CN118145345B - Material turnover system - Google Patents
Material turnover system Download PDFInfo
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- CN118145345B CN118145345B CN202410438946.XA CN202410438946A CN118145345B CN 118145345 B CN118145345 B CN 118145345B CN 202410438946 A CN202410438946 A CN 202410438946A CN 118145345 B CN118145345 B CN 118145345B
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- 239000000463 material Substances 0.000 title claims abstract description 129
- 230000007306 turnover Effects 0.000 title claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 20
- 229910052742 iron Inorganic materials 0.000 description 10
- 238000009825 accumulation Methods 0.000 description 3
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 239000000969 carrier Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000008707 rearrangement Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
- B65G47/53—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices between conveyors which cross one another
- B65G47/54—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices between conveyors which cross one another at least one of which is a roller-way
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/0223—Heavy
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Intermediate Stations On Conveyors (AREA)
Abstract
The invention belongs to the technical field of material conveying, and discloses a material turnover system, which comprises an empty frame conveying line, two full-load conveying lines and a material frame transfer line, wherein the empty frame conveying line is used for conveying empty material frames; the two full-load conveying lines are used for conveying full-load material frames; the material frame transfer line includes track frame and two sets of transfer frame, and track frame sets up in the end of empty frame transfer chain and lie in between two full load transfer chain, and two sets of transfer frame slides and set up in track frame, and one of them is used for selectively aligning empty frame transfer chain and one of them full load transfer chain, and another is used for selectively aligning empty frame transfer chain and another full load transfer chain. According to the invention, two full-load conveying lines are matched with the empty frame conveying line, and empty material frames are transferred to the two full-load conveying lines by utilizing the material frame transfer line, so that the production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of material conveying, in particular to a material turnover system.
Background
The goods turnover system composed of the automatic conveying line, the conveying robot and the like is widely applied to various industries, particularly enterprises producing special products such as battery packs, the battery packs have strict requirements on collision protection levels, iron frames made of high-strength steel are generally required to be loaded, the weight of the iron frames is large, after the batteries are packed into the iron frames, the batteries are difficult to operate in workshops with limited space in a conventional forklift conveying mode, therefore, the goods can only be conveyed by adopting the goods turnover system, the battery packs and the iron frames are conveyed by the automatic conveying line, and after the batteries are packed into the iron frames, the batteries are conveyed by the automatic blanking conveying line.
The existing goods turnover system comprises a workpiece conveying line and a carrier conveying line, wherein workpieces are conveyed by the workpiece conveying line, carriers are conveyed by the carrier conveying line, and after the workpieces and the carriers are gathered at a loading station, the workpieces are loaded into the carriers by workers or a transfer robot. Considering that the collision protection requirement of the workpiece is greater than that of the carrier, the conveying speed of the workpiece is slower than that of the carrier, the carrier is always accumulated at the loading station, the workpiece is always not timely supplied to the loading station, and the working efficiency is low.
Disclosure of Invention
The invention aims at: the material turnover system is provided, two full-load conveying lines are matched with the empty frame conveying lines, empty material frames are transferred to the two full-load conveying lines by utilizing the material frame transferring lines, and production efficiency is improved.
To achieve the purpose, the invention adopts the following technical scheme:
A material turnover system, the material turnover system comprising:
the empty frame conveying line is used for conveying empty material frames;
two full-load conveying lines for conveying full-load material frames;
The material frame transfer line comprises a track rack and two groups of transfer frames, wherein the track rack is arranged at the tail end of the empty frame conveying line and is positioned between two full-load conveying lines, the two groups of transfer frames are arranged on the track rack in a sliding mode, one group of transfer frames are used for selectively aligning the empty frame conveying line with one full-load conveying line, and the other group of transfer frames are used for selectively aligning the empty frame conveying line with the other full-load conveying line.
As an optional technical scheme, be equipped with three setting element in the track frame, wherein two the setting element with two full-load transfer chain one-to-one, another one the setting element with empty frame transfer chain corresponds, be equipped with locating component on the transfer frame, when locating component with the setting element joint is fixed, the transfer frame aligns full-load transfer chain or empty frame transfer chain.
As an optional technical scheme, be equipped with V type constant head tank on the setting element, locating component includes linear bearing, locating lever and locating head, linear bearing install in shift the frame, the locating lever is along vertical direction activity insert locate linear bearing, the locating head set up in the bottom of locating lever, the locating head be used for the joint in V type constant head tank.
As an optional technical scheme, the top of locating lever is equipped with the locating piece, the locating piece can with linear bearing's top or shift the frame butt, in order to restrict the gliding distance of locating lever, the locating head with track frame interval sets up.
As an optional technical scheme, two side surfaces of the positioning piece along the moving direction of the transfer frame are inclined surfaces, and the positioning head is of a round head structure.
As an optional technical scheme, the locating piece adopts a threaded fastener to lock in the track frame, the transfer frame is equipped with one side of locating component is equipped with the window opening, when locating component joint in the locating piece, the window opening just is right for locking the threaded fastener of locating piece.
As an alternative technical scheme, the transferring frame is provided with a handle, and the handle is used for pushing the transferring frame.
As an alternative technical scheme, one of them full-load transfer chain is first transfer chain, and another one full-load transfer chain is the second transfer chain, first transfer chain is the linear type, the second transfer chain with empty frame transfer chain is the L type, empty frame transfer chain includes first transport section and second transport section, empty material frame follow first transport section flow direction second transport section, the second transfer chain includes third transport section and fourth transport section, full-load material frame follow third transport section flow direction fourth transport section, second transport section third transport section and first transfer chain are parallel to each other, material frame transfer line is located the end of second transport section and is located third transport section with between the first transfer chain, first transfer chain passes first transport section and with fourth transport section is connected, full-load material frame of first transfer chain and full-load material frame of third transport section can be in fourth transport section.
As an optional technical scheme, the material turnover system further comprises four groups of jacking transfer devices;
a group of jacking transfer devices are arranged at the intersection position of the first conveying line and the first conveying section;
a group of jacking transfer devices are arranged at the intersection position of the first conveying line and the fourth conveying section;
a group of jacking transfer devices are arranged at the intersection position of the first conveying section and the second conveying section;
and a group of jacking transfer devices are arranged at the intersection position of the third conveying section and the fourth conveying section.
As an optional technical solution, the lifting and transferring device includes:
a carrying frame;
the first driving assembly is arranged on the bearing rack and is used for driving the material frame to move along the horizontal direction;
The jacking component is arranged on the bearing rack;
The second driving assembly is arranged at the output end of the jacking assembly and is used for driving the material frame to move along the horizontal direction, and in the same group of jacking transfer devices, the driving direction of the first driving assembly to the material frame is perpendicular to the driving direction of the second driving assembly to the material frame.
The invention has the beneficial effects that:
The invention provides a material turnover system, which comprises an empty frame conveying line, a material frame transferring line and two full-load conveying lines, wherein the material frame transferring line comprises a track rack and two groups of transferring frames, the track rack is arranged at the tail end of the empty frame conveying line and is positioned between the two full-load conveying lines, one group of transferring frames reciprocate between the empty frame conveying line and one full-load conveying line, the other group of transferring frames reciprocate between the empty frame conveying line and the other full-load conveying line, and after a full-load conveying line conveys a full-load material frame filled with a workpiece, the empty frame provided by the empty frame conveying line is conveyed to the full-load conveying line by the transferring frame corresponding to the full-load conveying line so as to be convenient for loading the workpiece into the material frame. According to the invention, two full-load conveying lines are matched with the empty frame conveying line, and the empty frame is transferred to the two full-load conveying lines by utilizing the frame transfer line, so that the production efficiency can be improved.
Drawings
The invention is described in further detail below with reference to the drawings and examples;
FIG. 1 is a schematic view of a material handling system according to an embodiment from a first perspective;
FIG. 2 is a top view of a material transfer system according to an embodiment;
FIG. 3 is a cross-sectional view of section A-A of FIG. 2;
FIG. 4 is an enlarged view of a portion of the B position of FIG. 3;
FIG. 5 is a bottom view of the material transfer system of the embodiment;
Fig. 6 is a schematic structural diagram of a first view angle of the lifting transfer device according to the embodiment;
fig. 7 is a schematic structural diagram of a second view of the lifting transfer device according to the embodiment.
In the figure:
1. an empty frame conveying line; 11. a first conveying section; 12. a second conveying section;
2. A material frame transferring line; 21. a track frame; 22. a transfer rack; 221. a window opening; 23. a positioning piece; 231. v-shaped positioning grooves; 24. a positioning assembly; 241. a linear bearing; 242. a positioning rod; 243. a positioning head; 244. a limiting piece; 25. a handle;
3.a first conveyor line;
4. a second conveyor line; 41. a third conveying section; 42. a fourth conveying section;
5. jacking up the transfer device; 51. a carrying frame; 52. a first drive assembly; 53. a jacking assembly; 54. and a second drive assembly.
Detailed Description
In order to make the technical problems solved by the present invention, the technical solutions adopted and the technical effects achieved more clear, the technical solutions of the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to fall within the scope of the invention.
In the description of the present invention, unless explicitly stated and limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
In the present invention, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
In the description herein, it should be understood that the terms "upper," "lower," "left," "right," and the like are based on the orientation or positional relationship shown in the drawings, and are merely for convenience of description and to simplify the operation, rather than to indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the invention. Furthermore, the terms "first," "second," and the like, are used merely for distinguishing between descriptions and not for providing a special meaning.
In the description herein, reference to the term "one embodiment," "an example," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples.
The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.
As shown in fig. 1 to 7, the present embodiment provides a material turnover system, which includes an empty frame conveyor line 1, two full-load conveyor lines, and a material frame transfer line 2, wherein the empty frame conveyor line 1 is used for conveying empty material frames; the two full-load conveying lines are used for conveying full-load material frames; the material frame transfer line 2 comprises a track frame 21 and two groups of transfer frames 22, wherein the track frame 21 is arranged at the tail end of the empty frame conveying line 1 and is positioned between two full conveying lines, the two groups of transfer frames 22 are arranged on the track frame 21 in a sliding manner, one group of transfer frames 22 are used for selectively aligning the empty frame conveying line 1 and one full conveying line, and the other group of transfer frames 22 are used for selectively aligning the empty frame conveying line 1 and the other full conveying line.
Specifically, one group of transfer frames 22 reciprocate between the empty frame conveying line 1 and one of the full-load conveying lines, the other group of transfer frames 22 reciprocate between the empty frame conveying line 1 and the other full-load conveying line, and after a certain full-load conveying line conveys a full-load material frame filled with workpieces, the transfer frames 22 corresponding to the full-load conveying line convey empty material frames provided by the empty frame conveying line 1 to the full-load conveying line so as to facilitate workpiece loading into the material frames. In the embodiment, two full-load conveying lines are matched with the empty frame conveying line 1, the empty material frames are transferred to the two full-load conveying lines by utilizing the material frame transfer line 2, excessive accumulation of the empty material frames at the tail end of the empty frame conveying line 1 is avoided, and the production efficiency can be improved.
In this embodiment, the two sets of transfer carriages 22 run independently on the track frame 21 without interfering with each other.
When the material turnover system of the embodiment is used, a loading station is arranged on one side of each of two full-load conveying lines, an operator or a transfer robot is located at the loading station, two operators respectively manage one full-load conveying line by taking manual operation as an example, the operator pushes the transfer frame 22 to lean against the empty frame conveying line 1 so as to enable the transfer frame 22 to be aligned with the empty frame conveying line 1, the empty frame conveying line 1 conveys empty material frames to the transfer frame 22, the operator pushes the transfer frame 22 to lean against the full-load conveying line so as to enable the transfer frame 22 to be aligned with the full-load conveying line, the operator loads workpieces into the material frames, pushes the full-load material frames on the transfer frame 22 to enter the full-load conveying line, and the full-load conveying line conveys the full-load material frames downwards. In this embodiment, the workpiece is a battery pack, the material frame is an iron frame, the weight of the battery pack is relatively light, the weight of the iron frame is relatively heavy, an operator can pack the battery into the iron frame, but the iron frame cannot be lifted, and a certain time is required for pushing the transfer frame 22 to go back and forth between the empty frame conveying line 1 and the full-load conveying line and for packing the battery into the iron frame, so that the two full-load conveying lines are matched with the empty frame conveying line 1 and the empty frame is transferred by using the transfer frame 22, which has the important meaning of improving the production efficiency.
Optionally, three positioning members 23 are disposed on the track frame 21, two positioning members 23 are in one-to-one correspondence with two full-load conveying lines, another positioning member 23 is corresponding to the empty frame conveying line 1, a positioning assembly 24 is disposed on the transfer frame 22, and when the positioning assembly 24 is clamped and fixed with the positioning members 23, the transfer frame 22 is aligned with the full-load conveying line or the empty frame conveying line 1.
When the transfer device can not align the carrier transfer chain, the carrier that the carrier transfer chain provided can not accurately get into the transfer device, and transfer device can block the carrier and lead to the carrier to pile up in the terminal risk of carrier transfer chain, and when the carrier can not align the work piece transfer chain, the carrier on the transfer device can not accurately get into the work piece transfer chain, and the carrier drops to ground easily after ejecting from the transfer device.
In order to avoid the above situation, in this embodiment, three positioning members 23 are disposed on the track frame 21, two positioning members 23 are in one-to-one correspondence with two full-load conveying lines, another positioning member 23 is in correspondence with the empty frame conveying line 1, and positioning assemblies 24 are disposed on two groups of transfer frames 22, so that the transfer frames 22 slide from one side of the full-load conveying line to the empty frame conveying line 1, when the positioning assemblies 24 on the transfer frames 22 are clamped and fixed with the positioning members 23 at corresponding positions, the transfer frames 22 align with the empty frame conveying line 1, so that the transfer frames 22 slide from one side of the empty frame conveying line 1 to the full-load conveying line, and when the positioning assemblies 24 on the transfer frames 22 are clamped and fixed with the positioning members 23 at corresponding positions, the transfer frames 22 align with the full-load conveying line.
Optionally, the positioning member 23 is provided with a V-shaped positioning groove 231, the positioning assembly 24 includes a linear bearing 241, a positioning rod 242 and a positioning head 243, the linear bearing 241 is mounted on the transfer frame 22, the positioning rod 242 is movably inserted into the linear bearing 241 along a vertical direction, the positioning head 243 is disposed at a bottom end of the positioning rod 242, and the positioning head 243 is used for being clamped in the V-shaped positioning groove 231.
When the operator pushes the transfer frame 22 to slide over the positioning member 23, the positioning head 243 is firstly contacted with the side surface of the positioning member 23, the positioning head 243 and the positioning rod 242 are jacked up by the self structure of the positioning member 23, after the positioning head 243 slides into the V-shaped positioning groove 231, the transfer frame 22 is aligned with the full-load conveying line or the empty frame conveying line 1, and at the moment, the pushing of the transfer frame 22 is stopped, and because the positioning head 243 is clamped in the V-shaped positioning groove 231, a certain positioning effect is generated on the transfer frame 22, so that the transfer frame 22 cannot easily deviate, and when the operator pushes the transfer frame 22 forcefully, the positioning head 243 is separated from the V-shaped positioning groove 231.
Optionally, a limiting member 244 is disposed at the top end of the positioning rod 242, and the limiting member 244 can be abutted with the top of the linear bearing 241 or the transfer frame 22 to limit the sliding distance of the positioning rod 242, and the positioning head 243 is spaced from the track frame 21.
In the sliding process of the track frame 21, when the positioning head 243 and the positioning piece 23 are in a non-contact state, the limiting piece 244 is abutted with the top of the linear bearing 241 or the transfer frame 22 to limit the sliding of the positioning rod 242, so that the positioning head 243 is prevented from contacting the track frame 21, friction loss is avoided, and noise is reduced.
Alternatively, both sides of the positioning member 23 along the moving direction of the transferring frame 22 are inclined planes, and the positioning head 243 has a rounded structure, so that the positioning head 243 can smoothly slide over the side of the positioning member 23, thereby reducing friction loss.
Alternatively, the positioning piece 23 is locked to the track frame 21 by using a threaded fastener, and a window opening 221 is formed on one side of the transfer frame 22 provided with the positioning component 24, and when the positioning component 24 is clamped to the positioning piece 23, the window opening 221 faces the threaded fastener for locking the positioning piece 23.
The operator can see through window opening 221 whether positioning head 243 has been slid accurately into V-shaped positioning slot 231 to ensure that transfer frame 22 is aligned with full or empty conveyor line 1.
Optionally, a handle 25 is provided on the transfer frame 22, and the handle 25 is used to push the transfer frame 22.
Optionally, one of the full-load conveying lines is a first conveying line 3, the other one of the full-load conveying lines is a second conveying line 4, the first conveying line 3 is linear, the second conveying line 4 and the empty frame conveying line 1 are both L-shaped, the empty frame conveying line 1 comprises a first conveying section 11 and a second conveying section 12, empty material frames flow from the first conveying section 11 to the second conveying section 12, the second conveying line 4 comprises a third conveying section 41 and a fourth conveying section 42, full-load material frames flow from the third conveying section 41 to the fourth conveying section 42, the second conveying section 12, the third conveying section 41 and the first conveying line 3 are parallel to each other, the material frame transfer line 2 is located at the tail end of the second conveying section 12 and between the third conveying section 41 and the first conveying line 3, the first conveying line 3 passes through the first conveying section 11 and is connected with the fourth conveying section 42, and full-load material frames of the first conveying line 3 and the full-load material frames of the third conveying section 41 can be gathered in the fourth conveying section 42.
The transfer robot places the empty material frame in the first conveying section 11, the first conveying section 11 conveys the empty material frame to the second conveying section 12, the second conveying section 12 conveys the empty material frame to the material frame transfer line 2, the empty material frame is split by two groups of transfer frames 22 of the material frame transfer line 2, one group of transfer frames 22 conveys the empty material frame to the first conveying line 3, after the workpiece is loaded into the material frame, the first conveying line 3 conveys the full material frame to the fourth conveying section 42, the fourth conveying section 42 is used for blanking, the other group of transfer frames 22 conveys the empty material frame to the third conveying section 41, after the workpiece is loaded into the material frame, the third conveying section 41 conveys the full material frame to the fourth conveying section 42, and the fourth conveying section 42 is used for blanking.
The material turnover system of this embodiment adopts above overall arrangement mode can reduce occupation of land space, shortens material frame conveying distance, improves production efficiency.
Optionally, the material turnover system further comprises four groups of jacking transfer devices 5; a group of jacking transfer devices 5 are arranged at the intersection position of the first conveying line 3 and the first conveying section 11; a group of jacking transfer devices 5 are arranged at the intersection position of the first conveying line 3 and the fourth conveying section 42; a group of jacking transfer devices 5 are arranged at the intersection position of the first conveying section 11 and the second conveying section 12; a group of jacking transfer devices 5 are arranged at the intersection position of the third conveying section 41 and the fourth conveying section 42.
The lifting and transferring device 5 located at the intersection position of the first conveying line 3 and the first conveying section 11 is a first group of lifting and transferring devices 5, two sources are provided for the material frames sliding over the first group of lifting and transferring devices 5, one source is that the first conveying section 11 conveys empty material frames to the second conveying section 12, at this time, the first group of lifting and transferring devices 5 need to lift off the material frames and convey the empty material frames to the second conveying section 12, the other source is that the first conveying line 3 conveys full material frames to the fourth conveying section 42, at this time, the first group of lifting and transferring devices 5 do not need to lift up full material frames, and only need to convey full material frames to the fourth conveying section 42. The lifting transfer device 5 is arranged at the intersection position of the first conveying line 3 and the first conveying section 11, so that the blocking and accumulation of two frames with different sources at the intersection position can be avoided.
The jacking transfer device 5 located at the intersection position of the first conveying line 3 and the fourth conveying section 42 is a second group of jacking transfer devices 5, two sources are provided for the material frames sliding over the second group of jacking transfer devices 5, one source is that the first conveying line 3 conveys full-load material frames to the fourth conveying section 42, at this time, the second group of jacking transfer devices 5 does not need to jack up full-load material frames and only need to convey full-load material frames to the fourth conveying section 42, the other source is that the third conveying section 41 conveys full-load material frames to the fourth conveying section 42, at this time, the second group of jacking transfer devices 5 need to jack up full-load material frames and convey full-load material frames to the fourth conveying section 42. The lifting transfer device 5 is provided at the intersection position of the first conveying line 3 and the fourth conveying section 42, so that the blocking and accumulation of two frames of different sources at the intersection position can be avoided.
The lifting and transferring device 5 located at the intersection position of the first conveying section 11 and the second conveying section 12 is a third group of lifting and transferring devices 5, a source is provided for the material frame sliding over the third group of lifting and transferring devices 5, the source of the material frame is an empty material frame conveyed from the first conveying section 11 to the second conveying section 12, at this time, the third group of lifting and transferring devices 5 are required to lift off the material frame and convey the empty material frame to the second conveying section 12, the first conveying section 11 is perpendicular to the second conveying section 12, and the material frame is required to be turned, so that the lifting and transferring device 5 is required to perform lifting and turning.
The lifting and transferring device 5 located at the intersection position of the third conveying section 41 and the fourth conveying section 42 is a fourth group of lifting and transferring devices 5, and a source of a material frame sliding over the fourth group of lifting and transferring devices 5 is a full-load material frame conveyed from the third conveying section 41 to the fourth conveying section 42, at this time, the fourth lifting and transferring device 5 is required to lift the full-load material frame and convey the full-load material frame to the fourth conveying section 42, the third conveying section 41 is perpendicular to the fourth conveying section 42, and the material frame is required to be turned, so that the lifting and transferring device 5 is required to perform lifting and turning.
Optionally, the jacking transfer device 5 includes a carrying frame 51, a first driving assembly 52, a jacking assembly 53, and a second driving assembly 54; the first driving component 52 is installed on the bearing frame 51, and the first driving component 52 is used for driving the material frame to move along the horizontal direction; the jacking component 53 is mounted on the bearing frame 51; the second driving component 54 is installed at the output end of the jacking component 53, the second driving component 54 is used for driving the material frame to move along the horizontal direction, and in the same group of jacking transfer devices 5, the driving direction of the first driving component 52 to the material frame is perpendicular to the driving direction of the second driving component 54 to the material frame.
The first driving assembly 52 comprises a first driving motor and a roller assembly, wherein the first driving motor can drive the roller so as to drive a material frame borne on the roller assembly; the second driving assembly 54 comprises a second driving motor and a roller assembly, and the jacking assembly 53 can jack the second driving assembly 54 to lean against the material frame, and the second driving motor can drive the roller assembly, so that the material frame borne on the roller assembly is driven. The jacking assembly 53 is either a jacking cylinder assembly or a jacking motor assembly.
The specific structure of transfer chain, delivery segment can consult current structure, takes the transfer chain as the example, and the transfer chain includes motor, frame, roller, and the roller rotates to install in the frame and is connected with the output transmission of motor, can carry the material frame that holds on the roller after the motor starts.
Furthermore, the foregoing description of the preferred embodiments and the principles of the invention is provided herein. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, while the invention has been described in connection with the above embodiments, the invention is not limited to the embodiments, but may be embodied in many other equivalent forms without departing from the spirit or scope of the invention, which is set forth in the following claims.
Claims (9)
1. The material turnover system, its characterized in that, the material turnover system includes:
An empty frame conveying line (1) for conveying empty frames;
two full-load conveying lines for conveying full-load material frames;
The material frame transfer line (2) comprises a track rack (21) and two groups of transfer frames (22), wherein the track rack (21) is arranged at the tail end of the empty frame conveying line (1) and is positioned between two full-load conveying lines, the two groups of transfer frames (22) are arranged on the track rack (21) in a sliding mode, one group of transfer frames (22) is used for selectively aligning the empty frame conveying line (1) with one full-load conveying line, and the other group of transfer frames (22) is used for selectively aligning the empty frame conveying line (1) with the other full-load conveying line;
One of the conveying lines is a first conveying line (3), the other conveying line is a second conveying line (4), the first conveying line (3) is of a linear type, the second conveying line (4) and the empty frame conveying line (1) are of an L type, the empty frame conveying line (1) comprises a first conveying section (11) and a second conveying section (12), an empty material frame flows from the first conveying section (11) to the second conveying section (12), the second conveying line (4) comprises a third conveying section (41) and a fourth conveying section (42), the full material frame flows from the third conveying section (41) to the fourth conveying section (42), the second conveying section (12), the third conveying section (41) and the first conveying line (3) are parallel to each other, and the material frame transferring line (2) is located at the tail end of the second conveying section (12) and between the third conveying section (41) and the first conveying section (3), and the first conveying section (3) can be connected with the fourth conveying section (42).
2. The material turnover system as set forth in claim 1, wherein three positioning members (23) are disposed on the track frame (21), two of the positioning members (23) are in one-to-one correspondence with two of the full-load conveying lines, the other positioning member (23) is in correspondence with the empty frame conveying line (1), a positioning assembly (24) is disposed on the transfer frame (22), and when the positioning assembly (24) is fixedly clamped with the positioning members (23), the transfer frame (22) is aligned with the full-load conveying line or the empty frame conveying line (1).
3. The material turnover system according to claim 2, wherein the positioning piece (23) is provided with a V-shaped positioning groove (231), the positioning assembly (24) comprises a linear bearing (241), a positioning rod (242) and a positioning head (243), the linear bearing (241) is mounted on the transfer frame (22), the positioning rod (242) is movably inserted into the linear bearing (241) along the vertical direction, the positioning head (243) is arranged at the bottom end of the positioning rod (242), and the positioning head (243) is used for being clamped in the V-shaped positioning groove (231).
4. A material turnover system according to claim 3, characterized in that a limiting piece (244) is arranged at the top end of the positioning rod (242), the limiting piece (244) can be abutted with the top of the linear bearing (241) or the transfer frame (22) to limit the sliding distance of the positioning rod (242), and the positioning head (243) is arranged at intervals with the track frame (21).
5. A material transfer system according to claim 3, characterized in that the positioning members (23) are inclined surfaces on both sides in the direction of movement of the transfer frame (22), and the positioning heads (243) are of a rounded head structure.
6. The material turnover system as set forth in claim 2, wherein said positioning member (23) is fastened to said track frame (21) by a threaded fastener, a window opening (221) is provided on a side of said transfer frame (22) provided with said positioning member (24), and said window opening (221) is opposite to said threaded fastener for fastening said positioning member (23) when said positioning member (24) is fastened to said positioning member (23).
7. A material transfer system according to any one of claims 1-6, characterized in that the transfer rack (22) is provided with a handle (25), which handle (25) is used to push the transfer rack (22).
8. The material transfer system according to claim 1, characterized in that it further comprises four sets of jacking transfer devices (5);
A group of jacking transfer devices (5) are arranged at the intersection position of the first conveying line (3) and the first conveying section (11);
a group of jacking transfer devices (5) are arranged at the intersection position of the first conveying line (3) and the fourth conveying section (42);
A group of jacking transfer devices (5) are arranged at the intersection position of the first conveying section (11) and the second conveying section (12);
and a group of jacking transfer devices (5) are arranged at the intersection position of the third conveying section (41) and the fourth conveying section (42).
9. The material transfer system according to claim 8, wherein the lifting transfer device (5) includes:
A carrying frame (51);
the first driving assembly (52) is arranged on the bearing rack (51), and the first driving assembly (52) is used for driving the material frame to move along the horizontal direction;
a jacking assembly (53) mounted to the load-bearing frame (51);
The second driving assembly (54) is arranged at the output end of the jacking assembly (53), the second driving assembly (54) is used for driving the material frame to move along the horizontal direction, and in the same group of jacking transfer devices (5), the driving direction of the first driving assembly (52) to the material frame is perpendicular to the driving direction of the second driving assembly (54) to the material frame.
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| CN202410438946.XA CN118145345B (en) | 2024-04-12 | 2024-04-12 | Material turnover system |
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| CN202410438946.XA CN118145345B (en) | 2024-04-12 | 2024-04-12 | Material turnover system |
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| CN118145345B true CN118145345B (en) | 2024-08-30 |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN213169987U (en) * | 2020-09-10 | 2021-05-11 | 广州市阿思柯物流系统有限公司 | Automatic change tray and transport production line |
| CN213621912U (en) * | 2020-09-30 | 2021-07-06 | 重庆长安汽车股份有限公司 | Automatic framing and coil inserting production line for engine |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0302542B1 (en) * | 1987-07-14 | 1994-01-26 | Koninklijke Philips Electronics N.V. | Apparatus for the transport of carriers from and to a positioning device, and selection device for use in such an apparatus |
| US5317859A (en) * | 1992-09-30 | 1994-06-07 | Advanced Pulver Systems, Inc. | Product orienter and loader |
| CN215515434U (en) * | 2020-12-09 | 2022-01-14 | 广州万峰自动化设备有限公司 | Material frame conveying device in limited space |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN213169987U (en) * | 2020-09-10 | 2021-05-11 | 广州市阿思柯物流系统有限公司 | Automatic change tray and transport production line |
| CN213621912U (en) * | 2020-09-30 | 2021-07-06 | 重庆长安汽车股份有限公司 | Automatic framing and coil inserting production line for engine |
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| CN118145345A (en) | 2024-06-07 |
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