CN112066729B - Waste heat recovery system for prebaked anode production and use method thereof - Google Patents
Waste heat recovery system for prebaked anode production and use method thereof Download PDFInfo
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- 238000011084 recovery Methods 0.000 title claims abstract description 23
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- 238000001354 calcination Methods 0.000 claims abstract description 11
- 238000007789 sealing Methods 0.000 claims abstract 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 102
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 9
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- 229910000831 Steel Inorganic materials 0.000 description 1
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
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- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B17/00—Furnaces of a kind not covered by any of groups F27B1/00 - F27B15/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D50/00—Combinations of methods or devices for separating particles from gases or vapours
- B01D50/40—Combinations of devices covered by groups B01D45/00 and B01D47/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22D—PREHEATING, OR ACCUMULATING PREHEATED, FEED-WATER FOR STEAM GENERATION; FEED-WATER SUPPLY FOR STEAM GENERATION; CONTROLLING WATER LEVEL FOR STEAM GENERATION; AUXILIARY DEVICES FOR PROMOTING WATER CIRCULATION WITHIN STEAM BOILERS
- F22D1/00—Feed-water heaters, i.e. economisers or like preheaters
- F22D1/50—Feed-water heaters, i.e. economisers or like preheaters incorporating thermal de-aeration of feed-water
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22D—PREHEATING, OR ACCUMULATING PREHEATED, FEED-WATER FOR STEAM GENERATION; FEED-WATER SUPPLY FOR STEAM GENERATION; CONTROLLING WATER LEVEL FOR STEAM GENERATION; AUXILIARY DEVICES FOR PROMOTING WATER CIRCULATION WITHIN STEAM BOILERS
- F22D11/00—Feed-water supply not provided for in other main groups
- F22D11/02—Arrangements of feed-water pumps
- F22D11/06—Arrangements of feed-water pumps for returning condensate to boiler
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
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- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/10—Arrangements for using waste heat
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- B01D2258/00—Sources of waste gases
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Abstract
Description
技术领域technical field
本发明涉及余热回收设备技术领域,具体为一种预焙阳极生产用余热回收系统及其使用方法。The invention relates to the technical field of waste heat recovery equipment, in particular to a waste heat recovery system for prebaked anode production and a method for using the same.
背景技术Background technique
预焙阳极生产是以少灰碳素材料石油焦和煤沥青为原料,生产铝电解槽使用的预焙阳极,原料石油焦和煤沥青进厂后,分别贮存在原料仓库和沥青库内。不同产地的石油焦按照规定的原料配比用抓斗天车抓取,在配料仓库内进行混合配料,经破碎机破碎后进入罐式煅烧炉内进行高温煅烧,煅后焦通过两次破碎及筛分,得到三种合格的粒子料,存放于各料仓内。部分煅后焦进入雷蒙磨进行磨粉,磨好的细粉存放于粉料仓内。焙烧废品经粗碎、中碎和筛分,筛分合格的料存放于熟碎仓内。振动成型不合格的废生坯经粗碎、中碎后贮存于生碎仓内。将上述各种合格物料按照产品的工艺配方进行配料,得到符合要求的干料组成。煤沥青进厂后加入沥青熔化槽内进行熔化,熔化好的液体沥青送至高位槽计量贮存。配好的干料加入干混锅内进行混合与加热后,再与规定比例的液体沥青一起加入湿混锅内进行混捏,制成合格的糊料。混捏好的糊料,经振动成型机制成阳极生坯。The production of prebaked anode is based on the low ash carbon material petroleum coke and coal tar pitch as raw materials to produce prebaked anode used in aluminum electrolysis cells. The petroleum coke of different origins is grabbed by the grab crane according to the specified raw material ratio, mixed and batched in the batching warehouse, and then crushed by the crusher and then entered into the tank calciner for high temperature calcination. The calcined coke is crushed and After screening, three kinds of qualified particles are obtained, which are stored in each silo. Part of the calcined coke enters the Raymond mill for grinding, and the ground fine powder is stored in the powder silo. The roasted waste products are coarsely crushed, mediumly crushed and screened, and the materials that pass the screening are stored in the cooked crushing bin. The unqualified waste green body of vibration molding is stored in the raw crushing bin after being roughly crushed and mediumly crushed. The above-mentioned various qualified materials are batched according to the technical formula of the product, and the dry material composition that meets the requirements is obtained. After entering the plant, coal tar pitch is added into the pitch melting tank for melting, and the melted liquid pitch is sent to the high-level tank for metering and storage. The prepared dry ingredients are added to the dry mixing pot for mixing and heating, and then added to the wet mixing pot together with the specified proportion of liquid asphalt for kneading to make a qualified paste. The kneaded paste is used to form an anode green body by a vibration molding machine.
随着现代化科技的不断发展,人们利用各种装置逐渐对各种高温煅烧过程中产生的热量进行回收,收集的热量进行处理能够再次参与生产过程,以减少对能源的消耗,降低的能源成本,提高了资源的利用化效率。With the continuous development of modern technology, people use various devices to gradually recover the heat generated in various high-temperature calcination processes, and the collected heat can be processed again to participate in the production process to reduce energy consumption and reduce energy costs. Improve the efficiency of resource utilization.
但是,在对预焙阳极煅烧炉的进行余热回收过程中,存在一些问题:一、对余热的回收方式较为单一,大多通过利用高温烟气对水进行加热,以实现对热水的收集;二、预焙阳极煅烧过程产生的高温烟气中,伴随着大量的粉尘以及煅烧废气,一方面易产生污染,另一方面随着长时间的使用,对内部管道易造成堵塞,因此不满足现有的需求,对此我们提出了一种预焙阳极生产用余热回收系统及其使用方法。However, there are some problems in the process of recovering the waste heat of the pre-baked anode calciner: 1. The recovery method of waste heat is relatively simple, and most of them use high-temperature flue gas to heat water to realize the collection of hot water; 2. . The high temperature flue gas produced by the pre-baked anode calcination process is accompanied by a large amount of dust and calcined waste gas. On the one hand, it is easy to cause pollution; Therefore, we propose a waste heat recovery system for prebaked anode production and its use method.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种预焙阳极生产用余热回收系统及其使用方法,以解决上述背景技术中提出的如何在余热回收环保的前提下提高回收效果的问题。The purpose of the present invention is to provide a waste heat recovery system for prebaked anode production and a method of using the same, so as to solve the problem of how to improve the recovery effect under the premise of environmental protection of waste heat recovery proposed in the above-mentioned background art.
为实现上述目的,本发明提供如下技术方案:一种预焙阳极生产用余热回收系统及其使用方法,包括罐式煅烧炉,所述罐式煅烧炉一侧的下方设置有烟尘分离器,所述烟尘分离器一侧的上方设置有烟气换热管道,所述烟气换热管道的上端焊接固定有蒸汽锅炉,所述烟气换热管道的内部安装有换热片,且换热片的上端延伸至蒸汽锅炉的内部,所述蒸汽锅炉上端的一侧安装有过热箱,所述过热箱的一侧设置有汽轮机,且过热箱与汽轮机通过管道密封固定,所述汽轮机的输出端安装有发电机,所述发电机的下方设置有储水箱,所述储水箱的一侧安装有除氧器,且除氧器与储水箱通过管道密封固定,所述储水箱的另一侧设置有净化塔。In order to achieve the above purpose, the present invention provides the following technical solutions: a waste heat recovery system for the production of pre-baked anodes and a method for using the same, including a tank calciner, and a soot separator is arranged below one side of the tank calciner, so A flue gas heat exchange pipe is arranged above one side of the flue gas separator, the upper end of the flue gas heat exchange pipe is welded and fixed with a steam boiler, a heat exchange fin is installed inside the flue gas heat exchange pipe, and the heat exchange fin The upper end of the steam boiler extends to the interior of the steam boiler, a superheating box is installed on one side of the upper end of the steam boiler, a steam turbine is installed on one side of the superheating box, and the superheating box and the steam turbine are sealed and fixed through pipes, and the output end of the steam turbine is installed There is a generator, a water storage tank is arranged below the generator, a deaerator is installed on one side of the water storage tank, and the deaerator and the water storage tank are sealed and fixed through pipes, and the other side of the water storage tank is provided with a deaerator. Purification tower.
优选的,所述罐式煅烧炉与烟尘分离器之间密封固定有煅烧炉出气管,且煅烧炉出气管的一端固定安装有气泵,所述煅烧炉出气管的一端沿烟尘分离器上端的切线方向延伸至烟尘分离器内部,所述烟尘分离器的下方设置有集尘斗,且集尘斗与烟尘分离器相连通。Preferably, a calciner gas outlet pipe is sealed and fixed between the tank calciner and the soot separator, and an air pump is fixedly installed at one end of the calciner gas outlet pipe, and one end of the calciner gas outlet pipe is along the tangent of the upper end of the soot separator. The direction extends to the inside of the soot separator, a dust collecting hopper is arranged below the soot separator, and the dust collecting hopper is communicated with the soot separator.
优选的,所述烟气换热管道与烟尘分离器之间密封固定有烟气进管,所述换热片呈S型结构分布于烟气换热管道的内部,所述换热片与烟气换热管道和蒸汽锅炉之间密封固定,所述蒸汽锅炉的另一端焊接固定有热水出管,所述热水出管的中间位置处安装有阀门。Preferably, a flue gas inlet pipe is sealed and fixed between the flue gas heat exchange pipe and the soot separator, the heat exchange fins are distributed in the interior of the flue gas heat exchange pipe in an S-shaped structure, and the heat exchange fins are connected to the flue gas heat exchange pipe. The gas heat exchange pipe and the steam boiler are sealed and fixed, the other end of the steam boiler is welded and fixed with a hot water outlet pipe, and a valve is installed at the middle position of the hot water outlet pipe.
优选的,所述过热箱的下端与蒸汽锅炉通过管道密封固定,所述过热箱的内部设置有过热器,且过热器与过热箱焊接固定,所述过热器的上方设置有蒸汽管网,且蒸汽管网与过热箱通过卡槽固定。Preferably, the lower end of the superheater is sealed and fixed to the steam boiler through pipes, a superheater is arranged inside the superheater, and the superheater and the superheater are welded and fixed, and a steam pipe network is arranged above the superheater, and The steam pipe network and the superheating box are fixed by the card slot.
优选的,所述汽轮机与储水箱之间设置有凝结器,所述凝结器的上端与汽轮机之间密封固定有乏汽管,所述凝结器的下端与储水箱通过管道密封固定,所述除氧器与蒸汽锅炉之间密封固定有进水管。Preferably, a condenser is provided between the steam turbine and the water storage tank, a steam exhaust pipe is sealed and fixed between the upper end of the condenser and the steam turbine, the lower end of the condenser and the water storage tank are sealed and fixed through the pipe, and the A water inlet pipe is sealed and fixed between the oxygenator and the steam boiler.
优选的,所述净化塔与烟气换热管道之间密封固定有烟气出管,且烟气出管的一端延伸至净化塔的内部,所述净化塔内部的下方设置有净化液,所述净化塔的上方固定设置有集水盘,所述集水盘的下端安装有雾化喷头,雾化喷头安装有若干个,且雾化喷头依次分布,所述雾化喷头之间均设置有通孔,且通孔位于集水盘的内部,所述净化塔上端的一侧安装有循环泵,所述循环泵的一端延伸至净化塔的内部,所述循环泵的输出端与集水盘之间密封固定有循环管,所述净化塔的上端设置有排气管。Preferably, a flue gas outlet pipe is sealed and fixed between the purification tower and the flue gas heat exchange pipe, and one end of the flue gas outlet pipe extends to the interior of the purification tower, and a purification liquid is arranged below the interior of the purification tower, so The top of the purification tower is fixedly provided with a water collecting tray, the lower end of the water collecting tray is installed with atomizing nozzles, several atomizing nozzles are installed, and the atomizing nozzles are distributed in sequence, and there are arranged between the atomizing nozzles. A through hole, and the through hole is located inside the water collecting tray, a circulating pump is installed on one side of the upper end of the purification tower, one end of the circulating pump extends to the interior of the purification tower, and the output end of the circulating pump is connected to the water collecting tray A circulating pipe is sealed and fixed therebetween, and an exhaust pipe is arranged on the upper end of the purification tower.
优选的,所述净化塔底部的中间位置处安装有隔离网,隔离网安装有两个,且隔离网与净化塔通过螺丝固定。Preferably, an isolation net is installed at the middle position of the bottom of the purification tower, two isolation nets are installed, and the isolation net and the purification tower are fixed by screws.
优选的,所述净化塔内部的上端设置有净化层,所述净化层由活性炭颗粒和石英砂组成,所述活性炭颗粒与石英砂分别与净化塔通过卡槽固定。Preferably, a purification layer is provided at the inner upper end of the purification tower, and the purification layer is composed of activated carbon particles and quartz sand, and the activated carbon particles and quartz sand are respectively fixed to the purification tower by clamping grooves.
预焙阳极生产用余热回收系统的使用方法,包括如下步骤:A method of using a waste heat recovery system for the production of prebaked anodes includes the following steps:
步骤一、预焙阳极煅烧过程中产生大量的高温烟气,含尘烟气通过气泵以高速度由煅烧炉出气管沿烟尘分离器切线方向进入烟尘分离器时,气流将由直线运动变成圆周运动,烟气在旋转过程中产生离心力,在密度差异下,将密度大于烟气的尘粒甩向器壁,便失去惯性力而靠入口速度的动量和向下的重力沿壁面下落,从而进入集尘斗,向上的旋流中大部分大颗粒烟尘得到分离,从而在高温烟气进入烟气换热管道时,内部的大颗粒杂质较少,避免烟气换热管道内部的阻塞;Step 1. A large amount of high-temperature flue gas is generated during the calcination of the pre-baked anode. When the dust-laden flue gas enters the flue dust separator along the tangential direction of the soot separator from the gas outlet pipe of the calciner at a high speed through the air pump, the airflow will change from linear motion to circular motion. , the flue gas generates centrifugal force during the rotation process. Under the density difference, the dust particles with a density greater than that of the flue gas are thrown to the wall of the device, and the inertial force is lost, and the momentum of the inlet velocity and the downward gravity fall along the wall surface, thereby entering the collector. Dust hopper, most of the large particles of smoke and dust in the upward swirling flow are separated, so that when the high-temperature flue gas enters the flue gas heat exchange pipe, there are less large particles of impurities inside, avoiding the blockage inside the flue gas heat exchange pipe;
步骤二、经过烟尘分离的高温气体进入烟气换热管道时,由于换热片在烟气换热管道的内部密集分布,能够将高温烟气中热量进行吸收,进而在热传导的作用下将热量传递至上端,换热片的上端位于蒸汽锅炉内部,蒸汽锅炉的内部装有水体,在换热片的作用下迅速升温至沸腾,形成饱和蒸汽,饱和蒸汽随后进入过热箱,过热器能够将饱和蒸汽加热成具有一定温度的过热蒸汽,提高了蒸汽在汽轮机中的做功能力,汽轮机膨胀做功后,乏汽通过乏汽管输送至凝结器凝结成水后,汇入至储水箱内部进行储存,之后在水泵的作用下将储水箱内部的凝结水输送至除氧器进行除氧,再由水泵输送至蒸汽锅炉内部,形成整个系统的循环;Step 2: When the high-temperature gas separated by the smoke and dust enters the flue gas heat exchange pipe, since the heat exchange fins are densely distributed inside the flue gas heat exchange pipe, the heat in the high-temperature flue gas can be absorbed, and then the heat can be transferred under the action of heat conduction. Transfer to the upper end, the upper end of the heat exchange fins is located inside the steam boiler, and the inside of the steam boiler is equipped with water body, which is rapidly heated to boiling under the action of the heat exchange fins to form saturated steam, which then enters the superheating box, and the superheater can make saturated steam. The steam is heated into superheated steam with a certain temperature, which improves the working ability of the steam in the steam turbine. After the steam turbine expands, the exhausted steam is transported to the condenser through the exhausted steam pipe to condense into water, and then merged into the water storage tank for storage. Then, under the action of the water pump, the condensed water inside the water storage tank is transported to the deaerator for deoxygenation, and then transported to the inside of the steam boiler by the water pump to form a cycle of the entire system;
步骤三、需要使用热水时,蒸汽锅炉的另一侧设置有热水出管,通过接入水管打开阀门,能够对蒸汽锅炉内部的水体进行直接使用;
步骤四、通过打开气泵,将经过换热的烟气输送至净化塔内的净化液中,在与烟气接触的过程中,一方面能够将烟气中的颗粒物进行吸附,另一方面能够对气体中有害物质进行净化,在密度差异下,经过与净化液液接触的气体朝上方运动,通过开启循环泵,将净化塔内部的净化液进行抽取并加压,通过循环管输送至集水盘,净化液通过雾化喷头以雾化的状态朝下方进行喷洒,雾化的净化液与微小杂尘接触的同时,能够提高整体的重量,形成下落,经过净化的气体的通过集水盘之间的通孔,进入至净化层,能进一步对气体中的有害物质进行吸附;
步骤五、最后通过排气管进行排放。
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、本发明通过在烟气换热管道的内部固定设置有换热片,换热片呈S型结构,其上端延伸至蒸汽锅炉的内部,经过烟尘分离的高温气体进入烟气换热管道时,由于换热片在烟气换热管道的内部密集分布,能够减缓高温烟气的移动速度,从而提高与换热片之间的接触时间,而换热片为钢铁材质,具有优良的吸热性,在接触过程中,能够将高温烟气中热量进行吸收,进而在热传导的作用下将热量传递至上端,换热片的上端位于蒸汽锅炉内部,蒸汽锅炉的内部装有水体,在换热片的作用下迅速升温至沸腾,在密闭环境下,蒸汽迅速升压,形成饱和蒸汽,饱和蒸汽随后进入过热箱,过热箱的内部分别设置有过热器和蒸汽管网,过热器能够将饱和蒸汽加热成具有一定温度的过热蒸汽,提高了蒸汽在汽轮机中的做功能力,即蒸汽在汽轮机中的有用焓增加,从而进步了热机的循环效率,汽轮机膨胀做功后,乏汽通过乏汽管输送至凝结器凝结成水后,汇入至储水箱内部进行储存,之后在水泵的作用下将储水箱内部的凝结水输送至除氧器进行除氧,再由水泵输送至蒸汽锅炉内部,形成整个系统的循环,另外蒸汽锅炉的另一侧设置有热水出管,通过接入水管打开阀门,能够对蒸汽锅炉内部的水体进行直接使用,通过这种方式,由于在余热回收的过程中,产生蒸汽的水体不与高温烟气产生直接的接触,因此在整个循环的过程中能够保持洁净的状态,在保证余热回收效率的前提下提高参与组件的使用寿命。1. In the present invention, a heat exchange fin is fixedly arranged inside the flue gas heat exchange pipe, and the heat exchange fin has an S-shaped structure, and its upper end extends to the interior of the steam boiler. When the high temperature gas separated by the smoke and dust enters the flue gas heat exchange pipe , Since the heat exchange fins are densely distributed inside the flue gas heat exchange pipe, the moving speed of the high temperature flue gas can be slowed down, thereby increasing the contact time with the heat exchange fins, and the heat exchange fins are made of steel and have excellent heat absorption. During the contact process, the heat in the high-temperature flue gas can be absorbed, and then the heat is transferred to the upper end under the action of heat conduction. The upper end of the heat exchange fin is located inside the steam boiler, and the steam boiler is equipped with water. Under the action of the film, the temperature rises rapidly to boiling. In a closed environment, the steam is rapidly increased in pressure to form saturated steam. The saturated steam then enters the superheating box. The superheating box is equipped with a superheater and a steam pipe network. The superheater can convert the saturated steam. It is heated into superheated steam with a certain temperature, which improves the working ability of the steam in the steam turbine, that is, the useful enthalpy of the steam in the steam turbine increases, thereby improving the cycle efficiency of the heat engine. After the steam turbine expands, the exhaust steam is transported through the exhaust steam pipe. After the condenser is condensed into water, it is collected into the water storage tank for storage, and then the condensed water inside the water storage tank is transported to the deaerator for deoxidation under the action of the water pump, and then transported to the inside of the steam boiler by the water pump to form the entire The circulation of the system, in addition, the other side of the steam boiler is provided with a hot water outlet pipe, and the valve can be opened by connecting the water pipe to directly use the water body inside the steam boiler. The water body of the steam does not come into direct contact with the high-temperature flue gas, so it can maintain a clean state during the entire cycle, and improve the service life of the participating components on the premise of ensuring the efficiency of waste heat recovery.
2、本发明通过在烟气换热管道的一侧设置有烟气出管,烟气出管与净化塔相连通,通过打开气泵,将经过换热的烟气输送至净化塔内的净化液中,净化液由多种含脱硫成分的化学剂组成,在与烟气接触的过程中,一方面能够将烟气中的颗粒物进行吸附,另一方面能够对气体中有害物质进行净化,在密度差异下,经过与净化液接触的气体朝上方运动,通过开启循环泵,将净化塔内部的净化液进行抽取并加压,通过循环管输送至集水盘,通过在集水盘的下端设置有若干均匀分布的雾化喷头,净化液通过雾化喷头以雾化的状态朝下方进行喷洒,为避免气体中的微小杂尘,雾化的净化液与微小杂尘接触的同时,能够提高整体的重量,进而在重力作用下,形成下落,通过这种方式,能够最大程度减少气体中的颗粒物含量,经过净化的气体的通过集水盘之间的通孔,进入至净化层,净化层由活性炭颗粒以及石英砂组成,能进一步对气体中的有害物质进行吸附,确保经过双重处理的气体符合国家工业卫生的排放标准,最后通过排气管进行排放。2. In the present invention, a flue gas outlet pipe is arranged on one side of the flue gas heat exchange pipe, and the flue gas outlet pipe is communicated with the purification tower. By opening the air pump, the heat-exchanged flue gas is transported to the purification liquid in the purification tower. The purification liquid is composed of a variety of chemical agents containing desulfurization components. In the process of contacting the flue gas, on the one hand, it can adsorb the particulate matter in the flue gas, and on the other hand, it can purify the harmful substances in the gas. Under the difference, the gas that has been in contact with the purification liquid moves upward, and by turning on the circulating pump, the purification liquid inside the purification tower is extracted and pressurized, and is transported to the water collecting tray through the circulating pipe. A number of evenly distributed atomizing nozzles, the purification liquid is sprayed downward through the atomizing nozzles in an atomized state. weight, and then fall under the action of gravity. In this way, the particle content in the gas can be minimized. The purified gas enters the purification layer through the through holes between the water collecting trays, and the purification layer is made of activated carbon It is composed of particles and quartz sand, which can further adsorb harmful substances in the gas, ensure that the double-treated gas meets the national industrial hygiene emission standards, and finally discharge through the exhaust pipe.
3、本发明通过设置有烟尘分离器,含尘烟气通过气泵以高速度由煅烧炉出气管沿烟尘分离器切线方向进入烟尘分离器时,气流将由直线运动变成圆周运动,旋转的烟气沿器壁呈螺旋形向下朝烟尘分离器下端锥体流动,烟气在旋转过程中产生离心力,将密度大于烟气的尘粒甩向器壁,一旦尘粒与器壁接触,便失去惯性力而靠入口速度的动量和向下的重力沿壁面下落,从而进入集尘斗,旋转下降的外旋气流,在下降过程中不断向烟尘分离器的中心部分流入,形成向心的径向气流,在密度差异下,向上的旋流中大部分大颗粒烟尘得到分离,从而在高温烟气进入烟气换热管道时,内部的大颗粒杂质较少,避免烟气换热管道内部的阻塞。3. The present invention is provided with a soot separator. When the dust-laden flue gas passes through the air pump and enters the soot separator along the tangential direction of the soot separator from the gas outlet of the calciner at a high speed, the airflow will change from linear motion to circular motion. The flue gas flows downward in a spiral shape along the wall of the flue dust separator towards the cone at the lower end of the flue gas separator. The flue gas generates centrifugal force during the rotation process, and throws the dust particles with a density greater than that of the flue gas towards the device wall. Once the dust particles contact the device wall, they lose their inertia. Force and rely on the momentum of the inlet velocity and the downward gravity to fall along the wall surface, thereby entering the dust hopper, the outer cyclone air that rotates and descends, and continuously flows into the central part of the dust separator during the descending process, forming a centripetal radial airflow , Under the density difference, most of the large particles of smoke and dust in the upward swirling flow are separated, so that when the high-temperature flue gas enters the flue gas heat exchange pipe, there are less large particles of impurities inside, avoiding the blockage inside the flue gas heat exchange pipe.
附图说明Description of drawings
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明的烟尘分离器俯视图;Fig. 2 is the top view of the soot separator of the present invention;
图3为本发明的烟气换热管道与蒸汽锅炉内部结构示意图;3 is a schematic diagram of the internal structure of the flue gas heat exchange pipe and the steam boiler of the present invention;
图4为本发明的过热箱内部结构示意图;4 is a schematic diagram of the internal structure of the overheating box of the present invention;
图5为本发明的净化塔内部结构示意图;5 is a schematic diagram of the internal structure of the purification tower of the present invention;
图6为本发明的集水盘仰视图。FIG. 6 is a bottom view of the water collecting pan of the present invention.
图中:1、罐式煅烧炉;2、烟尘分离器;3、烟气换热管道;4、蒸汽锅炉;5、过热箱;6、汽轮机;7、发电机;8、凝结器;9、储水箱;10、除氧器;11、净化塔;12、煅烧炉出气管;13、烟气进管;14、烟气出管;15、换热片;16、气泵;17、集尘斗;18、热水出管;19、阀门;20、乏汽管;21、排气管;22、过热器;23、蒸汽管网;24、净化液;25、隔离网;26、集水盘;27、雾化喷头;28、循环管;29、循环泵;30、净化层;31、活性炭颗粒;32、石英砂;33、通孔;34、进水管。In the figure: 1. Tank calciner; 2. Soot separator; 3. Flue gas heat exchange pipe; 4. Steam boiler; 5. Superheater; 6. Steam turbine; 7. Generator; 8. Condenser; 9. Water storage tank; 10, deaerator; 11, purification tower; 12, gas outlet pipe of calciner; 13, flue gas inlet pipe; 14, flue gas outlet pipe; 15, heat exchanger; 16, air pump; 17, dust collector ;18, hot water outlet pipe; 19, valve; 20, exhausted steam pipe; 21, exhaust pipe; 22, superheater; 23, steam pipe network; 24, purification liquid; 25, isolation net; 26, water collecting tray ; 27, atomizing nozzle; 28, circulation pipe; 29, circulation pump; 30, purification layer; 31, activated carbon particles; 32, quartz sand; 33, through hole; 34, water inlet pipe.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.
请参阅图1-6,本发明提供的一种实施例:一种预焙阳极生产用余热回收系统及其使用方法,包括罐式煅烧炉1,罐式煅烧炉1一侧的下方设置有烟尘分离器2,烟尘分离器2一侧的上方设置有烟气换热管道3,烟气换热管道3的上端焊接固定有蒸汽锅炉4,烟气换热管道3的内部安装有换热片15,且换热片15的上端延伸至蒸汽锅炉4的内部,蒸汽锅炉4上端的一侧安装有过热箱5,过热箱5的一侧设置有汽轮机6,且过热箱5与汽轮机6通过管道密封固定,汽轮机6的输出端安装有发电机7,发电机7的下方设置有储水箱9,储水箱9的一侧安装有除氧器10,且除氧器10与储水箱9通过管道密封固定,储水箱9的另一侧设置有净化塔11。Please refer to FIGS. 1-6 , an embodiment provided by the present invention: a waste heat recovery system for the production of prebaked anodes and a method of using the same, including a tank calciner 1, and a soot is arranged under one side of the tank calciner 1 Separator 2, a flue gas heat exchange pipe 3 is arranged above one side of the fume and dust separator 2, the upper end of the flue gas heat exchange pipe 3 is welded and fixed with a steam boiler 4, and a heat exchange fin 15 is installed inside the flue gas heat exchange pipe 3 , and the upper end of the heat exchange fin 15 extends to the interior of the steam boiler 4, a superheating box 5 is installed on one side of the upper end of the steam boiler 4, a steam turbine 6 is arranged on one side of the superheating box 5, and the superheating box 5 and the steam turbine 6 are sealed through pipes Fixed, a generator 7 is installed at the output end of the steam turbine 6, a water storage tank 9 is arranged below the generator 7, a deaerator 10 is installed on one side of the water storage tank 9, and the deaerator 10 and the water storage tank 9 are sealed and fixed through the pipeline , the other side of the water storage tank 9 is provided with a purification tower 11 .
进一步,罐式煅烧炉1与烟尘分离器2之间密封固定有煅烧炉出气管12,且煅烧炉出气管12的一端固定安装有气泵16,煅烧炉出气管12的一端沿烟尘分离器2上端的切线方向延伸至烟尘分离器2内部,烟尘分离器2的下方设置有集尘斗17,且集尘斗17与烟尘分离器2相连通,气流将由直线运动变成圆周运动,旋转的烟气沿器壁呈螺旋形向下朝烟尘分离器下端锥体流动,烟气在旋转过程中产生离心力,将密度大于烟气的尘粒甩向器壁,一旦尘粒与器壁接触,便失去惯性力而靠入口速度的动量和向下的重力沿壁面下落,从而进入集尘斗17,旋转下降的外旋气流,在下降过程中不断向烟尘分离器2的中心部分流入,形成向心的径向气流,在密度差异下,向上的旋流中大部分大颗粒烟尘得到分离,从而在高温烟气进入烟气换热管道3时,内部的大颗粒杂质较少,避免烟气换热管道3内部的阻塞。Further, a calciner
进一步,烟气换热管道3与烟尘分离器2之间密封固定有烟气进管13,换热片15呈S型结构分布于烟气换热管道3的内部,换热片15与烟气换热管道3和蒸汽锅炉4之间密封固定,蒸汽锅炉4的另一端焊接固定有热水出管18,热水出管18的中间位置处安装有阀门19,由于在余热回收的过程中,产生蒸汽的水体不与高温烟气产生直接的接触,因此在整个循环的过程中能够保持洁净的状态,在保证余热回收效率的前提下提高参与组件的使用寿命。Further, a flue
进一步,过热箱5的下端与蒸汽锅炉4通过管道密封固定,过热箱5的内部设置有过热器22,且过热器22与过热箱5焊接固定,过热器22的上方设置有蒸汽管网23,且蒸汽管网23与过热箱5通过卡槽固定,过热箱5的内部分别设置有过热器22和蒸汽管网23,过热器22能够将饱和蒸汽加热成具有一定温度的过热蒸汽,提高了蒸汽在汽轮机6中的做功能力,即蒸汽在汽轮机6中的有用焓增加,从而进步了热机的循环效率。Further, the lower end of the
进一步,汽轮机6与储水箱9之间设置有凝结器8,凝结器8的上端与汽轮机6之间密封固定有乏汽管20,凝结器8的下端与储水箱9通过管道密封固定,除氧器10与蒸汽锅炉4之间密封固定有进水管34。Further, a condenser 8 is arranged between the steam turbine 6 and the water storage tank 9, and the
进一步,净化塔11与烟气换热管道3之间密封固定有烟气出管14,且烟气出管14的一端延伸至净化塔11的内部,净化塔11内部的下方设置有净化液24,净化塔11的上方固定设置有集水盘26,集水盘26的下端安装有雾化喷头27,雾化喷头27安装有若干个,且雾化喷头27依次分布,雾化喷头27之间均设置有通孔33,且通孔33位于集水盘26的内部,净化塔11上端的一侧安装有循环泵29,循环泵29的一端延伸至净化塔11的内部,循环泵29的输出端与集水盘26之间密封固定有循环管28,净化塔11的上端设置有排气管21,通过这种方式,能够最大程度减少气体中的颗粒物含量。Further, a flue gas outlet pipe 14 is sealed and fixed between the
进一步,净化塔11底部的中间位置处安装有隔离网25,隔离网25安装有两个,且隔离网25与净化塔11通过螺丝固定,隔离网25能够避免吸附颗粒杂质进入循环泵29对净化液24的抽取区域。Further, an
进一步,净化塔11内部的上端设置有净化层30,净化层30由活性炭颗粒31和石英砂32组成,活性炭颗粒31与石英砂32分别与净化塔11通过卡槽固定,能够进一步对气体中的有害物质进行吸附,确保经过双重处理的气体符合国家工业卫生的排放标准。Further, a
预焙阳极生产用余热回收系统的使用方法,包括如下步骤:A method of using a waste heat recovery system for the production of prebaked anodes includes the following steps:
步骤一、预焙阳极煅烧过程中产生大量的高温烟气,含尘烟气通过气泵16以高速度由煅烧炉出气管12沿烟尘分离器2切线方向进入烟尘分离器2时,气流将由直线运动变成圆周运动,烟气在旋转过程中产生离心力,在密度差异下,将密度大于烟气的尘粒甩向器壁,便失去惯性力而靠入口速度的动量和向下的重力沿壁面下落,从而进入集尘斗,向上的旋流中大部分大颗粒烟尘得到分离,从而在高温烟气进入烟气换热管道3时,内部的大颗粒杂质较少,避免烟气换热管道3内部的阻塞;Step 1. A large amount of high-temperature flue gas is generated during the calcination of the pre-baked anode. When the dust-laden flue gas enters the
步骤二、经过烟尘分离的高温气体进入烟气换热管道3时,由于换热片15在烟气换热管道3的内部密集分布,能够将高温烟气中热量进行吸收,进而在热传导的作用下将热量传递至上端,换热片15的上端位于蒸汽锅炉4内部,蒸汽锅炉4的内部装有水体,在换热片15的作用下迅速升温至沸腾,形成饱和蒸汽,饱和蒸汽随后进入过热箱5,过热器22能够将饱和蒸汽加热成具有一定温度的过热蒸汽,提高了蒸汽在汽轮机6中的做功能力,汽轮机6膨胀做功后,乏汽通过乏汽管20输送至凝结器8凝结成水后,汇入至储水箱9内部进行储存,之后在水泵的作用下将储水箱9内部的凝结水输送至除氧器10进行除氧,再由水泵输送至蒸汽锅炉4内部,形成整个系统的循环;Step 2: When the high-temperature gas separated from the smoke and dust enters the flue gas
步骤三、需要使用热水时,蒸汽锅炉4的另一侧设置有热水出管18,通过接入水管打开阀门19,能够对蒸汽锅炉4内部的水体进行直接使用;
步骤四、通过打开气泵,将经过换热的烟气输送至净化塔11内的净化液24中,在与烟气接触的过程中,一方面能够将烟气中的颗粒物进行吸附,另一方面能够对气体中有害物质进行净化,在密度差异下,经过与净化液24液接触的气体朝上方运动,通过开启循环泵29,将净化塔11内部的净化液24进行抽取并加压,通过循环管28输送至集水盘26,净化液24通过雾化喷头27以雾化的状态朝下方进行喷洒,雾化的净化液24与微小杂尘接触的同时,能够提高整体的重量,形成下落,经过净化的气体的通过集水盘26之间的通孔33,进入至净化层30,能进一步对气体中的有害物质进行吸附;
步骤五、最后通过排气管21进行排放。
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and scope of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
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