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CN118560930B - A mine-use explosion-proof and intrinsically safe permanent magnet synchronous variable frequency speed regulation electric drum adjustment system - Google Patents

A mine-use explosion-proof and intrinsically safe permanent magnet synchronous variable frequency speed regulation electric drum adjustment system Download PDF

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Publication number
CN118560930B
CN118560930B CN202411016057.0A CN202411016057A CN118560930B CN 118560930 B CN118560930 B CN 118560930B CN 202411016057 A CN202411016057 A CN 202411016057A CN 118560930 B CN118560930 B CN 118560930B
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China
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control
electric drum
module
speed regulation
deviation
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CN118560930A (en
Inventor
乐斌
冯湛
吴弟
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Chuang Neng Electric Technology Nantong Co ltd
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Chuang Neng Electric Technology Nantong Co ltd
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    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P23/00—Arrangements or methods for the control of AC motors characterised by a control method other than vector control
    • H02P23/0004—Control strategies in general, e.g. linear type, e.g. P, PI, PID, using robust control
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/02—Belt- or chain-engaging elements
    • B65G23/04—Drums, rollers, or wheels
    • B65G23/08—Drums, rollers, or wheels with self-contained driving mechanisms, e.g. motors and associated gearing
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P23/00—Arrangements or methods for the control of AC motors characterised by a control method other than vector control
    • H02P23/0077—Characterised by the use of a particular software algorithm
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P23/00—Arrangements or methods for the control of AC motors characterised by a control method other than vector control
    • H02P23/14—Estimation or adaptation of motor parameters, e.g. rotor time constant, flux, speed, current or voltage
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P25/00—Arrangements or methods for the control of AC motors characterised by the kind of AC motor or by structural details
    • H02P25/02—Arrangements or methods for the control of AC motors characterised by the kind of AC motor or by structural details characterised by the kind of motor
    • H02P25/022—Synchronous motors
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P27/00—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage
    • H02P27/04—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P2207/00—Indexing scheme relating to controlling arrangements characterised by the type of motor
    • H02P2207/05—Synchronous machines, e.g. with permanent magnets or DC excitation

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Electric Motors In General (AREA)

Abstract

本发明涉及电动滚筒领域，且公开了一种矿用隔爆兼本安型永磁同步变频调速的电动滚筒调节系统，系统包括数据采集模块、控制器模块、调速性能分析模块、动态响应分析模块、温度监测模块、偏离检测模块以及控制信号输出模块，通过对实时采集电动滚筒运行数据进行分析，监测电动滚筒调速性能特性和运行动态响应状态变化，再分析温度变化影响，从而计算出控制偏离系数检测电动滚筒是否存在运行偏离状态，并通过控制信号输出自动生成调节信号，输出至控制器进行控制，有效解决因电动滚筒出现运行偏离情况而导致电动滚筒运行状态出现异常的问题，能实现电动滚筒的精准控制，防止造成能源的浪费、生产中断和产品损坏，提高了产品的质量。

The invention relates to the field of electric rollers, and discloses an electric roller adjustment system with explosion-proof and intrinsically safe permanent magnet synchronous variable frequency speed regulation for mining. The system comprises a data acquisition module, a controller module, a speed regulation performance analysis module, a dynamic response analysis module, a temperature monitoring module, a deviation detection module and a control signal output module. The system analyzes the real-time collected operation data of the electric roller, monitors the speed regulation performance characteristics and the dynamic response state changes of the operation of the electric roller, and then analyzes the influence of the temperature change, thereby calculating the control deviation coefficient to detect whether the electric roller has an operation deviation state, and automatically generates an adjustment signal through the control signal output, and outputs it to the controller for control, thereby effectively solving the problem of abnormal operation state of the electric roller caused by operation deviation of the electric roller, realizing precise control of the electric roller, preventing energy waste, production interruption and product damage, and improving product quality.

Description

Mining flameproof and intrinsically safe electric roller adjusting system with permanent magnet synchronous variable frequency speed regulation function
Technical Field
The invention relates to the technical field of electric rollers, in particular to a mining explosion-proof intrinsically safe permanent magnet synchronous variable-frequency speed-regulating electric roller regulating system.
Background
The mining flameproof and intrinsically safe type permanent magnet synchronous variable frequency speed-regulating electric roller regulating system is a motor system integrated with various advanced technologies, is mainly used for driving a coal mine underground belt conveyor, integrates a permanent magnet synchronous variable frequency motor and a frequency converter into a whole, forms a compact and efficient driving device, has higher efficiency of the permanent magnet synchronous motor and can keep high-efficiency operation in a wider rotating speed range compared with a traditional asynchronous motor, further improves the energy-saving effect of the system, and solves the problems that the belt conveyor is difficult to start up under a heavy load state, has low transportation efficiency and high maintenance cost;
however, the above procedure still has the following drawbacks:
Firstly, manual adjustment intervention still needs to be considered when deviation occurs in the operation adjustment of the motorized pulley, intelligent and dynamic adjustment of the deviation degree of the operation state of the motorized pulley cannot be realized, and a great deal of time and energy still need to be consumed, so that abnormal problems occur in the control and adjustment result;
Secondly, for the control process of the running of the motorized pulley, automatic analysis and detection are not carried out according to the state deviation degree during running and adjusting control, so that a corresponding running deviation degree adjusting control strategy is formulated, and the situation that the running deviation state is adjusted according to an actual application scene is lacking, so that the abnormal problem of the running state of the motorized pulley is caused because the running deviation cannot be solved in time.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides a mining explosion-proof and intrinsic safety type permanent magnet synchronous variable-frequency speed-regulating electric roller regulating system, which solves the problems in the prior art.
The invention provides the following technical scheme: an electric roller adjusting system for mining flameproof and intrinsically safe permanent magnet synchronous variable frequency speed regulation, comprising:
and a data acquisition module: the system is used for acquiring the operation data of the motorized pulley in real time and mainly comprises an adjustment control acquisition unit and an operation monitoring acquisition unit, and transmitting the operation data of the motorized pulley acquired in real time to a controller module;
And a controller module: the motor speed regulation system is used for realizing the control and regulation functions of the whole system, setting an optimal control strategy through real-time monitoring of the operation data of the electric roller, and outputting a control signal to a motor driver to realize the speed regulation and control of the motor;
And a speed regulation performance analysis module: analyzing the speed regulation performance through the regulation control acquisition unit, obtaining a speed regulation fluctuation monitoring index through analysis of data acquired by the regulation control acquisition unit, monitoring the characteristic change condition of the speed regulation performance of the motorized pulley, and transmitting the speed regulation performance analysis result to the deviation detection module;
Dynamic response analysis module: analyzing the running dynamic response through the running monitoring acquisition unit, obtaining a running dynamic fluctuation monitoring index through analyzing the data acquired by the running monitoring acquisition unit, monitoring the running dynamic response state change condition of the motorized pulley, and transmitting the running dynamic response analysis result to the deviation detection module;
and a temperature monitoring module: the temperature influence coefficient is calculated by monitoring the temperature change process when the motorized pulley operates, the temperature influence coefficient is calculated, the temperature change is monitored to influence the operation adjustment of the motorized pulley, and the temperature influence coefficient is transmitted to the deviation detection module;
And a deviation detection module: calculating a control deviation coefficient through a speed regulation fluctuation monitoring index, an operation dynamic fluctuation monitoring index and a temperature influence coefficient, so as to detect whether the electric roller has an operation deviation state or not, and transmitting a detection result to a control signal output module;
the control signal output module: and automatically generating an adjusting signal based on the detection result of the deviation detection module and outputting the adjusting signal to the controller module.
Preferably, the data acquisition module is mainly used for carrying out real-time acquisition, monitoring and recording on speed regulation target data when the motorized pulley operates through the adjustment control acquisition unit, and carrying out real-time monitoring, acquisition and recording on operation state target data when the motorized pulley operates through the operation monitoring acquisition unit;
The adjusting control acquisition unit directly acquires speed regulation target data of the electric roller during operation from an external sensor by using the built-in function of the frequency converter;
The operation monitoring and collecting unit obtains operation state target data of the motorized pulley during operation through a sensor arranged on the motorized pulley.
Preferably, the controller module analyzes the speed regulation target data and the running state target data through a control algorithm, and formulates an optimal control strategy to realize the control of the electric roller; and automatically generating a control signal according to the optimal control strategy, and immediately triggering the control signal to be transmitted to a driver when the controller module receives the control adjustment instruction transmitted by the control signal output module, so as to adjust and control and correct the running deviation state of the electric roller.
Preferably, the specific analysis step of the speed regulation fluctuation monitoring index comprises the following steps:
Step S31: calculating the rotation speed fluctuation at the time t, and collecting the actual rotation speed at the time t The calculation formula of the rotation speed fluctuation is:， The set rotating speed at the time t is shown;
step S32: calculating the fluctuation rate of the rotating speed as ，Indicating the fluctuation of the maximum rotational speed,Representing a minimum rotational speed fluctuation;
step S33: the calculation formula for analyzing the speed regulation fluctuation monitoring index based on the collected speed regulation target data is as follows: ， The actual torque at the time t is indicated, The actual torque at the initial moment is indicated,The actual frequency at time t is indicated,Representing the actual frequency at the initial time.
Preferably, the calculation formula of the operation dynamic fluctuation monitoring index is as follows
N represents the total number of times the operating voltage is acquired,Representing the operating voltage of the ith acquisition,An average value of the operating voltage is indicated,Representing the proportional gain coefficient.
Preferably, the temperature monitoring module is used for evaluating the influence of temperature variation on the running regulation of the motorized pulley by determining the reference temperatureRecording the operating efficiency at the reference temperatureRotational speed ofTorque ofAnd monitoring the operating efficiency at the current temperatureRotational speed ofTorque ofThe temperature influence coefficient is calculated as:
X represents the current temperature; by calculating the temperature influence coefficient, the specific influence of the temperature change on the performance of the motorized pulley can be analyzed if The value is larger, which shows that the temperature has a significant effect on the performance of the motorized pulley and corresponding operation adjustment is needed.
Preferably, the calculation formula of the control deviation coefficient isR represents a speed regulation fluctuation monitoring index, M represents an operation dynamic fluctuation monitoring index,The temperature influence coefficient is represented by a temperature coefficient,The representation weight coefficient can be adjusted according to the specific requirements of the system; by comparing the control deviation coefficient with a set threshold value, if the control deviation coefficient C is smaller than or equal to the set threshold valueIndicating that the change of the running state of the motorized pulley is in the standard range, continuously monitoring the running state of the motorized pulley without adjusting the motorized pulley, and if the control deviation coefficient C is greater than the set threshold valueIndicating that the change of the running state of the motorized pulley deviates from the standard range, and immediately transmitting a deviation detection result of the running state of the motorized pulley to the control signal output module; the set threshold valueIs set by engineering technicians according to experience and expertise.
Preferably, the control signal output module is used for outputting a deviation detection result of the deviation detection module, and sending a control and adjustment instruction to the controller module so as to adjust the running deviation degree of the motorized pulley.
The invention has the technical effects and advantages that:
The invention collects the running data of the electric roller in real time based on the regulation control collection unit and the running monitoring collection unit, realizes the control and regulation functions of the whole system through the controller module for the detected running state deviation degree of the electric roller, adjusts the control strategy according to the formulated corresponding running deviation degree, is favorable for realizing intelligent dynamic regulation of the running state deviation degree of the electric roller, ensures that the result of the electric roller control regulation is more accurate and convenient, analyzes the speed regulation performance through the speed regulation performance analysis module, thereby monitoring the speed regulation performance characteristic change condition of the electric roller, analyzes the running dynamic response through the dynamic response analysis module, thereby monitoring the running dynamic response state change condition of the electric roller, monitors the running regulation of the electric roller by the temperature monitoring module, calculates the control deviation coefficient through the deviation detection module, thereby detecting whether the running deviation state exists in the electric roller, automatically generates the regulating signal according to the detection result of the deviation detection module and outputs the regulating signal to the controller module, automatically analyzes and detects the running deviation degree of the running state in the running and regulating control, is favorable for carrying out real-time regulation on the running deviation state of the electric roller under specific environment, effectively solves the running deviation state of the electric roller, causes the running state of the electric roller to be influenced by the running deviation condition, and the running state of the electric roller is accurately damaged, and the product is prevented from being produced, and the running quality is accurately damaged.
Drawings
Fig. 1 is a flow chart of an electric roller adjusting system for mining flameproof and intrinsically safe permanent magnet synchronous variable frequency speed regulation.
Detailed Description
The following description will be made in detail and detail with reference to the drawings, wherein the embodiments of the present invention are described in detail, and the configurations of the structures described in the following embodiments are merely illustrative, and the electric drum adjusting system for mine explosion suppression and intrinsic safety type permanent magnet synchronous variable frequency speed control according to the present invention is not limited to the structures described in the following embodiments, but all other embodiments obtained by a person skilled in the art without making any creative effort are within the scope of the present invention.
The invention provides a mining explosion-proof intrinsically safe permanent magnet synchronous variable-frequency speed-regulating electric roller regulating system, which comprises:
And a data acquisition module: the system is used for collecting the operation data of the motorized pulley in real time and mainly comprises an adjusting and controlling collecting unit and an operation monitoring collecting unit, and transmitting the operation data of the motorized pulley collected in real time to a controller module.
In this embodiment, the data acquisition module is mainly configured to perform real-time acquisition, monitoring and recording on speed regulation target data when the motorized pulley is in operation through the adjustment control acquisition unit, and perform real-time monitoring, acquisition and recording on operation state target data when the motorized pulley is in operation through the operation monitoring acquisition unit;
The adjusting control acquisition unit directly acquires speed regulation target data of the electric roller during operation from an external sensor by using the built-in function of the frequency converter;
The operation monitoring and collecting unit obtains operation state target data of the motorized pulley during operation through a sensor arranged on the motorized pulley.
The method specifically needs to be explained, the adjusting and controlling acquisition unit and the operation monitoring acquisition unit are configured with the same network parameters as the controller, the corresponding communication interfaces and protocols are configured at the controller end, and data sent by the acquisition unit are received through the network.
And a controller module: the motor speed regulation and control system is used for realizing the control and regulation functions of the whole system, setting an optimal control strategy through real-time monitoring of the operation data of the electric roller, and outputting a control signal to a motor driver to realize the speed regulation and control of the motor.
In the embodiment, the controller module analyzes the speed regulation target data and the running state target data through a control algorithm, and formulates an optimal control strategy to realize the control of the electric roller; and automatically generating a control signal according to the optimal control strategy, and immediately triggering the control signal to be transmitted to a driver when the controller module receives the control adjustment instruction transmitted by the control signal output module, so as to adjust and control and correct the running deviation state of the electric roller.
The specific explanation is that the formulation process of the optimal control strategy is as follows:
Step S21: adjusting the electric roller through PID control, wherein the PID control comprises three parameters of proportion (P), integral (I) and derivative (D), so that the output is close to a target value, judging the running state of the electric roller by utilizing fuzzy logic, and formulating a corresponding control strategy;
Step S22: the following optimal control strategies are formulated by combining a control algorithm:
Speed control strategy: according to the speed regulation target data, the rotating speed of the electric roller is regulated to be stable near a set value;
load balancing strategies: by adjusting the operation parameters of the electric roller, load balancing is realized, and equipment loss is reduced;
Temperature control strategy: monitoring the temperature of the electric roller, taking measures to prevent overheating, and ensuring the safe operation of equipment;
step S23: and inputting the formulated optimal control strategy into a controller of the motorized pulley, adjusting the running state of the motorized pulley in real time, detecting the control state, and continuously adjusting the control strategy if the deviation state still exists until the expected effect is achieved.
And a speed regulation performance analysis module: the speed regulation performance is analyzed through the regulation control acquisition unit, the speed regulation fluctuation monitoring index is obtained through the analysis of the data acquired by the regulation control acquisition unit, the speed regulation performance characteristic change condition of the motorized pulley is monitored, and the speed regulation performance analysis result is transmitted to the deviation detection module.
In this embodiment, the specific analysis step of the speed regulation fluctuation monitoring index includes:
Step S31: calculating the rotation speed fluctuation at the time t, and collecting the actual rotation speed at the time t The calculation formula of the rotation speed fluctuation is:， The set rotating speed at the time t is shown;
step S32: calculating the fluctuation rate of the rotating speed as ，Indicating the fluctuation of the maximum rotational speed,Representing a minimum rotational speed fluctuation;
step S33: the calculation formula for analyzing the speed regulation fluctuation monitoring index based on the collected speed regulation target data is as follows: ， The actual torque at the time t is indicated, The actual torque at the initial moment is indicated,The actual frequency at time t is indicated,Representing the actual frequency at the initial time.
The speed regulation performance analysis module can visually display the change condition of the speed regulation performance characteristics of the motorized pulley in a chart form, can reflect the change trend of the speed regulation performance of the motorized pulley in real time during working, and is convenient for analyzing and monitoring the deviation degree of the running state.
Dynamic response analysis module: the running dynamic response is analyzed through the running monitoring acquisition unit, the running dynamic fluctuation monitoring index is obtained through the analysis of the data acquired by the running monitoring acquisition unit, the running dynamic response state change condition of the motorized pulley is monitored, and the running dynamic response analysis result is transmitted to the deviation detection module.
In this embodiment, the calculation formula of the running dynamic fluctuation monitoring index is as follows
N represents the total number of times the operating voltage is acquired,Representing the operating voltage of the ith acquisition,An average value of the operating voltage is indicated,Representing the proportional gain coefficient.
The dynamic response analysis module is used for monitoring the running dynamic response state change condition of the motorized pulley, can be visually displayed in a chart form, can reflect the change trend of the running dynamic response state of the motorized pulley in real time during working, and is convenient for analyzing and monitoring the running state deviation degree.
And a temperature monitoring module: the temperature influence coefficient is used for calculating the temperature influence coefficient, the temperature influence coefficient is obtained by calculating by monitoring the temperature change process when the motorized pulley operates, the temperature change is monitored to influence the operation adjustment of the motorized pulley, and the temperature influence coefficient is transmitted to the deviation detection module.
In this embodiment, the temperature monitoring module is configured to evaluate the effect of temperature variation on the operation adjustment of the motorized pulley by determining a reference temperatureRecording the operating efficiency at the reference temperatureRotational speed ofTorque ofAnd monitoring the operating efficiency at the current temperatureRotational speed ofTorque ofThe temperature influence coefficient is calculated as:
X represents the current temperature; by calculating the temperature influence coefficient, the specific influence of the temperature change on the performance of the motorized pulley can be analyzed if The value is larger, which shows that the temperature has a significant effect on the performance of the motorized pulley and corresponding operation adjustment is needed.
The electric roller can generate certain heat in the operation process, so that the temperature change of the electric roller during operation is required to be monitored in real time, the operation deviation state of the electric roller is influenced by the detected temperature change, and the temperature of the electric roller is ensured to operate in a normal range.
And a deviation detection module: and calculating a control deviation coefficient through the speed regulation fluctuation monitoring index, the operation dynamic fluctuation monitoring index and the temperature influence coefficient, so as to detect whether the electric roller has an operation deviation state or not, and transmitting a detection result to a control signal output module.
In this embodiment, the calculation formula of the control deviation coefficient is as followsR represents a speed regulation fluctuation monitoring index, M represents an operation dynamic fluctuation monitoring index,The temperature influence coefficient is represented by a temperature coefficient,The representation weight coefficient can be adjusted according to the specific requirements of the system; by comparing the control deviation coefficient with a set threshold value, if the control deviation coefficient C is smaller than or equal to the set threshold valueIndicating that the change of the running state of the motorized pulley is in the standard range, continuously monitoring the running state of the motorized pulley without adjusting the motorized pulley, and if the control deviation coefficient C is greater than the set threshold valueIndicating that the change of the running state of the motorized pulley deviates from the standard range, and immediately transmitting a deviation detection result of the running state of the motorized pulley to the control signal output module; the set threshold valueIs set by engineering technicians according to experience and expertise.
The control signal output module: and automatically generating an adjusting signal based on the detection result of the deviation detection module and outputting the adjusting signal to the controller module.
In this embodiment, the control signal output module is configured to output a deviation detection result of the deviation detection module, and send a control adjustment instruction to the controller module, so as to adjust the running deviation degree of the motorized pulley.
It should be noted that in particular,
Finally: the foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and principles of the invention are intended to be included within the scope of the invention.
The foregoing is merely illustrative of the present application, and the present application is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.

Claims (5)

1.一种矿用隔爆兼本安型永磁同步变频调速的电动滚筒调节系统，其特征在于：包括：1. A mine-use explosion-proof and intrinsically safe permanent magnet synchronous variable frequency speed regulation electric drum adjustment system, characterized in that it includes: 数据采集模块：用于实时采集电动滚筒运行数据，主要包括调节控制采集单元和运行监测采集单元，并将实时采集的电动滚筒运行数据传输至控制器模块；Data acquisition module: used to collect the electric drum operation data in real time, mainly including the adjustment control acquisition unit and the operation monitoring acquisition unit, and transmit the real-time collected electric drum operation data to the controller module; 所述数据采集模块主要通过调节控制采集单元用于对电动滚筒运行时的调速目标数据进行实时采集、监测和记录，通过运行监测采集单元对电动滚筒运行时的运行状态目标数据进行实时监测、采集和记录；The data acquisition module is mainly used to collect, monitor and record the speed regulation target data of the electric drum in real time during operation through the adjustment control acquisition unit, and to monitor, collect and record the operation status target data of the electric drum in real time during operation through the operation monitoring acquisition unit; 所述调节控制采集单元通过使用变频器的内置功能直接从外部传感器获取电动滚筒运行时的调速目标数据；The regulating control acquisition unit can directly obtain the speed regulating target data of the electric drum during operation from the external sensor by using the built-in function of the frequency converter; 所述运行监测采集单元通过安装在电动滚筒的传感器对电动滚筒运行时的运行状态目标数据进行获取；The operation monitoring and acquisition unit acquires the target data of the operation status of the electric drum during operation through a sensor installed on the electric drum; 控制器模块：用于实现整个系统的控制和调节功能，通过对电动滚筒运行数据的实时监测，制定最优控制策略，并将控制信号输出到电机驱动器，实现对电机的调速和控制；Controller module: used to realize the control and regulation functions of the entire system. It formulates the optimal control strategy through real-time monitoring of the electric drum operation data, and outputs the control signal to the motor driver to realize the speed regulation and control of the motor; 调速性能分析模块：通过调节控制采集单元分析调速性能，通过对调节控制采集单元所采集数据的分析，得到调速波动监测指数，监测电动滚筒调速性能特性变化情况，并将调速性能分析结果传输至偏离检测模块；Speed regulation performance analysis module: analyzes the speed regulation performance through the regulation control acquisition unit, obtains the speed regulation fluctuation monitoring index through the analysis of the data collected by the regulation control acquisition unit, monitors the changes in the speed regulation performance characteristics of the electric drum, and transmits the speed regulation performance analysis results to the deviation detection module; 所述调速波动监测指数的具体分析步骤：The specific analysis steps of the speed fluctuation monitoring index are as follows: 步骤S31：计算t时刻的转速波动，采集t时刻的实际转速wa(t)，则转速波动的计算公式为：Δw＝ws(t)-wa(t)，ws表示t时刻的设定转速；Step S31: Calculate the speed fluctuation at time t, collect the actual speed w a (t) at time t, and the calculation formula of the speed fluctuation is: Δw = w s (t) - w a (t), w s represents the set speed at time t; 步骤S32：计算转速波动率为Δwmax表示最大转速波动，Δwmin表示最小转速波动；Step S32: Calculate the speed fluctuation rate Δw max indicates the maximum speed fluctuation, and Δw min indicates the minimum speed fluctuation; 步骤S33：基于采集的调速目标数据分析调速波动监测指数的计算公式为：hat表示t时刻的实际转矩，ha0表示初始时刻的实际转矩，fat表示t时刻的实际频率，fa0表示初始时刻的实际频率；Step S33: The calculation formula of the speed regulation fluctuation monitoring index based on the collected speed regulation target data is: H at represents the actual torque at time t, H a0 represents the actual torque at the initial time, F at represents the actual frequency at time t, and F a0 represents the actual frequency at the initial time; 动态响应分析模块：通过运行监测采集单元分析运行动态响应，通过对运行监测采集单元所采集数据的分析，得到运行动态波动监测指数，监测电动滚筒运行动态响应状态变化情况，并将运行动态响应分析结果传输至偏离检测模块；Dynamic response analysis module: analyzes the dynamic response of operation through the operation monitoring and acquisition unit, obtains the operation dynamic fluctuation monitoring index by analyzing the data collected by the operation monitoring and acquisition unit, monitors the change of the dynamic response state of the electric drum, and transmits the analysis results of the dynamic response of operation to the deviation detection module; 所述运行动态波动监测指数的计算公式为N表示采集的运行电压总次数，ni表示第i次采集的运行电压，表示运行电压的平均值，Kp表示比例增益系数；The calculation formula of the operation dynamic fluctuation monitoring index is: N represents the total number of collected operating voltages, ni represents the i-th collected operating voltage, represents the average value of the operating voltage, Kp represents the proportional gain coefficient; 温度监测模块：用于计算出温度影响系数，通过监测电动滚筒运行时的温度变化过程，计算得到温度影响系数，监测温度变化影响电动滚筒的运行调节，并将温度影响系数传输至偏离检测模块；Temperature monitoring module: used to calculate the temperature influence coefficient by monitoring the temperature change process during the operation of the electric drum, calculate the temperature influence coefficient, monitor the impact of temperature changes on the operation adjustment of the electric drum, and transmit the temperature influence coefficient to the deviation detection module; 偏离检测模块：通过调速波动监测指数、运行动态波动监测指数以及温度影响系数，计算出控制偏离系数，从而检测电动滚筒是否存在运行偏离状态，并将检测结果传输至控制信号输出模块；Deviation detection module: calculates the control deviation coefficient through the speed fluctuation monitoring index, the operation dynamic fluctuation monitoring index and the temperature influence coefficient, so as to detect whether the electric drum has an operation deviation state, and transmits the detection result to the control signal output module; 控制信号输出模块：基于对偏差检测模块的检测结果自动生成调节信号，并输出至控制器模块。Control signal output module: automatically generates an adjustment signal based on the detection result of the deviation detection module and outputs it to the controller module. 2.根据权利要求1所述的一种矿用隔爆兼本安型永磁同步变频调速的电动滚筒调节系统，其特征在于：所述控制器模块通过控制算法对调速目标数据和运行状态目标数据进行分析，制定最优控制策略，实现对电动滚筒的控制；根据最优控制策略自动生成控制信号，当控制器模块接收到控制信号输出模块所传输的控制调节指令时，立即触发控制信号传输至驱动器，对电动滚筒的运行偏离状态进行调节并控制校正。2. According to claim 1, a mine-use explosion-proof and intrinsically safe permanent magnet synchronous variable frequency speed regulation electric roller adjustment system is characterized in that: the controller module analyzes the speed regulation target data and the operating status target data through a control algorithm, formulates an optimal control strategy, and realizes the control of the electric roller; automatically generates a control signal according to the optimal control strategy, and when the controller module receives the control adjustment instruction transmitted by the control signal output module, it immediately triggers the control signal to be transmitted to the driver, adjusts the operating deviation state of the electric roller and controls the correction. 3.根据权利要求1所述的一种矿用隔爆兼本安型永磁同步变频调速的电动滚筒调节系统，其特征在于：所述温度监测模块用于评估温度变化对电动滚筒运行调节的影响，通过确定参考温度Xr，记录在该参考温度下的运行效率ηr，转速wr，转矩hr，并监测当前温度下的运行效率η，转速w，转矩h，计算出温度影响系数为：X表示当前温度；通过计算得到的温度影响系数，可分析温度变化对电动滚筒性能的具体影响，如果Kt值较大，表明温度对电动滚筒的性能有显著影响，需进行相应的运行调节。3. A mine-use explosion-proof and intrinsically safe permanent magnet synchronous variable frequency speed regulating electric drum adjustment system according to claim 1, characterized in that: the temperature monitoring module is used to evaluate the influence of temperature change on the operation and adjustment of the electric drum, by determining the reference temperature X r , recording the operation efficiency η r , speed w r , torque h r at the reference temperature, and monitoring the operation efficiency η , speed w , torque h at the current temperature, and calculating the temperature influence coefficient: X represents the current temperature. The calculated temperature influence coefficient can be used to analyze the specific impact of temperature changes on the performance of the electric drum. If the K t value is large, it indicates that the temperature has a significant impact on the performance of the electric drum and corresponding operation adjustments are required. 4.根据权利要求1所述的一种矿用隔爆兼本安型永磁同步变频调速的电动滚筒调节系统，其特征在于：所述控制偏离系数的计算公式为R表示调速波动监测指数，M表示运行动态波动监测指数，Kt表示温度影响系数，α，β表示权重系数，可根据系统的具体需求进行调整；通过将控制偏离系数与设定阈值进行比较，若控制偏离系数C小于或等于设定阈值θ，则表明电动滚筒的运行状态的变化处在标准范围内，无需对电动滚筒进行调节，则继续监测对电动滚筒的运行状态，若控制偏离系数C大于设定阈值θ，则表明电动滚筒的运行状态的变化偏离标准范围，需立即将电动滚筒的运行状态的偏离检测结果传输至控制信号输出模块；所述设定阈值θ是由工程技术人员根据经验和专业知识进行设定。4. According to the explosion-proof and intrinsically safe permanent magnet synchronous variable frequency speed regulating electric drum adjustment system for mining use in claim 1, it is characterized in that: the calculation formula of the control deviation coefficient is: R represents the speed fluctuation monitoring index, M represents the operation dynamic fluctuation monitoring index, Kt represents the temperature influence coefficient, α and β represent weight coefficients, which can be adjusted according to the specific needs of the system; by comparing the control deviation coefficient with the set threshold, if the control deviation coefficient C is less than or equal to the set threshold θ, it indicates that the change of the operating state of the electric drum is within the standard range, and there is no need to adjust the electric drum, then continue to monitor the operating state of the electric drum; if the control deviation coefficient C is greater than the set threshold θ, it indicates that the change of the operating state of the electric drum deviates from the standard range, and the deviation detection result of the operating state of the electric drum needs to be immediately transmitted to the control signal output module; the set threshold θ is set by engineering and technical personnel based on experience and professional knowledge. 5.根据权利要求1所述的一种矿用隔爆兼本安型永磁同步变频调速的电动滚筒调节系统，其特征在于：所述控制信号输出模块用于输出偏离检测模块的偏离检测结果，通过向控制器模块发出控制调节指令，从而对电动滚筒的运行偏离程度进行调节。5. According to the explosion-proof and intrinsically safe permanent magnet synchronous variable frequency speed regulation electric drum adjustment system for mining use in claim 1, it is characterized in that: the control signal output module is used to output the deviation detection result of the deviation detection module, and by issuing a control adjustment instruction to the controller module, the running deviation degree of the electric drum is adjusted.
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CN112446130A (en) * 2020-10-15 2021-03-05 宝钢日铁汽车板有限公司 Strip steel deviation simulation system of continuous hot galvanizing unit annealing furnace and control method

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