Disclosure of Invention
According to the technical problems set forth above, a NiO/YSZ composite electrolyte membrane impregnated with solid acid at high temperature, a method for preparing the same, and a method for preparing a solid acid fuel cell are provided. The invention adopts a high-temperature impregnation porous oxide material method, prepares a composite oxide film material by a tape casting method, removes a carbon-based material by high-temperature calcination to prepare the porous oxide film material, and prepares an inorganic composite electrolyte film by high-temperature impregnation of a solid acid solution, and jointly preparing the solid acid with high proton conductivity, nickel oxide with thermal stability and mechanical strength and a YSZ composite material.
The invention adopts the following technical means:
A preparation method of a NiO/YSZ composite electrolyte membrane impregnated with solid acid at high temperature comprises the following steps: preparing slurry, ball milling, degassing, casting, calcining and drying, and specifically comprises the following steps:
preparing yttria-stabilized zirconia powder, nickel oxide, a pore-forming agent, a dispersing agent, a binder and water into slurry;
ball milling, drying and degassing the slurry, and casting the prepared slurry into a NiO/YSZ film material in a die;
Preparing a NiO/YSZ porous membrane material by sintering the cast NiO/YSZ membrane material at high temperature;
Preparing a solid acid solution: reacting metal salt with acid according to a certain mole ratio to prepare a solid acid material;
Immersing the prepared porous membrane material in a solid acid solution at a preset high temperature;
Repeatedly dipping for a certain number of times, and vacuum drying after dipping is completed to obtain the NiO/YSZ composite electrolyte membrane material.
Further, the slurry is calculated according to the mass ratio, the yttrium oxide stabilized zirconia powder, nickel oxide, pore-forming agent, dispersing agent and binder have the following proportion: 34.9-38.8%, 11.6-19.4%, 14.1-17.4%, 1.7-2.4%, 4.7-5.8% and the balance water.
Further, the concrete steps of slurry preparation are as follows: the slurry is prepared by mixing NiO and YSZ powder with a pore-forming agent in distilled water and a dispersing agent, the binder is added to the slurry after the stirred mixture is left for a period of time, and then stirring is performed for 9-12 hours.
Further, the mass range of the yttria-stabilized zirconia, the nickel oxide, the dispersing agent, the binder, the graphite or the starch used for preparing the NiO/YSZ film material is 30-40 g, 10-20 g, 10.5-14.5 g, 1.5-2.5 g and 4-6 g.
Further, the prepared slurry is cast into a NiO/YSZ film material in a mould, specifically: and vacuumizing the slurry, forming on a casting machine, and demolding, wherein the thickness of the ceramic sheet is 0.4-0.6 mm.
Further, the preparation of the NiO/YSZ porous membrane material comprises the following specific steps: the high-temperature sintering is programmed heating and firing, when the NiO/YSZ film is programmed heating and firing, the heating rate from room temperature to 400+/-10 ℃ is 1-2 ℃/min, the heating rate from 400+/-10 ℃ to 1300-1600 ℃ is 1-3 ℃/min after the constant temperature of 400+/-10 ℃ is 2+/-0.5 h, the constant temperature of 1300-1600 ℃ is 4+/-0.5 h, and finally the temperature is reduced to room temperature at 1-2 ℃/min.
Further, the sintered NiO/YSZ film is immersed in a solid acid solution at the temperature of 150-200 ℃ for 4-6 hours.
Further, the solid acid is one or more combinations of MH xXO4, where M is Cs, rb, K or NH 4 and X is S or P. H x corresponds based on the particular element.
Further, the molar ratio of the nickel oxide, the yttria-stabilized zirconia and the solid acid material is calculated according to the actual weighing mass, and the content of the solid acid material in the composite material is calculated.
The invention also claims a NiO/YSZ composite electrolyte membrane which is prepared based on the method and is impregnated with solid acid at high temperature.
The invention also discloses a preparation method of the solid acid fuel cell based on the NiO/YSZ composite electrolyte membrane impregnated with the solid acid at high temperature, which comprises the following steps:
And laminating the Pt/C thin sheet and the impregnated composite electrolyte film, and preparing the solid acid fuel cell under the constant temperature and constant pressure conditions of 80+/-5 ℃ and 15+/-1 Mpa for 30+/-5 minutes.
Compared with the prior art, the invention has the following advantages:
1. The casting method has simple process, low cost and no pollution, and the porosity of the material can be regulated by changing the content of the pore-forming agent in the slurry, so that the doping amount of the solid acid material is further improved;
2. compared with pure solid acid electrolyte, the inorganic composite electrolyte membrane not only improves the temperature interval of proton conductivity, but also improves the thermal stability and mechanical strength of the material;
3. the invention provides a preparation method of a medium-temperature fuel cell composite electrolyte membrane, which has low production cost, simple process and strong operability, and can be suitable for industrial production.
Detailed Description
The present invention will be described in detail with reference to specific examples. The following examples will assist those skilled in the art in further understanding the present invention, but are not intended to limit the invention in any way. It should be noted that variations and modifications could be made by those skilled in the art without departing from the inventive concept.
A preparation method of a NiO/YSZ composite electrolyte membrane impregnated with solid acid at high temperature comprises the following steps: preparing slurry, ball milling, degassing, casting, calcining and drying, and specifically comprises the following steps:
preparing yttria-stabilized zirconia powder, nickel oxide, a pore-forming agent, a dispersing agent, a binder and water into slurry;
The slurry is prepared from yttria-stabilized zirconia powder, nickel oxide, a pore-forming agent, a dispersing agent and a binding agent according to the mass ratio: 34.9-38.8%, 11.6-19.4%, 14.1-17.4%, 1.7-2.4%, 4.7-5.8%, and the balance water, specifically 34.9-38.8%.
Further, as a specific embodiment, the mass range of the yttria-stabilized zirconia, the nickel oxide, the dispersing agent, the binder, the graphite or the starch used for preparing the NiO/YSZ film material is 30-40 g, 10-20 g, 10.5-14.5 g, 1.5-2.5 g and 4-6 g.
The concrete steps of the slurry preparation are as follows: the slurry is prepared by mixing NiO and YSZ powder with a pore-forming agent in distilled water and a dispersing agent, the binder is added to the slurry after the stirred mixture is left for a period of time, and then stirring is performed for 9-12 hours. In this embodiment, the time of placement is about one day, i.e., 24±5 hours.
Ball milling, drying and degassing the slurry, and casting the prepared slurry into a NiO/YSZ film material in a die;
further, the prepared slurry is cast into a NiO/YSZ film material in a mould, specifically: and vacuumizing the slurry, forming on a casting machine, and demolding, wherein the thickness of the ceramic sheet is 0.4-0.6 mm.
Preparing a NiO/YSZ porous membrane material by sintering the cast NiO/YSZ membrane material at high temperature;
Further, the preparation of the NiO/YSZ porous membrane material comprises the following specific steps: the high-temperature sintering is programmed heating and firing, when the NiO/YSZ film is programmed heating and firing, the heating rate from room temperature to 400 ℃ is 1-2 ℃/min, the heating rate from 400 ℃ to 1300-1600 ℃ is 1-3 ℃/min after the constant temperature is kept at 400 ℃ for 2 hours, the constant temperature is kept at 1300-1600 ℃ for 4 hours, and finally the temperature is reduced to room temperature at 1-2 ℃/min.
Preparing a solid acid solution: reacting metal salt with acid according to a certain mole ratio to prepare a solid acid material;
further, the solid acid is one or more combinations of MH xXO4, where M is Cs, rb, K or NH 4 and X is S or P.
The solid acid can be self-prepared. Specifically, one or more of CsH2PO4、RbH2PO4、K2HPO4、NH4H2PO4、CsHSO4、RbHSO4、KHSO4、NH4HSO4 may be combined.
The mass of the solid acid is 40-50 g corresponding to the mass of the slurry.
Further, the sintered NiO/YSZ film is immersed in a solid acid solution at the temperature of 150-200 ℃ for 4-6 hours.
Immersing the prepared porous membrane material in a solid acid solution at a preset high temperature;
Repeatedly dipping for a certain number of times, and vacuum drying after dipping is completed to obtain the NiO/YSZ composite electrolyte membrane material.
Further, the molar ratio of the nickel oxide, the yttria-stabilized zirconia and the solid acid material is calculated according to the actual weighing mass, and the content of the solid acid material in the composite material is calculated. Can be adjusted according to the actual situation.
Example 1
The embodiment relates to a preparation method of a NiO/YSZ composite electrolyte membrane impregnated with solid acid at high temperature, wherein in the composite electrolyte membrane, the mass ratio of yttria-stabilized zirconia, nickel oxide and solid acid materials is 5:3:3, a step of; the method specifically comprises the following steps:
step 1: preparing nickel oxide, yttria-stabilized zirconia oxide, a pore-forming agent, a dispersing agent and water into slurry; in the embodiment, 30g of zirconia powder, 18g of nickel oxide, 10.5g of dispersing agent, 1.5g of binder and 5g of pore-forming agent selected from graphite or starch;
step 2: ball milling the mixed slurry for 24 hours, adding a binder, stirring, and ball milling for 9 hours;
Step 3: drying and degassing the slurry, forming on a casting machine, and demolding to prepare a NiO/YSZ film with the thickness of 0.42mm;
Step 4: the NiO/YSZ film is sintered at a high temperature, the sintering at the high temperature is programmed to be heated, when the NiO/YSZ film is programmed to be heated, the heating rate from room temperature to 400 ℃ is 2 ℃/min, after the constant temperature is kept at 400 ℃ for 2 hours, the heating rate from 400 ℃ to 1400 ℃ is 2 ℃/min, the constant temperature is kept at 1400 ℃ for 4 hours, and finally the temperature is reduced to room temperature at 2 ℃/min, so that the NiO/YSZ porous film is prepared;
step 5: mixing 40g of the prepared solid acid CsH 2PO4 material with a small amount of distilled water, and heating the solution to 200 ℃;
Step 6: vacuumizing the NiO/YSZ porous film to remove air in the pore canal, putting the porous film into a solid acid solution which is configured with heating, soaking for 4 hours at constant temperature, repeating the process for 8-10 times, drying at room temperature, and weighing 0.116g;
step 7: the impregnated composite electrolyte membrane material was taken out and heat treated at 150℃under steam conditions, and dried at room temperature, and then weighed 0.145g.
Example 2
The embodiment relates to a preparation method of a NiO/YSZ composite electrolyte membrane impregnated with solid acid at high temperature, wherein in the composite electrolyte membrane, the total mass ratio of yttria-stabilized zirconia, nickel oxide and solid acid materials is 6:3:1, a step of; the method specifically comprises the following steps:
step 1: preparing yttria-stabilized zirconia oxide, nickel oxide, a pore-forming agent, a dispersing agent and water into slurry; in the embodiment, 32g of zirconia powder, 16g of nickel oxide, 11g of dispersing agent, 2g of binder and 6g of pore-forming agent selected from graphite or starch pore-forming agent;
step 2: ball milling the mixed slurry for 12 hours, adding a binder, stirring and ball milling for 9 hours;
step 3: drying and degassing the slurry, forming on a casting machine, and demolding to prepare a NiO/YSZ film with the thickness of 0.6mm;
Step 4: the NiO/YSZ film is sintered at a high temperature, the sintering at the high temperature is programmed to be heated, when the NiO/YSZ film is programmed to be heated, the heating rate from room temperature to 405 ℃ is 2 ℃/min, after the constant temperature is kept at 405 ℃ for 2 hours, the heating rate from 405 ℃ to 1500 ℃ is 3 ℃/min, the constant temperature is kept at 1500 ℃ for 4 hours, and finally the temperature is reduced to the room temperature at 2 ℃/min, so that the NiO/YSZ porous film is prepared;
Step 5: 45g of the prepared solid acid CsH 2PO4、RbH2PO4 mixture was mixed with a small amount of distilled water, and the solution was heated to 200 ℃;
step 6: vacuumizing the NiO/YSZ porous film to remove air in the pore canal, putting the porous film into a solid acid solution which is configured with heating, soaking for 4 hours at constant temperature, repeating the process for 8-10 times, drying at room temperature, and weighing 0.12g;
Step 7: the impregnated composite electrolyte membrane material was taken out and heat-treated at 150℃under steam conditions, and dried at room temperature, and then weighed 0.133g.
Example 3
The embodiment relates to a preparation method of a NiO/YSZ composite electrolyte membrane impregnated with solid acid at high temperature, wherein in the composite electrolyte membrane, the total mass ratio of yttria-stabilized zirconia oxide, nickel oxide and solid acid material is 6:2:2; the method specifically comprises the following steps:
Step 1: preparing nickel oxide, yttria-stabilized zirconia oxide, a pore-forming agent, a dispersing agent and water into slurry; in the embodiment, 30g of zirconia powder, 10g of nickel oxide, 10.5g of dispersing agent, 1.5g of binder and 5g of pore-forming agent selected from graphite or starch;
step 2: ball milling the mixed slurry for 12 hours, adding a binder, stirring and ball milling for 9 hours;
Step 3: drying and degassing the slurry, forming on a casting machine, and demolding to prepare a NiO/YSZ film with the thickness of 0.5mm;
step 4: the NiO/YSZ film is sintered at a high temperature, the sintering at the high temperature is programmed to be heated, when the NiO/YSZ film is programmed to be heated, the heating rate from room temperature to 400 ℃ is 1 ℃/min, after the constant temperature is kept at 400 ℃ for 2 hours, the heating rate from 400 ℃ to 1600 ℃ is 2 ℃/min, the constant temperature is kept at 1600 ℃ for 4 hours, and finally the temperature is reduced to the room temperature at 2 ℃/min, so that the NiO/YSZ porous film is prepared;
step 5: after 50g of the prepared solid acid CsHSO 4、KHSO4 mixture was mixed with a small amount of distilled water again, the solution was heated to 150 ℃;
Step 6: vacuumizing the NiO/YSZ porous film to remove air in the pore canal, putting the porous film into a solid acid solution which is configured with heating, soaking for 6 hours at constant temperature, repeating the above process for 8-10 times, drying at room temperature, and weighing 0.118g;
step 7: the impregnated composite electrolyte membrane material was taken out and heat treated at 150℃under steam conditions, and dried at room temperature, and then weighed 0.147g.
Example 4
The embodiment relates to a preparation method of a solid acid fuel cell, which adopts Pt/C as an electrode material and adopts the NiO/YSZ composite electrolyte membrane impregnated with solid acid at high temperature as a composite electrolyte film, wherein the composite electrolyte film comprises nickel oxide, yttria-stabilized zirconia oxide and solid acid material with the total mass ratio of 5:3:3, a step of; the method specifically comprises the following steps:
Step 1: preparing nickel oxide, yttria-stabilized zirconia oxide, a pore-forming agent, a dispersing agent and water into slurry; 30g of zirconia powder, 18g of nickel oxide, 10.5g of dispersing agent, 1.5g of binder and 5g of pore-forming agent selected from graphite or starch pore-forming agent;
Step 2: ball milling the mixed slurry for 24 hours, adding a binder, stirring and ball milling for 9 hours;
Step 3: drying and degassing the slurry, forming on a casting machine, and demolding to prepare a NiO/YSZ film with the thickness of 0.42mm;
Step 4: the NiO/YSZ film is sintered at a high temperature, the sintering at the high temperature is programmed to be heated, when the NiO/YSZ film is programmed to be heated, the heating rate from room temperature to 400 ℃ is 2 ℃/min, after the constant temperature of 400 ℃ is kept for 1.85h, the heating rate from 400 ℃ to 1300 ℃ is 2 ℃/min, the constant temperature of 1300 ℃ is kept for 4.25h, and finally the temperature is reduced to room temperature at 1.5 ℃/min, so that the NiO/YSZ porous film is prepared;
Step 5: mixing 40g of solid acid CsH 2PO4 or K 2HPO4 and other materials with distilled water, and heating the solution to 200 ℃;
Step 6: vacuumizing the NiO/YSZ porous film to remove air in the pore canal, putting the porous film into a solid acid solution which is configured with heating, soaking for 4 hours at constant temperature, repeating the process for 8-10 times, drying at room temperature, and weighing 0.116g;
Step 7: taking out the impregnated composite electrolyte film material, performing heat treatment under the water vapor condition of 150 ℃, drying at room temperature, and weighing 0.145g;
step 8: and laminating the Pt/C thin sheet and the impregnated composite electrolyte film, and preparing the solid acid fuel cell under the conditions of 80 ℃ and 15Mpa pressure and constant temperature for 30min.
Example 5
The present example relates to a method for preparing a solid acid fuel cell, which uses Pt/C as an electrode material and uses the NiO/YSZ composite electrolyte membrane impregnated with solid acid at high temperature as a composite electrolyte membrane, wherein the total mass ratio of nickel oxide, yttria-stabilized zirconia oxide, and solid acid material is 6:3:1, a step of; the method specifically comprises the following steps:
Step 1: preparing nickel oxide, yttria-stabilized zirconia oxide, a pore-forming agent, a dispersing agent and water into slurry; in the embodiment, 32g of zirconia powder, 16g of nickel oxide, 11g of dispersing agent, 2g of binder and 6g of pore-forming agent selected from graphite or starch pore-forming agent;
step 2: ball milling the mixed slurry for 24 hours, adding a binder, stirring and ball milling for 12 hours;
step 3: drying and degassing the slurry, forming on a casting machine, and demolding to prepare a NiO/YSZ film with the thickness of 0.6mm;
Step 4: the NiO/YSZ film is sintered at a high temperature, the sintering at the high temperature is programmed to be heated, when the NiO/YSZ film is programmed to be heated, the heating rate from room temperature to 400 ℃ is 2 ℃/min, after the constant temperature is kept at 400 ℃ for 2 hours, the heating rate from 400 ℃ to 1500 ℃ is 1 ℃/min, the constant temperature is kept at 1500 ℃ for 4 hours, and finally the temperature is reduced to room temperature at 1 ℃/min, so that the NiO/YSZ porous film is prepared;
Step 5: mixing 45g of solid acid CsH 2PO4 or RbH 2PO4 and other materials with distilled water, and heating the solution to 200 ℃;
step 6: vacuumizing the NiO/YSZ porous film to remove air in the pore canal, putting the porous film into a solid acid solution which is configured with heating, soaking for 4 hours at constant temperature, repeating the process for 8-10 times, drying at room temperature, and weighing 0.12g;
Step 7: taking out the impregnated composite electrolyte film material, performing heat treatment under the water vapor condition of 150 ℃, drying at room temperature, and weighing 0.133g;
step 8: and laminating the Pt/C thin sheet and the impregnated composite electrolyte film, and keeping the temperature and the pressure at 85 ℃ and 16Mpa for 30min to prepare the solid acid fuel cell.
Example 6
The present example relates to a method for preparing a solid acid fuel cell, which uses Pt/C as an electrode material and uses the NiO/YSZ composite electrolyte membrane impregnated with solid acid at high temperature as a composite electrolyte membrane, wherein the total mass ratio of nickel oxide, yttria-stabilized zirconia oxide, and solid acid material is 6:2:2; the method specifically comprises the following steps:
Step 1: preparing nickel oxide, yttria-stabilized zirconia oxide, a pore-forming agent, a dispersing agent and water into slurry; in the embodiment, 30g of zirconia powder, 10g of nickel oxide, 10.5g of dispersing agent, 1.5g of binder and 5g of pore-forming agent selected from graphite or starch;
step 2: ball milling the mixed slurry for 24 hours, adding a binder, stirring and ball milling for 12 hours;
Step 3: drying and degassing the slurry, forming on a casting machine, and demolding to prepare a NiO/YSZ film with the thickness of 0.5mm;
Step 4: the NiO/YSZ film is sintered at a high temperature, the sintering at the high temperature is programmed to be heated, when the NiO/YSZ film is programmed to be heated, the heating rate from room temperature to 400 ℃ is 2 ℃/min, after the constant temperature is kept at 400 ℃ for 2 hours, the heating rate from 400 ℃ to 1600 ℃ is 2 ℃/min, the constant temperature is kept at 1600 ℃ for 4 hours, and finally the temperature is reduced to the room temperature at 2 ℃/min, so that the NiO/YSZ porous film is prepared;
step 5: distilled water is added into 50g of solid acid CsHSO 4 or KHSO 4, and the solution is heated to 200 ℃;
step 6: vacuumizing the NiO/YSZ porous film to remove air in the pore canal, putting the porous film into a solid acid solution which is configured with heating, soaking for 4 hours at constant temperature, repeating the above process for 8-10 times, drying at room temperature, and weighing 0.118g;
step 7: taking out the impregnated composite electrolyte film material, performing heat treatment under the water vapor condition of 150 ℃, drying at room temperature, and weighing 0.147g;
step 8: and laminating the Pt/C thin sheet and the impregnated composite electrolyte film, and preparing the solid acid fuel cell under the conditions of 80 ℃ and 15Mpa pressure and constant temperature for 30min.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the invention.