CN118205326A - Remote monitoring management system of binding machine - Google Patents
Remote monitoring management system of binding machine Download PDFInfo
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- CN118205326A CN118205326A CN202410310112.0A CN202410310112A CN118205326A CN 118205326 A CN118205326 A CN 118205326A CN 202410310112 A CN202410310112 A CN 202410310112A CN 118205326 A CN118205326 A CN 118205326A
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 98
- 238000000034 method Methods 0.000 claims abstract description 75
- 230000002159 abnormal effect Effects 0.000 claims description 28
- 239000012148 binding buffer Substances 0.000 claims description 24
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- 238000004891 communication Methods 0.000 claims description 2
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
- G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
- G05B23/0208—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the configuration of the monitoring system
- G05B23/0213—Modular or universal configuration of the monitoring system, e.g. monitoring system having modules that may be combined to build monitoring program; monitoring system that can be applied to legacy systems; adaptable monitoring system; using different communication protocols
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B42B—PERMANENTLY ATTACHING TOGETHER SHEETS, QUIRES OR SIGNATURES OR PERMANENTLY ATTACHING OBJECTS THERETO
- B42B9/00—Devices common to machines for carrying out the processes according to more than one of the preceding main groups
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Abstract
The invention discloses a remote monitoring management system of a binding machine, which relates to the technical field of monitoring of binding machines and solves the technical problem that in the prior art, when a bank binding machine is actually used, the multi-job binding efficiency and the single binding efficiency of the binding machine cannot be sequentially evaluated through remote monitoring; the single-job binding analysis unit is used for carrying out efficiency analysis on single-job binding of the binding machine, and judging whether the single-job binding of the current binding machine has risks or not through remote monitoring when the binding machine meets the current requirements; the state fault monitoring unit is used for monitoring the state fault of the equipment in the operation process of the binding machine, and the equipment fault monitoring unit is used for monitoring the equipment fault in the operation process of the binding machine.
Description
Technical Field
The invention relates to the technical field of monitoring of binding machines, in particular to a remote monitoring and management system of a binding machine.
Background
The binding machine is a machine for fixing paper, plastic, leather, etc. with binding nails or hot melt adhesives; the types of products of the binding machine are generally hot melt binding machines, document binding machines, finance binding machines, punching binding machines, accounting document binding machines, comb-type rubber ring binding machines, iron ring binding machines, strip binding machines, and the like in the market according to the binding mode adopted.
However, in the prior art, when the bank binding machine is in actual use, the multi-job binding efficiency and the single binding efficiency of the binding machine cannot be sequentially evaluated through remote monitoring, so that the operation efficiency of the bank binding machine cannot be ensured, the bank transaction process is slow, and meanwhile, the bank binding machine cannot be monitored according to the state of the bank binding machine and equipment faults, so that the bank binding machine cannot be timely operated and warned.
In view of the above technical drawbacks, a solution is now proposed.
Disclosure of Invention
The invention aims to solve the problems and provide a remote monitoring and management system of a binding machine.
The aim of the invention can be achieved by the following technical scheme:
the utility model provides a book-binding machine remote monitoring management system, includes remote monitoring center, and wherein, remote monitoring center communication is connected with:
The multi-job binding analysis unit is used for analyzing the binding efficiency of the binding machine through remote monitoring, judging whether the current operation efficiency of the binding machine in the bank meets the actual requirement, acquiring a real-time operation period of the binding machine, dividing the period according to the quantity of the files to be bound in the real-time operation period, marking the current period as a multi-job period if the quantity of the files to be bound exceeds a set threshold value, otherwise marking the current period as a low-quantity job period if the quantity of the files to be bound does not exceed the set threshold value; acquiring a multi-job binding analysis coefficient of the current binding machine, comparing according to the multi-job binding analysis coefficient to generate an operation high-efficiency signal or an operation low-efficiency signal, and transmitting the operation high-efficiency signal or the operation low-efficiency signal to a remote control center; the single-job binding analysis unit is used for carrying out efficiency analysis on single-job binding of the binding machine, judging whether the single-job binding of the current binding machine has risks or not through remote monitoring when the binding machine meets the current requirements, generating a binding high-risk signal or a binding low-risk signal according to the efficiency analysis, and sending the binding high-risk signal or the binding low-risk signal to the remote monitoring center;
The state fault monitoring unit is used for monitoring the state fault of the equipment in the operation process of the binding machine, and the equipment fault monitoring unit is used for monitoring the equipment fault in the operation process of the binding machine.
As a preferred embodiment of the present invention, the operation of the multi-job binding analysis unit is as follows:
acquiring the maximum regulation and control time length proportion of the binding buffer time length of the adjacent files in the multiple-amount operation time period and the maximum advance time amount of the current file to be bound after the binding buffer time length in the multiple-amount operation time period is regulated by the maximum regulation and control time length proportion, and marking the maximum regulation and control time length proportion of the binding buffer time length of the adjacent files in the multiple-amount operation time period and the maximum advance time amount of the current file to be bound after the binding buffer time length in the multiple-amount operation time period is regulated by the maximum regulation and control time length proportion as SZB and TQL respectively; acquiring the numerical difference of the binding buffer time in the multi-amount operation time period, wherein the binding buffer time in the multi-amount operation time period occupies a ratio of the maximum regulation time period to the binding error rate peak value in the multi-amount operation time period after regulation and control, and marking the numerical difference of the binding buffer time in the multi-amount operation time period, wherein the binding buffer time in the multi-amount operation time period occupies a ratio of the maximum regulation time period, to the binding error rate peak value in the multi-amount operation time period after regulation and control and the binding error rate average value in the low-amount operation time period as SZC;
Substituting the acquired data into a formula to acquire a multi-job binding analysis coefficient GH of the current binding machine.
As a preferred embodiment of the present invention, wherein the formula is: Wherein, fdr1, fdr2 and fdr3 are respectively preset proportionality coefficients of maximum regulation duration duty ratio, maximum advance time amount and error rate numerical difference.
As a preferred embodiment of the present invention, the multi-job binding analysis coefficient GH of the current binding machine is compared with the binding analysis coefficient threshold value:
If the multi-job binding analysis coefficient GH of the current binding machine exceeds the binding analysis coefficient threshold, judging that the operation efficiency analysis of the current binding machine is qualified, generating an operation high-efficiency signal and sending the operation high-efficiency signal to a remote monitoring center; if the multi-job binding analysis coefficient GH of the current binding machine does not exceed the binding analysis coefficient threshold, judging that the operation efficiency analysis of the current binding machine is unqualified, generating an operation inefficiency signal and sending the operation inefficiency signal to a remote monitoring center.
As a preferred embodiment of the present invention, the single-job binding analysis unit operates as follows:
When the binding machine binds the document to be bound, image acquisition is carried out on the binding position of the binding machine, and image acquisition is carried out on the front side and the back side of the bound document, and the front working surface and the back working surface are respectively marked; the method comprises the steps of obtaining the reciprocating floating quantity of the clearance distance between a front working surface and a binding nail in the operation process of the binding machine and the area difference value between the actual contact area between a back working surface and the binding nail and the preset contact area of the binding nail in the operation process of the binding machine, and comparing the reciprocating floating quantity of the clearance distance between the front working surface and the binding nail in the operation process of the binding machine and the area difference value between the actual contact area between the back working surface and the binding nail and the preset contact area of the binding nail in the operation process of the binding machine with the clearance distance reciprocating floating quantity threshold and the contact area difference value threshold respectively.
As a preferred embodiment of the invention, if the reciprocating floating amount of the clearance distance between the front working surface and the binding nails exceeds the threshold value of the reciprocating floating amount of the clearance distance or the area difference between the actual contact area of the back working surface and the binding nails and the preset contact area of the binding nails exceeds the threshold value of the contact area difference in the operation process of the binding machine, abnormal binding analysis is judged in the operation process of the binding machine, a binding high risk signal is generated, and the binding high risk signal is sent to a remote monitoring center;
If the reciprocating floating amount of the clearance distance between the front working surface and the binding nails does not exceed the reciprocating floating amount threshold of the clearance distance in the operation process of the binding machine, and the area difference value between the actual contact area of the back working surface and the binding nails and the preset contact area of the binding nails does not exceed the contact area difference threshold in the operation process of the binding machine, the binding analysis is judged to be normal in the operation process of the binding machine, a binding low risk signal is generated, and the binding low risk signal is sent to a remote monitoring center.
As a preferred embodiment of the present invention, the operation of the status fault monitoring unit is as follows:
The real-time growth speed of the coverage area of the shell electrification position of the binding machine when the binding machine operates and the growth span value of the shell electrification amount peak value under the same motor operation power in the growth process of the coverage area of the shell electrification position of the binding machine when the binding machine operates are obtained, and are compared with the area growth speed threshold value and the electrification amount peak value growth span value threshold value respectively.
As a preferred embodiment of the invention, if the real-time growth speed of the coverage area of the shell electrification position of the binding machine exceeds an area growth speed threshold value during the operation of the binding machine or the growth span value of the shell electrification amount peak value exceeds an electrification amount peak value growth span value threshold value under the same motor operation power during the growth process of the shell electrification position of the binding machine, judging that the state fault monitoring of the equipment per se is abnormal during the operation of the binding machine, generating a state fault abnormal signal and sending the state fault abnormal signal to a remote monitoring center;
If the real-time growth speed of the coverage area of the electrified position of the shell of the binding machine does not exceed the area growth speed threshold value during the operation of the binding machine, and the growth span value of the peak value of the electrification amount of the shell under the same motor operation power during the growth process of the coverage area of the electrified position of the shell of the binding machine does not exceed the electrification amount peak value growth span value threshold value, judging that the state fault monitoring of the equipment per se is normal during the operation of the binding machine, generating a state fault normal signal and sending the state fault normal signal to a remote monitoring center.
As a preferred embodiment of the present invention, the operation of the equipment failure monitoring unit is as follows:
The method comprises the steps of obtaining a maximum constant duration corresponding to a real-time deviation value of a binding position corresponding to adjacent files when the files to be bound are bound in the same specification and a file thickness continuous increase span value which is not penetrated by binding nails in the binding process of the files to be bound in the same specification, and comparing the value with a maximum constant duration threshold and a thickness continuous increase span value threshold respectively.
As a preferred implementation mode of the invention, if the real-time deviation value of the corresponding binding position of adjacent files exceeds the threshold value of the maximum constant duration corresponding to the maximum constant duration when the files to be bound are bound with the same specification, or if the thickness continuously-increased span value of the files which are not penetrated by the binding nails in the binding process of the files to be bound with the same specification exceeds the threshold value of the thickness continuously-increased span value, determining that the equipment of the binding machine is abnormal in fault monitoring, generating an equipment fault monitoring abnormal signal and sending the equipment fault monitoring abnormal signal to a remote monitoring center;
If the real-time deviation value of the corresponding binding position of the adjacent file does not exceed the maximum constant duration threshold value when the files to be bound are bound in the same specification, and the thickness continuously-increased span value of the file which is not penetrated by the binding nails in the binding process of the files to be bound in the same specification does not exceed the thickness continuously-increased span value threshold value, judging that the equipment of the binding machine is normal in fault monitoring, generating an equipment fault monitoring normal signal and sending the equipment fault monitoring normal signal to a remote monitoring center.
Compared with the prior art, the invention has the beneficial effects that:
1. According to the invention, the binding efficiency of the binding machine is analyzed through remote monitoring, and whether the operation efficiency of the binding machine in the current bank meets the actual requirement is judged, so that the problem that the current binding file is unqualified, the progress of the file flow is blocked, and the timeliness of the bank transaction flow is influenced is avoided; the efficiency analysis is carried out on single binding of the binding machine, whether the single operation binding of the current binding machine is at risk or not is judged through remote monitoring when the binding machine meets the current requirement, the reject ratio of single binding is reduced, the operation efficiency of the binding machine is improved, the binding efficiency of the binding machine is guaranteed, meanwhile, the operation of the binding machine can be monitored remotely, the qualified binding efficiency of binding files is guaranteed, and the binding files can be timely adjusted when abnormal.
2. According to the invention, the state fault monitoring of the equipment is carried out in the operation process of the binding machine, and whether the state fault monitoring of the equipment is qualified or not is judged in the operation process of the binding machine, so that the fault remote monitoring efficiency of the binding machine is ensured, and meanwhile, the early warning can be carried out in time when the state fault monitoring of the equipment is abnormal, and the fault occurrence rate of the binding machine is effectively reduced; and (3) monitoring equipment faults in the operation process of the binding machine, and judging whether the equipment faults are qualified or not when the binding machine is operated, so that the problem that the binding progress of the files to be bound is affected due to unqualified operation efficiency of the binding machine caused by faults of internal equipment in the operation process of the binding machine is avoided.
Drawings
The present invention is further described below with reference to the accompanying drawings for the convenience of understanding by those skilled in the art.
Fig. 1 is a functional block diagram of the present invention.
Detailed Description
In order that those skilled in the art will better understand the present invention, a technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in which it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the invention. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those of skill in the art will explicitly and implicitly appreciate that the embodiments described herein may be combined with other embodiments.
Referring to fig. 1, a remote monitoring management system of a binding machine includes a remote monitoring center, wherein the remote monitoring center is communicatively connected with a multi-job binding analysis unit, a single-job binding analysis unit, a status fault monitoring unit and an equipment fault monitoring unit;
Example 1
The remote monitoring center generates a multi-job binding analysis signal and sends the multi-job binding analysis signal to the multi-job binding analysis unit, and after the multi-job binding analysis unit receives the multi-job binding analysis signal, the binding efficiency of the binding machine is analyzed through remote monitoring, so that whether the running efficiency of the binding machine in the current bank meets the actual requirement is judged, the fact that the current binding file is unqualified in binding is avoided, the progress of the file process is blocked, and the timeliness of the bank transaction process is influenced;
Acquiring a real-time operation period of the binding machine, dividing the period according to the amount of the files to be bound in the real-time operation period, marking the current period as a multi-amount operation period if the amount of the files to be bound exceeds a set threshold value, otherwise, marking the current period as a low-amount operation period if the amount of the files to be bound does not exceed the set threshold value;
acquiring the maximum regulation and control time length proportion of the binding buffer time length of the adjacent files in the multiple-amount operation time period and the maximum advance time amount of the current file to be bound after the binding buffer time length in the multiple-amount operation time period is regulated by the maximum regulation and control time length proportion, and marking the maximum regulation and control time length proportion of the binding buffer time length of the adjacent files in the multiple-amount operation time period and the maximum advance time amount of the current file to be bound after the binding buffer time length in the multiple-amount operation time period is regulated by the maximum regulation and control time length proportion as SZB and TQL respectively; acquiring the numerical difference of the binding buffer time in the multi-amount operation time period, wherein the binding buffer time in the multi-amount operation time period occupies a ratio of the maximum regulation time period to the binding error rate peak value in the multi-amount operation time period after regulation and control, and marking the numerical difference of the binding buffer time in the multi-amount operation time period, wherein the binding buffer time in the multi-amount operation time period occupies a ratio of the maximum regulation time period, to the binding error rate peak value in the multi-amount operation time period after regulation and control and the binding error rate average value in the low-amount operation time period as SZC;
Substituting the acquired data into a formula to acquire a multi-job binding analysis coefficient GH of the current binding machine, wherein the formula is as follows: Wherein fdr1, fdr2 and fdr3 are preset proportionality coefficients of maximum regulation duration duty ratio, maximum advance time amount and error rate numerical difference respectively;
Comparing the multi-job binding analysis coefficient GH of the current binding machine with a binding analysis coefficient threshold value:
If the multi-job binding analysis coefficient GH of the current binding machine exceeds the binding analysis coefficient threshold, judging that the operation efficiency analysis of the current binding machine is qualified, generating an operation high-efficiency signal and sending the operation high-efficiency signal to a remote monitoring center; simultaneously generating a single-job binding analysis signal and transmitting the single-job binding analysis signal to a single-job binding analysis unit;
if the multi-job binding analysis coefficient GH of the current binding machine does not exceed the binding analysis coefficient threshold, judging that the operation efficiency analysis of the current binding machine is unqualified, generating an operation inefficiency signal and sending the operation inefficiency signal to a remote monitoring center; after receiving the running inefficiency signal, the remote monitoring center changes a bank window of the current binding machine and performs work setting according to rated workload of the binding machine in real time;
After receiving the single-job binding analysis signal, the single-job binding analysis unit analyzes the efficiency of single-job binding of the binding machine, judges whether the single-job binding of the current binding machine has risks through remote monitoring when the binding machine meets the current requirement, reduces the reject ratio of the single-job binding, improves the operation efficiency of the binding machine, ensures the binding efficiency of the binding machine, can remotely monitor the operation of the binding machine, ensures the qualified binding efficiency of the binding file and can timely adjust the binding file when abnormal;
when the binding machine binds the document to be bound, image acquisition is carried out on the binding position of the binding machine, and image acquisition is carried out on the front side and the back side of the bound document, and the front working surface and the back working surface are respectively marked; the method comprises the steps of obtaining the reciprocating floating quantity of the clearance distance between a positive working surface and a binding nail in the operation process of the binding machine and the area difference value between the actual contact area between a negative working surface and the binding nail and the preset contact area of the binding nail in the operation process of the binding machine, and comparing the reciprocating floating quantity of the clearance distance between the positive working surface and the binding nail in the operation process of the binding machine and the area difference value between the actual contact area between the negative working surface and the binding nail and the preset contact area of the binding nail in the operation process of the binding machine with a clearance distance reciprocating floating quantity threshold and a contact area difference value threshold respectively:
if the reciprocating floating amount of the clearance distance between the front working surface and the binding nails exceeds the reciprocating floating amount threshold of the clearance distance in the operation process of the binding machine or the area difference value between the actual contact area of the back working surface and the binding nails and the preset contact area of the binding nails exceeds the contact area difference threshold in the operation process of the binding machine, abnormal binding analysis in the operation process of the binding machine is judged, a binding high risk signal is generated, and the binding high risk signal is sent to a remote monitoring center; after receiving the binding high risk signal, the remote monitoring center controls the thickness of the file to be bound and distinguishes the material of the file to be bound;
If the reciprocating floating amount of the clearance distance between the front working surface and the binding nails does not exceed the reciprocating floating amount threshold of the clearance distance in the operation process of the binding machine and the area difference between the actual contact area of the back working surface and the binding nails and the preset contact area of the binding nails does not exceed the contact area difference threshold in the operation process of the binding machine, the binding analysis is judged to be normal in the operation process of the binding machine, a binding low risk signal is generated, and the binding low risk signal is sent to a remote monitoring center;
Example 2
In the embodiment, the operation of the binding machine is monitored in real time so as to ensure the management and control on the aspect of binding files and the high efficiency and feasibility of the bank binding operation, but in the embodiment, the state of the binding machine is analyzed, so that the operation evaluation of the binding machine is carried out from the state angle;
The remote monitoring center generates a state fault monitoring signal and sends the state fault monitoring signal to the state fault monitoring unit, and after the state fault monitoring unit receives the state fault monitoring signal, the state fault monitoring unit monitors the state fault of the equipment in the operation process of the binding machine and judges whether the state fault monitoring of the equipment in the operation process of the binding machine is qualified or not, so that the fault remote monitoring efficiency of the binding machine is ensured, and meanwhile, the early warning can be carried out in time when the state fault monitoring of the equipment is abnormal, so that the fault occurrence rate of the binding machine is effectively reduced;
Acquiring real-time growth speed of a covering area of a shell charging position of the binding machine when the binding machine is operated and growth span values of a shell charging quantity peak value under the same motor operation power in the growth process of the covering area of the shell charging position of the binding machine when the binding machine is operated, and comparing the real-time growth speed of the covering area of the shell charging position of the binding machine when the binding machine is operated and the growth span values of the shell charging quantity peak value under the same motor operation power in the growth process of the covering area of the shell charging position of the binding machine with an area growth speed threshold and a charging quantity peak value growth span value threshold respectively:
If the real-time growth speed of the coverage area of the electrified position of the shell of the binding machine exceeds an area growth speed threshold value, or the growth span value of the peak value of the electrification amount of the shell under the same motor operation power in the growth process of the coverage area of the electrified position of the shell of the binding machine exceeds a electrification amount peak value growth span value threshold value, judging that the state fault monitoring of equipment per se is abnormal in the operation process of the binding machine, generating a state fault abnormal signal and sending the state fault abnormal signal to a remote monitoring center, and after receiving the state fault abnormal signal, the remote monitoring center performs operation and maintenance control on the binding machine, manages and controls the insulation performance of the shell of the binding machine, and simultaneously performs performance evaluation on an internal motor of the binding machine and overhauls when the performance evaluation is abnormal;
If the real-time growth speed of the coverage area of the electrified position of the shell of the binding machine does not exceed the area growth speed threshold value and the growth span value of the peak value of the electrification amount of the shell under the same motor operation power in the growth process of the coverage area of the electrified position of the shell of the binding machine does not exceed the electrification amount peak value growth span value threshold value, judging that the state fault monitoring of the equipment per se is normal in the operation process of the binding machine, generating a state fault normal signal and transmitting the state fault normal signal to a remote monitoring center; simultaneously generating an equipment fault monitoring signal and sending the equipment fault monitoring signal to an equipment fault monitoring unit;
After receiving the equipment fault monitoring signal, the equipment fault monitoring unit monitors equipment faults in the operation process of the binding machine and judges whether the equipment fault monitoring is qualified or not when the binding machine is operated, so that the problem that the binding progress of the files to be bound is affected due to unqualified operation efficiency of the binding machine caused by faults of internal equipment in the operation process of the binding machine is avoided;
Acquiring a maximum constant duration corresponding to a real-time deviation value of a binding position corresponding to an adjacent file when the same-specification file is to be bound and a file thickness continuously increased span value which is not penetrated by a binding nail in the binding process of the same-specification file to be bound, and comparing the maximum constant duration corresponding to the real-time deviation value of the binding position corresponding to the adjacent file when the same-specification file is to be bound and the file thickness continuously increased span value which is not penetrated by the binding nail in the binding process of the same-specification file to be bound with a maximum constant duration threshold and a thickness continuously increased span value threshold respectively:
If the real-time deviation value of the corresponding binding position of the adjacent file exceeds the threshold value of the maximum constant duration in real time when the files to be bound are bound in the same specification, or if the thickness continuously increased span value of the file which is not penetrated by the binding nails exceeds the threshold value of the thickness continuously increased span value in the binding process of the files to be bound in the same specification, determining that the equipment of the binding machine is abnormal in fault monitoring, generating an equipment fault monitoring abnormal signal and sending the equipment fault monitoring abnormal signal to a remote monitoring center, and after the remote monitoring center receives the equipment fault monitoring abnormal signal, carrying out operation and maintenance on the equipment of the binding machine, in particular carrying out equipment maintenance on the binding structure of the binding machine or adjusting the shape of the binding structure of the binding machine in combination with the corresponding binding position;
If the real-time deviation value of the corresponding binding position of the adjacent file does not exceed the maximum constant duration threshold value when the files to be bound are bound in the same specification, and the thickness continuously-increased span value of the file which is not penetrated by the binding nails in the binding process of the files to be bound in the same specification does not exceed the thickness continuously-increased span value threshold value, judging that the equipment of the binding machine is normal in fault monitoring, generating an equipment fault monitoring normal signal and sending the equipment fault monitoring normal signal to a remote monitoring center;
the formulas are all formulas obtained by collecting a large amount of data for software simulation and selecting a formula close to a true value, and coefficients in the formulas are set by a person skilled in the art according to actual conditions;
When the invention is used, the multi-job binding analysis unit analyzes the binding efficiency of the binding machine through remote monitoring and judges whether the current operation efficiency of the binding machine in the bank meets the actual requirement; acquiring a multi-job binding analysis coefficient of the current binding machine, comparing according to the multi-job binding analysis coefficient to generate an operation high-efficiency signal or an operation low-efficiency signal, and transmitting the operation high-efficiency signal or the operation low-efficiency signal to a remote control center; the single-job binding analysis unit is used for carrying out efficiency analysis on single-job binding of the binding machine, judging whether the single-job binding of the current binding machine has risks or not through remote monitoring when the binding machine meets the current requirements, generating a binding high-risk signal or a binding low-risk signal according to the efficiency analysis, and sending the binding high-risk signal or the binding low-risk signal to the remote monitoring center; the state fault monitoring unit is used for monitoring the state fault of the equipment in the operation process of the binding machine, and the equipment fault monitoring unit is used for monitoring the equipment fault in the operation process of the binding machine.
The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.
Claims (10)
1. The utility model provides a book-binding machine remote monitoring management system, includes remote monitoring center, wherein, remote monitoring center communication is connected with:
The multi-job binding analysis unit is used for analyzing the binding efficiency of the binding machine through remote monitoring, judging whether the current operation efficiency of the binding machine in the bank meets the actual requirement, acquiring a real-time operation period of the binding machine, dividing the period according to the quantity of the files to be bound in the real-time operation period, marking the current period as a multi-job period if the quantity of the files to be bound exceeds a set threshold value, otherwise marking the current period as a low-quantity job period if the quantity of the files to be bound does not exceed the set threshold value; acquiring a multi-job binding analysis coefficient of the current binding machine, comparing according to the multi-job binding analysis coefficient to generate an operation high-efficiency signal or an operation low-efficiency signal, and transmitting the operation high-efficiency signal or the operation low-efficiency signal to a remote control center; the single-job binding analysis unit is used for carrying out efficiency analysis on single-job binding of the binding machine, judging whether the single-job binding of the current binding machine has risks or not through remote monitoring when the binding machine meets the current requirements, generating a binding high-risk signal or a binding low-risk signal according to the efficiency analysis, and sending the binding high-risk signal or the binding low-risk signal to the remote monitoring center;
The state fault monitoring unit is used for monitoring the state fault of the equipment in the operation process of the binding machine, and the equipment fault monitoring unit is used for monitoring the equipment fault in the operation process of the binding machine.
2. The remote monitoring and management system of a binding machine according to claim 1, wherein the multi-job binding analysis unit operates as follows:
acquiring the maximum regulation and control time length proportion of the binding buffer time length of the adjacent files in the multiple-amount operation time period and the maximum advance time amount of the current file to be bound after the binding buffer time length in the multiple-amount operation time period is regulated by the maximum regulation and control time length proportion, and marking the maximum regulation and control time length proportion of the binding buffer time length of the adjacent files in the multiple-amount operation time period and the maximum advance time amount of the current file to be bound after the binding buffer time length in the multiple-amount operation time period is regulated by the maximum regulation and control time length proportion as SZB and TQL respectively; acquiring the numerical difference of the binding buffer time in the multi-amount operation time period, wherein the binding buffer time in the multi-amount operation time period occupies a ratio of the maximum regulation time period to the binding error rate peak value in the multi-amount operation time period after regulation and control, and marking the numerical difference of the binding buffer time in the multi-amount operation time period, wherein the binding buffer time in the multi-amount operation time period occupies a ratio of the maximum regulation time period, to the binding error rate peak value in the multi-amount operation time period after regulation and control and the binding error rate average value in the low-amount operation time period as SZC;
Substituting the acquired data into a formula to acquire a multi-job binding analysis coefficient GH of the current binding machine.
3. The binding machine remote monitoring and management system according to claim 1, wherein the formula is: Wherein, fdr1, fdr2 and fdr3 are respectively preset proportionality coefficients of maximum regulation duration duty ratio, maximum advance time amount and error rate numerical difference.
4. A stapler remote monitoring and management system according to claim 3 wherein the multi-job stapling analysis coefficient GH of the current stapler is compared with a stapling analysis coefficient threshold:
If the multi-job binding analysis coefficient GH of the current binding machine exceeds the binding analysis coefficient threshold, judging that the operation efficiency analysis of the current binding machine is qualified, generating an operation high-efficiency signal and sending the operation high-efficiency signal to a remote monitoring center; if the multi-job binding analysis coefficient GH of the current binding machine does not exceed the binding analysis coefficient threshold, judging that the operation efficiency analysis of the current binding machine is unqualified, generating an operation inefficiency signal and sending the operation inefficiency signal to a remote monitoring center.
5. The remote monitoring and management system of a binding machine according to claim 1, wherein the single-job binding analysis unit operates as follows:
When the binding machine binds the document to be bound, image acquisition is carried out on the binding position of the binding machine, and image acquisition is carried out on the front side and the back side of the bound document, and the front working surface and the back working surface are respectively marked; the method comprises the steps of obtaining the reciprocating floating quantity of the clearance distance between a front working surface and a binding nail in the operation process of the binding machine and the area difference value between the actual contact area between a back working surface and the binding nail and the preset contact area of the binding nail in the operation process of the binding machine, and comparing the reciprocating floating quantity of the clearance distance between the front working surface and the binding nail in the operation process of the binding machine and the area difference value between the actual contact area between the back working surface and the binding nail and the preset contact area of the binding nail in the operation process of the binding machine with the clearance distance reciprocating floating quantity threshold and the contact area difference value threshold respectively.
6. The remote monitoring and management system of claim 5, wherein if the reciprocating floating amount of the clearance distance between the front working surface and the binding nails exceeds the threshold value of the reciprocating floating amount of the clearance distance or the difference between the actual contact area of the counter working surface and the binding nails and the preset contact area of the binding nails exceeds the threshold value of the difference between the contact areas, abnormal binding analysis is determined in the operation process of the binding machine, a binding high risk signal is generated, and the binding high risk signal is sent to the remote monitoring center;
If the reciprocating floating amount of the clearance distance between the front working surface and the binding nails does not exceed the reciprocating floating amount threshold of the clearance distance in the operation process of the binding machine, and the area difference value between the actual contact area of the back working surface and the binding nails and the preset contact area of the binding nails does not exceed the contact area difference threshold in the operation process of the binding machine, the binding analysis is judged to be normal in the operation process of the binding machine, a binding low risk signal is generated, and the binding low risk signal is sent to a remote monitoring center.
7. The remote monitoring and managing system of a bookbinding machine according to claim 1, wherein the state failure monitoring unit operates as follows:
The real-time growth speed of the coverage area of the shell electrification position of the binding machine when the binding machine operates and the growth span value of the shell electrification amount peak value under the same motor operation power in the growth process of the coverage area of the shell electrification position of the binding machine when the binding machine operates are obtained, and are compared with the area growth speed threshold value and the electrification amount peak value growth span value threshold value respectively.
8. The remote monitoring and management system of claim 7, wherein if the real-time growth speed of the coverage area of the charged position of the casing of the binding machine exceeds an area growth speed threshold value when the binding machine is in operation, or if the growth span value of the peak value of the charging amount of the casing under the same motor operation power in the growth process of the coverage area of the charged position of the casing of the binding machine exceeds a peak value growth span value threshold value of the charging amount, determining that the state fault of the equipment itself is abnormal in the operation process of the binding machine, generating a state fault abnormal signal and transmitting the state fault abnormal signal to the remote monitoring center;
If the real-time growth speed of the coverage area of the electrified position of the shell of the binding machine does not exceed the area growth speed threshold value during the operation of the binding machine, and the growth span value of the peak value of the electrification amount of the shell under the same motor operation power during the growth process of the coverage area of the electrified position of the shell of the binding machine does not exceed the electrification amount peak value growth span value threshold value, judging that the state fault monitoring of the equipment per se is normal during the operation of the binding machine, generating a state fault normal signal and sending the state fault normal signal to a remote monitoring center.
9. The remote monitoring and management system of a binding machine according to claim 1, wherein the operation process of the equipment failure monitoring unit is as follows:
The method comprises the steps of obtaining a maximum constant duration corresponding to a real-time deviation value of a binding position corresponding to adjacent files when the files to be bound are bound in the same specification and a file thickness continuous increase span value which is not penetrated by binding nails in the binding process of the files to be bound in the same specification, and comparing the value with a maximum constant duration threshold and a thickness continuous increase span value threshold respectively.
10. The remote monitoring and managing system of a binding machine according to claim 1, wherein if the real-time deviation value of the binding position corresponding to the adjacent document exceeds the maximum constant duration threshold value when the document to be bound is bound with the same specification, or if the thickness continuously increased span value of the document which is not penetrated by the binding nail exceeds the thickness continuously increased span value threshold value in the binding process of the document to be bound with the same specification, determining that the fault monitoring of the binding machine is abnormal, generating a fault monitoring abnormal signal of the device and transmitting the fault monitoring abnormal signal of the device to the remote monitoring center;
If the real-time deviation value of the corresponding binding position of the adjacent file does not exceed the maximum constant duration threshold value when the files to be bound are bound in the same specification, and the thickness continuously-increased span value of the file which is not penetrated by the binding nails in the binding process of the files to be bound in the same specification does not exceed the thickness continuously-increased span value threshold value, judging that the equipment of the binding machine is normal in fault monitoring, generating an equipment fault monitoring normal signal and sending the equipment fault monitoring normal signal to a remote monitoring center.
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| US4827423A (en) * | 1987-01-20 | 1989-05-02 | R. J. Reynolds Tobacco Company | Computer integrated manufacturing system |
| CN107026858A (en) * | 2017-03-31 | 2017-08-08 | 椤惧缓 | A kind of method for managing and monitoring of the binder based on internet |
| CN206678603U (en) * | 2017-03-31 | 2017-11-28 | 顾建 | A kind of finance binding machine with internet of things functional |
| CN110588207A (en) * | 2019-08-26 | 2019-12-20 | 中国电信股份有限公司江苏财务共享服务中心 | Bill binding system based on two-dimensional code and industrial robot and working method thereof |
| US20230088362A1 (en) * | 2021-09-21 | 2023-03-23 | Fujifilm Business Innovation Corp. | Job management apparatus, non-transitory computer readable medium, and job management method |
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- 2024-03-19 CN CN202410310112.0A patent/CN118205326B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4827423A (en) * | 1987-01-20 | 1989-05-02 | R. J. Reynolds Tobacco Company | Computer integrated manufacturing system |
| CN107026858A (en) * | 2017-03-31 | 2017-08-08 | 椤惧缓 | A kind of method for managing and monitoring of the binder based on internet |
| CN206678603U (en) * | 2017-03-31 | 2017-11-28 | 顾建 | A kind of finance binding machine with internet of things functional |
| CN110588207A (en) * | 2019-08-26 | 2019-12-20 | 中国电信股份有限公司江苏财务共享服务中心 | Bill binding system based on two-dimensional code and industrial robot and working method thereof |
| US20230088362A1 (en) * | 2021-09-21 | 2023-03-23 | Fujifilm Business Innovation Corp. | Job management apparatus, non-transitory computer readable medium, and job management method |
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