CN118562287B - A kind of outdoor polyurethane simulated wood grain material and preparation method thereof - Google Patents
A kind of outdoor polyurethane simulated wood grain material and preparation method thereof Download PDFInfo
- Publication number
- CN118562287B CN118562287B CN202411025259.1A CN202411025259A CN118562287B CN 118562287 B CN118562287 B CN 118562287B CN 202411025259 A CN202411025259 A CN 202411025259A CN 118562287 B CN118562287 B CN 118562287B
- Authority
- CN
- China
- Prior art keywords
- parts
- component
- polyurethane
- wood grain
- grain material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000002023 wood Substances 0.000 title claims abstract description 81
- 239000000463 material Substances 0.000 title claims abstract description 68
- 229920002635 polyurethane Polymers 0.000 title claims abstract description 58
- 239000004814 polyurethane Substances 0.000 title claims abstract description 58
- 238000002360 preparation method Methods 0.000 title claims abstract description 16
- 229920005862 polyol Polymers 0.000 claims abstract description 52
- 150000003077 polyols Chemical class 0.000 claims abstract description 52
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 claims abstract description 38
- 125000005442 diisocyanate group Chemical group 0.000 claims abstract description 33
- YXRKNIZYMIXSAD-UHFFFAOYSA-N 1,6-diisocyanatohexane Chemical class O=C=NCCCCCCN=C=O.O=C=NCCCCCCN=C=O.O=C=NCCCCCCN=C=O YXRKNIZYMIXSAD-UHFFFAOYSA-N 0.000 claims abstract description 23
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 19
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 19
- 239000004611 light stabiliser Substances 0.000 claims abstract description 19
- 239000000049 pigment Substances 0.000 claims abstract description 19
- 239000004094 surface-active agent Substances 0.000 claims abstract description 19
- 239000004970 Chain extender Substances 0.000 claims abstract description 12
- 239000004721 Polyphenylene oxide Substances 0.000 claims abstract description 12
- 229920000570 polyether Polymers 0.000 claims abstract description 12
- 229920006231 aramid fiber Polymers 0.000 claims description 64
- 238000002156 mixing Methods 0.000 claims description 55
- 238000010438 heat treatment Methods 0.000 claims description 29
- 238000012986 modification Methods 0.000 claims description 25
- 230000004048 modification Effects 0.000 claims description 25
- 239000000203 mixture Substances 0.000 claims description 20
- 238000005507 spraying Methods 0.000 claims description 19
- 239000012783 reinforcing fiber Substances 0.000 claims description 18
- 239000000835 fiber Substances 0.000 claims description 17
- 239000000155 melt Substances 0.000 claims description 15
- 239000005543 nano-size silicon particle Substances 0.000 claims description 15
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 15
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 10
- 239000004696 Poly ether ether ketone Substances 0.000 claims description 10
- 229910021389 graphene Inorganic materials 0.000 claims description 10
- 229920002530 polyetherether ketone Polymers 0.000 claims description 10
- -1 polytetrafluoroethylene Polymers 0.000 claims description 10
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 10
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 239000013256 coordination polymer Substances 0.000 claims description 9
- 229920001795 coordination polymer Polymers 0.000 claims description 9
- 238000001035 drying Methods 0.000 claims description 9
- 239000011256 inorganic filler Substances 0.000 claims description 9
- 229910003475 inorganic filler Inorganic materials 0.000 claims description 9
- 239000003431 cross linking reagent Substances 0.000 claims description 8
- 239000003365 glass fiber Substances 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 8
- 238000003756 stirring Methods 0.000 claims description 8
- 238000002844 melting Methods 0.000 claims description 7
- 239000003795 chemical substances by application Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 229920002379 silicone rubber Polymers 0.000 claims description 5
- 239000004945 silicone rubber Substances 0.000 claims description 5
- 230000001680 brushing effect Effects 0.000 claims description 3
- 238000005034 decoration Methods 0.000 claims description 2
- 150000002148 esters Chemical class 0.000 claims description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims 7
- 229910002027 silica gel Inorganic materials 0.000 claims 6
- 239000000741 silica gel Substances 0.000 claims 6
- 239000011248 coating agent Substances 0.000 claims 5
- 238000000576 coating method Methods 0.000 claims 5
- 238000004519 manufacturing process Methods 0.000 claims 4
- 238000009987 spinning Methods 0.000 claims 2
- 229920000954 Polyglycolide Polymers 0.000 claims 1
- 238000005266 casting Methods 0.000 claims 1
- 238000001816 cooling Methods 0.000 claims 1
- 230000008018 melting Effects 0.000 claims 1
- 239000004633 polyglycolic acid Substances 0.000 claims 1
- 238000007788 roughening Methods 0.000 claims 1
- 238000004088 simulation Methods 0.000 claims 1
- 230000032683 aging Effects 0.000 abstract description 11
- 239000002994 raw material Substances 0.000 abstract description 3
- 230000003712 anti-aging effect Effects 0.000 abstract description 2
- 239000002131 composite material Substances 0.000 abstract description 2
- 229920001296 polysiloxane Polymers 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 6
- 238000007790 scraping Methods 0.000 description 4
- 238000004383 yellowing Methods 0.000 description 4
- 239000007921 spray Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005587 bubbling Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000000306 component Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000032798 delamination Effects 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000005562 fading Methods 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000035800 maturation Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002352 surface water Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L75/00—Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
- C08L75/04—Polyurethanes
- C08L75/08—Polyurethanes from polyethers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/38—Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
- B29C33/3842—Manufacturing moulds, e.g. shaping the mould surface by machining
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D7/00—Producing flat articles, e.g. films or sheets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L75/00—Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
- C08L75/04—Polyurethanes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/011—Nanostructured additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/14—Polymer mixtures characterised by other features containing polymeric additives characterised by shape
- C08L2205/16—Fibres; Fibrils
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
本发明涉及复合材料制备技术领域,且公开了一种户外用聚氨酯仿真木纹材料及其制备方法,该材料由外层、修饰层以及主体层构成,其中:外层由双组分构成,其中,A组分包括:聚醚多元醇、二异氰酸酯、亲水扩链剂,B组分包括:改性HDI三聚体;修饰层由双组份构成,其中,A组分包括:多元醇、二异氰酸酯,B组分包括:多元醇、1,4‑丁二醇、抗氧化剂、光稳定剂、表面活性剂和颜料。该材料的三层结构均采用自制的原料得到,能够保证该材料在户外使用的过程中,具有更强的耐候性以及抗老化性能,从而可以赋予其更长的户外使用寿命,避免在较短的户外使用期间内,出现老化变脆的情况。
The present invention relates to the technical field of composite material preparation, and discloses a kind of outdoor polyurethane simulated wood grain material and preparation method thereof, the material is composed of an outer layer, a modified layer and a main layer, wherein: the outer layer is composed of two components, wherein component A includes: polyether polyol, diisocyanate, hydrophilic chain extender, component B includes: modified HDI trimer; the modified layer is composed of two components, wherein component A includes: polyol, diisocyanate, component B includes: polyol, 1,4-butanediol, antioxidant, light stabilizer, surfactant and pigment. The three-layer structure of the material is obtained by using homemade raw materials, which can ensure that the material has stronger weather resistance and anti-aging performance during outdoor use, so as to give it a longer outdoor service life and avoid aging and brittleness during a shorter outdoor use period.
Description
技术领域Technical Field
本发明涉及复合材料制备技术领域,更具体的公开了一种户外用聚氨酯仿真木纹材料及其制备方法。The invention relates to the technical field of composite material preparation, and more specifically discloses an outdoor polyurethane simulated wood grain material and a preparation method thereof.
背景技术Background Art
随着建筑、家具及装饰行业的快速发展,对材料的美观性、耐用性和环保性提出了越来越高的要求。聚氨酯材料因其优良的物理性能和可加工性,在各个领域得到了广泛应用。在户外使用时,需要将聚氨酯材料外观制成木纹,以使聚氨酯材料能够更好的与自然环境融合,传统的做法是在聚氨酯材料表面粘贴木纹贴片,导致外观不够逼真,并且长时间的户外使用,容易导致外观出现掉色泛黄,从而进一步导致失真的情况。此外,传统的聚氨酯材料在户外使用的时候,往往面临耐候性差、易老化等问题,难以满足市场对高品质户外材料的需求。With the rapid development of the construction, furniture and decoration industries, higher and higher requirements are placed on the aesthetics, durability and environmental protection of materials. Polyurethane materials have been widely used in various fields due to their excellent physical properties and processability. When used outdoors, the appearance of the polyurethane material needs to be made into wood grain so that the polyurethane material can better blend with the natural environment. The traditional practice is to paste wood grain patches on the surface of the polyurethane material, resulting in an appearance that is not realistic enough, and long-term outdoor use can easily cause the appearance to fade and turn yellow, which further leads to distortion. In addition, when traditional polyurethane materials are used outdoors, they often face problems such as poor weather resistance and easy aging, which makes it difficult to meet the market demand for high-quality outdoor materials.
发明内容Summary of the invention
本发明主要解决的技术问题是提供一种户外用聚氨酯仿真木纹材料及其制备方法,能够解决传统的聚氨酯材料外观不够逼真且耐候性差易老化的问题。The main technical problem solved by the present invention is to provide an outdoor polyurethane simulated wood grain material and a preparation method thereof, which can solve the problem that the traditional polyurethane material has an insufficiently realistic appearance and poor weather resistance and is easy to age.
为解决上述技术问题,根据本发明的一个方面,更具体的说是一种户外用聚氨酯仿真木纹材料,该材料由外层、修饰层以及主体层构成,其中:To solve the above technical problems, according to one aspect of the present invention, more specifically, an outdoor polyurethane simulated wood grain material is provided, which is composed of an outer layer, a finishing layer and a main body layer, wherein:
外层由双组分构成,其中,A组分包括:聚醚多元醇、二异氰酸酯、亲水扩链剂,B组分包括:改性HDI三聚体;The outer layer is composed of two components, wherein component A includes: polyether polyol, diisocyanate, hydrophilic chain extender, and component B includes: modified HDI trimer;
修饰层由双组份构成,其中,A组分包括:多元醇、二异氰酸酯,B组分包括:多元醇、1,4-丁二醇、抗氧化剂、光稳定剂、表面活性剂和颜料;The modification layer is composed of two components, wherein component A includes: polyol and diisocyanate, and component B includes: polyol, 1,4-butanediol, antioxidant, light stabilizer, surfactant and pigment;
主体层由三组份构成,其中,A组分包括:多元醇、二异氰酸酯,B组分包括:多元醇、1,4-丁二醇、水、抗氧化剂、光稳定剂、表面活性剂和颜料、无机填料,C组分包括:增强纤维、聚羟基乙酸酯、镍-1,2-二硫代苯并噻二唑配位聚合物。The main layer is composed of three components, among which component A includes: polyol, diisocyanate, component B includes: polyol, 1,4-butanediol, water, antioxidant, light stabilizer, surfactant and pigment, inorganic filler, and component C includes: reinforcing fiber, polyhydroxyacetate, nickel-1,2-dithiobenzothiadiazole coordination polymer.
更进一步的,修饰层中的B组分具体包括以下按重量份计的组分:100份多元醇、0.5-5份1,4-丁二醇、0.1-0.3份抗氧化剂、0.3-1.0份光稳定剂、0.3-3.0份表面活性剂和颜料;Furthermore, the component B in the modification layer specifically includes the following components in parts by weight: 100 parts of polyol, 0.5-5 parts of 1,4-butanediol, 0.1-0.3 parts of antioxidant, 0.3-1.0 parts of light stabilizer, 0.3-3.0 parts of surfactant and pigment;
主体层中的B组分具体包括以下按重量份计的组分:100份多元醇、0.5-5份1,4-丁二醇、0.02-1份水、0.1-0.3份抗氧化剂、0.3-1.0份光稳定剂、0.3-3.0份表面活性剂和颜料、1-10份无机填料,C组分具体包括以下按重量份计的组分:8-12份增强纤维、1-3份聚羟基乙酸酯、0.5-2.5份镍-1,2-二硫代苯并噻二唑配位聚合物。The B component in the main layer specifically includes the following components in parts by weight: 100 parts of polyol, 0.5-5 parts of 1,4-butanediol, 0.02-1 parts of water, 0.1-0.3 parts of antioxidant, 0.3-1.0 parts of light stabilizer, 0.3-3.0 parts of surfactant and pigment, 1-10 parts of inorganic filler, and the C component specifically includes the following components in parts by weight: 8-12 parts of reinforcing fiber, 1-3 parts of polyhydroxy acetate, and 0.5-2.5 parts of nickel-1,2-dithiobenzothiadiazole coordination polymer.
更进一步的,外层的A组分由聚醚多元醇、二异氰酸酯、亲水扩链剂混合加热反应后制得,修饰层的A组分由多元醇、二异氰酸酯混合加热反应制得,其NCO值为3.0-9.0%,主体层的A组分由多元醇、二异氰酸酯混合加热反应制得,其NCO值为3.0-11.0%。Furthermore, the A component of the outer layer is prepared by mixing and heating a polyether polyol, a diisocyanate and a hydrophilic chain extender, the A component of the modification layer is prepared by mixing and heating a polyol and a diisocyanate, and its NCO value is 3.0-9.0%, and the A component of the main layer is prepared by mixing and heating a polyol and a diisocyanate, and its NCO value is 3.0-11.0%.
更进一步的,改性HDI三聚体由HDI三聚体、聚四氟乙烯、氧化石墨烯以及聚醚醚酮构成,具体制备为:将HDI三聚体、聚四氟乙烯以及聚醚醚酮按照5∶3∶1的比例混合后形成混合物,然后在35-40℃下熟化10-15min,再将混合物质量1/3的氧化石墨烯放入到混合物中,并充分搅拌混合后,得到改性HDI三聚体。Furthermore, the modified HDI trimer is composed of HDI trimer, polytetrafluoroethylene, graphene oxide and polyetheretherketone, and is specifically prepared as follows: HDI trimer, polytetrafluoroethylene and polyetheretherketone are mixed in a ratio of 5:3:1 to form a mixture, and then aged at 35-40°C for 10-15min, and then 1/3 of the mass of the mixture The graphene oxide is added to the mixture, and after fully stirring and mixing, the modified HDI trimer is obtained.
更进一步的,增强纤维的制备过程为:先将玻璃纤维和改性芳纶纤维按照1∶2的比例捻合形成纤维绞丝,然后往纤维绞丝的表面喷涂交联剂,干燥后即可得到增强纤维。Furthermore, the preparation process of the reinforcing fiber is: firstly, the glass fiber and the modified aramid fiber are twisted in a ratio of 1:2 to form a fiber twisted wire, and then a cross-linking agent is sprayed on the surface of the fiber twisted wire, and the reinforcing fiber is obtained after drying.
更进一步的,改性芳纶纤维的制备过程为:将芳纶纤维在560-600℃下热熔,从而形成芳纶纤维熔体,然后往芳纶纤维熔体中加入粒径为10-20nm的纳米氧化硅,芳纶纤维熔体与纳米氧化硅的比例为3∶1,混合均匀后,将芳纶纤维熔体放入到喷丝机中,通过喷丝机挤出形成直径为70-100nm的熔体细流,然后对熔体细流进行冷却,从而形成改性芳纶纤维。Furthermore, the preparation process of the modified aramid fiber is as follows: the aramid fiber is hot-melted at 560-600°C to form an aramid fiber melt, and then nano-silicon oxide with a particle size of 10-20nm is added to the aramid fiber melt, and the ratio of the aramid fiber melt to the nano-silicon oxide is 3:1. After mixing evenly, the aramid fiber melt is placed in a spinner, and extruded through the spinneret to form a melt stream with a diameter of 70-100nm, and then the melt stream is cooled to form a modified aramid fiber.
根据本发明的另外一个方面,提供一种户外用聚氨酯仿真木纹材料的制备方法,包括以下步骤:According to another aspect of the present invention, there is provided a method for preparing an outdoor polyurethane simulated wood grain material, comprising the following steps:
S1、带木纹硅胶模具的制作:选择纹路清晰,尺寸合适的木材经干燥处理后,喷涂脱模剂,然后在表面浇注室温硫化硅橡胶,经24小时熟化后,脱模可制得一面带木纹理的硅胶模具;S1. Making of silicone mold with wood grain: select wood with clear grain and suitable size, dry it, spray the release agent, and then pour room temperature vulcanized silicone rubber on the surface. After 24 hours of aging, demoulding can produce a silicone mold with wood grain on one side;
S2、聚氨酯仿真木纹材料外层制作:将硅胶模具放入模具框中加热,带木纹理一面朝上,并在其表面喷涂脱模剂,然后将外层的AB组分按比例混合均匀后,采用喷涂或刷涂的方式,涂覆到硅胶模具的纹理面上,制得聚氨酯仿真木纹材料外层;S2. Preparation of the outer layer of polyurethane simulated wood grain material: placing the silicone mold in a mold frame and heating it, with the wood grain side facing upward, spraying a release agent on the surface, and then evenly mixing the AB components of the outer layer according to a certain proportion, and applying them to the grain surface of the silicone mold by spraying or brushing to obtain the outer layer of polyurethane simulated wood grain material;
S3、聚氨酯仿真木纹材料修饰层制作:将修饰层的AB组分按比例混合均匀后,采用喷涂或者刮涂的方式,涂覆到聚氨酯仿真木纹材料外层上,制得聚氨酯仿真木纹材料修饰层;S3, preparation of polyurethane simulated wood grain material modification layer: after mixing the AB components of the modification layer evenly in proportion, apply them to the outer layer of the polyurethane simulated wood grain material by spraying or scraping to prepare the polyurethane simulated wood grain material modification layer;
S4、聚氨酯仿真木纹材料主体层制作:将主体层的ABC组分按比例混合均匀后,采用喷涂或者刮涂的方式,涂覆到聚氨酯仿真木纹材料修饰层上,制得聚氨酯仿真木纹材料主体层;S4, preparation of the main layer of polyurethane simulated wood grain material: after the ABC components of the main layer are mixed evenly in proportion, they are applied on the polyurethane simulated wood grain material modification layer by spraying or scraping to prepare the main layer of polyurethane simulated wood grain material;
S5、成品脱模:待各层熟化完成后,将产品从硅胶模具上整体脱下,从而能够得到聚氨酯仿真木纹材料。S5. Demolding of finished product: After the maturation of each layer is completed, the product is removed from the silicone mold as a whole, so that the polyurethane simulated wood grain material can be obtained.
更进一步的,步骤S1中的木材采用风化木、碳化木或木材拉毛的方式制得。Furthermore, the wood in step S1 is made by weathered wood, carbonized wood or roughened wood.
更进一步的,步骤S1中,在木材表面浇注的室温硫化硅橡胶的厚度为3-10mm。Furthermore, in step S1, the thickness of the room temperature vulcanized silicone rubber poured on the wood surface is 3-10 mm.
本发明一种户外用聚氨酯仿真木纹材料及其制备方法的有益效果为:通过自制带木纹理的硅胶模具,并通过自制的原料在带木纹理的硅胶模具中成型,从而可以使制备出来的聚氨酯材料具有逼真的木纹外观,相较于传统的直接在聚氨酯材料上粘贴木纹贴片,可以避免聚氨酯材料长时间的在户外使用,导致外观出现掉色泛黄以及木纹贴片脱落,从而导致外观失真的情况。并且,该材料的三层结构均采用自制的原料得到,能够保证该材料在户外使用的过程中,具有更强的耐候性以及抗老化性能,从而可以赋予其更长的户外使用寿命,避免在较短的户外使用期间内,出现老化变脆的情况。The beneficial effects of the outdoor polyurethane simulated wood grain material and the preparation method thereof are as follows: by making a silicone mold with wood grains by yourself, and molding the homemade raw materials in the silicone mold with wood grains, the prepared polyurethane material can have a realistic wood grain appearance, and compared with the traditional method of directly pasting wood grain patches on polyurethane materials, the polyurethane material can be prevented from being used outdoors for a long time, resulting in the appearance fading and yellowing, and the wood grain patches falling off, thereby causing the appearance to be distorted. In addition, the three-layer structure of the material is obtained by using homemade raw materials, which can ensure that the material has stronger weather resistance and anti-aging performance during outdoor use, thereby giving it a longer outdoor service life and avoiding aging and brittleness during a shorter outdoor use period.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图和具体实施方法对本发明做进一步详细的说明。The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.
图1为带木纹理的硅胶模具图;Figure 1 is a diagram of a silicone mold with wood texture;
图2为制备各层后聚氨酯仿真木纹材料图;FIG2 is a diagram of a polyurethane simulated wood grain material after preparing each layer;
图3为聚氨酯仿真木纹材料成品图;FIG3 is a finished product of polyurethane simulated wood grain material;
图4为聚氨酯仿真木纹材料局部图。FIG. 4 is a partial view of the polyurethane simulated wood grain material.
具体实施方式DETAILED DESCRIPTION
下文中将参考附图并结合实施例来详细说明本发明。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments. It should be noted that the embodiments and features in the embodiments of the present application can be combined with each other without conflict.
一种户外用聚氨酯仿真木纹材料,包括外层、修饰层以及主体层。该材料的具体制备过程如下:A polyurethane simulated wood grain material for outdoor use, comprising an outer layer, a decorative layer and a main body layer. The specific preparation process of the material is as follows:
(1)选择纹路清晰,尺寸合适的木材(采用风化木、碳化木或木材拉毛的方式制得)经干燥处理后,喷涂脱模剂,然后在表面浇注3-10mm厚的室温硫化硅橡胶,经24小时熟化后,脱模可制得一面带木纹理的硅胶模具。(1) Select wood with clear texture and appropriate size (made by weathered wood, carbonized wood or roughened wood), dry it, spray the release agent on it, and then pour 3-10mm thick room temperature vulcanized silicone rubber on the surface. After 24 hours of aging, demolding can produce a silicone mold with wood texture on one side.
(2)将硅胶模具放入模具框中加热,带木纹理一面朝上,并在其表面喷涂脱模剂,然后将外层的各组分按比例混合均匀后,采用喷涂或刷涂的方式,涂覆到硅胶模具的纹理面上,制得聚氨酯仿真木纹材料外层。(2) Place the silicone mold in a mold frame and heat it, with the wood grain side facing upward, and spray a release agent on its surface. Then, mix the components of the outer layer evenly in proportion, and apply them to the texture surface of the silicone mold by spraying or brushing to obtain the outer layer of polyurethane simulated wood grain material.
(3)将修饰层的各组分按比例混合均匀后,采用喷涂或者刮涂的方式,涂覆到聚氨酯仿真木纹材料外层上,制得聚氨酯仿真木纹材料修饰层。(3) After the components of the modification layer are mixed evenly in proportion, they are applied to the outer layer of the polyurethane simulated wood grain material by spraying or scraping to obtain the polyurethane simulated wood grain material modification layer.
(4)将主体层的各组分按比例混合均匀后,采用喷涂或者刮涂的方式,涂覆到聚氨酯仿真木纹材料修饰层上,制得聚氨酯仿真木纹材料主体层。(4) After the components of the main layer are mixed evenly in proportion, they are coated on the polyurethane simulated wood grain material modification layer by spraying or scraping to obtain the polyurethane simulated wood grain material main layer.
(5)待各层熟化完成后,将产品从硅胶模具上整体脱下,从而能够得到聚氨酯仿真木纹材料。(5) After all layers have been matured, the product is removed from the silicone mold as a whole, thereby obtaining a polyurethane simulated wood grain material.
实施例一Embodiment 1
外层的A组分由聚醚多元醇、二异氰酸酯、亲水扩链剂混合加热反应后制得。外层的B组分为将HDI三聚体、聚四氟乙烯以及聚醚醚酮按照5∶3∶1的比例混合后形成混合物,然后在35℃下熟化10min,再将混合物质量1/3的氧化石墨烯放入到混合物中,并充分搅拌混合后,得到的改性HDI三聚体构成。The outer layer component A is prepared by mixing and heating polyether polyol, diisocyanate and hydrophilic chain extender. The outer layer component B is formed by mixing HDI trimer, polytetrafluoroethylene and polyetheretherketone in a ratio of 5:3:1, then aging at 35°C for 10 minutes, and then adding 1/3 of the mixture mass of graphene oxide into the mixture, and stirring and mixing thoroughly to obtain a modified HDI trimer.
修饰层的A组分由由多元醇、二异氰酸酯混合加热反应制得,其NCO值为3.0%。修饰层的B组分由100份多元醇、0.5份1,4-丁二醇、0.1份抗氧化剂、0.3份光稳定剂、0.3份表面活性剂和颜料构成。The A component of the modification layer is prepared by mixing and heating polyol and diisocyanate, and its NCO value is 3.0%. The B component of the modification layer is composed of 100 parts of polyol, 0.5 parts of 1,4-butanediol, 0.1 parts of antioxidant, 0.3 parts of light stabilizer, 0.3 parts of surfactant and pigment.
主体层的A组分由多元醇、二异氰酸酯混合加热反应制得,其NCO值为3.0%。主体层的B组分由100份多元醇、0.5份1,4-丁二醇、0.02份水、0.1份抗氧化剂、0.3份光稳定剂、0.3份表面活性剂和颜料、1份无机填料构成。主体层的C组分由8份增强纤维、1份聚羟基乙酸酯、0.5份镍-1,2-二硫代苯并噻二唑配位聚合物构成。其中:The A component of the main layer is prepared by mixing and heating polyol and diisocyanate, and its NCO value is 3.0%. The B component of the main layer is composed of 100 parts of polyol, 0.5 parts of 1,4-butanediol, 0.02 parts of water, 0.1 parts of antioxidant, 0.3 parts of light stabilizer, 0.3 parts of surfactant and pigment, and 1 part of inorganic filler. The C component of the main layer is composed of 8 parts of reinforcing fiber, 1 part of polyhydroxyacetate, and 0.5 parts of nickel-1,2-dithiobenzothiadiazole coordination polymer. Among them:
增强纤维为将玻璃纤维和改性芳纶纤维按照1∶2的比例捻合形成纤维绞丝,然后往纤维绞丝的表面喷涂交联剂,干燥后得到。The reinforcing fiber is obtained by twisting glass fiber and modified aramid fiber in a ratio of 1:2 to form fiber twisted wire, spraying a crosslinking agent on the surface of the fiber twisted wire, and drying it.
改性芳纶纤维为将芳纶纤维在560℃下热熔,从而形成芳纶纤维熔体,然后往芳纶纤维熔体中加入粒径为10nm的纳米氧化硅,芳纶纤维熔体与纳米氧化硅的比例为3∶1,混合均匀后,将芳纶纤维熔体放入到喷丝机中,通过喷丝机挤出形成直径为70nm的熔体细流,然后对熔体细流进行冷却后得到。The modified aramid fiber is prepared by hot-melting the aramid fiber at 560°C to form an aramid fiber melt, and then adding nano-silicon oxide with a particle size of 10 nm to the aramid fiber melt. The ratio of the aramid fiber melt to the nano-silicon oxide is 3:1. After mixing evenly, the aramid fiber melt is put into a spinner, extruded through the spinneret to form a melt stream with a diameter of 70 nm, and then the melt stream is cooled to obtain the modified aramid fiber.
实施例二Embodiment 2
外层的A组分由聚醚多元醇、二异氰酸酯、亲水扩链剂混合加热反应后制得。外层的B组分为将HDI三聚体、聚四氟乙烯以及聚醚醚酮按照5∶3∶1的比例混合后形成混合物,然后在37℃下熟化13min,再将混合物质量1/3的氧化石墨烯放入到混合物中,并充分搅拌混合后,得到的改性HDI三聚体构成。The outer layer component A is prepared by mixing and heating polyether polyol, diisocyanate and hydrophilic chain extender. The outer layer component B is formed by mixing HDI trimer, polytetrafluoroethylene and polyetheretherketone in a ratio of 5:3:1, then aging at 37°C for 13 minutes, and then adding 1/3 of the mixture by mass of graphene oxide into the mixture, and stirring and mixing thoroughly to obtain a modified HDI trimer.
修饰层的A组分由由多元醇、二异氰酸酯混合加热反应制得,其NCO值为5.6%。修饰层的B组分由100份多元醇、3.2份1,4-丁二醇、0.2份抗氧化剂、0.6份光稳定剂、2.1份表面活性剂和颜料构成。The A component of the modification layer is prepared by mixing and heating polyol and diisocyanate, and its NCO value is 5.6%. The B component of the modification layer is composed of 100 parts of polyol, 3.2 parts of 1,4-butanediol, 0.2 parts of antioxidant, 0.6 parts of light stabilizer, 2.1 parts of surfactant and pigment.
主体层的A组分由多元醇、二异氰酸酯混合加热反应制得,其NCO值为7.0%。主体层的B组分由100份多元醇、3.4份1,4-丁二醇、0.36份水、0.2份抗氧化剂、0.5份光稳定剂、1.8份表面活性剂和颜料、7份无机填料构成。主体层的C组分由10份增强纤维、2份聚羟基乙酸酯、1.6份镍-1,2-二硫代苯并噻二唑配位聚合物构成。其中:The A component of the main layer is prepared by mixing and heating polyol and diisocyanate, and its NCO value is 7.0%. The B component of the main layer is composed of 100 parts of polyol, 3.4 parts of 1,4-butanediol, 0.36 parts of water, 0.2 parts of antioxidant, 0.5 parts of light stabilizer, 1.8 parts of surfactant and pigment, and 7 parts of inorganic filler. The C component of the main layer is composed of 10 parts of reinforcing fiber, 2 parts of polyhydroxyacetate, and 1.6 parts of nickel-1,2-dithiobenzothiadiazole coordination polymer. Among them:
增强纤维为将玻璃纤维和改性芳纶纤维按照1∶2的比例捻合形成纤维绞丝,然后往纤维绞丝的表面喷涂交联剂,干燥后得到。The reinforcing fiber is obtained by twisting glass fiber and modified aramid fiber in a ratio of 1:2 to form fiber twisted wire, spraying a crosslinking agent on the surface of the fiber twisted wire, and drying it.
改性芳纶纤维为将芳纶纤维在580℃下热熔,从而形成芳纶纤维熔体,然后往芳纶纤维熔体中加入粒径为15nm的纳米氧化硅,芳纶纤维熔体与纳米氧化硅的比例为3∶1,混合均匀后,将芳纶纤维熔体放入到喷丝机中,通过喷丝机挤出形成直径为90nm的熔体细流,然后对熔体细流进行冷却后得到。The modified aramid fiber is prepared by hot-melting the aramid fiber at 580°C to form an aramid fiber melt, and then adding nano-silicon oxide with a particle size of 15 nm to the aramid fiber melt. The ratio of the aramid fiber melt to the nano-silicon oxide is 3:1. After mixing evenly, the aramid fiber melt is put into a spinner, extruded through the spinneret to form a melt stream with a diameter of 90 nm, and then the melt stream is cooled to obtain the modified aramid fiber.
实施例三Embodiment 3
外层的A组分由聚醚多元醇、二异氰酸酯、亲水扩链剂混合加热反应后制得。外层的B组分为将HDI三聚体、聚四氟乙烯以及聚醚醚酮按照5∶3∶1的比例混合后形成混合物,然后在40℃下熟化15min,再将混合物质量1/3的氧化石墨烯放入到混合物中,并充分搅拌混合后,得到的改性HDI三聚体构成。The outer layer component A is prepared by mixing and heating polyether polyol, diisocyanate and hydrophilic chain extender. The outer layer component B is formed by mixing HDI trimer, polytetrafluoroethylene and polyetheretherketone in a ratio of 5:3:1, then aging at 40°C for 15 minutes, and then adding 1/3 of the mixture mass of graphene oxide into the mixture, and stirring and mixing thoroughly to obtain a modified HDI trimer.
修饰层的A组分由由多元醇、二异氰酸酯混合加热反应制得,其NCO值为9.0%。修饰层的B组分由100份多元醇、5份1,4-丁二醇、0.3份抗氧化剂、1.0份光稳定剂、3.0份表面活性剂和颜料构成。The A component of the modification layer is prepared by mixing and heating polyol and diisocyanate, and its NCO value is 9.0%. The B component of the modification layer is composed of 100 parts of polyol, 5 parts of 1,4-butanediol, 0.3 parts of antioxidant, 1.0 parts of light stabilizer, 3.0 parts of surfactant and pigment.
主体层的A组分由多元醇、二异氰酸酯混合加热反应制得,其NCO值为11.0%。主体层的B组分由100份多元醇、5份1,4-丁二醇、1份水、0.3份抗氧化剂、1.0份光稳定剂、3.0份表面活性剂和颜料、10份无机填料构成。主体层的C组分由12份增强纤维、3份聚羟基乙酸酯、2.5份镍-1,2-二硫代苯并噻二唑配位聚合物构成。其中:The A component of the main layer is prepared by mixing and heating polyol and diisocyanate, and its NCO value is 11.0%. The B component of the main layer is composed of 100 parts of polyol, 5 parts of 1,4-butanediol, 1 part of water, 0.3 parts of antioxidant, 1.0 parts of light stabilizer, 3.0 parts of surfactant and pigment, and 10 parts of inorganic filler. The C component of the main layer is composed of 12 parts of reinforcing fiber, 3 parts of polyhydroxyacetate, and 2.5 parts of nickel-1,2-dithiobenzothiadiazole coordination polymer. Among them:
增强纤维为将玻璃纤维和改性芳纶纤维按照1∶2的比例捻合形成纤维绞丝,然后往纤维绞丝的表面喷涂交联剂,干燥后得到。The reinforcing fiber is obtained by twisting glass fiber and modified aramid fiber in a ratio of 1:2 to form fiber twisted wire, spraying a crosslinking agent on the surface of the fiber twisted wire, and drying it.
改性芳纶纤维为将芳纶纤维在600℃下热熔,从而形成芳纶纤维熔体,然后往芳纶纤维熔体中加入粒径为20nm的纳米氧化硅,芳纶纤维熔体与纳米氧化硅的比例为3∶1,混合均匀后,将芳纶纤维熔体放入到喷丝机中,通过喷丝机挤出形成直径为100nm的熔体细流,然后对熔体细流进行冷却后得到。The modified aramid fiber is prepared by hot-melting the aramid fiber at 600°C to form an aramid fiber melt, and then adding nano-silicon oxide with a particle size of 20 nm to the aramid fiber melt. The ratio of the aramid fiber melt to the nano-silicon oxide is 3:1. After mixing evenly, the aramid fiber melt is put into a spinner, extruded through the spinneret to form a melt stream with a diameter of 100 nm, and then the melt stream is cooled to obtain the modified aramid fiber.
对比例一Comparative Example 1
外层的A组分由聚醚多元醇、二异氰酸酯、亲水扩链剂混合加热反应后制得。外层的B组分为将HDI三聚体、聚四氟乙烯以及聚醚醚酮按照5∶3∶1的比例混合后形成混合物,然后在40℃下熟化15min,再将混合物质量1/3的氧化石墨烯放入到混合物中,并充分搅拌混合后,得到的改性HDI三聚体构成。The outer layer component A is prepared by mixing and heating polyether polyol, diisocyanate and hydrophilic chain extender. The outer layer component B is formed by mixing HDI trimer, polytetrafluoroethylene and polyetheretherketone in a ratio of 5:3:1, then aging at 40°C for 15 minutes, and then adding 1/3 of the mixture mass of graphene oxide into the mixture, and stirring and mixing thoroughly to obtain a modified HDI trimer.
修饰层由多元醇、二异氰酸酯混合加热反应制得,其NCO值为9.0%。The modification layer is prepared by mixing and heating polyol and diisocyanate, and its NCO value is 9.0%.
主体层的A组分由多元醇、二异氰酸酯混合加热反应制得,其NCO值为11.0%。主体层的B组分由100份多元醇、5份1,4-丁二醇、1份水、0.3份抗氧化剂、1.0份光稳定剂、3.0份表面活性剂和颜料、10份无机填料构成。主体层的C组分由12份增强纤维、3份聚羟基乙酸酯、2.5份镍-1,2-二硫代苯并噻二唑配位聚合物构成。其中:The A component of the main layer is prepared by mixing and heating polyol and diisocyanate, and its NCO value is 11.0%. The B component of the main layer is composed of 100 parts of polyol, 5 parts of 1,4-butanediol, 1 part of water, 0.3 parts of antioxidant, 1.0 parts of light stabilizer, 3.0 parts of surfactant and pigment, and 10 parts of inorganic filler. The C component of the main layer is composed of 12 parts of reinforcing fiber, 3 parts of polyhydroxyacetate, and 2.5 parts of nickel-1,2-dithiobenzothiadiazole coordination polymer. Among them:
增强纤维为将玻璃纤维和改性芳纶纤维按照1∶2的比例捻合形成纤维绞丝,然后往纤维绞丝的表面喷涂交联剂,干燥后得到。The reinforcing fiber is obtained by twisting glass fiber and modified aramid fiber in a ratio of 1:2 to form fiber twisted wire, spraying a crosslinking agent on the surface of the fiber twisted wire, and drying it.
改性芳纶纤维为将芳纶纤维在600℃下热熔,从而形成芳纶纤维熔体,然后往芳纶纤维熔体中加入粒径为20nm的纳米氧化硅,芳纶纤维熔体与纳米氧化硅的比例为3∶1,混合均匀后,将芳纶纤维熔体放入到喷丝机中,通过喷丝机挤出形成直径为100nm的熔体细流,然后对熔体细流进行冷却后得到。The modified aramid fiber is prepared by hot-melting the aramid fiber at 600°C to form an aramid fiber melt, and then adding nano-silicon oxide with a particle size of 20 nm to the aramid fiber melt. The ratio of the aramid fiber melt to the nano-silicon oxide is 3:1. After mixing evenly, the aramid fiber melt is put into a spinner, extruded through the spinneret to form a melt stream with a diameter of 100 nm, and then the melt stream is cooled to obtain the modified aramid fiber.
对比例二Comparative Example 2
外层的A组分由聚醚多元醇、二异氰酸酯、亲水扩链剂混合加热反应后制得。外层的B组分为将HDI三聚体、聚四氟乙烯以及聚醚醚酮按照5∶3∶1的比例混合后形成混合物,然后在40℃下熟化15min,再将混合物质量1/3的氧化石墨烯放入到混合物中,并充分搅拌混合后,得到的改性HDI三聚体构成。The outer layer component A is prepared by mixing and heating polyether polyol, diisocyanate and hydrophilic chain extender. The outer layer component B is formed by mixing HDI trimer, polytetrafluoroethylene and polyetheretherketone in a ratio of 5:3:1, then aging at 40°C for 15 minutes, and then adding 1/3 of the mixture mass of graphene oxide into the mixture, and stirring and mixing thoroughly to obtain a modified HDI trimer.
修饰层的A组分由由多元醇、二异氰酸酯混合加热反应制得,其NCO值为9.0%。修饰层的B组分由100份多元醇、5份1,4-丁二醇、0.3份抗氧化剂、1.0份光稳定剂、3.0份表面活性剂和颜料构成。The A component of the modification layer is prepared by mixing and heating polyol and diisocyanate, and its NCO value is 9.0%. The B component of the modification layer is composed of 100 parts of polyol, 5 parts of 1,4-butanediol, 0.3 parts of antioxidant, 1.0 parts of light stabilizer, 3.0 parts of surfactant and pigment.
主体层的A组分由多元醇、二异氰酸酯混合加热反应制得,其NCO值为11.0%。主体层的B组分由12份增强纤维、3份聚羟基乙酸酯、2.5份镍-1,2-二硫代苯并噻二唑配位聚合物构成。其中:The A component of the main layer is prepared by mixing and heating polyol and diisocyanate, and its NCO value is 11.0%. The B component of the main layer is composed of 12 parts of reinforcing fiber, 3 parts of polyhydroxyacetic acid ester, and 2.5 parts of nickel-1,2-dithiobenzothiadiazole coordination polymer. Among them:
增强纤维为将玻璃纤维和改性芳纶纤维按照1∶2的比例捻合形成纤维绞丝,然后往纤维绞丝的表面喷涂交联剂,干燥后得到。The reinforcing fiber is obtained by twisting glass fiber and modified aramid fiber in a ratio of 1:2 to form fiber twisted wire, spraying a crosslinking agent on the surface of the fiber twisted wire, and drying it.
改性芳纶纤维为将芳纶纤维在600℃下热熔,从而形成芳纶纤维熔体,然后往芳纶纤维熔体中加入粒径为20nm的纳米氧化硅,芳纶纤维熔体与纳米氧化硅的比例为3∶1,混合均匀后,将芳纶纤维熔体放入到喷丝机中,通过喷丝机挤出形成直径为100nm的熔体细流,然后对熔体细流进行冷却后得到。The modified aramid fiber is prepared by hot-melting the aramid fiber at 600°C to form an aramid fiber melt, and then adding nano-silicon oxide with a particle size of 20 nm to the aramid fiber melt. The ratio of the aramid fiber melt to the nano-silicon oxide is 3:1. After mixing evenly, the aramid fiber melt is put into a spinner, extruded through the spinneret to form a melt stream with a diameter of 100 nm, and then the melt stream is cooled to obtain the modified aramid fiber.
对比例三Comparative Example 3
外层的A组分由聚醚多元醇、二异氰酸酯、亲水扩链剂混合加热反应后制得。外层的B组分为将HDI三聚体、聚四氟乙烯以及聚醚醚酮按照5∶3∶1的比例混合后形成混合物,然后在40℃下熟化15min,再将混合物质量1/3的氧化石墨烯放入到混合物中,并充分搅拌混合后,得到的改性HDI三聚体构成。The outer layer component A is prepared by mixing and heating polyether polyol, diisocyanate and hydrophilic chain extender. The outer layer component B is formed by mixing HDI trimer, polytetrafluoroethylene and polyetheretherketone in a ratio of 5:3:1, then aging at 40°C for 15 minutes, and then adding 1/3 of the mixture mass of graphene oxide into the mixture, and stirring and mixing thoroughly to obtain a modified HDI trimer.
修饰层的A组分由由多元醇、二异氰酸酯混合加热反应制得,其NCO值为9.0%。修饰层的B组分由100份多元醇、5份1,4-丁二醇、0.3份抗氧化剂、1.0份光稳定剂、3.0份表面活性剂和颜料构成。The A component of the modification layer is prepared by mixing and heating polyol and diisocyanate, and its NCO value is 9.0%. The B component of the modification layer is composed of 100 parts of polyol, 5 parts of 1,4-butanediol, 0.3 parts of antioxidant, 1.0 parts of light stabilizer, 3.0 parts of surfactant and pigment.
主体层的A组分由多元醇、二异氰酸酯混合加热反应制得,其NCO值为11.0%。主体层的B组分由100份多元醇、5份1,4-丁二醇、1份水、0.3份抗氧化剂、1.0份光稳定剂、3.0份表面活性剂和颜料、10份无机填料构成。The A component of the main layer is prepared by mixing and heating polyol and diisocyanate, and its NCO value is 11.0%. The B component of the main layer is composed of 100 parts of polyol, 5 parts of 1,4-butanediol, 1 part of water, 0.3 parts of antioxidant, 1.0 parts of light stabilizer, 3.0 parts of surfactant and pigment, and 10 parts of inorganic filler.
对比例四Comparative Example 4
外层的由聚醚多元醇、二异氰酸酯、亲水扩链剂混合加热反应后制得。The outer layer is prepared by mixing polyether polyol, diisocyanate and hydrophilic chain extender and heating them for reaction.
修饰层的A组分由由多元醇、二异氰酸酯混合加热反应制得,其NCO值为9.0%。修饰层的B组分由100份多元醇、5份1,4-丁二醇、0.3份抗氧化剂、1.0份光稳定剂、3.0份表面活性剂和颜料构成。The A component of the modification layer is prepared by mixing and heating polyol and diisocyanate, and its NCO value is 9.0%. The B component of the modification layer is composed of 100 parts of polyol, 5 parts of 1,4-butanediol, 0.3 parts of antioxidant, 1.0 parts of light stabilizer, 3.0 parts of surfactant and pigment.
主体层的A组分由多元醇、二异氰酸酯混合加热反应制得,其NCO值为11.0%。主体层的B组分由100份多元醇、5份1,4-丁二醇、1份水、0.3份抗氧化剂、1.0份光稳定剂、3.0份表面活性剂和颜料、10份无机填料构成。主体层的C组分由12份增强纤维、3份聚羟基乙酸酯、2.5份镍-1,2-二硫代苯并噻二唑配位聚合物构成。其中:The A component of the main layer is prepared by mixing and heating polyol and diisocyanate, and its NCO value is 11.0%. The B component of the main layer is composed of 100 parts of polyol, 5 parts of 1,4-butanediol, 1 part of water, 0.3 parts of antioxidant, 1.0 parts of light stabilizer, 3.0 parts of surfactant and pigment, and 10 parts of inorganic filler. The C component of the main layer is composed of 12 parts of reinforcing fiber, 3 parts of polyhydroxyacetate, and 2.5 parts of nickel-1,2-dithiobenzothiadiazole coordination polymer. Among them:
增强纤维为将玻璃纤维和改性芳纶纤维按照1∶2的比例捻合形成纤维绞丝,然后往纤维绞丝的表面喷涂交联剂,干燥后得到。The reinforcing fiber is obtained by twisting glass fiber and modified aramid fiber in a ratio of 1:2 to form fiber twisted wire, spraying a crosslinking agent on the surface of the fiber twisted wire, and drying it.
改性芳纶纤维为将芳纶纤维在600℃下热熔,从而形成芳纶纤维熔体,然后往芳纶纤维熔体中加入粒径为20nm的纳米氧化硅,芳纶纤维熔体与纳米氧化硅的比例为3∶1,混合均匀后,将芳纶纤维熔体放入到喷丝机中,通过喷丝机挤出形成直径为100nm的熔体细流,然后对熔体细流进行冷却后得到。The modified aramid fiber is prepared by hot-melting the aramid fiber at 600°C to form an aramid fiber melt, and then adding nano-silicon oxide with a particle size of 20 nm to the aramid fiber melt. The ratio of the aramid fiber melt to the nano-silicon oxide is 3:1. After mixing evenly, the aramid fiber melt is put into a spinner, extruded through the spinneret to form a melt stream with a diameter of 100 nm, and then the melt stream is cooled to obtain the modified aramid fiber.
对比例五Comparative Example 5
在JYJB42-333-1000聚氨酯材料的表面通过白乳胶粘贴木纹贴片,从而形成户外用聚氨酯反正木纹材料。Wood grain patches are pasted on the surface of JYJB42-333-1000 polyurethane material by white latex to form outdoor polyurethane reverse wood grain material.
将实施例一~三制备得到的户外用聚氨酯仿真木纹材料与对比例一~五制备得到的户外用聚氨酯仿真木纹材料分别暴露在模拟户外紫外线辐射下15天,同时在户外用聚氨酯仿真木纹材料表面布置橡胶材质的摩擦轮,并间隔30min转动与材料摩擦2min,从而分别检测户外用聚氨酯仿真木纹材料的泛黄比、质量损失。同时通过GB-17657标准进行测试对表面耐水蒸气性能进行检测。1级:鼓泡和/或分层。2级:颜色和/或光泽有明显变化。3级:颜色和/或光泽有适量的变化。4级:在某个角度观察,町见微小的光泽和/或颜色变化。5级:无变化。The outdoor polyurethane simulated wood grain materials prepared in Examples 1 to 3 and the outdoor polyurethane simulated wood grain materials prepared in Comparative Examples 1 to 5 were exposed to simulated outdoor ultraviolet radiation for 15 days, and a friction wheel made of rubber was arranged on the surface of the outdoor polyurethane simulated wood grain material, and rotated and rubbed with the material for 2 minutes at intervals of 30 minutes, so as to detect the yellowing ratio and mass loss of the outdoor polyurethane simulated wood grain material. At the same time, the surface water vapor resistance was tested according to the GB-17657 standard. Level 1: bubbling and/or delamination. Level 2: obvious changes in color and/or gloss. Level 3: moderate changes in color and/or gloss. Level 4: slight gloss and/or color changes can be seen when observed at a certain angle. Level 5: no changes.
泛黄比=泛黄面积/户外用聚氨酯仿真木纹材料暴露总面积。Yellowing ratio = yellowing area / total exposed area of outdoor polyurethane simulated wood grain material.
质量损失=暴露前材料质量-实验结束后质量。Mass loss = mass of material before exposure - mass after the experiment.
结果如下表所示。The results are shown in the following table.
由上表可知,本发明制备的户外用聚氨酯仿真木纹材料具有优良的耐候性,同时具有优异的耐磨性,具有较长的户外使用寿命。It can be seen from the above table that the outdoor polyurethane simulated wood grain material prepared by the present invention has excellent weather resistance, excellent wear resistance, and a long outdoor service life.
当然,上述说明并非对本发明的限制,本发明也不仅限于上述举例,本技术领域的普通技术人员在本发明的实质范围内所做出的变化、改型、添加或替换,也属于本发明的保护范围。Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention also fall within the protection scope of the present invention.
Claims (6)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202411025259.1A CN118562287B (en) | 2024-07-30 | 2024-07-30 | A kind of outdoor polyurethane simulated wood grain material and preparation method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202411025259.1A CN118562287B (en) | 2024-07-30 | 2024-07-30 | A kind of outdoor polyurethane simulated wood grain material and preparation method thereof |
Publications (2)
Publication Number | Publication Date |
---|---|
CN118562287A CN118562287A (en) | 2024-08-30 |
CN118562287B true CN118562287B (en) | 2024-10-29 |
Family
ID=92469116
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202411025259.1A Active CN118562287B (en) | 2024-07-30 | 2024-07-30 | A kind of outdoor polyurethane simulated wood grain material and preparation method thereof |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN118562287B (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115742519A (en) * | 2022-10-21 | 2023-03-07 | 东莞市雄林新材料科技股份有限公司 | Black-white three-layer light shielding film |
CN117524581A (en) * | 2023-11-10 | 2024-02-06 | 德州宇航派蒙石墨烯科技有限责任公司 | Preparation method of modified graphene polyurethane conductive film |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5667896A (en) * | 1995-04-11 | 1997-09-16 | Donnelly Corporation | Vehicle window assembly for mounting interior vehicle accessories |
JP4645904B2 (en) * | 2005-11-22 | 2011-03-09 | Dic株式会社 | Laminate and method for producing laminate |
JP5272792B2 (en) * | 2009-02-23 | 2013-08-28 | 凸版印刷株式会社 | High weather resistant decorative sheet |
US9827349B1 (en) * | 2013-11-26 | 2017-11-28 | Abyrx Inc. | Settable surgical implants and their packaging |
CN106008902A (en) * | 2016-06-17 | 2016-10-12 | 苏州井上高分子新材料有限公司 | Environment-friendly anti-yellowing polyurethane composition |
-
2024
- 2024-07-30 CN CN202411025259.1A patent/CN118562287B/en active Active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115742519A (en) * | 2022-10-21 | 2023-03-07 | 东莞市雄林新材料科技股份有限公司 | Black-white three-layer light shielding film |
CN117524581A (en) * | 2023-11-10 | 2024-02-06 | 德州宇航派蒙石墨烯科技有限责任公司 | Preparation method of modified graphene polyurethane conductive film |
Also Published As
Publication number | Publication date |
---|---|
CN118562287A (en) | 2024-08-30 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
WO2020147422A1 (en) | Quartzite plate imitated with marble pattern and preparation method therefor | |
CN106437084A (en) | Wear-resisting solid wood core floor and production technology thereof | |
CN118562287B (en) | A kind of outdoor polyurethane simulated wood grain material and preparation method thereof | |
CN103029506B (en) | Processing method for ceramic-imitated sculpture | |
CN111016034A (en) | Machine-die all-silica-gel appearance forming method | |
CN110606704A (en) | Preparation method of patterned inorganic quartz stone plate | |
JP4593744B2 (en) | fishing rod | |
CN111393115A (en) | Press-formed colorful fair-faced concrete slab and preparation method thereof | |
CN107227129A (en) | A kind of high temperature resistant diaphragm and preparation method thereof | |
CN1957787A (en) | A kind of artificial flower and its manufacturing method | |
CN111714852A (en) | A kind of synthetic method of badminton material | |
CN102442031A (en) | Marble surface imitated glass fiber reinforced plastic product and preparation method thereof | |
CN208896743U (en) | A kind of glue sand and the craftwork using the glue sand | |
CN114378993A (en) | Hot enameling process and formula | |
CN108659566A (en) | A kind of ice glass technique and preparation method thereof | |
CN110981543A (en) | Ecological stone surface treatment process | |
CN111574156A (en) | Soft porcelain granite and one-step forming method thereof | |
CN115636624B (en) | Coral powder repair cream and preparation method thereof | |
KR101540880B1 (en) | Colored nonmetallic mineral for artificial stone and manufacturing method thereof | |
CN109105075B (en) | Combined movable flower house base and manufacturing method thereof | |
CN116084189B (en) | A superfiber label and preparation method thereof | |
CN115304831A (en) | Fast-setting latex and preparation method thereof, wear-resistant felt shoe and production method thereof | |
CN113861735A (en) | Preparation method of stone-like exterior wall coating | |
CN111941695A (en) | Imitation wood texture mold assembly and production method thereof, imitation wood texture product and production method thereof | |
SU1743910A1 (en) | Mould manufacturing technique |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |