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CN118336091A - A spliced solid electrolyte based on inorganic solder and preparation method thereof - Google Patents

A spliced solid electrolyte based on inorganic solder and preparation method thereof Download PDF

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Publication number
CN118336091A
CN118336091A CN202211720049.5A CN202211720049A CN118336091A CN 118336091 A CN118336091 A CN 118336091A CN 202211720049 A CN202211720049 A CN 202211720049A CN 118336091 A CN118336091 A CN 118336091A
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electrolyte
ceramic
solid electrolyte
inorganic
solder
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刘凯
王巧慧
吴乐谋
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Jiangsu New Lithium Element Technology Co ltd
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Jiangsu New Lithium Element Technology Co ltd
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Priority to CN202211720049.5A priority Critical patent/CN118336091A/en
Priority to PCT/CN2023/143098 priority patent/WO2024140991A1/en
Publication of CN118336091A publication Critical patent/CN118336091A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/30Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/02Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
    • B23K35/0222Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in soldering, brazing
    • B23K35/0244Powders, particles or spheres; Preforms made therefrom
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/34Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material comprising compounds which yield metals when heated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • B23K35/3601Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest with inorganic compounds as principal constituents
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/054Accumulators with insertion or intercalation of metals other than lithium, e.g. with magnesium or aluminium
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/056Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
    • H01M10/0561Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of inorganic materials only
    • H01M10/0562Solid materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/10Fuel cells with solid electrolytes
    • H01M8/12Fuel cells with solid electrolytes operating at high temperature, e.g. with stabilised ZrO2 electrolyte
    • H01M8/124Fuel cells with solid electrolytes operating at high temperature, e.g. with stabilised ZrO2 electrolyte characterised by the process of manufacturing or by the material of the electrolyte
    • H01M8/1246Fuel cells with solid electrolytes operating at high temperature, e.g. with stabilised ZrO2 electrolyte characterised by the process of manufacturing or by the material of the electrolyte the electrolyte consisting of oxides
    • H01M8/1253Fuel cells with solid electrolytes operating at high temperature, e.g. with stabilised ZrO2 electrolyte characterised by the process of manufacturing or by the material of the electrolyte the electrolyte consisting of oxides the electrolyte containing zirconium oxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/36Electric or electronic devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/10Fuel cells with solid electrolytes
    • H01M8/12Fuel cells with solid electrolytes operating at high temperature, e.g. with stabilised ZrO2 electrolyte
    • H01M2008/1293Fuel cells with solid oxide electrolytes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2300/00Electrolytes
    • H01M2300/0017Non-aqueous electrolytes
    • H01M2300/0065Solid electrolytes
    • H01M2300/0068Solid electrolytes inorganic
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Abstract

一种基于无机焊料的拼接式固态电解质及其制备方法,其为用于锂离子电池、钠离子电池以及中高温燃料电池等的大尺寸固态电解质,包括易于成型和烧结的各种形状的电解质,通过无机焊料按所需形状将其焊接在一起,该制备方法具备技术难度小、生产效率高、设备成本低等优点。A spliced solid electrolyte based on inorganic solder and a preparation method thereof, which is a large-size solid electrolyte for lithium-ion batteries, sodium-ion batteries, medium- and high-temperature fuel cells, etc., including electrolytes of various shapes that are easy to form and sinter, which are welded together in the required shape by inorganic solder. The preparation method has the advantages of low technical difficulty, high production efficiency, and low equipment cost.

Description

一种基于无机焊料的拼接式固态电解质及其制备方法A spliced solid electrolyte based on inorganic solder and preparation method thereof

技术领域Technical Field

本发明涉及固态电解质技术领域,具体的,本发明涉及一种基于无机焊料的拼接式固态电解质及其制备方法。The present invention relates to the technical field of solid electrolytes, and in particular, to a spliced solid electrolyte based on inorganic solder and a preparation method thereof.

背景技术Background technique

固态电解质,包括锂离子固态电解质、钠离子固态电解质和氧离子固态电解质等,其中锂离子固态电解质是固态锂电池、熔融锂金属电池等的重要材料,而钠离子固态电解质和氧离子固态电解质则分别是熔融钠金属电池和中高温燃料电池等的重要材料。固态电解质的性能对相应电池的性能具有重要影响。下面以锂离子陶瓷电解质为例做重要阐述。Solid electrolytes include lithium-ion solid electrolytes, sodium-ion solid electrolytes and oxygen-ion solid electrolytes. Lithium-ion solid electrolytes are important materials for solid-state lithium batteries and molten lithium metal batteries, while sodium-ion solid electrolytes and oxygen-ion solid electrolytes are important materials for molten sodium metal batteries and medium- and high-temperature fuel cells. The performance of solid electrolytes has an important influence on the performance of the corresponding batteries. The following is an important explanation using lithium-ion ceramic electrolytes as an example.

基于锂离子陶瓷电解质的熔融锂金属电池具有高安全性、高能量密度、高库伦效率以及低成本等优点,有望应用于大规模电网储能和动力电池等领域。Molten lithium metal batteries based on lithium-ion ceramic electrolytes have the advantages of high safety, high energy density, high coulombic efficiency and low cost, and are expected to be used in large-scale grid energy storage and power batteries.

CN201980029459.5公开一种基于固态电解质的熔融锂电化学电池,其包含:阳极,其中所述阳极包含锂金属或锂合金;与所述阳极间隔开的阴极,其中所述阴极包含与所述阳极反应的阴极材料;以及位于所述阳极和所述阴极之间的固态电解质,其中所述固态电解质包含锂离子传导性氧化物、锂离子传导性磷酸盐、锂离子传导性硫化物或前述的任何的组合。CN201980029459.5 discloses a molten lithium electrochemical cell based on a solid electrolyte, comprising: an anode, wherein the anode comprises lithium metal or a lithium alloy; a cathode separated from the anode, wherein the cathode comprises a cathode material that reacts with the anode; and a solid electrolyte located between the anode and the cathode, wherein the solid electrolyte comprises a lithium ion conductive oxide, a lithium ion conductive phosphate, a lithium ion conductive sulfide, or any combination of the foregoing.

CN201980092766.8公开一种具有固态电解质的高能量密度熔融锂硫和锂硒电池,包括:包含锂金属或锂合金的阳极;包含硫、硒或其混合物的阴极;及位于所述阳极和所述阴极之间的固态电解质,其中所述固态电解质能够传导锂离子。CN201980092766.8 discloses a high energy density molten lithium sulfur and lithium selenium battery with a solid electrolyte, comprising: an anode comprising lithium metal or a lithium alloy; a cathode comprising sulfur, selenium or a mixture thereof; and a solid electrolyte located between the anode and the cathode, wherein the solid electrolyte is capable of conducting lithium ions.

此外,基于锂离子陶瓷电解质的锂元素提取方法可实现从低纯锂盐原料中制取高纯度锂产品,具有成本低、效率高和环保等优点。In addition, the lithium extraction method based on lithium-ion ceramic electrolyte can produce high-purity lithium products from low-purity lithium salt raw materials, which has the advantages of low cost, high efficiency and environmental protection.

CN201910377098.5公开基于一种固态电解质制备金属锂的方法,以含有锂金属的混合物为阳极,含有锂离子的固态电解质作为电解质,在电解装置中进行电解反应在阴极得到金属锂。CN201910377098.5 discloses a method for preparing metallic lithium based on a solid electrolyte, wherein a mixture containing lithium metal is used as an anode, a solid electrolyte containing lithium ions is used as an electrolyte, and an electrolysis reaction is carried out in an electrolysis device to obtain metallic lithium at the cathode.

CN110106369A公开一种基于锂离子固态电解质的锂元素提取方法及装置,其中,方法包括以下步骤:将参加反应的金属材料插入含有锂盐溶液的阳极中,得到阳极集流体的活性电极;将惰性材料插入含有氯化锂水溶液的阴极中,得到阴极集流体的惰性电极;将阳极集流体与阴极集流体隔离,并在电场驱动下,将含有锂盐液体中的锂离子通过锂离子固态电解质或含有锂离子固态电解质的混合物从阳极迁移到阴极,在惰性电极提取到锂元素。CN110106369A discloses a method and device for extracting lithium based on lithium ion solid electrolyte, wherein the method comprises the following steps: inserting a metal material participating in the reaction into an anode containing a lithium salt solution to obtain an active electrode of an anode current collector; inserting an inert material into a cathode containing a lithium chloride aqueous solution to obtain an inert electrode of a cathode current collector; isolating the anode current collector from the cathode current collector, and under the drive of an electric field, migrating lithium ions in a lithium salt liquid from the anode to the cathode through a lithium ion solid electrolyte or a mixture containing a lithium ion solid electrolyte, and extracting lithium at the inert electrode.

上述熔融锂金属电池和锂元素提取涉及一种一端封口的锂离子陶瓷电解质管。发明人已知的锂离子陶瓷电解质管一般呈“U”型,其传统制备工艺为先将陶瓷粉体压成“U”型管生坯,再高温烧结成陶瓷管。The above-mentioned molten lithium metal battery and lithium element extraction involve a lithium ion ceramic electrolyte tube with one end sealed. The lithium ion ceramic electrolyte tube known to the inventor is generally "U"-shaped, and its traditional preparation process is to first press the ceramic powder into a "U"-shaped tube green body, and then sinter it at high temperature into a ceramic tube.

CN202210022945.8公开一种基于石榴石固态电解质高温熔融锂碘电池,包括石榴石固态电解质、正极材料和负极材料;所述石榴石固态电解质为LLZTO陶瓷,所述正极材料包括CsI/LiI共熔盐,所述负极材料为熔融金属锂,所述石榴石固态电解质为U型陶瓷管。CN202210022945.8 discloses a high-temperature molten lithium-iodine battery based on garnet solid electrolyte, comprising a garnet solid electrolyte, a positive electrode material and a negative electrode material; the garnet solid electrolyte is LLZTO ceramic, the positive electrode material comprises CsI/LiI eutectic salt, the negative electrode material is molten metallic lithium, and the garnet solid electrolyte is a U-shaped ceramic tube.

CN201210537640.7公开一种钠硫电池,包括陶瓷电解质管和套接在所述陶瓷电解质管内的储钠管,所述陶瓷电解质管为U型陶瓷管。CN201210537640.7 discloses a sodium-sulfur battery, comprising a ceramic electrolyte tube and a sodium storage tube sleeved inside the ceramic electrolyte tube, wherein the ceramic electrolyte tube is a U-shaped ceramic tube.

对于电解质陶瓷管,传统制备工艺存在技术难度较大、设备成本较高、生产效率较低等缺点,难以实现大尺寸陶瓷管的大批量生产,并且所得陶瓷管性能不佳。For electrolyte ceramic tubes, the traditional preparation process has disadvantages such as high technical difficulty, high equipment cost, and low production efficiency. It is difficult to achieve mass production of large-sized ceramic tubes, and the resulting ceramic tubes have poor performance.

CN202010877519.3公开一种共烧结改性固态电解质陶瓷片,所述固态电解质陶瓷片由磷酸钛铝锂(LATP)、硼酸(HBO3)、以及氧化钇(Y2O3)和/或氧化锆(ZrO2)共烧结得到,其中,磷酸钛铝锂为基体,硼酸占基体的质量百分比为:2-10%wt,氧化钇和/或氧化锆占基体的质量百分比为:1-5%wt。CN202010877519.3 discloses a co-sintered modified solid electrolyte ceramic sheet, which is obtained by co-sintering lithium aluminum titanium phosphate (LATP), boric acid (HBO 3 ), and yttrium oxide (Y 2 O 3 ) and/or zirconium oxide (ZrO 2 ), wherein lithium aluminum titanium phosphate is the matrix, the mass percentage of boric acid in the matrix is 2-10%wt, and the mass percentage of yttrium oxide and/or zirconium oxide in the matrix is 1-5%wt.

CN202010764761.X公开一种聚合物原位修饰无机固态电解质陶瓷片,无机固态电解质陶瓷片一侧面使用含有锂盐的聚合物修饰层作为负极侧,另一相背的侧面使用碳酸亚乙烯酯(VC)原位聚合的含有锂盐和塑化剂的聚碳酸亚乙烯酯(PVCA)进行修饰作为正极侧,最终结构为聚合物-无机陶瓷片-聚合物三明治固态电解质结构。CN202010764761.X discloses a polymer in-situ modified inorganic solid electrolyte ceramic sheet. One side of the inorganic solid electrolyte ceramic sheet uses a polymer modification layer containing lithium salt as the negative electrode side, and the other opposite side is modified with polyvinyl carbonate (PVCA) containing lithium salt and plasticizer in situ polymerized by vinyl carbonate (VC) as the positive electrode side. The final structure is a polymer-inorganic ceramic sheet-polymer sandwich solid electrolyte structure.

CN200680027247.6公开一种用于固态氧化物型燃料电池的固态电解质薄片的制造方法,包括如下工序:通过对含有氧化锆粒子、粘合剂、增塑剂以及分散介质的浆液进行成型并干燥,获得薄型大片的氧化锆胚片的工序;在厚度方向上以大于等于10MPa、小于等于40MPa的压力,对氧化锆胚片进行加压的工序;对被加压的氧化锆胚片在1200~1500℃进行煅烧的工序;以及在煅烧后进行冷却时,将从500℃至200℃的温度区域的时间控制在100分钟以上、400分钟以下的工序。CN200680027247.6 discloses a method for manufacturing a solid electrolyte sheet for a solid oxide fuel cell, comprising the following steps: a step of obtaining a thin large piece of zirconium oxide embryo sheet by molding and drying a slurry containing zirconium oxide particles, a binder, a plasticizer and a dispersion medium; a step of pressurizing the zirconium oxide embryo sheet at a pressure greater than or equal to 10 MPa and less than or equal to 40 MPa in the thickness direction; a step of calcining the pressurized zirconium oxide embryo sheet at 1200-1500°C; and a step of controlling the time in the temperature range from 500°C to 200°C to be greater than 100 minutes and less than 400 minutes during cooling after calcination.

CN201811551788.X公开一种氧化物固态电解质薄片的制备方法,其特征在于,包括以下步骤:CN201811551788.X discloses a method for preparing an oxide solid electrolyte sheet, which is characterized by comprising the following steps:

(1)准备粉料:将氧化物固态电解质粉料进行干燥或焙烧、研磨并混合均匀;(1) Preparing powder: drying or roasting, grinding and mixing the oxide solid electrolyte powder uniformly;

(2)气流辅助粉料铺覆:粉料经垂直导料管道到达压片模具,导料管道的上端为丝网,通过刮刀使粉料透过丝网进入导料管道,将压片模具放置在导料管道的底端,同时在丝网下方的导料管道上部区域内引入气流,调控气场使粉料均匀分布,并依靠重力作用均匀飘落覆盖在压片模具内;(2) Airflow-assisted powder covering: The powder reaches the tablet pressing die through a vertical material guide pipe. The upper end of the material guide pipe is a wire mesh. The powder is passed through the wire mesh into the material guide pipe by a scraper. The tablet pressing die is placed at the bottom of the material guide pipe. At the same time, airflow is introduced into the upper area of the material guide pipe below the wire mesh. The air field is regulated to make the powder evenly distributed, and the powder falls evenly and covers the tablet pressing die by gravity.

(3)压片:清理覆盖在压片模具外围的粉料,将压片模具内的粉料压制成试样坯片;(3) Tablet pressing: clean the powder covering the periphery of the tablet pressing mold and press the powder in the tablet pressing mold into a sample green tablet;

(4)高温烧结:将试样坯片放置在两片承烧板之间,置于高温炉内烧结,烧结温度范围为300℃-1800℃。(4) High temperature sintering: Place the sample green sheet between two sintering plates and sinter in a high temperature furnace. The sintering temperature range is 300℃-1800℃.

CN202211091092.X公开一种复合固态电解质膜片,其特征在于,所述复合固态电解质膜片包括:CN202211091092.X discloses a composite solid electrolyte membrane, characterized in that the composite solid electrolyte membrane comprises:

多孔固态电解质膜片和纳米硅;其中,所述复合固态电解质膜片以所述多孔固态电解质膜片作为骨架,通过气相沉积法将硅源材料的气体分解后的硅沉积到所述多孔固态电解质膜片的孔隙内成核生长为纳米硅制备得到;所述纳米硅的含量由所述复合固态电解质膜片的第一面到第二面在厚度方向上递减;所述纳米硅的质量占所述多孔固态电解质膜片的质量的百分比为20%-90%。A porous solid electrolyte membrane and nano-silicon; wherein the composite solid electrolyte membrane uses the porous solid electrolyte membrane as a skeleton, and deposits silicon after gas decomposition of a silicon source material into the pores of the porous solid electrolyte membrane by a vapor deposition method to form nuclei and grow nano-silicon; the content of the nano-silicon decreases in the thickness direction from the first surface to the second surface of the composite solid electrolyte membrane; the mass of the nano-silicon accounts for 20%-90% of the mass of the porous solid electrolyte membrane.

现有技术中较少涉及大尺寸固态电解质陶瓷片或者其他形状的固态电解质结构的制备,发明人已知的大尺寸固态电解质陶瓷片或者其他形状的固态电解质结构的制备同样存在设备成本较高、制备工艺效率低、成品率低、所得产品稳定性不佳等问题。The prior art rarely involves the preparation of large-sized solid electrolyte ceramic sheets or solid electrolyte structures of other shapes. The preparation of large-sized solid electrolyte ceramic sheets or solid electrolyte structures of other shapes known to the inventors also has problems such as high equipment cost, low preparation process efficiency, low yield, and poor stability of the obtained products.

发明内容Summary of the invention

本发明的目的是为了克服现有技术的缺陷,提供一种基于无机焊料的拼接式固态电解质及其制备方法,以实现大尺寸固态电解质的高质量和高效率生产,所述大尺寸固态电解质包括但不限于内直径≥3mm、深度≥2mm的固态电解质管状结构,以及面积≥1cm2的固态电解质片状结构或者固态电解质块状结构等,或者内直径≥5mm、深度≥3mm的固态电解质管状结构,以及面积≥3cm2的固态电解质片状结构或者固态电解质块状结构等,或者内直径≥7mm、深度≥3mm的固态电解质管状结构,以及面积≥5cm2的固态电解质片状结构或者固态电解质块状结构等。The purpose of the present invention is to overcome the defects of the prior art and provide a spliced solid electrolyte based on inorganic solder and a preparation method thereof, so as to realize high-quality and high-efficiency production of large-size solid electrolytes, wherein the large-size solid electrolyte includes but is not limited to a solid electrolyte tubular structure with an inner diameter ≥3mm and a depth ≥2mm, and a solid electrolyte sheet structure or a solid electrolyte block structure with an area ≥1cm2 , or a solid electrolyte tubular structure with an inner diameter ≥5mm and a depth ≥3mm, and a solid electrolyte sheet structure or a solid electrolyte block structure with an area ≥3cm2 , or a solid electrolyte tubular structure with an inner diameter ≥7mm and a depth ≥3mm, and a solid electrolyte sheet structure or a solid electrolyte block structure with an area ≥5cm2, or a solid electrolyte tubular structure with an inner diameter ≥7mm and a depth ≥3mm, and a solid electrolyte sheet structure or a solid electrolyte block structure with an area ≥5cm2 .

本发明的固态电解质材料包括但不限于陶瓷类和玻璃类等,所制备的固态电解质具有优异的气密性和化学稳定性,所制备的固态电解质不与熔融金属锂、熔融盐发生化学反应,所制备的固态电解质经熔融金属锂、熔融盐腐蚀后漏率基本无变化。The solid electrolyte materials of the present invention include but are not limited to ceramics and glass, and the prepared solid electrolyte has excellent air tightness and chemical stability. The prepared solid electrolyte does not chemically react with molten metal lithium and molten salt. The leakage rate of the prepared solid electrolyte does not change substantially after being corroded by molten metal lithium and molten salt.

本发明首先提供一种基于无机焊料的拼接式固态电解质,其为用于锂离子电池、钠离子电池以及中高温燃料电池等的大尺寸固态电解质,包括易于成型和烧结的各种形状的电解质,通过无机焊料按所需形状将其焊接在一起。The present invention first provides a spliced solid electrolyte based on inorganic solder, which is a large-size solid electrolyte for lithium-ion batteries, sodium-ion batteries, medium- and high-temperature fuel cells, etc., including electrolytes of various shapes that are easy to form and sinter, and are welded together in the desired shape by inorganic solder.

进一步的,所述大尺寸固态电解质包括但不限于固态电解质管状结构、固态电解质片状结构或者固态电解质块状结构等。Furthermore, the large-sized solid electrolyte includes but is not limited to a solid electrolyte tubular structure, a solid electrolyte sheet structure or a solid electrolyte block structure.

进一步的,所述电解质材料包括但不限于陶瓷、玻璃等。Furthermore, the electrolyte material includes but is not limited to ceramics, glass, etc.

进一步的,所述无机焊料包括但不限于碱金属化合物与Al2O3的混合物、无机盐等;所述碱金属化合物为Li2CO3、Li2O、LiOH、Na2CO3、NaOH、K2CO3、KOH中的一种或者多种(两种或者三种)的混合物,其中混合物中碱金属元素和Al元素的摩尔比为1:5~10:1,优选为3:1~5:1,例如可以是3:1、4:1、4.5:1或5:1等;所述无机盐包括但不限于卤素盐、碳酸盐、硫酸盐等中的一种或者多种的混合物。Furthermore, the inorganic solder includes but is not limited to a mixture of alkali metal compounds and Al 2 O 3 , inorganic salts, etc.; the alkali metal compound is a mixture of one or more (two or three) of Li 2 CO 3 , Li 2 O, LiOH, Na 2 CO 3 , NaOH, K 2 CO 3 , KOH, wherein the molar ratio of the alkali metal element to the Al element in the mixture is 1:5 to 10:1, preferably 3:1 to 5:1, for example, it can be 3:1, 4:1, 4.5:1 or 5:1, etc.; the inorganic salt includes but is not limited to a mixture of one or more of halogen salts, carbonates, sulfates, etc.

进一步的,所述大尺寸固态电解质为固态电解质管状结构,固态电解质管状结构为锂离子陶瓷电解质管、钠离子陶瓷电解质管,包括锂离子陶瓷电解质管状部分、钠离子陶瓷电解质管状部分,陶瓷封底,其中锂离子陶瓷电解质管状部分、钠离子陶瓷电解质管状部分和陶瓷封底通过无机焊料焊接在一起。Furthermore, the large-size solid electrolyte is a solid electrolyte tubular structure, and the solid electrolyte tubular structure is a lithium-ion ceramic electrolyte tube and a sodium-ion ceramic electrolyte tube, including a lithium-ion ceramic electrolyte tubular portion, a sodium-ion ceramic electrolyte tubular portion, and a ceramic bottom seal, wherein the lithium-ion ceramic electrolyte tubular portion, the sodium-ion ceramic electrolyte tubular portion and the ceramic bottom seal are welded together by inorganic solder.

进一步的,所述锂离子陶瓷电解质管状部分的材料包括但不限于锆酸镧锂系(LLZO)、磷酸钛铝锂系(LATP)、钛酸镧锂系(LLTO)等。Furthermore, the material of the tubular portion of the lithium-ion ceramic electrolyte includes but is not limited to lithium lanthanum zirconate (LLZO), lithium aluminum titanium phosphate (LATP), lithium lanthanum titanate (LLTO), and the like.

进一步的,所述钠离子陶瓷电解质管状部分的材料包括Na-β″-Al2O3钠离子固态电解质、NASICON型、硫化物以及硼氢化物等。Furthermore, the material of the tubular portion of the sodium ion ceramic electrolyte includes Na-β″-Al 2 O 3 sodium ion solid electrolyte, NASICON type, sulfide and borohydride, etc.

进一步的,所述陶瓷电解质管至少一端封口。Furthermore, at least one end of the ceramic electrolyte tube is sealed.

进一步的,所述陶瓷电解质管的内直径≥3mm,深度≥2mm。Furthermore, the inner diameter of the ceramic electrolyte tube is ≥3 mm and the depth is ≥2 mm.

进一步的,所述陶瓷电解质管状部分与陶瓷封底的材料相同或者不相同。Furthermore, the ceramic electrolyte tubular portion and the ceramic bottom seal are made of the same or different materials.

进一步的,所述陶瓷电解质管状部分截面形状包括但不限于圆形、六边形、矩形、三角形以及四叶草形等。Furthermore, the cross-sectional shape of the ceramic electrolyte tubular portion includes but is not limited to circular, hexagonal, rectangular, triangular, and four-leaf clover shapes.

进一步的,所述大尺寸固态电解质为固态电解质片状结构或者固态电解质块状结构等。Furthermore, the large-size solid electrolyte is a solid electrolyte sheet structure or a solid electrolyte block structure, etc.

进一步的,所述固态电解质片状结构为圆形、正方形、长方形、三角形、梯形、不规则形状等。Furthermore, the solid electrolyte sheet structure is circular, square, rectangular, triangular, trapezoidal, irregular, etc.

进一步的,所述电解质管或电解质片置于氦质谱检漏仪上进行气密性测试,其氦漏率不高于1×10-8Pa·m3/s,或者不高于1×10-9Pa·m3/s,或者不高于1×10-10Pa·m3/s,气密性良好。Furthermore, the electrolyte tube or electrolyte sheet is placed on a helium mass spectrometer leak detector for airtightness test, and its helium leakage rate is not higher than 1×10 -8 Pa·m 3 /s, or not higher than 1×10 -9 Pa·m 3 /s, or not higher than 1×10 -10 Pa·m 3 /s, indicating good airtightness.

进一步的,所述电解质管或电解质片置于熔融锂金属中,200-400℃下保温200h以上或者300h以上,结束后发现焊缝处无明显反应现象,即该无机焊料对锂金属化学稳定。Furthermore, the electrolyte tube or electrolyte sheet is placed in molten lithium metal and kept at 200-400° C. for more than 200 hours or more than 300 hours. After the end, no obvious reaction phenomenon is found at the weld, that is, the inorganic solder is chemically stable to lithium metal.

进一步的,所述电解质管或电解质片经焊缝耐MCl熔盐(M为碱金属)腐蚀验证,置于KCl和NaCl混合熔盐中,400℃下保温240h或280h;结束后,将其表面熔盐清洗干净并干燥后发现焊缝处颜色无明显变化,气密性测试显示氦漏率不高于1×10-8Pa·m3/s,或者不高于1×10-9Pa·m3/s,或者不高于1×10-10Pa·m3/s,气密性良好。因此可以判断该无机焊料没有发生化学腐蚀,即该无机焊料对MCl熔盐稳定。Furthermore, the electrolyte tube or electrolyte sheet is tested for corrosion resistance of the weld to MCl molten salt (M is an alkali metal) by placing it in a mixed molten salt of KCl and NaCl and keeping it at 400°C for 240h or 280h; after the test, the surface molten salt is cleaned and dried, and it is found that the color of the weld has no obvious change, and the air tightness test shows that the helium leakage rate is not higher than 1× 10-8 Pa· m3 /s, or not higher than 1× 10-9 Pa· m3 /s, or not higher than 1× 10-10 Pa· m3 /s, and the air tightness is good. Therefore, it can be judged that the inorganic solder does not undergo chemical corrosion, that is, the inorganic solder is stable to MCl molten salt.

进一步的,所述电解质管或电解质片经焊缝耐MBr熔盐(M为碱金属)腐蚀验证,置于KBr和NaBr混合熔盐中,熔盐上层加入锂金属形成锂饱和熔盐,400℃下保温200h或300h;结束后,将其表面锂金属和熔盐清洗干净并干燥后发现焊缝处颜色无明显变化,气密性测试显示氦漏率不高于1×10-8Pa·m3/s,或者不高于1×10-9Pa·m3/s,或者不高于1×10- 10Pa·m3/s,气密性良好。因此可以判断该无机焊料没有发生化学腐蚀,即该无机焊料对锂饱和MBr熔盐稳定。Furthermore, the electrolyte tube or electrolyte sheet is verified by the corrosion resistance of the weld to MCr molten salt (M is an alkali metal), and is placed in a mixed molten salt of KBr and NaBr, and lithium metal is added to the upper layer of the molten salt to form a lithium-saturated molten salt, and is kept at 400°C for 200h or 300h; after the end, the lithium metal and molten salt on the surface are cleaned and dried, and it is found that there is no obvious change in the color of the weld, and the air tightness test shows that the helium leakage rate is not higher than 1× 10-8 Pa· m3 /s, or not higher than 1× 10-9 Pa· m3 /s, or not higher than 1× 10-10 Pa· m3 /s, and the air tightness is good. Therefore , it can be judged that the inorganic solder does not undergo chemical corrosion, that is, the inorganic solder is stable to the lithium-saturated MCr molten salt.

进一步的,所述电解质管或电解质片经焊缝耐锂饱和MCl熔盐腐蚀验证,将焊接完成后的电解质置于KCl和NaCl混合熔盐中,熔盐上层加入锂金属形成锂饱和熔盐,400℃下保温200h;结束后,将其表面锂金属和熔盐清洗干净并干燥后发现焊缝处颜色无明显变化,气密性测试显示氦漏率不高于1×10-8Pa·m3/s,或者不高于1×10-9Pa·m3/s,或者不高于1×10-10Pa·m3/s,气密性良好。因此可以判断该无机焊料没有发生化学腐蚀,即该无机焊料对锂饱和MCl熔盐稳定。Furthermore, the electrolyte tube or electrolyte sheet is verified by the weld corrosion resistance of lithium-saturated MCl molten salt. The electrolyte after welding is placed in a mixed molten salt of KCl and NaCl, and lithium metal is added to the upper layer of the molten salt to form a lithium-saturated molten salt, which is kept at 400°C for 200 hours. After the completion, the lithium metal and molten salt on the surface are cleaned and dried, and it is found that the color of the weld has no obvious change. The airtightness test shows that the helium leakage rate is not higher than 1× 10-8 Pa· m3 /s, or not higher than 1× 10-9 Pa· m3 /s, or not higher than 1× 10-10 Pa· m3 /s, and the airtightness is good. Therefore, it can be judged that the inorganic solder does not undergo chemical corrosion, that is, the inorganic solder is stable to lithium-saturated MCl molten salt.

进一步的,所述电解质管或电解质片经焊缝耐锂饱和MBr熔盐腐蚀验证,将焊接完成后的电解质置于KBr和NaBr混合熔盐中,熔盐上层加入锂金属形成锂饱和熔盐,400℃下保温300h;结束后,将其表面锂金属和熔盐清洗干净并干燥后发现焊缝处颜色无明显变化,气密性测试显示氦漏率不高于1×10-8Pa·m3/s,或者不高于1×10-9Pa·m3/s,或者不高于1×10-10Pa·m3/s,气密性良好。因此可以判断该无机焊料没有发生化学腐蚀,即该无机焊料对锂饱和MBr熔盐稳定。Furthermore, the electrolyte tube or electrolyte sheet is verified by the weld corrosion resistance of lithium-saturated MCr molten salt. The electrolyte after welding is placed in a mixed molten salt of KBr and NaBr, and lithium metal is added to the upper layer of the molten salt to form a lithium-saturated molten salt, which is kept at 400°C for 300 hours. After the completion, the lithium metal and molten salt on the surface are cleaned and dried, and it is found that there is no obvious change in the color of the weld. The airtightness test shows that the helium leakage rate is not higher than 1× 10-8 Pa· m3 /s, or not higher than 1× 10-9 Pa· m3 /s, or not higher than 1× 10-10 Pa· m3 /s, and the airtightness is good. Therefore, it can be judged that the inorganic solder does not undergo chemical corrosion, that is, the inorganic solder is stable to lithium-saturated MCr molten salt.

本发明同时提供一种用于制备拼接式固态电解质的无机焊料,所述无机焊料包括但不限于碱金属化合物与Al2O3的混合物、无机盐等,所述碱金属化合物为Li2CO3、Li2O、LiOH、Na2CO3、NaOH、K2CO3、KOH中的一种或者多种(两种或者三种)的混合物,其中混合物中碱金属元素和Al元素的摩尔比为1:5~10:1,优选为3:1~5:1,例如可以是3:1、4:1、4.5:1或5:1等;所述无机盐包括但不限于卤素盐、碳酸盐、硫酸盐等中的一种或者多种的混合物。The present invention also provides an inorganic solder for preparing a spliced solid electrolyte, the inorganic solder including but not limited to a mixture of an alkali metal compound and Al 2 O 3 , an inorganic salt, etc., the alkali metal compound is a mixture of one or more (two or three) of Li 2 CO 3 , Li 2 O, LiOH, Na 2 CO 3 , NaOH, K 2 CO 3 , KOH, wherein the molar ratio of the alkali metal element to the Al element in the mixture is 1:5 to 10:1, preferably 3:1 to 5:1, for example, it can be 3:1, 4:1, 4.5:1 or 5:1, etc.; the inorganic salt includes but not limited to a mixture of one or more of halogen salts, carbonates, sulfates, etc.

进一步的,所述碱金属化合物为Li2CO3、Li2O、LiOH的一种、两种或者三种的混合物。Furthermore, the alkali metal compound is one, two or a mixture of three of Li 2 CO 3 , Li 2 O and LiOH.

进一步的,所述碱金属化合物为Na2CO3、NaOH中的一种或者两种的混合物。Furthermore, the alkali metal compound is one of Na 2 CO 3 and NaOH, or a mixture of the two.

进一步的,所述碱金属化合物为K2CO3、KOH中的一种或者两种的混合物。Furthermore, the alkali metal compound is one of K 2 CO 3 and KOH, or a mixture of the two.

本发明同时提供一种基于无机焊料的拼接式固态电解质的制备方法,所述的固态电解质包括但不限于陶瓷类和玻璃类的锂离子固态电解质、钠离子固态电解质和氧离子固态电解质等,利用无机焊料进行拼接,制备步骤包括:The present invention also provides a method for preparing a spliced solid electrolyte based on inorganic solder, wherein the solid electrolyte includes but is not limited to ceramic and glass lithium ion solid electrolytes, sodium ion solid electrolytes and oxygen ion solid electrolytes, etc., and is spliced using inorganic solder, and the preparation steps include:

对于固态电解质管状结构:首先制备易于成型和烧结的两端开口的固态电解质直管或弯管,其截面形状包括但不限于圆形、六边形、矩形、三角形以及四叶草形等,以及用于封底的包括但不限于圆形的固态电解质片状结构,再用无机焊料将两者焊接在一起,形成一端封口的固态电解质管状结构;For the solid electrolyte tubular structure: firstly prepare a solid electrolyte straight tube or curved tube with two ends open and easy to form and sinter, whose cross-sectional shapes include but are not limited to circular, hexagonal, rectangular, triangular and four-leaf clover shapes, and a solid electrolyte sheet structure including but not limited to circular for bottom sealing, and then weld the two together with inorganic solder to form a solid electrolyte tubular structure with one end sealed;

对于固态电解质片状结构或块状结构:首先制备易于成型和烧结的固态电解质片状或块状结构,形状包括但不限于三角形、矩形、六边形、不规则形状等,再用无机焊料将固态电解质片状或块状结构焊接在一起,形成较大尺寸的固态电解质片或者固态电解质块。For solid electrolyte sheet structures or block structures: first prepare a solid electrolyte sheet or block structure that is easy to form and sinter, the shape includes but is not limited to triangle, rectangle, hexagon, irregular shape, etc., and then use inorganic solder to weld the solid electrolyte sheet or block structure together to form a larger size solid electrolyte sheet or solid electrolyte block.

进一步的,所述的固态电解质包括但不限于陶瓷类和玻璃类的锂离子固态电解质、钠离子固态电解质和氧离子固态电解质等,例如可以是锆酸镧锂系陶瓷电解质、Li2S-SiS2系玻璃固态电解质、Na-β″-Al2O3钠离子固态电解质以及ZrO2基氧离子固态电解质等。Furthermore, the solid electrolyte includes but is not limited to ceramic and glass lithium ion solid electrolytes, sodium ion solid electrolytes and oxygen ion solid electrolytes, for example, it can be lanthanum zirconate lithium ceramic electrolyte, Li2S - SiS2 glass solid electrolyte, Na-β″ -Al2O3 sodium ion solid electrolyte and ZrO2 - based oxygen ion solid electrolyte, etc.

进一步的,对于固态电解质管状结构,所述陶瓷电解质管包括易于成型和烧结的两端开口的陶瓷电解质直管或弯管,其截面形状包括但不限于圆形、六边形、矩形、三角形以及四叶草形等,以及用于封底的包括但不限于圆形的陶瓷片;无机焊料。Furthermore, for the solid electrolyte tubular structure, the ceramic electrolyte tube includes a ceramic electrolyte straight tube or curved tube with both ends open, which is easy to form and sinter, and its cross-sectional shape includes but is not limited to circular, hexagonal, rectangular, triangular and four-leaf clover shapes, etc., and a ceramic sheet including but not limited to circular for the bottom sealing; inorganic solder.

进一步的,对于固态电解质管状结构,所述陶瓷电解质管包括陶瓷电解质管状部分,陶瓷封底,其中陶瓷电解质管状部分和陶瓷封底通过无机焊料焊接在一起,包括:Further, for the solid electrolyte tubular structure, the ceramic electrolyte tube includes a ceramic electrolyte tubular portion and a ceramic bottom seal, wherein the ceramic electrolyte tubular portion and the ceramic bottom seal are welded together by an inorganic solder, including:

(1)根据所需结构,选取尺寸合适的陶瓷电解质管状结构、陶瓷封底,等待焊接,(1) According to the required structure, select the ceramic electrolyte tubular structure and ceramic bottom cover of appropriate size and wait for welding.

(2)按碱金属元素和Al元素的摩尔比为1:5~10:1,称取Li2CO3、Li2O、LiOH、Na2CO3、NaOH、K2CO3或KOH和Al2O3,或者称取无机盐,所述无机盐包括但不限于卤素盐、碳酸盐、硫酸盐等中的一种或者多种的混合物;(2) weighing Li 2 CO 3 , Li 2 O, LiOH, Na 2 CO 3 , NaOH, K 2 CO 3 or KOH and Al 2 O 3 , or weighing an inorganic salt, wherein the inorganic salt includes but is not limited to a mixture of one or more of halogen salts, carbonates, sulfates, etc., at a molar ratio of alkali metal elements to Al elements of 1:5 to 10:1;

将称取物在转速为200~400r/min下球磨8~20h,得到混合均匀的无机焊料粉末,The weighed material is ball-milled at a speed of 200 to 400 r/min for 8 to 20 hours to obtain a uniformly mixed inorganic solder powder.

(3)根据焊接处形状和电解质厚度等要素将步骤(2)中的无机焊料压制成型,(3) Pressing the inorganic solder in step (2) into a shape according to factors such as the shape of the weld and the thickness of the electrolyte,

(4)将步骤(1)中陶瓷电解质管状结构、陶瓷封底与步骤(3)中无机焊料按所需结构摆放,然后在900~1200℃下烧结10~120min,获得陶瓷电解质管;(4) placing the ceramic electrolyte tubular structure in step (1), the ceramic bottom seal and the inorganic solder in step (3) according to the required structure, and then sintering at 900 to 1200° C. for 10 to 120 min to obtain a ceramic electrolyte tube;

或者将步骤(1)中陶瓷电解质管状结构、陶瓷封底与步骤(3)中无机焊料按所需结构摆放,然后在400~600℃下保温30~220min,获得陶瓷电解质管。Alternatively, the ceramic electrolyte tubular structure in step (1), the ceramic bottom seal and the inorganic solder in step (3) are arranged in a desired structure, and then kept at 400 to 600° C. for 30 to 220 minutes to obtain a ceramic electrolyte tube.

进一步的,对于固态电解质片状结构,包括:Furthermore, the solid electrolyte sheet structure includes:

(1)根据所需结构,选取尺寸合适的陶瓷电解质片状结构,等待焊接,(1) According to the required structure, select the ceramic electrolyte sheet structure with appropriate size and wait for welding.

(2)按碱金属元素和Al元素的摩尔比为1:5~10:1,称取Li2CO3、Li2O、LiOH、Na2CO3、NaOH、K2CO3或KOH和Al2O3,或者称取无机盐,所述无机盐包括但不限于卤素盐、碳酸盐、硫酸盐等中的一种或者多种的混合物;(2) weighing Li 2 CO 3 , Li 2 O, LiOH, Na 2 CO 3 , NaOH, K 2 CO 3 or KOH and Al 2 O 3 , or weighing an inorganic salt, wherein the inorganic salt includes but is not limited to a mixture of one or more of halogen salts, carbonates, sulfates, etc., at a molar ratio of alkali metal elements to Al elements of 1:5 to 10:1;

将称取物在转速为200~400r/min下球磨8~20h,得到混合均匀的无机焊料粉末,The weighed material is ball-milled at a speed of 200 to 400 r/min for 8 to 20 hours to obtain a uniformly mixed inorganic solder powder.

(3)将步骤(1)中陶瓷电解质片状结构拼接成所需形状的结构,将步骤(2)中无机焊料按所需结构摆放,然后在900~1200℃下烧结10~120min,获得陶瓷电解质片;(3) splicing the ceramic electrolyte sheet structure in step (1) into a structure of a desired shape, placing the inorganic solder in step (2) according to the desired structure, and then sintering at 900 to 1200° C. for 10 to 120 min to obtain a ceramic electrolyte sheet;

或者将步骤(1)中陶瓷电解质片状结构拼接成所需形状的结构,将步骤(2)中无机焊料按所需结构摆放,然后在400~650℃下保温30~220min,获得陶瓷电解质片。Alternatively, the ceramic electrolyte sheet structure in step (1) is spliced into a structure of a desired shape, the inorganic solder in step (2) is placed according to the desired structure, and then kept at 400-650° C. for 30-220 minutes to obtain a ceramic electrolyte sheet.

进一步的,所述陶瓷电解质为锂离子陶瓷电解质或者钠离子陶瓷电解质。Furthermore, the ceramic electrolyte is a lithium ion ceramic electrolyte or a sodium ion ceramic electrolyte.

进一步的,所述陶瓷电解质管状部分的锂离子陶瓷电解质材料包括但不限于锆酸镧锂系(LLZO)、磷酸钛铝锂系(LATP)、钛酸镧锂系(LLTO)等。Furthermore, the lithium ion ceramic electrolyte material of the ceramic electrolyte tubular portion includes but is not limited to lithium lanthanum zirconate (LLZO), lithium aluminum titanium phosphate (LATP), lithium lanthanum titanate (LLTO), and the like.

进一步的,所述陶瓷电解质管一端封口。Furthermore, one end of the ceramic electrolyte tube is sealed.

进一步的,所述陶瓷电解质管的内直径≥3mm,深度≥2mm。Furthermore, the inner diameter of the ceramic electrolyte tube is ≥3 mm and the depth is ≥2 mm.

进一步的,所述陶瓷电解质管的壁厚≥0.1mm。Furthermore, the wall thickness of the ceramic electrolyte tube is ≥0.1 mm.

进一步的,所述陶瓷电解质管状部分与陶瓷封底的材料相同或者不相同。Furthermore, the ceramic electrolyte tubular portion and the ceramic bottom seal are made of the same or different materials.

进一步的,所述陶瓷电解质管状部分截面形状包括但不限于圆形、六边形、矩形、三角形以及四叶草形等。Furthermore, the cross-sectional shape of the ceramic electrolyte tubular portion includes but is not limited to circular, hexagonal, rectangular, triangular, and four-leaf clover shapes.

进一步的,所述无机焊料为Li2CO3和Al2O3的混合物,或Li2O与Al2O3的混合物,或LiOH与Al2O3的混合物,或Na2CO3与Al2O3的混合物,或NaOH与Al2O3的混合物,或K2CO3与Al2O3的混合物,或KOH与Al2O3的混合物,其中,各混合物中碱金属元素和Al元素的摩尔比为1:5~10:1,优选为3:1~5:1,例如可以是3:1、4:1、4.5:1或5:1等;摩尔比值过高或过低都会提高其焊接温度。Further, the inorganic solder is a mixture of Li 2 CO 3 and Al 2 O 3 , or a mixture of Li 2 O and Al 2 O 3 , or a mixture of LiOH and Al 2 O 3 , or a mixture of Na 2 CO 3 and Al 2 O 3 , or a mixture of NaOH and Al 2 O 3 , or a mixture of K 2 CO 3 and Al 2 O 3 , or a mixture of KOH and Al 2 O 3 , wherein the molar ratio of the alkali metal element to the Al element in each mixture is 1:5 to 10:1, preferably 3:1 to 5:1, for example, it can be 3:1, 4:1, 4.5:1 or 5:1, etc.; too high or too low a molar ratio will increase its welding temperature.

进一步的,所述无机焊料为卤素盐、碳酸盐、硫酸盐等中的一种或者多种的混合物。Furthermore, the inorganic solder is a mixture of one or more of halogen salts, carbonates, sulfates, etc.

进一步的,所述焊接温度为900~1200℃,优选1000~1100℃;焊接时间为10~120min,优选10~30min。Furthermore, the welding temperature is 900-1200° C., preferably 1000-1100° C.; the welding time is 10-120 min, preferably 10-30 min.

进一步的,所述保温温度为450~600℃,优选500~550℃;焊接时间为40~200min,优选90~120min。Furthermore, the insulation temperature is 450-600° C., preferably 500-550° C.; the welding time is 40-200 min, preferably 90-120 min.

本发明同时提供一种无机焊料在制备拼接式固态电解质中的用途,所述固态电解质为用于锂离子电池、钠离子电池以及中高温燃料电池等的大尺寸固态电解质,所述无机焊料包括但不限于碱金属化合物与Al2O3的混合物、无机盐等,所述碱金属化合物为Li2CO3、Li2O、LiOH、Na2CO3、NaOH、K2CO3、KOH中的一种或者多种(两种或者三种)的混合物,其中混合物中碱金属元素和Al元素的摩尔比为1:5~10:1,优选为3:1~5:1,例如可以是3:1、4:1、4.5:1或5:1等;所述无机盐包括但不限于卤素盐、碳酸盐、硫酸盐等中的一种或者多种的混合物;其中无机焊料作为电解质管状结构的管状部分、陶瓷封底之间的焊料使用,或者无机焊料作为电解质片状结构之间的焊料使用。The present invention also provides a use of an inorganic solder in preparing a spliced solid electrolyte, wherein the solid electrolyte is a large-size solid electrolyte used for lithium ion batteries, sodium ion batteries, medium and high temperature fuel cells, etc. The inorganic solder includes but is not limited to a mixture of an alkali metal compound and Al2O3 , an inorganic salt, etc. The alkali metal compound is a mixture of one or more (two or three) of Li2CO3 , Li2O , LiOH, Na2CO3 , NaOH, K2CO3 , and KOH, wherein the molar ratio of the alkali metal element to the Al element in the mixture is 1:5 to 10:1, preferably 3:1 to 5:1, for example, it can be 3:1, 4:1, 4.5:1 or 5:1, etc.; the inorganic salt includes but is not limited to a mixture of one or more of halogen salts, carbonates, sulfates, etc.; wherein the inorganic solder is used as a solder between the tubular part of the electrolyte tubular structure and the ceramic bottom seal, or the inorganic solder is used as a solder between the electrolyte sheet structures.

进一步的,所述大尺寸固态电解质为固态电解质管状结构,固态电解质管状结构为锂离子陶瓷电解质管、钠离子陶瓷电解质管,包括锂离子陶瓷电解质管状部分、钠离子陶瓷电解质管状部分,陶瓷封底,其中锂离子陶瓷电解质管状部分、钠离子陶瓷电解质管状部分和陶瓷封底通过无机焊料焊接在一起。Furthermore, the large-size solid electrolyte is a solid electrolyte tubular structure, and the solid electrolyte tubular structure is a lithium-ion ceramic electrolyte tube and a sodium-ion ceramic electrolyte tube, including a lithium-ion ceramic electrolyte tubular portion, a sodium-ion ceramic electrolyte tubular portion, and a ceramic bottom seal, wherein the lithium-ion ceramic electrolyte tubular portion, the sodium-ion ceramic electrolyte tubular portion and the ceramic bottom seal are welded together by inorganic solder.

进一步的,所述无机焊料为Li2CO3和Al2O3的混合物,或Li2O与Al2O3的混合物,或LiOH与Al2O3的混合物,或Na2CO3与Al2O3的混合物,或NaOH与Al2O3的混合物,或K2CO3与Al2O3的混合物,或KOH与Al2O3的混合物,其中,各混合物中碱金属元素和Al元素的摩尔比为1:5~10:1,优选为3:1~5:1,例如可以是3:1、4:1、4.5:1或5:1等,其中无机焊料作为锂离子陶瓷电解质管的锂离子陶瓷电解质管状部分、陶瓷封底之间的焊料使用。Further, the inorganic solder is a mixture of Li 2 CO 3 and Al 2 O 3 , or a mixture of Li 2 O and Al 2 O 3 , or a mixture of LiOH and Al 2 O 3 , or a mixture of Na 2 CO 3 and Al 2 O 3 , or a mixture of NaOH and Al 2 O 3 , or a mixture of K 2 CO 3 and Al 2 O 3 , or a mixture of KOH and Al 2 O 3 , wherein the molar ratio of the alkali metal element to the Al element in each mixture is 1:5 to 10:1, preferably 3:1 to 5:1, for example, it can be 3:1, 4:1, 4.5:1 or 5:1, etc., wherein the inorganic solder is used as a solder between the lithium ion ceramic electrolyte tubular part and the ceramic back cover of the lithium ion ceramic electrolyte tube.

与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

使用本发明提供的固态电解质的制备方法可以实现电解质材料包括但不限于片与片相连接、片与筒相连接等,可以得到大尺寸、高质量的固态电解质。The method for preparing the solid electrolyte provided by the present invention can realize the connection of electrolyte materials including but not limited to sheets with sheets, sheets with tubes, etc., and can obtain a large-sized, high-quality solid electrolyte.

本发明的大尺寸固态电解质产品气密性良好,其氦漏率不高于1×10-8Pa·m3/s,或者不高于1×10-9Pa·m3/s,或者不高于1×10-10Pa·m3/s。The large-sized solid electrolyte product of the present invention has good air tightness, and its helium leakage rate is not higher than 1×10 -8 Pa·m 3 /s, or not higher than 1×10 -9 Pa·m 3 /s, or not higher than 1×10 -10 Pa·m 3 /s.

本发明的大尺寸固态电解质对锂金属、MBr熔盐、锂饱和MBr熔盐、MCl熔盐、锂饱和MCl熔盐稳定。The large-size solid electrolyte of the present invention is stable to lithium metal, MCr molten salt, lithium-saturated MCr molten salt, MCl molten salt, and lithium-saturated MCl molten salt.

本发明的陶瓷电解质管制备方法具备技术难度小、生产效率高、设备成本低等优点。The ceramic electrolyte tube preparation method of the present invention has the advantages of low technical difficulty, high production efficiency, low equipment cost, etc.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

图1为本发明的一种锂离子陶瓷电解质结构示意图。FIG. 1 is a schematic diagram of the structure of a lithium ion ceramic electrolyte of the present invention.

图2为本发明的一种锂离子陶瓷电解质结构示意图。FIG. 2 is a schematic diagram of a lithium ion ceramic electrolyte structure of the present invention.

图3为本发明的一种锂离子陶瓷电解质结构示意图。FIG. 3 is a schematic diagram of a lithium ion ceramic electrolyte structure of the present invention.

图4为本发明的一种锂离子陶瓷电解质实物图。FIG. 4 is a physical picture of a lithium ion ceramic electrolyte of the present invention.

图5为本发明的一种锂离子陶瓷电解质实物图。FIG. 5 is a physical picture of a lithium ion ceramic electrolyte of the present invention.

图6为本发明的一种锂离子陶瓷电解质实物图。FIG. 6 is a physical picture of a lithium ion ceramic electrolyte of the present invention.

图7为实施例3的锂对称电池的充放电曲线图。FIG. 7 is a charge and discharge curve diagram of the lithium symmetrical battery of Example 3.

具体实施方式Detailed ways

应该指出,以下详细说明都是示例性的,旨在对本发明提供进一步的说明,所使用的术语仅是为了描述具体实施方式,而非意图限制基于本发明的示例性实施方式。It should be noted that the following detailed descriptions are exemplary and are intended to provide further illustration of the present invention. The terms used are only for describing specific embodiments and are not intended to limit the exemplary embodiments based on the present invention.

以下将要公开本发明的部分详细实施例,虽然在本公开内容中描述了实施例子,但是并未将本发明的实施例限制于所展示的内容。本公开实施例仅是权利要求书中所可能形成的实施例的部分例子,权利要求书中剩余未展示实施例及其替代、修改、等效实施例等仍在权利保护范围。Some detailed embodiments of the present invention will be disclosed below. Although the embodiments are described in the present disclosure, the embodiments of the present invention are not limited to the contents shown. The embodiments disclosed in the present disclosure are only some examples of the embodiments that may be formed in the claims. The remaining embodiments not shown in the claims and their replacements, modifications, equivalent embodiments, etc. are still within the scope of protection.

实施例1:Embodiment 1:

请参阅图1,Please refer to Figure 1.

一种基于无机焊料的锂离子陶瓷电解质制备方法,包括以下步骤:A method for preparing a lithium ion ceramic electrolyte based on inorganic solder comprises the following steps:

(1)选取的钽掺杂锆酸镧锂(LLZTO)陶瓷电解质圆片的致密度为90.10%;LLZTO电解质环的致密度为90.89%。(1) The density of the selected tantalum-doped lithium lanthanum zirconate (LLZTO) ceramic electrolyte disc is 90.10%; the density of the LLZTO electrolyte ring is 90.89%.

(2)按Li2CO3和Al2O3的摩尔比为4:1称取16.892gLi2CO3、5.825gAl2O3于球磨罐中,在转速为300r/min下球磨10h,得到混合均匀的无机焊料粉末。(2) According to the molar ratio of Li 2 CO 3 to Al 2 O 3 being 4:1, 16.892 g of Li 2 CO 3 and 5.825 g of Al 2 O 3 were weighed into a ball mill and ball milled at a rotation speed of 300 r/min for 10 h to obtain a uniformly mixed inorganic solder powder.

(3)将(2)中的无机焊料粉末压制成厚度合适的圆环。(3) The inorganic solder powder in (2) is pressed into a ring with a suitable thickness.

(4)将LLZTO电解质圆片、无机焊料圆环和LLZTO电解质环按图1所示顺序(从下往上依次是LLZTO电解质圆片、无机焊料圆环、LLZTO电解质环)摆放并置于马弗炉中,1100℃烧结30min。(4) The LLZTO electrolyte disc, the inorganic solder ring and the LLZTO electrolyte ring are arranged in the order shown in FIG. 1 (from bottom to top, the LLZTO electrolyte disc, the inorganic solder ring, and the LLZTO electrolyte ring) and placed in a muffle furnace and sintered at 1100° C. for 30 min.

(5)将焊接完成后的电解质置于氦质谱检漏仪上进行气密性测试,其氦漏率为1.2×10-9Pa·m3/s,气密性良好。(5) The welded electrolyte was placed on a helium mass spectrometer leak detector for air tightness test. The helium leak rate was 1.2×10 -9 Pa·m 3 /s, indicating good air tightness.

(6)焊缝耐熔融锂金属腐蚀验证:将焊接完成后的电解质置于熔融锂金属中,300℃下保温200h;结束后发现焊缝处无明显反应现象,即该无机焊料对锂金属化学稳定。(6) Verification of weld corrosion resistance to molten lithium metal: The electrolyte after welding was placed in molten lithium metal and kept at 300°C for 200 hours. After the welding, no obvious reaction was found at the weld, indicating that the inorganic solder was chemically stable to lithium metal.

(7)焊缝耐MCl熔盐腐蚀验证:将焊接完成后的电解质置于KCl和NaCl混合熔盐中,400℃下保温240h;结束后,将其表面熔盐清洗干净并干燥后发现焊缝处颜色无明显变化,气密性测试显示氦漏率为3.3×10-9Pa·m3/s,气密性良好。因此可以判断该无机焊料没有发生化学腐蚀,即该无机焊料对MCl熔盐稳定。(7) Verification of weld seam corrosion resistance to MCl molten salt: The electrolyte after welding was placed in a mixed molten salt of KCl and NaCl and kept at 400°C for 240 hours. After the completion, the molten salt on the surface was cleaned and dried, and it was found that the color of the weld seam had no obvious change. The air tightness test showed that the helium leakage rate was 3.3× 10-9 Pa· m3 /s, and the air tightness was good. Therefore, it can be judged that the inorganic solder did not undergo chemical corrosion, that is, the inorganic solder was stable to MCl molten salt.

(8)焊缝耐锂饱和MCl熔盐腐蚀验证:将焊接完成后的电解质置于KCl和NaCl混合熔盐中,熔盐上层加入锂金属形成锂饱和熔盐,400℃下保温200h;结束后,将其表面锂金属和熔盐清洗干净并干燥后发现焊缝处颜色无明显变化,气密性测试显示氦漏率为2.6×10- 9Pa·m3/s,气密性良好。因此可以判断该无机焊料没有发生化学腐蚀,即该无机焊料对锂饱和MCl熔盐稳定。(8) Verification of weld corrosion resistance to lithium-saturated MCl molten salt: The electrolyte after welding was placed in a mixed molten salt of KCl and NaCl, and lithium metal was added to the upper layer of the molten salt to form a lithium-saturated molten salt, which was kept at 400°C for 200 hours; after completion, the lithium metal and molten salt on the surface were cleaned and dried, and it was found that there was no obvious change in the color of the weld. The airtightness test showed that the helium leakage rate was 2.6 × 10-9 Pa· m3 /s, and the airtightness was good. Therefore, it can be judged that the inorganic solder did not undergo chemical corrosion, that is, the inorganic solder was stable to lithium-saturated MCl molten salt.

实施例2:Embodiment 2:

请参阅图2,Please refer to Figure 2.

一种基于无机焊料的锂离子陶瓷电解质制备方法,包括以下步骤:A method for preparing a lithium ion ceramic electrolyte based on inorganic solder comprises the following steps:

(1)选取的铌掺杂锆酸镧锂(LLZNO)电解质片的致密度为91.35%;LLZNO电解质筒的致密度为91.36%。(1) The density of the selected niobium-doped lithium lanthanum zirconate (LLZNO) electrolyte sheet is 91.35%; the density of the LLZNO electrolyte cylinder is 91.36%.

(2)按LiOH和Al2O3的摩尔比为10:1称取9.595gLiOH、4.078gAl2O3于球磨罐中,在转速为350r/min下球磨10h,得到混合均匀的无机焊料粉末。(2) According to the molar ratio of LiOH to Al 2 O 3 being 10:1, 9.595 g of LiOH and 4.078 g of Al 2 O 3 were weighed into a ball mill and ball milled at a rotation speed of 350 r/min for 10 h to obtain a uniformly mixed inorganic solder powder.

(3)将(2)中的无机焊料粉末压制成厚度合适的圆环。(3) The inorganic solder powder in (2) is pressed into a ring with a suitable thickness.

(4)将LLZNO电解质片、无机焊料圆环和LLZNO电解质筒按图2所示顺序摆放并置于马弗炉中,1100℃烧结20min。(4) The LLZNO electrolyte sheet, the inorganic solder ring and the LLZNO electrolyte cylinder are placed in the order shown in FIG2 and placed in a muffle furnace and sintered at 1100°C for 20 min.

(5)将焊接完成后的电解质置于氦质谱检漏仪上进行气密性测试,其氦漏率为2.3×10-10Pa·m3/s,气密性良好。(5) The welded electrolyte was placed on a helium mass spectrometer leak detector for air tightness test. The helium leak rate was 2.3×10 -10 Pa·m 3 /s, indicating good air tightness.

(6)焊缝耐熔融锂金属腐蚀验证:将焊接完成后的电解质置于熔融锂金属中,300℃下保温300h;结束后发现焊缝处无明显反应现象,即该无机焊料对锂金属化学稳定。(6) Verification of weld corrosion resistance to molten lithium metal: The electrolyte after welding was placed in molten lithium metal and kept at 300°C for 300 hours. After the welding, no obvious reaction was found at the weld, indicating that the inorganic solder was chemically stable to lithium metal.

(7)焊缝耐MBr熔盐腐蚀验证:将焊接完成后的电解质置于KBr和NaBr混合熔盐中,400℃下保温280h;结束后,将其表面熔盐清洗干净并干燥后发现焊缝处颜色无明显变化,气密性测试显示氦漏率为5.0×10-10Pa·m3/s,气密性良好。因此可以判断该无机焊料没有发生化学腐蚀,即该无机焊料对MBr熔盐稳定。(7) Verification of weld resistance to MCr molten salt corrosion: The electrolyte after welding was placed in a mixed molten salt of KBr and NaBr and kept at 400°C for 280 hours. After the completion, the molten salt on the surface was cleaned and dried, and it was found that there was no obvious change in the color of the weld. The airtightness test showed that the helium leak rate was 5.0× 10-10 Pa· m3 /s, and the airtightness was good. Therefore, it can be judged that the inorganic solder did not undergo chemical corrosion, that is, the inorganic solder was stable to MCr molten salt.

(8)焊缝耐锂饱和MBr熔盐腐蚀验证:将焊接完成后的电解质置于KBr和NaBr混合熔盐中,熔盐上层加入锂金属形成锂饱和熔盐,400℃下保温300h;结束后,将其表面锂金属和熔盐清洗干净并干燥后发现焊缝处颜色无明显变化,气密性测试显示氦漏率为4.6×10-10Pa·m3/s,气密性良好。因此可以判断该无机焊料没有发生化学腐蚀,即该无机焊料对锂饱和MBr熔盐稳定。(8) Verification of weld corrosion resistance to lithium-saturated MCr molten salt: The electrolyte after welding was placed in a mixed molten salt of KBr and NaBr, and lithium metal was added to the upper layer of the molten salt to form a lithium-saturated molten salt, which was kept at 400°C for 300 hours. After the completion, the lithium metal and molten salt on the surface were cleaned and dried, and it was found that there was no obvious change in the color of the weld. The airtightness test showed that the helium leakage rate was 4.6× 10-10 Pa· m3 /s, and the airtightness was good. Therefore, it can be judged that the inorganic solder did not undergo chemical corrosion, that is, the inorganic solder was stable to lithium-saturated MCr molten salt.

实施例3:Embodiment 3:

请参阅图3,Please refer to Figure 3.

一种基于无机焊料的锂离子陶瓷电解质制备方法,包括以下步骤:A method for preparing a lithium ion ceramic electrolyte based on inorganic solder comprises the following steps:

(1)选取的LLZTO电解质片的致密度为91.33%;两个LLZTO电解质筒的致密度分别为91.35%和91.33%。(1) The density of the selected LLZTO electrolyte sheet is 91.33%; the density of the two LLZTO electrolyte cylinders is 91.35% and 91.33% respectively.

(2)按Li2CO3和Al2O3的摩尔比为5:1称取14.780gLi2CO3、4.078gAl2O3于球磨罐中,在转速为350r/min下球磨10h,得到混合均匀的无机焊料粉末。(2) According to the molar ratio of Li 2 CO 3 to Al 2 O 3 being 5:1, 14.780 g of Li 2 CO 3 and 4.078 g of Al 2 O 3 were weighed into a ball mill and ball milled at a rotation speed of 350 r/min for 10 h to obtain a uniformly mixed inorganic solder powder.

(3)将(2)中的无机焊料粉末压制成厚度合适的圆环(圆环内径≥LLZTO电解质内筒外径,圆环外径≤底部LLZTO电解质片外径,内筒置于圆环内部或圆环上,外筒置于圆环上或圆环外)。(3) The inorganic solder powder in (2) is pressed into a ring of appropriate thickness (the inner diameter of the ring is ≥ the outer diameter of the LLZTO electrolyte inner cylinder, the outer diameter of the ring is ≤ the outer diameter of the bottom LLZTO electrolyte sheet, the inner cylinder is placed inside or on the ring, and the outer cylinder is placed on or outside the ring).

(4)将LLZTO电解质片、无机焊料圆环和两个LLZTO电解质筒按图3所示顺序摆放并置于马弗炉中,1100℃烧结20min。(4) The LLZTO electrolyte sheet, the inorganic solder ring and the two LLZTO electrolyte cylinders were placed in the order shown in FIG3 and placed in a muffle furnace and sintered at 1100° C. for 20 min.

(5)将焊接完成后的电解质置于氦质谱检漏仪上进行气密性测试,其氦漏率为7.7×10-10Pa·m3/s,气密性良好。(5) The welded electrolyte was placed on a helium mass spectrometer leak detector for air tightness test. The helium leak rate was 7.7×10 -10 Pa·m 3 /s, indicating good air tightness.

(6)与实施例2方法和结果一致。(6) The method and results are consistent with those of Example 2.

(7)与实施例2方法和结果一致。(7) The method and results are consistent with those of Example 2.

(8)与实施例2方法和结果一致。(8) The method and results are consistent with those of Example 2.

(9)采用图6所示的陶瓷电解质组装了锂对称电池:内筒内部为不锈钢网集流体,内筒和外筒之间填充CsBr、KBr和LiBr的混合物作为熔盐保护层,外筒外部为熔融金属锂。锂对称电池在300℃下运行,充放电曲线如图7所示。(9) A lithium symmetric battery was assembled using the ceramic electrolyte shown in Figure 6: the inner cylinder was filled with a stainless steel mesh current collector, a mixture of CsBr, KBr and LiBr was filled between the inner and outer cylinders as a molten salt protective layer, and the outer cylinder was filled with molten metal lithium. The lithium symmetric battery was operated at 300°C, and the charge and discharge curves are shown in Figure 7.

对比例1:Comparative Example 1:

一种基于无机焊料的锂离子陶瓷电解质制备方法,包括以下步骤:A method for preparing a lithium ion ceramic electrolyte based on inorganic solder comprises the following steps:

(1)选取的LLZNO电解质片的致密度为92.21%;LLZNO电解质筒的致密度为92.25%。(1) The density of the selected LLZNO electrolyte sheet is 92.21%; the density of the LLZNO electrolyte cylinder is 92.25%.

(2)按Li2CO3和Al2O3的摩尔比为1:10称取1.478gLi2CO3、20.400gAl2O3于球磨罐中,在转速为350r/min下球磨10h,得到混合均匀的无机焊料粉末。(2) According to the molar ratio of Li 2 CO 3 to Al 2 O 3 being 1:10, 1.478 g Li 2 CO 3 and 20.400 g Al 2 O 3 were weighed into a ball mill and ball milled at a rotation speed of 350 r/min for 10 h to obtain a uniformly mixed inorganic solder powder.

(3)将(2)中的无机焊料粉末压制成厚度合适的圆环。(3) The inorganic solder powder in (2) is pressed into a ring with a suitable thickness.

(4)将LLZNO电解质片、无机焊料圆环和LLZNO电解质筒按从下往上的顺序依次摆放并置于马弗炉中,1100℃烧结20min。(4) The LLZNO electrolyte sheet, the inorganic solder ring, and the LLZNO electrolyte tube are placed in a muffle furnace in order from bottom to top and sintered at 1100°C for 20 min.

(5)焊接完成后,LLZTO电解质片和LLZTO电解质筒焊缝有明显的孔隙,无气密性,焊接性能较差。(5) After welding, the welds between the LLZTO electrolyte sheet and the LLZTO electrolyte tube have obvious pores, no airtightness, and poor welding performance.

对比例2:Comparative Example 2:

一种基于无机焊料的锂离子陶瓷电解质制备方法,包括以下步骤:A method for preparing a lithium ion ceramic electrolyte based on inorganic solder comprises the following steps:

(1)选取的LLZTO电解质片的致密度为91.22%;LLZTO电解质筒的致密度为91.27%。(1) The density of the selected LLZTO electrolyte sheet is 91.22%; the density of the LLZTO electrolyte cylinder is 91.27%.

(2)按Li2CO3和Al2O3的摩尔比为12:1称取17.735gLi2CO3、2.040gAl2O3于球磨罐中,在转速为350r/min下球磨10h,得到混合均匀的无机焊料粉末。(2) According to the molar ratio of Li 2 CO 3 to Al 2 O 3 being 12:1, 17.735 g of Li 2 CO 3 and 2.040 g of Al 2 O 3 were weighed into a ball mill and ball milled at a rotation speed of 350 r/min for 10 h to obtain a uniformly mixed inorganic solder powder.

(3)将(2)中的无机焊料粉末压制成厚度合适的圆环。(3) The inorganic solder powder in (2) is pressed into a ring with a suitable thickness.

(4)将LLZTO电解质片、无机焊料圆环和LLZTO电解质筒按从下往上的顺序依次摆放并置于马弗炉中,1100℃烧结20min。(4) The LLZTO electrolyte sheet, the inorganic solder ring and the LLZTO electrolyte tube are placed in a muffle furnace in order from bottom to top and sintered at 1100°C for 20 min.

(5)将焊接完成后的电解质置于氦质谱检漏仪上进行气密性测试,其氦漏率为1.3×10-5Pa·m3/s,气密性较差。(5) The welded electrolyte was placed on a helium mass spectrometer leak detector for air tightness test. The helium leak rate was 1.3×10 -5 Pa·m 3 /s, indicating poor air tightness.

实施例4:Embodiment 4:

一种基于无机焊料的锂离子陶瓷电解质制备方法,包括以下步骤:A method for preparing a lithium ion ceramic electrolyte based on inorganic solder comprises the following steps:

(1)选取的LLZTO电解质片为一块直径为200mm的陶瓷圆板,其致密度为91.21%,厚度为4mm,由于尺寸过大在烧结完成后陶瓷圆板从中间断裂成了两部分。(1) The selected LLZTO electrolyte sheet is a ceramic disc with a diameter of 200 mm, a density of 91.21%, and a thickness of 4 mm. Due to its large size, the ceramic disc breaks into two parts from the middle after sintering.

(2)按K2CO3和Li2CO3的摩尔比为1:1称取K2CO3和Li2CO3于球磨罐中,在转速为200r/min下球磨10h,得到混合均匀的无机盐粉末。 (2) K 2 CO 3 and Li 2 CO 3 were weighed into a ball mill at a molar ratio of 1 : 1, and ball milled at a rotation speed of 200 r/min for 10 h to obtain a uniformly mixed inorganic salt powder.

(3)将(1)中两部分陶瓷板拼接成一个圆板,并用不锈钢模具将其固定;取适量(2)中无机盐粉末平铺在圆板表面,550℃的温度下保温2h。结束后将圆板表面多余的无机盐去除。(3) Splice the two ceramic plates in (1) into a circular plate and fix it with a stainless steel mold; take an appropriate amount of inorganic salt powder in (2) and spread it on the surface of the circular plate, and keep it at 550°C for 2 hours. After the end, remove the excess inorganic salt on the surface of the circular plate.

(4)将(3)中焊接完成后的电解质圆板置于氦质谱检漏仪上进行气密性测试,其氦漏率为8.5×10-10Pa·m3/s,气密性良好。(4) The electrolyte disc after welding in (3) was placed on a helium mass spectrometer leak detector for air tightness test. The helium leak rate was 8.5×10 -10 Pa·m 3 /s, indicating good air tightness.

(5)焊缝耐熔融锂金属腐蚀验证:将(3)中焊接完成后的电解质圆板置于熔融锂金属中,300℃下保温300h;结束后发现焊缝处无明显反应现象,即该无机盐焊料对锂金属化学稳定。(5) Verification of weld corrosion resistance to molten lithium metal: The electrolyte disc after welding in (3) was placed in molten lithium metal and kept at 300°C for 300 hours. After the welding, no obvious reaction was found at the weld, indicating that the inorganic salt solder was chemically stable to lithium metal.

(6)焊缝耐MBr熔盐腐蚀验证:将(3)中焊接完成后的电解质圆板置于KBr和NaBr混合熔盐中,400℃下保温300h;结束后,将其表面熔盐清洗干净并干燥后发现焊缝处颜色无明显变化,气密性测试显示氦漏率为7.9×10-10Pa·m3/s,气密性良好。因此可以判断该无机盐焊料没有发生化学腐蚀,即该无机盐焊料对MBr熔盐稳定。(6) Verification of weld resistance to MCr molten salt corrosion: The electrolyte disc after welding in (3) was placed in a mixed molten salt of KBr and NaBr and kept at 400°C for 300 hours. After the molten salt on the surface was cleaned and dried, it was found that there was no obvious change in the color of the weld. The airtightness test showed that the helium leakage rate was 7.9× 10-10 Pa· m3 /s, and the airtightness was good. Therefore, it can be judged that the inorganic salt solder did not undergo chemical corrosion, that is, the inorganic salt solder was stable to MCr molten salt.

(7)焊缝耐MCl熔盐腐蚀验证:将(3)中焊接完成后的电解质圆板置于KCl和NaCl混合熔盐中,400℃下保温250h;结束后,将其表面熔盐清洗干净并干燥后发现焊缝处颜色无明显变化,气密性测试显示氦漏率为7.3×10-9Pa·m3/s,气密性良好。因此可以判断该无机盐焊料没有发生化学腐蚀,即该无机盐焊料对MCl熔盐稳定。(7) Verification of weld resistance to MCl molten salt corrosion: The electrolyte disc after welding in (3) was placed in a mixed molten salt of KCl and NaCl and kept at 400°C for 250 hours. After the completion, the molten salt on the surface was cleaned and dried. It was found that there was no obvious color change at the weld. The air tightness test showed that the helium leakage rate was 7.3× 10-9 Pa· m3 /s, and the air tightness was good. Therefore, it can be judged that the inorganic salt solder did not undergo chemical corrosion, that is, the inorganic salt solder was stable to MCl molten salt.

实施例5:Embodiment 5:

一种基于无机焊料的锂离子陶瓷电解质制备方法,包括以下步骤:A method for preparing a lithium ion ceramic electrolyte based on inorganic solder comprises the following steps:

(1)首先用LLZTO粉料压制成两个长为10cm、宽为5cm的长方形片,厚度为4mm,并烧结成型。(1) First, LLZTO powder was pressed into two rectangular pieces with a length of 10 cm, a width of 5 cm, and a thickness of 4 mm, and then sintered.

(2)按KCl和LiCl的摩尔比为2:3称取14.910gKCl、12.717gLiCl于球磨罐中,在转速为300r/min下球磨10h,得到混合均匀的无机盐粉末。(2) According to the molar ratio of KCl to LiCl of 2:3, 14.910 g KCl and 12.717 g LiCl were weighed into a ball mill and milled at a speed of 300 r/min for 10 h to obtain a uniformly mixed inorganic salt powder.

(3)将(1)中两个长方形片拼成一个边长为10cm的大正方形片,并用不锈钢模具固定,片与片的缝隙之间填充(2)中的无机盐粉末,在马弗炉中400℃下保温40min。(3) The two rectangular pieces in (1) are assembled into a large square piece with a side length of 10 cm and fixed with a stainless steel mold. The gaps between the pieces are filled with the inorganic salt powder in (2) and kept at 400°C in a muffle furnace for 40 min.

(4)将焊接完成后的电解质置于氦质谱检漏仪上进行气密性测试,其氦漏率为1.1×10-9Pa·m3/s,气密性良好。(4) The welded electrolyte was placed on a helium mass spectrometer leak detector for air tightness test. The helium leak rate was 1.1×10 -9 Pa·m 3 /s, indicating good air tightness.

(5)焊缝耐熔融锂金属腐蚀验证:将焊接完成后的电解质置于熔融锂金属中,300℃下保温200h;结束后发现焊缝处无明显反应现象,即该无机焊料对锂金属化学稳定。(5) Verification of weld corrosion resistance to molten lithium metal: The electrolyte after welding was placed in molten lithium metal and kept at 300°C for 200 hours. After the welding, no obvious reaction was found at the weld, indicating that the inorganic solder was chemically stable to lithium metal.

(6)焊缝耐MCl熔盐腐蚀验证:将焊接完成后的电解质置于KCl和NaCl混合熔盐中,300℃下保温280h;结束后,将其表面熔盐清洗干净并干燥后发现焊缝处颜色无明显变化,气密性测试显示氦漏率为2.1×10-9Pa·m3/s,气密性良好。因此可以判断该无机焊料没有发生化学腐蚀,即该无机焊料对MCl熔盐稳定。(6) Verification of weld seam corrosion resistance to MCl molten salt: The electrolyte after welding was placed in a mixed molten salt of KCl and NaCl and kept at 300°C for 280 hours. After the completion, the surface molten salt was cleaned and dried, and it was found that the color of the weld seam had no obvious change. The air tightness test showed that the helium leakage rate was 2.1× 10-9 Pa· m3 /s, and the air tightness was good. Therefore, it can be judged that the inorganic solder did not undergo chemical corrosion, that is, the inorganic solder was stable to MCl molten salt.

(7)焊缝耐锂饱和MCl熔盐腐蚀验证:将焊接完成后的电解质置于KCl和NaCl混合熔盐中,熔盐上层加入锂金属形成锂饱和熔盐,300℃下保温260h;结束后,将其表面锂金属和熔盐清洗干净并干燥后发现焊缝处颜色无明显变化,气密性测试显示氦漏率为1.8×10- 9Pa·m3/s,气密性良好。因此可以判断该无机焊料没有发生化学腐蚀,即该无机焊料对锂饱和MCl熔盐稳定。(7) Verification of weld corrosion resistance to lithium-saturated MCl molten salt: The electrolyte after welding was placed in a mixed molten salt of KCl and NaCl, and lithium metal was added to the upper layer of the molten salt to form a lithium-saturated molten salt, which was kept at 300°C for 260 hours; after completion, the lithium metal and molten salt on the surface were cleaned and dried, and it was found that there was no obvious change in the color of the weld. The airtightness test showed that the helium leakage rate was 1.8 × 10-9 Pa· m3 /s, and the airtightness was good. Therefore, it can be judged that the inorganic solder did not undergo chemical corrosion, that is, the inorganic solder was stable to lithium-saturated MCl molten salt.

实施例6:Embodiment 6:

一种基于无机焊料的锂离子陶瓷电解质制备方法,包括以下步骤:A method for preparing a lithium ion ceramic electrolyte based on inorganic solder comprises the following steps:

(5)首先用LLZTO粉料压制成四个边长为2cm的正方形片,并烧结成型。(5) First, LLZTO powder was pressed into four square pieces with a side length of 2 cm and sintered.

(6)按K2CO3和Al2O3的摩尔比为5:1称取34.552gK2CO3、5.098gAl2O3于球磨罐中,在转速为300r/min下球磨10h,得到混合均匀的无机焊料粉末。(6) According to the molar ratio of K 2 CO 3 to Al 2 O 3 being 5:1, 34.552 g K 2 CO 3 and 5.098 g Al 2 O 3 were weighed into a ball mill and ball milled at a rotation speed of 300 r/min for 10 h to obtain a uniformly mixed inorganic solder powder.

(7)将(1)中四个正方形片拼成一个边长为4cm的大正方形片,并用不锈钢模具固定,片与片的缝隙之间填充(2)中的无机焊料粉末,在马弗炉中1000℃下保温60min。(7) The four square pieces in (1) are assembled into a large square piece with a side length of 4 cm and fixed with a stainless steel mold. The gaps between the pieces are filled with the inorganic solder powder in (2) and kept at 1000°C in a muffle furnace for 60 min.

(8)将焊接完成后的电解质置于氦质谱检漏仪上进行气密性测试,其氦漏率为5.1×10-9Pa·m3/s,气密性良好。(8) The welded electrolyte was placed on a helium mass spectrometer leak detector for air tightness test. The helium leak rate was 5.1×10 -9 Pa·m 3 /s, indicating good air tightness.

(5)焊缝耐熔融锂金属腐蚀验证:将焊接完成后的电解质置于熔融锂金属中,300℃下保温200h;结束后发现焊缝处无明显反应现象,即该无机焊料对锂金属化学稳定。(5) Verification of weld corrosion resistance to molten lithium metal: The electrolyte after welding was placed in molten lithium metal and kept at 300°C for 200 hours. After the welding, no obvious reaction was found at the weld, indicating that the inorganic solder was chemically stable to lithium metal.

(6)焊缝耐MCl熔盐腐蚀验证:将焊接完成后的电解质置于KCl和NaCl混合熔盐中,400℃下保温200h;结束后,将其表面熔盐清洗干净并干燥后发现焊缝处颜色无明显变化,气密性测试显示氦漏率为4.3×10-9Pa·m3/s,气密性良好。因此可以判断该无机焊料没有发生化学腐蚀,即该无机焊料对MCl熔盐稳定。(6) Verification of weld corrosion resistance to MCl molten salt: The electrolyte after welding was placed in a mixed molten salt of KCl and NaCl and kept at 400°C for 200 hours. After the completion, the surface molten salt was cleaned and dried, and it was found that the color of the weld had no obvious change. The air tightness test showed that the helium leakage rate was 4.3× 10-9 Pa· m3 /s, and the air tightness was good. Therefore, it can be judged that the inorganic solder did not undergo chemical corrosion, that is, the inorganic solder was stable to MCl molten salt.

(7)焊缝耐锂饱和MCl熔盐腐蚀验证:将焊接完成后的电解质置于KCl和NaCl混合熔盐中,熔盐上层加入锂金属形成锂饱和熔盐,400℃下保温200h;结束后,将其表面锂金属和熔盐清洗干净并干燥后发现焊缝处颜色无明显变化,气密性测试显示氦漏率为3.8×10- 9Pa·m3/s,气密性良好。因此可以判断该无机焊料没有发生化学腐蚀,即该无机焊料对锂饱和MCl熔盐稳定。(7) Verification of weld corrosion resistance to lithium-saturated MCl molten salt: The electrolyte after welding was placed in a mixed molten salt of KCl and NaCl, and lithium metal was added to the upper layer of the molten salt to form a lithium-saturated molten salt, which was kept at 400°C for 200 hours; after completion, the lithium metal and molten salt on the surface were cleaned and dried, and it was found that there was no obvious change in the color of the weld. The airtightness test showed that the helium leakage rate was 3.8 × 10-9 Pa· m3 /s, and the airtightness was good. Therefore, it can be judged that the inorganic solder did not undergo chemical corrosion, that is, the inorganic solder was stable to lithium-saturated MCl molten salt.

实施例7:Embodiment 7:

请参阅图2,Please refer to Figure 2.

一种基于无机焊料的用于钠离子电池的固态电解质制备方法,包括以下步骤:A method for preparing a solid electrolyte for a sodium ion battery based on an inorganic solder comprises the following steps:

(1)首先将Na-β″-Al2O3粉料压制成合适尺寸的圆筒和圆片,并烧结成型。(1) First, Na-β″-Al 2 O 3 powder is pressed into cylinders and discs of appropriate sizes and sintered.

(2)按Na2CO3和Al2O3的摩尔比为4:1称取21.198gNa2CO3、5.098gAl2O3于球磨罐中,在转速为300r/min下球磨10h,得到混合均匀的无机焊料粉末。(2) According to the molar ratio of Na 2 CO 3 to Al 2 O 3 being 4:1, 21.198 g of Na 2 CO 3 and 5.098 g of Al 2 O 3 were weighed into a ball mill and ball milled at a rotation speed of 300 r/min for 10 h to obtain a uniformly mixed inorganic solder powder.

(3)将(2)中的无机焊料粉末压制成厚度合适的圆环。(3) The inorganic solder powder in (2) is pressed into a ring with a suitable thickness.

(4)将Na-β″-Al2O3电解质圆片、无机焊料圆环和Na-β″-Al2O3电解质环按图2所示顺序(从下往上依次是Na-β″-Al2O3电解质圆片、无机焊料圆环、Na-β″-Al2O3电解质环)摆放并置于马弗炉中,1000℃烧结60min。(4) Arrange the Na-β″-Al 2 O 3 electrolyte disc, the inorganic solder ring and the Na-β″-Al 2 O 3 electrolyte ring in the order shown in FIG. 2 (from bottom to top, the Na-β″-Al 2 O 3 electrolyte disc, the inorganic solder ring and the Na-β″-Al 2 O 3 electrolyte ring) in a muffle furnace and sinter at 1000° C. for 60 min.

(5)将焊接完成后的电解质置于氦质谱检漏仪上进行气密性测试,其氦漏率为8.6×10-10Pa·m3/s,气密性良好。(5) The welded electrolyte was placed on a helium mass spectrometer leak detector for air tightness test. The helium leak rate was 8.6×10 -10 Pa·m 3 /s, indicating good air tightness.

(6)焊缝耐MBr熔盐腐蚀验证:将焊接完成后的电解质置于KBr和NaBr混合熔盐中,400℃下保温250h;结束后,将其表面熔盐清洗干净并干燥后发现焊缝处颜色无明显变化,气密性测试显示氦漏率为7.0×10-10Pa·m3/s,气密性良好。因此可以判断该无机焊料没有发生化学腐蚀,即该无机焊料对MBr熔盐稳定。(6) Verification of weld resistance to MCr molten salt corrosion: The electrolyte after welding was placed in a mixed molten salt of KBr and NaBr and kept at 400°C for 250 hours. After the completion, the surface molten salt was cleaned and dried, and it was found that the color of the weld had no obvious change. The airtightness test showed that the helium leak rate was 7.0× 10-10 Pa· m3 /s, and the airtightness was good. Therefore, it can be judged that the inorganic solder did not undergo chemical corrosion, that is, the inorganic solder was stable to MCr molten salt.

(7)焊缝耐锂饱和MBr熔盐腐蚀验证:将焊接完成后的电解质置于KBr和NaBr混合熔盐中,熔盐上层加入锂金属形成锂饱和熔盐,400℃下保温300h;结束后,将其表面锂金属和熔盐清洗干净并干燥后发现焊缝处颜色无明显变化,气密性测试显示氦漏率为7.7×10-10Pa·m3/s,气密性良好。因此可以判断该无机焊料没有发生化学腐蚀,即该无机焊料对锂饱和MBr熔盐稳定。(7) Verification of weld corrosion resistance to lithium-saturated MCr molten salt: The electrolyte after welding was placed in a mixed molten salt of KBr and NaBr, and lithium metal was added to the upper layer of the molten salt to form a lithium-saturated molten salt, which was kept at 400°C for 300 hours; after completion, the lithium metal and molten salt on the surface were cleaned and dried, and it was found that there was no obvious change in the color of the weld. The airtightness test showed that the helium leakage rate was 7.7× 10-10 Pa· m3 /s, and the airtightness was good. Therefore, it can be judged that the inorganic solder did not undergo chemical corrosion, that is, the inorganic solder was stable to lithium-saturated MCr molten salt.

本发明的一种基于无机焊料的拼接式固态电解质的制备方法,其中的无机焊料和制备方法对于陶瓷类以及玻璃类的固态电解质具有适用性,因此对于钠离子电池和中高温燃料电池中的固体电解质同样适用,具体制备何种形状和尺寸的电解质将根据实际需求而定,本发明将不在实施例中过多说明。The present invention provides a method for preparing a spliced solid electrolyte based on inorganic solder, wherein the inorganic solder and the preparation method are applicable to ceramic and glass solid electrolytes, and therefore are also applicable to solid electrolytes in sodium ion batteries and medium and high temperature fuel cells. The specific shape and size of the electrolyte to be prepared will depend on actual needs, and the present invention will not be explained in detail in the embodiments.

Claims (10)

1.一种基于无机焊料的拼接式固态电解质,其为用于锂离子电池、钠离子电池以及中高温燃料电池等的大尺寸固态电解质,包括易于成型和烧结的各种形状的电解质,通过无机焊料按所需形状将其焊接在一起。1. A spliced solid electrolyte based on inorganic solder, which is a large-size solid electrolyte for lithium-ion batteries, sodium-ion batteries, medium- and high-temperature fuel cells, etc., including electrolytes of various shapes that are easy to form and sinter, and are welded together in the desired shape by inorganic solder. 2.根据权利要求1所述的拼接式固态电解质,其特征在于,所述无机焊料包括但不限于碱金属化合物与Al2O3的混合物、无机盐等;所述碱金属化合物为Li2CO3、Li2O、LiOH、Na2CO3、NaOH、K2CO3、KOH中的一种或者多种(两种或者三种)的混合物,其中混合物中碱金属元素和Al元素的摩尔比为1:5~10:1,优选为3:1~5:1,例如可以是3:1、4:1、4.5:1或5:1等;所述无机盐包括但不限于卤素盐、碳酸盐、硫酸盐等中的一种或者多种的混合物。2. The spliced solid electrolyte according to claim 1 is characterized in that the inorganic solder includes but is not limited to a mixture of alkali metal compounds and Al 2 O 3 , inorganic salts, etc.; the alkali metal compound is a mixture of one or more (two or three) of Li 2 CO 3 , Li 2 O, LiOH, Na 2 CO 3 , NaOH, K 2 CO 3 , KOH, wherein the molar ratio of the alkali metal element to the Al element in the mixture is 1:5 to 10:1, preferably 3:1 to 5:1, for example, it can be 3:1, 4:1, 4.5:1 or 5:1, etc.; the inorganic salt includes but is not limited to a mixture of one or more of halogen salts, carbonates, sulfates, etc. 3.根据权利要求1或2所述的拼接式固态电解质,其特征在于,所述大尺寸固态电解质为固态电解质管状结构,固态电解质管状结构为锂离子陶瓷电解质管、钠离子陶瓷电解质管,包括锂离子陶瓷电解质管状部分、钠离子陶瓷电解质管状部分,陶瓷封底,其中锂离子陶瓷电解质管状部分、钠离子陶瓷电解质管状部分和陶瓷封底通过无机焊料焊接在一起。3. The spliced solid electrolyte according to claim 1 or 2 is characterized in that the large-size solid electrolyte is a solid electrolyte tubular structure, and the solid electrolyte tubular structure is a lithium ion ceramic electrolyte tube or a sodium ion ceramic electrolyte tube, including a lithium ion ceramic electrolyte tubular portion, a sodium ion ceramic electrolyte tubular portion, and a ceramic bottom seal, wherein the lithium ion ceramic electrolyte tubular portion, the sodium ion ceramic electrolyte tubular portion and the ceramic bottom seal are welded together by an inorganic solder. 4.一种根据权利要求1-3之一的拼接式固态电解质的制备方法,所述的固态电解质包括但不限于陶瓷类和玻璃类的锂离子固态电解质、钠离子固态电解质和氧离子固态电解质等,利用无机焊料进行拼接,制备步骤包括:4. A method for preparing a spliced solid electrolyte according to any one of claims 1 to 3, wherein the solid electrolyte includes but is not limited to ceramic and glass lithium ion solid electrolytes, sodium ion solid electrolytes and oxygen ion solid electrolytes, etc., and is spliced using inorganic solder, and the preparation steps include: 对于固态电解质管状结构:首先制备易于成型和烧结的两端开口的固态电解质直管或弯管,其截面形状包括但不限于圆形、六边形、矩形、三角形以及四叶草形等,以及用于封底的包括但不限于圆形的固态电解质片状结构,再用无机焊料将两者焊接在一起,形成一端封口的固态电解质管状结构;For the solid electrolyte tubular structure: firstly prepare a solid electrolyte straight tube or curved tube with two ends open and easy to form and sinter, whose cross-sectional shapes include but are not limited to circular, hexagonal, rectangular, triangular and four-leaf clover shapes, and a solid electrolyte sheet structure including but not limited to circular for bottom sealing, and then weld the two together with inorganic solder to form a solid electrolyte tubular structure with one end sealed; 对于固态电解质片状结构或块状结构:首先制备易于成型和烧结的固态电解质片状或块状结构,形状包括但不限于三角形、矩形、六边形、不规则形状等,再用无机焊料将固态电解质片状或块状结构焊接在一起,形成较大尺寸的固态电解质片或者固态电解质块。For solid electrolyte sheet structures or block structures: first prepare a solid electrolyte sheet or block structure that is easy to form and sinter, the shape includes but is not limited to triangle, rectangle, hexagon, irregular shape, etc., and then use inorganic solder to weld the solid electrolyte sheet or block structure together to form a larger size solid electrolyte sheet or solid electrolyte block. 5.根据权利要求4所述的制备方法,其特征在于,所述的固态电解质包括但不限于陶瓷类和玻璃类的锂离子固态电解质、钠离子固态电解质和氧离子固态电解质等,例如可以是锆酸镧锂系陶瓷电解质、Li2S-SiS2系玻璃固态电解质、Na-β″-Al2O3钠离子固态电解质以及ZrO2基氧离子固态电解质等。5. The preparation method according to claim 4, characterized in that the solid electrolyte includes but is not limited to ceramic and glass lithium ion solid electrolytes, sodium ion solid electrolytes and oxygen ion solid electrolytes, for example, it can be lanthanum zirconate lithium ceramic electrolyte, Li2S - SiS2 glass solid electrolyte, Na-β″ -Al2O3 sodium ion solid electrolyte and ZrO2 - based oxygen ion solid electrolyte. 6.根据权利要求4或5所述的制备方法,其特征在于,对于固态电解质管状结构,所述陶瓷电解质管包括陶瓷电解质管状部分,陶瓷封底,其中陶瓷电解质管状部分和陶瓷封底通过无机焊料焊接在一起,包括:6. The preparation method according to claim 4 or 5, characterized in that, for the solid electrolyte tubular structure, the ceramic electrolyte tube comprises a ceramic electrolyte tubular portion and a ceramic bottom seal, wherein the ceramic electrolyte tubular portion and the ceramic bottom seal are welded together by an inorganic solder, comprising: (1)根据所需结构,选取尺寸合适的陶瓷电解质管状结构、陶瓷封底,等待焊接,(1) According to the required structure, select the ceramic electrolyte tubular structure and ceramic bottom cover of appropriate size and wait for welding. (2)按碱金属元素和Al元素的摩尔比为1:5~10:1,称取Li2CO3、Li2O、LiOH、Na2CO3、NaOH、K2CO3或KOH和Al2O3,或者称取无机盐,所述无机盐包括但不限于卤素盐、碳酸盐、硫酸盐等中的一种或者多种的混合物;(2) weighing Li 2 CO 3 , Li 2 O, LiOH, Na 2 CO 3 , NaOH, K 2 CO 3 or KOH and Al 2 O 3 , or weighing an inorganic salt, wherein the inorganic salt includes but is not limited to a mixture of one or more of halogen salts, carbonates, sulfates, etc., at a molar ratio of alkali metal elements to Al elements of 1:5 to 10:1; 将称取物在转速为200~400r/min下球磨8~20h,得到混合均匀的无机焊料粉末,The weighed material is ball-milled at a speed of 200 to 400 r/min for 8 to 20 hours to obtain a uniformly mixed inorganic solder powder. (3)根据焊接处形状和电解质厚度等要素将步骤(2)中的无机焊料压制成型,(3) Pressing the inorganic solder in step (2) into a shape according to factors such as the shape of the weld and the thickness of the electrolyte, (4)将步骤(1)中陶瓷电解质管状结构、陶瓷封底与步骤(3)中无机焊料按所需结构摆放,然后在900~1200℃下烧结10~120min,获得陶瓷电解质管;(4) placing the ceramic electrolyte tubular structure in step (1), the ceramic bottom seal and the inorganic solder in step (3) according to the required structure, and then sintering at 900 to 1200° C. for 10 to 120 min to obtain a ceramic electrolyte tube; 或者将步骤(1)中陶瓷电解质管状结构、陶瓷封底与步骤(3)中无机焊料按所需结构摆放,然后在400~600℃下保温30~220min,获得陶瓷电解质管。Alternatively, the ceramic electrolyte tubular structure in step (1), the ceramic bottom seal and the inorganic solder in step (3) are arranged in a desired structure, and then kept at 400 to 600° C. for 30 to 220 minutes to obtain a ceramic electrolyte tube. 7.根据权利要求4或5所述的制备方法,其特征在于,对于固态电解质片状结构,包括:7. The preparation method according to claim 4 or 5, characterized in that, for the solid electrolyte sheet structure, it comprises: (1)根据所需结构,选取尺寸合适的陶瓷电解质片状结构,等待焊接,(1) According to the required structure, select the ceramic electrolyte sheet structure with appropriate size and wait for welding. (2)按碱金属元素和Al元素的摩尔比为1:5~10:1,称取Li2CO3、Li2O、LiOH、Na2CO3、NaOH、K2CO3或KOH和Al2O3,或者称取无机盐,所述无机盐包括但不限于卤素盐、碳酸盐、硫酸盐等中的一种或者多种的混合物;(2) weighing Li 2 CO 3 , Li 2 O, LiOH, Na 2 CO 3 , NaOH, K 2 CO 3 or KOH and Al 2 O 3 , or weighing an inorganic salt, wherein the inorganic salt includes but is not limited to a mixture of one or more of halogen salts, carbonates, sulfates, etc., at a molar ratio of alkali metal elements to Al elements of 1:5 to 10:1; 将称取物在转速为200~400r/min下球磨8~20h,得到混合均匀的无机焊料粉末,The weighed material is ball-milled at a speed of 200 to 400 r/min for 8 to 20 hours to obtain a uniformly mixed inorganic solder powder. (3)将步骤(1)中陶瓷电解质片状结构拼接成所需形状的结构,将步骤(2)中无机焊料按所需结构摆放,然后在900~1200℃下烧结10~120min,获得陶瓷电解质片;(3) splicing the ceramic electrolyte sheet structure in step (1) into a structure of a desired shape, placing the inorganic solder in step (2) according to the desired structure, and then sintering at 900 to 1200° C. for 10 to 120 min to obtain a ceramic electrolyte sheet; 或者将步骤(1)中陶瓷电解质片状结构拼接成所需形状的结构,将步骤(2)中无机焊料按所需结构摆放,然后在400~650℃下保温30~220min,获得陶瓷电解质片。Alternatively, the ceramic electrolyte sheet structure in step (1) is spliced into a structure of a desired shape, the inorganic solder in step (2) is placed according to the desired structure, and then kept at 400-650° C. for 30-220 minutes to obtain a ceramic electrolyte sheet. 8.权利要求4-7之一所述制备方法制备得到陶瓷电解质管。8. A ceramic electrolyte tube prepared by the preparation method according to any one of claims 4 to 7. 9.一种用于权利要求1-3之一的拼接式固态电解质或者用于权利要求4-7之一的制备方法的无机焊料,所述无机焊料包括但不限于碱金属化合物与Al2O3的混合物、无机盐等,所述碱金属化合物为Li2CO3、Li2O、LiOH、Na2CO3、NaOH、K2CO3、KOH中的一种或者多种(两种或者三种)的混合物,其中混合物中碱金属元素和Al元素的摩尔比为1:5~10:1,优选为3:1~5:1,例如可以是3:1、4:1、4.5:1或5:1等;所述无机盐包括但不限于卤素盐、碳酸盐、硫酸盐等中的一种或者多种的混合物。9. An inorganic solder for the spliced solid electrolyte of any one of claims 1-3 or for the preparation method of any one of claims 4-7, the inorganic solder including but not limited to a mixture of an alkali metal compound and Al2O3 , an inorganic salt, etc., the alkali metal compound is a mixture of one or more (two or three) of Li2CO3 , Li2O , LiOH, Na2CO3 , NaOH , K2CO3 , KOH, wherein the molar ratio of the alkali metal element to the Al element in the mixture is 1:5 to 10:1, preferably 3:1 to 5:1, for example, it can be 3:1, 4:1, 4.5:1 or 5:1, etc.; the inorganic salt includes but is not limited to a mixture of one or more of halogen salts, carbonates, sulfates, etc. 10.一种无机焊料在制备拼接式固态电解质中的用途,所述固态电解质为用于锂离子电池、钠离子电池以及中高温燃料电池等的大尺寸固态电解质,所述无机焊料包括但不限于碱金属化合物与Al2O3的混合物、无机盐等,所述碱金属化合物为Li2CO3、Li2O、LiOH、Na2CO3、NaOH、K2CO3、KOH中的一种或者多种(两种或者三种)的混合物,其中混合物中碱金属元素和Al元素的摩尔比为1:5~10:1,优选为3:1~5:1,例如可以是3:1、4:1、4.5:1或5:1等;所述无机盐包括但不限于卤素盐、碳酸盐、硫酸盐等中的一种或者多种的混合物;其中无机焊料作为电解质管状结构的管状部分、陶瓷封底之间的焊料使用,或者无机焊料作为电解质片状结构之间的焊料使用。10. Use of an inorganic solder in preparing a spliced solid electrolyte, the solid electrolyte being a large-size solid electrolyte for lithium-ion batteries, sodium-ion batteries, medium- and high-temperature fuel cells, etc., the inorganic solder including but not limited to a mixture of an alkali metal compound and Al2O3 , an inorganic salt, etc., the alkali metal compound being a mixture of one or more (two or three) of Li2CO3, Li2O, LiOH, Na2CO3 , NaOH , K2CO3 , KOH , wherein the molar ratio of the alkali metal element to the Al element in the mixture is 1:5 to 10:1, preferably 3:1 to 5:1, for example, it can be 3:1, 4:1, 4.5:1 or 5:1, etc.; the inorganic salt including but not limited to a mixture of one or more of halogen salts, carbonates, sulfates, etc.; wherein the inorganic solder is used as a solder between the tubular part of the electrolyte tubular structure and the ceramic bottom seal, or the inorganic solder is used as a solder between the electrolyte sheet structures.
CN202211720049.5A 2022-12-30 2022-12-30 A spliced solid electrolyte based on inorganic solder and preparation method thereof Pending CN118336091A (en)

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