CN118273172A - Beam erecting and transporting device and beam erecting method for magnetic levitation track beam - Google Patents
Beam erecting and transporting device and beam erecting method for magnetic levitation track beam Download PDFInfo
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- CN118273172A CN118273172A CN202410570710.1A CN202410570710A CN118273172A CN 118273172 A CN118273172 A CN 118273172A CN 202410570710 A CN202410570710 A CN 202410570710A CN 118273172 A CN118273172 A CN 118273172A
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Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B29/00—Laying, rebuilding, or taking-up tracks; Tools or machines therefor
- E01B29/02—Transporting, laying, removing, or renewing lengths of assembled track, assembled switches, or assembled crossings
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B25/00—Tracks for special kinds of railways
- E01B25/30—Tracks for magnetic suspension or levitation vehicles
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Abstract
Description
技术领域Technical Field
本发明属于磁浮轨道梁技术领域,具体涉及一种磁浮轨道梁架梁运输装置及架梁方法。The invention belongs to the technical field of magnetic levitation track beams, and in particular relates to a beam erection and transportation device and a beam erection method for magnetic levitation track beams.
背景技术Background technique
梁轨分离式磁浮轨道结构能够很好地解决传统磁浮轨道“梁轨一体”结构模式存在的应急疏散问题、轨道梁制造精度问题,为高速磁浮轨道的应用提供了新的建设方案。The beam-rail separated maglev track structure can effectively solve the emergency evacuation problems and track beam manufacturing accuracy problems existing in the traditional maglev track "beam-rail integrated" structural mode, and provides a new construction plan for the application of high-speed maglev tracks.
磁浮轨道梁在架梁施工时,考虑到线路各施工点位进度情况,线路上架梁操作时经常会出现需要间断性架梁的情况,此时采用传统炮车运梁将难以满足磁浮轨道梁的运梁、架梁操作。During the construction of the maglev track beams, the progress of each construction point on the line is taken into consideration and intermittent beam erection operations are often required. At this time, the use of traditional gun carriages to transport beams will be difficult to meet the needs of the maglev track beam transportation and erection operations.
发明内容Summary of the invention
本发明的目的在于提供一种磁浮轨道梁架梁运输装置及架梁方法,以解决架梁线路上间断性架梁难以操作的问题。The object of the present invention is to provide a beam erection and transportation device for a maglev track beam and a beam erection method to solve the problem that intermittent beam erection on a beam erection line is difficult to operate.
本发明通过下述技术方案实现:The present invention is achieved through the following technical solutions:
磁浮轨道梁架梁运输装置,包括运梁车组,运梁车组由两个单车组成;The maglev track beam erection and transportation device comprises a beam transport vehicle set, which is composed of two single vehicles;
所述单车包括车架、设置在车架上的多组轮组和设置在车架上的托架,所述托架与车架之间滑动配合连接,使托架能够沿竖直方向在车架上升降运动;The bicycle comprises a frame, a plurality of wheel groups arranged on the frame, and a bracket arranged on the frame, wherein the bracket is connected to the frame in a sliding manner so that the bracket can move up and down on the frame in a vertical direction;
所述托架上设置有托臂,所述托臂沿水平方向在车架上呈悬臂结构设置,所述托臂与托架之间滑动配合连接,使托臂能够沿其纵向方向朝车架两侧水平运动;The bracket is provided with a support arm, which is arranged on the frame in a cantilever structure along the horizontal direction, and the support arm is connected to the bracket in a sliding manner, so that the support arm can move horizontally toward both sides of the frame along its longitudinal direction;
所述车架与托架之间设置有用于驱动托架升降运动的升降驱动机构;A lifting drive mechanism for driving the lifting movement of the bracket is arranged between the frame and the bracket;
所述托架与托臂之间设置有用于驱动托臂水平运动的水平驱动机构;A horizontal driving mechanism for driving the support arm to move horizontally is provided between the bracket and the support arm;
两个单车的托臂连接组成运梁车组。The supporting arms of two single vehicles are connected to form a beam transport vehicle group.
在一些实施例中,两个单车的托臂之间通过联锁机构连接,所述联锁机构在受到托臂的相对挤压作用力时发生锁定并连接两个托臂,在托臂之间相对远离运动时发生解锁并使两个托臂之间分离。In some embodiments, the two bicycle arms are connected by an interlocking mechanism, which locks and connects the two arms when subjected to relative squeezing force from the arms, and unlocks and separates the two arms when the arms move away from each other.
在一些实施例中,所述联锁机构包括设置在托臂上的锁体,所述锁体上设置有锁槽和与锁槽配合的锁头,两个托臂上的锁体之间相互配合形成锁定,所述锁槽内在两侧呈相对设置有用于对锁体在锁槽内限位的锁定组件;In some embodiments, the interlocking mechanism includes a lock body disposed on a supporting arm, the lock body is provided with a lock slot and a lock head matched with the lock slot, the lock bodies on the two supporting arms cooperate with each other to form a lock, and locking components for limiting the lock body in the lock slot are arranged on both sides of the lock slot in a relative manner;
所述锁定组件包括滑片和锁杆组件,所述滑片采用弹性金属片,所述锁杆组件包括与锁体滑动配合的锁杆,所述锁体与锁杆之间设置有弹簧,所述弹簧为锁杆提供朝滑片方向运动的作用力,使锁杆将滑片朝锁槽中心凸出设置。The locking assembly includes a slide and a locking rod assembly. The slide is made of an elastic metal sheet. The locking rod assembly includes a locking rod that slides with the lock body. A spring is arranged between the lock body and the locking rod. The spring provides a force for the locking rod to move toward the slide, so that the locking rod protrudes the slide toward the center of the lock groove.
在一些实施例中,所述托臂上设置有防脱机构,所述防脱机构利用磁浮轨道梁的π形梁结构使托臂、单车与磁浮轨道梁之间稳定连接。In some embodiments, an anti-slip mechanism is provided on the support arm, and the anti-slip mechanism utilizes the π-shaped beam structure of the maglev track beam to stably connect the support arm, the bicycle and the maglev track beam.
在一些实施例中,所述防脱机构包括液压油缸和连接在液压油缸驱动端的防脱支架,所述防脱支架能够伸入到磁浮轨道梁内的槽中。In some embodiments, the anti-slip mechanism includes a hydraulic cylinder and an anti-slip bracket connected to a driving end of the hydraulic cylinder, and the anti-slip bracket can extend into a groove in the maglev track beam.
在一些实施例中,还包括控制系统;In some embodiments, further comprising a control system;
所述单车包括用于驱动轮组转动的驱动机构;The bicycle comprises a driving mechanism for driving the wheel set to rotate;
所述控制系统包括独立控制模块和联动控制模块,所述独立控制模块用于对各个单车的驱动机构进行独立控制,所述联动控制模块用于对运梁车组的两个单车的驱动机构进行联动控制。The control system includes an independent control module and a linkage control module. The independent control module is used to independently control the driving mechanism of each single vehicle, and the linkage control module is used to linkage control the driving mechanisms of the two single vehicles of the beam transport vehicle group.
在一些实施例中,当两个单车的托臂之间在通过联锁机构锁定时,控制系统自动切换到联动控制模块控制;In some embodiments, when the supporting arms of two bicycles are locked by the interlocking mechanism, the control system automatically switches to the control of the linkage control module;
当两个单车的托臂之间的联锁机构解锁时,控制系统自动切换到独立控制模块控制。When the interlocking mechanism between the supporting arms of the two bicycles is unlocked, the control system automatically switches to control by the independent control module.
另一方面,本发明还提供一种架梁方法,采用所述的架梁运输装置,包括以下步骤:On the other hand, the present invention further provides a beam erection method, using the beam erection and transportation device, comprising the following steps:
采用至少两组运梁车组,通过运梁车组对梁进行装载;At least two beam transport vehicle groups are used to load the beams;
在需要越过已架梁位置时,控制托臂抬升运梁车组上梁的高度,使梁能够越过已架梁的位置,将梁送至待架梁位置;When it is necessary to pass the position where the beam has been erected, control the supporting arm to lift the height of the upper beam of the beam transport vehicle group so that the beam can pass the position where the beam has been erected and deliver the beam to the position to be erected;
控制托臂降低运梁车组上梁的高度,将梁放置到待架梁位置的支座上;Control the supporting arm to lower the height of the upper beam of the beam transport vehicle and place the beam on the support where the beam is to be erected;
解除运梁车组上两个单车的托臂之间的连接,控制托臂在水平方向上沿梁横向方向运动,将两个单车的托臂分别从梁底部抽出。Release the connection between the supporting arms of the two vehicles on the beam transport vehicle group, control the supporting arms to move horizontally along the transverse direction of the beam, and pull the supporting arms of the two vehicles out from the bottom of the beam respectively.
在一些实施例中,将各个单车运动到梁所在的位置,且用于组成运梁车组的两个单车在梁两侧呈相对设置,控制托臂运动使托臂分别伸入到梁的底部并连接两个单车的托臂形成运梁车组;In some embodiments, each bicycle is moved to the position where the beam is located, and two bicycles used to form a beam transport vehicle group are arranged opposite to each other on both sides of the beam, and the support arms are controlled to move so that the support arms are respectively extended into the bottom of the beam and the support arms of the two bicycles are connected to form a beam transport vehicle group;
控制运梁车组的托臂同时抬升,完成对梁的装载。Control the supporting arms of the beam transport vehicle group to lift simultaneously to complete the loading of the beams.
在一些实施例中,在待架梁位置处设置三维调节千斤顶,将梁放置到三维调节千斤顶上;In some embodiments, a three-dimensional adjustment jack is provided at the position where the beam is to be erected, and the beam is placed on the three-dimensional adjustment jack;
通过三维调节千斤顶对梁的位置进行调整,在将梁调节到位后,将梁放置到支座上。The position of the beam is adjusted by a three-dimensional adjustment jack. After the beam is adjusted into place, the beam is placed on the support.
在一些实施例中,通过三维调节千斤顶对梁的位置进行调节的步骤包括:In some embodiments, the step of adjusting the position of the beam by the three-dimensional adjustment jack includes:
在梁的梁面检测点上安装目标镜,通GTS激光跟踪仪对目标镜的位置进行测量,比对测量数据与目标位置数据,对三维调节千斤顶的动作进行控制,将梁调整到目标位置上。Install a target mirror on the beam surface detection point of the beam, measure the position of the target mirror through the GTS laser tracker, compare the measured data with the target position data, control the movement of the three-dimensional adjustment jack, and adjust the beam to the target position.
本发明与现有技术相比,具有以下优点及有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:
采用该架梁运输装置能够通过改变梁的高度,使梁能够跨越已架梁位置将梁运输到待架梁位置上,且在将梁放置到待架梁位置上后,通过解除运梁车组的两个单车之间的连接,并将托臂从梁底部抽出,方便各个单车从对应位置处退出,从而大大方便了磁浮轨道梁的运输、架梁操作。The use of the beam erection and transportation device can change the height of the beam so that the beam can cross the erected beam position and be transported to the position to be erected. After the beam is placed at the position to be erected, the connection between the two vehicles of the beam transport vehicle group is released, and the support arm is pulled out from the bottom of the beam, so that each vehicle can withdraw from the corresponding position, thereby greatly facilitating the transportation and beam erection operations of the maglev track beam.
本发明不仅能够适用于在梁体上磁浮轨道梁的运输、架梁操作,而且能够满足路基或隧道内磁浮轨道梁的运输和架梁要求。The invention is not only applicable to the transportation and beam erection operation of the magnetic levitation track beam on the beam body, but also can meet the transportation and beam erection requirements of the magnetic levitation track beam in the roadbed or tunnel.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
图1为本发明实施例中架梁运输装置结构示意图。FIG. 1 is a schematic structural diagram of a beam erection and transportation device according to an embodiment of the present invention.
图2为本发明实施例中架梁运输装置中单车结构侧视图。FIG. 2 is a side view of a single vehicle structure in a beam transport device according to an embodiment of the present invention.
图3为本发明实施例中架梁运输装置中单车结构主视图。FIG. 3 is a front view of a single vehicle structure in a beam transport device according to an embodiment of the present invention.
图4为本发明实施例中架梁运输装置中联锁机构结构示意图。FIG. 4 is a schematic diagram of the structure of the interlocking mechanism in the beam transport device according to an embodiment of the present invention.
图5为本发明实施例中架梁运输装置一种运梁状态结构示意图。FIG. 5 is a schematic structural diagram of a beam transporting state of a beam erection and transporting device in an embodiment of the present invention.
图6为本发明实施例中架梁运输装置另一种运梁状态结构示意图。FIG6 is a schematic structural diagram of another beam transporting state of the beam erection and transporting device in an embodiment of the present invention.
图7为图5、图6中所示运梁状态下的结构侧视图。FIG. 7 is a side view of the structure shown in FIG. 5 and FIG. 6 in the beam transport state.
图8为本发明实施例中架梁操作一种状态下的结构示意图。FIG8 is a schematic structural diagram of a beam erection operation in one state according to an embodiment of the present invention.
图9为本发明实施例中架梁操作另一种状态下的结构示意图。FIG. 9 is a schematic structural diagram of another state of beam erection operation in an embodiment of the present invention.
图10为本发明实施例中架梁操作中调整梁位置操作的结构主视图。10 is a front view of the structure of the beam position adjustment operation during the beam erection operation according to an embodiment of the present invention.
图11为本发明实施例中架梁操作中调整梁位置操作的结构俯视图。11 is a top view of the structure of the beam position adjustment operation during the beam erection operation in an embodiment of the present invention.
图12为本发明实施例中三维调节千斤顶结构主视图。FIG. 12 is a front view of the three-dimensional adjustment jack structure in an embodiment of the present invention.
图13为本发明实施例中三维调节千斤顶上纵向电动推杆设置结构示意图。13 is a schematic diagram of the longitudinal electric push rod arrangement structure on the three-dimensional adjustment jack in an embodiment of the present invention.
其中:in:
10、梁,101、槽,11、已架梁,12、待架梁;10, beam, 101, trough, 11, beams erected, 12, beams to be erected;
20、运梁车组,21、单车,211、车架、212、托架,213、托臂,214、底盘,215、轮组,216、水平驱动机构;20. beam transport vehicle group, 21. single vehicle, 211. vehicle frame, 212. bracket, 213. supporting arm, 214. chassis, 215. wheel group, 216. horizontal driving mechanism;
30、联锁机构,31、锁体,32、滑片,33、锁杆,34、弹簧,35、锁槽,36、锁头;30. interlocking mechanism, 31. lock body, 32. slide plate, 33. lock rod, 34. spring, 35. lock slot, 36. lock head;
40、防脱机构,41、液压油缸,42、防脱支架;40. Anti-slip mechanism, 41. Hydraulic cylinder, 42. Anti-slip bracket;
50、三维调节千斤顶,51、底座,52、滑动座,53、滑动楔块,54、横向电动推杆,55、竖向电动推杆,56、纵向电动推杆,57、槽口;50. Three-dimensional adjustment jack, 51. Base, 52. Sliding seat, 53. Sliding wedge, 54. Horizontal electric push rod, 55. Vertical electric push rod, 56. Longitudinal electric push rod, 57. Notch;
61、GTS激光跟踪仪,62、目标镜。61. GTS laser tracker, 62. Target mirror.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments.
针对梁轨分离式磁浮轨道梁结构中,磁浮轨道梁间断性架梁的施工特点,为解决架梁线路上间断性架梁难以操作的问题,本发明中的架梁运输装置通过改变梁的高度,使梁能够跨越已架梁位置将梁运输到待架梁位置上,且在将梁放置到待架梁位置上后,通过解除运梁车组的两个单车之间的连接,并将托臂从梁底部抽出,以方便各个单车从对应位置处退出,从而很好地解决了上述存在的问题。In view of the construction characteristics of intermittent beam erection of the maglev track beam in the beam-rail separated maglev track beam structure, in order to solve the problem that intermittent beam erection on the beam erection line is difficult to operate, the beam erection and transportation device in the present invention changes the height of the beam so that the beam can cross the erected beam position and transport the beam to the position to be erected. After the beam is placed at the position to be erected, the connection between the two vehicles of the beam transport vehicle group is released, and the support arm is pulled out from the bottom of the beam to facilitate the withdrawal of each vehicle from the corresponding position, thereby well solving the above-mentioned existing problems.
在一些实施例中,参照图1、图2、图3、图4、图5和图6,磁浮轨道梁架梁运输装置,包括多组运梁车组20,每组运梁车组20由两个单车21组成;In some embodiments, referring to FIG. 1 , FIG. 2 , FIG. 3 , FIG. 4 , FIG. 5 , and FIG. 6 , a maglev rail beam transport device comprises a plurality of beam transport vehicle groups 20 , each beam transport vehicle group 20 being composed of two single vehicles 21 ;
单车21包括车架211、设置在车架上的多组轮组和设置在车架上的托架212,托架212与车架211之间滑动配合连接,使托架能够沿竖直方向在车架上升降运动;其中车架211、轮组215分别设置在底盘214上。The bicycle 21 includes a frame 211, a plurality of wheel sets arranged on the frame and a bracket 212 arranged on the frame. The bracket 212 is connected to the frame 211 by sliding fit, so that the bracket can move up and down on the frame in a vertical direction; wherein the frame 211 and the wheel sets 215 are respectively arranged on the chassis 214.
托架212上设置有托臂213,托臂213沿水平方向在车架上呈悬臂结构设置,托臂213与托架212之间滑动配合连接,使托臂能够沿其纵向方向朝车架两侧水平运动,即能够沿与单车运动方向、托架212垂直的方向上运动。A support arm 213 is provided on the bracket 212. The support arm 213 is arranged on the frame in a cantilever structure along the horizontal direction. The support arm 213 and the bracket 212 are connected by a sliding fit, so that the support arm can move horizontally toward both sides of the frame along its longitudinal direction, that is, it can move in a direction perpendicular to the movement direction of the bicycle and the bracket 212.
车架211与托架212之间设置有用于驱动托架升降运动的升降驱动机构。这里的升降驱动机构可采用能够对托架进行驱动的液压缸或气缸或电动撑杆等,实现对托架在车架上位置的升降调节。当然,这里的升降驱动机构还可以采用丝杠传动机构,同样能够实现对托架的升降调节。A lifting drive mechanism for driving the lifting movement of the bracket is arranged between the frame 211 and the bracket 212. The lifting drive mechanism here can adopt a hydraulic cylinder or a pneumatic cylinder or an electric strut that can drive the bracket to achieve the lifting and lowering adjustment of the position of the bracket on the frame. Of course, the lifting drive mechanism here can also adopt a screw transmission mechanism, which can also achieve the lifting and lowering adjustment of the bracket.
托架212与托臂213之间设置有用于驱动托臂水平运动的水平驱动机构216。这里的水平驱动机构可采用丝杆传动结构,通过丝杆的转动来控制托臂沿水平方向的运动,并且能够使托臂在该方向上具有较大的运动行程。当然也可以采用如电动推杆等驱动装置对托臂进行驱动,同样能够实现上述的调节功能。A horizontal driving mechanism 216 for driving the horizontal movement of the supporting arm is provided between the bracket 212 and the supporting arm 213. The horizontal driving mechanism here can adopt a screw transmission structure, and the movement of the supporting arm in the horizontal direction is controlled by the rotation of the screw, and the supporting arm can have a large movement stroke in this direction. Of course, a driving device such as an electric push rod can also be used to drive the supporting arm, which can also achieve the above-mentioned adjustment function.
两个单车21的托臂213之间连接组成运梁车组20。The supporting arms 213 of the two single vehicles 21 are connected to form a beam transport vehicle group 20.
该架梁运输装置能够通过改变梁的高度,使梁能够跨越已架梁位置将梁运输到待架梁位置上,且在将梁放置到待架梁位置上后,通过解除运梁车组的两个单车之间的连接,并将托臂从梁底部抽出,方便各个单车从对应位置处退出,从而大大方便了磁浮轨道梁的运输、架梁操作。The beam erection and transportation device can change the height of the beam so that the beam can cross the erected beam position and transport the beam to the position to be erected. After the beam is placed at the position to be erected, the connection between the two vehicles of the beam transport vehicle group is released and the support arm is pulled out from the bottom of the beam, so that each vehicle can withdraw from the corresponding position, thereby greatly facilitating the transportation and beam erection operations of the maglev track beam.
在一些实施例中,两个单车21的托臂213之间通过联锁机构30连接,联锁机构30在受到托臂的相对挤压作用力时发生锁定并连接两个托臂,在托臂之间相对远离运动时发生解锁并使两个托臂之间分离。In some embodiments, the support arms 213 of two bicycles 21 are connected via an interlocking mechanism 30. The interlocking mechanism 30 is locked and connects the two support arms when subjected to relative squeezing force from the support arms, and is unlocked and separates the two support arms when the support arms move away from each other.
作为一种实现上述功能的联锁机构的结构,该联锁机构可包括设置在托臂上的锁体31,锁体31上设置有锁槽35和与锁槽配合的锁头36,两个托臂上的锁体31之间相互配合形成锁定,锁槽35内在两侧呈相对设置有用于对锁体在锁槽内限位的锁定组件;As a structure of an interlocking mechanism to achieve the above-mentioned function, the interlocking mechanism may include a lock body 31 arranged on a supporting arm, a lock groove 35 and a lock head 36 matched with the lock groove are arranged on the lock body 31, the lock bodies 31 on the two supporting arms cooperate with each other to form a lock, and locking components for limiting the lock body in the lock groove are arranged on both sides of the lock groove 35 in a relative manner;
其中,锁定组件可包括滑片32和锁杆组件,滑片32采用弹性金属片,锁杆组件包括与锁体滑动配合的锁杆33,锁体31与锁杆33之间设置有弹簧34,弹簧为锁杆提供朝滑片方向运动的作用力,使锁杆将滑片朝锁槽中心凸出设置,将锁头36限制在所槽内,实现对两个锁体之间的连接锁定。Among them, the locking assembly may include a slide 32 and a locking rod assembly. The slide 32 is made of elastic metal sheet. The locking rod assembly includes a locking rod 33 that slides with the lock body. A spring 34 is arranged between the lock body 31 and the locking rod 33. The spring provides a force for the locking rod to move in the direction of the slide, so that the locking rod protrudes the slide toward the center of the lock groove, restricts the lock head 36 in the groove, and realizes the connection and locking between the two lock bodies.
这种结构的联锁机构在两个托臂相互之间的挤压作用力下,一个锁体上的锁头被压入到另一个锁体上的锁槽内,并通过锁定组件将锁头锁定在锁槽内,此时实现两个托臂上锁体之间的连接,实现对两个托臂的连接。In this interlocking mechanism, under the squeezing force between the two support arms, the lock head on one lock body is pressed into the lock groove on the other lock body, and the lock head is locked in the lock groove through the locking assembly. At this time, the connection between the lock bodies on the two support arms is realized, and the connection between the two support arms is realized.
在一些实施例中,托臂213上设置有防脱机构40,防脱机构40利用磁浮轨道梁的π形梁结构使托臂、单车与磁浮轨道梁之间稳定连接。In some embodiments, an anti-slip mechanism 40 is provided on the support arm 213, and the anti-slip mechanism 40 utilizes the π-shaped beam structure of the maglev track beam to stably connect the support arm, the bicycle and the maglev track beam.
作为一种可实施的结构,防脱机构40包括液压油缸41和连接在液压油缸驱动端的防脱支架42,防脱支架42能够伸入到磁浮轨道梁10内的槽101中。结合磁浮轨道梁采用的π型结构特点,通过液压油缸驱动防脱支架分别向梁的外侧方向运动,此时两个单车上的防脱支架分别对磁浮轨道梁施加向外的作用力,从而使磁浮轨道梁与运梁车组之间形成稳定的连接,同时能够使运梁车组的两个单车之间的连接更加稳定,使两个单车与梁形成很好的整体结构,保证运输过程中的稳定性和安全性。As an implementable structure, the anti-slip mechanism 40 includes a hydraulic cylinder 41 and an anti-slip bracket 42 connected to the driving end of the hydraulic cylinder, and the anti-slip bracket 42 can extend into the groove 101 in the maglev track beam 10. Combined with the π-shaped structural characteristics of the maglev track beam, the anti-slip brackets are driven by the hydraulic cylinder to move toward the outside of the beam. At this time, the anti-slip brackets on the two vehicles respectively apply outward forces to the maglev track beam, thereby forming a stable connection between the maglev track beam and the beam transport vehicle group, and at the same time, the connection between the two vehicles of the beam transport vehicle group can be made more stable, so that the two vehicles and the beam form a good overall structure, ensuring stability and safety during transportation.
在一些实施例中,还包括控制系统;In some embodiments, further comprising a control system;
单车包括用于驱动轮组转动的驱动机构,驱动机构可采用电机,通过电机驱动轮组转动,为单车的运动提供动力源;The bicycle includes a driving mechanism for driving the wheel set to rotate. The driving mechanism may be a motor, which drives the wheel set to rotate and provides a power source for the movement of the bicycle.
控制系统包括独立控制模块和联动控制模块,其中,独立控制模块用于对各个单车的驱动机构进行独立控制,即只能对一个单车的运动进行单独控制;联动控制模块用于对运梁车组的两个单车的驱动机构进行联动控制,即能够实现对两个单车进行同步控制,使运梁车组在运梁操作时,两个单车能够保持良好的同步性。The control system includes an independent control module and a linkage control module. The independent control module is used to independently control the driving mechanism of each vehicle, that is, only the movement of one vehicle can be controlled individually; the linkage control module is used to linkage control the driving mechanism of the two vehicles of the beam transport vehicle group, that is, it can realize synchronous control of the two vehicles, so that the two vehicles can maintain good synchronization when the beam transport vehicle group is transporting beams.
当两个单车的托臂之间在通过联锁机构锁定时,控制系统自动切换到联动控制模块的控制模式;当两个单车的托臂之间的联锁机构解锁时,控制系统自动切换到独立控制模块控制的控制模式。这样能够有效避免在运梁操作过程中的误操作,保证现场设备、人员的安全。When the arms of the two vehicles are locked by the interlocking mechanism, the control system automatically switches to the control mode of the linkage control module; when the interlocking mechanism between the arms of the two vehicles is unlocked, the control system automatically switches to the control mode of the independent control module. This can effectively avoid misoperation during the beam transport operation and ensure the safety of on-site equipment and personnel.
另一方面,本发明还提供一种架梁方法,采用上述实施例中的架梁运输装置。On the other hand, the present invention also provides a beam erection method, which adopts the beam erection and transportation device in the above embodiment.
在一些实施例中,参照图7、图8和图9,架梁方法包括以下步骤:In some embodiments, referring to FIGS. 7 , 8 and 9 , the beam erection method includes the following steps:
采用至少两组运梁车组,通过运梁车组对梁进行装载;At least two beam transport vehicle groups are used to load the beams;
在需要越过已架梁位置时,控制托臂抬升运梁车组上梁的高度,使梁能够越过已架梁的位置,将梁送至待架梁位置;When it is necessary to pass the position where the beam has been erected, control the supporting arm to lift the height of the upper beam of the beam transport vehicle group so that the beam can pass the position where the beam has been erected and deliver the beam to the position to be erected;
控制托臂降低运梁车组上梁的高度,将梁放置到待架梁位置的支座上;Control the supporting arm to lower the height of the upper beam of the beam transport vehicle and place the beam on the support where the beam is to be erected;
解除运梁车组上两个单车的托臂之间的连接,控制托臂在水平方向上沿梁横向方向运动,将两个单车的托臂分别从梁底部抽出,完成架梁操作,然后分别控制各个单车退出。Release the connection between the supporting arms of the two vehicles on the beam transport vehicle group, control the supporting arms to move horizontally along the lateral direction of the beam, pull the supporting arms of the two vehicles out from the bottom of the beam respectively, complete the beam erection operation, and then control each vehicle to withdraw respectively.
在将待架梁放置到支座上后,基于托臂在水平方向上横向运动的功能,避免单车在退出时与支座或其它装置之间发生干涉,从而方便单车在架梁完成后的撤出,使架梁运输装置的现场操作更加方便,能更好的满足现场架梁施工的要求。After placing the beam to be erected on the support, the function of the support arm to move laterally in the horizontal direction can prevent interference between the bicycle and the support or other devices when exiting, thereby facilitating the withdrawal of the bicycle after the beam erection is completed, making the on-site operation of the beam erection and transportation device more convenient and better meeting the requirements of on-site beam erection construction.
运梁车组在运梁操作时对梁的装载操作可采用:The beam transport vehicle group can use the following methods to load the beams during the beam transport operation:
将各个单车运动到梁所在的位置,且用于组成运梁车组的两个单车在梁两侧呈相对设置,控制托臂运动使托臂分别伸入到梁的底部,使两个托臂之间通过联锁机构连接形成运梁车组;Each bicycle is moved to the position where the beam is located, and two bicycles used to form a beam transport vehicle group are arranged opposite to each other on both sides of the beam, and the support arms are controlled to move so that the support arms are respectively extended into the bottom of the beam, so that the two support arms are connected through an interlocking mechanism to form a beam transport vehicle group;
控制运梁车组的托臂同时抬升,完成对梁的装载。Control the supporting arms of the beam transport vehicle group to lift simultaneously to complete the loading of the beams.
这样可利用该架梁运输装置的结构特点,实现对放置在平台上的梁进行装载和起运操作。In this way, the structural characteristics of the beam erection and transportation device can be utilized to realize the loading and transportation operations of the beams placed on the platform.
当然也可以在设置好各组运梁车组的位置以及运梁车组上托臂的高度后,通过吊车将梁吊装到运梁车组上,实现对梁的装载。Of course, after setting the positions of each beam transport vehicle group and the height of the upper support arm of the beam transport vehicle group, the beams can be hoisted onto the beam transport vehicle group by a crane to achieve loading of the beams.
在一些实施例中,为了方便对梁位置的调节,以将梁调整到设计位置上,在待架梁位置处设置三维调节千斤顶,将梁放置到三维调节千斤顶上;In some embodiments, in order to facilitate the adjustment of the beam position so as to adjust the beam to the designed position, a three-dimensional adjustment jack is provided at the position where the beam is to be erected, and the beam is placed on the three-dimensional adjustment jack;
通过三维调节千斤顶对梁的位置进行调整,在将梁调节到位后,将梁放置到支座上。The position of the beam is adjusted by a three-dimensional adjustment jack. After the beam is adjusted into place, the beam is placed on the support.
这里的三维调节千斤顶可采用如CN104894977A中的三维可调千斤顶装置,或其它现有的结构。The three-dimensional adjustable jack here can adopt a three-dimensional adjustable jack device such as that in CN104894977A, or other existing structures.
参照图12和图13,为一种三维调节千斤顶的结构,该三维调节千斤顶50包括底座51、设置在底座上的滑动座52和设置在滑动座内的两个滑动楔块53;底座51与滑动座52之间设置有两个横向电动推杆54,两个横向电动推杆54相对设置于滑动座52两侧,通过两个横向电动推杆推动滑动座沿横向方向运动,实现对滑动楔块在横向方向上位置的调节;两个滑动楔块53的楔形面相互配合,层叠设置在滑动座52内,在位于下方的滑动楔块53与底座51之间设置竖向电动推杆55,通过竖向电动推杆带动该滑动楔块53在水平方向运动时,通过两个滑动楔块53之间的配合驱动位于上方的滑动楔块在竖直方向上运动,实现该滑动楔块在竖直方向上位置的调节;在位于上方的滑动楔块53与滑动座52之间设置纵向电动推杆56,通过纵向电动推杆带动该滑动楔块在另一滑动楔块上滑动时,实现该滑动楔块在纵向方向上位置的调节。12 and 13, a structure of a three-dimensional adjustment jack is shown. The three-dimensional adjustment jack 50 includes a base 51, a sliding seat 52 arranged on the base, and two sliding wedges 53 arranged in the sliding seat; two transverse electric push rods 54 are arranged between the base 51 and the sliding seat 52, and the two transverse electric push rods 54 are arranged on both sides of the sliding seat 52. The sliding seat is pushed to move in the transverse direction by the two transverse electric push rods to adjust the position of the sliding wedges in the transverse direction; the wedge-shaped surfaces of the two sliding wedges 53 cooperate with each other and are stacked on the sliding seat 52. A vertical electric push rod 55 is arranged between the sliding wedge block 53 at the bottom and the base 51. When the sliding wedge block 53 is driven to move in the horizontal direction by the vertical electric push rod, the sliding wedge block at the top is driven to move in the vertical direction through the cooperation between the two sliding wedge blocks 53, so as to adjust the position of the sliding wedge block in the vertical direction; a longitudinal electric push rod 56 is arranged between the sliding wedge block 53 at the top and the sliding seat 52. When the sliding wedge block is driven to slide on another sliding wedge block by the longitudinal electric push rod, the position of the sliding wedge block in the longitudinal direction is adjusted.
在横向方向上,滑动楔块53与滑动座52之间相配合,对位于上方的滑动楔块53在滑动座内沿横向方向的运动进行限制,相应地可以在滑动座52上设置槽口57,为滑动楔块在滑动座内沿横向方向上的运动提供运动的空间。In the transverse direction, the sliding wedge 53 cooperates with the sliding seat 52 to limit the movement of the sliding wedge 53 located above in the sliding seat along the transverse direction. Accordingly, a slot 57 can be set on the sliding seat 52 to provide space for the sliding wedge to move in the transverse direction in the sliding seat.
在将梁放置到三维调节千斤顶上时,位于上方的滑动楔块对梁进行支撑,通过横向电动推杆、竖向电动推杆和纵向电动推杆对滑动座、滑动楔块的位置进行调节,即可实现对该位置处的梁在三个方向上的调节。When the beam is placed on the three-dimensional adjustment jack, the sliding wedge located above supports the beam. The position of the sliding seat and the sliding wedge is adjusted by the horizontal electric push rod, the vertical electric push rod and the longitudinal electric push rod, so that the beam at this position can be adjusted in three directions.
在一些实施例中,参照图10和图11,通过三维调节千斤顶对梁的位置进行调节的步骤包括:In some embodiments, referring to FIG. 10 and FIG. 11 , the step of adjusting the position of the beam by the three-dimensional adjustment jack includes:
在待架梁12的梁面检测点上安装目标镜62,在已架梁11位置的轨道梁上架设GTS激光跟踪仪61,通GTS激光跟踪仪对目标镜的位置进行测量,将测量数据传输到测量控制系统,通过比对测量数据与目标位置数据,测量控制系统对三维调节千斤顶的动作进行自动控制,将梁调整到目标位置上。A target mirror 62 is installed at the beam surface detection point of the beam to be erected 12, and a GTS laser tracker 61 is installed on the track beam at the position of the erected beam 11. The position of the target mirror is measured by the GTS laser tracker, and the measurement data is transmitted to the measurement control system. By comparing the measurement data with the target position data, the measurement control system automatically controls the action of the three-dimensional adjustment jack to adjust the beam to the target position.
GTS激光跟踪仪系统由计算机、跟踪测量站、目标镜组成,其将水平和垂直两个方向的角度测量与距离测量结合在一起,构成一个球坐标测量系统,通过目标镜完成空间几何元素测点信息的获取,并通过三维数据分析软件完成对空间几何元素尺寸、尺寸公差与形位公差、空间曲面与曲线的分析计算工作,实现对梁位置的测量。根据GTS激光跟踪仪的自动定位捕捉测量功能,不仅实现测量自动化,且GTS激光跟踪仪测量精度高达μm级,精度上完全符合高速磁浮设计误差要求。在测量方面,GTS激光跟踪仪小巧、携带方便、操作简单、占地面积小,测量过程中节省了时间和减少了测量人员投入,且测量后的数据能够直接反馈至电脑,通过电脑可直接对三维调节千斤顶进行作业指令。The GTS laser tracker system consists of a computer, a tracking measurement station, and a target mirror. It combines the angle measurement in the horizontal and vertical directions with the distance measurement to form a spherical coordinate measurement system. The target mirror is used to obtain the information of the measurement points of the spatial geometric elements, and the three-dimensional data analysis software is used to complete the analysis and calculation of the dimensions, dimensional tolerances, form and position tolerances, spatial surfaces and curves of the spatial geometric elements, so as to achieve the measurement of the beam position. According to the automatic positioning and capture measurement function of the GTS laser tracker, not only the measurement automation is realized, but also the measurement accuracy of the GTS laser tracker is as high as μm level, which fully meets the design error requirements of high-speed maglev in terms of accuracy. In terms of measurement, the GTS laser tracker is small, easy to carry, simple to operate, and occupies a small area. It saves time and reduces the input of measurement personnel during the measurement process. The measured data can be directly fed back to the computer, and the three-dimensional adjustment jack can be directly instructed through the computer.
在本发明的描述中,需要说明的是,所采用的术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. used to indicate the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, or are the orientation or position relationship commonly placed when the product of the invention is used. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
此外,本发明的描述中若出现“水平”、“竖直”等术语并不表示要求部件绝对水平或悬垂,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。In addition, if the terms "horizontal" or "vertical" appear in the description of the present invention, it does not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,若出现术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
以上所述,仅是本发明的较佳实施例,并非对本发明做任何形式上的限制,凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化,均落入本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification or equivalent change made to the above embodiment based on the technical essence of the present invention shall fall within the protection scope of the present invention.
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