[go: up one dir, main page]

CN118491444A - A synthesis device and method for preparing methane based on electric and thermochemical hybrid method - Google Patents

A synthesis device and method for preparing methane based on electric and thermochemical hybrid method Download PDF

Info

Publication number
CN118491444A
CN118491444A CN202410565167.6A CN202410565167A CN118491444A CN 118491444 A CN118491444 A CN 118491444A CN 202410565167 A CN202410565167 A CN 202410565167A CN 118491444 A CN118491444 A CN 118491444A
Authority
CN
China
Prior art keywords
chamber
input
output
input chamber
reaction
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202410565167.6A
Other languages
Chinese (zh)
Inventor
王利刚
马纯
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
North China Electric Power University
Original Assignee
North China Electric Power University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by North China Electric Power University filed Critical North China Electric Power University
Priority to CN202410565167.6A priority Critical patent/CN118491444A/en
Publication of CN118491444A publication Critical patent/CN118491444A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00Electrolytic production of inorganic compounds or non-metals
    • C25B1/01Products
    • C25B1/02Hydrogen or oxygen
    • C25B1/04Hydrogen or oxygen by electrolysis of water
    • C25B1/042Hydrogen or oxygen by electrolysis of water by electrolysis of steam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/08Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor
    • B01J19/087Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor employing electric or magnetic energy
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C1/00Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
    • C07C1/02Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon
    • C07C1/12Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon from carbon dioxide with hydrogen
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L3/00Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas
    • C10L3/06Natural gas; Synthetic natural gas obtained by processes not covered by C10G, C10K3/02 or C10K3/04
    • C10L3/08Production of synthetic natural gas
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B15/00Operating or servicing cells
    • C25B15/08Supplying or removing reactants or electrolytes; Regeneration of electrolytes
    • C25B15/081Supplying products to non-electrochemical reactors that are combined with the electrochemical cell, e.g. Sabatier reactor
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B9/00Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Electrochemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Metallurgy (AREA)
  • Materials Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Toxicology (AREA)
  • General Health & Medical Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

本发明涉及一种基于电化学、热化学混合方式制备甲烷的合成装置及方法,该装置的反应腔体至少设有第一输入腔室、第二输入腔室、第一输出腔室和电催化反应器,所述第一输入腔室紧贴反应腔室的周向侧壁;所述第二输入腔室位于反应腔室的中心位置;所述电催化反应器套设至第二输入腔室外侧,且所述第二输入腔室连通电催化反应器;所述催化单元的内壁设有催化甲烷化反应的催化层;所述第一输出腔室位于第一输入腔室与电催化反应器之间,且所述第一输出腔室与第一输入腔室连通;通过二氧化碳与电解水产生的氢气反应合成甲烷/合成气,从而将二氧化碳转化为燃料,替代传统化石燃料,实现了二氧化碳资源的有效利用,并减少了温室气体排放。

The present invention relates to a synthesis device and method for preparing methane based on an electrochemical and thermochemical mixed method. The reaction chamber of the device is at least provided with a first input chamber, a second input chamber, a first output chamber and an electrocatalytic reactor, wherein the first input chamber is in close contact with the circumferential side wall of the reaction chamber; the second input chamber is located at the center of the reaction chamber; the electrocatalytic reactor is sleeved to the outside of the second input chamber, and the second input chamber is connected to the electrocatalytic reactor; the inner wall of the catalytic unit is provided with a catalytic layer for catalyzing a methanation reaction; the first output chamber is located between the first input chamber and the electrocatalytic reactor, and the first output chamber is connected to the first input chamber; methane/synthesis gas is synthesized by reacting carbon dioxide with hydrogen generated by electrolysis of water, thereby converting carbon dioxide into fuel to replace traditional fossil fuels, thereby realizing the effective utilization of carbon dioxide resources and reducing greenhouse gas emissions.

Description

一种基于电、热化学混合方式制备甲烷的合成装置及方法A synthesis device and method for preparing methane based on electric and thermochemical hybrid method

技术领域Technical Field

本发明涉及合成天然气或合成气制备技术领域,具体涉及一种基于电、热化学混合方式制备甲烷的合成装置及方法。The present invention relates to the technical field of synthetic natural gas or synthesis gas preparation, and in particular to a synthesis device and method for preparing methane based on an electric and thermochemical mixed mode.

背景技术Background Art

随着气候变化和能源枯竭等问题日益严重,对于替代化石燃料和减少温室气体排放的需求也越来越迫切。其中,利用二氧化碳进行甲烷化反应合成天然气具有重要研究意义,其对能源消耗以及减少温室气体排放具有重要意义。As climate change and energy depletion become increasingly serious, the need to replace fossil fuels and reduce greenhouse gas emissions is becoming more and more urgent. Among them, the use of carbon dioxide for methanation reaction to synthesize natural gas is of great research significance, which is of great significance to energy consumption and reducing greenhouse gas emissions.

目前在合成绿色甲烷方面,SOEC共电解CO2/H2O技术制备甲烷/合成气应用潜力大,其主要方法为将一定比例的CO2和水蒸气通入氧离子导体SOEC电解装置,在高温下发生电化学还原反应,生成H2、CO和O2-,其中H2和CO在中低温环境下经催化剂催化生成甲烷;O2-穿过电解质层并发生氧化反应生成O2At present, in terms of synthesizing green methane, SOEC co-electrolysis of CO 2 /H 2 O technology for preparing methane/synthesis gas has great application potential. The main method is to pass a certain proportion of CO 2 and water vapor into an oxygen ion conductor SOEC electrolysis device, and an electrochemical reduction reaction occurs at high temperature to generate H 2 , CO and O 2- , among which H 2 and CO are catalyzed by a catalyst to generate methane under medium and low temperature conditions; O 2- passes through the electrolyte layer and undergoes an oxidation reaction to generate O 2 ;

目前氧离子导体SOEC合成制备甲烷/合成气系统存在以下问题:At present, the oxygen ion conductor SOEC synthesis system for preparing methane/syngas has the following problems:

合成气合成甲烷反应是强放热反应,降低反应温度有利于反应正向进行,然而SOEC电堆运行温度高于600℃,使得电堆内甲烷化反应难发生;因此,由于SOEC电解与甲烷化反应温度不匹配,现有共电解制甲烷多将电解制备与甲烷合成过程分成两个反应阶段,分别在电堆和对外反应器两个设备中进行,导致工艺过程复杂,且设备整体结构庞杂、占用体积大。电解设备、甲烷合成设备与用于加热物料的换热器相互独立,导致热能无法在同一个设备中实现梯级利用,使得电堆和甲烷化反应器余热难以完全满足液态水蒸发过程所需的大量低品位热能,限制了综合能量利用效率的提升。The synthesis of methane from syngas is a highly exothermic reaction. Lowering the reaction temperature is conducive to the forward reaction. However, the operating temperature of the SOEC stack is higher than 600°C, making it difficult for the methanation reaction to occur in the stack. Therefore, due to the mismatch between the SOEC electrolysis and methanation reaction temperatures, the existing co-electrolysis methane production mostly divides the electrolysis preparation and methane synthesis processes into two reaction stages, which are carried out in the stack and the external reactor respectively, resulting in a complex process, a bulky overall structure of the equipment, and a large occupied volume. The electrolysis equipment, the methane synthesis equipment, and the heat exchanger used to heat the materials are independent of each other, resulting in the inability to achieve cascade utilization of thermal energy in the same equipment, making it difficult for the waste heat of the stack and the methanation reactor to fully meet the large amount of low-grade thermal energy required for the evaporation process of liquid water, limiting the improvement of the overall energy utilization efficiency.

发明内容Summary of the invention

为克服上述现有技术的不足,本发明提供了一种基于电、热化学混合方式制备甲烷的合成装置及方法,具体采用如下技术方案:In order to overcome the above-mentioned deficiencies of the prior art, the present invention provides a synthesis device and method for preparing methane based on an electric and thermochemical hybrid method, which specifically adopts the following technical solutions:

一种基于电热化学混合方式制备甲烷的合成装置,其包括反应腔体,所述反应腔体内至少设有第一输入腔室、第二输入腔室、第一输出腔室和电催化反应器,A synthesis device for preparing methane based on an electrothermal chemical mixing method comprises a reaction chamber, wherein the reaction chamber is provided with at least a first input chamber, a second input chamber, a first output chamber and an electrocatalytic reactor.

所述第一输入腔室紧贴反应腔室的周向侧壁;所述第一输入腔室用于输入水蒸气;The first input chamber is close to the circumferential side wall of the reaction chamber; the first input chamber is used to input water vapor;

所述第二输入腔室位于反应腔室的中心位置;所述第二输入腔室用于输入二氧化碳气体;The second input chamber is located at the center of the reaction chamber; the second input chamber is used to input carbon dioxide gas;

所述电催化反应器套设至第二输入腔室外侧,且所述第二输入腔室连通电催化反应器;所述电催化反应器包括同轴连接的电解单元和催化单元,所述电解单元的周向内表面接触第二输入腔室输入的二氧化碳气体,所述电解池的周向外表面接触第一输入腔室输入的水蒸气;所述催化单元的内壁设有催化甲烷化反应的催化层;The electrocatalytic reactor is sleeved to the outside of the second input chamber, and the second input chamber is connected to the electrocatalytic reactor; the electrocatalytic reactor comprises a coaxially connected electrolytic unit and a catalytic unit, the circumferential inner surface of the electrolytic unit contacts the carbon dioxide gas input by the second input chamber, and the circumferential outer surface of the electrolytic cell contacts the water vapor input by the first input chamber; the inner wall of the catalytic unit is provided with a catalytic layer for catalyzing the methanation reaction;

所述第一输出腔室位于第一输入腔室与电催化反应器之间,且所述第一输出腔室与第一输入腔室连通;所述第一输出腔室用于输出剩余水蒸气以及电解池产生的氧气。The first output chamber is located between the first input chamber and the electrocatalytic reactor, and the first output chamber is communicated with the first input chamber; the first output chamber is used to output the remaining water vapor and the oxygen generated by the electrolytic cell.

可选的:所述电催化反应器与第二输入腔室的周向侧壁之间设有第二输出腔室,所述电催化反应器中电解单元的一端封闭,第二输入腔室中靠近电解单元的封闭端的一端设有第一缺口,位于第二输入腔室的二氧化碳气体经第一缺口流入第二输出腔室。Optionally: a second output chamber is provided between the electrocatalytic reactor and the circumferential side wall of the second input chamber, one end of the electrolysis unit in the electrocatalytic reactor is closed, and a first notch is provided at one end of the second input chamber close to the closed end of the electrolysis unit, and the carbon dioxide gas in the second input chamber flows into the second output chamber through the first notch.

可选的:所述电催化反应器紧贴第二输入腔室的周向侧壁,所述第二输入腔室贯通连接反应腔体的两端。Optionally, the electrocatalytic reactor is in close contact with the circumferential side wall of the second input chamber, and the second input chamber is connected through both ends of the reaction chamber.

可选的:所述电解单元采用管状电解池结构,且所述电解单元包括阳极层、阴极层以及位于两者之间的电解质层,所述阳极层位于靠近第一输入腔室的一侧,所述阴极层位于靠近第二输入腔室的一侧。Optionally: the electrolysis unit adopts a tubular electrolysis cell structure, and the electrolysis unit includes an anode layer, a cathode layer and an electrolyte layer located therebetween, the anode layer is located on a side close to the first input chamber, and the cathode layer is located on a side close to the second input chamber.

可选的:所述反应腔体上至少设有第一输入端口、第二输入端口、第一输出端口和第二输出端口;Optionally: the reaction chamber is provided with at least a first input port, a second input port, a first output port and a second output port;

所述第一输入端口连通第一输入腔室,水蒸气经第一输入端口流入第一输入腔室内;The first input port is connected to the first input chamber, and water vapor flows into the first input chamber through the first input port;

所述第一输出端口连通第一输出腔室,位于第一输出腔室的剩余水蒸气以及氧气经第一输出端口排出;The first output port is connected to the first output chamber, and the remaining water vapor and oxygen in the first output chamber are discharged through the first output port;

所述第二输入端口连通第二输入腔室,二氧化碳气体经第二输入端口流入第二输入腔室内;The second input port is connected to the second input chamber, and the carbon dioxide gas flows into the second input chamber through the second input port;

所述第二输出端口连通电催化反应器的催化单元,位于催化单元的甲烷气体经第二输出端口排出。The second output port is connected to the catalytic unit of the electrocatalytic reactor, and the methane gas in the catalytic unit is discharged through the second output port.

可选的:所述第一输入腔室与第一输出腔室之间设有第一隔板,所述第一隔板中靠近第一输入端口的一端与反应腔体内壁连接;所述第一隔板中远离第一输入端口的一端设有第二缺口,所述第一输入腔室的水蒸气经第二缺口流入第一输出腔室中靠近电解单元的一侧。Optionally: a first partition is provided between the first input chamber and the first output chamber, and an end of the first partition close to the first input port is connected to the inner wall of the reaction chamber; a second notch is provided at an end of the first partition away from the first input port, and the water vapor in the first input chamber flows into the side of the first output chamber close to the electrolysis unit through the second notch.

可选的:所述电催化反应器的电解单元与催化单元采用一体成型连接,且所述电解单元的阴极层与催化单元的催化层采用相同材质。Optionally: the electrolysis unit and the catalytic unit of the electrocatalytic reactor are connected by integral molding, and the cathode layer of the electrolysis unit and the catalytic layer of the catalytic unit are made of the same material.

可选的:所述电催化反应器中电解单元的工作温度为450-650℃;所述电催化反应器中催化单元的工作温度为400-500℃。Optionally: the operating temperature of the electrolysis unit in the electrocatalytic reactor is 450-650°C; the operating temperature of the catalytic unit in the electrocatalytic reactor is 400-500°C.

可选的:该合成装置还包括外部电源,所述外部电源的正极连接电解单元的阳极层,所述外部电源的负极连接电解单元的阴极层。Optionally: the synthesis device also includes an external power supply, wherein the positive electrode of the external power supply is connected to the anode layer of the electrolysis unit, and the negative electrode of the external power supply is connected to the cathode layer of the electrolysis unit.

本发明还公开有一种基于电热化学混合方式制备甲烷的合成方法,其采用上述的合成装置实现,其包括如下步骤:The present invention also discloses a synthesis method for preparing methane based on an electrothermal chemical mixing method, which is implemented using the above-mentioned synthesis device and comprises the following steps:

将水蒸气从第一输入腔室匀速通入反应腔体内,同时将二氧化碳气体从第二输入腔室匀速通入反应腔体内;等待预定时间后,将电解单元的工作温度升高至450-650℃;The water vapor is uniformly introduced into the reaction chamber from the first input chamber, and the carbon dioxide gas is uniformly introduced into the reaction chamber from the second input chamber; after waiting for a predetermined time, the working temperature of the electrolysis unit is increased to 450-650°C;

外部电源向电解单元通电,水蒸气与电解单元的阳极层接触后,在电解池阳极层发生氧化反应产生质子H+和氧气O2;质子H+经电解单元的电解质层传导至阴极层,获得电子产生氢气H2;氧气O2及残余水蒸气由第一输出腔室排出反应腔体;The external power supply supplies power to the electrolysis unit, and after the water vapor contacts the anode layer of the electrolysis unit, an oxidation reaction occurs in the anode layer of the electrolysis cell to produce protons H + and oxygen O 2 ; the protons H + are conducted to the cathode layer through the electrolyte layer of the electrolysis unit, and obtain electrons to produce hydrogen H 2 ; the oxygen O 2 and the residual water vapor are discharged from the reaction chamber through the first output chamber;

电解单元产生的氢气H2与第二输入腔室输入的二氧化碳混合并输送至催化单元;催化单元的工作温度保持在400-500℃,氢气H2与二氧化碳在催化层的催化剂作用下发生甲烷化反应和逆水汽变化反应,得到反应产物甲烷/合成气;The hydrogen H2 produced by the electrolysis unit is mixed with the carbon dioxide input from the second input chamber and transported to the catalytic unit; the operating temperature of the catalytic unit is maintained at 400-500°C, and the hydrogen H2 and carbon dioxide undergo methanation reaction and reverse water vapor change reaction under the action of the catalyst in the catalytic layer to obtain the reaction product methane/synthesis gas;

催化单元产生的甲烷/合成气输出反应腔体,并由后续气体存储装置存储。The methane/synthesis gas produced by the catalytic unit is output from the reaction chamber and stored by a subsequent gas storage device.

有益效果Beneficial Effects

本发明的技术方案获得了下列有益效果:The technical solution of the present invention achieves the following beneficial effects:

(1)本发明的合成装置通过二氧化碳与电解水产生的氢气反应合成甲烷/合成气,从而将二氧化碳转化为燃料,更有益于替代传统化石燃料,其实现了二氧化碳资源的有效利用,减少了温室气体排放。(1) The synthesis device of the present invention synthesizes methane/synthesis gas by reacting carbon dioxide with hydrogen produced by electrolysis of water, thereby converting carbon dioxide into fuel, which is more beneficial for replacing traditional fossil fuels, realizing the effective utilization of carbon dioxide resources and reducing greenhouse gas emissions.

(2)本发明的合成装置将电解单元与甲烷化反应的催化单元集成于同一装置内,其简化了二氧化碳制甲烷/合成气的工艺流程和设备,有效降低了二氧化碳制甲烷/合成气的装置投资成本。(2) The synthesis device of the present invention integrates the electrolysis unit and the catalytic unit of the methanation reaction into the same device, which simplifies the process flow and equipment of carbon dioxide to methane/synthesis gas, and effectively reduces the investment cost of the carbon dioxide to methane/synthesis gas device.

(3)本发明的合成装置中电解单元采用质子导体电解池,其在较高温度下电解水产生氢气,气体无需冷却直接与CO2混合形成反应气体。同时,在蒸汽侧通过质子和氧离子的分区、定向输运,产生氧气,最终形成高纯度氧气,实现多种物质的联产。(3) The electrolysis unit in the synthesis device of the present invention adopts a proton conductor electrolysis cell, which electrolyzes water at a relatively high temperature to produce hydrogen, and the gas is directly mixed with CO2 to form a reaction gas without cooling. At the same time, oxygen is produced on the steam side through the partitioned and directional transport of protons and oxygen ions, and finally high-purity oxygen is formed, realizing the co-production of multiple substances.

(4)本发明的合成装置通过多股逆流换热方式实现热量梯级利用,可在反应腔体中构建出多个反应温区,解决传统绿甲烷制备中电解制氢-CO2甲烷化合成流程面临的能量管理复杂、多能流跨装置转化损失大等问题,通过多温区实现电化学过程和热化学过程的热力学-动力学匹配,在单一装置中实现电到氢、氢到甲烷的高物质转化率,同时通过热能原位利用提升综合能量利用效率。(4) The synthesis device of the present invention realizes the step-by-step utilization of heat through a multi-stream countercurrent heat exchange method, and can construct multiple reaction temperature zones in the reaction chamber, thereby solving the problems faced by the electrolysis hydrogen production- CO2 methanation synthesis process in the traditional green methane preparation, such as complex energy management and large conversion losses of multiple energy flows across the device. The thermodynamic-kinetic matching of the electrochemical process and the thermochemical process is achieved through multiple temperature zones, and a high material conversion rate from electricity to hydrogen and hydrogen to methane is achieved in a single device. At the same time, the comprehensive energy utilization efficiency is improved by the in-situ utilization of thermal energy.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明实施例1中基于电、热化学混合方式制备甲烷的合成装置的结构示意图。FIG1 is a schematic diagram of the structure of a synthesis device for preparing methane based on a hybrid electric and thermochemical method in Example 1 of the present invention.

图2为本发明实施例2中基于电、热化学混合方式制备甲烷的合成装置的结构示意图。FIG2 is a schematic diagram of the structure of a synthesis device for preparing methane based on a hybrid electric and thermochemical method in Example 2 of the present invention.

图3为本发明实施例2中电解单元的截面示意图。FIG3 is a cross-sectional schematic diagram of an electrolytic unit in Example 2 of the present invention.

附图中附图标记的具体含义为:The specific meanings of the reference numerals in the accompanying drawings are:

1-第一输入腔室;2-第一输出腔室;3-第二输入腔室;4-第二输出腔室;5-电解单元;501-阳极层;502-电解质层;503-阴极层;6-催化单元;7-第一隔板;8-第一输入端口;9-第一输出端口;10-第二输入端口;11-第二输出端口;12-第一缺口;13-第二缺口。1-first input chamber; 2-first output chamber; 3-second input chamber; 4-second output chamber; 5-electrolysis unit; 501-anode layer; 502-electrolyte layer; 503-cathode layer; 6-catalytic unit; 7-first partition; 8-first input port; 9-first output port; 10-second input port; 11-second output port; 12-first gap; 13-second gap.

具体实施方式DETAILED DESCRIPTION

下面结合附图对本发明作进一步描述。以下实施例仅用于更加清楚地说明本发明的技术方案,而不能以此来限制本发明的保护范围。应该指出,以下详细说明都是示例性的,旨在对本申请提供进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings. The following examples are only used to more clearly illustrate the technical solution of the present invention, and cannot be used to limit the scope of protection of the present invention. It should be pointed out that the following detailed description is exemplary and is intended to provide further explanation of the present application.

在本发明的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.

术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

由于目前二氧化碳甲烷化反应的设备主要通过电解水制氢、以及氢气与二氧化碳甲烷化反应实现甲烷合成,而现有设备中电解制氢过程和甲烷化反应过程分为两个阶段,分别在不同设备中分阶段进行,因此针对不同阶段需设计对应设备,进而造成设备整体结构复杂,占用体积大的问题。本发明则将电解制氢过程和甲烷化反应过程集成于同一设备内,即用于制氢的电解单元和用于甲烷化反应的催化单元集成于同一装置内,使设备结构更为简单,以减少设备投入成本。此外本发明还将水蒸气所携带热量通过逆流换热方案传递至装置内部,实现反应腔体内热量梯度变化,形成多个不同温区,使热量应用于催化单元的甲烷化反应,实现了能量高效利用。Since the current equipment for the methanation reaction of carbon dioxide mainly realizes methane synthesis through the electrolysis of water to produce hydrogen, and the methanation reaction of hydrogen and carbon dioxide, and the electrolysis hydrogen production process and the methanation reaction process in the existing equipment are divided into two stages, which are carried out in stages in different equipment, corresponding equipment needs to be designed for different stages, which leads to the problem of complex overall structure of the equipment and large occupied volume. The present invention integrates the electrolysis hydrogen production process and the methanation reaction process into the same equipment, that is, the electrolysis unit for hydrogen production and the catalytic unit for methanation reaction are integrated into the same device, so that the equipment structure is simpler to reduce the equipment investment cost. In addition, the present invention also transfers the heat carried by water vapor to the inside of the device through a countercurrent heat exchange scheme, realizes the change of heat gradient in the reaction chamber, forms a plurality of different temperature zones, and applies the heat to the methanation reaction of the catalytic unit, realizing efficient energy utilization.

实施例1:Embodiment 1:

如图1所示,本实施例1公开有一种基于电、热化学混合方式制备甲烷的合成装置,其包括反应腔体,该反应腔体可采用圆形柱或棱形柱等结构,所述反应腔体内至少设有第一输入腔室1、第二输入腔室3、第一输出腔室2和电催化反应器,同理的,所述第一输入腔室1、第二输入腔室3、第一输出腔室2和电催化反应器也可采用与反应腔体同形状不同尺寸的结构,例如均采用圆形柱形状,将上述腔体层叠嵌套。As shown in Figure 1, this embodiment 1 discloses a synthesis device for preparing methane based on an electric and thermochemical mixed method, which includes a reaction chamber. The reaction chamber can adopt a structure such as a circular column or a prismatic column. At least a first input chamber 1, a second input chamber 3, a first output chamber 2 and an electrocatalytic reactor are provided in the reaction chamber. Similarly, the first input chamber 1, the second input chamber 3, the first output chamber 2 and the electrocatalytic reactor can also adopt a structure with the same shape but different sizes as the reaction chamber, for example, all adopt a circular column shape, and the above-mentioned chambers are stacked and nested.

其中所述第一输入腔室1紧贴反应腔室的周向侧壁;所述第一输入腔室1用于输入水蒸气;所述第二输入腔室3位于反应腔室的中心位置;所述第二输入腔室3用于输入二氧化碳气体。所述第一输入腔室1与第一输出腔室2采用第一隔板7进行分隔,并且第一隔板7具有高导热性,可实现第一输入腔室1与第一输出腔室2之间热量交换。本实施例1中由第一输入腔室1所输入的水蒸气具有高温,其流动过程中通过第一隔板7可将热量传递至第一输出腔室2。The first input chamber 1 is close to the circumferential side wall of the reaction chamber; the first input chamber 1 is used to input water vapor; the second input chamber 3 is located at the center of the reaction chamber; the second input chamber 3 is used to input carbon dioxide gas. The first input chamber 1 and the first output chamber 2 are separated by a first partition 7, and the first partition 7 has high thermal conductivity, which can realize heat exchange between the first input chamber 1 and the first output chamber 2. In this embodiment 1, the water vapor input by the first input chamber 1 has a high temperature, and the heat can be transferred to the first output chamber 2 through the first partition 7 during its flow.

所述电催化反应器套设至第二输入腔室3外侧,且所述第二输入腔室3连通电催化反应器;所述电催化反应器包括同轴连接的电解单元5和催化单元6,本实施例1中所述电解单元5采用管状电解池结构,如图3所示,所述电解单元5包括阳极层501、阴极层503以及位于两者之间的电解质层502,所述阳极层501位于靠近第一输入腔室1的一侧,所述阴极层503位于靠近第二输入腔室3的一侧。所述电解单元5的周向内表面接触第二输入腔室3输入的二氧化碳气体,所述电解单元5的周向外表面接触第一输入腔室1输入的水蒸气。The electrocatalytic reactor is sleeved to the outside of the second input chamber 3, and the second input chamber 3 is connected to the electrocatalytic reactor; the electrocatalytic reactor includes a coaxially connected electrolytic unit 5 and a catalytic unit 6. In this embodiment 1, the electrolytic unit 5 adopts a tubular electrolytic cell structure, as shown in FIG3 , the electrolytic unit 5 includes an anode layer 501, a cathode layer 503 and an electrolyte layer 502 located therebetween, the anode layer 501 is located on the side close to the first input chamber 1, and the cathode layer 503 is located on the side close to the second input chamber 3. The circumferential inner surface of the electrolytic unit 5 contacts the carbon dioxide gas input from the second input chamber 3, and the circumferential outer surface of the electrolytic unit 5 contacts the water vapor input from the first input chamber 1.

所述电解单元5连接有外部电源,该外部电源的正极连接电解单元5的阳极层501,所述外部电源的负极连接电解单元5的阴极层503。当外部电源向电解单元5通电条件下,经第一输入腔室1输送的水蒸气接触电解单元5的阳极层501,水蒸气在电解单元5的阳极层501发生电化学反应产生质子H+和氧气O2:2H2O→4H++O2+4e-,由于该电解单元5的电解质层502采用质子导体电解质层502,其具有传导质子的能力,因此在阳极层501产生的质子H+可以通过电解质层502传导至电解单元5的阴极层503,质子H+在阴极层503获得电子产生氢气:4H++4e-→2H2。该电解单元5的总反应为:2H2O→2H2+O2The electrolysis unit 5 is connected to an external power source, the positive electrode of the external power source is connected to the anode layer 501 of the electrolysis unit 5, and the negative electrode of the external power source is connected to the cathode layer 503 of the electrolysis unit 5. When the external power source is powered on to the electrolysis unit 5, the water vapor transported through the first input chamber 1 contacts the anode layer 501 of the electrolysis unit 5, and the water vapor undergoes an electrochemical reaction in the anode layer 501 of the electrolysis unit 5 to produce protons H + and oxygen O 2 : 2H 2 O→4H + +O 2 +4e - . Since the electrolyte layer 502 of the electrolysis unit 5 adopts a proton conductor electrolyte layer 502, which has the ability to conduct protons, the protons H + produced in the anode layer 501 can be conducted to the cathode layer 503 of the electrolysis unit 5 through the electrolyte layer 502, and the protons H + obtain electrons in the cathode layer 503 to produce hydrogen: 4H + +4e - →2H 2 . The overall reaction of the electrolysis unit 5 is: 2H 2 O→2H 2 +O 2 .

此外本实施例1中所述第一输出腔室2位于第一输入腔室1与电催化反应器之间,且所述第一输出腔室2与第一输入腔室1连通;所述第一输出腔室2用于输出剩余水蒸气以及电解池产生的氧气。水蒸气经第一输入腔室1输送后,将向第一输出腔室2流动,水蒸气在流动过程中将首先接触到电解单元5的阳极层501,经电解单元5电解作用后,部分水蒸气分解为氧气,氧气将随着残余水蒸气共同流向第一输出腔室2的排出口。In addition, in this embodiment 1, the first output chamber 2 is located between the first input chamber 1 and the electrocatalytic reactor, and the first output chamber 2 is connected to the first input chamber 1; the first output chamber 2 is used to output the remaining water vapor and the oxygen generated by the electrolytic cell. After being transported through the first input chamber 1, the water vapor will flow to the first output chamber 2. During the flow, the water vapor will first contact the anode layer 501 of the electrolysis unit 5. After the electrolysis of the electrolysis unit 5, part of the water vapor will be decomposed into oxygen, and the oxygen will flow to the discharge port of the first output chamber 2 together with the residual water vapor.

更进一步的,在电解单元5的阳极层501所产生的氧气经第一输出腔室2向外排出,同时部分水蒸气也随着第一输出腔室2排出。而在电解单元5的阴极层503所产生的氢气,则随着二氧化碳一起流向催化单元6,所述催化单元6的内壁设有催化甲烷化反应的催化层,经催化层中催化剂作用下,两者产生甲烷化反应生成甲烷气体。Furthermore, the oxygen generated in the anode layer 501 of the electrolysis unit 5 is discharged outward through the first output chamber 2, and part of the water vapor is also discharged along with the first output chamber 2. The hydrogen generated in the cathode layer 503 of the electrolysis unit 5 flows to the catalytic unit 6 together with the carbon dioxide. The inner wall of the catalytic unit 6 is provided with a catalytic layer for catalyzing the methanogenic reaction. Under the action of the catalyst in the catalytic layer, the two react to generate methane gas through a methanogenic reaction.

需说明的是,本实施例1中所述电催化反应器的电解单元5与催化单元6采用一体成型连接,且所述电解单元5的阴极层503与催化单元6的催化层采用相同材质。电解单元5的阴极层503在产生氢气时,由第二输入腔室3输送的二氧化碳将与氢气混合,此时催化剂均匀布置在催化单元6的内壁,当混合气体进入时,催化剂将促进甲烷化反应的正向进行发生甲烷化反应和逆水汽变化反应,得到反应产物甲烷/合成气,提高甲烷生产率。It should be noted that the electrolysis unit 5 and the catalytic unit 6 of the electrocatalytic reactor described in this embodiment 1 are connected by integral molding, and the cathode layer 503 of the electrolysis unit 5 and the catalytic layer of the catalytic unit 6 are made of the same material. When the cathode layer 503 of the electrolysis unit 5 produces hydrogen, the carbon dioxide delivered by the second input chamber 3 will be mixed with the hydrogen. At this time, the catalyst is evenly arranged on the inner wall of the catalytic unit 6. When the mixed gas enters, the catalyst will promote the forward methanation reaction to occur methanation reaction and reverse water vapor change reaction, obtain the reaction product methane/synthesis gas, and improve the methane productivity.

本实施例1中所述电催化反应器与第二输入腔室3的周向侧壁之间设有第二输出腔室4,因此本实施例1中电解单元5与催化单元6实质上均处于第二输出腔室4内,所述第二输出腔室4主要用于将催化单元6产生的甲烷、残余二氧化碳以及氢气排出;本实施例1中的所述电催化反应器中电解单元5的一端封闭,第二输入腔室3中靠近电解单元5的封闭端的一端设有第一缺口12,位于第二输入腔室3的二氧化碳气体经第一缺口12流入第二输出腔室4。A second output chamber 4 is provided between the electrocatalytic reactor and the circumferential side wall of the second input chamber 3 in this embodiment 1, so the electrolysis unit 5 and the catalytic unit 6 in this embodiment 1 are substantially both located in the second output chamber 4, and the second output chamber 4 is mainly used to discharge the methane, residual carbon dioxide and hydrogen produced by the catalytic unit 6; one end of the electrolysis unit 5 in the electrocatalytic reactor in this embodiment 1 is closed, and a first notch 12 is provided at one end of the second input chamber 3 close to the closed end of the electrolysis unit 5, and the carbon dioxide gas located in the second input chamber 3 flows into the second output chamber 4 through the first notch 12.

更详细的,本实施例1中在所述反应腔体上至少设有第一输入端口8、第二输入端口10、第一输出端口9和第二输出端口11;其中所述第一输入端口8连通第一输入腔室1,水蒸气经第一输入端口8流入第一输入腔室1内;所述第一输出端口9连通第一输出腔室2,位于第一输出腔室2的剩余水蒸气以及氧气经第一输出端口9排出;所述第二输入端口10连通第二输入腔室3,二氧化碳气体经第二输入端口10流入第二输入腔室3内;所述第二输出端口11连通电催化反应器的催化单元6,位于催化单元6的甲烷气体经第二输出端口11排出。所述第一隔板7中靠近第一输入端口8的一端与反应腔体内壁连接;所述第一隔板7中远离第一输入端口8的一端设有第二缺口13,所述第一输入腔室1的水蒸气经第二缺口13流入第一输出腔室2中靠近电解单元5的一侧。More specifically, in this embodiment 1, at least a first input port 8, a second input port 10, a first output port 9 and a second output port 11 are provided on the reaction chamber; wherein the first input port 8 is connected to the first input chamber 1, and water vapor flows into the first input chamber 1 through the first input port 8; the first output port 9 is connected to the first output chamber 2, and the remaining water vapor and oxygen in the first output chamber 2 are discharged through the first output port 9; the second input port 10 is connected to the second input chamber 3, and carbon dioxide gas flows into the second input chamber 3 through the second input port 10; the second output port 11 is connected to the catalytic unit 6 of the electrocatalytic reactor, and the methane gas in the catalytic unit 6 is discharged through the second output port 11. One end of the first partition 7 close to the first input port 8 is connected to the inner wall of the reaction chamber; one end of the first partition 7 far from the first input port 8 is provided with a second notch 13, and the water vapor of the first input chamber 1 flows into the side of the first output chamber 2 close to the electrolysis unit 5 through the second notch 13.

如图1所示,水蒸气经反应腔体右端的第一输入端口8进入第一输入腔室1,且水蒸气由第一输入腔室1右端向左端流动,当水蒸气流经第二缺口13时,水蒸气将通过第二缺口13进入第一输出腔室2,随后第一输出腔室2内水蒸气将由左端向右端流动,此时水蒸气接触电解单元5,经电解作用后产生氧气和氢气,其中氧气随第一输出腔室2向右端流动,最终由第一输出端口9排出;此时电解单元5的阴极层503所产生的氢气则填充在第二输出腔室4中靠近电解单元5的位置,二氧化碳气体经反应腔体右端的第二输入端口10输送至第二输入腔室3内,二氧化碳气体由第二输入腔室3右端向左端流动,当二氧化碳气体到达第一缺口12时,将通过第一缺口12进入第二输出腔室4内,此时二氧化碳气体与电解单元5阴极层503所产生的氢气混合,混合后的气体则继续向第二输出腔室4的右端流动,混合气体到达催化单元6,催化单元6中催化剂将加快二氧化碳气体与氢气之间的甲烷化反应过程,以生成甲烷气体,随后甲烷、残余的二氧化碳气体及氢气通过第二输出端口11排出至气体存储设备,以便于后续气体分离。As shown in FIG1 , water vapor enters the first input chamber 1 through the first input port 8 at the right end of the reaction chamber, and the water vapor flows from the right end to the left end of the first input chamber 1. When the water vapor flows through the second notch 13, the water vapor will enter the first output chamber 2 through the second notch 13. Subsequently, the water vapor in the first output chamber 2 will flow from the left end to the right end. At this time, the water vapor contacts the electrolysis unit 5, and generates oxygen and hydrogen after electrolysis, wherein the oxygen flows to the right end with the first output chamber 2 and is finally discharged from the first output port 9. At this time, the hydrogen generated by the cathode layer 503 of the electrolysis unit 5 fills the position near the electrolysis unit 5 in the second output chamber 4, and the carbon dioxide gas flows through the first notch 503 at the right end of the reaction chamber. The second input port 10 is transported to the second input chamber 3, and the carbon dioxide gas flows from the right end to the left end of the second input chamber 3. When the carbon dioxide gas reaches the first notch 12, it will enter the second output chamber 4 through the first notch 12. At this time, the carbon dioxide gas is mixed with the hydrogen produced by the cathode layer 503 of the electrolysis unit 5, and the mixed gas continues to flow to the right end of the second output chamber 4. The mixed gas reaches the catalytic unit 6. The catalyst in the catalytic unit 6 will accelerate the methanation reaction process between the carbon dioxide gas and the hydrogen to generate methane gas. Subsequently, the methane, residual carbon dioxide gas and hydrogen are discharged to the gas storage device through the second output port 11 to facilitate subsequent gas separation.

上述合成装置通过二氧化碳与电解水产生的氢气反应合成甲烷/合成气,其将二氧化碳转化为甲烷燃料,实现了二氧化碳资源的有效利用,并减少了温室气体排放,有益于替代传统化石燃料和减少温室气体排放的需求。并且该装置将电解单元5与甲烷化反应的催化单元6集成于同一装置内,其简化了二氧化碳制甲烷/合成气的工艺流程和设备,有效降低了二氧化碳制甲烷/合成气的装置投资成本。The above-mentioned synthesis device synthesizes methane/synthesis gas by reacting carbon dioxide with hydrogen generated by electrolysis of water, which converts carbon dioxide into methane fuel, realizes the effective utilization of carbon dioxide resources, and reduces greenhouse gas emissions, which is beneficial to the demand for replacing traditional fossil fuels and reducing greenhouse gas emissions. In addition, the device integrates the electrolysis unit 5 and the catalytic unit 6 of the methanation reaction into the same device, which simplifies the process and equipment of carbon dioxide to methane/synthesis gas, and effectively reduces the investment cost of the device for carbon dioxide to methane/synthesis gas.

此外需进一步说的是,本实施例1中所述电催化反应器中电解单元5的工作温度为450-650℃;所述电催化反应器中催化单元6的工作温度为400-500℃。由于本实施例1中第一输入腔室1、第一输出腔室2、第二输入腔室3、第二输出腔室4相互层叠套设,使得内部气体在反应腔体内多次改变流动方向,其通过多股逆流换热方式实现反应腔体设置有多个温区,使得电解单元5温度与催化单元6温度存在差异,满足对应区域温度需求,其实现能量梯级利用与高效率物质转化,提高了能量利用效率,有效降低了能量投入成本。In addition, it should be further mentioned that the working temperature of the electrolytic unit 5 in the electrocatalytic reactor described in this embodiment 1 is 450-650°C; the working temperature of the catalytic unit 6 in the electrocatalytic reactor is 400-500°C. Since the first input chamber 1, the first output chamber 2, the second input chamber 3, and the second output chamber 4 in this embodiment 1 are stacked and nested with each other, the internal gas changes its flow direction multiple times in the reaction chamber, and the reaction chamber is provided with multiple temperature zones through a multi-stream countercurrent heat exchange method, so that there is a difference between the temperature of the electrolytic unit 5 and the temperature of the catalytic unit 6, which meets the temperature requirements of the corresponding regions, realizes energy ladder utilization and high-efficiency material conversion, improves energy utilization efficiency, and effectively reduces energy input costs.

实施例2:Embodiment 2:

如图2所示,本实施例2也公开有一种基于电、热化学混合方式制备甲烷的合成装置,其基本结构与实施例1相同,其包括反应腔体,该反应腔体可采用圆形柱或棱形柱等结构,所述反应腔体内至少设有第一输入腔室1、第二输入腔室3、第一输出腔室2和电催化反应器。As shown in FIG2 , this embodiment 2 also discloses a synthesis device for preparing methane based on an electric and thermochemical mixed method, and its basic structure is the same as that of embodiment 1, and it includes a reaction chamber, and the reaction chamber can adopt a structure such as a circular column or a prismatic column, and the reaction chamber is provided with at least a first input chamber 1, a second input chamber 3, a first output chamber 2 and an electrocatalytic reactor.

不同之处在于,本实施例2中第二输出腔室与第二输入腔室3共用,所述电催化反应器紧贴第二输入腔室3的周向侧壁,所述第二输入腔室3贯通连接反应腔体的两端。如图2所示,所述水蒸气流动方式与实施例1基本相同,而二氧化碳气体则由位于反应腔体左端的第一输入端口8向第一输入腔室1输送。实质上本实施例2中第一输入腔室1与电解催化单元6的内部腔体共用,二氧化碳气体进入第一输入腔室1后,二氧化碳气体便接触电解单元5的阴极层503,此时二氧化碳气体与氢气混合,混合后的气体向第一输入腔室1右端流动至催化单元6,在催化单元6中进行甲烷化反应生成甲烷气体,随后甲烷、残余的二氧化碳气体及氢气通过第二输出端口11排出至气体存储设备,以便于后续气体分离。The difference is that in this embodiment 2, the second output chamber is shared with the second input chamber 3, the electrocatalytic reactor is close to the circumferential side wall of the second input chamber 3, and the second input chamber 3 is connected through the two ends of the reaction chamber. As shown in Figure 2, the water vapor flow mode is basically the same as that in embodiment 1, and the carbon dioxide gas is transported to the first input chamber 1 from the first input port 8 located at the left end of the reaction chamber. In essence, in this embodiment 2, the first input chamber 1 is shared with the internal cavity of the electrolytic catalytic unit 6. After the carbon dioxide gas enters the first input chamber 1, the carbon dioxide gas contacts the cathode layer 503 of the electrolytic unit 5. At this time, the carbon dioxide gas is mixed with hydrogen. The mixed gas flows to the right end of the first input chamber 1 to the catalytic unit 6, and a methanogenic reaction is carried out in the catalytic unit 6 to generate methane gas. Subsequently, methane, residual carbon dioxide gas and hydrogen are discharged to the gas storage device through the second output port 11 to facilitate subsequent gas separation.

本实施例2进一步简化了合成装置的结构,使得装置制造更为简单,同时还可满足二氧化碳制甲烷/合成气的工艺流程和设备,有效降低了二氧化碳制甲烷/合成气的装置投资成本。This embodiment 2 further simplifies the structure of the synthesis device, making the device easier to manufacture, while also meeting the process flow and equipment for producing methane/synthesis gas from carbon dioxide, effectively reducing the investment cost of the device for producing methane/synthesis gas from carbon dioxide.

实施例3:Embodiment 3:

本实施例3还公开有一种基于电、热化学混合方式制备甲烷的合成方法,其采用上述实施例1或2的合成装置实现,其包括如下步骤:This embodiment 3 also discloses a synthesis method for preparing methane based on a hybrid method of electricity and thermochemistry, which is implemented using the synthesis device of the above embodiment 1 or 2, and includes the following steps:

将水蒸气从第一输入腔室1匀速通入反应腔体内,同时将二氧化碳气体从第二输入腔室3匀速通入反应腔体内;等待预定时间后,将电解单元5的工作温度升高至450-650℃;The water vapor is uniformly introduced into the reaction chamber from the first input chamber 1, and the carbon dioxide gas is uniformly introduced into the reaction chamber from the second input chamber 3; after waiting for a predetermined time, the working temperature of the electrolysis unit 5 is increased to 450-650°C;

外部电源向电解单元5通电,水蒸气与电解单元5的阳极层501接触后,在电解池阳极层501发生氧化反应产生质子H+和氧气O2;质子H+经电解单元5的电解质层502传导至阴极层503,获得电子产生氢气H2;氧气O2及残余水蒸气由第一输出腔室2排出反应腔体;The external power source supplies power to the electrolysis unit 5. After the water vapor contacts the anode layer 501 of the electrolysis unit 5, an oxidation reaction occurs in the anode layer 501 of the electrolysis cell to produce protons H + and oxygen O 2 ; the protons H + are conducted to the cathode layer 503 through the electrolyte layer 502 of the electrolysis unit 5, and obtain electrons to produce hydrogen H 2 ; the oxygen O 2 and the residual water vapor are discharged from the reaction chamber through the first output chamber 2;

电解单元5产生的氢气H2与第二输入腔室3输入的二氧化碳混合并输送至催化单元6,二氧化碳和氢气的气体体积比保持1:0.2-0.3;催化单元6的工作温度保持在400-500℃,氢气H2与二氧化碳在催化层的催化剂作用下发生甲烷化反应和逆水汽变化反应,得到反应产物甲烷/合成气;The hydrogen H2 generated by the electrolysis unit 5 is mixed with the carbon dioxide input from the second input chamber 3 and transported to the catalytic unit 6, and the gas volume ratio of carbon dioxide to hydrogen is maintained at 1:0.2-0.3; the operating temperature of the catalytic unit 6 is maintained at 400-500°C, and the hydrogen H2 and carbon dioxide undergo methanogenic reaction and reverse water vapor change reaction under the action of the catalyst in the catalytic layer to obtain the reaction product methane/synthesis gas;

催化单元6产生的甲烷/合成气输出反应腔体,并由后续气体存储装置存储。The methane/synthesis gas produced by the catalytic unit 6 is output from the reaction chamber and stored by a subsequent gas storage device.

以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变形,这些改进和变形也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims (10)

1.一种基于电化学、热化学混合方式制备甲烷的合成装置,其特征在于,包括反应腔体,所述反应腔体内至少设有第一输入腔室、第二输入腔室、第一输出腔室和电催化反应器,1. A synthesis device for preparing methane based on an electrochemical and thermochemical hybrid method, characterized in that it comprises a reaction chamber, wherein the reaction chamber is provided with at least a first input chamber, a second input chamber, a first output chamber and an electrocatalytic reactor, 所述第一输入腔室紧贴反应腔室的周向侧壁;所述第一输入腔室用于输入水蒸气;The first input chamber is close to the circumferential side wall of the reaction chamber; the first input chamber is used to input water vapor; 所述第二输入腔室位于反应腔室的中心位置;所述第二输入腔室用于输入二氧化碳气体;The second input chamber is located at the center of the reaction chamber; the second input chamber is used to input carbon dioxide gas; 所述电催化反应器套设至第二输入腔室外侧,且所述第二输入腔室连通电催化反应器;所述电催化反应器包括同轴连接的电解单元和催化单元,所述电解单元的周向内表面接触第二输入腔室输入的二氧化碳气体,所述电解池的周向外表面接触第一输入腔室输入的水蒸气;所述催化单元的内壁设有催化甲烷化反应的催化层;The electrocatalytic reactor is sleeved to the outside of the second input chamber, and the second input chamber is connected to the electrocatalytic reactor; the electrocatalytic reactor comprises a coaxially connected electrolytic unit and a catalytic unit, the circumferential inner surface of the electrolytic unit contacts the carbon dioxide gas input by the second input chamber, and the circumferential outer surface of the electrolytic cell contacts the water vapor input by the first input chamber; the inner wall of the catalytic unit is provided with a catalytic layer for catalyzing the methanation reaction; 所述第一输出腔室位于第一输入腔室与电催化反应器之间,且所述第一输出腔室与第一输入腔室连通;所述第一输出腔室用于输出剩余水蒸气以及电解池产生的氧气。The first output chamber is located between the first input chamber and the electrocatalytic reactor, and the first output chamber is communicated with the first input chamber; the first output chamber is used to output the remaining water vapor and the oxygen generated by the electrolytic cell. 2.根据权利要求1所述的合成装置,其特征在于,所述电催化反应器与第二输入腔室的周向侧壁之间设有第二输出腔室,所述电催化反应器中电解单元的一端封闭,第二输入腔室中靠近电解单元的封闭端的一端设有第一缺口,位于第二输入腔室的二氧化碳气体经第一缺口流入第二输出腔室。2. The synthesis device according to claim 1 is characterized in that a second output chamber is provided between the electrocatalytic reactor and the circumferential side wall of the second input chamber, one end of the electrolysis unit in the electrocatalytic reactor is closed, and a first notch is provided at one end of the second input chamber close to the closed end of the electrolysis unit, and the carbon dioxide gas in the second input chamber flows into the second output chamber through the first notch. 3.根据权利要求1所述的合成装置,其特征在于,所述电催化反应器紧贴第二输入腔室的周向侧壁,所述第二输入腔室贯通连接反应腔体的两端。3. The synthesis device according to claim 1 is characterized in that the electrocatalytic reactor is closely attached to the circumferential side wall of the second input chamber, and the second input chamber is connected through both ends of the reaction chamber. 4.根据权利要求1所述的合成装置,其特征在于,所述电解单元采用管状电解池结构,且所述电解单元包括阳极层、阴极层以及位于两者之间的电解质层,所述阳极层位于靠近第一输入腔室的一侧,所述阴极层位于靠近第二输入腔室的一侧。4. The synthesis device according to claim 1 is characterized in that the electrolysis unit adopts a tubular electrolysis cell structure, and the electrolysis unit includes an anode layer, a cathode layer and an electrolyte layer located therebetween, the anode layer is located on a side close to the first input chamber, and the cathode layer is located on a side close to the second input chamber. 5.根据权利要求2或3所述的合成装置,其特征在于,所述反应腔体上至少设有第一输入端口、第二输入端口、第一输出端口和第二输出端口;5. The synthesis device according to claim 2 or 3, characterized in that the reaction chamber is provided with at least a first input port, a second input port, a first output port and a second output port; 所述第一输入端口连通第一输入腔室,水蒸气经第一输入端口流入第一输入腔室内;The first input port is connected to the first input chamber, and water vapor flows into the first input chamber through the first input port; 所述第一输出端口连通第一输出腔室,位于第一输出腔室的剩余水蒸气以及氧气经第一输出端口排出;The first output port is connected to the first output chamber, and the remaining water vapor and oxygen in the first output chamber are discharged through the first output port; 所述第二输入端口连通第二输入腔室,二氧化碳气体经第二输入端口流入第二输入腔室内;The second input port is connected to the second input chamber, and the carbon dioxide gas flows into the second input chamber through the second input port; 所述第二输出端口连通电催化反应器的催化单元,位于催化单元的甲烷气体经第二输出端口排出。The second output port is connected to the catalytic unit of the electrocatalytic reactor, and the methane gas in the catalytic unit is discharged through the second output port. 6.根据权利要求5所述的合成装置,其特征在于,所述第一输入腔室与第一输出腔室之间设有第一隔板,所述第一隔板中靠近第一输入端口的一端与反应腔体内壁连接;所述第一隔板中远离第一输入端口的一端设有第二缺口,所述第一输入腔室的水蒸气经第二缺口流入第一输出腔室中靠近电解单元的一侧。6. The synthesis device according to claim 5 is characterized in that a first partition is provided between the first input chamber and the first output chamber, and an end of the first partition close to the first input port is connected to the inner wall of the reaction chamber; a second notch is provided at an end of the first partition away from the first input port, and the water vapor in the first input chamber flows into the first output chamber through the second notch. 7.根据权利要求4所述的合成装置,其特征在于,所述电催化反应器的电解单元与催化单元采用一体成型连接,且所述电解单元的阴极层与催化单元的催化层采用相同材质。7. The synthesis device according to claim 4 is characterized in that the electrolysis unit and the catalytic unit of the electrocatalytic reactor are connected by integral molding, and the cathode layer of the electrolysis unit and the catalytic layer of the catalytic unit are made of the same material. 8.根据权利要求1所述的合成装置,其特征在于,所述电催化反应器中电解单元的工作温度为450-650℃;所述电催化反应器中催化单元的工作温度为400-500℃。8. The synthesis device according to claim 1 is characterized in that the working temperature of the electrolysis unit in the electrocatalytic reactor is 450-650°C; the working temperature of the catalytic unit in the electrocatalytic reactor is 400-500°C. 9.根据权利要求4所述的合成装置,其特征在于,还包括外部电源,所述外部电源的正极连接电解单元的阳极层,所述外部电源的负极连接电解单元的阴极层。9. The synthesis device according to claim 4 is characterized in that it also includes an external power supply, wherein the positive electrode of the external power supply is connected to the anode layer of the electrolysis unit, and the negative electrode of the external power supply is connected to the cathode layer of the electrolysis unit. 10.一种基于电、热化学混合方式制备甲烷的合成方法,其采用如权利要求1-9任一项所述的合成装置实现,其特征在于,包括如下步骤:10. A method for preparing methane based on a hybrid electro-thermochemical method, which is implemented using the synthesis device according to any one of claims 1 to 9, characterized in that it comprises the following steps: 将水蒸气从第一输入腔室匀速通入反应腔体内,同时将二氧化碳气体从第二输入腔室匀速通入反应腔体内;等待预定时间后,将电解单元的工作温度升高至450-650℃;The water vapor is uniformly introduced into the reaction chamber from the first input chamber, and the carbon dioxide gas is uniformly introduced into the reaction chamber from the second input chamber; after waiting for a predetermined time, the working temperature of the electrolysis unit is increased to 450-650°C; 外部电源向电解单元通电,水蒸气与电解单元的阳极层接触后,在电解池阳极层发生氧化反应产生质子H+和氧气O2;质子H+经电解单元的电解质层传导至阴极层,获得电子产生氢气H2;氧气O2及残余水蒸气由第一输出腔室排出反应腔体;The external power supply supplies power to the electrolysis unit, and after the water vapor contacts the anode layer of the electrolysis unit, an oxidation reaction occurs in the anode layer of the electrolysis cell to produce protons H + and oxygen O 2 ; the protons H + are conducted to the cathode layer through the electrolyte layer of the electrolysis unit, and obtain electrons to produce hydrogen H 2 ; the oxygen O 2 and the residual water vapor are discharged from the reaction chamber through the first output chamber; 电解单元产生的氢气H2与第二输入腔室输入的二氧化碳混合并输送至催化单元;催化单元的工作温度保持在400-500℃,氢气H2与二氧化碳在催化层的催化剂作用下发生甲烷化反应和逆水汽变化反应,得到反应产物甲烷/合成气;The hydrogen H2 produced by the electrolysis unit is mixed with the carbon dioxide input from the second input chamber and transported to the catalytic unit; the operating temperature of the catalytic unit is maintained at 400-500°C, and the hydrogen H2 and carbon dioxide undergo methanation reaction and reverse water vapor change reaction under the action of the catalyst in the catalytic layer to obtain the reaction product methane/synthesis gas; 催化单元产生的甲烷/合成气输出反应腔体,并由后续气体存储装置存储。The methane/synthesis gas produced by the catalytic unit is output from the reaction chamber and stored by a subsequent gas storage device.
CN202410565167.6A 2024-05-09 2024-05-09 A synthesis device and method for preparing methane based on electric and thermochemical hybrid method Pending CN118491444A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410565167.6A CN118491444A (en) 2024-05-09 2024-05-09 A synthesis device and method for preparing methane based on electric and thermochemical hybrid method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410565167.6A CN118491444A (en) 2024-05-09 2024-05-09 A synthesis device and method for preparing methane based on electric and thermochemical hybrid method

Publications (1)

Publication Number Publication Date
CN118491444A true CN118491444A (en) 2024-08-16

Family

ID=92245285

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410565167.6A Pending CN118491444A (en) 2024-05-09 2024-05-09 A synthesis device and method for preparing methane based on electric and thermochemical hybrid method

Country Status (1)

Country Link
CN (1) CN118491444A (en)

Similar Documents

Publication Publication Date Title
CN109921060B (en) System and method for storing electricity and preparing synthesis gas based on solid oxide battery
JP6615220B2 (en) SOFC system for power generation by closed-loop circulation of carbonate species
JP2019112717A (en) Method of startup mode or standby mode operation of power-to-gas unit including multiple high temperature electrolysis (soec) or co-electrolysis reactors
JP2007214115A (en) Molten carbonate fuel cell provided with indirect internal reformer
CN111525166B (en) Hybrid high temperature fuel cell power generation system and method
JP2018193612A (en) Energy storage using REP with engine
CN111302306A (en) Miniature methanol reforming hydrogen production reactor for high-temperature fuel cell
CN103367782B (en) High-voltage ion exchange membrane fuel cell
CN114361505A (en) Three-runner solid oxide fuel cell unit structure and cell stack
JP4761195B2 (en) Hydrogen production equipment
CN102122717A (en) Tapered cylindrical membrane electrode for oxyhydrogen proton exchange membrane fuel cell
CN115241514B (en) A solid oxide fuel cell/electrolyzer stack and hydrogen production method
CN105720288B (en) A kind of internal reforming fuel cell pile
CN212011147U (en) A hybrid high temperature fuel cell power generation system
CN118491444A (en) A synthesis device and method for preparing methane based on electric and thermochemical hybrid method
CN115652347A (en) A self-heating equilibrium electrolysis water hydrogen production system and hydrogen production method
CN101771151A (en) Cylindrical membrane electrode for hydrogen-oxygen proton exchange membrane fuel cell
CN218988822U (en) An on-site hydrogen production system using liquid raw materials
CN201163639Y (en) Flow field plate of integrated regenerative fuel cell and its water electrolysis device
CN101771160A (en) Thermal-coupling natural gas reformer
US8753784B2 (en) Separator for molten carbonate fuel cell
CN220099207U (en) A decoupled hydrogen production device
US20140072890A1 (en) Fuel cell power generation system with oxygen inlet instead of air
CN106757129B (en) A kind of tubular type double ion type electrolytic cell
CN114566687B (en) Power generation system of solid oxide fuel cell

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination