CN118264149B - A planar three-degree-of-freedom inertial stepping piezoelectric actuator - Google Patents
A planar three-degree-of-freedom inertial stepping piezoelectric actuator Download PDFInfo
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Abstract
本发明公开了一种平面三自由度惯性步进式压电执行器,属于压电驱动技术领域,包括底座、滑块、导轨A、导轨B、驱动机构和动‑转子;滑块下表面对称一体加工有导轨B,滑块下表面与底座上表面摩擦连接,导轨B内侧面与底座沿X轴方向的外侧面摩擦连接;导轨A对称固定在驱动机构的下表面,导轨A、驱动机构下表面构成第二滑槽,滑块上部分装配于该第二滑槽内;驱动机构包括固定框、压电晶片、驱动环和连接铰链;固定框与导轨A固定连接;利用驱动机构中的压电晶片在不同激励信号驱动下的弯曲变形进而实现不同方向的直线位移或转动角位移输出,进而实现执行器平面内沿X轴方向、Y轴方向的直线位移和绕Z轴的转动角位移输出。
The invention discloses a planar three-degree-of-freedom inertial stepping piezoelectric actuator, which belongs to the field of piezoelectric drive technology and comprises a base, a slider, a guide rail A, a guide rail B, a driving mechanism and a movable rotor; the lower surface of the slider is symmetrically and integrally processed with the guide rail B, the lower surface of the slider is frictionally connected to the upper surface of the base, and the inner side surface of the guide rail B is frictionally connected to the outer side surface of the base along the X-axis direction; the guide rail A is symmetrically fixed on the lower surface of the driving mechanism, the guide rail A and the lower surface of the driving mechanism form a second slide groove, and the upper part of the slider is assembled in the second slide groove; the driving mechanism comprises a fixed frame, a piezoelectric chip, a driving ring and a connecting hinge; the fixed frame is fixedly connected to the guide rail A; the bending deformation of the piezoelectric chip in the driving mechanism driven by different excitation signals is utilized to realize linear displacement or rotational angular displacement output in different directions, thereby realizing linear displacement along the X-axis direction and the Y-axis direction in the actuator plane and rotational angular displacement output around the Z-axis.
Description
技术领域Technical Field
本发明属于压电驱动技术领域,具体涉及一种平面三自由度惯性步进式压电执行器。The invention belongs to the technical field of piezoelectric drive, and in particular relates to a planar three-degree-of-freedom inertial stepping piezoelectric actuator.
背景技术Background technique
压电驱动技术是现代高/尖端装备的一项关键技术。近年来,随着生物医疗、光学工程、航空航天以及机器人等诸多领域的快速发展,对多自由度执行器提出了迫切需求,基于压电驱动技术的多自由度精密执行器具有结构简单、大行程、高分辨率、无电磁干扰等显著优势,其在精密驱动和定位等诸多领域具备广阔的应用前景,为此,国内外众多学者针对多自由度压电执行器开展了广泛研究。Piezoelectric drive technology is a key technology for modern high/cutting-edge equipment. In recent years, with the rapid development of many fields such as biomedicine, optical engineering, aerospace, and robotics, there is an urgent need for multi-degree-of-freedom actuators. Multi-degree-of-freedom precision actuators based on piezoelectric drive technology have significant advantages such as simple structure, large stroke, high resolution, and no electromagnetic interference. They have broad application prospects in many fields such as precision drive and positioning. For this reason, many scholars at home and abroad have conducted extensive research on multi-degree-of-freedom piezoelectric actuators.
现有的多自由度压电执行器多采用多个基于压电叠堆驱动的单自由度压电执行器串联或并联的方式来满足多自由度的要求,该种类型的多自由度压电执行器在满足多自由度的使用条件下需多个零件共同配合,易使结构变复杂、集成化程度低、占用空间变大,从而增加整体控制难度。另外,压电叠堆尺寸较大,无法承受负电压,对于激励电源的功率要求较为严格且成本较高,这不利于压电执行器在更广范围内的应用。因此,研制一种结构紧凑、激励方法可靠易行、具有较高的定位精度的平面三自由度惯性步进式压电执行器可以在一定程度上解决现有多自由度压电执行器的弊端,拓宽压电执行器的应用范围。Existing multi-DOF piezoelectric actuators mostly use multiple single-DOF piezoelectric actuators driven by piezoelectric stacks in series or in parallel to meet the requirements of multiple DOF. This type of multi-DOF piezoelectric actuator requires multiple parts to work together to meet the use conditions of multiple DOF, which can easily make the structure complicated, the degree of integration low, and the space occupied larger, thereby increasing the overall control difficulty. In addition, the piezoelectric stack is large in size and cannot withstand negative voltage. The power requirements for the excitation power supply are relatively strict and the cost is high, which is not conducive to the application of piezoelectric actuators in a wider range. Therefore, the development of a planar three-DOF inertial stepping piezoelectric actuator with a compact structure, reliable and easy excitation method, and high positioning accuracy can solve the shortcomings of existing multi-DOF piezoelectric actuators to a certain extent and broaden the application range of piezoelectric actuators.
发明内容Summary of the invention
本发明是针对传统多自由度压电执行器需多个零件共同配合、通过复杂的机械结构实现动力输出、集成化程度低、控制复杂等问题,现提出一种平面三自由度惯性步进式压电执行器;本发明基于惯性步进原理,采用压电晶片作为驱动单元,结构紧凑、激励方法可靠易行、具有较高的定位精度且可以实现无运动干涉的平面内一旋转、两直线的三个自由度纳米级分辨率及毫米级工作行程的精密步进运动。The present invention aims to solve the problems that traditional multi-degree-of-freedom piezoelectric actuators require multiple parts to cooperate with each other, realize power output through complex mechanical structures, have low integration and complex control. A planar three-degree-of-freedom inertial stepping piezoelectric actuator is proposed. The present invention is based on the inertial stepping principle and adopts a piezoelectric chip as a driving unit. It has a compact structure, a reliable and easy excitation method, high positioning accuracy and can realize three-degree-of-freedom precision stepping motion with nanometer-level resolution and millimeter-level working stroke of one rotation and two straight lines in a plane without motion interference.
一种平面三自由度惯性步进式压电执行器,包括底座、滑块、导轨A、导轨B、驱动机构和动-转子;A planar three-degree-of-freedom inertial stepping piezoelectric actuator comprises a base, a slider, a guide rail A, a guide rail B, a driving mechanism and a moving-rotor;
底座中心开有圆孔;There is a circular hole in the center of the base;
滑块下表面对称一体加工有导轨B,导轨B与滑块下表面形成第一滑槽,滑块下表面与底座上表面摩擦连接,导轨B内侧面与底座沿X轴方向的外侧面摩擦连接;The lower surface of the slider is symmetrically integrally processed with a guide rail B, the guide rail B and the lower surface of the slider form a first slide groove, the lower surface of the slider is frictionally connected with the upper surface of the base, and the inner side surface of the guide rail B is frictionally connected with the outer side surface of the base along the X-axis direction;
导轨A数量为两个,导轨A对称固定在驱动机构的下表面,导轨A、驱动机构下表面构成第二滑槽,滑块上部分装配于该第二滑槽内;There are two guide rails A, which are symmetrically fixed on the lower surface of the driving mechanism. The guide rails A and the lower surface of the driving mechanism form a second slide groove, and the upper part of the slider is assembled in the second slide groove;
驱动机构包括固定框、压电晶片、驱动环和连接铰链;固定框与导轨A固定连接;压电晶片包括压电晶片A、压电晶片B、压电晶片C、压电晶片D,压电晶片A、压电晶片D通过连接铰链与固定框相连接,压电晶片B通过连接铰链与压电晶片A、驱动环相连接;压电晶片C通过连接铰链与压电晶片D、驱动环相连接;压电晶片A与压电晶片B相互垂直,压电晶片C与压电晶片D相互垂直;驱动环与动-转子同轴固定连接;The driving mechanism includes a fixed frame, a piezoelectric chip, a driving ring and a connecting hinge; the fixed frame is fixedly connected to the guide rail A; the piezoelectric chip includes a piezoelectric chip A, a piezoelectric chip B, a piezoelectric chip C and a piezoelectric chip D; the piezoelectric chip A and the piezoelectric chip D are connected to the fixed frame through a connecting hinge; the piezoelectric chip B is connected to the piezoelectric chip A and the driving ring through a connecting hinge; the piezoelectric chip C is connected to the piezoelectric chip D and the driving ring through a connecting hinge; the piezoelectric chip A and the piezoelectric chip B are perpendicular to each other, and the piezoelectric chip C and the piezoelectric chip D are perpendicular to each other; the driving ring is coaxially fixedly connected to the moving-rotor;
利用驱动机构中的压电晶片在不同激励信号驱动下的弯曲变形进而实现不同方向的直线位移或转动角位移输出,进而实现执行器平面内沿X轴方向、Y轴方向的直线位移和绕Z轴的转动角位移共计三个自由度的精密步进运动输出。The bending deformation of the piezoelectric chip in the driving mechanism under different excitation signals is used to achieve linear displacement or angular displacement output in different directions, thereby realizing precise stepping motion output with three degrees of freedom in the actuator plane, including linear displacement along the X-axis and Y-axis directions and angular displacement around the Z-axis.
优选的,底座四周还设置有4个螺纹孔,该螺纹孔通过连接件使底座与工作台固定连接。Preferably, four threaded holes are arranged around the base, and the threaded holes are used to fix the base to the workbench through connecting pieces.
优选的,导轨B两侧的外侧面各加工有3个螺纹孔,螺纹孔用于通过调节底座与导轨B之间预紧力的第一调节螺栓,通过调节第一调节螺栓位置来控制底座与导轨B之间的摩擦力,进而起到调节执行器沿X轴直线位移步进精度的作用。Preferably, three threaded holes are processed on the outer side surfaces on both sides of the guide rail B. The threaded holes are used to adjust the first adjusting bolt of the preload force between the base and the guide rail B. The friction force between the base and the guide rail B is controlled by adjusting the position of the first adjusting bolt, thereby adjusting the stepping accuracy of the actuator along the linear displacement of the X-axis.
优选的,滑块和导轨B通过一整块经过淬火处理的65Mn弹簧钢加工而成。Preferably, the slider and the guide rail B are processed from a whole piece of quenched 65Mn spring steel.
优选的,导轨A外侧面各安装有3个第二调节螺栓,导轨A和第二调节螺栓配合工作,通过调整第二调节螺栓位置来控制滑块与导轨A之间的摩擦力,进而起到调节执行器沿Y轴直线位移步进精度的作用。Preferably, three second adjusting bolts are installed on the outer side of guide rail A, and guide rail A and the second adjusting bolts work together. The friction between the slider and guide rail A is controlled by adjusting the position of the second adjusting bolts, thereby adjusting the stepping accuracy of the actuator's linear displacement along the Y-axis.
优选的,压电晶片A、压电晶片D由弹性片与弹性片外侧连接的压电陶瓷片组成,压电晶片B、压电晶片C由弹性片与弹性片两侧连接的压电陶瓷片组成。Preferably, the piezoelectric chip A and the piezoelectric chip D are composed of an elastic sheet and a piezoelectric ceramic sheet connected to the outside of the elastic sheet, and the piezoelectric chip B and the piezoelectric chip C are composed of an elastic sheet and a piezoelectric ceramic sheet connected to both sides of the elastic sheet.
优选的,驱动环中间部分设有中心孔,中心孔与动-转子连接轴相互配合实现执行器的动作输出。Preferably, a center hole is provided in the middle portion of the driving ring, and the center hole cooperates with the rotor-rotor connecting shaft to realize the action output of the actuator.
优选的,固定框、压电晶片中的弹性片、连接铰链、驱动环由一整块经过淬火处理的65Mn弹簧钢加工而成。Preferably, the fixing frame, the elastic sheet in the piezoelectric chip, the connecting hinge, and the driving ring are processed from a whole piece of quenched 65Mn spring steel.
优选的,所述动-转子为圆盘状结构,动-转子的下表面连接有带内螺纹的连接轴,连接轴依次通过驱动环中间部分的中心孔、弹性圈、垫片与第三调节螺栓连接,其中连接轴直径小于驱动环中间部分的中心孔的直径,连接轴与驱动环中间部分的中心孔为过渡配合,保证连接轴外表面与驱动环中间部分的中心孔摩擦接触,通过控制第三调节螺栓的拧紧程度实现调节动-转子与驱动环之间预紧摩擦力的目的。Preferably, the movable rotor is a disc-shaped structure, and the lower surface of the movable rotor is connected to a connecting shaft with an internal thread, and the connecting shaft is connected to the third adjusting bolt through the center hole of the middle part of the driving ring, the elastic ring, and the gasket in sequence, wherein the diameter of the connecting shaft is smaller than the diameter of the center hole of the middle part of the driving ring, and the connecting shaft and the center hole of the middle part of the driving ring are transitionally matched to ensure that the outer surface of the connecting shaft is in frictional contact with the center hole of the middle part of the driving ring, and the purpose of adjusting the pre-tightening friction between the movable rotor and the driving ring is achieved by controlling the tightening degree of the third adjusting bolt.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明利用压电晶片在锯齿波驱动电压激励下的弯曲变形,在底座、滑块、驱动机构、导轨A、导轨B和动-转子的相互配合下最终实现平面内沿X轴方向、Y轴方向的直线位移和绕Z轴的转动角位移共计三个自由度的具有纳米级分辨率及毫米级工作行程的精密步进运动;The present invention utilizes the bending deformation of the piezoelectric chip under the excitation of the sawtooth wave driving voltage, and finally realizes the precise stepping motion with nanometer-level resolution and millimeter-level working stroke with three degrees of freedom, including linear displacement in the X-axis direction and the Y-axis direction and rotational angular displacement around the Z-axis in the plane, under the mutual cooperation of the base, the slider, the driving mechanism, the guide rail A, the guide rail B and the movable rotor;
本发明各自由度转换灵活,可通过控制压电晶片信号输入形式,在三个自由度之间相互转换,不存在结构干涉问题,响应迅速且转换灵活;The present invention has flexible conversion of each degree of freedom, and can convert between the three degrees of freedom by controlling the input form of the piezoelectric chip signal, without structural interference problems, rapid response and flexible conversion;
本发明结构简单紧凑且体积小、集成化程度高、响应快、不受电磁干扰、各自由度转换灵活且控制方便,在航空航天、集成电路、光学设备、微机电系统等技术领域具有良好的应用前景,为平面三自由度压电执行器提供了新的设计思路,拓宽了压电执行器的应用范围。The present invention has a simple and compact structure, a small size, a high degree of integration, a fast response, is not subject to electromagnetic interference, has flexible conversion of various degrees of freedom and is easy to control. It has good application prospects in technical fields such as aerospace, integrated circuits, optical equipment, and micro-electromechanical systems, provides a new design idea for planar three-degree-of-freedom piezoelectric actuators, and broadens the application scope of piezoelectric actuators.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的立体结构示意图;FIG1 is a schematic diagram of a three-dimensional structure of the present invention;
图2为本发明的主视图;Fig. 2 is a front view of the present invention;
图3为本发明的侧视图;Fig. 3 is a side view of the present invention;
图4为本发明的俯视图;FIG4 is a top view of the present invention;
图5为本发明的仰视图;FIG5 is a bottom view of the present invention;
图6为本发明预紧螺栓、垫片、弹性环的分解图;FIG6 is an exploded view of the pre-tightening bolt, gasket, and elastic ring of the present invention;
图7为本发明的驱动信号波形图;其中(a)为同相锯齿波形图,(b)为异相锯齿波形图;FIG7 is a driving signal waveform diagram of the present invention; wherein (a) is an in-phase sawtooth waveform diagram, and (b) is an out-of-phase sawtooth waveform diagram;
图8为本发明沿X轴正方向输出精密步进直线运动的工作原理示意图;FIG8 is a schematic diagram of the working principle of the present invention for outputting precise stepping linear motion along the positive direction of the X-axis;
图9为本发明沿Y轴正方向输出精密步进直线运动的工作原理示意图;FIG9 is a schematic diagram of the working principle of the present invention for outputting precise stepping linear motion along the positive direction of the Y axis;
图10为本发明绕Z轴顺时针输出精密步进旋转运动的工作原理示意图。FIG. 10 is a schematic diagram showing the working principle of the present invention for outputting precise stepping rotational motion clockwise around the Z axis.
图中:1-1、固定框;1-2、驱动环;1-3、压电晶片A;1-4、压电晶片B;1-5、连接铰链;1-6、压电晶片C;1-7、压电晶片D;In the figure: 1-1, fixed frame; 1-2, driving ring; 1-3, piezoelectric chip A; 1-4, piezoelectric chip B; 1-5, connecting hinge; 1-6, piezoelectric chip C; 1-7, piezoelectric chip D;
2、动-转子;3、底座;2. Moving - rotor; 3. Base;
4、滑块;4-1、导轨B;4. Slider; 4-1. Guide rail B;
5、导轨A;6、第一调节螺栓;7、第二调节螺栓;8、连接螺栓;5. Guide rail A; 6. First adjusting bolt; 7. Second adjusting bolt; 8. Connecting bolt;
9-1、第三调节螺栓;9-2、垫片;9-3、弹性圈。9-1, third adjusting bolt; 9-2, gasket; 9-3, elastic ring.
具体实施方式Detailed ways
参见图1-图6所示,一种平面三自由度惯性步进式压电执行器,包括底座3、滑块4、导轨A5、导轨B4-1、驱动机构和动-转子2;Referring to FIG. 1 to FIG. 6 , a planar three-degree-of-freedom inertial stepping piezoelectric actuator includes a base 3, a slider 4, a guide rail A5, a guide rail B4-1, a driving mechanism and a moving-rotor 2;
底座3中心开有圆孔,四周还设置有4个螺纹孔,该螺纹孔可通过连接件使底座3与工作台固定连接;A circular hole is opened in the center of the base 3, and four threaded holes are arranged around it. The threaded holes can be used to fix the base 3 to the workbench through connecting pieces;
滑块4下表面对称一体加工有导轨B4-1,导轨B4-1与滑块4下表面形成第一滑槽,滑块4下表面与底座3上表面摩擦连接,导轨B4-1内侧面与底座3沿X轴方向的外侧面摩擦连接;The lower surface of the slider 4 is symmetrically integrally processed with a guide rail B4-1, the guide rail B4-1 and the lower surface of the slider 4 form a first slide groove, the lower surface of the slider 4 is frictionally connected to the upper surface of the base 3, and the inner side surface of the guide rail B4-1 is frictionally connected to the outer side surface of the base 3 along the X-axis direction;
导轨B4-1两侧的外侧面各加工有3个螺纹孔,螺纹孔用于通过调节底座3与导轨B4-1之间预紧力的第一调节螺栓6,可通过调节第一调节螺栓6位置来控制底座3与导轨B4-1之间的摩擦力,进而起到调节执行器沿X轴直线位移步进精度的作用;此外,滑块4和导轨B4-1通过一整块弹性金属材料整体加工而成,该弹性金属材料为经过淬火处理的65Mn弹簧钢;The outer side surfaces of both sides of the guide rail B4-1 are respectively processed with three threaded holes, and the threaded holes are used to adjust the first adjustment bolt 6 of the preload between the base 3 and the guide rail B4-1. The friction between the base 3 and the guide rail B4-1 can be controlled by adjusting the position of the first adjustment bolt 6, thereby playing a role in adjusting the stepping accuracy of the actuator along the X-axis linear displacement; In addition, the slider 4 and the guide rail B4-1 are integrally processed from a whole piece of elastic metal material, and the elastic metal material is 65Mn spring steel that has been quenched;
导轨A5数量为两个,通过4个连接螺栓8对称固定在驱动机构的下表面,导轨A5、驱动机构下表面构成第二滑槽,滑块4上部分装配于该第二滑槽内,执行器整体在导轨A5的作用下能够沿着滑块4延伸方向(即Y轴)输出精密步进直线位移,导轨A5外侧面各安装有3个第二调节螺栓7,导轨A5和第二调节螺栓7配合工作,可通过调整第二调节螺栓7位置来控制滑块4与导轨A5之间的摩擦力,进而起到调节执行器沿Y轴直线位移步进精度的作用;There are two guide rails A5, which are symmetrically fixed to the lower surface of the driving mechanism by four connecting bolts 8. The guide rails A5 and the lower surface of the driving mechanism constitute a second slide groove, and the upper part of the slider 4 is assembled in the second slide groove. Under the action of the guide rails A5, the actuator as a whole can output precise stepping linear displacement along the extension direction of the slider 4 (i.e., the Y axis). Three second adjusting bolts 7 are installed on the outer side of the guide rails A5. The guide rails A5 and the second adjusting bolts 7 work together, and the friction between the slider 4 and the guide rails A5 can be controlled by adjusting the position of the second adjusting bolts 7, thereby playing a role in adjusting the stepping accuracy of the actuator along the Y axis linear displacement;
驱动机构包括固定框1-1、压电晶片、驱动环1-2和连接铰链1-5;固定框1-1四周加工有4个螺纹孔,连接螺栓8通过此螺纹孔将固定框1-1与导轨A5固定连接;压电晶片包括压电晶片A1-3、压电晶片B1-4、压电晶片C1-6、压电晶片D1-7,其中,压电晶片A1-3、压电晶片D1-7由弹性片与弹性片外侧连接的压电陶瓷片组成,压电晶片B1-4、压电晶片C1-6由弹性片与弹性片两侧连接的压电陶瓷片组成;其中,四个压电晶片中的压电陶瓷片均通过环氧树脂粘贴在弹性片上;压电晶片A1-3、压电晶片D1-7通过连接铰链1-5与固定框1-1相连接,压电晶片B1-4通过连接铰链1-5与压电晶片A1-3、驱动环1-2相连接;压电晶片C1-6通过连接铰链1-5与压电晶片D1-7、驱动环1-2相连接;压电晶片A1-3与压电晶片B1-4相互垂直,压电晶片C1-6与压电晶片D1-7相互垂直;所述驱动环1-2中间部分设有中心孔,中心孔与动-转子2连接轴相互配合实现执行器的动作输出;为了保证固定框1-1、压电晶片中的弹性片、连接铰链1-5、驱动环1-2具有良好的形变精度,整个驱动机构(压电陶瓷片除外)由一整块弹性金属材料整体加工而成,所述弹性金属材料为经过淬火处理的65Mn弹簧钢;The driving mechanism includes a fixed frame 1-1, a piezoelectric chip, a driving ring 1-2 and a connecting hinge 1-5; the fixed frame 1-1 is processed with 4 threaded holes around it, and the connecting bolts 8 fix the fixed frame 1-1 to the guide rail A5 through the threaded holes; the piezoelectric chip includes a piezoelectric chip A1-3, a piezoelectric chip B1-4, a piezoelectric chip C1-6, and a piezoelectric chip D1-7, wherein the piezoelectric chip A1-3 and the piezoelectric chip D1-7 are composed of a piezoelectric ceramic chip connected to an elastic sheet and the outside of the elastic sheet, and the piezoelectric chip B1-4 and the piezoelectric chip C1-6 are composed of a piezoelectric ceramic chip connected to the two sides of the elastic sheet; wherein the piezoelectric ceramic chips in the four piezoelectric chips are all glued to the elastic sheet by epoxy resin; the piezoelectric chip A1-3 and the piezoelectric chip D1-7 are connected to the fixed frame 1-1 through the connecting hinge 1-5 The piezoelectric chip B1-4 is connected to the piezoelectric chip A1-3 and the driving ring 1-2 through the connecting hinge 1-5; the piezoelectric chip C1-6 is connected to the piezoelectric chip D1-7 and the driving ring 1-2 through the connecting hinge 1-5; the piezoelectric chip A1-3 and the piezoelectric chip B1-4 are perpendicular to each other, and the piezoelectric chip C1-6 and the piezoelectric chip D1-7 are perpendicular to each other; a center hole is provided in the middle part of the driving ring 1-2, and the center hole cooperates with the movable-rotor 2 connecting shaft to realize the action output of the actuator; in order to ensure that the fixing frame 1-1, the elastic sheet in the piezoelectric chip, the connecting hinge 1-5, and the driving ring 1-2 have good deformation accuracy, the entire driving mechanism (except the piezoelectric ceramic sheet) is integrally processed from a whole piece of elastic metal material, and the elastic metal material is 65Mn spring steel that has been quenched;
动-转子2为圆盘状结构,动-转子2的下表面连接有带内螺纹的连接轴,动-转子2上表面加工有螺纹孔,用于固定外部载荷,连接轴依次通过驱动环1-2中间部分的中心孔、弹性圈9-3、垫片9-2与第三调节螺栓9-1连接,其中连接轴直径略小于驱动环1-2中间部分的中心孔的直径,连接轴与驱动环1-2中间部分的中心孔为过渡配合,保证连接轴外表面与驱动环1-2中间部分的中心孔摩擦接触,通过控制第三调节螺栓9-1的拧紧程度可以实现调节动-转子2与驱动环1-2之间预紧摩擦力的目的,弹性圈9-3可以避免执行器周期运行过程中因第三调节螺栓9-1松动引起的执行器失效问题,为动-转子2和驱动环1-2的连接提供持续的预张力,进一步提高了执行器工作的可靠性;外部载荷能通过连接件固定安装在动-转子2上表面,利用驱动机构中的压电晶片在不同激励信号驱动下的弯曲变形进而实现不同方向的直线位移或转动角位移输出,进而实现执行器平面内沿X轴方向、Y轴方向的直线位移和绕Z轴的转动角位移共计三个自由度的纳米级分辨率及毫米级工作行程的精密步进运动输出。The movable-rotor 2 is a disc-shaped structure. The lower surface of the movable-rotor 2 is connected to a connecting shaft with an internal thread. The upper surface of the movable-rotor 2 is processed with a threaded hole for fixing the external load. The connecting shaft is connected to the third adjusting bolt 9-1 through the center hole of the middle part of the driving ring 1-2, the elastic ring 9-3, the gasket 9-2 in sequence, wherein the diameter of the connecting shaft is slightly smaller than the diameter of the center hole of the middle part of the driving ring 1-2. The connecting shaft and the center hole of the middle part of the driving ring 1-2 are transitionally matched to ensure that the outer surface of the connecting shaft is in friction contact with the center hole of the middle part of the driving ring 1-2. The pre-tightening friction between the movable-rotor 2 and the driving ring 1-2 can be adjusted by controlling the tightening degree of the third adjusting bolt 9-1. The elastic ring 9-3 can avoid the actuator failure problem caused by the loosening of the third adjusting bolt 9-1 during the periodic operation of the actuator, provide continuous pre-tension for the connection between the movable rotor 2 and the driving ring 1-2, and further improve the reliability of the actuator operation; the external load can be fixedly mounted on the upper surface of the movable rotor 2 through the connecting piece, and the bending deformation of the piezoelectric chip in the driving mechanism under the drive of different excitation signals can be used to achieve linear displacement or rotational angular displacement output in different directions, thereby achieving linear displacement along the X-axis and Y-axis directions and rotational angular displacement around the Z-axis in the actuator plane, a total of three degrees of freedom, nanometer-level resolution and millimeter-level working stroke precision stepping motion output.
本发明的一种平面三自由度惯性步进式压电执行器,利用驱动机构中的压电晶片在同相/异相锯齿波驱动电压激励下的弯曲变形,在底座3、滑块4、驱动机构、导轨A5、导轨B4-1和动-转子2的相互配合下最终实现执行器平面内沿X轴方向、Y轴方向的直线位移和绕Z轴的转动角位移共计三个自由度的具有纳米级分辨率及毫米级工作行程的精密步进运动输出;并且各自由度转换灵活,可通过控制压电晶片信号输入形式,在三个自由度之间相互转换,不存在结构干涉问题,响应迅速且转换灵活;总之,本发明所提出的平面三自由度惯性步进式压电执行器简单紧凑且体积小、集成化程度高、响应快、不受电磁干扰、各自由度转换灵活且控制方便,在航空航天、集成电路、光学设备、微机电系统等技术领域具有良好的应用前景,为平面三自由度压电执行器提供了新的设计思路,拓宽了压电执行器的应用范围。A planar three-degree-of-freedom inertial stepping piezoelectric actuator of the present invention utilizes the bending deformation of the piezoelectric chip in the driving mechanism under the excitation of the in-phase/out-of-phase sawtooth wave driving voltage, and finally realizes the precise stepping motion output with nanometer-level resolution and millimeter-level working stroke, including linear displacement in the X-axis direction and the Y-axis direction and rotational angular displacement around the Z-axis in the actuator plane, under the mutual cooperation of the base 3, the slider 4, the driving mechanism, the guide rail A5, the guide rail B4-1 and the movable-rotor 2; and each degree of freedom can be flexibly converted, and can be mutually converted between the three degrees of freedom by controlling the input form of the piezoelectric chip signal, without the problem of structural interference, and with rapid response and flexible conversion; in short, the planar three-degree-of-freedom inertial stepping piezoelectric actuator proposed by the present invention is simple, compact, small in size, highly integrated, fast in response, not subject to electromagnetic interference, flexible in conversion of each degree of freedom and convenient in control, and has good application prospects in technical fields such as aerospace, integrated circuits, optical equipment, and micro-electromechanical systems, provides a new design idea for planar three-degree-of-freedom piezoelectric actuators, and broadens the application scope of piezoelectric actuators.
下面结合图1-图10所示,详细介绍一种平面三自由度惯性步进式压电执行器沿X轴、Y轴输出精密步进直线运动和绕Z轴输出精密步进旋转运动的工作原理;The following is a detailed introduction to the working principle of a planar three-degree-of-freedom inertial stepping piezoelectric actuator that outputs precise stepping linear motion along the X-axis and Y-axis and precise stepping rotational motion around the Z-axis, in conjunction with Figures 1 to 10;
参见图1-图8所示,以沿X轴正方向输出精密步进直线运动为例,介绍该执行器沿着X轴输出直线运动的工作原理;Referring to Figures 1 to 8, taking the output of precision stepping linear motion along the positive direction of the X-axis as an example, the working principle of the actuator outputting linear motion along the X-axis is introduced;
阶段(0),当对压电晶片B1-4和压电晶片C1-6同时施加如图7(a)所示的同向锯齿波信号,压电晶片B1-4和压电晶片C1-6初始状态所受电压为0,处于原长状态,此时执行器无运动输出;In stage (0), when the same-direction sawtooth wave signals as shown in FIG7 (a) are applied to the piezoelectric chip B1-4 and the piezoelectric chip C1-6 at the same time, the voltage applied to the piezoelectric chip B1-4 and the piezoelectric chip C1-6 in the initial state is 0, and they are in the original length state. At this time, the actuator has no motion output;
阶段(1),随着压电晶片B1-4和压电晶片C1-6的驱动电压缓慢增加至U,由于压电材料的逆压电效应,压电晶片B1-4和压电晶片C1-6均沿X轴负方向缓慢发生同等幅度的弯曲变形,由于驱动环1-2通过连接铰链1-5与压电晶片B1-4、压电晶片C1-6相互固定连接,故在压电晶片B1-4和压电晶片C1-6同时沿X轴负方向缓慢发生同等幅度的弯曲变形的同时,驱动环1-2及与其摩擦连接的动-转子2在因压电晶片B1-4和压电晶片C1-6弯曲变形产生的力的作用下沿X轴正方向移动,在压电晶片B1-4和压电晶片C1-6共同作用下驱动环1-2、动-转子2及负载产生沿X轴正方向的直线位移,此过程中,由于静摩擦力的作用,滑块4保持静止状态;In stage (1), as the driving voltage of the piezoelectric chip B1-4 and the piezoelectric chip C1-6 is slowly increased to U, due to the inverse piezoelectric effect of the piezoelectric material, the piezoelectric chip B1-4 and the piezoelectric chip C1-6 are slowly deformed by the same magnitude along the negative direction of the X-axis. Since the driving ring 1-2 is fixedly connected to the piezoelectric chip B1-4 and the piezoelectric chip C1-6 through the connecting hinge 1-5, when the piezoelectric chip B1-4 and the piezoelectric chip C1-6 are slowly deformed by the same magnitude along the negative direction of the X-axis, the driving ring 1-2 and the movable-rotor 2 frictionally connected thereto move along the positive direction of the X-axis under the action of the force generated by the bending deformation of the piezoelectric chip B1-4 and the piezoelectric chip C1-6. Under the joint action of the piezoelectric chip B1-4 and the piezoelectric chip C1-6, the driving ring 1-2, the movable-rotor 2 and the load produce a linear displacement along the positive direction of the X-axis. During this process, due to the static friction force, the slider 4 remains stationary;
阶段(2),当压电晶片B1-4和压电晶片C1-6的电压信号快速恢复为0时,压电晶片B1-4和压电晶片C1-6快速恢复原长,由于惯性的作用,动-转子2及负载有保持阶段(1)中沿X轴正方向“缓慢运动”的趋势,但在压电晶片B1-4和压电晶片C1-6的作用下,动-转子2及负载沿X轴负方向移动距离(>),此时滑块4在压电晶片B1-4和压电晶片C1-6的带动下沿X轴正方向输出直线距离为-,即执行器沿X轴直线位移输出精度为-;In stage (2), when the voltage signals of piezoelectric chip B1-4 and piezoelectric chip C1-6 are quickly restored to 0, piezoelectric chip B1-4 and piezoelectric chip C1-6 are quickly restored to their original lengths. Due to the effect of inertia, the dynamic-rotor 2 and the load have a tendency to maintain the "slow movement" in the positive direction of the X-axis in stage (1). However, under the action of piezoelectric chip B1-4 and piezoelectric chip C1-6, the dynamic-rotor 2 and the load move a distance of ( > ), at this time, the slider 4 is driven by the piezoelectric chip B1-4 and the piezoelectric chip C1-6 to output a straight line distance of - , that is, the output accuracy of the actuator along the X-axis linear displacement is - ;
如果不断重复上述过程,执行器便可实现沿X轴正方向的大行程步进直线位移输出;对压电晶片B1-4和压电晶片C1-6施加反向的锯齿波驱动信号,执行器可以实现沿X轴负方向的大行程步进直线位移输出。If the above process is repeated continuously, the actuator can achieve a large-stroke step linear displacement output along the positive direction of the X-axis; by applying a reverse sawtooth wave drive signal to the piezoelectric chip B1-4 and the piezoelectric chip C1-6, the actuator can achieve a large-stroke step linear displacement output along the negative direction of the X-axis.
参见图1-图7和图9所示,以沿Y轴正方向输出精密步进直线运动为例,介绍该执行器沿Y轴输出直线运动的工作原理;Referring to Figures 1 to 7 and 9, taking the output of precision stepping linear motion along the positive direction of the Y-axis as an example, the working principle of the actuator outputting linear motion along the Y-axis is introduced;
阶段(0),当对压电晶片A1-3和压电晶片D1-7同时施加如图7(b)所示的异向锯齿波信号,压电晶片A1-3和压电晶片D1-7初始状态所受电压为0,处于原长状态,此时执行器无运动输出;In stage (0), when the piezoelectric chip A1-3 and the piezoelectric chip D1-7 are simultaneously applied with the anti-directional sawtooth wave signals shown in FIG7( b ), the voltage applied to the piezoelectric chip A1-3 and the piezoelectric chip D1-7 in the initial state is 0, and they are in the original length state, and the actuator has no motion output;
阶段(1),随着压电晶片A1-3的驱动电压从0缓慢降低至-U,压电晶片D1-7的驱动电压从0缓慢上升至U,由于压电材料的逆压电效应,压电晶片A1-3和压电晶片D1-7均沿Y轴正方向缓慢发生同等幅度的弯曲变形;由于驱动环1-2通过连接铰链1-5与压电晶片B1-4、压电晶片C1-6相互固定连接,压电晶片B1-4又通过连接铰链1-5与压电晶片A1-3相连接,压电晶片C1-6又通过连接铰链1-5与压电晶片D1-7相连接;故在压电晶片A1-3和压电晶片D1-7沿Y轴正方向缓慢发生同等幅度的弯曲变形的同时,驱动环1-2及其摩擦连接的动-转子2在因压电晶片A1-3和压电晶片D1-7弯曲变形产生力的作用下沿Y轴正方向移动,在压电晶片A1-3和压电晶片D1-7共同作用下,驱动环1-2和动-转子2产生Y轴正方向的直线位移,此过程中,由于静摩擦力的作用,驱动机构中的固定框1-1及驱动机构下方所连接的导轨A5保持静止状态;In stage (1), as the driving voltage of piezoelectric chip A1-3 slowly decreases from 0 to -U, the driving voltage of piezoelectric chip D1-7 slowly increases from 0 to U. Due to the inverse piezoelectric effect of the piezoelectric material, both piezoelectric chip A1-3 and piezoelectric chip D1-7 slowly undergo bending deformation of the same magnitude along the positive direction of the Y axis. Since the driving ring 1-2 is fixedly connected to the piezoelectric chip B1-4 and the piezoelectric chip C1-6 through the connecting hinge 1-5, and the piezoelectric chip B1-4 is connected to the piezoelectric chip A1-3 through the connecting hinge 1-5, The piezoelectric chip C1-6 is connected to the piezoelectric chip D1-7 through the connecting hinge 1-5; therefore, while the piezoelectric chip A1-3 and the piezoelectric chip D1-7 slowly undergo bending deformation of the same magnitude along the positive direction of the Y axis, the drive ring 1-2 and the movable-rotor 2 connected thereto by friction move along the positive direction of the Y axis under the action of the force generated by the bending deformation of the piezoelectric chip A1-3 and the piezoelectric chip D1-7. Under the joint action of the piezoelectric chip A1-3 and the piezoelectric chip D1-7, the drive ring 1-2 and the movable-rotor 2 produce a linear displacement in the positive direction of the Y axis. During this process, due to the static friction force, the fixed frame 1-1 in the driving mechanism and the guide rail A5 connected below the driving mechanism remain stationary;
阶段(2),当压电晶片A1-3和压电晶片D1-7的电压信号快速恢复为0时,压电晶片A1-3和压电晶片D1-7快速恢复原长,由于惯性的作用,动-转子2及负载保持有阶段(1)中沿Y轴正方向“缓慢运动”的趋势,但在压电晶片A1-3和压电晶片D1-7的作用下,动-转子2及负载沿着Y轴负方向移动距离(>),此时,在压电晶片A1-3和压电晶片D1-7的带动下驱动机构及下方所连接的导轨A5整体沿Y轴正方向移动距离为-,即执行器沿Y轴直线位移输出精度为-;In stage (2), when the voltage signals of piezoelectric chip A1-3 and piezoelectric chip D1-7 are quickly restored to 0, piezoelectric chip A1-3 and piezoelectric chip D1-7 are quickly restored to their original lengths. Due to the effect of inertia, the moving-rotor 2 and the load maintain the tendency of "slow movement" along the positive direction of the Y axis in stage (1). However, under the action of piezoelectric chip A1-3 and piezoelectric chip D1-7, the moving-rotor 2 and the load move a distance of ( > ), at this time, driven by the piezoelectric chip A1-3 and the piezoelectric chip D1-7, the driving mechanism and the guide rail A5 connected below move as a whole along the positive direction of the Y axis by a distance of - , that is, the output accuracy of the actuator along the Y-axis linear displacement is - ;
如果不断重复该过程,执行器便可实现沿Y轴正方向的大行程步进直线位移输出;对压电晶片A1-3和压电晶片D1-7施加反向的锯齿波驱动信号,执行器可以实现沿Y轴负方向的大行程步进直线位移输出。If this process is repeated continuously, the actuator can achieve a large-stroke step linear displacement output along the positive direction of the Y-axis; by applying a reverse sawtooth wave drive signal to the piezoelectric chip A1-3 and the piezoelectric chip D1-7, the actuator can achieve a large-stroke step linear displacement output along the negative direction of the Y-axis.
参见图1-图7和图10所示,以绕Z轴顺时针输出精密步进旋转运动为例,介绍该执行器绕Z轴输出精密步进旋转运动的工作原理;Referring to FIG. 1 to FIG. 7 and FIG. 10 , taking the clockwise output precision step rotation motion around the Z axis as an example, the working principle of the actuator outputting precision step rotation motion around the Z axis is introduced;
阶段(0),当对压电晶片B1-4和压电晶片C1-6同时施加如图7(b)所示的异相锯齿波信号,压电晶片B1-4和压电晶片C1-6初始状态所受电压为0,处于原长状态,此时执行器无运动输出;In stage (0), when the out-of-phase sawtooth wave signals shown in FIG7 (b) are applied to the piezoelectric chips B1-4 and C1-6 at the same time, the voltage applied to the piezoelectric chips B1-4 and C1-6 in the initial state is 0, and they are in the original length state. At this time, the actuator has no motion output;
阶段(1),随着压电晶片B1-4的驱动电压缓慢从0上升至U,压电晶片C1-6的驱动电压缓慢从0降低至-U,由于压电材料的逆压电效应,压电晶片B1-4沿X轴负方向缓慢发生弯曲变形,压电晶片C1-6沿X轴正方向缓慢发生与压电晶片B1-4同等幅度的弯曲变形;由于压电晶片B1-4和压电晶片C1-6一端通过连接铰链1-5与驱动环1-2相连接,驱动环1-2由于受到两侧连接铰链1-5扭矩作用从而绕Z轴顺时针旋转,在静摩擦力的作用下,动-转子2随着驱动环1-2绕Z轴顺时针旋转;In stage (1), as the driving voltage of the piezoelectric chip B1-4 slowly increases from 0 to U, the driving voltage of the piezoelectric chip C1-6 slowly decreases from 0 to -U. Due to the inverse piezoelectric effect of the piezoelectric material, the piezoelectric chip B1-4 slowly bends and deforms along the negative direction of the X-axis, and the piezoelectric chip C1-6 slowly bends and deforms along the positive direction of the X-axis to the same extent as the piezoelectric chip B1-4. Since one end of the piezoelectric chip B1-4 and the piezoelectric chip C1-6 are connected to the driving ring 1-2 through the connecting hinge 1-5, the driving ring 1-2 rotates clockwise around the Z axis due to the torque of the connecting hinges 1-5 on both sides. Under the action of static friction, the moving rotor 2 rotates clockwise around the Z axis along with the driving ring 1-2. ;
阶段(2),当压电晶片B1-4的驱动电压从U快速下降至0,压电晶片C1-6的驱动电压-U从快速上升至0的过程中,压电晶片B1-4和压电晶片C1-6快速恢复初始状态,进而带动所连接的连接铰链1-5与驱动环1-2快速回到初始位置,动-转子2及负载在惯性和驱动环1-2中间部分的中心孔内壁摩擦力共同作用下沿逆时针方向回转角度(>),经过一个锯齿波波形电信号的驱动,动-转子2及负载相对于驱动环1-2产生顺时针角位移-,即执行器绕Z轴旋转角位移输出精度为-;In stage (2), when the driving voltage of the piezoelectric chip B1-4 drops rapidly from U to 0 and the driving voltage of the piezoelectric chip C1-6 rises rapidly from -U to 0, the piezoelectric chip B1-4 and the piezoelectric chip C1-6 quickly return to their initial state, thereby driving the connected connecting hinge 1-5 and the driving ring 1-2 to quickly return to their initial positions. The moving-rotor 2 and the load rotate counterclockwise by an angle under the combined action of inertia and the friction force of the inner wall of the center hole in the middle part of the driving ring 1-2. ( > ), driven by a sawtooth waveform electrical signal, the moving-rotor 2 and the load produce a clockwise angular displacement relative to the driving ring 1-2 - , that is, the output accuracy of the actuator's angular displacement around the Z axis is - ;
如果不断重复该过程,执行器便可实现绕Z轴顺时针实现大行程步进旋转位移输出;对压电晶片B1-4和压电晶片C1-6施加反向的锯齿波驱动信号,执行器可以实现绕Z轴逆时针的大行程步进旋转位移输出。If this process is repeated continuously, the actuator can achieve a large-stroke step rotation displacement output clockwise around the Z axis; by applying a reverse sawtooth wave drive signal to the piezoelectric chip B1-4 and the piezoelectric chip C1-6, the actuator can achieve a large-stroke step rotation displacement output counterclockwise around the Z axis.
以上实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的精神和范围,均应包含在本申请的保护范围之内。The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application, and should all be included in the protection scope of the present application.
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