CN118372015A - Full-automatic screw screwing equipment and screwing method - Google Patents
Full-automatic screw screwing equipment and screwing method Download PDFInfo
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- CN118372015A CN118372015A CN202410646569.9A CN202410646569A CN118372015A CN 118372015 A CN118372015 A CN 118372015A CN 202410646569 A CN202410646569 A CN 202410646569A CN 118372015 A CN118372015 A CN 118372015A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/16—Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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Abstract
The invention belongs to the technical field of screw machines, and particularly relates to full-automatic screw tightening equipment and a tightening method, wherein the full-automatic screw tightening equipment comprises: the device comprises a processing platform, an identification module, a moving mechanism, a fixing frame, a pressing mechanism, a screwing mechanism, a feeding pipe group and a glue outlet mechanism; according to the invention, the glue discharging mechanism is arranged in the feeding pipe group, so that the screw glue is coated on the surface of the screw in the feeding process of the screw, the screwing mechanism is driven by the pressing mechanism to move relative to the feeding pipe group to push the screw cap to scrape the screw glue on the glue discharging mechanism, the effect of keeping the surface of the glue discharging mechanism clean is achieved, the screw glue can be coated on the screw cap, the whole fastening, corrosion resistance and rust resistance effects of the screw are ensured, the screwing mechanism can hold the screwing mechanism when the screw is screwed by the screwing mechanism, the screwing mechanism and the screw are kept concentric, the problems that the screw and a workpiece to be assembled cannot be assembled accurately due to abrasion of the feeding pipe group and the reduction of the precision of the pressing mechanism are solved, and the assembly efficiency and the safety are improved.
Description
Technical Field
The invention belongs to the technical field of screw machines, and particularly relates to full-automatic screw tightening equipment and a screw tightening method.
Background
After the screw is added into the traditional automatic screw machine, the screw slides along the pipeline, and meanwhile, the tightening assembly moves the alignment screw in the pipeline through the linear guide rail to drive the alignment screw into a workpiece to be assembled, but the friction between the screw and the pipeline can cause abrasion of the pipeline, the movement direction of the screw cannot be guided directionally to generate deviation, and meanwhile, the precision of the linear guide rail can be reduced after long-time use, so that the screw cannot be driven into the workpiece to be assembled, and even the workpiece to be assembled can be damaged.
Meanwhile, the screw is assembled on the workpiece to be assembled, the screw glue is required to be coated on the surface of the screw in the feeding process no longer, the screw is adhered to the pipeline in the sliding process along the pipeline, a set of glue coating equipment is required to be additionally arranged to be matched with the automatic screw machine for use, but the glue coating equipment which is additionally arranged can only coat the screw glue on the screw rod of the screw, the glue coating equipment is required to be removed in advance when the automatic screw machine drives the screw cap of the screw into the workpiece to be assembled, the screw cap of the screw cannot be coated with the screw glue, and the whole fastening, corrosion resistance and rust resistance effects of the screw are affected.
Therefore, there is a need to develop a new fully automatic screw tightening device and a new fully automatic screw tightening method to solve the above problems.
Disclosure of Invention
The invention aims to provide full-automatic screw screwing equipment and a screwing method.
In order to solve the technical problems, the invention provides full-automatic screw tightening equipment, which comprises: the device comprises a processing platform, an identification module, a moving mechanism, a fixing frame, a pressing mechanism, a screwing mechanism, a feeding pipe group and a glue outlet mechanism; the identification module and the moving mechanism are positioned above the processing platform, and the identification module is electrically connected with the moving mechanism; the fixing frame is arranged on the moving mechanism, the pressing mechanism is movably arranged on the fixing frame, the screwing mechanism is arranged on the pressing mechanism, and the feeding pipe set is fixedly arranged on the fixing frame; the feeding pipe group is provided with a first inlet, a second inlet and a first outlet, the screwing mechanism is positioned above the first inlet, and the glue outlet mechanism is movably arranged at the first outlet; when a workpiece to be assembled is placed on the processing platform, the identification module acquires points to be assembled on the workpiece to be assembled, so that the moving mechanism drives the fixing frame to sequentially move to the positions above the points to be assembled according to a set path; when the first outlet is aligned with a point to be assembled, a screw is put in the second inlet so that the screw slides in the feeding pipe group towards the first outlet until the screw is clamped in the glue discharging mechanism, and the screwing mechanism is pushed to be pressed downwards towards the first inlet by the pressing mechanism so that the screwing mechanism stretches into the feeding pipe group to prop against the screw; when the screwing mechanism drives the screw to rotate, the pressing mechanism pushes the screwing mechanism and the screw to spread the glue discharging mechanism, so that the glue discharging mechanism extrudes the screw glue to be coated on the screw until the screw is extruded from the first outlet and is driven into a point to be assembled on a workpiece to be assembled, and the glue discharging mechanism rebounds to hold the screwing mechanism, so that the screwing mechanism and the screw are kept concentric; and when the pushing mechanism drives the screwing mechanism to retract, the glue outlet mechanism scrapes the screw glue on the screwing mechanism, so that the screw glue remains on the glue outlet mechanism to limit the screws put into the feeding pipe group.
Specifically, the identification module includes: a controller and a camera; the camera, the moving mechanism and the pressing mechanism are electrically connected with the controller, and the camera is arranged above the processing platform; the camera acquires image information of a workpiece to be assembled on the processing platform, and the controller acquires points to be assembled on the workpiece to be assembled from the corresponding image information, so that the controller controls the moving mechanism to drive the fixing frame to sequentially move to the positions above the points to be assembled according to a set path, and after the fixing frame moves to the positions above any point to be assembled, the controller controls the pressing mechanism to execute corresponding actions.
Specifically, the moving mechanism includes: an XY axis sliding platform; the XY axis sliding platform is positioned above the processing platform, and the fixing frame is arranged on the XY axis sliding platform; the XY axis sliding platform drives the fixing frame to sequentially move to the positions above the points to be assembled according to a set path.
Specifically, the pressing mechanism includes: the device comprises a vertical sliding rail, a vertical sliding block and a pressing driving piece; the vertical sliding rail is vertically arranged on the fixing frame, the vertical sliding block is slidably arranged on the vertical sliding rail, and the screwing mechanism is arranged on the vertical sliding block; the pressing driving piece is arranged on the fixing frame and is connected with the vertical sliding block; the pushing driving piece drives the vertical sliding block to move on the vertical sliding track so as to drive the screwing mechanism to move relative to the feeding pipe group.
Specifically, the screwing mechanism comprises: screwing the gun and the screwdriver bit; the screwing gun is arranged on the pressing mechanism, and the batch head is arranged on the screwing gun; the batch head is aligned with the first inlet; the pushing mechanism pushes the screwing gun and the screwdriver head to push downwards towards the first inlet so that the screwdriver head stretches into the feeding pipe group to prop against the screw; when the screwing gun drives the screw to rotate through the screwdriver head, the pushing mechanism pushes the screwdriver head and the screw to expand the glue discharging mechanism, so that the glue discharging mechanism extrudes the screw glue to be coated on the screw until the screw is extruded from the first outlet and is driven into a point to be assembled on a workpiece to be assembled, and the glue discharging mechanism rebounds to hold the screwdriver head so as to keep concentricity between the screwdriver head and the screw; and when the pushing mechanism drives the screwing gun and the screwdriver head to retract, the glue outlet mechanism scrapes the screw glue on the screwdriver head.
Specifically, the feeding tube group includes: a first straight tube and a second straight tube; one end of the first straight pipe is provided with a first inlet, and the other end of the first straight pipe is provided with a first outlet; one end of the second straight pipe is provided with a second inlet, and the other end of the second straight pipe is communicated with the first straight pipe; the second straight pipe and the first straight pipe are arranged at an acute angle.
Specifically, the glue discharging mechanism comprises: at least two glue outlet components and at least two elastic pieces; each glue outlet assembly is movably arranged in the feeding pipe group through a corresponding elastic piece and is positioned at the first outlet; the glue outlet assemblies enclose a circle to form a discharge channel between the glue outlet assemblies; the screw slides in the feeding pipe group towards the first outlet until the screw rod of the screw stretches into the discharging channel and the screw cap of the screw is propped against by each glue discharging assembly, and the pressing mechanism pushes the screwing mechanism to press downwards towards the first inlet so that the screwing mechanism stretches into the feeding pipe group to prop against the screw cap of the screw; when the screwing mechanism drives the screw to rotate, the pressing mechanism pushes the screwing mechanism and the screw cap to drive the glue outlet components to extrude the corresponding elastic pieces to expand towards the inner side wall of the feeding pipe group, so that the glue outlet components extrude the screw glue to coat on the screw rod and the screw cap, the screw cap scrapes off the attached screw glue on the glue outlet components until the screw extends out of the first outlet to be driven into a point to be assembled on a workpiece to be assembled, and the elastic pieces drive the corresponding glue outlet components to rebound to clamp the screwing mechanism.
Specifically, the gum discharging mechanism further comprises: at least two guides; each glue outlet component is movably connected with the feeding pipe group through a corresponding guide piece.
Specifically, the glue outlet assembly comprises: the fixing seat and the flexible sleeve; the fixed seat is movably arranged in the feeding pipe group and positioned at the first outlet through a corresponding elastic piece, the flexible sleeve is arranged at the top of the fixed seat, a first glue storage cavity and a second glue storage cavity are respectively arranged in the fixed seat and the flexible sleeve, and the first glue storage cavity is communicated with the second glue storage cavity; the fixing seat is provided with a plurality of glue outlet holes communicated with the first glue storage cavity; when the screw cap is propped against the flexible sleeve and the screwing mechanism stretches into the feeding tube group to prop against the screw cap, the pressing mechanism pushes the screw cap to squeeze the flexible sleeve so that the screw glue is extruded and coated on the screw rod and the screw cap from each glue outlet hole until the screw cap pushes away the fixing seat and the elastic piece to spread towards the inner side wall of the feeding tube group, and the screw cap scrapes off the screw glue attached to the fixing seat until the screw cap stretches out from the first outlet; when the elastic piece drives the fixed seat to rebound, the fixed seat and the flexible sleeve hold the screwing mechanism; when the pushing mechanism drives the screwing mechanism to retract, the fixing seat scrapes the screw glue on the screwing mechanism, so that the screw glue is remained on the flexible sleeve to limit the screws put into the feeding pipe group.
Specifically, a plurality of glue injection holes communicated with the first glue storage cavity are formed in the bottom of the fixing seat, and each glue injection hole is connected with the glue injection mechanism respectively, so that the glue injection mechanism injects screw glue into the first glue storage cavity and the second glue storage cavity through each glue injection hole.
Specifically, the injecting glue mechanism includes: the glue injection device comprises a glue injection bin, a glue injection pump and a plurality of glue injection pipes; the glue injection bin is connected with the corresponding glue injection holes through the glue injection pipes, so that the glue injection pump pumps the screw glue in the glue injection bin into the first glue storage cavity and the second glue storage cavity through the glue injection pipes.
In another aspect, the present invention provides a screwing method using the fully automatic screw screwing apparatus, comprising: the identification module and the moving mechanism are arranged above the processing platform, and the identification module is electrically connected with the moving mechanism; the fixing frame is arranged on the moving mechanism, the pressing mechanism is movably arranged on the fixing frame, the screwing mechanism is arranged on the pressing mechanism, and the feeding pipe set is fixedly arranged on the fixing frame; a first inlet, a second inlet and a first outlet are formed in the feeding pipe group, a screwing mechanism is arranged above the first inlet, and a glue outlet mechanism is movably arranged at the first outlet; when a workpiece to be assembled is placed on the processing platform, the identification module acquires points to be assembled on the workpiece to be assembled, so that the moving mechanism drives the fixing frame to sequentially move to the positions above the points to be assembled according to a set path; when the first outlet is aligned with the point to be assembled, a screw is put in the second inlet so that the screw slides in the feeding pipe group towards the first outlet until the screw is clamped in the glue discharging mechanism, and the screwing mechanism is pushed to be pressed downwards towards the first inlet by the pressing mechanism so that the screwing mechanism stretches into the feeding pipe group to prop against the screw; when the screwing mechanism drives the screw to rotate, the pressing mechanism pushes the screwing mechanism and the screw to spread the glue discharging mechanism, so that the glue discharging mechanism extrudes the screw glue to be coated on the screw until the screw extends out from the first outlet and is driven into a point to be assembled on a workpiece to be assembled, and the glue discharging mechanism rebounds to hold the screwing mechanism so as to keep concentricity between the screwing mechanism and the screw; when the screwing mechanism is driven to retract by the pressing mechanism, the screw glue on the screwing mechanism is scraped by the glue outlet mechanism, so that the screw glue remains on the glue outlet mechanism to limit the screws put into the feeding pipe group.
The screw feeding mechanism has the beneficial effects that the glue discharging mechanism is arranged in the feeding pipe group, so that screw glue can be smeared on the surface of the screw in the feeding process of the screw, meanwhile, the screwing mechanism is driven by the pushing mechanism to move relative to the feeding pipe group to push the screw cap to scrape the screw glue on the glue discharging mechanism, the effect of keeping the surface of the glue discharging mechanism clean is achieved, the screw glue can be smeared on the screw cap, the whole fastening, corrosion resistance and rust resistance effects of the screw are ensured, the screwing mechanism can hold the screwing mechanism when the screw is screwed by the screwing mechanism, the screwing mechanism is kept concentric with the screw, the problems that the screw and a workpiece to be assembled cannot be assembled accurately due to abrasion of the feeding pipe group and the reduction of the accuracy of the pushing mechanism are solved, and the assembling efficiency and the safety are improved.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
In order to make the above objects, features and advantages of the present invention more comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present invention, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 is a block diagram of a fully automatic screw tightening apparatus of the present invention;
FIG. 2 is a block diagram of the tightening mechanism of the present invention;
FIG. 3 is a block diagram of a feeding tube set of the present invention;
FIG. 4 is a block diagram of the glue dispensing mechanism of the present invention;
FIG. 5 is a block diagram of the glue dispensing mechanism of the present invention in an initial state;
FIG. 6 is a block diagram of the glue dispensing mechanism of the present invention in an extended state;
FIG. 7 is a block diagram of the glue dispensing assembly of the present invention;
fig. 8 is a structural view of the fixing base of the present invention.
In the figure:
1. A processing platform;
2. An identification module; 21. a camera;
3. A moving mechanism; 31. an XY axis sliding platform;
4. A fixing frame;
5. a pressing mechanism; 51. a vertical sliding rail; 52. a vertical slider; 53. pressing down the driving piece;
6. A screwing mechanism; 61. screwing the gun; 62. a head is batched;
7. A feeding pipe group; 71. a first straight tube; 711. a first inlet; 712. a first outlet; 72. a second straight tube; 721. a second inlet;
8. a glue discharging mechanism; 81. a glue outlet assembly; 811. a fixing seat; 8111. a glue outlet hole; 8112. a glue injection hole; 812. a flexible sleeve; 82. an elastic member; 83. a guide.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Embodiment 1, in this embodiment, as shown in fig. 1 to 8, the present embodiment provides a full-automatic screw tightening apparatus, which includes: the device comprises a processing platform 1, an identification module 2, a moving mechanism 3, a fixing frame 4, a pressing mechanism 5, a screwing mechanism 6, a feeding pipe group 7 and a glue discharging mechanism 8; the identification module 2 and the moving mechanism 3 are positioned above the processing platform 1, and the identification module 2 is electrically connected with the moving mechanism 3; the fixing frame 4 is arranged on the moving mechanism 3, the pressing mechanism 5 is movably arranged on the fixing frame 4, the screwing mechanism 6 is arranged on the pressing mechanism 5, and the feeding tube group 7 is fixedly arranged on the fixing frame 4; the feeding pipe group 7 is provided with a first inlet 711, a second inlet 721 and a first outlet 712, the screwing mechanism 6 is positioned above the first inlet 711, and the glue outlet mechanism 8 is movably arranged at the first outlet 712; when a workpiece to be assembled is placed on the processing platform 1, the identification module 2 acquires points to be assembled on the workpiece to be assembled, so that the moving mechanism 3 drives the fixing frame 4 to sequentially move to the positions above the points to be assembled according to a set path; when the first outlet 712 is aligned with a point to be assembled, a screw is put in the second inlet 721 so that the screw slides down in the feeding pipe group 7 towards the first outlet 712 until the screw is clamped in the glue discharging mechanism 8, and the pressing mechanism 5 pushes the screwing mechanism 6 to press down towards the first inlet 711 so that the screwing mechanism 6 stretches into the feeding pipe group 7 to prop against the screw; when the screwing mechanism 6 drives the screw to rotate, the pressing mechanism 5 pushes the screwing mechanism 6 and the screw to expand the glue discharging mechanism 8, so that the glue discharging mechanism 8 extrudes the screw glue to be coated on the screw until the screw is extruded from the first outlet 712 and is driven into a point to be assembled on a workpiece to be assembled, and the glue discharging mechanism 8 rebounds to hold the screwing mechanism 6, so that the screwing mechanism 6 and the screw are kept concentric; and when the pressing mechanism 5 drives the screwing mechanism 6 to retract, the glue outlet mechanism 8 scrapes the screw glue on the screwing mechanism 6, so that the screw glue remains on the glue outlet mechanism 8 to limit the screws put into the feeding pipe group 7.
In this embodiment, this embodiment is through setting up out gluey mechanism 8 in feeding nest of tubes 7, can realize at the screw surface in-process of screw feeding scribble the screw glues, simultaneously by pushing down mechanism 5 drive screw mechanism 6 relative feeding nest of tubes 7 removal promotion nut with out gluey mechanism 8 on the screw and strike off, not only play the effect that keeps out gluey mechanism 8 surface clean, simultaneously also can scribble the screw gluey on the nut, guarantee the holistic fastening of screw, anticorrosion, rust-resistant effect, and go out gluey mechanism 8 can hold screw mechanism 6 when screwing the screw of mechanism 6, make screw mechanism 6 and screw keep concentric, overcome feeding nest of tubes 7 wearing and tearing, push down mechanism 5 precision reduction leads to unable accurate assembly screw and the problem of waiting to assemble the work piece, improve assembly efficiency and security.
In this embodiment, the identification module 2 includes: a controller and camera 21; the camera 21, the moving mechanism 3 and the pressing mechanism 5 are electrically connected with the controller, and the camera 21 is arranged above the processing platform 1; the camera 21 collects image information of the workpiece to be assembled on the processing platform 1, and the controller obtains points to be assembled on the workpiece to be assembled from the corresponding image information, so that the controller controls the moving mechanism 3 to drive the fixing frame 4 to sequentially move to the upper parts of the points to be assembled according to a set path, and after the fixing frame 4 moves to the upper part of any point to be assembled, the controller controls the pressing mechanism 5 to execute corresponding actions.
Specifically, the camera 21 is used for collecting image information of the workpiece to be assembled placed on the processing platform 1, so that the controller can identify the position of each point to be assembled on the workpiece to be assembled from the image information, and further realize subsequent automatic assembly of the screw at the corresponding point to be assembled.
In the present embodiment, the moving mechanism 3 includes: an XY-axis slide table 31; the XY-axis sliding platform 31 is positioned above the processing platform 1, and the fixing frame 4 is arranged on the XY-axis sliding platform 31; the XY-axis sliding platform 31 drives the fixing frame 4 to move to the upper part of each point to be assembled according to the set path.
Specifically, the XY-axis sliding platform 31 can move freely on the horizontal plane, and further, the fixing frame 4 is driven to move above the point to be assembled.
In this embodiment, the pressing mechanism 5 includes: a vertical slide rail 51, a vertical slider 52, and a push-down driver 53; the vertical sliding rail 51 is vertically arranged on the fixed frame 4, the vertical sliding block 52 is slidably arranged on the vertical sliding rail 51, and the screwing mechanism 6 is arranged on the vertical sliding block 52; the pressing driving piece 53 is arranged on the fixed frame 4, and the pressing driving piece 53 is connected with the vertical sliding block 52; the pushing driving piece 53 drives the vertical sliding block 52 to move on the vertical sliding rail 51, so as to drive the screwing mechanism 6 to move relative to the feeding pipe group 7.
Specifically, the vertical sliding rail 51 plays a guiding role, and the vertical slider 52 is pushed to move on the vertical sliding rail 51 by the pushing-down driving member 53, so that the screwing mechanism 6 can move relative to the feeding tube set 7.
In this embodiment, the screwing mechanism 6 includes: a screwing gun 61 and a screwdriver bit 62; the screwing gun 61 is arranged on the pressing mechanism 5, and the batch head 62 is arranged on the screwing gun 61; the batch head 62 is aligned with the first inlet 711; the pressing mechanism 5 pushes the screwing gun 61 and the batch head 62 to press downwards towards the first inlet 711, so that the batch head 62 stretches into the feeding pipe group 7 to prop against the screw; when the screwing gun 61 drives the screw to rotate through the screwdriver head 62, the pushing mechanism 5 pushes the screwdriver head 62 and the screw to expand the glue discharging mechanism 8, so that the glue discharging mechanism 8 extrudes the screw glue to coat the screw until the screw is extruded from the first outlet 712 and is driven into a point to be assembled on a workpiece to be assembled, and the glue discharging mechanism 8 rebounds to hold the screwdriver head 62 so as to keep the screwdriver head 62 concentric with the screw; and when the pressing mechanism 5 drives the screwing gun 61 and the batch head 62 to retract, the glue discharging mechanism 8 scrapes the screw glue on the batch head 62.
Specifically, the screwing gun 61 is fixed on the vertical sliding block 52, the pushing driving piece 53 pushes the vertical sliding block 52 to move on the vertical sliding track 51, meanwhile, the screwing gun 61 and the screwdriver head 62 are driven to move relative to the feeding tube group 7, meanwhile, the screwdriver head 62 is aligned to the first inlet 711, the screwdriver head 62 can extend into the feeding tube group 7 to prop against a screw cap on the screw, the screwdriver head 62 is driven to rotate under the driving of the screwing gun 61, the screw is driven to rotate, the pushing mechanism 5 pushes the screwdriver head 62 and the screw to be assembled, the screw cap can push the glue outlet mechanism 8 out, the glue outlet mechanism 8 extrudes the glue to the screw rod, meanwhile, the screw cap scrapes the glue outlet mechanism 8, glue is applied to the screw cap, the screwdriver head 62 is held by the rebound mechanism 8 until the screwdriver head 62 drives the screw to be assembled, the screwdriver head 62 is kept concentric with the screw, the screwdriver head 62 is accurately driven into the point to be assembled, after the screw is assembled, the screwdriver head 62 is driven by the pushing mechanism 5 to push the screw to be assembled, the screwdriver head 62 is driven by the pulling mechanism 8, and the screwdriver head 62 is driven by the pulling mechanism 8 to be aligned to the screwdriver head 8, and the screwdriver head 8 is prevented from sliding down due to the fact that the screwdriver head 8 is relatively moves to the screwdriver head 8.
In this embodiment, the feeding tube group 7 includes: a first straight pipe 71 and a second straight pipe 72; a first inlet 711 is formed at one end of the first straight pipe 71, and a first outlet 712 is formed at the other end of the first straight pipe 71; a second inlet 721 is formed at one end of the second straight pipe 72, and the other end of the second straight pipe 72 is communicated with the first straight pipe 71; the second straight tube 72 is disposed at an acute angle to the first straight tube 71.
Specifically, the batch head 62 enters from the first inlet 711 and moves along the first straight tube 71 toward the first outlet 712.
Specifically, the screw enters from the second inlet 721, slides down the second straight tube 72 into the first branch tube, and moves toward the first outlet 712.
Specifically, the second straight tube 72 is disposed at an acute angle to the first straight tube 71, that is, the screw can slide into the first straight tube 71 by its own weight.
In this embodiment, the glue discharging mechanism 8 includes: at least two glue out assemblies 81 and at least two elastic members 82; each glue outlet assembly 81 is movably installed in the feeding tube set 7 through a corresponding elastic piece 82 and is positioned at the first outlet 712; each glue outlet assembly 81 encloses a circle so as to form a discharge channel between each glue outlet assembly 81; the screw slides down in the feeding pipe group 7 towards the first outlet 712 until the screw rod of the screw stretches into the discharging channel and the screw cap of the screw is propped against each glue discharging component 81, and the pressing mechanism 5 pushes the screwing mechanism 6 to press down towards the first inlet 711 so that the screwing mechanism 6 stretches into the feeding pipe group 7 to prop against the screw cap of the screw; when the screwing mechanism 6 drives the screw to rotate, the pressing mechanism 5 pushes the screwing mechanism 6 and the screw cap to drive each glue outlet component 81 to extrude the corresponding elastic piece 82 to spread towards the inner side wall of the feeding pipe group 7, so that each glue outlet component 81 extrudes the screw glue to coat on the screw rod and the screw cap, the screw cap scrapes off the screw glue attached to each glue outlet component 81 until the screw extends out from the first outlet 712 to be driven into a point to be assembled on a workpiece to be assembled, and each elastic piece 82 drives the corresponding glue outlet component 81 to rebound to hold the screwing mechanism 6.
Specifically, because the diameter of the nut is greater than the diameter of the screw rod, the screw rod can directly enter the discharging channel, and the nut is blocked by each glue outlet component 81, when the screw cap is pushed down by the batch head 62, because each glue outlet component 81 is arranged in the first straight pipe 71 through the corresponding elastic piece 82, each glue outlet component 81 can be extruded by the nut, the glue outlet component 81 can extrude the screw glue in the extrusion process of the nut, the screw glue can be coated on the screw rod, meanwhile, the nut is contacted with the glue outlet component 81, the screw cap can scrape the screw glue on the glue outlet component 81, the screw glue is coated on the screw cap, and after the screw cap is removed from the glue outlet component 81, the elastic piece 82 pushes the glue outlet component 81 to rebound to ensure the batch head 62, so as to play a role of stabilizing the batch head 62, ensure the concentricity of the batch head 62 and the screw to be assembled, realize accurate butt joint of the screw on the batch head 62, and simultaneously, the glue outlet component 81 erases the screw glue on the batch head 62 in the retraction process.
In this embodiment, the glue discharging mechanism 8 further includes: at least two guides 83; each glue outlet assembly 81 is movably connected with the feeding tube set 7 through a corresponding guide piece 83.
Specifically, the guide 83 functions to guide the glue assembly 81 to expand or rebound.
In this embodiment, the glue outlet assembly 81 includes: a fixed seat 811 and a flexible sleeve 812; the fixing seat 811 is movably arranged in the feeding tube set 7 and positioned at the first outlet 712 through the corresponding elastic piece 82, the flexible sleeve 812 is arranged at the top of the fixing seat 811, the first glue storage cavity and the second glue storage cavity are respectively arranged in the fixing seat 811 and the flexible sleeve 812, and the first glue storage cavity is communicated with the second glue storage cavity; the fixing seat 811 is provided with a plurality of glue outlet holes 8111 communicated with the first glue storage cavity; when the screw cap is abutted against the flexible sleeve 812 and the screwing mechanism 6 stretches into the feeding tube set 7 to be abutted against the screw cap, the pressing mechanism 5 pushes the screw cap to squeeze the flexible sleeve 812 so that the screw glue is extruded and coated on the screw rod and the screw cap from each glue outlet 8111 until the screw cap pushes the fixing seat 811 and the elastic piece 82 to be spread towards the inner side wall of the feeding tube set 7, and the screw cap scrapes the screw glue attached on the fixing seat 811 until the screw cap stretches out from the first outlet 712; when the elastic piece 82 drives the fixing seat 811 to rebound, the fixing seat 811 and the flexible sleeve 812 hold the screwing mechanism 6; when the pressing mechanism 5 drives the screwing mechanism 6 to retract, the fixing seat 811 scrapes off the screw glue on the screwing mechanism 6, so that the screw glue remains on the flexible sleeve 812 to limit the screws put into the feeding tube set 7.
Specifically, the unidirectional osmosis membrane is arranged on the glue outlet 8111, so that when the flexible sleeve 812 is extruded, the screw glue in the first glue storage cavity and the second glue storage cavity can be extruded through the glue outlet 8111.
Specifically, the fixing seat 811 is hard, the flexible sleeve 812 is flexible, so that when the flexible sleeve 812 is extruded by the screw cap, the screw cap is extruded from the glue outlet 8111, and after the screw cap contacts with the fixing seat 811, the screw cap can push the fixing seat 811 away.
Specifically, the top of the flexible sleeve 812 is configured in a horn shape, which can guide the screw cap into the discharge channel, while being adapted to various specifications of screws.
Specifically, the fixing seat 811 holds the batch head 62, so that the batch head 62 can be firmly held.
In this embodiment, a plurality of glue injection holes 8112 are formed in the bottom of the fixing seat 811 and are communicated with the first glue storage cavity, and each glue injection hole 8112 is respectively connected with a glue injection mechanism, so that the glue injection mechanism injects screw glue into the first glue storage cavity and the second glue storage cavity through each glue injection hole 8112.
Specifically, the glue injection mechanism plays a role in supplementing glue, and can ensure that the glue outlet mechanism 8 continuously works.
In this embodiment, the glue injection mechanism includes: the glue injection device comprises a glue injection bin, a glue injection pump and a plurality of glue injection pipes; the glue injection bin is connected with the corresponding glue injection hole 8112 through each glue injection pipe, so that the glue injection pump pumps the screw glue in the glue injection bin into the first glue storage cavity and the second glue storage cavity through each glue injection pipe.
Embodiment 2, on the basis of embodiment 1, this embodiment provides a screwing method using the full-automatic screw screwing apparatus as provided in embodiment 1, which includes: the identification module 2 and the moving mechanism 3 are arranged above the processing platform 1, and the identification module 2 is electrically connected with the moving mechanism 3; the fixing frame 4 is arranged on the moving mechanism 3, the pressing mechanism 5 is movably arranged on the fixing frame 4, the screwing mechanism 6 is arranged on the pressing mechanism 5, and the feeding pipe group 7 is fixedly arranged on the fixing frame 4; a first inlet 711, a second inlet 721 and a first outlet 712 are formed in the feeding pipe group 7, the screwing mechanism 6 is arranged above the first inlet 711, and the glue outlet mechanism 8 is movably arranged at the first outlet 712; when a workpiece to be assembled is placed on the processing platform 1, the identification module 2 acquires points to be assembled on the workpiece to be assembled, so that the moving mechanism 3 drives the fixing frame 4 to sequentially move to the positions above the points to be assembled according to a set path; when the first outlet 712 is aligned with the point to be assembled, a screw is put in the second inlet 721 so that the screw slides down in the feeding pipe group 7 towards the first outlet 712 until the screw is clamped in the glue discharging mechanism 8, and the screwing mechanism 6 is pushed down towards the first inlet 711 by the pressing mechanism 5 so that the screwing mechanism 6 stretches into the feeding pipe group 7 to prop against the screw; when the screwing mechanism 6 drives the screw to rotate, the pressing mechanism 5 pushes the screwing mechanism 6 and the screw to spread the glue discharging mechanism 8, so that the glue discharging mechanism 8 extrudes the screw glue to be coated on the screw until the screw extends out from the first outlet 712 and is driven into a point to be assembled on a workpiece to be assembled, and the glue discharging mechanism 8 rebounds to hold the screwing mechanism 6 so as to keep the screwing mechanism 6 concentric with the screw; when the screwing mechanism 6 is driven to retract by the pressing mechanism 5, the screw glue on the screwing mechanism 6 is scraped by the glue outlet mechanism 8, so that the screw glue remains on the glue outlet mechanism 8 to limit the screws put into the feeding pipe group 7.
In summary, the glue discharging mechanism is arranged in the feeding pipe group, so that the screw glue can be smeared on the surface of the screw in the feeding process of the screw, meanwhile, the screwing mechanism is driven by the pushing mechanism to move relative to the feeding pipe group to push the screw cap to scrape the screw glue on the glue discharging mechanism, the effect of keeping the surface of the glue discharging mechanism clean is achieved, the screw glue can be smeared on the screw cap, the integral fastening, corrosion resistance and rust resistance effects of the screw are ensured, the screwing mechanism can hold the screw tightly when the screw is screwed by the screwing mechanism, the screw screwing mechanism is concentric with the screw, the problems that the screw and a workpiece to be assembled cannot be assembled accurately due to abrasion of the feeding pipe group and the lowering of precision of the pushing mechanism are solved, and the assembly efficiency and the safety are improved.
The components (components not illustrating the specific structure) selected in the present application are common standard components or components known to those skilled in the art, and the structures and principles thereof are known to those skilled in the art through technical manuals or through routine experimental methods.
In the description of embodiments of the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the several embodiments provided by the present application, it should be understood that the disclosed systems, devices, and methods may be implemented in other manners. The above-described apparatus embodiments are merely illustrative, for example, the division of the units is merely a logical function division, and there may be other manners of division in actual implementation, and for example, multiple units or components may be combined or integrated into another system, or some features may be omitted, or not performed. Alternatively, the coupling or direct coupling or communication connection shown or discussed with each other may be through some communication interface, device or unit indirect coupling or communication connection, which may be in electrical, mechanical or other form.
The units described as separate units may or may not be physically separate, and units shown as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
In addition, each functional unit in the embodiments of the present invention may be integrated in one processing unit, or each unit may exist alone physically, or two or more units may be integrated in one unit.
With the above-described preferred embodiments according to the present invention as an illustration, the above-described descriptions can be used by persons skilled in the relevant art to make various changes and modifications without departing from the scope of the technical idea of the present invention. The technical scope of the present invention is not limited to the description, but must be determined according to the scope of claims.
Claims (10)
1. A fully automatic screw tightening device, comprising:
the device comprises a processing platform, an identification module, a moving mechanism, a fixing frame, a pressing mechanism, a screwing mechanism, a feeding pipe group and a glue outlet mechanism; wherein the method comprises the steps of
The identification module and the moving mechanism are positioned above the processing platform, and the identification module is electrically connected with the moving mechanism;
The fixing frame is arranged on the moving mechanism, the pressing mechanism is movably arranged on the fixing frame, the screwing mechanism is arranged on the pressing mechanism, and the feeding pipe set is fixedly arranged on the fixing frame;
The feeding pipe group is provided with a first inlet, a second inlet and a first outlet, the screwing mechanism is positioned above the first inlet, and the glue outlet mechanism is movably arranged at the first outlet;
when a workpiece to be assembled is placed on the processing platform, the identification module acquires points to be assembled on the workpiece to be assembled, so that the moving mechanism drives the fixing frame to sequentially move to the positions above the points to be assembled according to a set path;
when the first outlet is aligned with a point to be assembled, a screw is put in the second inlet so that the screw slides in the feeding pipe group towards the first outlet until the screw is clamped in the glue discharging mechanism, and the screwing mechanism is pushed to be pressed downwards towards the first inlet by the pressing mechanism so that the screwing mechanism stretches into the feeding pipe group to prop against the screw;
When the screwing mechanism drives the screw to rotate, the pressing mechanism pushes the screwing mechanism and the screw to spread the glue discharging mechanism, so that the glue discharging mechanism extrudes the screw glue to be coated on the screw until the screw is extruded from the first outlet and is driven into a point to be assembled on a workpiece to be assembled, and the glue discharging mechanism rebounds to hold the screwing mechanism, so that the screwing mechanism and the screw are kept concentric; and
When the pushing mechanism drives the screwing mechanism to retract, the glue outlet mechanism scrapes the screw glue on the screwing mechanism, so that the screw glue remains on the glue outlet mechanism to limit the screws put into the feeding pipe group.
2. A fully automatic screw-driving apparatus according to claim 1, wherein,
The pressing mechanism includes: the device comprises a vertical sliding rail, a vertical sliding block and a pressing driving piece;
the vertical sliding rail is vertically arranged on the fixing frame, the vertical sliding block is slidably arranged on the vertical sliding rail, and the screwing mechanism is arranged on the vertical sliding block;
the pressing driving piece is arranged on the fixing frame and is connected with the vertical sliding block;
The pushing driving piece drives the vertical sliding block to move on the vertical sliding track so as to drive the screwing mechanism to move relative to the feeding pipe group.
3. A fully automatic screw-driving apparatus according to claim 1, wherein,
The screwing mechanism comprises: screwing the gun and the screwdriver bit;
The screwing gun is arranged on the pressing mechanism, and the batch head is arranged on the screwing gun;
The batch head is aligned with the first inlet;
The pushing mechanism pushes the screwing gun and the screwdriver head to push downwards towards the first inlet so that the screwdriver head stretches into the feeding pipe group to prop against the screw;
When the screwing gun drives the screw to rotate through the screwdriver head, the pushing mechanism pushes the screwdriver head and the screw to expand the glue discharging mechanism, so that the glue discharging mechanism extrudes the screw glue to be coated on the screw until the screw is extruded from the first outlet and is driven into a point to be assembled on a workpiece to be assembled, and the glue discharging mechanism rebounds to hold the screwdriver head so as to keep concentricity between the screwdriver head and the screw; and
When the pushing mechanism drives the screwing gun and the screwdriver head to retract, the glue outlet mechanism scrapes the screw glue on the screwdriver head.
4. A fully automatic screw-driving apparatus according to claim 1, wherein,
The feeding tube group includes: a first straight tube and a second straight tube;
one end of the first straight pipe is provided with a first inlet, and the other end of the first straight pipe is provided with a first outlet;
One end of the second straight pipe is provided with a second inlet, and the other end of the second straight pipe is communicated with the first straight pipe;
The second straight pipe and the first straight pipe are arranged at an acute angle.
5. A fully automatic screw-driving apparatus according to claim 1, wherein,
The glue discharging mechanism comprises: at least two glue outlet components and at least two elastic pieces;
Each glue outlet assembly is movably arranged in the feeding pipe group through a corresponding elastic piece and is positioned at the first outlet;
The glue outlet assemblies enclose a circle to form a discharge channel between the glue outlet assemblies;
the screw slides in the feeding pipe group towards the first outlet until the screw rod of the screw stretches into the discharging channel and the screw cap of the screw is propped against by each glue discharging assembly, and the pressing mechanism pushes the screwing mechanism to press downwards towards the first inlet so that the screwing mechanism stretches into the feeding pipe group to prop against the screw cap of the screw;
When the screwing mechanism drives the screw to rotate, the pressing mechanism pushes the screwing mechanism and the screw cap to drive the glue outlet components to extrude the corresponding elastic pieces to expand towards the inner side wall of the feeding pipe group, so that the glue outlet components extrude the screw glue to coat on the screw rod and the screw cap, the screw cap scrapes off the attached screw glue on the glue outlet components until the screw extends out of the first outlet to be driven into a point to be assembled on a workpiece to be assembled, and the elastic pieces drive the corresponding glue outlet components to rebound to clamp the screwing mechanism.
6. A full-automatic screw tightening device as claimed in claim 5, characterized in that,
The glue outlet mechanism further comprises: at least two guides;
each glue outlet component is movably connected with the feeding pipe group through a corresponding guide piece.
7. A full-automatic screw tightening device as claimed in claim 5, characterized in that,
The glue outlet assembly comprises: the fixing seat and the flexible sleeve;
The fixed seat is movably arranged in the feeding pipe group and positioned at the first outlet through a corresponding elastic piece, the flexible sleeve is arranged at the top of the fixed seat, a first glue storage cavity and a second glue storage cavity are respectively arranged in the fixed seat and the flexible sleeve, and the first glue storage cavity is communicated with the second glue storage cavity;
the fixing seat is provided with a plurality of glue outlet holes communicated with the first glue storage cavity;
When the screw cap is propped against the flexible sleeve and the screwing mechanism stretches into the feeding tube group to prop against the screw cap, the pressing mechanism pushes the screw cap to squeeze the flexible sleeve so that the screw glue is extruded and coated on the screw rod and the screw cap from each glue outlet hole until the screw cap pushes away the fixing seat and the elastic piece to spread towards the inner side wall of the feeding tube group, and the screw cap scrapes off the screw glue attached to the fixing seat until the screw cap stretches out from the first outlet;
When the elastic piece drives the fixed seat to rebound, the fixed seat and the flexible sleeve hold the screwing mechanism;
When the pushing mechanism drives the screwing mechanism to retract, the fixing seat scrapes the screw glue on the screwing mechanism, so that the screw glue is remained on the flexible sleeve to limit the screws put into the feeding pipe group.
8. A full-automatic screw tightening device as recited in claim 7, wherein,
The bottom of fixing base has seted up a plurality of injecting glue holes that communicate first glue storage chamber, and each injecting glue hole links to each other with injecting glue mechanism respectively, so that injecting glue mechanism is through each injecting glue hole to first glue storage chamber, second glue storage intracavity injection screw glue.
9. A full-automatic screw tightening device as recited in claim 8, wherein,
The injecting glue mechanism includes: the glue injection device comprises a glue injection bin, a glue injection pump and a plurality of glue injection pipes;
The glue injection bin is connected with the corresponding glue injection holes through the glue injection pipes, so that the glue injection pump pumps the screw glue in the glue injection bin into the first glue storage cavity and the second glue storage cavity through the glue injection pipes.
10. A screwing method using the full-automatic screw screwing apparatus according to any one of claims 1 to 9, comprising:
The identification module and the moving mechanism are arranged above the processing platform, and the identification module is electrically connected with the moving mechanism;
the fixing frame is arranged on the moving mechanism, the pressing mechanism is movably arranged on the fixing frame, the screwing mechanism is arranged on the pressing mechanism, and the feeding pipe set is fixedly arranged on the fixing frame;
a first inlet, a second inlet and a first outlet are formed in the feeding pipe group, a screwing mechanism is arranged above the first inlet, and a glue outlet mechanism is movably arranged at the first outlet;
when a workpiece to be assembled is placed on the processing platform, the identification module acquires points to be assembled on the workpiece to be assembled, so that the moving mechanism drives the fixing frame to sequentially move to the positions above the points to be assembled according to a set path;
When the first outlet is aligned with the point to be assembled, a screw is put in the second inlet so that the screw slides in the feeding pipe group towards the first outlet until the screw is clamped in the glue discharging mechanism, and the screwing mechanism is pushed to be pressed downwards towards the first inlet by the pressing mechanism so that the screwing mechanism stretches into the feeding pipe group to prop against the screw;
When the screwing mechanism drives the screw to rotate, the pressing mechanism pushes the screwing mechanism and the screw to spread the glue discharging mechanism, so that the glue discharging mechanism extrudes the screw glue to be coated on the screw until the screw extends out from the first outlet and is driven into a point to be assembled on a workpiece to be assembled, and the glue discharging mechanism rebounds to hold the screwing mechanism so as to keep concentricity between the screwing mechanism and the screw; and
When the pressing mechanism drives the screwing mechanism to retract, the glue outlet mechanism scrapes the screw glue on the screwing mechanism, so that the screw glue remains on the glue outlet mechanism to limit the screws put into the feeding pipe group.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410646569.9A CN118372015A (en) | 2024-05-23 | 2024-05-23 | Full-automatic screw screwing equipment and screwing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410646569.9A CN118372015A (en) | 2024-05-23 | 2024-05-23 | Full-automatic screw screwing equipment and screwing method |
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| Publication Number | Publication Date |
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| CN118372015A true CN118372015A (en) | 2024-07-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202410646569.9A Pending CN118372015A (en) | 2024-05-23 | 2024-05-23 | Full-automatic screw screwing equipment and screwing method |
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| FR2597776A1 (en) * | 1986-04-25 | 1987-10-30 | Bosch Gmbh Robert | Apparatus for automatically applying and screwing screws of different head shapes |
| RU2145482C1 (en) * | 1997-03-12 | 2000-02-20 | Самсунг Квангджу Электроникс Ко., Лтд. | Apparatus for mounting fan rotor on vacuum cleaner engine |
| KR100604344B1 (en) * | 2005-12-30 | 2006-07-25 | 장성호 | Hinged fastening head |
| CN214162030U (en) * | 2020-10-28 | 2021-09-10 | 浙江英智杰自动化设备有限公司 | Automatic screw twisting device |
| CN214602987U (en) * | 2021-02-01 | 2021-11-05 | 清远市永恒智能科技有限公司 | Automatic lock screw chuck |
| CN114559246A (en) * | 2022-05-04 | 2022-05-31 | 常州亮声科技有限公司 | Loudspeaker processing system |
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2024
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2597776A1 (en) * | 1986-04-25 | 1987-10-30 | Bosch Gmbh Robert | Apparatus for automatically applying and screwing screws of different head shapes |
| RU2145482C1 (en) * | 1997-03-12 | 2000-02-20 | Самсунг Квангджу Электроникс Ко., Лтд. | Apparatus for mounting fan rotor on vacuum cleaner engine |
| KR100604344B1 (en) * | 2005-12-30 | 2006-07-25 | 장성호 | Hinged fastening head |
| CN214162030U (en) * | 2020-10-28 | 2021-09-10 | 浙江英智杰自动化设备有限公司 | Automatic screw twisting device |
| CN214602987U (en) * | 2021-02-01 | 2021-11-05 | 清远市永恒智能科技有限公司 | Automatic lock screw chuck |
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