary hard water, the inside of the equipment is prone to blockage due to the deposition and adhesion of smoke or scaling substances in the flue gas, resulting in a decrease in heat transfer efficiency and even equipment failure.
发明内容Summary of the invention
本发明提供一种节能加热炉的烟气余热回收系统及方法,旨在解决相关技术中加热炉的烟气余热回收系统存在的设备内部容易因烟气中的烟尘或结垢物质沉积附着,产生堵塞风险的问题。The present invention provides a flue gas waste heat recovery system and method for an energy-saving heating furnace, aiming to solve the problem in the related art that the flue gas waste heat recovery system for a heating furnace is prone to blockage due to the deposition and adhesion of smoke dust or scaling substances in the flue gas.
本发明的一种节能加热炉的烟气余热回收系统,包括脱硝塔、软化水装置、除氧器和蒸汽锅炉,软化水装置包括:软化池,用于盛放待处理的硬水;换热管,多个换热管设于软化池内,换热管包括内管体和外管体,内管体的端部伸入外管体内,内管体能够沿换热管长度方向移动,使内管体的端部对外管体内壁进行清洁,同时外管体的端部对内管体外壁进行清洁;外清洁件,外清洁件沿换热管长度方向滑动套设于外管体外,外清洁件能够沿换热管长度方向移动,使外清洁件对外管体外壁进行清洁;夹持件,夹持件沿换热管长度方向滑动套设于内管体外,并与外清洁件同步沿换热管长度方向移动,夹持件具有用于夹持内管体的夹具,以带动内管体沿换热管长度方向移动;内清洁件,设于内管体内,用于在内管体沿换热管长度方向移动时对内管体内壁进行清洁。将换热管设置为可相对滑动的内管体和外管体,并通过夹持件控制内管体的运动状态,夹持件松开内管体,且外清洁件沿换热管长度方向移动时,用于对外管体外壁进行清洁,夹持件夹持内管体,使内管体与外清洁件同步沿换热管长度方向移动时,用于对换热管的内外壁同时进行清洁;由此可实现设备内部烟尘和结垢物质的自清洁,可以有效地预防设备堵塞,并且可在不停机工况下进行,保证工作效率。The invention discloses a flue gas waste heat recovery system for an energy-saving heating furnace, comprising a denitrification tower, a softening water device, a deaerator and a steam boiler, wherein the softening water device comprises: a softening tank for containing hard water to be treated; a heat exchange tube, wherein a plurality of heat exchange tubes are arranged in the softening tank, wherein the heat exchange tube comprises an inner tube body and an outer tube body, wherein the end of the inner tube body extends into the outer tube body, and the inner tube body can move along the length direction of the heat exchange tube, so that the end of the inner tube body cleans the inner wall of the outer tube body, and the end of the outer tube body cleans the outer wall of the inner tube body; an external cleaning member, wherein the external cleaning member cleans the outer wall of the inner tube body; and The outer cleaning member is slidably mounted on the outer tube body along the length direction of the heat exchange tube, and the outer cleaning member can move along the length direction of the heat exchange tube so that the outer cleaning member cleans the outer wall of the outer tube body; the clamping member is slidably mounted on the inner tube body along the length direction of the heat exchange tube, and moves along the length direction of the heat exchange tube synchronously with the outer cleaning member, and the clamping member has a clamp for clamping the inner tube body to drive the inner tube body to move along the length direction of the heat exchange tube; the inner cleaning member is arranged in the inner tube body and is used to clean the inner wall of the inner tube body when the inner tube body moves along the length direction of the heat exchange tube. The heat exchange tube is arranged as an inner tube body and an outer tube body which can slide relative to each other, and the movement state of the inner tube body is controlled by a clamping piece. When the clamping piece loosens the inner tube body and the outer cleaning piece moves along the length direction of the heat exchange tube, it is used to clean the outer wall of the outer tube body. When the clamping piece clamps the inner tube body and the inner tube body and the outer cleaning piece move synchronously along the length direction of the heat exchange tube, it is used to clean the inner and outer walls of the heat exchange tube at the same time; thereby, self-cleaning of smoke and scaling substances inside the equipment can be achieved, which can effectively prevent equipment blockage, and can be carried out without stopping the machine to ensure work efficiency.
优选的,所述软化水装置还包括通气管和通过烟气驱动的驱动机构,所述通气管设于软化池外,并与多个所述换热管连通,用于输入或输出烟气;所述驱动机构包括涡轮和转盘,所述涡轮设于通气管的入口端,用于被烟气推动,所述转盘随涡轮转动,所述转盘上设有曲柄,所述夹持件或所述外清洁件上设有随曲柄转动而往复移动的摇杆,以带动所述夹持件和所述外清洁件沿换热管长度方向移动。利用烟气流动的动能转化为机械能,以驱动夹持件和外清洁件运动,传动结构简单可靠,无需设置额外的驱动源,符合节能环保理念。Preferably, the softening water device also includes a vent pipe and a driving mechanism driven by flue gas, the vent pipe is arranged outside the softening tank and is connected to the plurality of heat exchange pipes for inputting or outputting flue gas; the driving mechanism includes a turbine and a turntable, the turbine is arranged at the inlet end of the vent pipe for being driven by flue gas, the turntable rotates with the turbine, a crank is provided on the turntable, and a rocker is provided on the clamping member or the external cleaning member that reciprocates with the rotation of the crank to drive the clamping member and the external cleaning member to move along the length direction of the heat exchange pipe. The kinetic energy of the flue gas flow is converted into mechanical energy to drive the clamping member and the external cleaning member to move, the transmission structure is simple and reliable, no additional driving source is required, and it conforms to the concept of energy saving and environmental protection.
优选的,所述夹持件上还设有用于控制夹具沿内管体径向移动的伸缩杆,以夹持或松开内管体,所述夹具呈开口朝向内管体的C字形。Preferably, the clamping member is further provided with a telescopic rod for controlling the clamp to move radially along the inner tube body to clamp or release the inner tube body, and the clamp is in a C-shape with its opening facing the inner tube body.
优选的,所述软化水装置还包括用于驱动伸缩杆伸缩的液压机构,所述液压机构包括液压缸、液压塞、调节凸轮和从动件,所述伸缩杆上具有液压油进口,所述液压缸的液压油出口与伸缩杆的液压油进口连通,所述调节凸轮具有导向凹槽,所述从动件的一端与液压塞固定,所述从动件的另一端与导向凹槽配合,所述调节凸轮随涡轮转动,以带动从动件往复移动,使液压塞在液压缸内往复移动,从而控制伸缩杆伸缩。通过凸轮机构和液压系统实现对夹具的自动控制,易于控制,传动效率高。Preferably, the softening water device further comprises a hydraulic mechanism for driving the telescopic rod to extend and retract, the hydraulic mechanism comprises a hydraulic cylinder, a hydraulic plug, an adjusting cam and a follower, the telescopic rod is provided with a hydraulic oil inlet, the hydraulic oil outlet of the hydraulic cylinder is connected with the hydraulic oil inlet of the telescopic rod, the adjusting cam has a guide groove, one end of the follower is fixed with the hydraulic plug, the other end of the follower cooperates with the guide groove, the adjusting cam rotates with the turbine to drive the follower to reciprocate, so that the hydraulic plug reciprocates in the hydraulic cylinder, thereby controlling the extension and retraction of the telescopic rod. The automatic control of the clamp is realized by the cam mechanism and the hydraulic system, which is easy to control and has high transmission efficiency.
优选的,所述调节凸轮与第六齿轮固定,所述第六齿轮与延时齿轮之间设有第五齿轮,所述第五齿轮与第六齿轮啮合,所述延时齿轮随涡轮转动,所述延时齿轮上还设有能够与第五齿轮啮合的延时齿部。以延长调节凸轮的转动周期,实现对换热管内壁的间歇性清洁。Preferably, the adjusting cam is fixed to the sixth gear, a fifth gear is provided between the sixth gear and the delay gear, the fifth gear meshes with the sixth gear, the delay gear rotates with the turbine, and the delay gear is further provided with a delay tooth portion that can mesh with the fifth gear, so as to extend the rotation cycle of the adjusting cam and realize intermittent cleaning of the inner wall of the heat exchange tube.
优选的,所述外清洁件和所述夹持件分别呈圆盘状。使外清洁件和夹持件能对软化池中的水进行搅动,增加软化池中的水的流动性,提高传热效率。Preferably, the outer cleaning member and the clamping member are respectively in the shape of a disc, so that the outer cleaning member and the clamping member can stir the water in the softening tank, increase the fluidity of the water in the softening tank, and improve the heat transfer efficiency.
优选的,所述内清洁件包括固定杆和清洁环,所述固定杆与软化池固定,所述清洁环的内周侧通过连接片固定在固定杆上,所述清洁环的外周侧与内管体内壁贴合。Preferably, the inner cleaning member comprises a fixing rod and a cleaning ring, the fixing rod is fixed to the softening tank, the inner circumference of the cleaning ring is fixed to the fixing rod via a connecting piece, and the outer circumference of the cleaning ring is in contact with the inner wall of the inner tube body.
优选的,所述外清洁件与所述夹持件通过连接杆固定连接,多个所述内管体通过固定盘固定连接。Preferably, the outer cleaning member is fixedly connected to the clamping member via a connecting rod, and the plurality of inner tube bodies are fixedly connected via a fixing plate.
本发明还提供了一种节能加热炉的烟气余热回收方法,包括以下步骤:第一步,烟气从炉体的出口烟道引出,进入脱硝塔进行脱硝处理;第二步,脱硝后的烟气进入软化水装置,利用烟气中的热量对软化池内待处理的硬水进行加热,将软化池内的硬水置换成软化水;第三步,软化水通过除氧水泵加压后进入除氧器进行除氧处理;第三步,除氧后的水进入蒸汽锅炉,从软化水装置排出的烟气进入蒸汽锅炉,利用烟气中的余热辅助蒸汽锅炉对除氧后的水进行加热,水吸收热量变成热蒸汽,并进入蒸汽管网;第四步,从除氧器排出的氧气进入炉体内的燃烧器,作为助燃剂。利用排放烟气中的热能对硬水进行加热软化,再二次利用烟气中的余热辅助蒸汽锅炉对软化除氧后的水进行加热,以用于蒸汽管网,除氧器中排出的氧气还可用于加热炉回收利用,提高了能源利用效率,实现了高效节能,可显著降低生产成本。The present invention also provides a method for recovering waste heat from flue gas of an energy-saving heating furnace, comprising the following steps: a first step, the flue gas is drawn out from the outlet flue of the furnace body and enters a denitrification tower for denitrification treatment; a second step, the flue gas after denitrification enters a softening water device, and the heat in the flue gas is used to heat the hard water to be treated in the softening tank, and the hard water in the softening tank is replaced with softened water; a third step, the softened water is pressurized by a deoxygenation water pump and enters a deaerator for deoxygenation treatment; a third step, the deoxygenated water enters a steam boiler, and the flue gas discharged from the softening water device enters the steam boiler, and the waste heat in the flue gas is used to assist the steam boiler in heating the deoxygenated water, and the water absorbs heat to become hot steam and enters the steam pipe network; a fourth step, the oxygen discharged from the deaerator enters a burner in the furnace body as a combustion aid. The heat energy in the exhaust flue gas is used to heat and soften the hard water, and the waste heat in the flue gas is used again to assist the steam boiler to heat the softened and deoxygenated water for use in the steam network. The oxygen discharged from the deaerator can also be recycled in the heating furnace, which improves the energy utilization efficiency, achieves high efficiency and energy saving, and can significantly reduce production costs.
采用了上述技术方案,本发明的有益效果为:对排放的热能进行回收利用,用于蒸汽管网,提高了能源利用效率,实现了高效节能,可显著降低生产成本;并且利用烟气流动的动能转化为机械能,无需设置额外的驱动源,在不停机工况下实现设备内部烟尘和结垢物质的自清洁,促进换热介质的流动,可以有效地预防设备堵塞,提高工作效率。By adopting the above technical scheme, the beneficial effects of the present invention are: the discharged heat energy is recycled and used in the steam pipeline network, which improves the energy utilization efficiency, achieves high efficiency and energy saving, and can significantly reduce the production cost; and the kinetic energy of the flue gas flow is converted into mechanical energy, without the need to set up an additional driving source, and the self-cleaning of smoke and scaling materials inside the equipment can be achieved without stopping the machine, thereby promoting the flow of heat exchange medium, effectively preventing equipment blockage and improving work efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明的节能加热炉的烟气余热回收系统的结构示意图。FIG. 1 is a schematic structural diagram of a flue gas waste heat recovery system of an energy-saving heating furnace according to the present invention.
图2是图1中的软化水装置的结构示意图。FIG. 2 is a schematic structural diagram of the water softening device in FIG. 1 .
图3是图2中的外清洁件的结构示意图。FIG. 3 is a schematic structural diagram of the outer cleaning member in FIG. 2 .
图4是图2中的夹持件的结构示意图。FIG. 4 is a schematic structural diagram of the clamping member in FIG. 2 .
图5是图2中的内清洁件的结构示意图。FIG. 5 is a schematic structural diagram of the inner cleaning member in FIG. 2 .
图6是图2中的驱动机构和液压机构的结构示意图。FIG. 6 is a schematic structural diagram of the driving mechanism and the hydraulic mechanism in FIG. 2 .
图7是现有技术结构示意图。FIG. 7 is a schematic diagram of the prior art structure.
附图标记:Reference numerals:
10、炉体;110、脱硝塔;120、软化水装置;130、除氧器;140、蒸汽锅炉;20、软化池;30、通气管;40、换热管;410、内管体;420、外管体;50、外清洁件;510、连接杆;60、夹持件;610、夹具;620、伸缩杆;6210、液压油进口;70、内清洁件;710、固定杆;720、清洁环;730、连接片;80、涡轮;810、第一齿轮;820、第二齿轮;830、转动轴;840、转盘;850、曲柄;860、摇杆;90、液压缸;910、第三齿轮;920、延时齿轮;9210、延时齿部;930、第五齿轮;940、第六齿轮;950、调节凸轮;9510、导向凹槽;960、从动件;970、液压塞;980、液压油出口。10. Furnace body; 110. Denitration tower; 120. Softening water device; 130. Deaerator; 140. Steam boiler; 20. Softening tank; 30. Ventilation pipe; 40. Heat exchange pipe; 410. Inner tube body; 420. Outer tube body; 50. External cleaning part; 510. Connecting rod; 60. Clamping part; 610. Clamp; 620. Telescopic rod; 6210. Hydraulic oil inlet; 70. Inner cleaning part; 710. Fixing rod; 720. Cleaning ring; 730. Connecting plate; 80, turbine; 810, first gear; 820, second gear; 830, rotating shaft; 840, turntable; 850, crank; 860, rocker; 90, hydraulic cylinder; 910, third gear; 920, delay gear; 9210, delay tooth portion; 930, fifth gear; 940, sixth gear; 950, adjusting cam; 9510, guide groove; 960, follower; 970, hydraulic plug; 980, hydraulic oil outlet.
具体实施方式DETAILED DESCRIPTION
下面详细描述本发明的实施例,所述实施例的示例在附图中示出。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but should not be understood as limiting the present invention.
如图1至图6所示,本发明的节能加热炉的烟气余热回收系统,包括炉体10、脱硝塔110、软化水装置120、除氧器130和蒸汽锅炉140。As shown in FIGS. 1 to 6 , the flue gas waste heat recovery system of the energy-saving heating furnace of the present invention includes a furnace body 10 , a denitration tower 110 , a softening water device 120 , a deaerator 130 and a steam boiler 140 .
其中,软化水装置120包括软化池20、通气管30、换热管40、外清洁件50、夹持件60、内清洁件70、驱动机构和液压机构。通气管30、驱动机构和液压机构设于软化池20外,换热管40、外清洁件50、夹持件60和内清洁件70设于软化池20内。The softening water device 120 includes a softening tank 20, a vent pipe 30, a heat exchange pipe 40, an external cleaning member 50, a clamping member 60, an internal cleaning member 70, a driving mechanism and a hydraulic mechanism. The vent pipe 30, the driving mechanism and the hydraulic mechanism are arranged outside the softening tank 20, and the heat exchange pipe 40, the external cleaning member 50, the clamping member 60 and the internal cleaning member 70 are arranged inside the softening tank 20.
软化池20呈长方体状,软化池20内盛放有待处理的暂时硬水。The softening tank 20 is in a rectangular parallelepiped shape, and the softening tank 20 contains temporary hard water to be treated.
换热管40用于烟气与硬水之间的热量的交换,多个换热管40呈圆形阵列排布。换热管40包括内管体410和外管体420。多个内管体410通过固定盘固定连接,每个内管体410均位于两个外管体420之间,两个外管体420分别与软化池20固定连接,内管体410的两端部分别伸入两个外管体420内,内管体410能够沿换热管40长度方向往复移动,使内管体410的端部对外管体420内壁进行清洁,对外管体420内壁沉积附着的烟尘进行刮除松动,使其随烟气的流动带出装置外,同时外管体420的端部对内管体410外壁进行清洁,对内管体410外壁沉积附着的结垢物质进行刮除松动,使其落入软化池20底部,随硬水中析出的碳酸盐沉淀一同收集处理。The heat exchange tube 40 is used for heat exchange between flue gas and hard water, and a plurality of heat exchange tubes 40 are arranged in a circular array. The heat exchange tube 40 includes an inner tube body 410 and an outer tube body 420 . A plurality of inner tube bodies 410 are fixedly connected by a fixing plate, and each inner tube body 410 is located between two outer tube bodies 420. The two outer tube bodies 420 are fixedly connected to the softening tank 20 respectively. The two ends of the inner tube body 410 extend into the two outer tube bodies 420 respectively. The inner tube body 410 can reciprocate along the length direction of the heat exchange tube 40, so that the ends of the inner tube body 410 clean the inner wall of the outer tube body 420, scrape and loosen the smoke dust deposited on the inner wall of the outer tube body 420, and carry it out of the device with the flow of the flue gas. At the same time, the ends of the outer tube body 420 clean the outer wall of the inner tube body 410, scrape and loosen the scaling materials deposited on the outer wall of the inner tube body 410, and make them fall to the bottom of the softening tank 20 and be collected and treated together with the carbonate precipitate precipitated in the hard water.
通气管30设于软化池20长度方向的两端,并分别与多个外管体420连通,用于输入或输出烟气。The ventilation pipes 30 are disposed at both ends of the softening tank 20 in the length direction and are respectively connected to a plurality of outer tube bodies 420 for inputting or outputting flue gas.
外清洁件50呈圆盘状,并沿换热管40长度方向滑动套设于外管体420外,外清洁件50能够沿换热管40长度方向往复移动,使外清洁件50对外管体420外壁进行清洁,对外管体420外壁沉积附着的结垢物质进行刮除松动,使其落入软化池20底部,随硬水中析出的碳酸盐沉淀一同收集处理,同时外清洁件50还能对软化池20中的水进行搅动,增加软化池20中的水的流动性,提高传热效率。The external cleaning member 50 is disc-shaped and is slidably mounted outside the outer tube body 420 along the length direction of the heat exchange tube 40. The external cleaning member 50 can reciprocate along the length direction of the heat exchange tube 40, so that the external cleaning member 50 cleans the outer wall of the outer tube body 420, scrapes off and loosens the scaling materials deposited on the outer wall of the outer tube body 420, and makes them fall to the bottom of the softening tank 20, and are collected and processed together with the carbonate precipitates precipitated in the hard water. At the same time, the external cleaning member 50 can also stir the water in the softening tank 20, increase the fluidity of the water in the softening tank 20, and improve the heat transfer efficiency.
夹持件60呈圆盘状,并沿换热管40长度方向滑动套设于内管体410外,夹持件60与外清洁件50通过连接杆510固定连接,使夹持件60与外清洁件50同步沿换热管40长度方向往复移动,夹持件60同样具有对软化池20中的水进行搅动的作用。夹持件60包括夹具610和伸缩杆620,夹持件60上开设有多个与内管体410一一对应的穿孔,穿孔的尺寸大于内管体410的外径,位于夹持件60顶部的四个穿孔内分别安装有夹具610,夹具610呈开口朝向内管体410的C字形,用于夹持内管体410,以带动内管体410沿换热管40长度方向移动;伸缩杆620与夹具610一一对应连接,用于控制夹具610沿内管体410径向移动,以夹持或松开内管体410,伸缩杆620上具有液压油进口6210。The clamping member 60 is disc-shaped and is slidably mounted outside the inner tube body 410 along the length direction of the heat exchange tube 40. The clamping member 60 and the outer cleaning member 50 are fixedly connected by a connecting rod 510, so that the clamping member 60 and the outer cleaning member 50 can move back and forth synchronously along the length direction of the heat exchange tube 40. The clamping member 60 also has the function of stirring the water in the softening tank 20. The clamping member 60 includes a clamp 610 and a telescopic rod 620. The clamping member 60 is provided with a plurality of through holes corresponding to the inner tube body 410. The size of the through holes is larger than the outer diameter of the inner tube body 410. The four through holes at the top of the clamping member 60 are respectively installed with clamps 610. The clamp 610 is in a C shape with its opening facing the inner tube body 410, and is used to clamp the inner tube body 410 to drive the inner tube body 410 to move along the length direction of the heat exchange tube 40; the telescopic rod 620 is connected to the clamp 610 in a one-to-one correspondence, and is used to control the radial movement of the clamp 610 along the inner tube body 410 to clamp or release the inner tube body 410. The telescopic rod 620 is provided with a hydraulic oil inlet 6210.
内清洁件70设于内管体410内。内清洁件70包括固定杆710、清洁环720和连接片730。固定杆710与软化池20固定,清洁环720的内周侧通过连接片730固定在固定杆710上,清洁环720的外周侧与内管体410内壁贴合,用于在内管体410沿换热管40长度方向移动时对内管体410内壁进行清洁,对内管体410内壁沉积附着的烟尘进行刮除松动,使其随烟气的流动带出装置外。The inner cleaning member 70 is arranged in the inner tube body 410. The inner cleaning member 70 includes a fixing rod 710, a cleaning ring 720 and a connecting piece 730. The fixing rod 710 is fixed to the softening tank 20, the inner peripheral side of the cleaning ring 720 is fixed to the fixing rod 710 through the connecting piece 730, and the outer peripheral side of the cleaning ring 720 is in contact with the inner wall of the inner tube body 410, and is used to clean the inner wall of the inner tube body 410 when the inner tube body 410 moves along the length direction of the heat exchange tube 40, and to scrape and loosen the smoke and dust deposited on the inner wall of the inner tube body 410, so that it can be taken out of the device with the flow of smoke.
驱动机构包括涡轮80、第一齿轮810、第二齿轮820、转动轴830、转盘840、曲柄850和摇杆860。涡轮80设于通气管30的入口端,用于被烟气推动,涡轮80通过连接轴与第一齿轮810固定,转动轴830的顶端固定有转盘840,转动轴830的底端固定有第二齿轮820,第二齿轮820与第一齿轮810啮合,以实现转盘840随涡轮80转动;转盘840上转动连接有曲柄850,曲柄850与摇杆860转动连接,摇杆860固定在夹持件60上,以使转盘840转动时,带动曲柄850转动,曲柄850带动摇杆860沿换热管40长度方向往复移动,进而带动夹持件60和外清洁件50沿换热管40长度方向往复移动。The driving mechanism includes a turbine 80, a first gear 810, a second gear 820, a rotating shaft 830, a rotating disk 840, a crank 850 and a rocker 860. The turbine 80 is arranged at the inlet end of the vent pipe 30 and is used to be driven by the flue gas. The turbine 80 is fixed to the first gear 810 through a connecting shaft. The rotating disk 840 is fixed to the top of the rotating shaft 830, and the second gear 820 is fixed to the bottom of the rotating shaft 830. The second gear 820 is meshed with the first gear 810 to realize that the rotating disk 840 rotates with the turbine 80; the rotating disk 840 is rotatably connected with a crank 850, and the crank 850 is rotatably connected with a rocker 860. The rocker 860 is fixed on the clamp 60, so that when the rotating disk 840 rotates, the crank 850 is driven to rotate, and the crank 850 drives the rocker 860 to reciprocate along the length direction of the heat exchange tube 40, thereby driving the clamp 60 and the external cleaning member 50 to reciprocate along the length direction of the heat exchange tube 40.
液压机构包括液压缸90、第三齿轮910、延时齿轮920、第五齿轮930、第六齿轮940、调节凸轮950、从动件960和液压塞970。第三齿轮910固定在转动轴830上,以随转动轴830转动,第三齿轮910与延时齿轮920啮合,调节凸轮950的底端与第六齿轮940固定,第六齿轮940与延时齿轮920之间设有第五齿轮930,第五齿轮930与第六齿轮940啮合,延时齿轮920上设有能够与第五齿轮930啮合的延时齿部9210,以实现延时齿轮920随涡轮80转动若干圈,带动调节凸轮950转动一圈,从而延长调节凸轮950的转动周期;调节凸轮950具有导向凹槽9510,导向凹槽9510包括沿调节凸轮950周向依次连通的水平槽、螺旋槽和竖向槽,从动件960滑动装配在转动轴830上,从动件960与转动轴830之间设有弹簧,以对从动件960施加弹性力,使从动件960具有向下移动的趋势,帮助从动件960复位;从动件960的一端与液压塞970固定,从动件960的另一端与导向凹槽9510配合,以实现调节凸轮950转动时,带动从动件960沿导向凹槽9510移动,使从动件960在竖直方向上往复移动,使液压塞970在液压缸90内往复移动,以调节液压缸90输出的液压油压力,液压缸90的液压油出口980通过液压管与伸缩杆620的液压油进口6210连通,以通过液压机构控制伸缩杆620伸缩。The hydraulic mechanism includes a hydraulic cylinder 90 , a third gear 910 , a delay gear 920 , a fifth gear 930 , a sixth gear 940 , an adjustment cam 950 , a follower 960 and a hydraulic plug 970 . The third gear 910 is fixed on the rotating shaft 830 to rotate with the rotating shaft 830. The third gear 910 is meshed with the delay gear 920. The bottom end of the adjusting cam 950 is fixed to the sixth gear 940. A fifth gear 930 is provided between the sixth gear 940 and the delay gear 920. The fifth gear 930 is meshed with the sixth gear 940. The delay gear 920 is provided with a delay tooth portion 9210 that can mesh with the fifth gear 930, so that the delay gear 920 rotates several circles with the turbine 80, driving the adjusting cam 950 to rotate one circle, thereby extending the rotation period of the adjusting cam 950; the adjusting cam 950 has a guide groove 9510, and the guide groove 9510 includes a horizontal groove, a spiral groove and a vertical groove that are sequentially connected along the circumference of the adjusting cam 950, and the follower 960 slides The follower 960 is assembled on the rotating shaft 830, and a spring is provided between the follower 960 and the rotating shaft 830 to apply elastic force to the follower 960, so that the follower 960 has a tendency to move downward, thereby helping the follower 960 to reset; one end of the follower 960 is fixed to the hydraulic plug 970, and the other end of the follower 960 cooperates with the guide groove 9510 to achieve that when the adjusting cam 950 rotates, the follower 960 is driven to move along the guide groove 9510, so that the follower 960 moves back and forth in the vertical direction, and the hydraulic plug 970 moves back and forth in the hydraulic cylinder 90 to adjust the hydraulic oil pressure output by the hydraulic cylinder 90. The hydraulic oil outlet 980 of the hydraulic cylinder 90 is connected to the hydraulic oil inlet 6210 of the telescopic rod 620 through a hydraulic pipe, so as to control the extension and retraction of the telescopic rod 620 through a hydraulic mechanism.
节能加热炉的烟气余热回收方法,包括以下步骤:The method for recovering waste heat from flue gas of an energy-saving heating furnace comprises the following steps:
第一步,烟气从炉体10的出口烟道引出,进入脱硝塔110进行脱硝处理。In the first step, the flue gas is led out from the outlet flue of the furnace body 10 and enters the denitrification tower 110 for denitrification treatment.
第二步,脱硝后的烟气进入软化水装置120,烟气从通气管30进入换热管40,在换热管40内利用烟气中的热量对软化池20内待处理的硬水进行加热,将软化池20内的硬水置换成软化水,烟气经由通气管30时,推动涡轮80转动,涡轮80通过第一齿轮810带动第二齿轮820转动,第二齿轮820带动转动轴830和转盘840同步转动,转盘840带动曲柄850绕转盘840的中心转动,曲柄850带动摇杆860、夹持件60和外清洁件50沿换热管40长度方向往复移动,以对外管体420外壁进行清洁,同时对软化池20内的水进行搅动;转动轴830转动时,通过第三齿轮910带动延时齿轮920转动,延时齿轮920转动若干圈后,通过第五齿轮930与延时齿部9210啮合,带动第六齿轮940和调节凸轮950转动一圈,以使得从动件960升降一次,继而通过液压缸90使得夹具610对内管体410夹持松开一次,夹具610夹持内管体410时,夹持件60带动内管体410沿换热管40长度方向往复移动,以对换热管40内外壁同时进行清洁。In the second step, the flue gas after denitration enters the softening water device 120, and the flue gas enters the heat exchange tube 40 from the ventilation pipe 30. The heat in the flue gas is used in the heat exchange tube 40 to heat the hard water to be treated in the softening tank 20, and the hard water in the softening tank 20 is replaced with softened water. When the flue gas passes through the ventilation pipe 30, it drives the turbine 80 to rotate. The turbine 80 drives the second gear 820 to rotate through the first gear 810. The second gear 820 drives the rotating shaft 830 and the turntable 840 to rotate synchronously. The turntable 840 drives the crank 850 to rotate around the center of the turntable 840. The crank 850 drives the rocker 860, the clamping member 60 and the external cleaning member 50 to reciprocate along the length direction of the heat exchange tube 40. The outer wall of the outer tube body 420 is cleaned and the water in the softening tank 20 is stirred at the same time; when the rotating shaft 830 rotates, the delay gear 920 is driven to rotate through the third gear 910. After the delay gear 920 rotates several circles, the fifth gear 930 engages with the delay tooth portion 9210, driving the sixth gear 940 and the adjusting cam 950 to rotate one circle, so that the follower 960 is raised and lowered once, and then the clamp 610 is clamped and released on the inner tube body 410 once through the hydraulic cylinder 90. When the clamp 610 clamps the inner tube body 410, the clamp 60 drives the inner tube body 410 to move back and forth along the length direction of the heat exchange tube 40, so as to clean the inner and outer walls of the heat exchange tube 40 at the same time.
第三步,软化水通过除氧水泵加压后进入除氧器130进行除氧处理。In the third step, the softened water is pressurized by a deoxygenation pump and then enters the deaerator 130 for deoxygenation treatment.
第三步,除氧后的水进入蒸汽锅炉140,从软化水装置120排出的烟气进入蒸汽锅炉140,利用烟气中的余热辅助蒸汽锅炉140对除氧后的水进行加热,水吸收热量变成热蒸汽,并进入蒸汽管网。In the third step, the deoxygenated water enters the steam boiler 140, and the flue gas discharged from the softening water device 120 enters the steam boiler 140. The waste heat in the flue gas is used to assist the steam boiler 140 to heat the deoxygenated water. The water absorbs heat and becomes hot steam and enters the steam network.
第四步,从除氧器130排出的氧气进入炉体10内的燃烧器,作为助燃剂。In the fourth step, the oxygen exhausted from the deaerator 130 enters the burner in the furnace body 10 as a combustion aid.
如此,本发明的节能加热炉的烟气余热回收系统对排放的热能进行回收利用,用于蒸汽管网,提高了能源利用效率,实现了高效节能,可显著降低生产成本;并且利用烟气流动的动能转化为机械能,无需设置额外的驱动源,在不停机工况下实现设备内部烟尘和结垢物质的自清洁,促进换热介质的流动,可以有效地预防设备堵塞,提高工作效率。In this way, the flue gas waste heat recovery system of the energy-saving heating furnace of the present invention recycles the discharged heat energy and uses it for the steam pipeline network, thereby improving energy utilization efficiency, achieving high-efficiency energy saving, and significantly reducing production costs; and the kinetic energy of the flue gas flow is converted into mechanical energy without the need to set up an additional driving source, thereby achieving self-cleaning of smoke and scaling materials inside the equipment without stopping the machine, promoting the flow of heat exchange medium, and effectively preventing equipment blockage and improving work efficiency.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个、三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.
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