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CN118372574B - A transfer film production process and transfer film - Google Patents

A transfer film production process and transfer film Download PDF

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Publication number
CN118372574B
CN118372574B CN202410754494.6A CN202410754494A CN118372574B CN 118372574 B CN118372574 B CN 118372574B CN 202410754494 A CN202410754494 A CN 202410754494A CN 118372574 B CN118372574 B CN 118372574B
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CN
China
Prior art keywords
film
transfer
transfer film
protective plate
roll
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CN202410754494.6A
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CN118372574A (en
Inventor
盛庆华
盛庆荣
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Quzhou Dingsheng New Materials Co ltd
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Quzhou Dingsheng New Materials Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/26Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
    • B41M5/382Contact thermal transfer or sublimation processes

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Decoration By Transfer Pictures (AREA)

Abstract

本发明涉及一种转印膜生产工艺,包括成型工序,合膜工序,收卷工序以及组装工序;本发明同时提供了基于该转印膜生产工艺生产的转印膜,包括卷筒、收卷于卷筒上并等间隔形成有多个易撕线的转印膜本体、分别设置于卷筒的两端并分别用于保护转印膜本体的两端的第一保护板与第二保护板、设置于第一保护板与第二保护板之间并用于连接第一保护板、第二保护板与卷筒的连接组件以及拆卸设置于第一保护板与第二保护板上并用于夹持固定转印膜本体端部的夹持组件。本发明解决了现有转印膜生产时生产效率低,材料浪费,错版现象,以及使用时易出现污染,结构复杂,稳定性差的问题,尤其适用于转印技术领域。

The present invention relates to a transfer film production process, including a molding process, a film bonding process, a winding process and an assembly process; the present invention also provides a transfer film produced based on the transfer film production process, including a roll, a transfer film body wound on the roll and formed with a plurality of easy-tear lines at equal intervals, a first protective plate and a second protective plate respectively arranged at both ends of the roll and used to protect the two ends of the transfer film body, a connecting component arranged between the first protective plate and the second protective plate and used to connect the first protective plate, the second protective plate and the roll, and a clamping component disassembled and arranged on the first protective plate and the second protective plate and used to clamp and fix the end of the transfer film body. The present invention solves the problems of low production efficiency, material waste, misprinting during the production of existing transfer films, easy pollution during use, complex structure, and poor stability, and is particularly suitable for the field of transfer technology.

Description

Transfer printing film production process and transfer printing film
Technical Field
The invention relates to the technical field of transfer printing, in particular to a transfer printing film production process and a transfer printing film.
Background
The transfer printing is an emerging printing process, and the printing mode of the process is divided into two steps of transfer printing film printing and transfer printing processing, the transfer printing film printing adopts dot printing, patterns are printed on the surface of the film in advance, the printed patterns are rich in layering, small in color difference and good in reproducibility, the required effect of a designer of the patterns can be achieved, and the process is suitable for mass production; the transfer printing process transfers the exquisite pattern on the transfer printing film on the surface of the product through the primary process (heating and pressurizing) of a thermal transfer printer, the ink layer and the surface of the product are dissolved into a whole after molding, the product is vivid and beautiful, and the grade of the product is greatly improved.
Patent document CN216610681U discloses a multilayer replaceable thermal transfer film, which comprises a thermal transfer film body, wherein a sawtooth tearing opening is formed at the end part of the thermal transfer film body; further comprises: the winding drum is arranged on the inner side of the thermal transfer film body in a winding state, a fixing seat is attached to one end, away from the winding drum, of the thermal transfer film body, and a fixing bolt is connected with the upper side of the fixing seat in a threaded manner; the fixing plate is arranged at the lower end of the fixing bolt and is positioned at the inner side of the fixing seat; and the moving channel is arranged in the right part of the fixed seat and is connected with the piston body in a sliding way. This removable heat transfer film of multilayer, it has 2 groups to contain gluey thermosetting white ink layer and various image layer equipartition, and separates through from the membrane between 2 groups contain gluey thermosetting white ink layer and the various image layer, can realize the multiple pattern transfer of the heat transfer film body, and utilizes the sawtooth to tear the mouth, and the heat transfer film body of being convenient for cuts to change and use, improves transfer efficiency.
However, in the actual production process, the inventor finds that the existing transfer printing film with a double-layer structure needs to be printed by a transfer printing process and then laminated, so that a plurality of film rolls carrying the film structure need to be installed in the production process, the original film structure with troublesome installation is greatly reduced in production efficiency because of the increase of the number, meanwhile, in the film laminating process, the film structure on each film roll has larger errors due to production reasons, especially installation loss, so that a part of film rolls are left after lamination, material waste is caused, and patterns on two color layers need to be positioned, positioning is difficult, and patterns are easily damaged by saw-tooth tearing openings formed later in the production process, so that a misplacement phenomenon is caused; in addition, in the actual use process, the inventor finds that the two sides of the existing transfer film roll can enter dirt to cause pollution, so that the transfer printing processing process is influenced, and the fixing structure of the end part of the transfer film roll has the problems of complex structure and poor stability, so that the production and the assembly are not easy, the production efficiency is reduced, and the use is inconvenient.
Disclosure of Invention
The invention aims at overcoming the defects of the prior art, two groups of patterns are printed on one transfer printing layer side by side through a forming process, then the cutting and film combination can be directly carried out in a film combination process to form a double-layer structure, the number of film rolls is reduced, the production efficiency is improved, the material waste is reduced, the two groups of patterns which are arranged side by side can be directly positioned after being cut and overturned, the manual positioning is avoided, the positioning is simple, the misplacement movement is avoided, the misplacement phenomenon is caused, the transfer printing film body formed by the film combination is rolled through a rolling process, then the transfer printing film body formed by the film combination is connected with a first protective plate and a second protective plate through a connecting component in an assembling process, and meanwhile, a clamping component for clamping and fixing the end part of the transfer printing film body is connected with the connecting component on the transfer printing film roll to complete automatic assembly. Therefore, the problems of low production efficiency, material waste, offset phenomenon, easy pollution during use, complex structure and poor stability of the existing transfer printing film are solved.
Aiming at the technical problems, the technical scheme is as follows: a transfer film production process, comprising the steps of:
Step one: and a forming step of forming a composite film by compositing the first isolation layer on one side of the transfer printing layer with the pattern and coating an adhesive on the other side of the transfer printing layer through a film laminating machine after two groups of patterns are printed on the transfer printing layer side by side through the transfer printing machine.
Step two: and a film combining procedure, wherein after the composite film is cut into two film structures with a group of patterns respectively from the middle through a cutting mechanism, the two film structures are turned over to the position where the two transfer printing layers are positioned in opposite directions through the film combining mechanism, and a second isolation layer is combined between the two film structures through the adhesive to form a transfer printing film body.
Step three: and a winding procedure, wherein the transfer film body is wound on the winding drum after the easy-to-tear line is formed at equal intervals through the winding mechanism, so as to form a transfer film roll.
Step four: and an assembling procedure, wherein the transfer film roll is provided with a first protection plate and a second protection plate at two ends respectively through an assembling mechanism, and the first protection plate, the second protection plate and the winding drum are connected through a connecting assembly to assemble the transfer film.
Preferably, the cutting mechanism comprises a supporting plate arranged on the laminating machine, a cutter arranged on the supporting plate and used for cutting the composite film into a film structure, and two smoothing rollers respectively arranged on two sides of the cutter and matched with the supporting plate to smooth the composite film at the cutter.
Preferably, the film combining mechanism comprises a mounting plate arranged below the supporting plate along the up-down direction, a plurality of turnover rollers which are obliquely arranged at two sides of the mounting plate along the up-down direction of the mounting plate at intervals, and are inclined at an upper and lower angle, the turnover rollers are sequentially increased until the turnover rollers are perpendicular to the mounting plate and are used for turning over the film structures, two groups of expansion rollers which are arranged below the turnover rollers and are used for forcing the two turned-over film structures to be far away from each other, a supporting roller which is arranged between the two expansion rollers and is used for supporting the second isolating layer in a roll shape, and two film combining rollers which are arranged below the expansion rollers and are used for clamping and combining the two film structures with the second isolating layer.
Preferably, the winding mechanism comprises a conveying component arranged at the outer side of the film closing mechanism and used for conveying the winding drum, an embossing component arranged on the film closing mechanism and used for forming the easy-tearing line, and a temporary storage component arranged on the film closing mechanism and used for temporarily storing the transfer film body when the conveying component switches the winding drum;
the assembly mechanism comprises a fixing assembly arranged on the outer side of the conveying assembly and used for fixing the transfer film roll wound on the conveying assembly, and a first installation assembly and a second installation assembly which are arranged at two ends of the fixing assembly and used for respectively installing the first protection plate and the second protection plate to two ends of the transfer film roll.
Preferably, the embossing assembly comprises two first traction rollers arranged on the film combining mechanism and used for drawing the transfer film body to the conveying assembly, and embossing bulges arranged on the first traction rollers;
The temporary storage assembly comprises a support frame arranged on the film closing mechanism in a rotating mode, a pushing plate arranged at one end of the support frame and used for forcing the transfer film body to be stuck on the conveying assembly and a second traction roller arranged at the other end of the support frame and used for pulling out the transfer film body in the film closing mechanism to be temporarily stored between the film closing mechanism and the first traction roller.
Preferably, the first mounting assembly comprises a first conveying belt arranged outside the conveying assembly and used for conveying the first protection plate, and a positioning rod arranged on the first conveying belt and used for positioning the first protection plate;
The second installation component is including set up in first conveyer belt top is used for carrying the second protection shield the second conveyer belt, two rotation set up in the both sides of second conveyer belt and be used for with the second protection shield support location is in the bracing piece directly over the first protection shield and set up in on the second conveyer belt and be used for forcing first protection shield with the piece of screwing that the coupling assembling connection between the second protection shield.
Preferably, the fixing assembly comprises a base arranged on the outer side of the conveying assembly in a vertically moving manner and two clamping arms which are arranged on the base in a reciprocating rotation manner between the conveying assembly and the first installation assembly and can be opened and closed.
The application also discloses a transfer film produced based on the transfer film production process, which comprises a winding drum, a transfer film body wound on the winding drum and provided with a plurality of easy-to-tear lines at equal intervals along the length direction, a first protection plate and a second protection plate which are respectively arranged at two ends of the winding drum and are respectively used for protecting two ends of the transfer film body, a connecting component which is arranged between the first protection plate and the second protection plate and is used for disassembling and connecting the first protection plate, the second protection plate and the winding drum, and a clamping component which is detachably arranged on the first protection plate and the second protection plate and is used for clamping and fixing the end part of the transfer film body;
The clamping assembly comprises two elastic clamping plates with one ends connected with each other, a clamping area used for clamping the transfer printing film body is formed between the two elastic clamping plates, and a plurality of first connecting grooves used for connecting the two ends of the two elastic clamping plates and used for forcing the two elastic clamping plates to deform until the transfer printing film body is clamped are formed on the first protective plate and the second protective plate at intervals along the circumference of the winding drum.
Preferably, the connecting assembly comprises connecting plates arranged on the first protection plate at equal intervals along the circumferential direction of the winding drum and connecting rings arranged on the second protection plate and connected with the connecting plates in a threaded manner, and when the connecting rings are connected with the connecting plates, the connecting plates deform and support the inner ring surface of the winding drum;
The inner ring surface of the connecting ring is provided with a second connecting groove for connecting the clamping assembly.
Preferably, the transfer film body includes two transfer layers disposed at intervals and having patterns formed on one side away from each other, two first isolation layers disposed on one sides of the two transfer layers having patterns, and a second isolation layer disposed between the two transfer layers.
The invention has the beneficial effects that:
(1) According to the invention, two groups of patterns are printed on one transfer printing layer side by side through a forming process, and then the two groups of patterns are directly cut and combined in a film combining process to form a double-layer structure, so that the number of film rolls is reduced, the production efficiency is improved, the waste of materials is reduced, the two groups of patterns which are side by side are directly positioned after being cut and turned, the manual positioning is avoided, the positioning is simple, the dislocation movement is avoided, the offset phenomenon is caused, and further, the transfer printing film body formed by combining the films is assembled in an assembling process after being rolled in a rolling process, the automatic production is realized, and the production efficiency is further improved;
(2) According to the invention, the connecting rings are connected to the plurality of connecting plates, so that the connecting plates deform to support the inner annular surface of the winding drum, the stability is high, the structure is simple, the assembly is convenient, the first protective plate and the second protective plate are connected to the two ends of the winding drum to protect the two ends of the transfer printing film body on the winding drum, the pollution is avoided easily, and meanwhile, the two elastic clamping plates are connected to the first connecting grooves to clamp the end part of the transfer printing film body, the structure is simple, the use is convenient, and the stability is high;
In conclusion, the method has the effects of high production efficiency, reduced material waste and avoiding the phenomenon of wrong printing, and the transfer printing film produced by the method is not easy to pollute, has a simple structure and high stability, and is particularly suitable for the technical field of transfer printing.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly described below, it being obvious that the drawings described below are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a perspective view of a transfer film production apparatus provided by the present invention.
Fig. 2 is an enlarged view of a portion of fig. 1a provided by the present invention.
Fig. 3 is a schematic structural diagram of a cutting mechanism and a film laminating mechanism provided by the invention.
Fig. 4 is a partial enlarged view of fig. 3B provided by the present invention.
Fig. 5 is an enlarged view of a portion of fig. 3 at C, provided by the present invention.
Fig. 6 is a film-combining state diagram of a transfer film body provided by the present invention.
Fig. 7 is a state diagram of a transfer film body when the temporary storage assembly provided by the invention is used.
Fig. 8 to 10 are assembly process diagrams of the assembly mechanism provided by the invention.
Fig. 11 is a partial enlarged view of D in fig. 10 provided by the present invention.
Fig. 12 is a perspective view of a transfer film provided by the present invention.
Fig. 13 is an exploded schematic view of a transfer film according to the present invention.
Fig. 14 is a state diagram of a transfer film when the clamping assembly provided by the invention clamps the transfer film body.
Fig. 15 is a state diagram of the transfer film when the transfer film body provided by the invention is torn off.
Fig. 16 is a cross-sectional view of a transfer film body provided by the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the accompanying drawings.
Example 1
As shown in fig. 1 to 16, a transfer film production process includes the steps of:
step one: and a molding step of printing two sets of patterns on the transfer layer 131 side by the transfer machine 2, and then laminating the first separator 132 on the side of the transfer layer 131 having the patterns by the laminating machine 3, and applying an adhesive on the other side of the transfer layer 131 to mold the composite film 11.
Step two: and a film combining step of cutting the composite film 11 into two film structures 12 each having a set of patterns from the middle by the cutting mechanism 4, turning over the two film structures 12 to the position where the two transfer layers 131 are opposite by the film combining mechanism 5, and combining the second isolation layer 133 between the two film structures 12 by an adhesive to form the transfer film body 13.
Step three: and a winding step of winding the transfer film body 13 on the winding drum 141 after the easy-to-tear line is formed at equal intervals by the winding mechanism 6 to form a transfer film roll 14.
Step four: in the assembly step, the transfer film roll 14 is assembled by attaching the first protective plate 15 and the second protective plate 16 to both ends of the transfer film roll by the assembly mechanism 7, and connecting the first protective plate 15, the second protective plate 16, and the roll 141 by the connection unit 17.
In this embodiment, two sets of patterns are printed side by side on one transfer layer 131 through the forming process, and then the two sets of patterns can be directly cut and combined in the film combining process to form a double-layer structure, so that the number of film rolls is reduced, the production efficiency is improved, the waste of materials is reduced, the two sets of patterns which are side by side can be directly positioned after being cut and turned, the manual positioning is avoided, the positioning is simple, the dislocation movement is avoided, the offset phenomenon is caused, and further the transfer film body 13 formed by combining films can be assembled in the assembling process after being rolled in the rolling process, the automatic production is realized, and the production efficiency is further improved.
Example two
As shown in fig. 1, based on a transfer film production process, the present application further provides a transfer film production apparatus adapted to the method, comprising a transfer machine 2 for printing two sets of patterns on a transfer layer 131 side by side, a film laminating machine 3 disposed behind the transfer machine 2 for laminating a first isolation layer 132 and an adhesive agent on both sides of the transfer layer 131 to form a composite film 11, a cutting mechanism 4 disposed on the film laminating machine 3 for cutting the composite film 11 into two film structures 12, a film laminating mechanism 5 disposed on the film laminating machine 3 for laminating a second isolation layer 133 between the two film structures 12 by the adhesive agent to form a transfer film body 13, a winding mechanism 6 disposed outside the film laminating machine 3 and for winding the transfer film body 13 onto a winding drum 141 to form a transfer film roll 14, and an assembling mechanism 7 disposed outside the film laminating machine 3 and for mounting a first protection plate 15 and a second protection plate 16 on both ends of the transfer film roll 14 via a connecting member 17, respectively.
In this embodiment, the transfer machine 2, the film laminating machine 3, the cutting mechanism 4, the film combining mechanism 5, the winding mechanism 6 and the assembling mechanism 7 are arranged to be matched with each other to sequentially perform the forming process, the film combining process, the winding process and the assembling process, so that the automatic production of the transfer film is realized.
It should be noted that, the transfer machine 2 and the laminating machine 3 are both conventional and the mounting manner is not described in detail here.
Further, as shown in fig. 3 to 4 and 6, the cutting mechanism 4 includes a support plate 41 provided on the laminator 3, a cutter 42 provided on the support plate 41 for cutting the composite film 11 into the film forming structure 12, and two smoothing rollers 43 provided on both sides of the cutter 42 respectively and smoothing the composite film 11 at the cutter 42 in cooperation with the support plate 41.
In the present embodiment, wrinkling of the composite film 11 is avoided when the cutter 42 cuts the composite film 11 by providing the support plate 41 in cooperation with the smoothing roller 43.
In detail, the composite film 11 is transferred between the support plate 41 and the smoothing roller 43, and the cutter 42 on the support plate 41 cuts the composite film 11 into two film structures 12 during the transfer.
The cutter 42 is inclined, and the cutting angle formed between the cutter 42 and the support plate 41 facilitates cutting the composite film 11.
Further, as shown in fig. 3 to 6, the film closing mechanism 5 includes a mounting plate 51 provided below the support plate 41 in the up-down direction, a plurality of turning rollers 52 provided on both sides of the mounting plate 51 at intervals in the up-down direction of the mounting plate 51 and inclined at an angle to be increased up and down in order until being perpendicular to the mounting plate 51 and for turning the film structure 12, two sets of expanding rollers 53 provided below the turning rollers 52 and for forcing the two turned film structures 12 away from each other, a support roller 54 provided between the two expanding rollers 53 and for supporting the rolled second separator 133, and two film closing rollers 55 provided below the expanding rollers 53 and for clamping the two film structures 12 and the second separator 133.
In this embodiment, by setting the plurality of overturning rollers 52 with sequentially increased inclination angles, the film structure 12 can be gradually overturned by the plurality of overturning rollers 52, so that the film structure 12 is prevented from being bent and folded due to overlarge overturning torque, meanwhile, overturning tension is reduced, dislocation movement is avoided, and the two overturned film structures 12 are matched with the supporting roller 54 and the film combining roller 55 after being separated by the expanding roller 53, so that film combination of the second isolation layer 133 and the two film structures 12 is realized.
In detail, the film structure 12 is turned over by a small angle from top to bottom by each turning roller 52 until the two transfer layers 131 are located at opposite positions, that is, the adhesive is located at the inner side of the transfer layer 131, so that the turned film structure 12 is separated by the expansion roller 53 to form a space for installing the rolled second isolation layer 133 on the support roller 54, so that the two film structures 12 are clamped by the film laminating roller 55 to bond the two sides of the second isolation layer 133 by the adhesive.
A guide roller 56 for facilitating the turning and conveying of the membrane structure 12 to the turning roller 52 is provided between the support plate 41 and the mounting plate 51;
in addition, the turning rollers 52 are all abutted against the side of the film structure 12 with the adhesive, so that dislocation movement during the conveying and turning process of the film structure 12 is further avoided.
Further, as shown in fig. 1-2 and fig. 5-11, the winding mechanism 6 includes a conveying component 61 disposed outside the film closing mechanism 5 and used for conveying the reel 141, an embossing component 62 disposed on the film closing mechanism 5 and used for forming the easy-to-tear line, and a temporary storage component 63 disposed on the film closing mechanism 5 and used for temporarily storing the transfer film body 13 when the conveying component 61 switches the reel 141;
The assembly mechanism 7 includes a fixing member 71 provided outside the conveying member 61 for fixing the transfer film roll 14 wound on the conveying member 61, and first and second mounting members 72 and 73 provided at both ends of the fixing member 71 for mounting the first and second protection plates 15 and 16 to both ends of the transfer film roll 14, respectively.
In this embodiment, the temporary storage mechanism is provided to temporarily store the transfer film body 13, so that the conveying assembly 61 can switch the reels 141, and the reels 141 with the transfer film body 13 after switching can be conveyed to the fixing assembly 71 for fixing, and the first mounting assembly 72 and the second mounting assembly 73 are further used to connect the first protection plate 15, the second protection plate 16 and the reels 141 through the connecting assembly 17.
Specifically, when a certain transfer film body 13 is wound on the roll 141, the conveying unit 61 conveys the new roll 141 to the temporary storage unit 63 for a new winding, and the conveying unit 61 conveys the roll 141 with the transfer film body 13 to the fixing unit 71 for fixing, and then the first protection plate 15, the second protection plate 16 and the roll 141 are connected by the first mounting unit 72 and the second mounting unit 73 via the connection unit 17.
It should be noted that, the conveying assembly 61 and the mounting manner are both in the prior art, and detailed description thereof is omitted herein; the conveying assembly 61 can automatically feed the winding drum 141 through a feeding structure thereon and seal edges after tearing the rolled transfer film body 13 through a sealing structure thereon, wherein the feeding structure and the sealing structure are not shown in the drawings.
Further, as shown in fig. 2 and fig. 5 to 7, the embossing assembly 62 includes two first traction rollers 621 provided on the film combining mechanism 5 for drawing the transfer film body 13 to the conveying assembly 61, and embossing protrusions 622 provided on the first traction rollers 621;
The temporary storage assembly 63 includes a support frame 631 rotatably disposed on the film combining mechanism 5, a pushing plate 632 disposed at one end of the support frame 631 and used for forcing the transfer film body 13 to be adhered to the drum 141 on the conveying assembly 61, and a second traction roller 633 disposed at the other end of the support frame 631 and used for temporarily storing the transfer film body 13 in the film combining mechanism 5 between the film combining mechanism 5 and the first traction roller 621.
In the present embodiment, a plurality of easy-to-tear lines are formed on the transfer film body 13 at equal intervals by providing the first traction roller 621 to cooperate with the embossing protrusions 622 in the process of pulling the transfer film body 13 to the conveying assembly 61;
The second traction roller 633 is driven by the supporting frame 631 to pull out the transfer film body 13 in the film combining mechanism 5, and the transfer film body 13 is temporarily stored between the film combining mechanism 5 and the first traction roller 621, and meanwhile, the connection of the transfer film body 13 after the reel 141 is switched is realized by the pushing plate 632.
In detail, when the transfer film is wound, the first traction roller 621 rotates to make the transfer film body 13 to be formed with a plurality of easy-to-tear lines at equal intervals through the embossing protrusions 622 and then traction the transfer film body 13 to the direction of the conveying assembly 61, so that the transfer film body 13 is wound on the winding drum 141; when the roll is changed, the first traction roller 621 stops rotating to clamp the transfer film body, the support frame 631 rotates, the second traction roller 633 pulls out the transfer film body 13 in the film combining mechanism 5 for temporary storage, the pushing plate 632 pushes the transfer film body to be adhered to the new roll 141, and then the pushing plate 632 is gradually far away from the new roll 141 to avoid interference rolling in the reverse rotation process of the support frame 631, and the second traction roller 633 is gradually far away from the transfer film body 13 until the new roll 141 rolls up the temporary transfer film body 13, so that the next time the roll 141 is replaced is convenient to work.
The roll 141 is provided with adhesive, and the transfer film body 13 is adhered to each other when the pushing plate 632 pushes the transfer film body onto the roll 141.
Further, as shown in fig. 8 to 11, the first mounting assembly 72 includes a first conveyor belt 721 provided outside the conveyor assembly 61 for conveying the first protection plate 15, and a positioning rod 722 provided on the first conveyor belt 721 for positioning the first protection plate 15;
the second mounting group 73 includes a second conveyor belt 731 provided above the first conveyor belt 721 for conveying the second protection plate 16, two support rods 732 rotatably provided at both sides of the second conveyor belt 731 for supporting and positioning the second protection plate 16 directly above the first protection plate 15, and a tightening member 733 provided on the second conveyor belt 731 for forcing the connection assembly 17 between the first protection plate 15 and the second protection plate 16 to be connected.
In this embodiment, the first conveying belt 721 is matched with the positioning rod 722 to position and convey the first protection plate 15 so as to facilitate subsequent insertion in the transfer film roll 14, and the second conveying belt 731 is matched with the supporting rod 732 to position and support the second protection plate 16 right above the first protection plate 15 so as to facilitate connection of the connection assembly 17 between the first protection plate 15 and the second protection plate 16 through the screwing piece 733.
In detail, in the assembly, the positioning rod 722 on the first conveyor belt 721 positions one first protection plate 15, the fixing unit 71 moves the fixed transfer film roll 14 toward the first protection plate 15 until the connection unit 17 on the first protection plate 15 is inserted into the transfer film roll 14, and the second protection plate 16 is supported and positioned by the support rod 732 on the second conveyor belt 731, so that the connection unit 17 on the second protection plate 16 is inserted into the transfer film roll 14 by the screwing unit 733 and screwed into the connection unit 17 on the first protection plate 15, thereby completing the connection assembly.
The specific structure of the tightening member 733 is not limited, and only one structure is provided below for reference, for example: the tightening member 733 moves up and down and rotates two openable and closable connecting arms 7331 provided on the second conveying belt 731.
Further, as shown in fig. 8 to 11, the fixing member 71 includes a base 721 disposed outside the conveying member 61 to move up and down, and two clamp arms 722 reciprocally rotatably disposed on the base 721 between the conveying member 61 and the first mounting member 72 to be opened and closed.
In the present embodiment, the transfer film roll 14 on the conveying assembly 61 is clamped and conveyed onto the first conveying assembly 61 by providing the rotating clamping arm 722 to clamp the transfer film roll 14 and cooperating with the base 721 moving up and down, and the connecting assembly 17 on the first protecting plate 15 is inserted into the transfer film roll 14.
In detail, in use, the clamp arm 722 rotates in the direction of the conveying unit 61 to clamp the transfer film roll 14, then the clamp arm 722 rotates in the direction of the first conveying unit 61 to rotate the transfer film roll 14 to a position right above the first protecting plate 15, and finally the base 721 moves downward until the connecting unit 17 on the first protecting plate 15 is completely inserted into the transfer film roll 14.
Example III
As shown in fig. 12 to 16, the present application also discloses a transfer film produced based on the above transfer film production process, which comprises a roll 141, a transfer film body 13 wound on the roll 141 and having a plurality of easy-to-tear lines formed at equal intervals along the length direction, a first protection plate 15 and a second protection plate 16 respectively disposed at both ends of the roll 141 and respectively used for protecting both ends of the transfer film body 13, a connection assembly 17 disposed between the first protection plate 15 and the second protection plate 16 and used for detaching the first protection plate 15, the second protection plate 16 and the roll 141, and a clamping assembly 18 detachably disposed on the first protection plate 15 and the second protection plate 16 and used for clamping and fixing the ends of the transfer film body 13;
The clamping assembly 18 includes two elastic clamping plates 181 having one ends connected to each other, a clamping area for clamping the transfer film body 13 is formed between the two elastic clamping plates 181, and a plurality of first connection grooves 151 for connecting the two elastic clamping plates 181 and for forcing the two elastic clamping plates 181 to deform until clamping the transfer film body 13 are formed on the first protection plate 15 and the second protection plate 16 at intervals along the circumferential direction of the drum 141.
In this embodiment, the first protection plate 15 and the second protection plate are detachably connected to the two ends of the winding drum 141 through the connection assembly 17 to protect the two ends of the transfer film body 13 on the winding drum 141, so that pollution is avoided, the first protection plate 15 and the second protection plate 16 can be used for multiple times, the use cost is reduced, and meanwhile, the two elastic clamping plates 181 are connected to the first connection groove 151 to clamp the end part of the transfer film body 13.
In detail, when the transfer film is used, the two elastic clamping plates 181 are detached from the first connecting groove 151, the end part of the transfer film body 13 is taken out from the two elastic clamping plates 181, and then the transfer film body 13 is torn off through the easy-to-tear line, in addition, when the transfer film body 13 is torn off, the two elastic clamping plates 181 are connected in the first connecting groove 151 and abutted against the surface of the transfer film body 13 to limit, so that the transfer film body 13 is convenient to tear off, and when the transfer film on the winding drum 141 is used up, the first protection plate 15 and the second protection plate are detached, and then a new winding drum 141 with the transfer film body 13 can be replaced.
It should be noted that, the first connecting groove 151 is provided with a chamfer or a rounded corner which is convenient for the two elastic clamping plates 181 to slide in.
Further, as shown in fig. 13 to 15, the connection assembly 17 includes connection plates 171 provided on the first protection plate 15 at equal intervals in the circumferential direction of the roll 141, and connection rings 172 provided on the second protection plate 16 and screwed to the respective connection plates 171, and when the connection rings 172 are connected to the connection plates 171, the connection plates 171 deform and support the inner circumferential surface of the roll 141;
the inner annular surface of the connecting ring 172 is provided with a second connecting groove 173 for connecting the clamping assembly 18.
In this embodiment, through setting up go-between 172 threaded connection in a plurality of connecting plates 171, force the connecting plate 171 to take place deformation and support the interior ring face of reel 141, realize dismantling between first protection plate 15, the second board protection shield and the reel 141 and connect, easy dismounting, convenient to use, and connection stability is high, installs supporting component in second spread groove 173 simultaneously, and equipment when being convenient for production, prevent again that supporting component exposes in the transportation and easily takes place to drop outward.
In detail, during assembly, the clamping assembly 18 is connected in the second connecting groove 173, and the two connecting arms 7331 of the tightening member 733 clamp the clamping assembly 18, so that the connecting ring 172 can be rotatably connected in the connecting plate 171 along with the clamping assembly 18, and the installation is convenient.
The connection plate 171 and the elastic clamping plate 181 may be made of plastic, and have a certain strength and a certain deformability.
Further, as shown in fig. 16, the transfer film body 13 includes two transfer layers 131 disposed at intervals and patterned on the sides apart from each other, two first separation layers 132 disposed on the patterned sides of the two transfer layers 131, respectively, and a second separation layer 133 disposed between the two transfer layers 131.
In the present embodiment, the first isolation layer 132 is disposed in cooperation with the second isolation layer 133 to prevent the transfer layer 131 from being contaminated.
In detail, when in use, the first isolation layer 132 is torn off, and the pattern on the transfer layer 131 can be transferred.
In the description of the present invention, it should be understood that the directions or positional relationships indicated by the terms "front and rear", "left and right", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of description and simplification of the description, and do not indicate or imply that the apparatus or component in question must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the invention.
Of course, in this disclosure, those skilled in the art will understand that the term "a" or "an" is to be interpreted as "at least one" or "one or more," i.e., in one embodiment, the number of elements may be one, and in another embodiment, the number of elements may be multiple, and the term "a" is not to be construed as limiting the number.
The foregoing is merely a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions easily conceivable by those skilled in the art under the technical teaching of the present invention should be included in the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.

Claims (7)

1.一种转印膜生产工艺,其特征在于,包括以下步骤:1. A transfer film production process, characterized in that it comprises the following steps: 步骤一:成型工序,通过转印机在转印层上并排印刷出两组图案后,通过覆膜机将第一隔离层复合在所述转印层带有图案的一侧并在所述转印层的另一侧涂抹粘合剂,成型出复合膜;Step 1: a molding process, after printing two sets of patterns side by side on the transfer layer by a transfer machine, a first isolation layer is laminated on one side of the transfer layer with the pattern by a laminating machine and an adhesive is applied on the other side of the transfer layer to form a composite film; 步骤二:合膜工序,所述复合膜通过切割机构从中间切割成两个分别带有一组图案的膜结构后,通过合膜机构将两个所述膜结构翻转至两个所述转印层处于相向位置处并将第二隔离层通过所述粘合剂合膜在两个所述膜结构之间,合膜成转印膜本体;Step 2: Film bonding process, after the composite film is cut into two film structures with a set of patterns respectively from the middle by a cutting mechanism, the two film structures are flipped by the film bonding mechanism to where the two transfer layers are in opposite positions and the second isolation layer is bonded between the two film structures by the adhesive to form a transfer film body; 步骤三:收卷工序,所述转印膜本体通过收卷机构等间隔成型出易撕线后收卷到卷筒上,形成转印膜卷;Step 3: a winding process, wherein the transfer film body is formed with easy-tear lines at equal intervals by a winding mechanism and then rolled onto a reel to form a transfer film roll; 步骤四:组装工序,所述转印膜卷通过组装机构在两端分别安装第一保护板以及第二保护板,并通过连接组件将所述第一保护板、所述第二保护板以及所述卷筒连接,组装成转印膜;Step 4: an assembly process, wherein the first protective plate and the second protective plate are respectively installed at both ends of the transfer film roll through an assembly mechanism, and the first protective plate, the second protective plate and the roll are connected through a connecting component to assemble into a transfer film; 所述转印膜本体包括两个间隔设置且图案形成于相互远离一侧的转印层、两个分别设置于两个所述转印层带有图案一侧的第一隔离层以及设置于两个所述转印层之间的第二隔离层;The transfer film body comprises two transfer layers which are arranged at intervals and whose patterns are formed on the sides away from each other, two first isolation layers which are respectively arranged on the sides of the two transfer layers with patterns, and a second isolation layer which is arranged between the two transfer layers. 所述切割机构包括设置于所述覆膜机上的支撑板、设置于所述支撑板上并用于将所述复合膜切割成所述膜结构的切刀以及两个分别设置于所述切刀的两侧并配合所述支撑板抚平所述切刀处的所述复合膜的抚平辊;The cutting mechanism comprises a support plate arranged on the laminating machine, a cutter arranged on the support plate and used to cut the composite film into the film structure, and two smoothing rollers respectively arranged on both sides of the cutter and cooperating with the support plate to smooth the composite film at the cutter; 所述合膜机构包括沿上下方向设置于所述支撑板下方的安装板、多个沿所述安装板的上下方向间隔倾斜设置于所述安装板的两侧且倾斜角度自上而下依次增加直至垂直于所述安装板并用于翻转所述膜结构的翻转辊、两组设置于所述翻转辊的下方并用于迫使两个翻转后的所述膜结构相互远离的扩展辊、设置于两个扩展辊之间并用于支撑卷状所述第二隔离层的支撑辊以及两个设置于所述扩展辊下方并用于夹紧合膜两个所述膜结构与所述第二隔离层的合膜辊。The film closing mechanism includes a mounting plate arranged below the support plate in the up-down direction, a plurality of flipping rollers arranged at intervals and tilted on both sides of the mounting plate in the up-down direction of the mounting plate with the tilt angle increasing from top to bottom until they are perpendicular to the mounting plate and used to flip the film structure, two groups of expansion rollers arranged below the flipping rollers and used to force the two flipped film structures to move away from each other, a support roller arranged between the two expansion rollers and used to support the rolled second isolation layer, and two film closing rollers arranged below the expansion rollers and used to clamp the two film structures and the second isolation layer. 2.根据权利要求1所述的一种转印膜生产工艺,其特征在于,所述收卷机构包括设置于所述合膜机构外侧并用于输送卷筒的输送组件、设置于所述合膜机构上并用于成型出所述易撕线的压印组件以及设置于所述合膜机构上并用于在所述输送组件切换所述卷筒时暂存所述转印膜本体的暂存组件;2. A transfer film production process according to claim 1, characterized in that the winding mechanism comprises a conveying assembly arranged outside the film closing mechanism and used to convey the roll, a stamping assembly arranged on the film closing mechanism and used to form the easy tear line, and a temporary storage assembly arranged on the film closing mechanism and used to temporarily store the transfer film body when the conveying assembly switches the roll; 所述组装机构包括设置于所述输送组件的外侧并用于固定所述输送组件上收卷的所述转印膜卷的固定组件以及设置于所述固定组件的两端并分别用于向所述转印膜卷的两端分别安装所述第一保护板与所述第二保护板的第一安装组件与第二安装组件。The assembling mechanism includes a fixing component arranged on the outside of the conveying component and used to fix the transfer film roll rolled up on the conveying component, and a first installation component and a second installation component arranged at both ends of the fixing component and used to respectively install the first protective plate and the second protective plate on both ends of the transfer film roll. 3.根据权利要求2所述的一种转印膜生产工艺,其特征在于,所述压印组件包括两个设置于所述合膜机构上并用于将所述转印膜本体牵引至所述输送组件的第一牵引辊以及设置于所述第一牵引辊上的压印凸起;3. A transfer film production process according to claim 2, characterized in that the embossing assembly comprises two first traction rollers arranged on the film-closing mechanism and used to pull the transfer film body to the conveying assembly, and an embossing protrusion arranged on the first traction roller; 所述暂存组件包括转动设置于所述合膜机构上的支撑架、设置于所述支撑架的一端并用于迫使所述转印膜本体粘贴于所述输送组件上所述卷筒的推动板以及设置于所述支撑架另一端并用于拉出所述合膜机构内的所述转印膜本体暂存在所述合膜机构与所述第一牵引辊之间的第二牵引辊。The temporary storage component includes a support frame rotatably arranged on the film closing mechanism, a pushing plate arranged at one end of the support frame and used for forcing the transfer film body to stick to the reel on the conveying component, and a second traction roller arranged at the other end of the support frame and used for pulling out the transfer film body in the film closing mechanism and temporarily storing it between the film closing mechanism and the first traction roller. 4.根据权利要求2所述的一种转印膜生产工艺,其特征在于,所述第一安装组件包括设置于所述输送组件外侧并用于输送所述第一保护板的第一输送带以及设置于所述第一输送带上并用于定位所述第一保护板的定位杆;4. A transfer film production process according to claim 2, characterized in that the first installation component comprises a first conveyor belt arranged outside the conveying component and used to convey the first protection plate, and a positioning rod arranged on the first conveyor belt and used to position the first protection plate; 所述第二安装组件包括设置于所述第一输送带上方并用于输送所述第二保护板的第二输送带、两个转动设置于所述第二输送带的两侧并用于将所述第二保护板支撑定位在所述第一保护板正上方的支撑杆以及设置于所述第二输送带上并用于迫使所述第一保护板与所述第二保护板之间的所述连接组件连接的旋紧件。The second mounting assembly includes a second conveyor belt disposed above the first conveyor belt and used to convey the second protective plate, two support rods rotatably disposed on both sides of the second conveyor belt and used to support and position the second protective plate directly above the first protective plate, and a tightening member disposed on the second conveyor belt and used to force the connecting assembly between the first protective plate and the second protective plate to be connected. 5.根据权利要求2所述的一种转印膜生产工艺,其特征在于,所述固定组件包括上下移动地设置于所述输送组件外侧的底座以及两个在所述输送组件与所第一安装组件之间往复转动地设置于所述底座上并得以开合的夹臂。5. A transfer film production process according to claim 2, characterized in that the fixing component includes a base movably arranged on the outside of the conveying component up and down and two clamping arms arranged on the base and capable of opening and closing so as to reciprocate and rotate between the conveying component and the first installation component. 6.根据权利要求1-5任一项所述的一种转印膜生产工艺,其特征在于,所述转印膜包括卷筒、收卷于所述卷筒上并沿长度方向等间隔形成有多个易撕线的所述转印膜本体、分别设置于所述卷筒的两端并分别用于保护所述转印膜本体的两端的第一保护板与第二保护板、设置于所述第一保护板与所述第二保护板之间并用于拆卸连接所述第一保护板、所述第二保护板与所述卷筒的连接组件以及拆卸设置于所述第一保护板与所述第二保护板上并用于夹持固定所述转印膜本体端部的夹持组件;6. A transfer film production process according to any one of claims 1 to 5, characterized in that the transfer film comprises a roll, the transfer film body wound on the roll and having a plurality of tear lines formed at equal intervals along the length direction, a first protective plate and a second protective plate respectively disposed at both ends of the roll and used to protect both ends of the transfer film body, a connecting component disposed between the first protective plate and the second protective plate and used to disassemble the connection between the first protective plate, the second protective plate and the roll, and a clamping component disposed on the first protective plate and the second protective plate and used to clamp and fix the end of the transfer film body; 所述夹持组件包括两个一端相互连接的弹性夹板,两个所述弹性夹板之间形成有用于夹持所述转印膜本体的夹持区,所述第一保护板以及所述第二保护板上沿所述卷筒的周向间隔设有多个用于连接两个所述弹性夹板的两端并用于迫使两个所述弹性夹板发生形变直至夹紧所述转印膜本体的第一连接槽。The clamping assembly includes two elastic clamps connected to each other at one end, a clamping area for clamping the transfer film body is formed between the two elastic clamps, and the first protective plate and the second protective plate are provided with a plurality of first connecting grooves spaced along the circumference of the reel for connecting the two ends of the two elastic clamps and for forcing the two elastic clamps to deform until the transfer film body is clamped. 7.根据权利要求6所述的一种转印膜生产工艺,其特征在于,所述连接组件包括沿所述卷筒的周向等间隔设置于所述第一保护板上的连接板以及设置于所述第二保护板上并螺纹连接于各个所述连接板的连接环,且所述连接环连接于所述连接板时,所述连接板发生形变并支撑所述卷筒的内环面;7. A transfer film production process according to claim 6, characterized in that the connection assembly comprises connection plates arranged on the first protection plate at equal intervals along the circumference of the roll and connection rings arranged on the second protection plate and threadedly connected to each of the connection plates, and when the connection rings are connected to the connection plates, the connection plates are deformed and support the inner annular surface of the roll; 所述连接环的内环面上设有用于连接所述夹持组件的第二连接槽。A second connecting groove for connecting the clamping assembly is provided on the inner ring surface of the connecting ring.
CN202410754494.6A 2024-06-12 2024-06-12 A transfer film production process and transfer film Active CN118372574B (en)

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KR101712876B1 (en) * 2016-05-31 2017-03-08 주식회사 건웅전자 transfer device for Thermal transfer film
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