CN118507592A - Solar cell, manufacturing method thereof and photovoltaic module - Google Patents
Solar cell, manufacturing method thereof and photovoltaic module Download PDFInfo
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Abstract
本发明涉及一种太阳能电池及其制作方法、光伏组件。太阳能电池的制作方法包括:在基底的第一表面依次形成第一隧穿氧化材料层和第一晶硅材料层;利用激光处理第一晶硅材料层的金属接触区域,以在第一晶硅材料层背离基底的表面形成覆盖金属接触区域的第一掩模层;将第一隧穿氧化材料层和第一晶硅材料层中,位于第一掩模层覆盖范围之外的部分去除,位于第一掩模层和基底之间的部分保留。本发明中太阳能电池及其制作方法、光伏组件中,工序数量较少,制程简单,成本较低。
The present invention relates to a solar cell and a method for manufacturing the same, and a photovoltaic module. The method for manufacturing the solar cell comprises: sequentially forming a first tunneling oxide material layer and a first crystalline silicon material layer on a first surface of a substrate; using a laser to process a metal contact area of the first crystalline silicon material layer to form a first mask layer covering the metal contact area on a surface of the first crystalline silicon material layer away from the substrate; removing the first tunneling oxide material layer and the first crystalline silicon material layer, the portions outside the coverage of the first mask layer, and retaining the portions between the first mask layer and the substrate. In the solar cell and the method for manufacturing the same, and the photovoltaic module of the present invention, the number of processes is small, the process is simple, and the cost is low.
Description
技术领域Technical Field
本发明涉及光伏技术领域,特别是涉及一种太阳能电池及其制作方法、光伏组件。The present invention relates to the field of photovoltaic technology, and in particular to a solar cell and a manufacturing method thereof, and a photovoltaic module.
背景技术Background Art
随着光伏技术的不断发展,人们对晶体硅太阳能电池光电转换效率的要求也越来越高,但目前产业化太阳能电池效率的提高仍面临着很多挑战。相关技术的太阳能电池中,为了降低复合速率、延长少子寿命、提高太阳能电池的光电转换效率,一般会对衬底进行钝化处理,在金属区下方形成局部钝化接触结构,以实现表面钝化并降低金属复合。但是大多数设置了局部钝化接触结构的太阳能电池,在制作过程中需要多次沉积掩模层制作局部钝化接触结构,工序较多,成本较高。With the continuous development of photovoltaic technology, people have higher and higher requirements for the photoelectric conversion efficiency of crystalline silicon solar cells, but the current industrialization of solar cell efficiency improvement still faces many challenges. In solar cells of related technologies, in order to reduce the recombination rate, extend the minority carrier lifetime, and improve the photoelectric conversion efficiency of solar cells, the substrate is generally passivated to form a local passivation contact structure under the metal area to achieve surface passivation and reduce metal recombination. However, most solar cells with local passivation contact structures require multiple deposition of mask layers to produce local passivation contact structures during the manufacturing process, which requires more processes and higher costs.
发明内容Summary of the invention
基于此,有必要提供一种工序数量较少,制程简单,成本较低的太阳能电池及其制作方法、光伏组件。Based on this, it is necessary to provide a solar cell and a method for manufacturing the same, as well as a photovoltaic module, which have a small number of steps, a simple process, and a low cost.
本申请实施例一方面提供太阳能电池的制作方法,包括:An embodiment of the present application provides a method for manufacturing a solar cell, comprising:
在基底的第一表面依次形成第一隧穿氧化材料层和第一晶硅材料层;sequentially forming a first tunneling oxide material layer and a first crystalline silicon material layer on a first surface of the substrate;
利用激光处理第一晶硅材料层的金属接触区域,以在第一晶硅材料层背离基底的表面形成覆盖金属接触区域的第一掩模层;Processing the metal contact region of the first crystalline silicon material layer by laser to form a first mask layer covering the metal contact region on the surface of the first crystalline silicon material layer facing away from the substrate;
将第一隧穿氧化材料层和第一晶硅材料层中,位于第一掩模层覆盖范围之外的部分去除,位于第一掩模层和基底之间的部分保留。The portions of the first tunneling oxide material layer and the first crystalline silicon material layer that are outside the coverage of the first mask layer are removed, and the portions that are between the first mask layer and the substrate are retained.
在其中一个实施例中,第一掩模层的材质包括氧化硅。In one embodiment, the material of the first mask layer includes silicon oxide.
在其中一个实施例中,激光处理中:In one embodiment, during the laser treatment:
激光的功率为:30瓦-100瓦,激光光斑大小为:20微米-100微米。The power of the laser is: 30 watts-100 watts, and the laser spot size is: 20 microns-100 microns.
在其中一个实施例中,第一晶硅材料层的表面形成有第一氧化层;In one embodiment, a first oxide layer is formed on the surface of the first crystalline silicon material layer;
利用激光处理第一晶硅材料层的金属接触区域的步骤之前还包括:The step of using laser to process the metal contact region of the first crystalline silicon material layer also includes:
去除第一晶硅材料层表面的第一氧化层。The first oxide layer on the surface of the first crystalline silicon material layer is removed.
在其中一个实施例中,将第一隧穿氧化材料层和第一晶硅材料层中,位于第一掩模层覆盖范围之外的部分去除,位于第一掩模层和基底之间的部分保留的步骤具体包括:In one embodiment, the step of removing the portions of the first tunneling oxide material layer and the first crystalline silicon material layer that are outside the coverage of the first mask layer and retaining the portions between the first mask layer and the substrate specifically includes:
利用KOH将第一隧穿氧化材料层和第一晶硅材料层中,位于第一掩模层覆盖范围之外的部分去除。The portions of the first tunneling oxide material layer and the first crystalline silicon material layer that are outside the coverage of the first mask layer are removed by using KOH.
在其中一个实施例中,第一晶硅材料层的材质为本征非晶硅;In one embodiment, the first crystalline silicon material layer is made of intrinsic amorphous silicon;
将第一隧穿氧化材料层和第一晶硅材料层中,位于第一掩模层覆盖范围之外的部分去除,位于第一掩模层和基底之间的部分保留的步骤之后还包括:After the step of removing the portions of the first tunneling oxide material layer and the first crystalline silicon material layer that are outside the coverage of the first mask layer and retaining the portions between the first mask layer and the substrate, the method further includes:
对基底的第一表面进行掺杂元素扩散,并退火,以在基底的第一表面依次层叠形成第一掺杂导电层和第一氧化物材料层,并使第一隧穿氧化材料层和第一晶硅材料层中位于第一掩模层和基底之间的部分,分别形成为第一隧穿氧化层和第一多晶硅掺杂导电层。The first surface of the substrate is doped with elements and annealed to form a first doped conductive layer and a first oxide material layer in sequence on the first surface of the substrate, and the first tunneling oxide material layer and the first crystalline silicon material layer, the portion located between the first mask layer and the substrate, are formed into a first tunneling oxide layer and a first polysilicon doped conductive layer, respectively.
在其中一个实施例中,基底还包括与第一表面相对设置的第二表面以及邻接于第一表面和第二表面之间的侧面;In one embodiment, the substrate further includes a second surface disposed opposite to the first surface and a side surface adjacent to the first surface and the second surface;
对基底的第一表面进行掺杂元素扩散,并退火的步骤之后还包括:After the step of diffusing the doping element on the first surface of the substrate and annealing, the method further comprises:
将绕镀至第二表面和侧面的第一氧化物材料层去除,将第二表面露出;removing the first oxide material layer plated around the second surface and the side surface to expose the second surface;
在第二表面依次层叠形成第二隧穿氧化材料层、第二多晶硅掺杂材料层以及第二氧化物材料层;Forming a second tunneling oxide material layer, a second polysilicon doped material layer and a second oxide material layer in sequence on the second surface;
去除基底的第一表面一侧和侧面绕镀的第二氧化物材料层、第二多晶硅掺杂材料层以及第二隧穿氧化材料层;去除基底的第一表面一侧的第一氧化材料层和第一掩模层,以及基底的第二面一侧的第二氧化物材料层,以在基底的第二表面形成依次层叠的第二隧穿氧化层和第二多晶硅掺杂导电层。The second oxide material layer, the second polysilicon doped material layer and the second tunneling oxide material layer coated on one side and the side of the first surface of the substrate are removed; the first oxide material layer and the first mask layer on one side of the first surface of the substrate, and the second oxide material layer on the second side of the substrate are removed to form a second tunneling oxide layer and a second polysilicon doped conductive layer stacked in sequence on the second surface of the substrate.
在其中一个实施例中,去除基底的第一表面一侧的第一氧化材料层和第一掩模层,以及基底的第二面一侧的第二氧化物材料层的步骤之后还包括:In one embodiment, after removing the first oxide material layer and the first mask layer on the first surface side of the substrate and the second oxide material layer on the second surface side of the substrate, the step further includes:
在基底的第一表面一侧形成第一钝化层,第一钝化层覆盖第一掺杂导电层和第一多晶硅掺杂导电层;Forming a first passivation layer on one side of the first surface of the substrate, the first passivation layer covering the first doped conductive layer and the first polysilicon doped conductive layer;
在第二多晶硅掺杂导电层的背离基底的表面形成第二钝化层;forming a second passivation layer on a surface of the second polysilicon-doped conductive layer facing away from the substrate;
在第一钝化层上形成第一电极,并在第二钝化层上形成第二电极,其中,第一电极穿过第一钝化层并与第一多晶硅掺杂导电层欧姆接触,第二电极穿过第二钝化层并与第二多晶硅掺杂导电层欧姆接触。A first electrode is formed on the first passivation layer, and a second electrode is formed on the second passivation layer, wherein the first electrode passes through the first passivation layer and is in ohmic contact with the first polysilicon doped conductive layer, and the second electrode passes through the second passivation layer and is in ohmic contact with the second polysilicon doped conductive layer.
在其中一个实施例中,第一晶硅材料层为第一多晶硅掺杂材料层;In one of the embodiments, the first crystalline silicon material layer is a first polycrystalline silicon doped material layer;
在基底的第一表面依次形成第一隧穿氧化材料和第一晶硅材料层的步骤具体包括:The step of sequentially forming a first tunneling oxide material and a first crystalline silicon material layer on the first surface of the substrate specifically includes:
在基底的第一表面依次形成第一隧穿氧化材料层和第一非晶硅掺杂材料层;sequentially forming a first tunneling oxide material layer and a first amorphous silicon doping material layer on a first surface of the substrate;
退火,以使第一非晶硅掺杂材料层形成第一多晶硅掺杂材料层。Annealing is performed to form the first amorphous silicon doping material layer into a first polycrystalline silicon doping material layer.
在其中一个实施例中,基底还包括与第一表面相对设置的第二表面,以及邻接于第一表面和第二表面之间的侧面;In one embodiment, the substrate further includes a second surface disposed opposite to the first surface, and a side surface adjacent to the first surface and the second surface;
在基底的第一表面依次形成第一隧穿氧化材料层和第一晶硅材料层的步骤之前还包括:Before the step of sequentially forming a first tunneling oxide material layer and a first crystalline silicon material layer on the first surface of the substrate, the step further includes:
在基底的第二表面依次层叠形成第二隧穿氧化材料层、第二多晶硅掺杂材料层和第二掩膜材料层;Forming a second tunneling oxide material layer, a second polysilicon doping material layer, and a second mask material layer in sequence on the second surface of the substrate;
去除基底的第一表面和侧面绕镀的第二掩膜材料层、第二多晶硅掺杂材料层以及第二隧穿氧化材料层,以分别在第二表面形成第二隧穿氧化层、第二多晶硅掺杂导电层。The second mask material layer, the second polysilicon doping material layer and the second tunneling oxide material layer plated on the first surface and the side surface of the substrate are removed to form a second tunneling oxide layer and a second polysilicon doped conductive layer on the second surface respectively.
在其中一个实施例中,将第一隧穿氧化材料层和第一晶硅材料层中,位于第一掩模层覆盖范围之外的部分去除,位于第一掩模层和基底之间的部分保留的步骤之后还包括:In one embodiment, after the step of removing the portions of the first tunneling oxide material layer and the first crystalline silicon material layer that are outside the coverage of the first mask layer and retaining the portions between the first mask layer and the substrate, the step further includes:
去除第一掩模层和基底第二表面一侧的第二掩模材料层。The first mask layer and the second mask material layer on one side of the second surface of the substrate are removed.
在其中一个实施例中,去除第一掩模层和基底第二表面一侧的第二掩模材料层的步骤之后还包括:In one embodiment, after removing the first mask layer and the second mask material layer on the second surface of the substrate, the step further includes:
在基底的第一表面一侧形成第一钝化层,第一钝化层覆盖第一表面和第一晶硅材料层;forming a first passivation layer on one side of the first surface of the substrate, wherein the first passivation layer covers the first surface and the first crystalline silicon material layer;
在第二多晶硅掺杂导电层的背离基底的表面形成第二钝化层;forming a second passivation layer on a surface of the second polysilicon-doped conductive layer facing away from the substrate;
在第一钝化层上形成第一电极,并在第二钝化层上形成第二电极,其中,第一电极穿过第一钝化层并与第一多晶硅掺杂导电材料层欧姆接触,第二电极穿过第二钝化层并与第二多晶硅掺杂导电层欧姆接触。A first electrode is formed on the first passivation layer, and a second electrode is formed on the second passivation layer, wherein the first electrode passes through the first passivation layer and is in ohmic contact with the first polysilicon doped conductive material layer, and the second electrode passes through the second passivation layer and is in ohmic contact with the second polysilicon doped conductive layer.
在其中一个实施例中,在基底的第二表面依次层叠形成第二隧穿氧化材料层、第二多晶硅掺杂材料层和第二掩膜材料层的步骤具体包括:In one embodiment, the step of sequentially stacking a second tunneling oxide material layer, a second polysilicon doping material layer, and a second mask material layer on the second surface of the substrate specifically includes:
在基底的第二表面依次层叠形成第二隧穿氧化材料层和第二本征非晶硅材料层;A second tunneling oxide material layer and a second intrinsic amorphous silicon material layer are sequentially stacked on the second surface of the substrate;
对第二本征非晶硅材料层进行掺杂元素扩散并退火,以使第二本征非晶硅材料层形成第二多晶硅掺杂材料层,并在第二多晶硅掺杂材料层的背离基底的表面形成第二掩模材料层。The second intrinsic amorphous silicon material layer is doped with elements and annealed to form a second polysilicon doped material layer from the second intrinsic amorphous silicon material layer, and a second mask material layer is formed on a surface of the second polysilicon doped material layer away from the substrate.
在其中一个实施例中,在基底的第二表面依次层叠形成第二隧穿氧化材料层、第二多晶硅掺杂材料层和第二掩膜材料层的步骤具体包括:In one embodiment, the step of sequentially stacking a second tunneling oxide material layer, a second polysilicon doping material layer, and a second mask material layer on the second surface of the substrate specifically includes:
在基底的第二表面依次层叠形成第二隧穿氧化材料层、第二非晶硅掺杂材料层以及第二掩模材料层,并进行退火,以使第二非晶硅掺杂材料层形成第二多晶硅掺杂材料层。A second tunneling oxide material layer, a second amorphous silicon doping material layer and a second mask material layer are sequentially stacked on the second surface of the substrate, and annealing is performed to form the second amorphous silicon doping material layer into a second polysilicon doping material layer.
本申请实施例第二方面提供一种太阳能电池,采用上述的太阳能电池的制作方法制作而成。A second aspect of an embodiment of the present application provides a solar cell, which is manufactured using the above-mentioned method for manufacturing a solar cell.
本申请实施例第三方面提供一种光伏组件,包括至少一个电池串,电池串包括至少两个上述的太阳能电池。A third aspect of an embodiment of the present application provides a photovoltaic assembly, comprising at least one battery string, wherein the battery string comprises at least two of the above-mentioned solar cells.
上述的太阳能电池及其制作方法、光伏组件的有益效果:The above-mentioned solar cell and its manufacturing method, photovoltaic module have the following beneficial effects:
利用激光处理第一晶硅材料层的金属接触区域,以在第一晶硅材料层背离基底的表面形成覆盖金属接触区域的第一掩模层,与在第一晶硅材料层表面形成整层掩膜材料,再通过刻蚀形成覆盖金属接触区域的第一掩模层相比,由于只需激光处理相应区域就可以形成覆盖金属接触区域的第一掩模层,工序数量显著减少,制程简单,也降低了成本。The metal contact area of the first crystalline silicon material layer is processed by laser to form a first mask layer covering the metal contact area on the surface of the first crystalline silicon material layer facing away from the substrate. Compared with forming a whole layer of mask material on the surface of the first crystalline silicon material layer and then forming the first mask layer covering the metal contact area by etching, since only the corresponding area needs to be laser processed to form the first mask layer covering the metal contact area, the number of steps is significantly reduced, the process is simple, and the cost is also reduced.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本申请实施例一提供的太阳能电池的结构示意图;FIG1 is a schematic diagram of the structure of a solar cell provided in Example 1 of the present application;
图2为本申请实施例二提供的太阳能电池的结构示意图;FIG2 is a schematic diagram of the structure of a solar cell provided in Example 2 of the present application;
图3为本申请实施例三提供的太阳能电池的制作方法的流程示意图;FIG3 is a schematic diagram of a process of manufacturing a solar cell provided in Example 3 of the present application;
图4为本申请实施例三提供的太阳能电池的制作方法中形成的第一掩模层的示意图;4 is a schematic diagram of a first mask layer formed in the method for manufacturing a solar cell provided in Example 3 of the present application;
图5为本申请实施例三提供的太阳能电池的制作方法中形成的第一掺杂导电层的示意图;FIG5 is a schematic diagram of a first doped conductive layer formed in the method for manufacturing a solar cell provided in Example 3 of the present application;
图6为本申请实施例三提供的太阳能电池的制作方法中形成的第二隧穿氧化层和第二多晶硅掺杂导电层的示意图;6 is a schematic diagram of a second tunneling oxide layer and a second polysilicon doped conductive layer formed in the method for manufacturing a solar cell provided in Example 3 of the present application;
图7为本申请实施例三提供的太阳能电池的制作方法中形成的太阳能电池的结构示意图;FIG7 is a schematic diagram of the structure of a solar cell formed in the method for manufacturing a solar cell provided in Example 3 of the present application;
图8为本申请实施例四提供的太阳能电池的制作方法的流程示意图;FIG8 is a schematic diagram of a process of manufacturing a solar cell provided in Example 4 of the present application;
图9为本申请实施例四提供的太阳能电池的制作方法中形成的第二隧穿氧化层、第二多晶硅掺杂导电层和第二掩膜材料层的示意图;9 is a schematic diagram of a second tunneling oxide layer, a second polysilicon doped conductive layer, and a second mask material layer formed in a method for manufacturing a solar cell provided in Embodiment 4 of the present application;
图10为本申请实施例四提供的太阳能电池的制作方法中形成的第一隧穿氧化层、第一多晶硅掺杂导电层、和第一掩模层的示意图;10 is a schematic diagram of a first tunneling oxide layer, a first polysilicon doped conductive layer, and a first mask layer formed in the method for manufacturing a solar cell provided in Example 4 of the present application;
图11为本申请实施例四提供的太阳能电池的制作方法中形成的太阳能电池的结构示意图。FIG. 11 is a schematic diagram of the structure of a solar cell formed in the method for manufacturing a solar cell provided in Example 4 of the present application.
附图标号说明:Description of Figure Numbers:
100、200、太阳能电池;100, 200, solar cells;
101、201、局部钝化接触结构;102、202、第一掩模层;203、第二掩膜材料层;110、210、基底;120、第一掺杂导电层;121、第一氧化物材料层;130、230、第一隧穿氧化层;131、第一隧穿氧化材料层;140、240、第一多晶硅掺杂导电层;141、第一晶硅材料层;150、250、第一钝化层;160、260、第二隧穿氧化层;170、270、第二多晶硅掺杂导电层;180、280、第二钝化层;191、291、第一电极;192、292、第二电极;101, 201, local passivation contact structure; 102, 202, first mask layer; 203, second mask material layer; 110, 210, substrate; 120, first doped conductive layer; 121, first oxide material layer; 130, 230, first tunneling oxide layer; 131, first tunneling oxide material layer; 140, 240, first polysilicon doped conductive layer; 141, first crystalline silicon material layer; 150, 250, first passivation layer; 160, 260, second tunneling oxide layer; 170, 270, second polysilicon doped conductive layer; 180, 280, second passivation layer; 191, 291, first electrode; 192, 292, second electrode;
F、第一表面;S、第二表面;C、侧面。F, first surface; S, second surface; C, side surface.
具体实施方式DETAILED DESCRIPTION
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.
下面结合附图说明本申请实施例的太阳能电池及其制作方法、光伏组件。需要说明的是,本申请中以太阳能电池是双面钝化的TOPCon电池为例进行说明,对于太阳能电池是其他类型的情况与此类似,此处不再赘述。The following is a description of the solar cell and its manufacturing method and photovoltaic module of the embodiment of the present application in conjunction with the accompanying drawings. It should be noted that the solar cell is a double-sided passivated TOPCon cell as an example for description in the present application. The case of other types of solar cells is similar and will not be repeated here.
另外,本实施例提供的太阳能电池中,基底可以包括相对设置的第一表面F、第二表面S,以及邻接于第一表面F和第二表面S之间的侧面C。本申请实施例中,第一表面F对应于太阳能电池的正面,第二表面S对应于太阳能电池的背面。另外,将基底上,第一表面F所在的一侧称为第一表面F一侧,将第二表面S所在的一侧称为第二表面S一侧。In addition, in the solar cell provided in this embodiment, the substrate may include a first surface F and a second surface S that are arranged opposite to each other, and a side surface C adjacent to the first surface F and the second surface S. In the embodiment of the present application, the first surface F corresponds to the front side of the solar cell, and the second surface S corresponds to the back side of the solar cell. In addition, the side of the substrate where the first surface F is located is referred to as the first surface F side, and the side where the second surface S is located is referred to as the second surface S side.
实施例一Embodiment 1
图1为本申请实施例一提供的太阳能电池100的结构示意图。FIG. 1 is a schematic structural diagram of a solar cell 100 provided in Embodiment 1 of the present application.
参照图1,太阳能电池100包括基底110,以及设置在基底110的第一表面F的第一掺杂导电层120,在基底110是N型的情况下,第一掺杂导电层120例如可以是掺杂硼元素的导电层。太阳能电池100的第一表面F一侧还设有局部钝化接触结构101,局部钝化接触结构101对应于第一表面F一侧的第一电极191而设置,局部钝化接触结构101位于第一电极191下方,局部钝化接触结构101的设置范围比第一电极191略大,或与第一电极191相同。并且局部钝化接触结构101可以包括相互层叠的第一隧穿氧化层130和第一多晶硅掺杂导电层140。第一隧穿氧化层130设置在第一掺杂导电层120的背离基底110的表面,第一多晶硅掺杂导电层140设置在第一隧穿氧化层130的背离基底110的表面。第一多晶硅掺杂导电层140中的掺杂元素类型与第一掺杂导电层120相同,例如可以是P型的硼元素。1 , the solar cell 100 includes a substrate 110, and a first doped conductive layer 120 disposed on a first surface F of the substrate 110. When the substrate 110 is of N-type, the first doped conductive layer 120 may be, for example, a conductive layer doped with boron. A local passivation contact structure 101 is also disposed on one side of the first surface F of the solar cell 100. The local passivation contact structure 101 is disposed corresponding to a first electrode 191 on one side of the first surface F. The local passivation contact structure 101 is located below the first electrode 191. The local passivation contact structure 101 has a slightly larger setting range than the first electrode 191, or is the same as the first electrode 191. The local passivation contact structure 101 may include a first tunneling oxide layer 130 and a first polysilicon doped conductive layer 140 stacked on each other. The first tunneling oxide layer 130 is disposed on a surface of the first doped conductive layer 120 that is away from the substrate 110, and the first polysilicon doped conductive layer 140 is disposed on a surface of the first tunneling oxide layer 130 that is away from the substrate 110. The type of doping element in the first polysilicon doped conductive layer 140 is the same as that in the first doped conductive layer 120 , for example, it may be P-type boron element.
太阳能电池100还包括第一钝化层150和第一电极191,第一钝化层150覆盖第一掺杂导电层120和第一多晶硅掺杂导电层140。第一钝化层150例如可以包含氧化铝及氮化硅叠层,以起到钝化和减反射的作用。第一电极191设置在第一钝化层150上,第一电极191穿过第一钝化层150并与第一多晶硅掺杂导电层140欧姆接触。The solar cell 100 further includes a first passivation layer 150 and a first electrode 191. The first passivation layer 150 covers the first doped conductive layer 120 and the first polysilicon doped conductive layer 140. The first passivation layer 150 may include, for example, a stack of aluminum oxide and silicon nitride to perform passivation and anti-reflection functions. The first electrode 191 is disposed on the first passivation layer 150, and the first electrode 191 passes through the first passivation layer 150 and is in ohmic contact with the first polysilicon doped conductive layer 140.
太阳能电池100还包括第二电极192、以及依次层叠于基底110的第二表面S的第二隧穿氧化层160、第二多晶硅掺杂导电层170、和第二钝化层180。第二隧穿氧化层160、第二多晶硅掺杂导电层170、和第二钝化层180在第二表面S均为整层覆盖。The solar cell 100 further includes a second electrode 192, and a second tunneling oxide layer 160, a second polysilicon doped conductive layer 170, and a second passivation layer 180 sequentially stacked on the second surface S of the substrate 110. The second tunneling oxide layer 160, the second polysilicon doped conductive layer 170, and the second passivation layer 180 all cover the second surface S in their entirety.
第二多晶硅掺杂导电层170的掺杂元素的掺杂类型,与第一多晶硅掺杂导电层140的掺杂元素的类型相反,例如第二多晶硅掺杂导电层170的掺杂元素可以是磷元素。The doping type of the doping element of the second polysilicon doped conductive layer 170 is opposite to the type of the doping element of the first polysilicon doped conductive layer 140 . For example, the doping element of the second polysilicon doped conductive layer 170 may be phosphorus.
第二电极192穿过第二钝化层180并与第二多晶硅掺杂导电层170欧姆接触。The second electrode 192 passes through the second passivation layer 180 and makes ohmic contact with the second polysilicon doped conductive layer 170 .
实施例二Embodiment 2
图2为本申请实施例二提供的太阳能电池200的结构示意图。FIG. 2 is a schematic diagram of the structure of a solar cell 200 provided in the second embodiment of the present application.
参照图2,太阳能电池200包括基底210,以及设置在基底210的第一表面F的局部钝化接触结构201,局部钝化接触结构201对应于第一表面F一侧的第一电极291而设置,局部钝化接触结构201位于第一电极291下方,局部钝化接触结构201的设置范围比第一电极291略大,或与第一电极291相同。并且局部钝化接触结构201可以包括相互层叠的第一隧穿氧化层230和第一多晶硅掺杂导电层240。第一隧穿氧化层230设置在第一表面F,第一多晶硅掺杂导电层240设置在第一隧穿氧化层230的背离基底210的表面。第一多晶硅掺杂导电层240中的掺杂元素类型基底210的类型一致,例如在基底210是N型基底的情况下,第一多晶硅掺杂导电层240中掺杂元素包括磷元素。2 , the solar cell 200 includes a substrate 210, and a local passivation contact structure 201 disposed on a first surface F of the substrate 210. The local passivation contact structure 201 is disposed corresponding to a first electrode 291 on one side of the first surface F, and the local passivation contact structure 201 is located below the first electrode 291. The local passivation contact structure 201 has a slightly larger setting range than the first electrode 291, or is the same as the first electrode 291. The local passivation contact structure 201 may include a first tunneling oxide layer 230 and a first polysilicon doped conductive layer 240 stacked on each other. The first tunneling oxide layer 230 is disposed on the first surface F, and the first polysilicon doped conductive layer 240 is disposed on a surface of the first tunneling oxide layer 230 away from the substrate 210. The doping element type in the first polysilicon doped conductive layer 240 is consistent with the type of the substrate 210. For example, when the substrate 210 is an N-type substrate, the doping element in the first polysilicon doped conductive layer 240 includes phosphorus.
太阳能电池200还包括第一钝化层250和第一电极291,第一钝化层250覆盖第一表面F和第一多晶硅掺杂导电层240。第一钝化层250例如可以包含氧化铝及氮化硅叠层,以起到钝化和减反射的作用。第一电极291设置在第一钝化层250上,第一电极291穿过第一钝化层250并与第一多晶硅掺杂导电层240欧姆接触。The solar cell 200 further includes a first passivation layer 250 and a first electrode 291. The first passivation layer 250 covers the first surface F and the first polysilicon doped conductive layer 240. The first passivation layer 250 may include, for example, a stack of aluminum oxide and silicon nitride to perform passivation and anti-reflection functions. The first electrode 291 is disposed on the first passivation layer 250, and the first electrode 291 passes through the first passivation layer 250 and is in ohmic contact with the first polysilicon doped conductive layer 240.
太阳能电池200还包括第二电极292、以及依次层叠于基底210的第二表面S的第二隧穿氧化层260、第二多晶硅掺杂导电层270、和第二钝化层280。第二隧穿氧化层260、第二多晶硅掺杂导电层270、和第二钝化层280在第二表面S均为整层覆盖。The solar cell 200 further includes a second electrode 292, and a second tunneling oxide layer 260, a second polysilicon doped conductive layer 270, and a second passivation layer 280 sequentially stacked on the second surface S of the substrate 210. The second tunneling oxide layer 260, the second polysilicon doped conductive layer 270, and the second passivation layer 280 all cover the second surface S in their entirety.
第二多晶硅掺杂导电层270的掺杂元素的掺杂类型,与第一多晶硅掺杂导电层240的掺杂元素的类型相反,例如第二多晶硅掺杂导电层270的掺杂元素可以是硼元素。The doping type of the doping element of the second polysilicon doped conductive layer 270 is opposite to the type of the doping element of the first polysilicon doped conductive layer 240 . For example, the doping element of the second polysilicon doped conductive layer 270 may be boron.
第二电极292穿过第二钝化层280并与第二多晶硅掺杂导电层270欧姆接触。The second electrode 292 passes through the second passivation layer 280 and makes ohmic contact with the second polysilicon doped conductive layer 270 .
实施例三Embodiment 3
图3为本申请实施例三提供的太阳能电池的制作方法的流程示意图。本实施例三提供的太阳能电池的制作方法用于制作实施例一中的太阳能电池100。3 is a schematic flow chart of a method for manufacturing a solar cell provided in the third embodiment of the present application. The method for manufacturing a solar cell provided in the third embodiment is used to manufacture the solar cell 100 in the first embodiment.
参照图3,实施例三提供的太阳能电池的制作方法包括:3 , the method for manufacturing a solar cell provided in the third embodiment includes:
S10、在基底110的第一表面依次形成第一隧穿氧化材料层和第一晶硅材料层。S10 , sequentially forming a first tunneling oxide material layer and a first crystalline silicon material layer on a first surface of the substrate 110 .
S20、利用激光处理第一晶硅材料层的金属接触区域,以在第一晶硅材料层背离基底的表面形成覆盖金属接触区域的第一掩模层。S20, processing the metal contact region of the first crystalline silicon material layer by using laser to form a first mask layer covering the metal contact region on a surface of the first crystalline silicon material layer facing away from the substrate.
S30、将第一隧穿氧化材料层和第一晶硅材料层中,位于第一掩模层覆盖范围之外的部分去除,位于第一掩模层和基底之间的部分保留。S30, removing portions of the first tunneling oxide material layer and the first crystalline silicon material layer that are outside the coverage of the first mask layer, and retaining portions between the first mask layer and the substrate.
通过将第一隧穿氧化材料层131和第一晶硅材料层141中,位于第一掩模层102和基底110之间的部分保留,被保留下来的该部分第一隧穿氧化材料层131和第一晶硅材料层141可以作为局部钝化接触结构101起作用,与基底110整层都设置钝化接触材料的方案相比,减少了钝化接触材料的设置面积,减少了对入射光线的吸收,从而可以提高太阳能电池100的光生电流,以提高太阳能电池100的效率。By retaining the portion of the first tunneling oxide material layer 131 and the first crystalline silicon material layer 141 located between the first mask layer 102 and the substrate 110, the retained portion of the first tunneling oxide material layer 131 and the first crystalline silicon material layer 141 can function as a local passivation contact structure 101. Compared with a solution in which the passivation contact material is provided on the entire layer of the substrate 110, the setting area of the passivation contact material is reduced, and the absorption of incident light is reduced, thereby increasing the photocurrent of the solar cell 100 and improving the efficiency of the solar cell 100.
并且,利用激光处理第一晶硅材料层141的金属接触区域,以在第一晶硅材料层141背离基底110的表面形成覆盖金属接触区域的第一掩模层102,与在第一晶硅材料层141表面形成整层掩膜材料,再通过刻蚀形成覆盖金属接触区域的第一掩模层相比,由于只需激光处理第一晶硅材料层141表面的相应区域就可以形成覆盖金属接触区域的第一掩模层102,工序数量显著减少,制程简单,也降低了成本。In addition, the metal contact area of the first crystalline silicon material layer 141 is processed by laser to form a first mask layer 102 covering the metal contact area on the surface of the first crystalline silicon material layer 141 away from the substrate 110. Compared with forming a whole layer of mask material on the surface of the first crystalline silicon material layer 141 and then forming the first mask layer covering the metal contact area by etching, since only the corresponding area on the surface of the first crystalline silicon material layer 141 needs to be laser processed to form the first mask layer 102 covering the metal contact area, the number of steps is significantly reduced, the process is simple, and the cost is also reduced.
其中,金属接触区域用于与将要形成于基底110的第一表面F一侧的第一电极191欧姆接触,也即第一晶硅材料层141上位于第一电极191下方的那部分区域。金属接触区域的设置范围可以大于或者等于第一电极191的设置范围。The metal contact region is used to make ohmic contact with the first electrode 191 to be formed on the first surface F of the substrate 110, that is, the portion of the first crystalline silicon material layer 141 below the first electrode 191. The setting range of the metal contact region can be greater than or equal to the setting range of the first electrode 191.
另外,一般来说,在第一表面F形成第一隧穿氧化材料层131和第一晶硅材料层141的同时,也会在基底110的侧面C以及第二表面S绕镀形成第一隧穿氧化材料层131和第一晶硅材料层141,因此,将第一隧穿氧化材料层131和第一晶硅材料层141中,位于第一掩模层102覆盖范围之外的部分去除,是指,不仅把第一表面F未被第一掩模层102覆盖的第一隧穿氧化材料层131和第一晶硅材料层141去除,还把侧面C和第二表面S的未被第一掩模层102覆盖的第一隧穿氧化材料层131和第一晶硅材料层141去除。In addition, generally speaking, while the first tunneling oxide material layer 131 and the first crystalline silicon material layer 141 are formed on the first surface F, the first tunneling oxide material layer 131 and the first crystalline silicon material layer 141 are also formed by plating on the side surface C and the second surface S of the substrate 110. Therefore, removing the first tunneling oxide material layer 131 and the first crystalline silicon material layer 141 that are located outside the coverage of the first mask layer 102 means that not only the first tunneling oxide material layer 131 and the first crystalline silicon material layer 141 on the first surface F that are not covered by the first mask layer 102 are removed, but also the first tunneling oxide material layer 131 and the first crystalline silicon material layer 141 on the side surface C and the second surface S that are not covered by the first mask layer 102 are removed.
进一步地,在激光处理金属接触区时,会对金属接触区的晶硅材料具有改性作用,使金属接触区的晶硅材料形成为改性后的晶硅材料。如此,能够进一步提高降低接触电阻。Furthermore, when the metal contact area is processed by laser, the crystalline silicon material in the metal contact area is modified, so that the crystalline silicon material in the metal contact area is formed into a modified crystalline silicon material, thereby further improving and reducing the contact resistance.
本申请实施例中,第一掩模层102的材质包括氧化硅。第一掩模层102对应于第一晶硅材料层141上的若干金属接触区域而形成,可以包括多个掩模图案,每个掩模图案都对应一个金属接触区域。In the embodiment of the present application, the material of the first mask layer 102 includes silicon oxide. The first mask layer 102 is formed corresponding to a plurality of metal contact regions on the first crystalline silicon material layer 141 and may include a plurality of mask patterns, each mask pattern corresponding to a metal contact region.
进一步地,激光处理中:激光的功率为:30瓦-100瓦,激光光斑大小为:20微米-100微米。Furthermore, in the laser processing: the laser power is: 30 watts-100 watts, and the laser spot size is: 20 microns-100 microns.
当然,激光的类型,可以根据需要选择,例如可以是紫外皮秒。Of course, the type of laser can be selected as needed, for example, it can be ultraviolet picosecond.
本申请实施例中,第一晶硅材料层141的表面形成有第一氧化层,“利用激光处理第一晶硅材料层141的金属接触区域”的步骤之前还包括:In the embodiment of the present application, a first oxide layer is formed on the surface of the first crystalline silicon material layer 141, and before the step of “processing the metal contact area of the first crystalline silicon material layer 141 by laser”, the following steps are also included:
去除第一晶硅材料层141表面的第一氧化层。The first oxide layer on the surface of the first crystalline silicon material layer 141 is removed.
具体实现时,去除第一晶硅材料层141表面的第一氧化层的步骤具体包括:In a specific implementation, the step of removing the first oxide layer on the surface of the first crystalline silicon material layer 141 specifically includes:
利用HF酸去除第一晶硅材料层表面的第一氧化层。The first oxide layer on the surface of the first crystalline silicon material layer is removed by using HF acid.
这里的第一氧化层例如可以是第一晶硅材料层141表面形成的氧化硅等材料。第一氧化层可以是第一晶硅材料层141表面自然形成的氧化层。The first oxide layer here can be, for example, a material such as silicon oxide formed on the surface of the first crystalline silicon material layer 141. The first oxide layer can be an oxide layer naturally formed on the surface of the first crystalline silicon material layer 141.
本实施例中,“将第一隧穿氧化材料层131和第一晶硅材料层141中,位于第一掩模层102覆盖范围之外的部分去除,位于第一掩模层102和基底110之间的部分保留”的步骤具体包括:In this embodiment, the step of “removing the portions of the first tunneling oxide material layer 131 and the first crystalline silicon material layer 141 that are outside the coverage of the first mask layer 102 and retaining the portions between the first mask layer 102 and the substrate 110” specifically includes:
利用KOH将第一隧穿氧化材料层131和第一晶硅材料层141中,位于第一掩模层102覆盖范围之外的部分去除。The portions of the first tunneling oxide material layer 131 and the first crystalline silicon material layer 141 that are outside the coverage of the first mask layer 102 are removed using KOH.
本申请实施例中,继续参照图3,第一晶硅材料层141的材质为本征非晶硅;In the embodiment of the present application, referring to FIG. 3 , the material of the first crystalline silicon material layer 141 is intrinsic amorphous silicon;
步骤S30中,“将第一隧穿氧化材料层131和第一晶硅材料层141中,位于第一掩模层102覆盖范围之外的部分去除,位于第一掩模层102和基底110之间的部分保留”的步骤之后还包括:In step S30, after the step of “removing the portions of the first tunneling oxide material layer 131 and the first crystalline silicon material layer 141 that are outside the coverage of the first mask layer 102, and retaining the portions between the first mask layer 102 and the substrate 110”, the following steps are further included:
S40、对基底的第一表面进行掺杂元素扩散,并退火,以在基底的第一表面依次层叠形成第一掺杂导电层和第一氧化物材料层,并使第一隧穿氧化材料层和第一晶硅材料层中位于第一掩模层和基底之间的部分,分别形成为第一隧穿氧化层和第一多晶硅掺杂导电层。S40, diffusing doping elements on the first surface of the substrate and annealing to sequentially form a first doped conductive layer and a first oxide material layer on the first surface of the substrate, and forming the first tunneling oxide material layer and the first crystalline silicon material layer, the portion located between the first mask layer and the substrate, as the first tunneling oxide layer and the first polysilicon doped conductive layer, respectively.
这里掺杂元素扩散可以是硼扩,如此,掺杂元素可以穿过第一隧穿氧化材料层131和第一晶硅材料层141进入到基底110本体内进行掺杂。并且掺杂元素还能够对第一晶硅材料层141进行掺杂。第一氧化物材料层121例如可以是BSG。Here, the doping element diffusion may be boron diffusion, so that the doping element can pass through the first tunneling oxide material layer 131 and the first crystalline silicon material layer 141 and enter the substrate 110 for doping. The doping element can also dope the first crystalline silicon material layer 141. The first oxide material layer 121 may be BSG, for example.
本实施例中,如前所述,基底110还包括与第一表面F相对设置的第二表面S。In this embodiment, as mentioned above, the substrate 110 further includes a second surface S disposed opposite to the first surface F.
步骤S40中,“对基底110的第一表面F进行掺杂元素扩散,并退火”的步骤之后还包括:In step S40, after the step of “diffusing doping elements on the first surface F of the substrate 110 and annealing”, the following steps are further included:
将绕镀至第二表面S和侧面C的第一氧化物材料层121去除,将第二表面S露出,例如是利用HF酸去除第二表面S和侧面C的BSG层,然后进行抛光。The first oxide material layer 121 plated around the second surface S and the side surface C is removed to expose the second surface S. For example, HF acid is used to remove the BSG layer on the second surface S and the side surface C, and then polishing is performed.
在第二表面S依次层叠形成第二隧穿氧化材料层、第二多晶硅掺杂材料层以及第二氧化物材料层,此处,第二多晶硅掺杂材料层例如可以掺杂有磷元素,第二氧化物材料层例如可以是PSG。A second tunneling oxide material layer, a second polysilicon doping material layer and a second oxide material layer are sequentially stacked on the second surface S. Here, the second polysilicon doping material layer may be doped with phosphorus, for example, and the second oxide material layer may be PSG, for example.
去除基底110的第一表面F一侧和侧面C绕镀的第二氧化物材料层、第二多晶硅掺杂材料层以及第二隧穿氧化材料层;去除基底110的第一表面F一侧的第一氧化材料层和第一掩模层102,以及基底110的第二面一侧的第二氧化物材料层,以在基底110的第二表面S形成依次层叠的第二隧穿氧化层160和第二多晶硅掺杂导电层170。The second oxide material layer, the second polysilicon doped material layer and the second tunneling oxide material layer coated on one side of the first surface F and the side C of the substrate 110 are removed; the first oxide material layer and the first mask layer 102 on one side of the first surface F of the substrate 110, and the second oxide material layer on the second side of the substrate 110 are removed to form a second tunneling oxide layer 160 and a second polysilicon doped conductive layer 170 stacked in sequence on the second surface S of the substrate 110.
本实施例中,“去除基底110的第一表面F一侧的第一氧化材料层和第一掩模层102,以及基底110的第二面一侧的第二氧化物材料层”的步骤之后还包括:In this embodiment, after the step of “removing the first oxide material layer and the first mask layer 102 on the first surface F of the substrate 110, and the second oxide material layer on the second surface of the substrate 110”, the following steps are further performed:
在基底110的第一表面F一侧形成第一钝化层150,第一钝化层150覆盖第一掺杂导电层120和第一多晶硅掺杂导电层140,第一钝化层150例如可以包含氧化铝及氮化硅叠层。A first passivation layer 150 is formed on one side of the first surface F of the substrate 110 . The first passivation layer 150 covers the first doped conductive layer 120 and the first polysilicon doped conductive layer 140 . The first passivation layer 150 may include, for example, a stack of aluminum oxide and silicon nitride.
在第二多晶硅掺杂导电层170的背离基底110的表面形成第二钝化层180,第二钝化层180可以包含氧化铝及氮化硅叠层。A second passivation layer 180 is formed on a surface of the second polysilicon doped conductive layer 170 facing away from the substrate 110 . The second passivation layer 180 may include a stacked layer of aluminum oxide and silicon nitride.
在第一钝化层150上形成第一电极191,并在第二钝化层180上形成第二电极192,其中,第一电极191穿过第一钝化层150并与第一多晶硅掺杂导电层140欧姆接触,第二电极192穿过第二钝化层180并与第二多晶硅掺杂导电层170欧姆接触。A first electrode 191 is formed on the first passivation layer 150 , and a second electrode 192 is formed on the second passivation layer 180 , wherein the first electrode 191 passes through the first passivation layer 150 and makes ohmic contact with the first polysilicon doped conductive layer 140 , and the second electrode 192 passes through the second passivation layer 180 and makes ohmic contact with the second polysilicon doped conductive layer 170 .
图4为本申请实施例三提供的太阳能电池的制作方法中形成的第一掩模层102的示意图;图5为本申请实施例三提供的太阳能电池的制作方法中形成的第一掺杂导电层120的示意图;图6为本申请实施例三提供的太阳能电池的制作方法中形成的第二隧穿氧化层160和第二多晶硅掺杂导电层170的示意图;图7为本申请实施例三提供的太阳能电池的制作方法中形成的太阳能电池100的结构示意图。Figure 4 is a schematic diagram of the first mask layer 102 formed in the method for manufacturing a solar cell provided in Example 3 of the present application; Figure 5 is a schematic diagram of the first doped conductive layer 120 formed in the method for manufacturing a solar cell provided in Example 3 of the present application; Figure 6 is a schematic diagram of the second tunneling oxide layer 160 and the second polysilicon doped conductive layer 170 formed in the method for manufacturing a solar cell provided in Example 3 of the present application; Figure 7 is a schematic diagram of the structure of the solar cell 100 formed in the method for manufacturing a solar cell provided in Example 3 of the present application.
下面参照图4-图7,举出一个具体的实例来说明本申请实施例的太阳能电池的制作方法。该方法包括:4 to 7, a specific example is given below to illustrate the method for manufacturing a solar cell according to an embodiment of the present application. The method comprises:
步骤一:将N型硅片作为基底110,对基底110进行预处理和制绒处理。其中,基底110的第一表面F对应太阳能电池100的正面,基底110的第二表面S对应太阳能电池100的背面。Step 1: Use an N-type silicon wafer as a substrate 110 and perform pretreatment and texturing on the substrate 110. The first surface F of the substrate 110 corresponds to the front side of the solar cell 100, and the second surface S of the substrate 110 corresponds to the back side of the solar cell 100.
步骤二:在基底110的第一表面F依次形成第一隧穿氧化材料层131和第一晶硅材料层141,这里,第一晶硅材料层141是本征非晶硅。Step 2: forming a first tunneling oxide material layer 131 and a first crystalline silicon material layer 141 in sequence on the first surface F of the substrate 110 . Here, the first crystalline silicon material layer 141 is intrinsic amorphous silicon.
步骤三:利用HF清洗去除第一晶硅材料层141表面的第一氧化层。利用激光处理第一晶硅材料层141的金属接触区域,以在第一晶硅材料层141背离基底110的表面形成覆盖金属接触区域的第一掩模层102。并将第一隧穿氧化材料层131和第一晶硅材料层141中,位于第一掩模层102覆盖范围之外的部分去除,位于第一掩模层102和基底110之间的部分保留,如图4所示。Step 3: Use HF cleaning to remove the first oxide layer on the surface of the first crystalline silicon material layer 141. Use laser to process the metal contact area of the first crystalline silicon material layer 141 to form a first mask layer 102 covering the metal contact area on the surface of the first crystalline silicon material layer 141 away from the substrate 110. And remove the first tunneling oxide material layer 131 and the first crystalline silicon material layer 141, the part outside the coverage of the first mask layer 102, and retain the part between the first mask layer 102 and the substrate 110, as shown in FIG. 4.
步骤四:对基底110的第一表面F进行掺杂元素扩散(掺杂元素是硼元素),并退火,以在基底110的第一表面F依次层叠形成第一掺杂导电层120和第一氧化物材料层121(例如可以是BSG),并使第一隧穿氧化材料层131和第一晶硅材料层141中位于第一掩模层102和基底110之间的部分,分别形成为第一隧穿氧化层130和第一多晶硅掺杂导电层140。Step 4: The first surface F of the substrate 110 is doped with a doping element (the doping element is boron) and annealed to sequentially form a first doped conductive layer 120 and a first oxide material layer 121 (for example, BSG) on the first surface F of the substrate 110, and the first tunneling oxide material layer 131 and the first crystalline silicon material layer 141, the portions located between the first mask layer 102 and the substrate 110, are formed into the first tunneling oxide layer 130 and the first polysilicon doped conductive layer 140, respectively.
步骤五:将绕镀至第二表面S和侧面C的第一氧化物材料层121去除,将第二表面S露出,例如是利用HF酸去除第二表面S和侧面C的BSG层,然后进行抛光,如图5所示。Step 5: remove the first oxide material layer 121 plated on the second surface S and the side surface C to expose the second surface S, for example, by removing the BSG layer on the second surface S and the side surface C using HF acid, and then polishing, as shown in FIG. 5 .
步骤六:在第二表面S依次层叠形成第二隧穿氧化材料层、第二多晶硅掺杂材料层以及第二氧化物材料层(未图示),第二多晶硅掺杂材料层例如可以掺杂有磷元素,第二氧化物材料层例如可以是PSG。Step six: A second tunneling oxide material layer, a second polysilicon doping material layer and a second oxide material layer (not shown) are sequentially stacked on the second surface S. The second polysilicon doping material layer may be doped with phosphorus, for example, and the second oxide material layer may be PSG, for example.
步骤七:利用HF清洗去除基底110的第一表面F一侧和侧面C绕镀的第二氧化物材料层并进行抛光。利用KOH清洗去除基底110的第一表面F一侧和侧面C绕镀的第二多晶硅掺杂材料层以及第二隧穿氧化材料层,利用HF清洗去除基底110的第一表面F一侧的第一氧化材料层和第一掩模层102,以及基底110的第二面一侧的第二氧化物材料层,以在基底110的第二表面S形成依次层叠的第二隧穿氧化层160和第二多晶硅掺杂导电层170,如图6所示。Step 7: Use HF cleaning to remove the second oxide material layer plated around the first surface F side and the side C of the substrate 110 and perform polishing. Use KOH cleaning to remove the second polysilicon doped material layer and the second tunneling oxide material layer plated around the first surface F side and the side C of the substrate 110, and use HF cleaning to remove the first oxide material layer and the first mask layer 102 on the first surface F side of the substrate 110, as well as the second oxide material layer on the second side of the substrate 110, so as to form a second tunneling oxide layer 160 and a second polysilicon doped conductive layer 170 stacked in sequence on the second surface S of the substrate 110, as shown in FIG. 6 .
步骤八:在基底110的第一表面F一侧形成第一钝化层150,第一钝化层150覆盖第一掺杂导电层120和第一多晶硅掺杂导电层140,第一钝化层150例如可以包含氧化铝及氮化硅叠层。Step eight: forming a first passivation layer 150 on one side of the first surface F of the substrate 110 , the first passivation layer 150 covers the first doped conductive layer 120 and the first polysilicon doped conductive layer 140 , and the first passivation layer 150 may include, for example, a stack of aluminum oxide and silicon nitride.
步骤九:在第二多晶硅掺杂导电层170的背离基底110的表面形成第二钝化层180,第二钝化层180可以包含氧化铝及氮化硅叠层。Step nine: forming a second passivation layer 180 on the surface of the second polysilicon doped conductive layer 170 facing away from the substrate 110 . The second passivation layer 180 may include a stack of aluminum oxide and silicon nitride.
步骤十:在第一钝化层150上形成第一电极191,并在第二钝化层180上形成第二电极192,其中,第一电极191穿过第一钝化层150并与第一多晶硅掺杂导电层140欧姆接触,第二电极192穿过第二钝化层180并与第二多晶硅掺杂导电层170欧姆接触,如图7所示。Step 10: Form a first electrode 191 on the first passivation layer 150, and form a second electrode 192 on the second passivation layer 180, wherein the first electrode 191 passes through the first passivation layer 150 and makes ohmic contact with the first polysilicon doped conductive layer 140, and the second electrode 192 passes through the second passivation layer 180 and makes ohmic contact with the second polysilicon doped conductive layer 170, as shown in FIG. 7.
实施例四Embodiment 4
图8为本申请实施例四提供的太阳能电池的制作方法的流程示意图。本实施例四提供的太阳能电池的制作方法用于制作实施例二中的太阳能电池200。Fig. 8 is a schematic flow chart of a method for manufacturing a solar cell provided in the fourth embodiment of the present application. The method for manufacturing a solar cell provided in the fourth embodiment is used to manufacture the solar cell 200 in the second embodiment.
参照图8,实施例四提供的太阳能电池的制作方法包括:8 , the method for manufacturing a solar cell provided in the fourth embodiment includes:
S10、在基底的第一表面依次形成第一隧穿氧化材料层和第一晶硅材料层。S10, forming a first tunneling oxide material layer and a first crystalline silicon material layer in sequence on a first surface of the substrate.
S20、利用激光处理第一晶硅材料层的金属接触区域,以在第一晶硅材料层背离基底的表面形成覆盖金属接触区域的第一掩模层。S20, processing the metal contact region of the first crystalline silicon material layer by using laser to form a first mask layer covering the metal contact region on a surface of the first crystalline silicon material layer facing away from the substrate.
S30、将第一隧穿氧化材料层和第一晶硅材料层中,位于第一掩模层覆盖范围之外的部分去除,位于第一掩模层和基底之间的部分保留。S30, removing the portions of the first tunneling oxide material layer and the first crystalline silicon material layer that are outside the coverage of the first mask layer, and retaining the portions between the first mask layer and the substrate.
参照实施例三中的说明所述,利用激光处理第一晶硅材料层的金属接触区域,以在第一晶硅材料层背离基底210的表面形成覆盖金属接触区域的第一掩模层202,与在第一晶硅材料层表面形成整层掩模材料,再通过刻蚀形成覆盖金属接触区域的第一掩模层202相比,由于只需激光处理相应区域就可以形成覆盖金属接触区域的第一掩模层202,工序数量显著减少,制程简单,也降低了成本。Referring to the description in Example 3, the metal contact area of the first crystalline silicon material layer is processed by laser to form a first mask layer 202 covering the metal contact area on the surface of the first crystalline silicon material layer away from the substrate 210. Compared with forming a whole layer of mask material on the surface of the first crystalline silicon material layer and then forming the first mask layer 202 covering the metal contact area by etching, since only the corresponding area needs to be laser processed to form the first mask layer 202 covering the metal contact area, the number of steps is significantly reduced, the process is simple, and the cost is also reduced.
进一步地,第一掩模层202的材质包括氧化硅。第一掩模层202对应于金属接触区域而形成,可以包括多个掩模图案,每个掩模图案都对应一个金属接触区域。Furthermore, the material of the first mask layer 202 includes silicon oxide. The first mask layer 202 is formed corresponding to the metal contact region and may include a plurality of mask patterns, each of which corresponds to a metal contact region.
激光处理中:激光的功率为:30瓦-100瓦,激光光斑大小为:20微米-100微米。During laser processing: the laser power is: 30 watts-100 watts, and the laser spot size is: 20 microns-100 microns.
另外,第一晶硅材料层的表面形成有第一氧化层,“利用激光处理第一晶硅材料层的金属接触区域”的步骤之前还包括:去除第一晶硅材料层表面的第一氧化层。In addition, a first oxide layer is formed on the surface of the first crystalline silicon material layer, and before the step of "processing the metal contact area of the first crystalline silicon material layer using laser", the step also includes: removing the first oxide layer on the surface of the first crystalline silicon material layer.
具体实现时,去除第一晶硅材料层表面的第一氧化层的步骤具体包括:In a specific implementation, the step of removing the first oxide layer on the surface of the first crystalline silicon material layer specifically includes:
利用HF酸去除第一晶硅材料层表面的第一氧化层。The first oxide layer on the surface of the first crystalline silicon material layer is removed by using HF acid.
这里的第一氧化层例如可以是第一晶硅材料层表面自然氧化形成的氧化硅等材料。The first oxide layer here can be, for example, a material such as silicon oxide formed by natural oxidation of the surface of the first crystalline silicon material layer.
本实施例中,“将第一隧穿氧化材料层和第一晶硅材料层中,位于第一掩模层202覆盖范围之外的部分去除,位于第一掩模层202和基底210之间的部分保留”的步骤具体包括:In this embodiment, the step of “removing the portions of the first tunneling oxide material layer and the first crystalline silicon material layer that are outside the coverage of the first mask layer 202 and retaining the portions between the first mask layer 202 and the substrate 210” specifically includes:
利用KOH将第一隧穿氧化材料层和第一晶硅材料层中,位于第一掩模层202覆盖范围之外的部分去除。The portions of the first tunneling oxide material layer and the first crystalline silicon material layer that are outside the coverage of the first mask layer 202 are removed using KOH.
本实施例中,第一晶硅材料层为第一多晶硅掺杂材料层。“在基底210的第一表面F依次形成第一隧穿氧化材料和第一晶硅材料层”的步骤具体包括:In this embodiment, the first crystalline silicon material layer is a first polysilicon doped material layer. The step of “forming a first tunneling oxide material and a first crystalline silicon material layer in sequence on the first surface F of the substrate 210” specifically includes:
在基底210的第一表面F依次形成第一隧穿氧化材料层和第一非晶硅掺杂材料层;Forming a first tunneling oxide material layer and a first amorphous silicon doping material layer in sequence on the first surface F of the substrate 210;
退火,以使第一非晶硅掺杂材料层形成第一多晶硅掺杂材料层。Annealing is performed to form the first amorphous silicon doping material layer into a first polycrystalline silicon doping material layer.
本实施例中,继续参照图8,在基底210的第一表面F依次形成第一隧穿氧化材料层和第一晶硅材料层的步骤之前还包括:In this embodiment, referring to FIG. 8 , before the step of sequentially forming the first tunneling oxide material layer and the first crystalline silicon material layer on the first surface F of the substrate 210 , the following steps are further included:
S01、在基底210的第二表面S依次层叠形成第二隧穿氧化材料层、第二多晶硅掺杂材料层和第二掩膜材料层203。S01 , forming a second tunneling oxide material layer, a second polysilicon doping material layer and a second mask material layer 203 in sequence on a second surface S of the substrate 210 .
S02、去除基底210的第一表面F和侧面C绕镀的第二掩膜材料层203、第二多晶硅掺杂材料层以及第二隧穿氧化材料层,以在第二表面S形成第二隧穿氧化层260、第二多晶硅掺杂导电层270。S02, removing the second mask material layer 203, the second polysilicon doped material layer and the second tunneling oxide material layer coated around the first surface F and the side C of the substrate 210 to form a second tunneling oxide layer 260 and a second polysilicon doped conductive layer 270 on the second surface S.
具体实现时,去除第一表面F和侧面C绕镀的第二掩模材料层203可以通过HF酸清洗去除,去除第一表面F和侧面C绕镀的第二多晶硅掺杂材料层以及第二隧穿氧化材料层可以采用KOH清洗来实现。In specific implementation, the second mask material layer 203 coated around the first surface F and the side C can be removed by HF acid cleaning, and the second polysilicon doping material layer and the second tunneling oxide material layer coated around the first surface F and the side C can be removed by KOH cleaning.
本实施例中,“将第一隧穿氧化材料层和第一晶硅材料层中,位于第一掩模层202覆盖范围之外的部分去除,位于第一掩模层202和基底210之间的部分保留”的步骤之后还包括:In this embodiment, after the step of “removing the portions of the first tunneling oxide material layer and the first crystalline silicon material layer that are outside the coverage of the first mask layer 202 and retaining the portions between the first mask layer 202 and the substrate 210”, the following steps are further performed:
去除第一掩模层202和基底210的第二表面S一侧的第二掩模材料层。The first mask layer 202 and the second mask material layer on the second surface S of the substrate 210 are removed.
进一步地,“去除第一掩模层202和基底210第二表面一侧的第二掩模材料层”的步骤之后还包括:Further, after the step of “removing the first mask layer 202 and the second mask material layer on one side of the second surface of the substrate 210”, the method further includes:
在基底210的第一表面F一侧形成第一钝化层250,第一钝化层250覆盖第一表面F和第一多晶硅掺杂导电层240,第一钝化层250例如可以包含氧化铝及氮化硅叠层。A first passivation layer 250 is formed on one side of the first surface F of the substrate 210 . The first passivation layer 250 covers the first surface F and the first polysilicon-doped conductive layer 240 . The first passivation layer 250 may include, for example, a stack of aluminum oxide and silicon nitride.
在第二多晶硅掺杂导电层270的背离基底210的表面形成第二钝化层280,第二钝化层280可以包含氧化铝及氮化硅叠层。A second passivation layer 280 is formed on a surface of the second polysilicon-doped conductive layer 270 facing away from the substrate 210 . The second passivation layer 280 may include a stacked layer of aluminum oxide and silicon nitride.
在第一钝化层250上形成第一电极291,并在第二钝化层280上形成第二电极292,其中,第一电极291穿过第一钝化层250并与第一多晶硅掺杂导电材料层欧姆接触,第二电极292穿过第二钝化层280并与第二多晶硅掺杂导电层270欧姆接触。A first electrode 291 is formed on the first passivation layer 250 , and a second electrode 292 is formed on the second passivation layer 280 , wherein the first electrode 291 passes through the first passivation layer 250 and makes ohmic contact with the first polysilicon-doped conductive material layer, and the second electrode 292 passes through the second passivation layer 280 and makes ohmic contact with the second polysilicon-doped conductive layer 270 .
本实施例中,步骤S01中,在基底210的第二表面S依次层叠形成第二隧穿氧化材料层、第二多晶硅掺杂材料层和第二掩膜材料层203的步骤具体包括:In this embodiment, in step S01, the step of sequentially stacking and forming a second tunneling oxide material layer, a second polysilicon doping material layer, and a second mask material layer 203 on the second surface S of the substrate 210 specifically includes:
在基底210的第二表面S依次层叠形成第二隧穿氧化材料层和第二本征非晶硅材料层;A second tunneling oxide material layer and a second intrinsic amorphous silicon material layer are sequentially stacked on the second surface S of the substrate 210;
对第二本征非晶硅材料层进行掺杂元素扩散并退火,以使第二本征非晶硅材料层形成第二多晶硅掺杂材料层,并在第二多晶硅掺杂材料层的背离基底210的表面形成第二掩模材料层203。The second intrinsic amorphous silicon material layer is doped with elements and annealed to form a second polysilicon doping material layer from the second intrinsic amorphous silicon material layer, and a second mask material layer 203 is formed on a surface of the second polysilicon doping material layer away from the substrate 210 .
第二掩模材料层203可以是BSG。The second mask material layer 203 may be BSG.
或者,在另一个实施例中,步骤S01中,在基底210的第二表面S依次层叠形成第二隧穿氧化材料层、第二多晶硅掺杂材料层和第二掩膜材料层203的步骤具体包括:Alternatively, in another embodiment, in step S01, the step of sequentially stacking a second tunneling oxide material layer, a second polysilicon doping material layer, and a second mask material layer 203 on the second surface S of the substrate 210 specifically includes:
在基底210的第二表面S依次层叠形成第二隧穿氧化材料层、第二非晶硅掺杂材料层以及第二掩模材料层203,并进行退火,以使第二非晶硅掺杂材料层形成第二多晶硅掺杂材料层。A second tunneling oxide material layer, a second amorphous silicon doping material layer and a second mask material layer 203 are sequentially stacked on the second surface S of the substrate 210 and annealed to form the second amorphous silicon doping material layer into a second polysilicon doping material layer.
第二掩膜材料层203可以是氧化硅。The second mask material layer 203 may be silicon oxide.
下面举出一个具体的实例来说明本申请实施例的太阳能电池的制作方法。A specific example is given below to illustrate the method for manufacturing the solar cell according to the embodiment of the present application.
图9为本申请实施例四提供的太阳能电池的制作方法中形成的第二隧穿氧化层260、第二多晶硅掺杂导电层270和第二掩膜材料层203的示意图;图10为本申请实施例四提供的太阳能电池的制作方法中形成的第一隧穿氧化层230、第一多晶硅掺杂导电层240、和第一掩模层202的示意图;图11为本申请实施例四提供的太阳能电池的制作方法中形成的太阳能电池200的结构示意图。Figure 9 is a schematic diagram of the second tunneling oxide layer 260, the second polysilicon doped conductive layer 270 and the second mask material layer 203 formed in the method for manufacturing a solar cell provided in Example 4 of the present application; Figure 10 is a schematic diagram of the first tunneling oxide layer 230, the first polysilicon doped conductive layer 240, and the first mask layer 202 formed in the method for manufacturing a solar cell provided in Example 4 of the present application; Figure 11 is a schematic diagram of the structure of the solar cell 200 formed in the method for manufacturing a solar cell provided in Example 4 of the present application.
结合图9-图11,该方法包括:In conjunction with FIG. 9 to FIG. 11 , the method includes:
步骤一:将N型硅片作为基底210,对基底210进行预处理和抛光处理。其中,基底210的第一表面F对应太阳能电池200的正面,基底210的第二表面S对应太阳能电池200的背面。Step 1: Use an N-type silicon wafer as a substrate 210 and perform pretreatment and polishing on the substrate 210 , wherein the first surface F of the substrate 210 corresponds to the front side of the solar cell 200 , and the second surface S of the substrate 210 corresponds to the back side of the solar cell 200 .
步骤二:在抛光后的基底210的第二表面S依次沉积第二隧穿氧化材料层、第二多晶硅掺杂材料层和第二掩模材料层203。这里,第二多晶硅掺杂材料层中的掺杂元素可以是硼。Step 2: depositing a second tunneling oxide material layer, a second polysilicon doping material layer and a second mask material layer 203 in sequence on the second surface S of the polished substrate 210. Here, the doping element in the second polysilicon doping material layer may be boron.
当然,以原位法生成第二多晶硅掺杂材料层203时,可以是在基底210的第二表面S依次层叠形成第二隧穿氧化材料层、第二非晶硅掺杂材料层(掺杂元素为硼)以及第二掩模材料层203,并进行退火,以使第二非晶硅掺杂材料层形成第二多晶硅掺杂材料层。此时第二掩模材料层可以是氧化硅。Of course, when the second polysilicon doping material layer 203 is generated by the in-situ method, a second tunneling oxide material layer, a second amorphous silicon doping material layer (doping element is boron) and a second mask material layer 203 may be sequentially stacked on the second surface S of the substrate 210, and annealed to form the second amorphous silicon doping material layer into a second polysilicon doping material layer. At this time, the second mask material layer may be silicon oxide.
或者,也可以是在基底210的第二表面S依次层叠形成第二隧穿氧化材料层和第二本征非晶硅材料层。并对第二本征非晶硅材料层进行掺杂元素(掺杂元素为硼)扩散并退火,以使第二本征非晶硅材料层形成第二多晶硅掺杂材料层,并在第二多晶硅掺杂材料层的背离基底210的表面形成第二掩模材料层203。此时第二掩模材料层203可以是BSG。Alternatively, a second tunneling oxide material layer and a second intrinsic amorphous silicon material layer may be sequentially stacked on the second surface S of the substrate 210. The second intrinsic amorphous silicon material layer is diffused with a doping element (the doping element is boron) and annealed to form a second polysilicon doping material layer from the second intrinsic amorphous silicon material layer, and a second mask material layer 203 is formed on the surface of the second polysilicon doping material layer away from the substrate 210. At this time, the second mask material layer 203 may be BSG.
步骤三:将基底210的第一表面F通过HF进行清洗,去除基底210的第一表面F和侧面C绕镀的第二掩膜材料层203,并通过KOH去除第一表面F一侧和侧面C绕镀的第二多晶硅掺杂材料层以及第二隧穿氧化材料层,以在第二表面S形成第二隧穿氧化层260和第二多晶硅掺杂导电层270。当然,第二多晶硅掺杂导电层270的背离基底210表面还覆盖有第二掩膜材料层203,如图9所示。Step 3: Clean the first surface F of the substrate 210 with HF to remove the second mask material layer 203 coated around the first surface F and the side C of the substrate 210, and remove the second polysilicon doping material layer and the second tunneling oxide material layer coated around one side of the first surface F and the side C with KOH to form a second tunneling oxide layer 260 and a second polysilicon doped conductive layer 270 on the second surface S. Of course, the surface of the second polysilicon doped conductive layer 270 facing away from the substrate 210 is also covered with the second mask material layer 203, as shown in FIG9 .
步骤四:在基底210的第一表面F依次形成第一隧穿氧化材料层和第一晶硅材料层。这里第一晶硅材料层可以是第一多晶硅掺杂材料层(掺杂元素为磷),具体实现时,可以在基底210的第一表面F依次形成第一隧穿氧化材料层和第一非晶硅掺杂材料层,并进行退火,以使第一非晶硅掺杂材料层形成第一多晶硅掺杂材料层。Step 4: A first tunneling oxide material layer and a first crystalline silicon material layer are sequentially formed on the first surface F of the substrate 210. Here, the first crystalline silicon material layer may be a first polycrystalline silicon doped material layer (the doping element is phosphorus). In specific implementation, a first tunneling oxide material layer and a first amorphous silicon doped material layer may be sequentially formed on the first surface F of the substrate 210, and annealed to form the first amorphous silicon doped material layer into a first polycrystalline silicon doped material layer.
步骤五:利用HF清洗去除第一晶硅材料层表面的第一氧化层。利用激光处理第一晶硅材料层的金属接触区域,以在第一晶硅材料层背离基底210的表面形成覆盖金属接触区域的第一掩模层202。并利用KOH清洗,将第一隧穿氧化材料层和第一晶硅材料层中,位于第一掩模层202覆盖范围之外的部分去除,位于第一掩模层202和基底210之间的部分第一保留,并使第一隧穿氧化材料层和第一晶硅材料层分别形成第一隧穿氧化层230和第一多晶硅掺杂导电层240,如图10所示,在第一表面F形成局部钝化接触结构201。第一掩模层202的设置范围与第一电极291的设置范围相同,在太阳能电池200形成后,金属接触区域位于第一电极291下方。第一掩模层202可以是氧化硅。Step 5: Use HF cleaning to remove the first oxide layer on the surface of the first crystalline silicon material layer. Use laser to process the metal contact area of the first crystalline silicon material layer to form a first mask layer 202 covering the metal contact area on the surface of the first crystalline silicon material layer away from the substrate 210. And use KOH cleaning to remove the first tunneling oxide material layer and the first crystalline silicon material layer, the part outside the coverage of the first mask layer 202, the part between the first mask layer 202 and the substrate 210 is first retained, and the first tunneling oxide material layer and the first crystalline silicon material layer are respectively formed into a first tunneling oxide layer 230 and a first polysilicon doped conductive layer 240, as shown in FIG. 10, forming a local passivation contact structure 201 on the first surface F. The setting range of the first mask layer 202 is the same as the setting range of the first electrode 291. After the solar cell 200 is formed, the metal contact area is located below the first electrode 291. The first mask layer 202 can be silicon oxide.
步骤六:用HF去除第一表面F一侧的第一掩模层202和第二表面S一侧的第二掩膜材料层203。也即是将第二多晶硅掺杂导电层270的背离基底210表面覆盖的第二掩膜材料层203去除。Step 6: Use HF to remove the first mask layer 202 on the first surface F and the second mask material layer 203 on the second surface S. In other words, the second mask material layer 203 covering the surface of the second polysilicon doped conductive layer 270 away from the substrate 210 is removed.
步骤七:在基底210的第一表面F一侧形成第一钝化层250,第一钝化层250覆盖第一表面F和第一多晶硅掺杂导电层240,第一钝化层250例如可以包含氧化铝及氮化硅叠层。Step seven: forming a first passivation layer 250 on one side of the first surface F of the substrate 210 . The first passivation layer 250 covers the first surface F and the first polysilicon doped conductive layer 240 . The first passivation layer 250 may include, for example, a stack of aluminum oxide and silicon nitride.
在第二多晶硅掺杂导电层270的背离基底210的表面形成第二钝化层280,第二钝化层280可以包含氧化铝及氮化硅叠层。A second passivation layer 280 is formed on a surface of the second polysilicon-doped conductive layer 270 facing away from the substrate 210 . The second passivation layer 280 may include a stacked layer of aluminum oxide and silicon nitride.
在第一钝化层250上形成第一电极291,并在第二钝化层280上形成第二电极292,其中,第一电极291穿过第一钝化层250并与第一多晶硅掺杂导电层240欧姆接触,第二电极292穿过第二钝化层280并与第二多晶硅掺杂导电层270欧姆接触,如此形成图11所示的太阳能电池200。A first electrode 291 is formed on the first passivation layer 250, and a second electrode 292 is formed on the second passivation layer 280, wherein the first electrode 291 passes through the first passivation layer 250 and makes ohmic contact with the first polysilicon doped conductive layer 240, and the second electrode 292 passes through the second passivation layer 280 and makes ohmic contact with the second polysilicon doped conductive layer 270, thereby forming the solar cell 200 shown in FIG. 11.
实施例五Embodiment 5
本申请实施例五提供一种光伏组件(未图示),包括至少一个电池串,电池串包括至少两个如前的太阳能电池200,各太阳能电池200之间可以通过串焊的方式连接在一起。Embodiment 5 of the present application provides a photovoltaic module (not shown), including at least one battery string, the battery string includes at least two solar cells 200 as described above, and the solar cells 200 can be connected together by serial welding.
本申请实施例五还提供一种光伏系统(未图示),包括上述的光伏组件。Embodiment 5 of the present application further provides a photovoltaic system (not shown), comprising the above-mentioned photovoltaic assembly.
光伏系统可应用在光伏电站中,例如地面电站、屋顶电站、水面电站等,也可应用在利用太阳能进行发电的设备或者装置上,例如用户太阳能电源、太阳能路灯、太阳能汽车、太阳能建筑等等。当然,可以理解的是,光伏系统的应用场景不限于此,也即是说,光伏系统可应用在需要采用太阳能进行发电的所有领域中。以光伏发电系统网为例,光伏系统可包括光伏阵列、汇流箱和逆变器,光伏阵列可为多个光伏组件的阵列组合,例如,多个光伏组件可组成多个光伏阵列,光伏阵列连接汇流箱,汇流箱可对光伏阵列所产生的电流进行汇流,汇流后的电流流经逆变器转换成市电电网要求的交流电之后接入市电网络以实现太阳能供电。Photovoltaic systems can be used in photovoltaic power stations, such as ground power stations, rooftop power stations, water power stations, etc., and can also be used in equipment or devices that use solar energy to generate electricity, such as user solar power supplies, solar street lights, solar cars, solar buildings, etc. Of course, it is understandable that the application scenarios of photovoltaic systems are not limited to this, that is to say, photovoltaic systems can be used in all fields that require solar energy to generate electricity. Taking the photovoltaic power generation system network as an example, the photovoltaic system may include a photovoltaic array, a junction box and an inverter. The photovoltaic array may be an array combination of multiple photovoltaic components. For example, multiple photovoltaic components can form multiple photovoltaic arrays. The photovoltaic array is connected to the junction box. The junction box can converge the current generated by the photovoltaic array. The converged current flows through the inverter and is converted into the alternating current required by the mains power grid, and then connected to the mains network to realize solar power supply.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.
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